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Installation Manual W465H, W475H/M, W4105H/M, W4130H/M, W4180H/M, W4240H, W4250M, W4300H, W4330M Clarus Control

The document provides installation manuals for various Clarus Control washing machine models. It includes specifications on machine dimensions, drum sizes, connections for water, drain and steam, electrical requirements and weights. Safety precautions are listed, advising that the machines are only for water-wash use and minors should be supervised.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
696 views52 pages

Installation Manual W465H, W475H/M, W4105H/M, W4130H/M, W4180H/M, W4240H, W4250M, W4300H, W4330M Clarus Control

The document provides installation manuals for various Clarus Control washing machine models. It includes specifications on machine dimensions, drum sizes, connections for water, drain and steam, electrical requirements and weights. Safety precautions are listed, advising that the machines are only for water-wash use and minors should be supervised.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Installation manual

W465H, W475H/M, W4105H/M,


W4130H/M, W4180H/M, W4240H,
W4250M, W4300H, W4330M
Clarus Control

Up to machine number:

W475N, W485N -00520/121663


-00521/400019-402182
W4105N -00595/106656
-00521/400164-402182
W4130N -00595/106657
-00521/400104-402182
W4180N -00650/107383
W4250N -00725/105493
W4330N -00795/102509
W475M, W485M -00520/120946
-00521/400282-402182
W4105M -00595/106646
-00521/401173-402182
W4130M -00595/106611
-00521/400106-402182
W4180M -00650/107383
W4250M -00725/105493
W4330M -00795/102509

438 9211-41/EN
09.20
Contents 

Contents
Safety Precautions......................................................................................5
Technical data.............................................................................................7
Installation H-model..................................................................................13
Transportation and unpacking..............................................................13
Siting and floor.....................................................................................15
Mechanical installation.........................................................................16
Installation M-model.................................................................................17
Siting.....................................................................................................17
Floor......................................................................................................17
Casting a plinth.....................................................................................18
Installation on an excisting floor or foundation....................................20
Installation on vinyl floor coverings......................................................21
Installation, ships, oil-rigs etc...............................................................22
Welding a foundation............................................................................23
Installing the machine...........................................................................24
Water connections................................................................................25
Drain connection..................................................................................27
Steam connection................................................................................28
Connection of external liquid supplies.................................................29
Electrical installation.............................................................................31
How to convert heating elements from 3AC to 1AC............................40
Function checks........................................................................................47

The manufacturer reserves the right to make changes to design and


com­ponent specifications.
Safety Precautions 

Safety Precautions
The machine is only intended for water-wash use.
Do not allow minors to use the machine.
Do not hose down the machine with water.
The machine's door lock must under no circumstances be bypassed.
If the machine develops a fault, this must be reported to the person in charge as soon
as possible. This is important both for your safety and that of others.
The machine is not intended to be used by people (including minors) with reduced
physical or mental capacity or lack of experience and knowledge. Such people must
be instructed in the use of the machine by a person who has responsibility for their
safety. Minors must be supervised to ensure that they do not play with the machine.

All external equipment which is connected to the machine must be CE/EMC-approved


and connected using an approved shielded cable.
Technical data 

Technical data

W465H W475H W4105H W4130H W4180H W4240H W4300H

Innerdrum
volume litres 65 75 105 130 180 240 300
diameter mm 520 520 595 650 725 795 795
Drum speed
wash 49 49 49 49 44 42 42
extraction
rpm 1100 1100 1025 980 930 890 820
Heating
electricity kW 5.4/7.5 5.4/7.5 7.5/10 13 18 23 23
steam x x x x x x x
hot water x x x x x x x
G-factor 350 350 350 350 350 350 300
Weight, net kg 144 159 201 267 350 400 509

Connections

W465H W475H W4105H W4130H W4180H W4240H W4300H

Water valves
connection DN20 DN20 DN20 DN20 DN20 DN20 DN20
BSP 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
Rec. water pressure
kPa 200-600 200-600 200-600 200-600 200-600 200-600 200-600
Functioning limits
for water valve
kPa 50-1000 50-1000 50-1000 50-1000 50-1000 50-1000 50-1000
Capacity
at 300 kPa
l/min 20 20 20 20 60 60 60
Drain valve
outer Ø mm 50/75 50/75 50/75 75 75 75 75
Draining capacity
l/min 170 170 170 170 170 170 170
Steam valve
connection DN15 DN15 DN15 DN15 DN15 DN15 DN15
BSP 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2"
Rec. steam pressure
kPa 300-600 300-600 300-600 300-600 300-600 300-600 300-600
Functioning limits for
steam valve
kPa 50-800 50-800 50-800 50-800 50-800 50-800 50-800
 Technical data

Technical data

W475M W485M W4105M W4130M W4180M W4250M W4330M

Innerdrum
volume litres 75 85 105 130 180 250 330
diameter mm 520 520 595 595 650 725 795
Drum speed
wash 49 49 49 49 44 44 42
extraction
rpm 694 694 649 649 619 587 561
Heating 2.0/3.0/ 2.0/3.0/5.6 3.0/6.5/ 3.0/ 4.8/9.3
electricity kW 5.4/5.6/7.5 5.4/7.5 7.5/10 7.5/10 13 18 23
steam x x x x x x x
hot water x x x x x x x
G-factor 140 140 140 140 140 140 140
Weight, net kg 130 136 160 175 228 287 330

Connections

W475M W485M W4105M W4130M W4180M W4250M W4330M

Water valves
connection DN20 DN20 DN20 DN20 DN20 DN20 DN20
BSP 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"
Rec. water pressure
kPa 200-600 200-600 200-600 200-600 200-600 200-600 200-600
Functioning limits
for water valve
kPa 50-1000 50-1000 50-1000 50-1000 50-1000 50-1000 50-1000
Capacity
at 300 kPa
l/min 20 20 20 20 60 60 60
Drain valve
outer Ø mm 75 75 75 75 75 75 75
Draining capacity
l/min 170 170 170 170 170 170 170
Steam valve
connection DN15 DN15 DN15 DN15 DN15 DN15 DN15
BSP 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2"
Rec. steam pressure
kPa 300-600 300-600 300-600 300-600 300-600 300-600 300-600
Functioning limits for
steam valve
kPa 50-800 50-800 50-800 50-800 50-800 50-800 50-800

Technical data 

1 Electrical connection
2 Cold water
3 Hot water
4 Hard water
5 Steam connection
6 Drain
7 Liquid detergent supply
8 Control panel
9 Soap box
10 Door opening, W465H, W475H: ø 310, W4105H: ø 365, W4130H: ø 395, W4180H, W4240H, W4300H: ø 435

A B C D E F G H I K L M N O P R S

W465H 720 690 1115 355 720 825 45 1030 220 1010 135 910 830 360 100 240 –
W475H 720 690 1115 355 720 825 45 1030 220 1010 135 910 830 360 100 240 –
W4105H 830 705 1300 365 740 945 45 1115 220 1095 135 995 910 415 100 295 –
W4130H 910 785 1325 435 825 1035 125 1245 215 1225 300 1125 – – 100 305 455
W4180H 970 870 1410 470 945 1120 115 1330 230 1290 315 1205 370 410 100 335 485
W4240H 1020 915 1445 500 955 1155 100 1360 215 1320 300 1240 350 360 100 360 510
W4300H 1020 1060 1445 500 1135 1155 100 1360 215 1320 300 380 – – 100 360 330

W465H, W475H, W4105H, W4130H


3
O I
A B
G L 2
9 8
4 7

10

C 5
K
M
F N

6
D

5281 B 5282 B P

5283 B
E 6 R

Front Right side Rear side

M
W4180H, W4240H, W4300H 2
2

S L
A B
9 G I
8
3
7
5

10

C
H
K
F

D 6

5379 A P
5377 A
R 5378 A
6
E

Front Right side Rear side


10 Technical data

1 Electrical connection
2 Cold water
3 Hot water
4 Steam connection
5 Drain
6 Liquid detergent supply
7 Control panel
8 Soap box
9 Water reuse
10 Door opening, W475M, W485M: ø310, W4105M, W4130M: ø365, W4180M: ø395, W4250M, W4330M: ø435

A B C D E F G H I K L M N O P R

W475M 660 690 1115 355 725 825 45 1030 215 1010 130 830 385 - 100 210
W485M 660 730 1115 355 765 825 45 1030 215 1010 130 830 385 - 100 210
W4105M 720 705 1200 365 740 910 45 1115 215 1095 130 910 420 - 100 235
W4130M 720 790 1200 365 825 910 45 1115 215 1095 130 910 420 - 100 235
W4180M 750 880 1325 435 915 1035 45 1245 130 1225 215 1040 325 295 100 225
W4250M 830 955 1410 470 990 1120 45 1330 160 1290 245 1125 325 325 100 265
W4330M 910 1040 1445 500 1075 1155 45 1365 160 1325 245 1155 280 325 100 210

N 2 I
A B G 3
7 L
8 9
4 6

10
C H
K
F M

5
D
P
5281 5282 5283

E 5 R

Front Right side Rear side W475M-W4130M


O
3
N L
2
G I
4 9
6

H
K
F M

5459 P

5 R

Rear side W4180M-W4330M


Technical data 11

W465H W475H W4105H W4130H W4180H W4240H W4300H


Frequency of the
dynamic force
Hz 18.3 18.3 17.1 16.3 15.5 14.8 13.7

Max floor load
at extraction
kN 1.8±0.5 1.9±0.5 2.5±0.5 3.1±0.5 4.2±1.0 5.2±1.0 6.2±1.2

W475M W485M W4105M W4130M W4180M W4250M W4330M


Frequency of the
dynamic force
Hz 9.3 11.6 10.8 10.8 10.3 9.8 9.4

Max floor load
at extraction
kN 1.1±2.8 1.7±3.3 2.1±4.0 2.3±4.7 2.7±5.9 3.7±7.4 4.2±8.8
Installation 13

Installation H-model 1
Transportation and unpacking,
W465H, W475H, W4105H
The machine is delivered complete with expan-
sion bolts etc. packed inside the machine in the
drum.
The machine is delivered bolted onto the trans-
port pallet and packed in a crate or box.
• Remove packing from the machine.
• Remove front panel. Remove the bolts
between the machine and pallet.
• Mount front panel.
5327A
When the machine is lifted off the pallet: Make
sure that the machine does not come down on
the floor with either of the rear corners first. The 2
side panel of the machine can be damaged.
• Mount the feet.

1
• Place the machine on its final position.
• Level the machine with the feet of the
machine.
2 The machine also comes with transport safety
devices (four plate angles between the support
and the drum).
In order to remove the safety devices:
• Remove front and rear panel.
3 • Remove both front metal angels.
• Remove both rear metal angels. 5325

• The machine may not be moved with the


transport securities removed. Save the trans- 3
port securities for future use.

5326
14 Installation

Transportation and unpacking, 4


W4130H, W4180H, W4240H, W4300H
The machine is delivered complete with expan-
sion bolts etc. packed inside the machine in the
drum.
The machine is delivered bolted onto the
transport pallet and packed in a crate or box.
• Remove packing from the machine.
• Remove front and rear panel. Remove the
bolts between the machine and pallet.
• Mount front and rear panel.
• Mount the feet.
NOTE!
5340
5 Regarding W4300H note the positioning of
the two front feet.
5
1 • Place the machine on its final position.
• Level the machine with the feet of the
machine.
4 The machine also comes with transport safety
devices (two plate angles between the support
and the drum).
In order to remove the safety devices:

6 • Remove the two side panels.


• Remove the two transport securities.
• The machine may not be moved with the
transport securities removed. Save the trans-
port securities for future use.
6445

5341
Installation 15

Siting and floor


7
Install the machine close to a floor drain or open
drain.

7
In order to make installation and servicing the ma­
chine easier the following clearances are recom-
mended:
• At least 500 mm between the machine and
the wall behind
• and min. 50 mm on both sides of the machine
whether installed next to the wall or other
machines.

5327
16 Installation

Mechanical installation
8
8
• Mark and drill 2 holes (ø 8 mm) about­ 40 mm
C A
deep (W465-W4105) and ø 10 mm and 50 mm
deep (W4130-W4240) in the positions shown.
D

A B C D E F G H
W465H 495 460 110 130 375 170 40 100 B
W475H 495 460 110 130 375 170 40 100
W4105H 575 465 130 140 455 185 35 95
H
W4130H 635 490 135 175 515 195 60 110 G

W4180H 715 545 125 205 595 185 60 115


W4240H 790 615 115 180 670 175 60 115 F E
W4300H 790 755 60 180 670 175 60 75
Front 5358

= position of feet
= drilling points for expander bolts
• The machine shall be lifted in the bottom
frame.
• Place the machine over the two drilled holes.
• Check that the machine is placed in level.
Adjust with the feet.

It is of utmost importance that the machine


is placed in level, from side to side as well
as front to rear. If the machine is not pro-
perly leveled, it may result in out-of-balance
without a real out of balance in the drum.

• Insert the expansion bolts supplied in the


holes drilled in the floor. Fit the washers and
nuts, and tighten well.
Installation 17

Installation M-model 9
Leave the machine on the tran­s­­port pallet until it
can be placed in the final, pre­pared position.

Siting
Install the machine close to a floor drain or open
drain. In order to make installation and servicing
the machine easier the following clearances are
recommended:
• At least 500 mm between the machine and
the wall behind.
9
• Minimum 25 mm to next machine if more than
one machine are installed on a foundation.

Floor 5327
In this type of machine, the drum is attached di­
rectly to the frame. As a result the floor under the
machine must be stable enough to absorb the
dy­namic forces generated during spin cycles.
For that reason, the mounting bolts must be cast
into the floor material itself.
When fixing the machine to an existing cement
floor, it must be and at least 100 mm thick.
The floor must be able to withstand the loads
in­dicated in the table.
If it isn’t possible to cast the bolts into the floor,
an alternative might be to use so-called chemical
anchors. Your local dealer can provide the infor­
ma­tion you need.
18 Installation

Casting a plinth 10
10 A plinth should be used where the existing floor
is less than 100 mm thick or in order to ensure
that the machine is above the level of any water
leakages.
The plinth should be approximately 150 - 200
mm in height.
Proceed as follows:
11 • Break up the existing floor to a depth of ap­ 150-200 mm
prox. 75 mm and check that the sides of the
hole are tapered outward so that the longest
side at the bottom measures 120 mm more
than at the top.
• Make the mould for the plinth.
40 mm
• Moisten the hole well and apply cement to the 5462
sides and bottom.
12 • 4 bolts must be set into the concrete of the 11
machine base. The bolts need to project 40
mm out of the base. Pour the con­crete into
the prepared base mould and make sure that
the surface is level.
• The concrete should be left to set for at least
two days before mounting the machine on the
plinth.
��


���
���

0899
Installation 19

For these machines two expander bolts shall be mounted at the front part
of the machine.
• Drill two holes (1) ø10 mm and 40 mm deep.
• After the machine has been placed over the other four bolts, place the
two spacer washers over the two holes. They shall be placed between
the machine and foundation.
• Mount the expenderbolts in the drilled holes and fasten the machine.
Don´t forget the washers.

A B C D E F G H I
W475M 685 660 495 395 115 635 - - -
W485M 725 660 495 445 115 665 495 0 75
W4105M 700 720 575 385 120 695 595 10 80
W4130M 785 720 575 495 120 760 595 10 80
W4180M 875 750 635 570 120 855 655 10 85
W4250M 950 830 715 635 125 955 735 10 85
W4330M 1035 910 790 695 135 1050 810 10 95

12

� � �



� � �
� � �
0948 A
20 Installation

Installation on an excisting floor or foundation 13


Instead of braking up the excisting floor or foun-
dation, chemical bolts M16 can be used. A set
of four HILTI HVU bolts can be ordered from our
Spares Dept, part No. 471 6699-64.

Mounting instruction
5917

13
• Drill ø 18 mm (11/16") to a depth of 125 mm
(5"). Do not make the hole too deep.
14
14
• Clean the drilled holes.

15 • Put down the chemical ampule in the hole.

16 • Rotate the bolt into the hole, so that the glass 5918

ampule is broken and its contents mixed.


• Rotate the bolt to correct depth.
15
17
NOTE! Do not rotate the bolt against the con-
crete bottom. Check that the chemicals have
filled the hole completely.

18 • Remove the drilling machine with the moun-


ting tool. Hold the bolt with one hand. Let the
bolt harden before the machine is mounted. 5919

Time for hardening, due to different concrete


temperatures.
16

– 10°C 6 hours
– 5°C 2.5 hours
± 0°C 1 hour
5°C 30 minutes
10°C 20 minutes
15°C 15 minutes 5920

20°C 10 minutes
17

5921

18

5922
Installation 21

Installation on vinyl floor coverings 19


19 If chemical anchors are to be used, drill holes for
the mounting points.

20 Cut the flooring material around the washers


(washers and sealant are supplied in installation
kit).

21 Apply sealant to the hole cut in the vinyl floor


covering. Insert the washer. Use sealant to seal
around the washer between the vinyl and the
washer.
22 Put the machine into place. Check that the 2389

machine is level. If it is not, use spacers where


required between floor and machine. 20
If chemical anchors are used, do not use the nut
and washer supplied with them.
Fix the machine in place using the washers and
nuts supplied with the machine.

23 Installation with mounting frame.

2390

23 21

2391

22

2392 2393
22 Installation

Installation, ships, oil-rigs, etc


Leave the machine on the tran­s­­port pallet until it can be placed in the final,
pre­pared position.

Siting
Install the machine close to a deck drain or open drain. In order to make
installation and servicing the machine easier the following clearances are
recommended:

Floor
In this type of machine, the drum is attached di­rectly to the frame. As a
result the deck under the machine must be stable enough to absorb the
dy­namic forces generated during spin cycles.
The combination deck and foundation must be able to withstand the loads
in­dicated in the table.
Some marine installations have very thin decks. Special attention to be ta-
ken. Reinforcing deck plus increased size of foundation may be necessary.
Installation 23

Welding a foundation
24 A welded foundation shall be made where concrete foundation can not be
made.
In order to make installation and servicing the machine easier the following
clearances are recommended:
• At least 1000 mm between the machine and the wall behind.

24

Machine frame

� �
Bolt M16x45
Washer 44/16.5x6

M16
E M
B

���
L Washer 72x72x8
F K Welded
N
I
D C Washer, welded 66x40x4
H G
M10

FRONT
1. L-profile, dim. R
W475M-W4130M 80x80x8
W4180M-W4330M 100x100x10
5837

A B C D E F G H I K L M N
W475M 660 685 495 80 395 115 - - 0 - 30 455 85
W485M 660 725 495 80 445 115 495 80 0 75 30 505 85
W4105M 720 700 575 75 385 120 595 65 10 80 30 445 85
W4130M 720 785 575 75 495 120 595 65 10 80 30 555 85
W4180M 750 875 635 55 570 120 655 45 10 85 30 630 90
W4250M 830 950 715 55 635 125 740 45 10 85 30 695 95
W4330M 910 1035 790 60 695 135 810 50 10 95 30 755 105
24 Installation

Installing the machine 25


To install the machine:
• Remove the transport packaging
• Remove the front panel.
• Remove the machine from the transport pallet
and locate it on the bolts. When the machine
is lifted off the pallet: Make sure that the
machine does not come down on the floor
with either of the rear corners first. The side
panel of the machine can be damaged. Al-
ways lift the ma­ch­­ine by the chassis, never by
the door or door handle.
25 • Check that the machine is level and steady in
all four corners mounting points. Adjust the
level by using stain­less or galvanized steel 5463
washers be­tween the machine and the floor.
The wash­ers must be of a size to cover the
support sur­face.
26
26 • Fit the washers and self-locking nuts supplied
with the machine and tighten well.

27
• To tighten the nuts we recommend to use
a rachet wrench, especially in the right rear
corner.
After the machine has been in use for a while,
check and re-tighten the nuts if necessary.

5464

27

5951, 5952
Installation 25

Water connections
All intake connections to the machine are to be fitted with manual shut-off
valves and filters, to facilitate installation and servicing.
Water pipes and hoses should be flushed clean before installation. After
installation hoses should hang in gentle arcs.
All connectors present on the machine must be connected up. The ta-
ble shows the possible connection options, which will depend on the water
types to be connected to the machine. Check the machine plates too.
All water connectors must be connected up, otherwise the wash pro-
gram will not function correctly.
Hoses are to be of an approved type and grade and comply with
IEC 61770.
Machines shall be connected with new water hoses. Re-used water hoses
must not be used.
The water pressure data is as follows:

• min: 50 kPa (0,4 kp/cm2)


• max: 1 MPa (10 kp/cm2)
• recommended: 200-600 kPa (2-6 kp/cm2)

If the water pressure is below the min. value, the wash result
can not be guaranteed for certain program.
26 Installation

Water type Water connection 28


1 2 3 4
28 cold cold **
cold and 4 1
29
hot cold hot **
30 cold and W465H
W475H/M,
hot cold hot cold/ **
W485M 5336
hot*
* For detergent container. 29

** Extra water valve which can be used for hard 2


water if soft water is connected to 1.
4
This valve can also be used for water reuse 1
W465H
from tank. W475H/M,
W485M,
If pump is used, it is only a water connection W4105H/M
without valve. W4130H/M 5328


30

1 3
W4180H/M,
W4240H,
W4250M,
W4300H
W4330M 4 5339
Installation 27

Drain connection
31
Connect a 75 mm (3") (alt. 50 mm, 2" and
only W465-W4105) pipe or rubber hose to the
machine’s drain pipe, ensuring a downward flow
from the machine. Avoid sharp bends which
may prevent proper draining.
31 The drainage pipe should be located over a floor
drain, drainage channel or the like so that the
distance between the outlet and the drain is at
least 25 mm (1").

5330
28 Installation

Steam connection 32
The steam supply to the machine should be A
fitted with manual shut-off valves and filters to
facilitate installation and servicing.
The connection hose must be of type ISO/1307-
1983 or equivalent. Connection size at filter:­
DN 15 (BSP 1/2").
Steam pressure required:
B 6600
• minimum: 50 kPa (0.5 kp/cm2)
• maximum: 800 kPa (8 kp/cm2) 33

32 • Remove the cover (A).

33 • Mount the articulated nipple to the steam


valve.

34
• Mount the steam valve on the machine. 5862

• Mount nipple, strainer and elbow. Note the 34


35
direction of the strainer. Mount steam hose to
the elbow.
Check that there are no sharp angles or bends
on the connected steam hose.
36 • Mount the hose with wires between steam
valve and machine.
Connect wires in the steam valve.
Connect ground cable to the terminal ground 6601

connection.
Mount the cable connector on X46 on distri- 35
bution card.

6602

36

X46

6603
Installation 29

Connection of external liquid supplies


37

Electrical installation must be carried out


by an authorized personnel!

All optional equipment connected must be


EMC-approved to EN 50081-1 or EN 50082-
2.

37 Distribution card A can be used to control exter-


A B
nal functions, output and input signals.

38
Outputs (110-240V AC): 5331

X71:1,2 Signal "Door locked, program on"


38
X72:1 0 V (common)
X72:2 Liquid supply 1
X72:3 Liquid supply 2 Card A

X72:4 Liquid supply 3


X72:5 Liquid supply 4

���
X73:1 Detergent box 1 (Y11)
���

X73:2 Detergent box 2 (Y12)

���
X73:3 Detergent box 3 (Y13)

���
���

X73:4 Detergent box 4 (Y14)


X73:5 Detergent box 2 (Y22) ���
���

���

Inputs:
���

X70:1,2 Paus/PC5
���

X70:3,4 Start/Stop
���
���
���
���

6052
30 Installation

39 If more signals are required the machine can be 39


equipped with a second distribution card B.
Outputs (200-240V AC):
Card B
X75:1 0 V (common)
X75:2 Liquid supply 5
X75:3 Liquid supply 6
X75:4 Liquid supply 7

���� ����
���
X75:5 Liquid supply 8
X76:1 0 V (common)
X76:2 Drain lock
����
X76:3 Drain A

���

���
X76:4 Drain B
X76:5 Drain C

���������������������������
X76:6 Inlet A

���
X76:7 Inlet B

���
X76:8 Inlet C
X77:1 Buzzer (N)
X77:2 Buzzer (L1)
���

Inputs: ���
X74:1,2 Switch between heating 1/heating 2
X74:3,4 No function

5743
Installation 31

Electrical installation 40

Electrical installation must be carried out


by an authorized personnel!

1NAC
Machines with frequency-controlled motors
can be incompatible with certain types of
earth leakage circuit breaker. It is important
to know that the machines are designed
to provide a high level of personal safety,
which is why items of external equipment
such as earth leakage circuit breakers 5332

are not necessary. If you still want to con-


nect your machine across an earth leakage
circuit breaker, please remember the follo-
wing:
• contact a skilled, authorised installation
company to ensure that the appropriate
type of breaker is chosen and that the
dimensioning is correct
• for maximum reliability, connect only one
machine per earth leakage circuit breaker 1AC
• it is important that the earth wire is
properly connected, including to the earth
leakage circuit breaker.
Mount a multi-pole switch prior to the machine
to facilitate installa­tion and service opera­tions.
The connecting cable should hang in a gentle 5333A
curve.
alt.
Fuse size, see table.

Single-phase connection:
40 Connect the earth and other two wires as shown
in example in the figure.

1AC

�� ��

6524
32 Installation

Three-phase connection: 41
41 Connect the earth, neutral and phase wires as
shown in example ”3AC” and ”3N AC” in the
figure.
When the installation is completed, check:
• that the drum is empty.
• that the machine operates by turning on the
mains switch, starting the machine and using 3AC
RAPID ADVANCE to reach the spin cycle (see
operations manual).

5333

alt.

3AC
�� �� ��

6525

3N AC

5334

alt.

3N AC
� �� �� ��

6526
Installation 33

42
IMPORTANT
415V 3AC machines can be supplied with
42
380, 400 or 415V.
240V 1AC machines can be supplied with
220, 230 or 240V.
In the machine there is a transformer (not
on models with Classic control) placed in
the front control unit (under the top cover).
This transformer is preset for 240V which is
applicable for machines intended for 240V
1- or 3AC and 415V 3AC.
If your supply voltage is 220 or 230V, 1- or
3AC or 380 or 400V 3AC the jumper on the
transformer has to be moved to 230V-COM
instead of COM-240V.
If the jumper is not moved in the above
described cases there is a risk that the
machine will not work in installation sites
with undervoltage.
34 Installation

W465H
Heating Voltage Total Fuse
alternative
alternative kW A

No
heating 200 V 3 AC 1 10
or Steam
heating
208-240 V 1 AC 1 10


El
heating 200 V 3 AC 5.6 20
220-240 V 1 AC 2.2 16
220-240 V 1 AC 3.2 16
230/240 V 1 AC 4.4 20
220-240 V 1 AC 7.3 35
220-240 V 3 AC 3.2 10
220-240 V 3 AC 7.3 20
240 V 1 AC 5.4 25
230/240 V 3 AC 4.4 16
230/240 V 3 AC 5.8 16
380-415 V 3/3N AC 3.2 10
400/415 V 3/3N AC 4.4 10
380/400/415 V 3/3N AC 5.8 10
380-415 V 3/3N AC 7.3 16
440/480 V 3 AC 7.9 16
380-415/220-240 V 3/3N AC 7.3 16/20
415/240 V 3N/3/1 AC 7.9/5.4 16/25
Installation 35

W475H
Heating Voltage Total Fuse
alternative
alternative kW A
No
heating 100-120 V 1 AC 1.1 16
or Steam 200 V 3 AC 1.1 10
heating 208-240 V 1 AC 1.1 10


El
heating 200 V 3 AC 5.6 20
220-240 V 1 AC 2.3 16
220-240 V 1 AC 3.2 16
230/240 V 1 AC 4.4 20
240 V 1 AC 5.4 25
220-240 V 1 AC 5.4 25
220-240 V 1 AC 7.4 35
220-240 V 3 AC 3.2 10
230/240 V 3 AC 4.4 16
220-240 V 3 AC 5.4 16
220-230 V 3 AC 7.0 20
220-240 V 3 AC 7.4 25
380-415 V 3/3N AC 3.2 10
400/415 V 3/3N AC 4.4 10
380-415 V 3/3N AC 5.4 10
380-415 V 3/3N AC 7.4 16
440/480 V 3 AC 7.9 16
380-415/220-240 V 3/3N AC 7.4 16/25
415/240 V 3/3N/1 AC 7.9/5.4 16/25
36 Installation

W4105H
Heating Voltage Total Fuse
alternative
alternative kW A

heating
No 200 V 3 AC 1.3 10
or Steam 208-240 V 1 AC 1.3 10

heating 200 V 3 AC 5.6 20


heating
El 220-240 V 3 AC 3.2 16
240 V 1 AC 5.5 25
240 V 1 AC 7 35
230/240 V 1 AC 5.3 25
220-240 V 1 AC 7.4 35
220-240 V 1 AC 9.7 50
220-240 V 3 AC 3.2 10
230/240 V 3 AC 5.3 16
220-240 V 3 AC 7.4 25
208-240 V 3 AC 9.2 35
220-240 V 3 AC 9.7 35
380-415 V 3/3N AC 3.2 10
400-415 V 3/3N AC 5.3 10
380-415 V 3/3N AC 7.4 16
380-415 V 3/3N AC 9.7 16
440/480 V 3 AC 7.9 16
440/480 V 3 AC 10.5 16
380-415/220-240 V 3/3N AC 7.4 16/25
380-415/220-240 V 3/3N AC 9.7 16/35
415/240 V 3/3N AC 7.9/5.5 16/25
415/240 V 3/3N AC 10.5/5.7 16/35
Installation 37

W4130H
Heating Voltage Total Fuse
alternative
alternative kW A

heating
No 200 V 3 AC 1.3 10
or Steam

heating 208-240 V 1 AC 1.6 10


heating
El 200 V 3 AC 9.5 35
220-240 V 1 AC 12.5 63
208-240 V 3 AC 11.8 35
220-240 V 3 AC 12.5 35
380-415 V 3N/3 AC 12.5 20
415 V 3N AC 12.5 25
440/480 V 3 AC 13.5 20
380-415/220-240 V 3N/3 12.5 20/35
38 Installation

W4180H
Heating Voltage Total Fuse
alternative
alternative kW A

heating
No 200 V 3 AC 2.3 16
or Steam 208-240 V 1 AC 2.3 16

heating


heating
El 240 V 1 AC 12.9 63
200 V 3 AC 13.4 50
220-240 V 3 AC 11.1 50
220-240 V 3 AC 17.5 50
380-415 V 3N/3 AC 17.5 35
440/480 V 3 AC 18.9 35
380-415/220-240 V 3N/3 AC 17.5 35/50
380-415/220-240 V 3N/3 AC 11.1 35/50
415/240 V 3N/3/1 18.9/12.9 35/63

W4240H
Heating
Voltage Total Fuse
alternative
alternative kW A

No
heating 200 V 3 AC 2.6 16
or Steam 208-240 V 1 AC 2.6 16
heating 480 V 3 AC 2.6 10


El
heating 200 V 3 AC 15.5 50
240 V 1 AC 14.3 63
220-230 V 3 AC 13.3 50
240 V 3 AC 14.3 50
208-240 V 3 AC 18.3 63
240 V 3 AC 20.9 63
380-400 V 3N/3 AC 13.3 35
380-400 V 3N/3 AC 19.4 35
415 V 3/3N AC 14.3 35
415 V 3N AC 20.9 35
440 V 3 AC 22.1 35
480 V 3 AC 23.9 35
380-400/220-230 V 3N/3 19.4 35/63
415/240 V 3N/3 20.9 35/63
415/240 V 3N/3/1 20.9/14.3 35/63
Installation 39

W4300H
Heating Voltage Total Fuse
alternative
alternative kW A

No
heating 200 V 3 AC 2.1 16
or Steam 208-240 V 1 AC 2.1 10
heating



El
heating 240 V 1 AC 14.3 63
200 V 3 AC 15.6 50
220-230 V 3 AC 19.4 63
220-230 V 3 AC 13.3 50
240 V 3 AC 14.3 50
240 V 3 AC 20.9 63
380-400 V 3N AC 13.3 35
380-400 V 3/3N AC 19.4 35
415 V 3N AC 14.3 35
415 V 3N AC 20.9 35
440 V 3 AC 22.2 35
480 V 3 AC 24 35
380-400/220-230 V 3N/3 AC 19.4 35/63
415/240 V 3N/3 20.9 35/63
415/240 V 3N/1 20.9/14.3 35/63
40 Installation

How to convert heating elements from 3AC to 1 AC (400-415V 3AC to


230-240V 1AC) on W465H, W475H and W4105H.
• Take off isolator cover plate and front panel to expose heating elements.

43 • Remove the cables A.

43
400-415V 3AC

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���

���

���
���

���

���
A 5835

44 • Take off wire L3 (A) from terminal L3 on isolator Q1 and from terminal 6
on heating relay K21.
Take off wire L2 (B) from terminal L2 on isolator Q1 and reconnect it to
terminal N (neutral) instead.
• The heating elements have coloured insulators on the tips, ine is red,
the other is white.
Connect the ends of the two wires from contactor K21 terminal 1 to the
red end of the two elements. These are your element feeds.
• Connect the ends of the two wires from contactor K21 terminal 3 to the
white tips of the two heating elements. These are your neutral returns.
• Check that all your terminals and wires are secure, then test the machi-
ne on a short wash 60°C to ensure that it does heat up.
• Fasten isolator cover front panel to the machine.
Note!
The wires from terminal 5 on contactor K21 to the redundant heating ele-
ment can be safely left on.

44

W00010
Installation 41

W475M, W485M
Heating Voltage Total Fuse
alternative
alternative kW A

No
heating 200 V 3 AC 0.6 10
or Steam 208-240 V 1 AC 0.6 10
heating



El
heating 220-240 V 1 AC 3.4 16
230/240 V 1 AC 4.4 20
220-240 V 1 AC 5.4 25
220-240 V 1 AC 7.3 35
200 V 3 AC 5.6 20
220-240 3 AC 3.2 10
230/240 V 3 AC 4.4 16
220-240 V 3 AC 5.4 16
220-230 V 3 AC 7.3 20
220-240 V 3 AC 7.3 25
380-415 V 3/3N AC 3.2 10
400/415 V 3/3N AC 4.1 10
380-415 V 3/3N AC 5.4 10
380-415 V 3/3N AC 7.4 16
440/480 V 3 AC 7.9 16
380-415/220-240 V 3/3N AC 7.3 16/25
42 Installation

W4105M
Heating Voltage Total Fuse
alternative
alternative kW A

No
heating 200 V 3 AC 0.8 10
or Steam 208-240 V 1 AC 0.8 10
heating


El
heating 220-240 V 1 AC 3.2 16
230/240 V 1 AC 5.3 25
220-240 V 1 AC 7.4 35
220-240 V 1 AC 9.6 50
200 V 3 AC 5.7 20
200 V 3 AC 7.4 25
208-240 V 3 AC 9.2 35
220-240 V 3 AC 3.2 10
220-240 V 3 AC 7.4 25
220-240 V 3 AC 9.6 35
230/240 V 3 AC 5.3 16
380-415 V 3/3N AC 3.2 10
380/415 V 3/3N AC 5.3 10
380-415 V 3/3N AC 7.4 16
380-415 V 3/3N AC 9.6 16
440/480 V 3 AC 8 16
440/480 V 3 AC 10.5 16
380-415/220-240 V 3/3N AC 7.4 16/25
380-415/220-240 V 3/3N AC 9.6 16/35
Installation 43

W4130M
Heating Voltage Total Fuse
alternative alternative kW A

No heating 200 V 3 AC 0.7 10


or Steam 208-240 V 1 AC 0.8 10
heating


heating
El 220-240 V 1 AC 3.2 16
220-240 V 1 AC 7.4 35
220-240 V 1 AC 9.6 50
230/240 V 1 AC 5.4 25
208-240 V 1 AC 9.2 50
200 V 3 AC 5.8 20
200 V 3 AC 7.5 25
208-240 V 3 AC 9.3 35
220-240 V 3 AC 3.3 16
220-240 V 3 AC 7.5 25
220-240 V 3 AC 9.7 35
230/240 V 3 AC 5.4 16
380-415 V 3/3N AC 3.3 10
380-415 V 3/3N AC 5.4 10
380-415 V 3/3N AC 7.5 16
380-415 V 3/3N AC 9.7 20
440/480 V 3 AC 8 16
440/480 V 3 AC 10.6 16
380-415/220-240 V 3/3N AC 7.5 16/25
380-415/220-240 V 3/3N AC 9.7 20/35
44 Installation

W4180M
Heating
Voltage Total Fuse
alternative
alternative kW A

heating
No 200 V 3 AC 0.9 10
or Steam 208-240 V 1 AC 0.9 10

heating


heating
El 220-240 V 1 AC 12.7 63
200 V 3 AC 10 35
220-240 V 3 AC 12.7 50
380-415 V 3/3N AC 12.7 25
440/480 V 3 AC 13.8 25
380-415/220-240 V 3/3N AC 12.7 25/50

W4250M
Heating
Voltage Total Fuse
alternative
alternative kW A

heating
No 208-240 V 1 AC 1.2 10
or Steam 200 V 3 AC 1.2 10

heating


heating
El 200 V 3 AC 13.6 50
220-240 V 3 AC 12.1 63
220-240 V 3 AC 17.6 50
380-415 3N AC 12.1 35
440/480 V 3 AC 19.1 35
380-415/220-240 V 3/3N AC 12.1 35/63
380-415/220-240 V 3/3N AC 17.6 35/50
Installation 45

W4330M
Heating
Voltage Total Fuse
alternative
alternative kW A

heating
No 208-240 V 1 AC 1.5 10
or Steam 200 V 3 AC 1.5 10

heating


heating
El 240 V 1 AC 14.7 80
200 V 3 AC 15.8 50
220-230 V 3 AC 13.5 50
220-230 V 3 AC 19.7 63
240 V 3 AC 14.6 50
240 V 3 AC 21.2 63
380-400 V 3N AC 13.6 35
380-400 V 3/3N AC 19.7 35
415 V 3N AC 14.5 35
415 V 3/3N AC 21.2 35
440 V 3 AC 22.4 35
480 V 3 AC 24.2 35
380-400/220-230 V 3N/3 AC 19.7 63
415/240 V 3N/3 AC 21.2 35/63
380-400/220-230 V 3N/3 AC 13.6 35/50
415/240 V 3N/3 AC 14.5 35/50
Function checks 47

Function checks
Manual operation
• Switch on the machine's main switch.
• Open the manual valves for water and for steam if the machine has
steam heating.
In the operating manual, chapter "Manual operation", one can find how to
operate the machine manually.
• Check that the drum is empty and close the door.
• Close the drain valve.
• Operate the machine manually to fill with cold water, then hot water.
Check that these water supplies are connected as they should be.
• Start the motor on wash action, and check that the motor is revolving
clockwise and anticlockwise alternately, as normal for wash action.
• Start heating by entering a final temperature and then pressing START.
Check that the steam valve opens or the heating element relay reacts,
as appropriate.
• Check that all sources of detergent supply are working as they should,
including the built-in detergent supply compartments, where present.
• Check the water and steam connections and the drain valve for signs of
any leakages.
• Empty the water from the machine and open its door.
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