Hand and Power Tool Safety

Based on SECL HSE Procedure :

Temporary Electricity (SEM–1812).
Abrasive Wheel (SEM-1844).
Machine & Hand tools Tagging (SEM-1830).

SECL HSE Overseas Support Team

 Hand and Power Tools
Most Used & Most Abused
Hand and Power Tool Safety
PURPOSE

To develop awareness for hazards of using wrong tool

1 for a job and using tool incorrectly
(Therefore, Use Right tool for right job)

2 General safety guidelines for operation of tools

3 Inspection & maintenance of tools

Hand and Power Tool Safety
Hazards

Burns Bruises
Explosions
of vapor
/ gases Cuts

Even
Strains
Fatalities Hazards

Falling
tools Eye
injuries
Fire Electric
shock
Hand and Power Tool Safety
OSHA Regulations Covering Hand and Power Tools

For General Industry

1910 Subpart P, Hand and Portable Power Tools and Other Hand-Held Equipment

1910.241, Definitions

1910.242, Hand and portable powered tools and equipment, general

1910.243, Guarding of portable powered tools

1910.244, Other portable tools and equipment

Hand and Power Tool Safety
What the Regulations Say About Hand Tools

Tool Safety
Each employer shall be responsible for the safe
condition of tools and equipment used by employees,
including tools and equipment which may be furnished
by employees

Cleaning

Compressed air used for cleaning. Compressed air

shall not be used for cleaning purposes except where
reduced to less than 30 p.s.i. and then only with
effective chip guarding and personal protective
equipment.
Hand and Power Tool Safety
What the Regulations Say About Hand Tools

Employers shall not issue or permit the use of unsafe hand tools

Wrenches, including adjustable, pipe, end, and socket wrenches shall

not be used when jaws are sprung to the point that slippage occurs

Impact tools, such as drift pins, wedges, and chisels, shall be kept
free of mushroomed heads

The wooden handles of tools shall be kept free of splinters or cracks

and shall be kept tight in the tool
Hand and Power Tool Safety
General Safety Precautions

Employees who use hand and power tools and who are
exposed to the hazards of falling, flying, abrasive and
splashing objects, or exposed to harmful dusts, fumes,
1 mists, vapors, or gases must be provided with the
particular personal equipment necessary to protect them
from the hazard

Employees and employers have a responsibility to work to

gether to establish safe working procedures. If a
2 hazardous situation is encountered, it should be brought
to the attention of the proper individual immediately.
Hand and Power Tool Safety
General Safety Precautions

Appropriate personal protective

equipment should be worn due to
hazards that may be encountered
3 while using portable power tools and
hand tools.

Floors should be kept as clean and

dry as possible to prevent accidental
4 slips with or around dangerous hand
tools.
Hand and Power Tool Safety
Hand Tools

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Thegreatest
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Hand and Power Tool Safety
Hand Tools

The employer is responsible for the safe condition of tools

and equipment used by employees but the employees have
the responsibility for properly using and maintaining tools

Employers should caution employees that saw blades,

knives, or other tools be directed away from aisle areas an
d other employees working in close proximity. Knives and
scissors must be sharp. Dull tools can be more hazardous
than sharp ones.
Hand and Power Tool Safety
Basic Hand Tool Safety Rules

Around flammable substances, sparks produced by iron

and steel hand tools can be a dangerous ignition source.
Where this hazard exists, spark-resistant tools made
from brass, plastic, aluminum, or wood will provide for
safety
Hand and Power Tool Safety
What Are Spark Resistant Tools

"Non-sparking", "spark-resistant" or "spark-proof" tools are

names given to tools made of metals such as brass, bronze,
Monel metal (copper-nickel alloy), copper-aluminum alloys
(aluminum bronze), copper-beryllium alloys (beryllium bronze),
and titanium

Preferred "non-sparking" metals have less tensile strength than

steels usually used to make tools. A lower tensile strength
means the metal has less strength or resistance to tearing apart
when stretched under test conditions

It also means that these tools are softer, wear down more quickly
than ordinary steel tools, and have to be dressed more frequently
Hand and Power Tool Safety
Some Non-Sparking Tools
Hand and Power Tool Safety
Hand Tool Misuse

The greatest hazards posed by hand tools result from misuse

and improper maintenance

Some examples

Using a screwdriver as a chisel may cause the tip of the screwdriver to

break and fly, hitting the user or other employees

If a wooden handle on a tool such as a hammer or an axe is loose,

splintered, or cracked, the head of the tool may fly off and strike the user
or another worker
A wrench must not be used if its jaws are sprung, because it might slip

Impact tools such as chisels, wedges, or drift pins are unsafe if they have
mushroomed heads. The heads might shatter on impact, sending sharp
fragments flying
Hand and Power Tool Safety
Today’s Power Tools

Offer more power, adaptability and dependability than ever before

With enhanced tool performance comes the responsibility to

address power-tool safety issues

Maintenance management professionals and technicians

responsible for safety features, then ensure that manufacturer
safety precautions and common sense are followed at all times
Hand and Power Tool Safety
Hazards of Power Tools

All hazards involved in the use of power tools can be

prevented by following five basic safety rules

I Keep all tools in good condition with regular maintenance

II Use the right tool for the job

III Examine each tool for damage before use

IV Operate according to the manufacturer's instructions

V Provide and use the proper protective equipment

Hand and Power Tool Safety
General Safety Guidelines for Power Tools

The following information offers general safety guidelines for

power tools

Individual manufacturers' tool owner/operator manuals,

shipped with tools and accessories, are recommended as a
final source for proper procedures for specific tool use

Know the power tool

I Operators must read and understand the owner's manual

Labels affixed or included in the shipping container
II must be read and understood
Ground all tools unless double insulated
Hand and Power Tool Safety
General Safety Guidelines for Power Tools

Avoid dangerous environments. Do not use power tools in a damp,

wet and/or explosive atmosphere -- fumes, dust or flammable
materials

Be aware of all power lines and electrical circuits, water

pipes, and other mechanical hazards in your work area,
particularly those below the work surface, hidden from the
operator's view, that may be contacted

Wear proper apparel. Do not wear loose clothing, dangling

objects or jewelry. Long hair must be restrained. Gloves
should not be worn when operating certain power tools.
Check appropriate tool manuals
Hand and Power Tool Safety
Ring Finger Injury

DATE: 29th March 2004

Nobody goes out to work thinking that they might injure themselves and sometimes injuries
occur because of forgetfulness or just ignorance of the consequences of doing or not doing
something very simple.

A good example of this is, that when I go on ship

visits I still see crewmembers wearing rings and
loose bracelets when carrying out maintenance
work around the vessels. Since at least 1995 our
procedures have asked that rings and jewellery
should be removed prior to commencing certain
tasks. They further advise that if rings cannot be
removed they should be taped over or suitable
gloves should be worn over the ring. My personal
opinion is that if a ring is too tight to be removed,
it is too tight to be worn and the crewmember
should visit the Medic and ask him to remove it
with a ring-cutter if necessary.

The picture below shows what can happen if a ring catches in a jag in a wire and gets pulled off.
The accident didn’t happen on one of our vessels, however I’m sure you will agree that it
illustrates clearly that there are less painless ways to remove a ring. Department Chiefs should
discuss this accident with the others in their department. If someone in your group normally
wears a ring or other jewellery and may be exposed to the type of tasks where it could get
snagged, I strongly suggest that you urge them to leave it in their cabin for the duration of the
trip
Hand and Power Tool Safety
General Safety Guidelines for Power Tools

Power tools can be hazardous when improperly used

There are several types of power tools, based on the power

source they use
electric, pneumatic, liquid fuel, hydraulic, and powder-
actuated
Employees should be trained in the use of all tools - not just
power tools. They should understand the potential hazards as
well as the safety precautions to prevent those hazards from
occurring
The following general precautions should be observed by power
tool users

Never carry a tool by the cord or hose

Hand and Power Tool Safety
General Safety Guidelines for Power Tools

Never yank the cord or the hose to disconnect it from the receptacle

Keep cords and hoses away from heat, oil, and sharp edges

Disconnect tools when not in use, before servicing, and when

changing accessories such as blades, bits and cutters.

All observers should be kept at a safe distance away

from the work area

Secure work with clamps or a vise, freeing both hands

to operate the tool

Avoid accidental starting. Workers should not hold a finger on the

switch button while carrying a plugged-in tool
Hand and Power Tool Safety
General Safety Guidelines for Power Tools

Tools should be maintained with care. They should be kept

sharp and clean for the best performance. Follow instructions
in the user's manual for lubricating and changing accessories

Be sure to keep good footing and maintain good balance

The proper apparel should be worn. Loose clothing, ties, or

jewelry can become caught in moving parts

All portable electric tools that are damaged shall be removed

from use and tagged "Do Not Use."
Hand and Power Tool Safety
Color Code System

2xxx

2xxx
Hand and Power Tool Safety
General Safety Precautions-Electric Tools

Employees using electric tools must be aware of

several dangers; the most serious is the
possibility of electrocution.
Among the chief hazards of electric-powered
tools are burns and slight shocks which can
lead to injuries or even heart failure
Under certain conditions, even a small amount of
current can result in fibrillation of the heart and
eventual death

A shock also can cause the user to fall off a ladder

or other elevated work surface
Electric tools must either have a three-wire cord
with ground and be grounded, be double insulated,
or be powered by a low-voltage isolation
transformer
Hand and Power Tool Safety
General Safety Precautions-Electric Tools

Double insulation is more convenient. The user and the tools are
protected in two ways: by normal insulation on the wires inside,
and by a housing that cannot conduct electricity to the operator
in the event of a malfunction

These general practices should be followed when using electric

tools

Electric tools should be operated within their design limitations

Gloves, if kept clear of rotating parts, and safety footwear are

recommended during use of electric tools

When not in use, tools should be stored in a dry place

Electric tools should not be used in damp or wet locations

Work areas should be well illuminated

Hand and Power Tool Safety
General Safety Precautions-Electric Tools

There's a variety of accessories available for use on or

with power tools

Caution must be exercised when selecting and using any

accessory with any power tool

Choosing the wrong accessory or using an accessory

incorrectly can result in serious injury
Hand and Power Tool Safety
General Safety Precautions-Electric Tools

Don't use an accessory or attachment unless

The power tool manufacturer recommends its use on the product

The accessory limitations and specifications -- such as speed,

size, mounting and guarding requirements, etc. -- match the
limitations and specifications of the power tool as shown in the
owner/operator's manual; and

The use of accessory does not require the removal of or

defeating of any guards, barriers or other safety-related devices
on the power tool, unless they are replaced by other appropriate
guards or protective devices
Unplug tools before installing, adjusting and changing any
accessory or attachment of any kind
Hand and Power Tool Safety
Important Recall & Safety Notice

Recall of Cut-off Machine Abrasive Wheels

• Recall of Cut-off Machine Abrasive Wheels part # 0835 010

8001 “Made in Thailand” for General Purpose Steel

Recall of Cut-off Machine Abrasive Wheels

• This is to inform you that STIHL Incorporated is recalling

certain cut-off machine abrasive wheels used for general-
purpose steel cutting applications. The subject wheels
have “Made in Thailand” and part number 0835 010 8001
printed on one of the wheel labels (see photo). The
abrasive wheels are for general-purpose ferrous metal
cutting with a diameter of 14” (350 mm) and a 20-mm
diameter arbor hole.
THIS RECALL IS FOR SAFETY REASONS

Immediately discontinue use of all STIHL abrasive wheels with

part number 0835 010 8001 14” (350 mm)) that have “Made in
Thailand” printed on the label as shown in the photos
Hand and Power Tool Safety
Powered Abrasive Wheel Tools

Powered abrasive grinding, cutting, polishing, and wire buffing

wheels create special safety problems because they may throw
off flying fragments

Before an abrasive wheel is mounted, it should be inspected

closely and sound- or ring-tested to be sure that it is free from
cracks or defects

To test, wheels should be tapped gently with a light non-

metallic instrument. If they sound cracked or dead, they could
fly apart in operation and so must not be used. A sound and
undamaged wheel will give a clear metallic tone or "ring."
Hand and Power Tool Safety
Failure to Ring Test

Failure to ring test could

I result in a disintegrating
wheel

This could lead to serious

II injury or death

Spindle guard removed for better viewing

Hand and Power Tool Safety
Powered Abrasive Wheel Tools

To prevent the wheel from cracking, the user should be sure it

fits freely on the spindle

The spindle nut must be tightened enough to hold the wheel in

place, without distorting the flange

Follow the manufacturer's recommendations. Care must be taken

to assure that the spindle wheel will not exceed the abrasive
wheel specifications

Due to the possibility of a wheel disintegrating (exploding)

during start-up, the employee should never stand directly in
front of the wheel as it accelerates to full operating speed
Hand and Power Tool Safety
General Safety Precautions-Electric Tools

Portable grinding tools need to be equipped with safety guards

to protect workers not only from the moving wheel surface, but
also from flying fragments in case of breakage

In addition, when using a powered grinder

Always use eye protection

Turn off the power when not in use
Never clamp a hand-held grinder in a vice
Hand and Power Tool Safety
Safe Guarding!!
Hand and Power Tool Safety
Portable Circular Saws

Among professionals, the circular saw is probably the most

commonly used power saw and perhaps the most commonly
abused

Familiarity should not breed carelessness

The following are specific safety musts when using any portable
circular saws
Hand and Power Tool Safety
Portable Circular Saws Safety Precautions

Always wear safety goggles or safety glasses with side shields

complying with the current national standard and a full face
shield when needed. Use a dust mask in dusty work conditions.
Wear hearing protection during extended periods of operation

Don't wear loose clothing, jewelry or dangling objects, including

long hair, that may catch in rotating parts or accessories

Don't use a circular saw that is too heavy for you to easily
control

Be sure the switch actuates properly. It should turn the tool on

and return to the off position after release
Hand and Power Tool Safety
Portable Circular Saws Safety Precautions

Use sharp blades. Dull blades cause binding, stalling and

possible kickback. They also waste power and reduce motor and
switch life

Use the correct blade for the application. Check this carefully.
Does it have the proper size and shape arbor hole? Is the speed
marked on the blade at least as high as the no-load RPM on the
saw's nameplate?

Is the blade guard working? Check for proper operation before

each cut. Check often to ensure that guards return to their
normal position quickly. If a guard seems slow to return or
hangs up, repair or adjust it immediately. Never defeat the guard
to expose the blade by, for example, tying it back or removing it
Hand and Power Tool Safety
Portable Circular Saws Safety Precautions

Before starting a circular saw, be sure the power cord and

extension cord are out of the blade path and are long enough to
freely complete the cut. Keep aware of the cord location. A
sudden jerk or pulling on the cord can cause loss of control of
the saw and a serious accident

For maximum control, hold the saw firmly with both hands after
securing the work piece. Clamp work pieces. Check frequently to
be sure clamps remain secure

Avoid cutting small pieces that can't be properly secured and

material on which the saw shoe can't properly rest

When you start the saw, allow the blade to reach full speed
before contacting the work piece
When making a partial cut, or if power is interrupted, release the
trigger immediately and don't remove the saw until the blade has
come to a complete stop
Hand and Power Tool Safety
Safe Guarding!!
Hand and Power Tool Safety
Portable Drills

Available in a variety of types

and capacities, portable power
drills are undoubtedly the most
used power tools

Because of their handiness and

application to a wide range of
jobs, drills often receive heavy
use

For this reason, you'll need to

check with care your drill's
capacity limitations and
accessory recommendations
Hand and Power Tool Safety
Portable Drill Safety Precautions

Check carefully for loose power cord connections and frays or

damage to the cord. Replace damaged tool and extension cords
immediately

Be sure the chuck is tightly secured to the spindle. This is

especially important on reversible type drills

Tighten the bit securely as prescribed by the owner/operator's

manual. The chuck key must be removed from the chuck before
starting the drill. A flying key can be an injury-inflicting missile
Hand and Power Tool Safety
Portable Drill Safety Precautions

Check auxiliary handles, if part of the tool. Be sure they are

securely installed. Always use the auxiliary drill handle when
provided. It gives you more control of the drill, especially if
stalled conditions occur. Grasp the drill firmly by insulated
surfaces

Always hold or brace the tool securely. Brace against stationary

objects for maximum control. If drilling in a clockwise --
forward -- direction, brace the drill to prevent a
counterclockwise reaction

Don't force a drill. Apply enough pressure to keep the drill bit
cutting smoothly. If the drill slows down, relieve the pressure.
Forcing the drill can cause the motor to overheat, damage the bit
and reduce operator control
Hand and Power Tool Safety
Pneumatic Tools

Pneumatic tools are powered by

compressed air and include chippers,
drills, hammers, and sanders

There are several dangers

encountered in the use of pneumatic
tools

The main one is the danger of getting

hit by one of the tool's attachments or
by some kind of fastener the worker is
using with the tool

Eye protection is required and face

protection is recommended for
employees working with pneumatic
tools
Hand and Power Tool Safety
Pneumatic Powered Tools

Tool retainer. A tool retainer shall be installed on each piece of

utilization equipment which, without such a retainer, may eject the
tool

Air hose. Hose and hose connections used for conducting

compressed air to utilization equipment shall be designed for the
pressure and service to which they are subjected

Pneumatic power tools shall be secured to the hose or whip by

some positive means to prevent the tool from becoming
accidentally disconnected

Safety clips or retainers shall be securely installed and

maintained on pneumatic impact (percussion) tools to prevent
attachments from being accidentally expelled
Hand and Power Tool Safety
Pneumatic Powered Tools

All pneumatically driven nailers, staplers, and other similar

equipment provided with automatic fastener feed, which operate at
more than 100 p.s.i. pressure at the tool shall have a safety device
on the muzzle to prevent the tool from ejecting fasteners, unless
the muzzle is in contact with the work surface
Hand and Power Tool Safety
Nail gun Accident

[http://news.bbc.co.uk/2/hi/health/3685791.stm
Hand and Power Tool Safety
Any Questions?