PAITON Ⅲ EXPANSION PROJECT

COURSE B-3 （ Basics of Generator ）

CONTENTS ： Generator and its Auxiliaries

TRAINER: KENJI TANAKA

February 2011

MITSUBISHI HEAVY INDUSTRIES, LTD.

No. ABF-A771-056
B-3 (Basics of Generator) Generator and its auxiliaries PAGE 2

PRINCIPLE OF GENERATOR

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PRINCIPLE OF GENERATION
Fleming’s right hand rule
Flux change


 Induced
Induced electromotive
electromotive force
force occurs
occurs as
as
we
we move
move the
the coil
coil to
to magnetic
magnetic filed.
filed.
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FUNCTION OF GENERATOR
Convert Mechanical Energy Magnetic Flux Stator
into Electric Energy
Direction of Armature
Rotation Winding

Field
Winding
Direct Current

Rotor Air Gap


 Rotor:
Rotor: Field Winding →Creates
Field Winding →Creates revolving
revolving field
field by
by rotation
rotation

 Stator:
Stator: Armature Winding →Generates
Armature Winding →Generates AC AC voltage
voltage

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GENERATOR PRINCIPLE
Rotational Speed
120 f
Ns 
P
f : 周波数（ 50Hz
Frequency (50 ，60Hz
Hz, 60 Hz) ）
P : Number of poles (2 pole, 4 pole)

２ pole ４ pole

５０Ｈｚ ３０００ｒｐｍ １５００ｒｐｍ

６０Ｈｚ ３６００ｒｐｍ １８００ｒｐｍ

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ENERGY FLOW

Isolated Grid
Turbine
Phase Bus
Converts thermal energy to
mechanical energy duct
Step-up
transformer
Transmit electrical
energy to consumers
thru grid.

Coupling
Connects both shafts rigidly and Generator
transfer mechanical energy to
generator. Converts mechanical
energy to electrical energy.

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ENERGY FLOW
MECHANICAL POWER LOSS
ROTATING (1~2%)
POWER (100%)
Stator
Stator winding
Rotor

TURBINE GENERATOR

ELECTRICAL POWER
(98~99%)

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RELATION EXPRESSION FOR OUTPUT

• MVA :OUTPUT
• MW :ACTIVE POWER
• MVAR :REACTIVE POWER
• KV :TERMINAL VOLTAGE
• I :LINE CURRENT
• PF :POWER FACTOR
(Lagging, Leading)

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RELATION EXPRESSION FOR OUTPUT

• MVA=√3×KV×I／1000
⇔ I=MVA×1000 ／ (√3×KV)
e.g. 1045 ×1000 ／（√3×27）
≒22346 A
• MW=PF×MVA
e.g. 0.85×1045 = 888.25 MW
• MVA= √ (MW2+MVAR2)
⇔ MVAR= √ (MVA2-MW2)
e.g. √ (10452-888.252) ≒550.49
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MVAR
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GENERATOR CAPABILITY LIMIT

+ MVAR F)
Rotor win d P
ding
heat limit (r a te Stator winding Stator
F Generator core end
+P
rated point

Stator core

Sta limit
hea
tor w
t
Rotor

indi
MW

ng
0
-PF

Rotor winding
o r c o re end
Stat
mit Generator
heat li
- MVAR

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FEATURES OF HYDROGEN COOLING

Characteristics Air Hydrogen

Density 1.0 0.07
Thermal
1.0 7.0
Conductivity
Heat Transfer
Coefficient from 1.0 1.35
Surface
Specific Heat 1.0 0.98
Support of
Yes No
Combustion
Oxidizing Agent Yes No

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FEATURES OF HYDROGEN COOLING

■
■ SMALLER
SMALLER WINDAGE
WINDAGE AND
AND VENTILATION
VENTILATION LOSSES
LOSSES
H
H22 DENSITY:
DENSITY: 7%
7% THAT
THAT OF
OF AIR
AIR (AIR
(AIR :: H
H22 == 11 :: 0.07)
0.07)

■ EXCELLENT
■ EXCELLENT COOLING
COOLING PROPERTIES
PROPERTIES
H
H22 THERMAL
THERMAL CONDUCTIVITY:
CONDUCTIVITY:
77 TIMES
TIMES THAT
THAT OF
OF AIR
AIR (AIR
(AIR :: H
H22 == 11 :: 7)
7)

■ FREE
■ FREE FROM
FROM DIRT
DIRT AND
AND MOISTURE
MOISTURE
BY
BY RE-CIRCULATING
RE-CIRCULATING GAS
GAS SYSTEM
SYSTEM

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SAFETY FOR HYDROGEN

MIXTURE OF AIR WITH 4 ~ 75% (BY

VOLUME) HYDROGEN IS EXPLOSIVE

CARBON DIOXIDE IS USED FOR GAS

REPLACEMENT

EXPLOSION PRESSURE OF ATMOSPHERIC

MIXTURE OF HYDROGEN AND AIR :
MAX. 0.7 MPag
GENERATOR FRAME:
EXPLOSION SAFE STRUCTURE
(DESIGN PRESSURE MAX. 1.1 MPag)

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GENERATOR COOLING
DESIGN

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COOLING SYSTEM (VENTILATION)

AIR OR HYDROGEN COOLING
GAS FLOW COOLER

STATOR

Paiton3 Turbine
ROTOR
FAN FAN
Generator

HYDROGEN INNER COOLING HYDROGEN / WATER COOLING

GAS FLOW GAS FLOW

COOLER
COOLER

STATOR STATOR

BLOWER BLOWER
ROTOR ROTOR

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COOLING SYSTEM (STATOR)

■
■ COOLING
COOLING SYSTEM
SYSTEM IS
IS CATEGORIZED
CATEGORIZED BY
BY
COOLANT
COOLANT && VENTILATION
VENTILATION PASSAGE
PASSAGE

COOLANT VENTILATION PASSAGE

AIR COOLED

HYDROGEN COOLED INDIRECT COOLED

WATER COOLED DIRECT COOLED

STATOR COIL IS WATER COOLED TYPE

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COOLING SYSTEM (ROTOR)

■
■ COOLING
COOLING SYSTEM
SYSTEM IS
IS CATEGORIZED
CATEGORIZED BY
BY
COOLANT
COOLANT && VENTILATION
VENTILATION PASSAGE
PASSAGE
COOLANT VENTILATION PASSAGE

AIR COOLED INDIRECT COOLED

HYDROGEN COOLED DIRECT COOLED

ROTOR COIL IS HYDROGEN (DIRECT) COOLED TYPE

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VENTILATION SYSTEM
GAS COOLER STATOR CORE

EXCITER TURBINE
SIDE SIDE
ROTOR

BLOWER

STATOR CORE

GAS COOLER BLOWER

ROTOR (E-SIDE) ROTOR (T-SIDE)

COOLING GAS FLOW

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COOLING SYSTEM (STATOR AND ROTOR)

STATOR COIL ROTOR COIL

(WATER COOLED) (HYDROGEN DIRECT COOLED)

COMBINATION OF CHANNEL SHAPED

HOLLOW CONDUCTORS (WATER CONDUCTORS FOR HYDROGEN
PASSAGE) & SOLID DIRECT (INNER) COOLED
CONDUCTORS

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ROTOR COIL END VENTILATION

Cooling Gas

 HYDROGEN DIRECT (INNER) COOLEDVentilation

FOR ROTOR PathsCOIL
(Typical)
 CHANNELS OF CONDUCTORS FORMS PATHS OF HYDROGEN GAS
FOR COOLING ROTOR COILSMITSUBISHI CONFIDENTIAL AND PROPRIETARY INFORMATION
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GENERATOR DESIGN

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GENERATOR TECHNICAL DATA

Generator Ratings
NUMBER OF UNITS 1 UNIT
RATED OUTPUT 1045 MVA
RATED VOLTAGE 27 kV
RATED CURRENT 22,346 A
POWER FACTOR 85% lagging / 90% leading
NO. OF PHASE 3
FREQUENCY 50 Hz
ROTATING SPEED 3000 min-1
HYDROGEN GAS PRESSURE 0.55 MPa-g
SHORT CIRCUIT RATIO 0.48 at rated MVA
EXCITATION VOLTAGE 640 V
INSULATION / TEMP. RISE Class F / Class B
STANDARD IEC60034
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GENERATOR TECHNICAL DATA

Basic Design Conditions


 Temperature
Temperature Rise
Rise According
According to
to IEC
IEC 60034-1
60034-1

 Insulation
Insulation Class
Class (Stator
(Stator // Rotor)
Rotor)
Material
Material Class
Class FF // Class
Class FF
Temperature
Temperature rise
rise Class
Class BB // Class
Class BB

 Cooling
Cooling System
System
Stator
Stator Coil
Coil Water
Water Cooled
Cooled
Rotor
Rotor Coil
Coil Hydrogen
Hydrogen Directly
Directly Cooled
Cooled

 Excitation
Excitation System
System Static
Static

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GENERATOR TECHNICAL DATA

Outline of Generator
L
SLIP RING HOUSING

NEUTRAL BUSHING TERMINAL

SIDE

GAS COOLER
LINE SIDE
W
STATOR 416,500 kg
ROTOR 95,800 kg
MASS
BEARING BRACKET 41,900 kg
TOTAL 611,500 kg
L 16,545 mm
DIMENSIONS W 5,090 mm
H CORPORATION MITSUBISHI
3,610 mm CONFIDENTIAL AND PROPRIETARY INFORMATION
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GENERATOR TECHNICAL DATA

Temperature Limit
Cooling Coolant Limit
Method Medium Temp (ºC) temp (ºC)

Stator Coil
RTD Water 48℃ 120℃

Stator Coil Outlet 90℃

Cooling Water T Water 50℃
(Outlet water)
Rotor Coil
R Hydrogen 48℃ 105℃


 Comply
Comply with
with IEC
IEC 60034-1
60034-1 standard
standard

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GENERATOR CONSTRUCTION

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GENERAL ASSEMBLY OF
STEAM TURBINE GENERATOR
LARGER DIAMETER ROTOR COIL END SUPPORT STRUCTURE
(46 inch rotor) WITH LARGE RESIN CONE
EXCITER TURBINE
SIDE SIDE
H2
GAS
BEARING BEARING

ROTOR

BLOWER

GAS STATOR
COOLER STATOR CORE COIL
COOLING SYSTEM BUSHING
STATOR COIL: WATER COOLED
ROTOR COIL: HYDROGEN INNER COOLED
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GENERATOR STATOR

(1)
(1) STATOR
STATOR FRAME
FRAME
■
■ DESIGNED
DESIGNED AT
AT 1.1
1.1 MPag
MPag

(2)
(2) STATOR
STATOR WINDING
WINDING AND
AND INSULATION
INSULATION SYSTEM
SYSTEM
■
■ EPOXY
EPOXY RESIN
RESIN VACUUM
VACUUM IMPREGNATED
IMPREGNATED

(3)
(3) STATOR
STATOR END
END WINDING
WINDING SUPPORT
SUPPORT
■
■ RIGID
RIGID STRUCTURE
STRUCTURE WITH
WITH LARGE
LARGE RESIN
RESIN CONE
CONE

(4)
(4) ELECTRICAL
ELECTRICAL CONNECTION
CONNECTION AND
AND TERMINAL
TERMINAL
■
■ INNER
INNER COOLED
COOLED EPOXY-INSULATED
EPOXY-INSULATED BUSHING
BUSHING

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GENERATOR STATOR
STATOR COIL
COOLING WATER PIPING
EXCITER TURBINE
SIDE SIDE

STATOR CORE STATOR COIL

STATOR FRAME

BUSHING

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GENERATOR STATOR
■ Rolled steel for welded construction
■ Stator frame endures explosion of hydrogen gas
■ Ultrasonic test to confirm the absence of crack

COOLER
ADOPTER

FRAME

TRUNNION

FRAME FOOT
(TYPICAL PICTURE)
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STATOR CORE LAMINATION

STATOR CORE
VENTILATION HOLE

COIL SLOT
PUNCHED STATOR
CORE BOLT THROUGH BOLT CORE SEGMENT
(TYPICAL PICTURE)

 Laminate structure is used to reduce eddy current loss.

 Sector shape silicon steel sheets are used.
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STATOR CORE END (SHIELD CORE)

■ Install magnetic shields at the both ends of stator core to reduce
core end flax & heating during under exciting operation
■ Optimize shapes, thickness and materials of core end structures to
reduce loss and temperature rise.

Shield Core

Stator Core End Flux

Typical core end design
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STATOR CORE FLEXIBLE MOUNTING

DOUBLE-FREQUENCY VIBRATION

STATOR FRAME

STATOR CORE
ROTOR

AIR GAP

VIBRATION OF FOUNDATION
FLEXIBLE MOUNTING

 Flexible core mounting absorbs stator core vibration that

transmits to foundation.
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STATOR CORE FLEXIBLE MOUNTING

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STATOR WINDING

WEDGE
STATOR COIL
GROUND
INSULATION
HOLLOW
STRAND
SOLID
STRAND
FILLER
COMBINATION OF HOLLOW STRAND (COOLING WATER PATH) AND
SOLID STRAND REDUCES EDDY-CURRENT LOSS.

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STATOR COIL END CONSTRUCTION

RADIAL:
RADIAL: RIGID
RIGID FOR
FOR ELECTROMAGNETIC
ELECTROMAGNETIC FORCE
FORCE ROTOR
AXIAL
AXIAL :: FLEXIBLE
FLEXIBLE FOR
FOR THERMAL
THERMAL EXPANSION
EXPANSION
SEGMENT PLATE
BOLT
MAIN CORE
STATOR COIL

INSULATION
HOSE
SHIELD
COOLING CORE
WATER
MANIFOLD

PHASE RING SUPPORT

RESIN CONE
SLIDING PART

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STATOR COIL END CONSTRUCTION

COOLING WATER MANIFOLD ASSEMBLY BOLT

SEGMENT PLATE

INSULATION HOSE
(FOR COIL COOLING WATER)
(TYPICAL PICTURE)
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STATOR COIL END (RESIN CONE)

(TYPICAL PICTURE)
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STATOR COIL END (PHASE RING)

PHASE RING

PHASE RING SUPPORT

RESIN CONE

(TYPICAL PICTURE)
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STATOR COIL END CONSTRUCTION

ASSEMBLY BOLT

BOTTOM COIL

RESIN CONE
(TYPICAL PICTURE)
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STATOR COIL HEADER CONSTRUCTION

Step brazing and vertical brazing for water cooled stator coil results no
water leakage trouble at coil end.

Header
Stator coil
Header cap
Nipple Hollow Header
conductors

Brazing area
① ③ ② Brazing
Brazing ①Stator coil and Header Solid
point ②Header cap and Nipple conductors
③Header cap and Header
Vertical brazing
Step brazing
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GENERATOR ROTOR

(1)
(1) ROTOR
ROTOR SHAFT
SHAFT
■
■ SOLID
SOLID FORGED
FORGED Ni-Cr-Mo-V
Ni-Cr-Mo-V STEEL
STEEL
(2)
(2) ROTOR
ROTOR ENDWINDING
ENDWINDING RETAINNING
RETAINNING RING
RING
■
■ 18Mn
18Mn –– 18Cr
18Cr

(3)
(3) BEARING
BEARING AND
AND HYDROGEN
HYDROGEN SEAL
SEAL
■
■ BRACKET
BRACKET TYPE
TYPE BEARING
BEARING
■
■ DOUBLE
DOUBLE FLOW
FLOW TYPE
TYPE SEAL
SEAL OIL
OIL SYSTEM
SYSTEM

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GENERATOR ROTOR

EXCITER TURBINE
SIDE SIDE

BEARING

ROTOR

RETAINING RING HYDROGEN SEAL

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ROTOR SHAFT
ROTOR
ROTOR SHAFT
SHAFT IS
IS MACHINED
MACHINED FROM
FROM NI-CR-MO-V
NI-CR-MO-V STEEL
STEEL FORGING.
FORGING.
CROSS
CROSS SLOTS
SLOTS ARE
ARE PROVIDED
PROVIDED ON
ON THE
THE POLE
POLE SURFACE
SURFACE TO
TO
EQUALIZE
EQUALIZE RIGIDITY.
RIGIDITY.
CROSS SLOTS

(TYPICAL PICTURE)
CONDUCTOR SLOTS
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ROTOR SHAFT
SLOT
Ix
Ix=IY

Iy

(TYPICAL PICTURE)
CROSS SLOT
If there are not cross slots, following shaft vibration(double frequency) occurs
Pole center

Vibration

・ ROTOR SHAFT MATERIAL IS SOLID FORGED Ni-Cr-Mo-V STEEL

・ CROSS SLOTS FOR UNIFORM RIGIDITY
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COIL END-TURN RETAINING RING

COIL END-TURN RETAINING RING

(TYPICAL PICTURE)

END PLATE
COIL END-TURN RETAINING RING IS MADE FROM 18Mn-18Cr NON-
MAGNETIC STEEL TO REDUCE STRAY LOAD LOSS.

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BEARING BRAKET CONSTRUCTION

BRACKET BOLT
HUB
GLAND
SEAL

BEARING RIB
(TYPICAL PICTURE)
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BEARING
INSULATION BLOCK CASING
(To prevent shaft current)

(TYPICAL PICTURE)
INSULATION SHEET PAD
(To prevent shaft current)

■ TILTING PAD TYPE BEARING

■ BEARING INSULATION PREVENTS SHAFT CURRENT

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BEARING

PADS
INSULATIONS

BEARING

(TYPICAL PICTURE) BEARING SEAT

■ TILTING PAD TYPE BEARING
■ BEARING INSULATION PREVENTS SHAFT CURRENT

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GLAND SEAL & SEAL RING

Bearing Bracket
Seal oil supply Seal ring
Bearing

Bearing oil
drain Outboard Inboard
H2 side (Air Side) (Hydrogen Side)
Seal oil
drain Seal oil flow in gland seal

■ Gland seal isolates hydrogen in generator frame from air

■ Pressurized seal oil is supplied to seal ring

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BLOWER
BLOWER BLADE

■MULTI-STAGE AXIAL BLOWER (HIGH PRESSURE BLOWER)

TO FEED COOLING GAS (COLD GAS) INTO A LONG AND
NARROW VENT DUCT IN THE AXIAL DIRECTION VENTILATION

(TYPICAL PICTURE)
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LEAD BOX

Main Lead
Lead box
Cooling gas
flow

Bushings
■ Lead Box is assembled at bottom of stator frame.
■ Six (6) bushings (3 x Line side, 3 x Neutral side) are provided.
■ Hydrogen direct cooled bushings are adopted.

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LEAD BOX

Bushings Stator
Frame

Lead Box
Lead box

(TYPICAL PICTURE)
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HYDROGEN GAS COOLER

EXCITER TURBINE
SIDE SIDE

Hydrogen Gas Cooler

Primary Coolant: Hydrogen Gas

Secondary Coolant: Water

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HYDROGEN GAS COOLER

GAS COOLER TWO SECTIONS
(SEPARATED
WATER CIRCUIT)

COOLING TUBE
WITH SPIRAL FIN

Hydrogen gas coolers of fin-tube type are built in the stator frame.
Configuration is two coolers - four sections.
Standard materials for the hydrogen gas cooler are
aluminum brass for cooling tubes and naval brass for tube plates.
(TYPICAL PICTURE)
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HYDROGEN GAS COOLER

GENERATOR GAS
COOLER
OUT OUT OUT OUT

#4 #3 #2 #1
IN IN IN IN

VALVE

COOLING
WATER
SYSTEM
EACH GAS COOLER SECTION CAN BE OPERATED INDEPENDENTLY.
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SLIP RING

Fan (for cooling) Slip rings

(Positive & Negative)

Generator end
Slip ring

Radial conductor
(connection to
rotor coil lead)

■ Slip ring is provided to supply field current from the exciter

■ Special spiral grooves are cut on on slip ring surface
surface
(TYPICAL PICTURE)
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BRUSH HOLDER
Pigtail lead

Brush holder Brush support

(magazine type)
Carbon brush (TYPICAL PICTURE)

 Carbon brush inserted in brush holder (magazine type).

 Brush holder with brush attached on brush support.
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MAINTENANCE AND INSPECTION

Inspection frequency Inspection item

Daily (1)Sparks
(1)Brush wear
(2)Brush movement
(3)Brush chattering
Weekly
(4)Brush pigtail overheating
(5)Brush sliding surface condition
(6)Cleaning of slip ring surface
Monthly (1)Cleaning of air purifier (air cleaner)
(1)Slip ring surface condition
(2)Measurement of insulation resistance
Every 6 months or at stop
(3)Cleaning around slip ring
(4) Measurement of brush clearance

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GENERATOR OPERATION
LIMITATIONS

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CHARACTERISTICS CURVE
No load saturation curve

Rated terminal voltage:27kV

Rated current 22,346A

Open circuit test

TERMINAL VOLTAGE(kV)
1045MVA,0.85PF
Three phase short circuit

Short circuit test

Short circuit ratio

Ifo IfIfOO IfIfSS
IfIfLL
SCR=
SCR=
Ifs
GENERATOR FIELD CURRENT (A)

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CAPABILITY CURVE

A Rated point 1045MVA, 0.85PF

A Safe area limited by rotor coil heating

Reactive
power Active
Power
B

B The safe area limited by stator coil heating

940.5MW, -455.5MVAR
C Safe area limited by core end heating
C
Generator
Generator shall
shall be
be operated
operated within
within this
this region
region
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V CURVE
Lagging field current larger than leading because
Ei Xd・I
Ei of lagging is larger than that of leading
Vt
Φ Leading Lagging
I
Lagging (I lags behind Vt)
Rated point
I 1045MVA, 0.85PF

Output (MVA)
Φ Ei
Vt Xd・I

Leading (I leads Vt)

I: Line current
Vt: Terminal voltage
Ei: Internal electromotive voltage
Φ: Power factor
Xd: Reactance
I
Xd IfIfLL
Ei Vt Load

GENERATOR FIELD CURRENT (A)

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TEMPERATURE RISE LIMIT

According to IEC60034

Cooling Coolant Limit

Method Medium Temp (ºC) temp (ºC)

Stator Coil
RTD Water 48℃ 120℃

Stator Coil Outlet 90℃

Cooling Water T Water 50℃
(Outlet water)
Rotor Coil
R Hydrogen 48℃ 105℃

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ALLOWABLE LOAD PARTS OF

COOLER OUT OF SERVICE
Conditions Number of cooler’s section Allowable load(%)
（Typical) out of service / Total (100% for rated capacity
at each gas pressure

1/4 90

2/4 80

2/4 65

: IN SERVICE : OUT OF SERVICE

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LOAD CONDITIONS

Terminal Voltage Range: 95 to 105%

105% of rated voltage
: Limited by stator core temperature rise.
95% of rated voltage
: Limited by stator coil temperature rise.

Frequency Range: 95 to 104%

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SHORT TIME OVER LOAD AND

3-PHASE SHORT-CIRCUIT

Allowable Short time over load

Stator coil : t = 40 / (I2 –1)
Rotor coil : t = 30 / (I2 –1)
t: Permissible overload duration (s)
I: Current on overload (p.u)

Sudden three-phase short circuit

Withstand 30 seconds at rated kVA, and rated power
factor and 105% terminal voltage

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PERMISSIBLE LIMIT OF CONTINUOUS

UNBALANCED LOAD
In case that generator is under unbalanced load, an inverse rotating magnetic field occurs with negative
sequence current. The inverse rotating magnetic field induces an eddy current of double
frequency(120Hz=2*60Hz) on the rotor surface and in the wedges. The eddy current causes local heating.

Inverse rotating magnetic field Retaining ring

Rotor wedge

Eddy current

Local heating

Operating limited:I2 ＜ 5.6%

Negative phase sequence current (%)

Determination of Negative Sequence Current from the Current in Each Phase
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Permissible limit of continuous

unbalanced load

Operating limited:I2 ≦5.6%

I2: Negative phase sequence

current (%)
Ia～c: Generator output
current at each phase (p.u.)

Determination of Negative Sequence Current from the Current in Each Phase

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UNBALANCED SHORT CIRCUIT

I2eq 2 t≦ 5.0
Where,
I2eq: Equivalent negative phase sequence current (P.U.)
t: Duration (s)

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SHORT CIRCUIT CAPABILITY

THREE PHASE SHORT CIRCUIT
Generator is constructed to withstand current by
sudden three-phase short circuit at generator
terminals.
(with condition of rated kVA, PF , 105% terminal
voltage , constant excitation current)

LINE TO LINE SHORT CIRCUIT

Generator is constructed to withstand torque by
sudden line to line short circuit at the generator
terminals.
(Short circuit torque at line to line short circuit is
larger than torque at 3 phase short circuit)

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GENERATOR
AUXILIARIES

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GENERATOR AUXILIARIES
GENERATOR AUXILIARIES CONSISTS OF:

1 GENERATOR COOLING WATER SYSTEM

- DWG.No. G101-12-1723.54-V206

2 GENERATOR H2 & CO2 GAS SYSTEM

- DWG. No. G101-12-1723.28-V207

3 GENERATOR SEAL OIL SYSTEM

- DWG. No. G101-12-1723.30-V208

4 GENERATOR STATOR COIL COOLING WATER

SYSTEM
- DWG. No. G101-12-1723.30-V209

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GENERATOR COOLING WATER SYSTEM

MAIN EQUIPMENTS:
1. HYDROGEN GAS COOLERS
- TWO COOLERS (FOUR SECTIONS)
- HYDROGEN GAS TEMP. CONTROL VALVE
2. SEAL OIL COOLERS
- TWO HYDROGEN SIDE COOLERS
- TWO AIR SIDE COOLERS
- SEAL OIL TEMP. CONTROL VALVE
3. STATOR COIL COOLING WATER COOLERS
- TWO COOLERS
- STATOR COIL COOLING WATER TEMP. CONTROL VALVE

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GENERATOR COOLING WATER SYSTEM

HYDROGERN GAS COOLERS

STATOR COOLING WATER COOLERS

SEAL OIL COOLERS

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H2 & CO2 GAS SYSTEM

FUNCTIONS :
1. TO PROVIDE A MEANS FOR SAFELY ADMITTING
HYDROGEN INTO THE GENERATOR, AND TO
REMOVE HYDROGEN FROM THE GENERATOR,
USING CARBON DIOXIDE AS A SCAVENGING
MEDIUM.
2. TO MAINTAIN THE GAS PRESSURE IN THE
GENERATOR AT THE DESIRED VALUE. (BETWEEN
5.3 MPa-g AND 5.85 MPa-g)
3. TO MONITOR GAS CONDITION SUCH AS PURITY AND
PRESSURE.
4. TO REMOVE ANY WATER VAPOR FROM THE
HYDROGEN WHICH MAY HAVE ENTERED THE
GENERATOR FROM THE SEAL OIL.
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H2 & CO2 GAS SYSTEM

TURBINE GENERATOR

H2 MANIFOLD
H2 GAS HIGH PRESSURE LOW PRESSURE
ZONE ZONE
PRESS./PURITY
MONITORING CO2 MANIFOLD

UNIT
MAIN
LEAD

FROM
INSTRUMENT
AIR SYSTEM VALVE
STATION

TO OUTSIDE
H2 GAS H2 GAS
CO2
SUPPLY DRYER
VAPORIZER
UNIT
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SEAL OIL SYSTEM

FUNCTIONS:

1. SEAL OIL SYSTEM SUPPLIES SEAL RINGS WITH OIL

TO PREVENT THE ESCAPE OF HYDROGEN GAS
FROM GENERATOR.

2. SEAL OIL SYSTEM KEEPS CONSTANT DIFFERENTIAL

PRESSURE BETWEEN SEAL OIL SUPPLY PRESSURE
AND GENERATOR INTERNAL GAS PRESSURE.

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SEAL OIL SYSTEM

FEATURES:

1. LOW HYDROGEN CONSUMPTION BY ADOPTING

DOUBLE FLOW TYPE. THE SYSTEM IS DIVIDED INTO
TWO CLOSED LOOPS OF THE AIR SIDE AND
HYDROGEN SIDE.
2. HIGH RELIABILITY BY ADOPTING THREE STAGE
BACKUP SYSTEM.
I. AC STANDBY AIR SIDE SEAL OIL PUMP
II. DC MOTOR-DRIVEN EMERGENCY SEAL OIL PUMP
III. BEARING LUBRICATION OIL SYSTEM
3. APPLICATION OF FLOAT OIL SYSTEM ENSURES
SMOOTH MOVEMENT OF SEAL RING.

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SEAL OIL SYSTEM

MAIN EQUIPMENTS:
EQUIPMENT FUNCTION
GENERATOR GLAND PREVENTION OF HYDROGEN GAS
SEALS ESCAPE

SEAL OIL SUPPLY UNIT SUPPLY SEAL OIL AND REGULATE

DIFFERENTIAL PRESSURE
LOOP SEAL TANK TO PREVENT HYDROGEN FROM
ENTERING INTO BEARING OIL LINE
VAPOR EXTRACTOR VACUUM HYDROGEN FORM LOOP
SEAL TANK

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SEAL OIL SYSTEM

GRAND SEALS VAPOR EXTRACTOR

LOOP SEAL TANK

SEAL OIL UNIT

HYDROGEN SIDE
SEAL OIL COOLERS

AIR SIDE SEAL OIL PUMP MOTOR (DC)

HYDROGEN SIDE
SEAL OIL PUMP MOTOR
AIR SIDE
SEAL OIL COOLERS AIR SIDE SEAL OIL PUMP MOTORS (AC)

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STATOR COIL COOLING WATER SYSTEM

FUNCTIONS:

1. CIRCULATION OF HIGH-PURITY WATER THROUGH

STATOR-COIL FOR REMOVAL OF HEAT CAUSED BY
STATOR COIL LOSSES.
2. DISSIPATION OF HEAT FROM HIGH-PURITY WATER
USED.
3. FILTRATION OF WATER TO REMOVE FOREIGN
MATERIAL.
4. DEMINERALIZATION OF WATER TO CONTROL ITS
ELECTRICAL CONDUCTIVITY.
5. INSTRUMENTS TO CONTINUOUSLY MONITOR
CONDUCTIVITY, FLOW AND WATER TEMPERATURE
CONDITIONS.

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STATOR COIL COOLING WATER SYSTEM

FEATURES:

1. TWO AC MOTOR DRIVEN WATER PUMPS ARE

PROVIDED TO ENSURE RELIABILITY.

2. STAND-BY PUMP STARTS AUTOMATICALLY BY

ALARM OF LOW PUMP DISCHARGE PRESSURE.

3. TWO WATER COOLERS ARE PROVIDED TO ENSURE

CONTINUOUS OPERATION.

4. HYDROGEN GAS PRESSURIZATION SYSTEM IS

PROVIDED TO ENSURE SYSTEM ADVANTAGE.

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STATOR COIL COOLING WATER SYSTEM

Return Pipe
• Circulate Water Ins. Hose St. Coil
Pump

Supply Pipe
• Cool Water
Cooler Supply
Manifold Return
• Remove Dust Manifold
Filter
• Lower Conductivity
Demineralizer Low DP SW Tank
Filter

• Degas Water DPS Drain

Drain
Water Tank Valve Valve

• Protect Generator Pump

Cooler
Diff.Press. SW
(ANN, Trip)
Demineralizer

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STATOR COIL COOLING WATER SYSTEM

STATOR COIL WATER SYSTEM PROVIDES LOW CONDUCTIVITY
WATER FOR COOLING GENERATOR STATOR COIL.

DEMINERALIZER WATER TANK

WATER PUMP
WATER FILTER

WATER COOLER

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MITSUBISHI
ELECTRIC

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