11 DR M Bohn Ict Stability Decomp Ageing PDF
11 DR M Bohn Ict Stability Decomp Ageing PDF
and ageing
Stabilization is a main issue with NC-based materials. Stabilizer reactions and their
modelling are presented. With examples of ageing of gun propellants and rocket
propellants including new type of gun propellants containing RDX, the way of prediction
of the use time (life time) is shown. Several experimental methods as mass loss, stabilizer
consumption, molar mass degradation, heat generation can be used and their suitability
and the special demands for prediction purposes are demonstrated.
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 3
Stability ‘versus’ Ageing
For both aspects molecular decomposition is the base, especially with chemical stability.
With ageing also physical phenomena are included as migration of surface treatment
agents (burning phlegmatizer for gun propellant grains)
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 4
Stability tests
The NC-decomposition causes
● formation of permanent gases
● formation of NOx
● generation of reaction heat
● polymer chain degradation
The older tests are based mainly on the generation of NOx caused by a time – temperature load
Using the effects of NO2 – namely oxidizing and forming of HNO3 , many tests have been developed
and most of these are connected with famous names:
Abel, Bergmann-Junk, Hanson-Metz, Vieille, Methyl-Violet-Test
time to visible NOx (the well-known 65.5°C (=150 °F) surveillance test, introduced by the
US Navy, about 1905)
Self ignition temperature, Silvered Vessel-Test (Dewar-Test)
Then somewhat later mass loss and gas generation (vacuum stability test) were used
Newer methods use the same basic effects but the detection is much improved
● NOx-Chemiluminescence
● GPC (SEC)
● microcalorimeter (heat generation rate), ARC (adiabatic self heating)
● gas analysis by FTIR-EGA, GC, GC-MS
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 5
Bergmann-Junk-Test (Bergmann-Junk-Siebert-Test)
Developed from E. Bergmann and A. Junk in Germany, improved by Siebert
Criterion:
Substance Test Test
consumption of 0.01n NaOH
substance amount temp. time
to neutralize HNO3 formed by
[g] [°C] [h]
absorbed and oxidized NO2
Nitrocellulose 2 132 2 ≤ 12.5 ml/g
Sb gun propellant (propellant not
5 132 5 ≤ 10 to 12 ml/g *)
containing blasting oils)
*) limit value is often fixed for the individual propellant in the range 10 to 12ml per g of propellant
This test is not used with triple base propellants
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 6
Bergmann-Junk-Test (Bergmann-Junk-Siebert-Test)
Dimensions in mm
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 7
Abel-Test - German conditions and typical results
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 8
Vacuum stability test – German test conditions and criteria
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 9
Mass Loss Tests
Mass loss (ML) at 90°C for GP and RP
In most cases one ages 2g (up to 5g) of propellant in tubes with loosely inserted ground
stoppers over 18 days
Sample can be used as delivered (if not to wet !, water content not higher than 1.5 mass-%)
Applicable for all types of propellants (single, double, triple, semi-nitramine, new type,…)
Other test times - test temperatures (always
with 3 % limit)
Necessary equipment
For 50 years at For 15 years at
25°C 25°C • well temperature controlled oven
• glass tubes with ground stoppers
100°C 6 days 1.8 days
• analytical balance, well positioned
90°C 18 days 5.4 days
80°C 54 days 16.2 days
75°C 93.5 days 28.0 days
70°C 162 days 48.6 days
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 10
Dutch Mass Loss Test
Mass loss after 72 h, reduced by the mass loss after the first 8 h in open tube
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 11
Assessment of ageing and stability with mass loss
Three types of GP doublebase GP L5460 shows after20d strong ML increase with visible NOx
triplebase GP Q 5560 shows smooth increase of ML without showing visible NOx
new type GP (see later) shows smooth increase of ML without showing NOx
9
ML [%]
8 mass loss at 90°C
GP, L5460, 120mm
7
5
limit: ≤ 3%, 18 d
4
2
new type GP (contains RDX)
1
test time [d]
0
0 10 20 30 40 50 60 70 80 90
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 12
Comparison of mass loss: ball powder K6210 – 120mm GP L5460
Difference in stability can be revealed clearly with ML (18 days at 90°C corresponds to 50 years at 25°C isothermal)
db GP K6210 is stabilized with DPA (diphenylamine). In spite of not fulfilling the strong criterion it can be used
safely for certain time. Doblebase GP L5460 is stabilized with AK II (akardite II).
6
ML [%] mass loss test at 90°C
db GP L5460 (120mm)
1
time [d]
0
0 2 4 6 8 10 12 14 16 18 20 22 24
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 13
Comparison of heat generation rate: ball powder K6210 – 120mm GP L5460
Difference in stability can be revealed also clearly with heat generation rate (dQ/dt) and heat generation (Q)
90 70
dQ/dt [µW/g] db ball powder K 6210, Qex = 4059 J/g Q [J/g]
80 db 120mm GP L5460, Qex = 4720 J/g 63
80°C
70 56
K6210 49
60
dQ-K6210 42
50
dQ-L5460
35
40 Q-K6210
28
Q-L5460
30
21
L5460
20 14
10 7
time [d]
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 14
Aspects of NC decomposition
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 15
What determines the NC decomposition
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 16
Decomposition of NC
Assumption: by splitting-
off of one NO2 group
from any ester group the
corresponding glucose
ring will be destroyed.
This means the mean
molar masses of NC
decrease all the time
caused by the slow
intrinsic decomposition of
NC, which cannot be
stopped by stabilizers.
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 17
Weighing of reaction rates by the investigation temperature via activation energy
The weighing has an important effect: at higher temperatures the process with the higher activation
energy dominates the decomposition, at lower temperatures it is the one with smaller activation energy.
-34 ET+EH
-CO-NO2 -CO• + •NO2
ET+EH+CH 1/T [1/K]
-38
0.0024 0.0028 0.0032 0.0036
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 18
Stabilizer consumption: activation energy as function of temp.
decrease of stabilizer
DPA in single base GP
A5020 (20 mm machine
gun, older lot) /1/
change in Ea at about
65°C
higher temp. range has
more thermolytical
ester group
decomposition
lower temp. range has
more hydrolytical ester
group decomposition
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
Stabcon 2005 Bohn / 19
Molar mass decrease of NC: activation energy as function of temp.
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
Stabcon 2005 Bohn / 20
Temperature range dependence of Ea for PVN (polyvinylnitrate)
Also with other nitric acid ester compounds a temperature dependence of Ea is observable /2/
120 90-110°C
115
70-110°C
110
70-110
70-90
70-90°C
105 90-110
Obtained from heat generation measurements
Q [J/g]
100
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 21
Nitrate esters NE decompose intrinsically, means by themselves, Decomposition scheme
because of the small bond energy in the nitrate ester group, of nitric acid esters NE
about 170 kJ/mol for thermolytical split-off of NO2; Further more
one has formation of water and acids, and additional products as
gases and organics.
The decomposition
products NO2 and acids
k act as catalysts P in
NE ⎯⎯NE
⎯→ P + R-NE + ∆HRID intrinsic decomposition
decomposing NE; a further
NE + P
k
⎯⎯auto
⎯⎯→ 2 P + R-NE + ∆HRAD autocatalytic decomp. decomposition reaction
channel is opened – the
k so named autocatalytic
S+P ⎯⎯SP
⎯→ P-S + ∆HRS stabilizer reaction
decomposition.
The stabilizer S binds the NO2 and nitric acid and makes
the autocatalysts P in-effective. No autocatalytic
decomposition appears during active phase of stabilization.
– But the intrinsic decomposition goes on and causes mass
loss, energy loss, chain splitting of NC, gas and heat
generation.
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 22
Experimental bond dissociation enthalpies
kcal/mol kJ/mol
20 83.7
Nitrate RO - NO2 kJ/mol Nitrite RO - NO kJ/mol
22 92.0
iso-Propyl nitrate 172.0 ± 4.2 iso-Propyl nitrite 171.5 ± 7.5
24 100.4
n-Propyl nitrate 177.0 ± 4.2 n-Propyl nitrite 167.8 ± 7.5 26 108.8
Methyl nitrate 172.4 ± 4.2 Methyl nitrite 174.9 ± 3.8 28 117.2
Alkyl nitrate 170.3 ± 2.1 Alkyl nitrite 170.7 ± 4.2 29 121.3
30 125.5
From CRC Handbooks 32 133.9
34 142.3
Pos. 6
NO2 radical
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
Pos. 3
2007 Bohn / 24
PVN-simulate and PVN-radical to calculate the bond dissociation enthalpy of the
split-off of NO2 radical
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 25
Bond dissociation enthalpies at 298.15 K in different molecular environment
Substance [kJ/mol]
Calculation method:
ME-NC-2NO2, (BDE in the nitrate group at position 2) 1.2 160.8
DFT, BLYP, GGA all ME-NC-3NO2, (BDE in the nitrate group at position 3) 1.0 133.0
electron treatment
ME-NC-6NO2, (BDE in the nitrate group at position 6) 1.3 174.4
Calculated values correc-
ted by normalizing to PVN simulate (polyvinylnitrate) 170.8
experimental average
value of alkyl nitrate of Nitroglycerine, split-off of NO2 from middle position 171.2
170.3 kJ/mol; error in calc. Nitroglycerine, split-off of NO2 from side position 174.5
values ± 8 kJ/mol
PETN 170.0
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 27
Accelerated ageing
Objectives
● To reach equivalent ageing in much shorter times than at target temperature,
for example at 25°C
● To find out the ageing process(es)
● To determine activation energies for the ageing process(es) or other parameters
to quantify the temperature dependence of the ageing
● To use the temperature dependence describing parameters to predict the ageing
at any time-temperature load
● To simulate real ageing using time-temperature profiles
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 28
Arrhenius Plot according to STANAG 4582 (so-named heat flow (HFC) STANAG)
13
ln(kQ [µW/g]) Arrhenius plot of reaction rate constant kQ(T)
11 according to STANAG 4582
9 T S=60°C
7 120 kJ/mol 80 kJ/mol
135°C
5 the composed Arrhenius line is used
3
kQ2 with EaQ2 = 80 kJ/mol
1 ZQ2 = 3.4099 E+13 µW/g
-1
ln(kq1 [µW/g]) 15°C
-3 ln(kq2 [µW/g])
ln(kq [µW/g]) kQ1 with EQ1 = 120 kJ/mol
-5 ZQ1 = 6.3719 E+19 µW/g
Ea divide
1/T [1/K]
-7
0.0022 0.0024 0.0026 0.0028 0.003 0.0032 0.0034 0.0036
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 29
HFC-STANAG 4582 (Heat generation rate (HGR)-STANAG)
⎛ Ea ⎞
ki = Z ⋅ exp⎜⎜ − ⎟⎟
⎝ RTi⎠
k2 ⎛ Ea ⎛ 1 1 ⎞ ⎞ 1
Reaction rate constant
= exp⎜⎜ − ⋅ ⎜⎜ − ⎟⎟ ⎟⎟ t∝ reciprocal proportional
k1 ⎝ R ⎝ T2 T1 ⎠ ⎠ k to time to reach a state
or conversion
t1 ⎛ Ea ⎛ 1 1 ⎞ ⎞
= exp⎜⎜ − ⋅ ⎜⎜ − ⎟⎟ ⎟⎟ By forming the ratio the time-
t2 ⎝ R ⎝ T2 T1 ⎠ ⎠ temperature scaling is achieved
⎛ Ea ⎛ 1 1 ⎞ ⎞
tE = t t ⋅ exp⎜⎜ + ⋅ ⎜⎜ − ⎟⎟ ⎟⎟ Caution
⎝ R ⎝ TE Tt ⎠ ⎠ this procedure may be
simplifying to strong
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 tBohn 31
Extrapolation of test conditions to in-service conditions with factor F (works in
both directions: ac-celeration and de-celeration)
Factor 3 for 10°C temperature change corresponds to activation energy range of 80 to 120 kJ/mol
in the temperature range 20°C to 95°C
10
F [-] factor F= k(T) / k(T-10K) Ea [kJ/mol]
9 for dT = 10°C 160
140
8 120
100
7 80
2
T [°C]
1
0 10 20 30 40 50 60 70 80 90 100 110 120
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 32
Relation between test time - test temperature and in-service time - temperature
For chemically caused ageing processes the following formula has proven by experience as
suitable (Ea about 80 to 120 kJ/mol, temperature range 20°C to 95°C)
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 33
Comparison of the STANAG extrapolation with the factor 3 extrapolation
100000
time tt [d] time-temperature relations
normalized to tE = 10 years at TE = 25°C
10000 TS=60°C
100
with Ea2 = 80 kJ/mol
factor 3
10 t [d] Ea1
extrapolation
t [d] Ea2
t [d] Ea1+Ea2
1
tt [d] F-3
25°C reference with Ea1 = 120 kJ/mol
Ea divide shifted up to intersection at 60°C
0.1
T t [°C]
0.01
0 10 20 30 40 50 60 70 80 90 100 110 120
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 34
Overview of some used test times – test temperatures extrapolated to 25°C
100000
time tt [d] 80 a
TS = 60°C time-temperature relations
40 a
20 a tE =10 years at TE = 25°C
10000 80 kJ/mol 120 kJ/mol
extensions to other in-service times
Ea1 = 120 kJ/mol, Ea2 = 80 kJ/mol
10 a
1000 5a STANAGs
Example how to read: This point gives 5 years at 25°C
TE = 25°C
100 ML, 90°C, 18d
TT (dQ/dt)L
tT [d] QL [J/g] at 80°C, after 10.6 d Limit is
[°C] [µW/g] QEX(gw)
3% of
60 123 9.8 104.1 HGR Q % of [ QEX(lw) ] QEX(gw)
[µW/g] [J/g] QEX(gw) [J/g]
65 64.9 18.5 103.7 [J/g]
L5460 4238
70 34.8 34.5 103.7 12.8 16.1 0.38 127
db, 120mm [ 4610 ]
71 30.8 39.0 103.8 K6210 3730
68.2 57.1 1.53 112
75 19.0 63.1 103.6 db ball, 9mm [ 4040 ]
80 10.6 114 104.4
89 3.83 314 103.9 QEX(gw) value with reaction water gaseous
90 3.43 350 103.7 QEX(lw) value with reaction water liquid
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 37
NC lot 1: HGR and HG at 90°C, measured under air and under argon
Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g
100000 4000
dQ/dt [µW/g]
NC-1
90000 Q [J/g] 3600
90°C
80000 dQ-NC53-Ar 3200
dQ-NC53-Ar-2
70000 dQ-NC53-Lu 2800
zero in argon
60000 2400
Q -NC53-Ar
50000 Q -NC53-Ar-2 2000
Q -NC53-Lu
40000 in air 1600
30000 1200
N=12.5 mass-%
QEX-wliqu = 3931 J/g
20000 800
QEX-wgas = 3619 J/g
10000 400
0 0
time [d]
-10000 -400
-2 1 4 7 10 13 16 19 22 25
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 38
NC lot 1: HGR and HG at 90°C, measured under air and under argon
Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g
3000 100
dQ/dt [µW/g] NC-1 Q [J/g]
2700 90°C 90
comparison between
2400 air - argon 80
2100 70
dQ-NC53-Ar
1800 dQ-NC53-Lu 60
dQ-NC53-Ar-2
1500 zero 50
Q -NC53-Ar
1200 40
Q -NC53-Lu
900 Q -NC53-Ar-2 30
600 20
300 10
0 0
time [d]
-300 -10
-1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 39
NC lot 2: HGR and HG at 90°C, measured under air and under argon
Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g
1500 15
dQ/dt [µW/g] NC-2 Q [J/g]
1350 90°C 13.5
750 7.5
600 6
450 4.5
300 3
150 1.5
0 0
time [d]
-150 -1.5
-0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 40
Heat generation rates of dry and unstabilized NC samples – region 0 to 2 days
Measured at 90°C with TAMTM in closed steel ampoules with glass inserts in air, sample amounts about 0.2g
120000
dQ/dt [µW/g] NC, 90°C
110000
comparison of NC-lots in air
100000
90000 dQ-NC-1
dQ-NC-2
80000
dQ-NC-3
70000 dQ-NC-4
dQ-NC-5
60000
dQ-NC-6
50000 dQ-NC-7
zero
40000
30000
20000
10000
0
time [d]
-10000
-0.2 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 41
Heat generation rates of seven dry and unstabilized NC samples
Measured at 90°C with TAMTM in closed steel ampoules with glass inserts in air, sample amounts about 0.2g
120000
dQ/dt [µW/g]
110000 NC, 90°C
comparison of NC-lots in air
100000
90000 dQ-NC-1
80000 dQ-NC-2
dQ-NC-3
70000
dQ-NC-4
60000 dQ-NC-5
50000 dQ-NC-6
dQ-NC-7
40000
zero
30000
20000
10000
0
time [d]
-10000
-1 0 1 2 3 4 5 6 7 8 9 10 11 12
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 42
Mass loss of dry and unstabilized NC lot 1 in the ‘linear range’ of pre-
autocatalysis (means a reaction of zero order)
1.6
ML [%] NC-1
1.4 mass loss in stoppered vials
90°C, air
P1 [%] region of 'pre-autocatalysis'
1.2 P2 [%]
M [%]
1
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 43
Mass loss of dry and unstabilized NC lot 1 at 90°C up to autocatalysis
50
ML [%] NC-1
45 mass loss in stoppered vials
90°C, air
40 region up to 'autocatalysis'
P1 [%]
35
P2 [%]
M [%]
30
25
20 s is , )
y
al ning
visible NOx a t
15 appeared t oc egin
u
o f a at b
10 n ge ially
Ra spec
Pre-autocatalysis range (e
5
time [d]
0
0 1 2 3 4 5 6 7 8 9 10 11
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 44
Comparison of stability data of seven NC lots obtained with four methods
10.0 0.9
time to NOx [d] correlation of NC stability data kml [%/d]
time to max HGR [d]
9.0 0.8
BJ-value [ml/g 0.01 n BJ value [ml/g 0.01n NaOH]
NaOH] t(90°C) to NOx [d]
8.0 t(90°C) to max HGR [d] 0.7
kml [%/d]
7.0
0.6
6.0
Bergmann-Junk 0.5
5.0
ML reaction rate constant 0.4
4.0
0.3
3.0
time to visible NOx
0.2
2.0
time to max. HGR
1.0 0.1
NC NC
sample
lot
0.0 0
1 2 5 6 3 7 4
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 45
Photographs of NC residues after ageing at 90°C in mass loss vials
Brown to black
residues after the
‘cool‘ burning-out
of the NC samples.
Sample amount
about 0.6g to 0.8g
No ignition
occurred in any
case !
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 46
Photographs of NC residues in glass inserts after measurements in TAM at 90°C
Brown to black
residues after the
‘cool‘ burning-out
of the NC samples.
Sample amount
about 0.2g
No ignition
occurred in any
case !
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 47
Scheme of NC decomposition considering temperature-time exposure see /5/
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 48
Mitigation of ageing
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 49
Chemical formulas of the most used stabilizers in NC-based propellants
H CH3
N HN H CH3
N
N O=C
C2H5
DPA O=C N
C2H5
N
NO2
H NO2
N
EC, Centralite I Ak II, Akardite II MNA, pNMA
2NDPA, C 2H 6
2-NO2-DPA HN
N OH
CH3 O=C
NO O=C
CH3 N
N N
OH
60 days at 65.5°C
60 days at 60°C 35 days at 60°C 40 – 90°C
or 120 days at 65.5°C
• Existing standards use different test conditions, the reason is their historical development
it seems today not justified to define different test criteria as it was done in former times
each NC-based propellant should be assessed in the same way.
But: there exist different ranges of stability with different type of propellants !!
• Not all propellants are covered by these STANAGs named above
• Kinetic analysis and calculation of chemically determined safe time period is defined not precise enough
• Therefore: a unification was developed with AOP 48 Edition 2 which will replace all these STANAGs
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 51
Standards to assess chemically determined use time with stabilizer consumption
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 53
Benefits of modelling the ageing
See /6/
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 54
Kinetic description of stabilizer consumption - principles
Facts on stabilizer consumption, presented in way of reaction scheme /6,14/
Reaction scheme
k
NE ⎯⎯NE
⎯→ P + R-NE intrinsic decomposition
k
NE + P ⎯⎯auto
⎯⎯→ 2 P + R-NE autocatalytic decomposition
k
S+P ⎯⎯SP
⎯→ P-S stabilizing reaction
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 55
Kinetic description of consumption of the primary stabilizer S – reaction scheme I
/7,11, 14/
Primary stabilizer is the
stabilizer added at production
reaction scheme RS I
k
NE ⎯⎯NE
⎯→ P + R-NE intrinsic decomp.
k
NE + P ⎯⎯auto
⎯⎯→ 2 P + R-NE autocat. decomp.
k
S+P ⎯⎯SP
⎯→ P-S stabilizer reaction
dNE( t )
= −kNE ⋅ NE( t ) − kauto ⋅ NE( t ) ⋅ P( t )
dt
dP( t ) System of DEq for the above
= +kNE ⋅ NE( t ) + kauto ⋅ NE( t ) ⋅ P( t ) − kSP ⋅ P( t ) ⋅ S( t ) reaction scheme
dt
dS( t )
= −kSP ⋅ P( t ) ⋅ S( t )
dt
This DEq system is very probably not solvable analytically in closed form.
It is integrated and iterated numerically to determine the values of the three rate
constants.
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 56
Kinetic description of consumption of the primary stabilizer S – RS II
Approximation:
stabilizer S suppresses the autocatalytic decomposition and the corresponding reaction can
be deployed
dNE( t )
(1) = −kNE ⋅ NE( t )
dt
dP( t )
(2) = kNE ⋅ NE( t ) − kSP ⋅ S( t ) ⋅ P( t )
dt
dS( t )
(3) = −kSP ⋅ S( t ) ⋅ P( t )
dt
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 57
Kinetic description of consumption of the primary stabilizer S – RS II
Simplified solution of DEq system of reaction scheme RS
dNE( t )
(1) = −kNE ⋅ NE( t )
dt
dP( t )
(2) = kNE ⋅ NE( t ) − kSP ⋅ S( t ) ⋅ P( t )
dt
dS( t )
(3) = −kSP ⋅ S( t ) ⋅ P( t )
dt
Assumption: P(t) is constant, P(t) = Pc ; this holds at the beginning of stabilizer consumption
dS( t )
= −k′SP ⋅ S( t ) with k′SP = kSP ⋅ Pc
dt
Further simplification:
for short times the first order reaction can be approximated by zero order reaction
S( t ) = S(0) ⋅ (1 − k′SP ⋅ t ) Linear decrease of stabilizer concentration, but only at the very beginning
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 58
Kinetic description of consumption of the primary stabilizer S – RS II
Way of solution of not simplifying the DEq system, means with P(t) not assumed as
constant – it results in just one differential equation for the stabilizer decrease /7/
eq.(1) has the solution :
dNE( t ) NE( t ) = NE(0) ⋅ exp( −kNE ⋅ t )
(1) = −kNE ⋅ NE( t )
dt
dP( t ) eq.(2) and eq.(3) give :
(2) = kNE ⋅ NE( t ) − kSP ⋅ S( t ) ⋅ P( t )
dt dP( t ) dS( t ) −k ⋅t
dS( t ) − = kNE ⋅ NE( t ) = kNE ⋅ NE(0) ⋅ e NE
(3) = −kSP ⋅ S( t ) ⋅ P( t ) dt dt
dt
with the solution :
− kNE ⋅ t
P( t ) − S( t ) = C − NE(0) ⋅ e
the expression for P(t) from the right is
inserted in eq.(3) of DEq-system. This and C is the integration constant :
results in an expression containing C = NE(0) + P(0) − S(0)
only S(t)
dS( t )
≈ −kSP ⋅ S( t ) ⋅ (S( t ) + NE(0 ) ⋅ kNE ⋅ t ) Resulting rate equation for S
dt
S( t ) =
(
exp − NE(0 ) ⋅ kNE ⋅ kSP ⋅ t2 )
1 π kSP ⎛ NE(0 ) ⋅ kNE ⋅ kSP ⎞ Integrated rate equation
+ ⋅ ⋅ erf ⎜⎜ ⋅ t ⎟⎟
S(0 ) 2 NE(0 ) ⋅ kNE ⎝ 2 ⎠
This is a kinetically correct description of stabilizer depletion, because two reaction
steps are involved - decomposition of NC and stabilizer reaction - so two reaction rate
constants must appear in the description.
2 ⎛⎜ z3 z5 z7 z9 ⎞
erf(z ) = ⋅ ⎜z − + − + − .. + .. ⎟⎟ for z < ∞ ; erf(0) = 0
π ⎝ 1!⋅3 2!⋅5 3!⋅7 4!⋅9 ⎠
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 60
Modelling with RS II, model ’S: extended‘
Good description of
the data of DPA
consumption in a
single base
propellant with
model ‘S: extended‘
————————————————————————————————————————————————
2007 Bohn / 61
Model ‘S: exponential + linear’ part 1 of 2 see /8/
Reactions of first order or zero order alone cannot give satisfying descriptions of stabilizer
decrease. To achieve at a better description the combination was tried.
⎛ dS( t , T ) ⎞
⎜ ⎟ = − k1 ( T ) ⋅ S( t , T ) − k0 ( T )
⎝ dt ⎠ T
(
k1 ( T ) = Z1 ⋅ exp − Ea1 / RT)
k0 ( T ) = Z0 ⋅ exp(− Ea0 / RT )
Arrhenius behaviour
⎛
S( t , T )=⎜ S(0) +
⎜
k0 ( T ) ⎞⎟
k1 ( T ) ⎟⎠
( ) k (T)
⋅ exp − k1 ( T ) ⋅ t − 0
k1 ( T )
⎝
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 62
Model ‘S: exponential + linear’ part 2 of 2
Calculation of service times tyS(T)
Definition of degree of stabilizer consumption
S( t , T )
yS = therewith the times tyS(T) to reach yS can be calculated
S(0)
⎛ ⎞
⎜ k0 ( T ) ⎟
⎜ 1+ 1 ⎟
1 ⎜ S(0) ⋅ k1( T ) ⎟
ty S ( T ) = ⋅ ln times to reach yS these are the looked for usetimes
k1 ( T ) ⎜ k0 ( T ) ⎟
⎜ yS + ⎟
⎜ S( 0 ) ⋅ k ( T ) ⎟
⎝ 1 ⎠
⎛ S(0) ⋅ k ( T ) ⎞
⋅ ln⎜ + 1⎟
1
t0 ( T ) = 1 times to reach yS = 0
⎜
k1 ( T ) ⎝ k0 ( T ) ⎟
⎠
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 63
Stabilizer consumption: decrease of 2-nitro-DPA in a RP
description with
model 'S: expon. +
linear' in comparison
with description
according to first
order reaction
Extrapolation ability of
model ’S: exponential +
linear‘
Black line: all points
have been used
Red line: points up to
red arrow have been
used
Blue line: points up to
blue arrow have been
used
Green line: points up to
green arrow have been
used
The resulting scattering
is within narrow range
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 65
Models to describe stabilizer consumption
name of model
Eq. kinetic rate equation kinetic type
suitability, how to handle
dS( t ) first + zero order, ‘S: exponential + linear’ /8/
1 = −k 1 ⋅ S( t ) − k 0
dt two reactions very suitable, easy to handle
dS( t ) first order, ‘S: exponential’
2 = −k 1 ⋅ S( t )
dt one reaction not suitable, easy to handle
dS( t ) zero order, ‘S: linear’
3 = −k 0
dt one reaction conditioned suitable, easy to handle
dS( t ) nth order, ‘S: nth order’ (AOP 48 model)
4 = −k | ⋅ S( t )n
dt one reaction well suitable, easy to handle
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 66
Models to describe stabilizer consumption – integrated expressions
name of model
Eq. equation time t0 to yS = S(t)/S(0) = 0
suitability, how to handle
⎛ k (T) ⎞ k (T)
S( t , T ) = ⎜⎜ S(0) + 0 ⎟⎟ ⋅ exp(− k 1( T ) ⋅ t ) − 0 t 0 (T) =
1 ⎛ S(0) ⋅ k 1( T ) ⎞
⋅ ln⎜⎜ + 1⎟⎟ ‘S: exponential + linear’ /8/
1 ⎝ k 1( T ) ⎠ k 1( T ) k 1( T ) ⎝ k 0 ( T ) ⎠ suitable, easy to handle
S( t ) =
(
exp − NE(0) ⋅ k NE ⋅ k SP ⋅ t 2 ) ‘S: extended’ /7, 14/
1 π k SP ⎛ NE(0) ⋅ k NE ⋅ k SP ⎞ t0(T) → ∞
5 + ⋅ ⋅ erf⎜ ⋅ t⎟ suitable, fairly to handle
S(0) 2 NE(0) ⋅ k NE ⎜ 2 ⎟
⎝ ⎠ with advanced fit codes
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 67
Description of stabilizer consumption with model ‘S: extended’
comparison of single temp. fit (sT) and all temp. fit (aT)
Data of stabilizer
consumption of
propellant P2
determined in
1987/1988 after
accelerated ageing
at 70°C, 80°C and
90°C.
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 68
Description of stabilizer consumption with model ‘S: nth order’ (AOP 48 Ed. 2
model) - only all temperature (aT) fit is shown
0.9
DPA [mass-%]
Because the 0.8 P2 NC-propellant
description with model 'S: nth order' 90°C experiment
reaction order n is
0.7 all temp. fit 80°C experiment
<1, the times t0(T)
70°C experiment
to reach S(t,T) = 0
0.6 zero
can be calculated
90°C n th order
0.5 80°C n th order
70°C
70°C n th order
0.4
80°C
0.3
0.2 90°C
128.6 d
33.0 d
0.1
0
time [d]
9.1 d
-0.1
0 10 20 30 40 50 60 70 80 90 100 110 120 130
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 69
Description of stabilizer consumption with model ‘S: exponential + linear’
comparison of ‘single temperature fit’ (sT) and ‘all temperature fit’ (aT)
0.9
time t0(T) to DPA [mass-%]
P2 NC-propellant
reach S(t,T) = 0 0.8 90°C experiment
stabilizer consumption
can be 80°C experiment
determined at begin of natural ageing (1987)
calculated 0.7 70°C experiment
description with model
always. 'S: expon. + linear' zero
0.6 90°C expon.+lin.-aT to=7.05 d
The t0(T) times
are shorter 80°C expon.+lin.-aT to=25.86 d
0.5 70°C expon.+lin.-aT to=102.36 d
than the ones 70°C
90°C expon.+lin.-sT to=6.63 d
calculated with 0.4
80°C expon.+lin.-sT to=25.83 d
model ‘S: nth
80°C 70°C expon.+lin.-sT to=107.02 d
order’ 0.3
0.2 90°C
0.1 107.02 d
7.05 d 25.86 d
0
6.63 d 25.83 d 102.36 d time [d]
-0.1
0 10 20 30 40 50 60 70 80 90 100 110 120 130
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 70
Model ‘S: nth order’ (AOP 48 model) application with two stabilizers of different
reactivity
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 71
Model ‘S: exponential + linear’ application with two stabilizers of different
reactivity
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 72
Comparison of models: because of conservative character in extrapolation
model ‘S: exponential + linear’ is taken for evaluation
0.9
The times t0(T)
DPA [mass-%] P2 NC propellant
are shortest with 0.8
comparison of three models
model
all temperature fits
’S: exponential + 0.7 data for 70°C extracted
linear‘
The tailing of 0.6
70°C experiment
model ‘S: nth
0.5 zero
order’ is already
70°C expon.+lin.-aT to=102.36 d
too strong to 70°C nth order-aT te=128.6 d
0.4
include the 70°C extended-aT te=160 d
stabilizer
0.3
decrease up to
'S: extended'
zero content in 0.2 'S: nth order'
the calculations
with profiles 0.1 'S: extended'
'S: exponential + linear'
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 73
Prediction of a real ageing over 16 years of a singlebase
propellant used in automotive seat belt restraint systems
See also /9,10/
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 74
Arrhenius parameters obtained with model for stabilizer consumption
‘all temperature fit’ – propellant P2, model ‘S: exponential + linear’
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 76
Introduction
The ageing ended in October 2003. An ageing time of 16 years was realized at
ambient conditions.
But the propellants experienced elevated temperatures because of the housing of the
belt restraint units
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2006 Bohn / 77
Time-temperature profiles for Miami, Florida, USA
40
time interval [d] time-temperature profiles
35
Miami BMP
Miami AMB
30 Miami AMB: Tm = 24.9°C
25
20
Miami BMP: Tm = 34.3°C
15
10 55°C
33°C
5
T [°C]
0
10 15 20 25 30 35 40 45 50 55 60
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 78
Model ‘S: exponential+ linear’ for use with time-temperature profile data or
continuous time-temperature measurements
⎛ k (T ) ⎞ k (T )
S( ∆ti , Ti ) = ⎜⎜ S( ∆ti−1, Ti−1) + 0 i ⎟⎟ ⋅ exp(− k1( Ti ) ⋅ ∆ti ) − 0 i
⎝ k1( Ti ) ⎠ k1( Ti )
n
t (of one profile cycle ) = ∑ ∆t i
(with profile BMP it is one year)
i=1
n
ty S = j ⋅ ∑ ∆t i
i=1
With continuous temperature data (these have also time ∆ti at Ti until next Ti+1) this same
procedure is taken
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 79
Prediction of stabilizer consumption in GG-P2 according to BMP profile load
and 4 loads with temperature-shifted BMP, model ‘S: exponential + linear’
0.9
DPA [mass-%] propellant loaded by different profiles based on BMP profile
0.8 BMP shifted by -4°C
BMP shifted by -2°C
0.7 BMP
BMP shifted by +2°C
0.6 BMP shifted by +4°C
BMP zero
BMP -2°C
0.5 0.2* S(0)
experim. data
BMP -4°C
0.4
0.3
BMP +2°C S(0)*0.2
15 29
0.2 8
0.1
BMP +4°C
11 21
0
time [a]
-0.1
0 4 8 12 16 20 24 28 32 36
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2006 Bohn / 80
Modelling of stabilizer consumption
and the course of consecutive products
See also
/7,11,12,13, 14/
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 81
How to handle the total stabilizing capability of a typical stabilizer
Determination of
DPA consumption
and the evolution
of consecutive
products of DPA
by Dr. Fred Volk
(about begin of the
1980s)
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 82
Modelling of stabilizer and its consecutive products – RS III
Reaction scheme for the course of DPA and its consecutive products up to the first nitration step /
nitrosation step /7/
0.001
time [d]
0
0 5 10 15 20 25 30
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 84
Stabilizer and its consecutive products, RS III (continued) – values of the rate
constants obtained by the modelling
kauto = 10 kNC and kDPNNO ≠ 0 (N-NO-DPA to DPA) all reaction rate constants in 1/d
temp. = 90°C, different initial concentrations xP(0) for product P
0.002
0.001
time [d]
0
0 5 10 15 20 25 30
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 86
Modelling of high nitrated DPA products, P(t) is not constant – RS IV – part 2
0.003
reactant
singlebase GP
[mol/mol ONO2] RS IV
0.0025 4,4'-dinitro-DPA calc. xP(0)=0.0005
4,4'-dinitro-DPA exp. part 2
0.002 2,4'-dinitro-DPA calc.
2,4'-dinitro-DPA exp.
2,2'-dinitro-DPA calc.
0.0015 2,2'-dinitro-DPA exp.
2,4,4'-trinitro-DPA calc.
0.001 2,4,4'-trinitro-DPA exp.
0.0005
time [d]
0
0 5 10 15 20 25 30
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 87
Relative reactivities of consecutive products with regard to DPA
From the modelling of the consecutive products of DPA their relative reactivity with
respect to DPA can be formulated /7/.
The advantages
• determined in a gun propellant matrix (single base GP) at 90°C
• based on reaction kinetics, reaction with the autocatalytic product
2.2’-DN-DPA 0.004
2.4’-DN-DPA 0.016
2.4.4’-TN-DPA 8 E-5
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 88
-5.5
Mechanistic modelling of ln(k NC [1/d])
stabilizer reaction with RS I see /13/ -6.0 DPA decrease in a single base GP
k NC determ . according to RS I
90°C
-6.5
Activation energy Ea of NC decompos. Ea = 145.8 ± 4.8 kJ/m ol
-7.0 85°C lg(Z[1/d]) = 18.097 ± 0.72
is with 146 kJ/mol composed of two KK = 0.9978
reactions: thermolysis and hydrolysis -7.5
80°C
-8.0
7.5
ln(k D PA [1/d]) -8.5 75°C
D P A decrease in a sin gle base G P
7.0
k D PA determ . according to R S I
-9.0
90°C 70°C
6.5 E a = 132.4 ± 28 kJ/m ol
-9.5
lg(Z[1/d]) = 21.915 ± 4.1
6.0 K K = 0.9226 65°C
80°C -10.0
5.5 -10.5
75°C 1/T [1/K]
85°C
5.0 -11.0
0.00270 0.00275 0.00280 0.00285 0.00290 0.00295 0.0030
4.5
4.0 70°C
Generally there are two main models to describe the statistical chain splitting of NC or any polymer
Model 2 chain scission by opening of the bond (bond splitting) between two monomer units
with time the mass of the polymer sample stays constant
the number of chain elements (monomer units) stays constant
model 2 is several times given in the literature, sometimes it is referred as Ekenstam model
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 90
Development of the kinetic model for polymer degradation – model 1 - part 1 /15/
K( t , T ) = N(0 ) − N( t , T ) Formation of one new chain by each decomposition of one chain element
nC ( t , T ) = nC (0) + N(0) − N( t , T )
Mn(0) m 1
1+
Mn(0) nC (0) ⋅ 1+ 1+
N(0)
= exp(+ kM ( T ) ⋅ t )
m Mn( t , T ) Pn( t , T )
nC ( t , T ) = nC (0) ⋅ m = = =
Mn( t , T ) m 1 N( t , T )
1+
Mn( t , T ) nC ( t , T ) ⋅ 1+ 1+
m Mn(0) Pn(0)
m
⎛ m ⎞ ⎛ m ⎞
⎜1 + ⎟ = ⎜1 + ⎟ ⋅ exp (+ kM ( T ) ⋅ t )
⎝ Mn( t , T ) ⎠ ⎝ Mn(0 ) ⎠
Approximated formulas
⎛ m ⎞ ⎛ m ⎞
ln⎜1 + ⎟ = ln⎜1+ ⎟ + kM( T ) ⋅ t
⎝ Mn( t , T ) ⎠ ⎝ Mn(0) ⎠ m m
= + kM( T ) ⋅ t
Mn( t , T ) Mn(0)
corresponding rate expression
⎛ ⎛ Mn( t , T ) ⎞ ⎞ ⎛ ⎛ Mn( t , T ) ⎞ ⎞
⎜ d⎜ ⎟⎟ ⎜ d⎜ ⎟⎟ 2
⎛ 2⎞
⎜ ⎝ m ⎠ ⎛
⎟ = −k ( T ) ⋅ ⎜ Mn( t , T ) ⎞
⎜ ⎝ m ⎠ ⎟ = −k ( T ) ⋅ ⎜ ⎛⎜ Mn( t , T ) ⎞⎟ + ⎛⎜ Mn( t , T ) ⎞⎟ ⎟ M ⎟
⎜ dt ⎟ M ⎜⎝ m ⎠ ⎝ m ⎠ ⎟ ⎜ dt ⎟ ⎝ m ⎠
⎜ ⎟ ⎝ ⎠ ⎜ ⎟
⎝ ⎠T ⎝ ⎠T
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 92
Development of the kinetic model for polymer degradation – model 1 - part 3
⎛ 1 An ⋅ Mw (0 ) ⎞
⎜ + ⎟ m ⋅ D( t , T ) m ⋅ D(0 ) D=
Mw
1 ⎜ yMn m ⋅ D(0 ) ⎟ = + An ⋅ kM ( T ) ⋅ t
tyMn ( T ) = ⋅ ln Mw ( t , T ) Mw (0 ) Mn
kM ( T ) ⎜ 1 + An ⋅ Mw (0 ) ⎟
⎜ m ⋅ D(0 ) ⎟
⎝ ⎠
An: conversion factor from absolute to
relative Mn values: Mnabs = An Mnrel
Model conditions
• statistical chain splitting.
• the chain splitting occurs by decomposition of chain elements; with NC the triggering
is the thermolytic and /or hydrolytic degradation of the ≡CO-NO2 groups
• the total number of chain elements is much greater than the number of chains
• the total number of chain elements decreases with first order, rate constant kM(T)
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 93
Kinetic model for polymer degradation based on model 2 – part 1
Model 2: chain scission by bond breaking between chain elements (monomer units)
⎛ d(B( t , T ) ⎞
⎜ ⎟ = −kB ( T ) ⋅ B( t , T ) B( t , T ) = B(0) ⋅ exp( − k B ( T ) ⋅ t )
⎝ dt ⎠T
nC ( t , T ) m
n ( t, T ) =
1− C N(0) Mn( t , T ) 1−
m
1−
1
B( t , T ) N(0) − nC ( t , T ) N(0)
= =
= exp(− k B ( T ) ⋅ t )
Mn( t , T ) Pn( t , T )
B(0) N(0) − nC (0) n (0 ) =
1− C nC ( 0 ) m m 1
N(0) = 1− 1−
N(0) Mn(0) Mn(0) Pn(0)
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 94
Kinetic model for polymer degradation based on model 2 – part 2
m 1
1− 1−
⎛ m ⎞ ⎛ m ⎞
= exp(− kB ( T ) ⋅ t )
Mn( t, T ) Pn( t , T ) ln⎜1 −
= ⎟ = ln⎜1 − ⎟ − kB (T) ⋅ t
m 1 ⎝ Mn( t , T )⎠ ⎝ Mn(0)⎠
1− 1−
Mn(0) Pn(0)
Signs in formula are different to the model
based on chain element decomposition
⎛ ⎛ Mn( t , T )⎞ ⎞
⎜ d⎜ ⎟⎟ ⎛ ⎛ Mn( t , T )⎞ ⎛ Mn( t , T )⎞ 2 ⎞
⎜ ⎝ m ⎠⎟
= −k B ( T ) ⋅ ⎜ − ⎜ ⎟ +⎜ ⎟ ⎟ Approximated formulas
⎜ dt ⎟ ⎝ ⎝ m ⎠ ⎝ m ⎠ ⎠
⎜ ⎟
⎝ ⎠ m m
T = + kB ( T ) ⋅ t
Mn( t , T ) Mn(0)
⎛ An ⋅ Mw(0) 1 ⎞
⎜ − ⎟
1 m ⋅ D (0) y ⎛ ⎛ Mn( t , T ) ⎞ ⎞
ty Mn ( T ) = − ⋅ ln⎜ Mn ⎟
⎜ d⎜ ⎟⎟
⎜ An ⋅ Mw(0 ) ⎟ 2
⎜ ⎝ m ⎠ ⎟ = −k ( T ) ⋅ ⎛⎜ Mn( t , T ) ⎞⎟
kB (T)
⎜ −1 ⎟
⎝ m ⋅ D(0) ⎠ ⎜ dt ⎟ B
⎝ m ⎠
⎜ ⎟
Signs in formula are different to the model
⎝ ⎠T
based on chain element decomposition In approximated form model 2
and model 1 are equal
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 95
Definition of terms – mean molar masses
∑ hn (M) ⋅ M ∑ hm (M) u ,i i u ,i
Mn: mean molar mass averaged according to the mol
Mn = i
= i
∑ hn (M ) hm (M)
∑ M i
u ,i u ,i
number in the polymer fraction i (mol number weighing)
i i
∑ hn (M) ⋅ M ⋅ M ∑ hm (M) ⋅ M
u ,i i i u ,i i Mw: mean molar mass averaged according to the mass
Mw = i
= i
∑ hn (M ) ⋅
i
M ∑ hm (M) u ,i i
i
u ,i
of the polymer fraction i (mass weighing)
∑ hn (M ) ⋅ M ⋅
i
M ∑ hm (M ) ⋅ M
u ,i ∑ hz (M) i i
i
u ,i i
i
u ,i
Mz: mean molar mass averaged according to the z-mass of the polymer fraction i (z weighing)
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 96
Definition of terms - distribution functions
hmu,i (M)
hnu,i (M) Mi hni(M) polymer fraction mol number related
hni (M) = =
∑ hmu,i (M) normalized molar mass distribution
∑
hnu ,i (M)
i
ni is mol number in polymer fraction i
i Mi
hzu,i (M)
hmu,i (M) Mi hmi(M) polymer fraction mass related molar
hmi (M) = =
∑ hmu,i(M) ∑ hzu,i (M) normalized molar mass distribution
mi = Mi*ni
i Mi
i
mi is the mass of polymer fraction i
hzu,i (M)
hzi (M) = hzi(M) polymer fraction z-weight related
∑ hzu,i(M) normalized molar mass distribution
i zi = Mi*mi = Mi*Mi*ni
zi is the z mass of polymer fraction i
hnu,i and hmu,i and hzu,i are un-normalized distribution functions
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn/ 97
Examples of molar mass degradation
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 98
Modelling of the molar mass decrease of NC – model 1
Modelling of NC
degradation in a
double base rocket
propellant
on the ordinate the
model expression of
model 1 is shown
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 99
Modelling of the molar mass decrease of NC – model 1
Modelling of NC
degradation in a
double base rocket
propellant
on the ordinate
mean molar mass
Mw is shown, back
calculated from the
model expression of
model 1
the description of
the data is very good
The full lines are the model
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 100
Model for degradation of molar mass of NC - extrapolation ability – model 1
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 101
Molar mass distribution functions of aged PVN – determined by GPC /2/
PVN, polyvinylnitrate, an energetic speciality polymer
0.0045
hm(M) PVN-M The systematic in the
0.004 MMD based on polymer fraction mass ageing is expressed in
80°C a common crossing
0.0035 un-aged ‘point’ of the curves
80°C 1d at about M = 1.3E+05
0.003 80°C 2d g/mol
80°C 3d
0.0025 80°C 7d
80°C 10d
0.002 80°C 14d
80°C 18d
0.0015 zero
0.001
0.0005
0
M [g/mol]
-0.0005
1.E+03 1.E+04 1.E+05 1.E+06 1.E+07
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 102
Molar mass degradation of PVN - description with model 1
220000
Mn [g/mol] PVN-M
description of Mn with kinetic model
200000 based and statistical chain splitting 80°C Mn-calc
high molecular part 75°C Mn-calc
70°C Mn-calc
180000
160000
140000 70°C
75°C
120000
80°C
100000
time [d]
80000
0 10 20 30 40 50 60
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 103
Molar mass degradation of PVN – description with model 1
-12.5
70°C
1/T [1/K]
-13
0.00282 0.00284 0.00286 0.00288 0.0029 0.00292 0.00294
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 104
Application and meaning of molar mass decrease
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 105
Molar mass decrease - brittle ductile transition
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 106
Example for molar mass decrease - brittle ductile transition
.
GP KN6540 (M30
type), triple base
GP, 110mm tank
gun
stress - strain
curves of non-
aged and aged
samples as func-
tion of temper-
ature determined
at high strain rate,
about 5000%/sec
the brittleness non-aged
increases with aged, 80°C, 29d
ageing
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 107
Molar mass decrease - brittle ductile transition
GP KN6540 (M30
type), triple base GP,
brittle stress
110mm tank gun
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 108
Correlation of molar mass decrease and decrease of mechanical strength
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 109
Ageing of db rocket propellant – correlation between molar mass decrease of NC
and decrease mechanical properties
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn 110
Ageing of new type gun propellants
See also /17/
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 111
Types of gun propellants - overview
Main types of GP (numbers give applied ranges in mass-%)
Single base NC( N content 13 to 13.4 mass-%) 90-95, stabilizer 1-2, plasticizer 2-5,
graphite
Double base NC (N content 12.3 to 12.6 mass-%), 30 to 60, blasting oils 25 to 50
(NG, DEGN, special types also with TMETN, BTTN), stabilizer 1-2,
graphite
NH2
Triple base NC (N-content 12.3 to 12.6 mass-%) 30 to 40, blasting oils 20 to 30 HN C
nitroguanidine 25 to 40, stabilizer 1 to 2, plasticizer 5 to 10, graphite NH
NO2
Semi nitramine NC (N-content 12.3 to 12.6 mass-%) 30 to 40, blasting oils 20 to 30,
RDX 25 to 40, stabilizer 1 to 2, plasticizer 5 to 10, graphite
New-type of ICT NC (N-content 12.3 to 12.6 mass-%) 30 to 40, DNDA (dinitro-diaza)-type
plasticizer 20 to 30, RDX 25 to 40, stabilizer 1 to 2, graphite n n+1 n+2
CH3 N CH2 N CH3
NO2 NO2
All show a standard decomposition behaviour with respect to NC and blasting oil decomposition.
But in triple base GP the NO2 is in part captured by nitroguanidine (NQ), because of reaction
between NO2 and the NH groups of NQ. This and the dilution effect for NC by NQ leads to the fact
that with triple base propellants no visible NO2 can be observed and no strong autocatalysis.
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 112
Type of gun propellants - shapes
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Pecul 113
n n+1 n+2
Energetic plasticizer DNDA CH3 N CH2 N CH3
NO2 NO2
recent plasticizer based on the n,(n+2)-Di Nitro - n,(n+2)-Di Aza group
These New Type GP of ICT show this interesting effect of low temperature coefficient
of maximum chamber gas pressure
This effect can be used the reduce weight of the gun system (small and light vehicles)
or to increase the charge mass to enhance the muzzle velocity of the projectile
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 115
Comparison of typical gas pressure curves of conventional and LTC propellants
maximum gas pressure
LTC Propellant
Pm
Conventional Propellant
4 0 0 0
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 116
Some characteristic data of GP formulations
Adiabatic flame temperature Tad, force, heat of explosion QEX and gas volume VEX have been
calculated by ICT Thermodynamic Code using the data of the ICT Thermochemical Data Base
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 117
Adiabatic self heating determined by an ARCTM of typical conventional and of
new type GP, including the XM39 GP with a binder based on CAB
100
h [°C/min] Comparison of adiabatic self heat rate
TLP 1N
TLP 4G TLP 2N
TLP 6
10
JA2 TLP 5W
M 30
single base CAB-LOVA
1
0.1 CAB-LOVA
T [°C]
0.01
125 135 145 155 165 175 185 195 205
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 118
Assessment of ageing and stability with mass loss
9
ML [%] mass loss at 90°C
8 1N
7 JA2 5W
2N
6 MRCA
4G
5
3N
4 limit: ≤ 3%, 18 d
2
6
1
test time [d]
0
0 10 20 30 40 50 60 70 80 90 100
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 119
Modelling of ML data with model ‘ML: minor 1st ord.; main 1st ord. + autocat.’
See also /6/
Reaction scheme
A ⎯⎯→ k1
B+C+S inherent decomp. of main comp. A: C = gases, S= solids
A + B ⎯⎯→
k2
2 B + C + S autocatalytic decomp. of main comp. A; B acts autocatalytically
⎯⎯→
⎯
k
V V V_ decomp. of minor comp. V; describes initial ML
Reaction kinetic formulation gives the following equation for total mass loss ML
⎧m ⎛ M (0) + MS(0) + MN ⎞ ⎫
ML(t, T) = 100%⋅ ⎨ C ⋅ ⎜ (1− aV ) − B ⎟ ⋅ (1− MAr(t, T)) + aV ⋅ (1− exp(−k V (T) ⋅ t))⎬
⎩mA ⎝ M(0) ⎠ ⎭
MN: mass of a
non-reacting Decomposition of main component A Decomp. of minor comp. V
ingredient N in A
NT-GP 6
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
2007 Bohn / 121
Times tyML to reach 3% mass loss in years calculated with Arrhenius parameters
obtained from mass loss measurements at 70°C, 80°C and 90°C
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2007 Bohn / 122
Assessment of ageing and stability by heat generation rate (dQ/dt) and heat
generation Q at 90°C - Part 1: NT-GP 1N, 2N, 3N and 4G
50
200 dQ/dt [µW/g] Q [J/g]
heat generation rate (left ordinate) and
heat generation (right ordinate, bold lines) 45
180 at 90°C
40
160
1N
Q are the curves directed to the right upwards 35
140
2N 30
120 3N
25
100
4G
20
80
60 1N 15
2N
40 10
3N
20 5
4G time [d]
0 0
0 1 2 3 4 5 6 7 8
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2007 Bohn / 123
Assessment of ageing and stability by heat generation rate (dQ/dt) and heat
generation (Q) at 90°C - Part 2: NT-GP 5W, 6 and JA2, MRCA,.
160 35
dQ/dt [µW/g] heat generation rate (left ordinate) and Q [J/g]
heat generation (right ordinate, bold lines) MRCA
140 at 90°C 30
JA2
120
25
100 5W
20
80 6
15
60 MRCA
JA2
10
40
5W
5
20
6
time [d]
0 0
0 1 2 3 4 5 6 7
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2007 Bohn / 124
Times tyEL to reach 3% energy loss EL
Times tyEL in years calculated with Arrhenius parameters obtained from heat
generation rate measurements at 60°C, 70°C, 80°C and 90°C.
Reference quantity Qref is the individual heat of explosion QEX
See /17/ for more explanations
1N 2N 3N 4G 5W 6 MRCA JA2
QEX [J/g] 3768 4198 4201 4071 4124 4177 3758 4610
web 7 7 7 7 19 19 19 7
EaQ [kJ/mol] 112.3 115.6 121.6 118.2 111.5 113.9 130.0 128.2
log(ZQ
17.971 18.217 19.059 18.436 17.633 17.847 20.426 20.056
[µW/g])
time tyEL to reach 3% energy loss EL in years at preset temperatures
65°C [a] 0.85 1.74 2.12 2.57 1.53 2.22 1.62 2.45
50°C [a] 5.4 11.7 15.8 18.1 9.6 14.6 13.8 20.3
35°C [a] 42 95 142 154 73 115 146 207
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2007 Bohn / 125
Literature – part 1 of 3
/1/ M.A. Bohn, F. Volk.
Aging Behavior of Propellants Investigated by Heat Generation, Stabilizer Consumption, and Molar Mass Degradation.
Propellants, Explosives, Pyrotechnics 17 (1992) 171-178.
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2007 Bohn / 127
Literature – part 3 of 3
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2007 Bohn / 128
.
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2007 Bohn / 129