TABLE OF CONTENTS

PAGE 1: TABLE OF CONTENTS

PAGE 2: CAB SCHEMATIC A
PAGE 3: CAB SCHEMATIC B
PAGE 4: CAB ROOF, AC & MISC
PAGE 5: BASE FRAME A
PAGE 6: BASE FRAME B
PAGE 7: 2.9L ENGINE
PAGE 8: OPTION FRAME
PAGE 9: CABLES AND BOOM

TH255C
TH255C S/N JK200150 Electrical Schematic
TH255C S/N JK300150 31200929
Sheet 1 of 9
July 11, 2013 - B
 A
B
C
D
NA MACHINES
INDICATOR, TURN, HIGH BEAM
PARK BRAKE QUICK COUPLER LMI OVERRIDE

RS-232
PWR MGT

DIAGNOSTIC
1A
1B
2A
2B

1
2
3
4
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8

X159
SW08
SW09
SW01
LB02-1
LB02-2

1
1

YEL 062-12 IGN

YEL 062-14 IGN

YEL 062-12-2 IGN

YEL 062-2-1 IGN

YEL 062-3-1 IGN

BLK 000-8-8 GND

BLK 000-7-6 GND

BLK 000-8-9 GND

BLK 000-8-9 GND

BLK 000-8-6 GND

X41

BLK 000-8-11 GND

BLK 000-8-11 GND

BLK 000-8-10 GND

BLK 000-8-13 GND

BLK 000-8-12 GND

BLK 000-8-10 GND

BLK 000-8-13 GND

BLK 000-8-12 GND

BLK 000-8-14 GND

BLK 000-8-13 GND

WHT 071-14 L TRN

WHT 071-17 R TRN
RED CAN HI

WHT 076-9 LSI O/R

WHT 071-3-3 HDLP HI
A

WHT 070-1-6 LIGHTING

BLK CAN LO
B

WHT 070-1-5 LIGHTING

WHT 070-1-4 LIGHTING

WHT 070-1-5 LIGHTING

WHT 070-1-4 LIGHTING

WHT 070-1-3 LIGHTING

WHT 077-2-2 PK BRK IND

WHT 076-4 SW QK CPLR
WHT 076-5 SW QK CPLR

WHT 077-2-1 ST ENABLE

WHT 077-2-5 PK BRK IND

WHT 077-1 VALVE PK BRK

C

WHT 084-3 PWR MGT XMIT

WHT 084-4 PWR MGT RECEIVE
WHT 107-1 SEAT SW 2
4 Sheet3-[8,B]

&
YEL 062-13-2 IGN

TO
3

IP68
WHT 106-1 SEAT SW 1
2 Sheet3-[8,B]
YEL 062-13-3 IGN
1

SEAT SW 2
SEAT SW 1
X166

Sheet3-[8,B]
Sheet3-[8,A]
Sheet3-[1,A]
Sheet3-[1,B]
Sheet3-[8,B]

Sheet3-[6,C]
Sheet3-[7,D]
Sheet3-[8,D]

Sheet3-[2,C]
YEL 062-4-3 IGN
Sheet3-[6,C] 1 IGN RUN
RED CAN HI
2 CAN HI
BLK CAN LO
GAUGE

3 CAN LO
2

BLK 000-8-5 GND

Sheet3-[2,C] 4 GND
WHT 007-1 FNR-F WHT 048-9 FUEL SENSE
WHT 071-5-6 L TRN
1 Sheet3-[8,D] Sheet3-[8,C] 5 FUEL SENSE
WHT 077-1-3 FNR LVR RED CABLE 1 CAN HI

2
2 6 CAN HI
WHT 008-1 FNR-R BLK CABLE 1 CAN LO
3 Sheet3-[8,D] 7 CAN LO
WHT 077-2-2 PK BRK IND
4 8 PARK BRAKE
WHT 048-2 PK BRK RLY WHT 078-3 STR PRES
5 Sheet3-[8,B] 9 STEERING PRES
WHT 048-1 START WHT 065-4-1 2W STR

FNR LEVER
6 Sheet3-[1,C] 10 2W STEER
WHT 065-3-2 4W STR
SW10 Sheet3-[6,C] 11 4W STEER
WHT 065-2-2 CRB STR
Sheet3-[6,C] 12 4W CRAB STEER
13
14
RED 061-8-2 B+ SHIELD CABLE 1 CAN S
2 NC CAN SHLD
1 GD167
4
WHT 071-16 BU LP
3 Sheet3-[8,B]
WHT 071-15 FLASHER
SN11 1A
BLK 000-8-14 GND
1B

SWITCH, BRAKE PEDAL

S208
BLK 000-8-15 GND
LB03-1
WHT 077-3 RH STOP
Sheet3-[8,B] 2A
WHT 074-6 FR WASH BLK 000-8-15 GND
1 Sheet3-[6,D] 2B
BLK 000-6-2 GND BLK 000-8-16 GND
2 LB03-2
3

M
INDICATOR, TRAILER

BLK 000-6-5 GND

FRONT
WH13-F
IP69

1
WHT 074-7 R WPR WHT 052-1 HORN
1 Sheet3-[8,D] Sheet3-[8,C] 2
BLK 000-6-5 GND RED 061-2-2 HORN SW

3
M 2 Sheet3-[2,D] 3

REAR
WH13-R 4
5
HORN

TANK, DUAL WASHER, PUMPS

6

WHT 077-1-2 PK BRK

WHT 077-1-1 PK BRK
BLK 000-8-16 GND
7
WHT 071-17 R TRN

G BLK 000-6-3 GND 14AWG WHT 070-1-6 LIGHTING

5 8
WHT 070-1-7 LIGHTING
4 Sheet3-[4,A] SW05
H WHT 074-3 WPR H 14AWG BLK 000-8-17 GND
M 2 Sheet3-[6,D]
L WHT 074-2 WPR L 14AWG
1 Sheet3-[6,D]
P WHT 074-5 WPR P 14AWG
3 Sheet3-[7,D]
WH12
IGNITION SWITCH

WIPER, FRONT MOTOR

S270

X211 X291 SW06-F

YEL 062-1 IGN RLY YEL F
Sheet3-[8,C] 1 1 1
Sheet3-[6,B]
Sheet3-[6,B]

2 2 SW06-I
WHT 048-1 START GRY I
3 3 1
RED 061-5 KEY RED
4

Sheet3-[8,C] 4 4 SW06-B
B
5 5 1
SIDE LT WHT 070-1-18 LIGHTING WHT 070-1 LIGHTING
1 6 6 SW06-S
LIGHT PWR RED 061-7 B+ S280 S
2 1
LOW HD WHT 071-2 HDLP LO
3
HIGH HD WHT 071-3 HDLP HI
4
FLASH PWR RED 061-8-1 B+
5
LEFT WHT 071-5-5 L TRN WHT 071-5-6 L TRN
6

4
TURN PWR WHT 071-4 TRN PWR S209
7 X215
FC73-L1

RIGHT WHT 071-5 L TRN YEL 062-10 IGN 8AWG

SHEET 5

8 Sheet3-[2,A] 1
ON FRAME

WHT 071-6-5 R TRN WHT 071-17 R TRN

SW14
S210 WHT 071-6 R TRN

SWITCH, TURN SIGNAL LEVER

Sheet3-[3,A]

YEL 062-10-2 IGN

TO IGNITION RELAY

YEL 062-10-4 IGN

SHIELD CABLE 1 CAN S
C
RED CABLE 1 CAN HI YEL 062-11 IGN
MS290-1 B Sheet3-[1,B] F21_A
BLK CABLE 2 CAN LO BLK CABLE 1 CAN LO YEL 062-10-1 IGN
Sheet3-[8,C] A A F21_B
RED CABLE 2 CAN HI YEL 062-12 IGN
Sheet3-[8,C] B MS290-2 F22_A
SHIELD CABLE 2 CAN S SHIELD CABLE 3 CAN S YEL 062-10-2 IGN
Sheet3-[8,C] C C F22_B

TH255C S/N JK300150

TH255C S/N JK200150
RED CABLE 3 CAN HI YEL 062-13 IGN
B F23_A
5

5
BLK CABLE 3 CAN LO YEL 062-10-3 IGN
A F23_B
YEL 062-14 IGN
MS290-3 F24_A
YEL 062-10-4 IGN
F24_B
YEL 062-15 IGN
Sheet3-[7,D] F25_A
S214 YEL 062-10-5 IGN
F25_B
YEL 062-16 IGN 14AWG
Sheet3-[8,D] F26_A
YEL 062-10-6 IGN 14AWG
F26_B
YEL 062-17 IGN 14AWG
Sheet3-[6,D] F27_A
YEL 062-10-7 IGN 14AWG
F27_B
YEL 062-18 IGN 12AWG
Sheet3-[1,A] F28_A
YEL 062-10-8 IGN 12AWG
F28_B
F29_A
WHT 071-3-1 HDLP HI
F29_B
WHT 071-3-1 HDLP HI
F30_A
WHT 071-2-1 HDLP LO
F30_B
WHT 071-7 RH HDLP HI
Sheet3-[8,B] F31_A
WHT 071-3 HDLP HI
F31_B
WHT 071-8 LH HDLP HI
Sheet3-[8,B] F32_A
WHT 071-3-3 HDLP HI
F32_B
BLK CABLE 3 CAN LO WHT 071-9 RH HDLP LO
12 Sheet3-[8,B] F33_A
RED CABLE 3 CAN HI WHT 071-2 HDLP LO
6
6

11 F33_B
SHIELD CABLE 3 CAN S WHT 071-10 LH HDLP LO
10 Sheet3-[8,A] F34_A
WHT 085-1 LSI LP WHT 071-2-1 HDLP LO
9 Sheet3-[8,B] F34_B
BLU LSI PWR WHT 071-11 RH SD LP
8 Sheet3-[8,B] Sheet3-[8,A] F35_A
BLK LSI 2 S213 WHT 071-1-3 LIGHTING
7 Sheet3-[8,B] F35_B
RED LSI 1 WHT 071-12 LH SD LP
6 Sheet3-[8,B] Sheet3-[8,A] F36_A
SHIELD LSI S WHT 071-1-4 LIGHTING
TO CAB ROOF

5 Sheet3-[8,B] F36_B
HOLDER, FUSE/RELAY, CAB

RED 061-7 B+
4 F37_A
BLK 000-7-2 GND RED 061-6-1 B+
3 F37_B
WHT 076-8 LSI C/O RED 061-8 B+
2 Sheet3-[8,B] F38_A
OPTION HARNESS X298

YEL 062-12-2 IGN S67 RED 061-6-2 B+

1 F38_B
S212 RED 061-9 B+
X15 F39_A
RED 061-6-3 B+
F39_B
WHT 073-5 AC
Sheet3-[1,A] F40_A
WHT 073-4 AC
8 Sheet3-[1,A] F40_B
WHT 077-2 PK BRK
7 Sheet3-[5,B] R11_85
BLK 000-6-4 GND 14AWG BLK 000-7-5 GND
6 R11_86
WHT 074-8 R WPR 14AWG WHT 048-3 IGN S
5 Sheet3-[8,D] Sheet3-[8,C] R11_87
WHT 074-9 R WPR WHT 048-2 PK BRK RLY
4 Sheet3-[8,D] R11_30
RED 061-9 B+ WHT 077-2-1 ST ENABLE
3 R11_87a
YEL 062-13-1 IGN WHT 077-2-3 PK BRK
TO CAB ROOF

2 Sheet3-[5,B] R12_85
7

BLK 000-7-3 GND BLK 000-8-17 GND

1 R12_86
WHT 077-2-5 PK BRK IND
X16 R12_87
BLK 000-8-13 GND
R12_30
7
OPTION HARNESS X223

BLK 000-7-5 GND

R12_87a
YEL 062-4-4 IGN BLK 000-7-4 GND
4 Sheet3-[6,C] X1_31 31
WHT 070-1-2 LIGHTING WHT 071-13 FLASHER
3 Sheet3-[1,B] X1_49 49
YEL 062-2-2 IGN WHT 071-4 TRN PWR
2 Sheet3-[6,C] X1_49a 49a
WHT 065-1-2 STR SEL WHT 071-4-1 FLASHER
1 Sheet3-[3,D] Sheet3-[1,B] X1_C1 C1
FLASHER

X17 WHT 071-15 FLASHER

X1_C2 C2

FC07

X65
1
062-2-2 YEL 16AWG
Sheet3-[8,B]
Sheet3-[8,B]
Sheet3-[8,B]
X1

2
NAME

F40
F39
F38
F37
F36
F35
F34
F33
F32
F31
F30
F29
F28
F27
F26
F25
F24
F23
F22
F21

R11
R12

3
S220

TO X17
S288

TO X66.
S221

TO X65.

4
EMPTY
EMPTY
8

FUSE, AC
FUSE, LSI

FUSE, HVAC

FUSE, RADIO

X66
3. FOR EUROPEAN CABS
FUSE, HAZARDS

1
FUSE,ANALYZER

RELAY, FLASHER

WHT 070-1-1 LIGHTING

062-2-2 YEL 16AWG

WHT 048-22 APS SIG

WHT 057-1 APS 5V

BLK 000-6-8 GND

WHT 048-23 IVS2

BLK 000-7-1 GND 14AWG

NO CONNECTOR REQUIRED
RED 061-8-3 FLASHER

BLK 000-6 GND 10AWG

BLK 000-7 GND 10AWG
RED 061-6 BATTERY 10AWG
FUSE, DOME LIGHT

2
DESCRIPTION

WHT 058-8 APS GND

WHT 058-8-1 APS GND

WHT 058-8-2 APS GND

FUSE, LIGHT POWER
FUSE, LEFT MARKER
FUSE, FRONT WIPER

NO HEADLIGHTS CONNECT X17

2. FOR NORTH AMERICAN CABS

3
FUSE, RIGHT MARKER

RELAY, START ENABLE

FUSE, LEFT HIGH BEAM

062-4-4 YEL 16AWG

WITH HEADLIGHTS CONNECT X17
FUSE, FLASHER POWER
FUSE, LEFT HEAD LIGHT
FUSE, REAR WIPE WASH

FUSE, RIGHT HIGH BEAM

4
RELAY, PRK BRK IND (CE)

X206
X216
FUSE, RIGHT HEAD LIGHT

F
E
B
A

D
C
FUSE, FRONT WASH & FAN

1. FOR NORTH AMERICAN CABS WITH

8
-
-
5A
5A

Sheet3-[8,B]
Sheet3-[2,A]
Sheet3-[5,A]
Sheet3-[2,A]

TO
Sheet3-[1,C]
Sheet3-[1,C]
Sheet3-[8,C]
10A
35A
35A
10A
15A
15A
15A
30A
20A
20A
15A
10A
10A

RL72-R

TPS
7.5A
7.5A
7.5A
7.5A
7.5A
7.5A
RATING

SHEET 5
TO FRAME

CAB SCHEMATIC A
A
B
C
D

31200929
Sheet 2 of 9
Electrical Schematic

July 11, 2013 - B

TH255C
 1 2 3 4 5 6 7 8
FAN REVERSE STEER SELECT SWITCH BOOM WORK LIGHTS FRONT WORK LIGHTS REAR WORK LIGHTS FRONT WIPER FRONT WASHER
SWITCH, JOYSTICK LOCKOUT
POWER SOCKET

Sheet2-[3,D]
YEL 062-16-1 IGN 14AWG
WHT 074-9 R WPR
Sheet2-[7,B] 1

ROOF/REAR WIPER
YEL 062-16 IGN 14AWG
Sheet2-[5,D] 2

SW145
WHT 074-8 R WPR 14AWG

1
2
3
4
5
6
7
8

1
2

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
SW26
WHT 070-1-13 LIGHTING SW21

SW23

SW29

SW30
MS18
Sheet2-[7,B] 3

1
2
3
4
5
6
7
8
SW19
4

13
14

15
16

12

10
11
YEL 062-16-1 IGN 14AWG

SW20
5

WHT 051-7 RR WK LP
BLK 000-8-22 GND
WHT 070-1-10 LIGHTING
WHT 070-1-9 LIGHTING

BLK 000-8-19 GND

WHT 070-1-12 LIGHTING

WHT 051-6 FR WK LP
YEL 051-3 BM WK LP

WHT 070-1-16 LIGHTING

BLK 000-8-25 GND

WHT 070-1-17 LIGHTING

BLK 000-8-18 GND

WHT 051-5 BOOM LP

YEL 051-2 FR WK LP
BLK 000-8-21 GND
YEL 062-15-2 IGN

BLK 000-8-4 GND

YEL 051-4 RR WK LP
YEL 062-15-2 IGN

WHT 074-4 WPR P 14AWG

WHT 074-2-1 WPR L 14AWG
WHT 101-2 FAN DEMAND
WHT 101-1 FAN CYCLE

WHT 074-1 WPR 14AWG

WHT 074-1 WPR 14AWG

WHT 074-3 WPR H 14AWG

WHT 074-4 WPR P 14AWG

WHT 074-6 FR WASH

WHT 074-5 WPR P 14AWG

WHT 074-2 WPR L 14AWG
RED 061-2-2 HORN SW

RED 061-2-1 R PWR

WHT 074-2-1 WPR L 14AWG

BLK 000-8-23 GND

BLK 000-8-24 GND

BLK 000-8-22 GND

BLK 000-8-25 GND

BLK 000-8-24 GND
BLK 000-8-23 GND

BLK 000-8-26 GND

WHT 074-7 R WPR

YEL 062-17 IGN 14AWG

YEL 062-15 IGN

WHT 070-1-13 LIGHTING

WHT 070-1-14 LIGHTING

WHT 070-1-15 LIGHTING

WHT 070-1-16 LIGHTING
WHT 070-1-15 LIGHTING
WHT 070-1-14 LIGHTING

YEL 062-15-1 IGN

YEL 062-15-1 IGN
Sheet2-[3,A] 6

YEL 062-2-5 IGN

WHT 070-1-10 LIGHTING

WHT 065-4-2 2W STR
BLK 000-8-19 GND

BLK 000-8-20 GND

WHT 065-1 LOCK OUT
YEL 062-2-4 IGN

YEL 062-2-3 IGN

WHT 070-1-11 LIGHTING
TO
BLK 000-8-26 GND

WHT 076-7 JS C/O

7

WHT 065-2 CRB STR

BLK 000-8-20 GND

BLK 000-8-21 GND

WHT 065-1-1 LOCK OUT

WHT 065-3 4W STR

WHT 070-1-12 LIGHTING

WHT 065-4 2W STR
WHT 065-1 LOCK OUT

WHT 065-1-1 LOCK OUT

WHT 070-1-11 LIGHTING

FRAME BLK 000-11 GND 6AWG WHT 070-1-17 LIGHTING

WHT 065-1-2 STR SEL

1 8
GROUND X81 SW31
D STUD D
TO
31
CAB RED 061-2 RR PWR
30
GROUND 1 S186 WHT 073-9 AC PRES SW
29

Sheet2-[7,B]

Sheet2-[5,D]

Sheet2-[4,A]

Sheet2-[4,A]

Sheet2-[3,A]
Sheet2-[5,D]

Sheet2-[4,A]
WHT 008-2-2 BU LP
STUD X82 28
WHT 076-5 SW QK CPLR
Sheet2-[2,C] 27
WHT 076-4 SW QK CPLR
Sheet2-[2,C] 26
WHT 008-1 FNR-R
Sheet2-[2,A] 25
WHT 007-1 FNR-F
Sheet2-[2,A] 24
WHT 101-2 FAN DEMAND
TO X22 23
WHT 051-6 FR WK LP WHT 101-1 FAN CYCLE
1 22
CAB BLK 000-8-3 GND SHIELD CABLE 2 CAN S
2 Sheet2-[5,A] 21
ROOF WHT 051-7 RR WK LP RED CABLE 2 CAN HI
3 Sheet2-[5,A] 20 TO
BLK 000-8-2 GND WHT 048-9 FUEL SENSE
WORKLIGHT 4 Sheet2-[2,D] 19
WHT 072-1 BEACON LP BLK CABLE 2 CAN LO BASE
HARNESS 5 Sheet2-[5,A] 18
BLK 000-8-1 GND S205 WHT 048-3 IGN S FRAME
6 Sheet2-[7,D] 17
X22 WHT 052-1 HORN
Sheet2-[3,D] 16 HARNESS
WHT 065-4-1 2W STR WHT 065-3-2 4W STR WHT 065-3-1 4W STR
Sheet2-[2,D] Sheet2-[2,D] 15 X119
WHT 065-2-2 CRB STR S112 WHT 065-2-1 CRB STR
Sheet2-[2,D] 14
S113 WHT 076-3 F/R AUX
TO 13
BLK 000-5 GND 6AWG WHT 070-1-1 LIGHTING
1 Sheet2-[8,C] 12
FRAME YEL 062-9 BEACON
X217 11
GROUND YEL 051-4 RR WK LP
10
YEL 051-2 FR WK LP
STUD 9
WHT 051-5 BOOM LP
C BLK 000-7 GND 10AWG YEL 051-3 BM WK LP
8 C
Sheet2-[8,C] 7
BLK 000-6 GND 10AWG YEL 062-4-3 IGN YEL 062-4-1 IGN
Sheet2-[8,C] Sheet2-[2,D] 6
S115 YEL 062-3 IGN
5
YEL 062-2-1 IGN YEL 062-2 IGN
Sheet2-[2,B] 4
BLK 000-8 GND 8AWG YEL 062-2-2 IGN S143
Sheet2-[7,B] 3
S219 RED 061-5 KEY
S218 Sheet2-[4,D] 2
YEL 062-4-4 IGN YEL 062-1 IGN RLY
Sheet2-[7,B] Sheet2-[4,D] 1
BLK 000-8-5 GND
Sheet2-[2,D] X27
BLK 000-8-6 GND
Sheet2-[2,B]

BLK LSI 2
Sheet2-[6,B] 31
RED LSI 1
Sheet2-[6,B] 30
29
WHT 078-3 STR PRES
Sheet2-[2,D] 28
WHT 107-1 SEAT SW 2
Sheet2-[2,A] 27
WHT 106-1 SEAT SW 1
Sheet2-[2,A] 26
25
24

Sheet2-[4,B]

Sheet2-[4,B]
TO
WHT 085-1 LSI LP
Sheet2-[6,B] 23
WHT 076-7 JS C/O OPTION
22
WHT 048-23 IVS2 FRAME
Sheet2-[8,B] 21
WHT 048-22 APS SIG
B Sheet2-[8,B]
BLU LSI PWR
20 HARNESS
B
Sheet2-[6,B] 19 X188

S204
YEL 062-3-1 IGN SHIELD LSI S
Sheet2-[2,C] Sheet2-[6,B] 18
WHT 076-9 LSI O/R
Sheet2-[2,C] 17
WHT 076-8 LSI C/O
Sheet2-[6,B] 16
WHT 057-1 APS 5V

WHT 077-1-1 PK BRK

WHT 077-1-2 PK BRK
WHT 077-2-4 PK BRK
Sheet2-[8,B] 15

WHT 077-2-3 PK BRK

WHT 077-2 PK BRK

BLK 000-8-30 GND

WHT 058-8 APS GND
Sheet2-[8,C] 14
WHT 084-4 PWR MGT RECEIVE

YEL 062-2-4 IGN

Sheet2-[2,B] 13
WHT 071-4-1 FLASHER WHT 008-2-2 BU LP
Sheet2-[7,D] 12
WHT 071-13 FLASHER WHT 071-16 BU LP
Sheet2-[7,D] Sheet2-[3,A] 11
WHT 077-3 RH STOP
Sheet2-[3,D] 10
YEL 062-11 IGN WHT 071-7 RH HDLP HI
Sheet2-[5,D] Sheet2-[6,D] 9
WHT 071-8 LH HDLP HI
Sheet2-[6,D] 8
WHT 071-9 RH HDLP LO

SN35

HV36
Sheet2-[6,D] 7
Sheet2-[8,C]

Sheet2-[8,C]

Sheet2-[8,C]
Sheet2-[4,B]

Sheet2-[5,B]

WHT 073-4 AC WHT 071-10 LH HDLP LO

Sheet2-[4,D]

Sheet2-[7,D] Sheet2-[6,D] 6

1
2
3

2
1
Sheet2-[7,D]
Sheet2-[7,D]
WHT 071-11 RH SD LP
Sheet2-[6,D] 5
YEL 062-18 IGN 12AWG WHT 071-12 LH SD LP
Sheet2-[5,D] Sheet2-[6,D] 4
WHT 071-5-1 LH TRN
3
WHT 073-5 AC WHT 071-6-1 RH TRN
Sheet2-[7,D] 2
WHT 084-3 PWR MGT XMIT
Sheet2-[2,B] 1
WHT 073-2 FAN M 14AWG
WHT 073-1 FAN H 14AWG

WHT 073-3 FAN L 14AWG

WHT 073-2 FAN M 14AWG
WHT 073-1 FAN H 14AWG

WHT 073-9 AC PRES SW

WHT 073-3 FAN L 14AWG

WHT 070-1-7 LIGHTING

WHT 070-1-8 LIGHTING

X28
RED 061-8-3 FLASHER

WHT 072-1 BEACON LP

PARK BRAKE
WHT 070-1-9 LIGHTING

WHT 070-1-8 LIGHTING

YEL 062-18 IGN 12AWG

WHT 071-4-1 FLASHER

WHT 071-6-1 RH TRN

WHT 071-13 FLASHER

WHT 071-5-1 LH TRN

YEL 062-9 BEACON

BLK 000-8-29 GND
BLK 000-8-28 GND

BLK 000-8-29 GND

BLK 000-8-28 GND
BLK 000-8-27 GND

WHT 076-3 F/R AUX

WHT 071-6 R TRN

VALVE, MANUAL PARK BRAKE NA MACHINES ONLY

BLK 000-8-8 GND

WHT 071-5 L TRN

BLK 000-6-8 GND
BLK 000-8-8 GND

BLK 000-7-1 GND

BLK 000-8-30 GND

YEL 062-3-1 IGN

YEL 062-3 IGN

YEL 062-11 IGN
WHT 073-5 AC
WHT 073-6 AC

WHT 073-6 AC
WHT 073-4 AC

CE + AUS MACHINES

A A
WH34-AC
SW32-AC

WH34-F
SW32-F

SW33

SW25

SW24
X266
Sheet2-[2,B]

B
L
M
H
C

A
B
C

1
2
3
4
5
17
18
7
8
10

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

1
2
3
4

1
2
PWR
LOW
MED.
HI
AC

HI
GND
LOW
MED

TO
CAB FAN
M

SWITCH, HAZARD BEACON

GROUND F/R AUX HYD AC
STUD
SWITCH, HVAC CONTROL WITH A/C
AC
HVAC FAN
CAB SCHEMATIC B
1 2 3 4 5 6 7 8

TH255C
TH255C S/N JK200150 Electrical Schematic
TH255C S/N JK300150 31200929
Sheet 3 of 9
July 11, 2013 - B
 A
B
C
D

X16
X15

TO CAB
TO CAB

SHEET 2
SHEET 2

HARNESS
HARNESS

11

8
7
6
5
4
3
2
1
12
10
9
8
7
6
5
4
3
2
1

X223
X298
SN123-2
WHT 073-8-4 AC COMP
1
S128
SN123-1
WHT 073-9 AC PRES

1
1

PRESSURE SW
SHIELD LSI S

RED 061-9 PWR

YEL 062-13 IGN
BLK LSI CABLE 2
BLK 000-7-2 GND

BLK 000-7-3 GND

YEL 062-12-2 IGN

RED LSI CABLE 1

WHT 085-1 LSI LP

WHT 076-8 LSI C/O

BLU LSI CABLE PWR

5

RED CABLE 12 CAN HI

BLK CABLE 12 CAN LO
WHT 073-9 AC PRES
4

SHIELD CABLE 12 CAN S

BLK 000-1 GND 12AWG

BLK 000-6-4 GND 14AWG

WHT 074-9 R WPR 14AWG
WHT 074-8 R WPR 14AWG
3
WHT 073-8-2 AC COMP

TO
2

X264
WHT 061-10 COND FAN 12AWG
1

FRAME
S245

SHEET 5
X268

HARNESS
RL267
WHT 073-8-3 AC COMP
5
86 BLK 000-1-3 GND
2 GD237
85 YEL 062-12-2 IGN
3 1 PWR
87a WHT 061-10 COND FAN 12AWG BLK 000-7-6 GND
1 1 2 GND
30 WHT 108-1 COND FAN 12AWG WHT 076-8 LSI C/O
4 2 3 SWITCHED OUT
2

87 RED LSI CABLE 1

CONDENSER FAN
3 4 SENSOR 1 -VE

S247
RED 061-9 PWR BLK LSI CABLE 2
4 5 SENSOR 2 -VE

S246

S285
BLU LSI CABLE PWR
LSI DISPLAY

2
5 6 SENSOR VE+
RED CABLE 12 CAN HI
6 7 CAN H
YEL 062-13-1 IGN BLK CABLE 12 CAN LO
7 8 CAN L
BLK 000-1-2 GND 14AWG BLK 000-7-9 GND SHIELD CABLE 12 CAN S
2 8 NC
WHT 108-1-1 COND FAN 14AWG

TO
1 MS242-GRY
S287

FAN 1
COND
X269 1
2
BLK 058-2 SPEAKER-

RADIO (EUROPE)
3 LB238+
WHT 052-4 SPEAKER+ WHT 085-1 LSI LP

CUSTOMER SUPPLIED
X284 4 1
WHT 108-1-2 COND FAN 14AWG BLK 058-1 SPEAKER-
1 5
BLK 000-1-1 GND 14AWG WHT 052-3 SPEAKER+ BLK 000-7-10 GND

TO
2 6 1

FAN 2
COND
LSI PASSIVE

7 LB238-
8
MS242-BRN
LB239
1
YEL 062-13-2 IGN
2
3

LIGHT, DOME

BLK 000-7-8 GND

1
WHT 052-3 SPEAKER+
1 LB239-G
MS243+
BLK 058-1 SPEAKER-

3
1
MS243-

CUSTOMER SUPPLIED
SPEARKERS(EUROPE)
WHT 074-8-2 ROOF WPR 14AWG W
1
S248 WH240-W
P
M
1
WHT 052-4 SPEAKER+
1 WH240-P
BLK 000-6-7 GND 14AWG G
MS244+ 1
BLK 058-2 SPEAKER- S249 WH240-G
1
WIPER, ROOF MOTOR

MS244-

CUSTOMER SUPPLIED
SPEARKERS(EUROPE)
WHT 074-8-1 REAR WPR 14AWG W
1
WH241-W M
WHT 074-9 R WPR 14AWG P
4

1
WH241-P
BLK 000-6-6 GND 14AWG G
1
WH241-G
WIPER, REAR MOTOR

4
025-2 GRN S148 025-2-1 GRN
1 1
026-4 GRN 026-4 GRN
2 2
070-1-22 BLU 014-1-2 GRN
3 3
014-1 GRN S149 014-1-1 GRN
4 4
026-5 GRN 026-5 GRN
5 5
062-3-3 YEL 025-2-2 GRN

TH255C S/N JK300150

TH255C S/N JK200150
6 6
000-4-13 BLK S146 000-4-14 BLK
7 7
5

5
055-2 GRN
8 8
X27 9
10
SWITCH, FRAMER LOADER

SW120
X98
TO CAB

SHEET 5
HARNESS

1
062-3-3 YEL
2
055-2 GRN
3
4
5
6
000-4-15 BLK
7
070-1-22 BLU
8
SWITCH, AUX DECOMP

SW145
072-1 BLU
1 1
000-8-1 BLK
2 2
6
6

MS109
LIGHT BEACON

057-7-2 BLU BLUE

1 1 1
000-8-30 BLK BLACK
2 2 2
X103 X LB
REAR LEFT
WORKLIGHT

S113 051-7-1 BLU BLUE

1 1 1
000-8-29 BLK BLACK
2 2 2
S112 X104 X104 LB104
WORKLIGHT
REAR RIGHT
7

051-6-2 BLU BLUE

1 1 1
000-8-28 BLK BLACK
2 2 2
X106 X106 LB106
7
WORKLIGHT
FRONT LEFT

S111 051-6-1 BLU BLUE

1 1 1
000-8-27 BLK BLACK
2 2 2
S110 X105 X105 LB105
WORKLIGHT
FRONT RIGHT

000-8-2 BLK
051-6 BLU

072-1 BLU
000-8-1 BLK
000-8-3 BLK
051-7 BLU

X22
8

6
5
4
3
2
1

X22
TO CAB

SHEET 3
HARNESS

8
CAB ROOF, AC & MISC
A
B
C
D

31200929
Sheet 4 of 9
July 11, 2013 - B
Electrical Schematic
TH255C
 1 2 3 4 5 6 7 8
NAME DESCRIPTION RATING
F1 FUSE, DRIVE CUTOUT 15A
PWR MOD, FUEL PMP, GREEN PWR MOD, IGNITION, YELLOW PWR MOD, AUX, RED F2 FUSE, AUX CIRCUIT 15A
ELEC ASSY, MAIN FUSE BOX RELAY, CUTOUT FUEL SENDER
CONT. HYD JOYSTICK VALVE, STEER SELECT VALVE, DIVERTER, AUX F3 FUSE, DISPLAY 5A
R1 R2
FUEL

TO RL71-B+
HORN F4 FUSE, JOYSTICK 5A

TO RL71-R
LEVEL

PWR

GND
OUT
F10 F9 F8 F7 F6 F5 F4 F3 F2 F1 F11 F12 F13 F14 F15 F16 F5 FUSE, SYSTEM MODULE 15A

Sheet9-[2,B]

Sheet6-[3,B]
F6 FUSE, CLEARSKY 5A

87a
87
30

85
86
F7 FUSE, REVERSE CIRCUIT 15A
F8 FUSE, BEACON 10A

D10

C10
A10

B10
RL139-B+

C1
D1
C2
D2
C3
D3
C4
D4
C5
D5
C6
D6

D7
D8

C8

D9
A9
A8
A7
A6
A5
A4
A3
A2
A1

B8

B7

B9
RL139-R

RL71-B+

RL72-B+
RL139-Y

FC73-L1
L1

AH74-G
RL71-R

RL72-R
RL71-Y

RL72-Y
F9 FUSE, LSI SYSTEM 10A
1

2
1

1
2

1
2

4
1
3
2
5

1
2
3
4

1
2
3

1
2

1
2

1
2
RL139

AH74

SN77

HV78

HV79

HV80
FC73
RL71

RL72

RL75
X120
X279

JS76
F10 FUSE, ECM 15A
F11 FUSE, KEYSWITCH 10A
YEL 062-1-2 KEY 1

YEL 062-1-1 KEY I

GRN 079-2 FT
BLK 000-5-2 GND

WHT 065-2-1 CRB STR

BLU 008-2 BU LPS

GRN 079-3 FT
BLK 000-5-3 GND

WHT 065-3-1 4W STR

WHT 008-1-2 FNR-R
YEL 062-19 LSI IGN

YEL 051-2 FR WK LP

YEL 051-4 RR WK LP
RED 061-2-3 RR PWR

WHT 070-1-21 LIGHTNG

BLK 000-5-4 GND

RED 061-1-1 B+ 10AWG
YEL 062-9 BEACON

YEL 051-3 BM WK LP

RED 061-1 B+ 10AWG

BLK 000-3-20 GND

YEL 062-8 BK UP
YEL 062-8 BK UP

RED 061-1-3 B+ 10AWG

RED 061-1-2 B+ 10AWG
RED 061-1 B+ 10AWG

WHT 076-3 F/R AUX

YEL 062-4 GAUGE

YEL 062-2 PK BRK

WHT 026-1 TOGGLE

RED 061-1-3 B+ 10AWG

GRN 025-1 AUX

061 FUSIBLE LINK 16 GA

YEL 62-9-5 ECM IGN

RED 061-1-2 B+ 10AWG

WHT 048-9 FUEL SENS

BUSS BAR 1
RED 061-1-1 B+ 10AWG
BLK 000-5-9 GND
RED 061-14 PWR 10AWG

YEL 080-1 FCN L/O

BUSS BAR 1

RED 001-2 BATT 6AWG

YEL 062-3-2 F/R AUX

BUSS BAR 1
WHT 090-1 FUEL PUMP 14AWG

RED 001-2 BATT 6AWG

BUSS BAR 2

WHT 52-2 HORN

WHT 52-3 HORN
BUSS BAR 2

RED 061-4 CLRSKY

RED 061-5 KEY
D D
WHT 148-26 FUEL PUMP CONT

BLK 000-3-6 GND

BLK 000-3-17 GND

BLK 000-5-1 GND

BLK 000-4-1 GND

BLK 000-4-6 GND

YEL 051-1 WK LP 12AWG

BLK 000-3-9 GND

F12 FUSE, CLEARSKY (IN BAG) 5A

BLK 000-3-12 GND

YEL 062-6 IGN
YEL 062-7 IGN

YEL 062-5 JOY STK

YEL 051-1-2 WK LP 12AWG

YEL 062-3-4 IGN

YEL 051-1-1 WK LP 12AWG

YEL 051-1-2 WK LP 12AWG

F13 FUSE, REAR POWER & HORN 15A
F14 FUSE, FRONT WL 10A
F15 FUSE, BOOM WL 10A
F16 FUSE, REAR WL 10A
R1 RELAY, WORKLIGHTS 35A
S278

R2 RELAY, REVERSE CIRCUIT 35A

Sheet6-[6,B]

Sheet6-[3,B]

Sheet6-[6,B]

Sheet6-[1,B]

Sheet6-[1,B]
1. BASE NORTH AMERICAN 2. LSI & OPTION EQUIPED
MACHINES HAVE X163A MACHINES X83

S138

S118
JUMPER PLUGS INTO X184

S126
OPTION FRAME
ON SHEET 8
X119
YEL 062-1 KEY 1
1 X83 X163A

S132
RED 061-5 KEY S146 YEL 080-1 FCN L/O YEL
2 1 1
YEL 062-19 LSI IGN
3 2 2
YEL 062-2 PK BRK
4
YEL 062-3 F/R AUX
5

S130
YEL 062-4 GAUGE
TO 6
YEL 051-3 BM WK LP
7 X89 TO
WHT 051-5 BOOM LP WHT 051-5 BOOM LP
BASE 8 1 WORK LP X90
YEL 051-2 FR WK LP BLK 000-3-11 GND
9 2
YEL 051-4 RR WK LP SHEET 9
CAB 10 X94
YEL 062-9 BEACON WHT 076-4 SW QK CPLR
C 11
WHT 070-1-1 LIGHTNG WHT 076-5 SW QK CPLR
1 TO C
HARNESS 12 2
WHT 076-3 F/R AUX QK CPLR X93
13 3
WHT 065-2-1 CRB STR SHEET 9
14 4

VALVE, AUX DECOMP

X27
WHT 065-3-1 4W STR
15
WHT 052-1 HORN
SHEET 3 16 HV85
WHT 48-3 IGN S GRN 055-2 AUX DCMP
17 1
BLK CABLE 4 CAN LO BLK 000-3-5 GND
18 2
WHT 048-9 FUEL SENS
19

S296
RED CABLE 4 CAN HI
20
SHIELD CABLE 4 CAN S
21 RL95
WHT 101-1 FAN CYCLE BLK 000-5-5 GND
22 Sheet6-[4,B] 5

RELAY AUX
WHT 101-2 FAN DEMAND WHT 026-1-2 JOY STK 86
23 Sheet6-[4,B] S127 2
WHT 007-1 FNR-F GRN 055-1 AUX 85
24 3
WHT 008-1 FNR-R S125 GRN 026-3 FT 87a
25 1
WHT 076-4 SW QK CPLR 30
26 4
WHT 076-5 SW QK CPLR 87
27
BLU 008-2-2 BU LPS
28
WHT 073-9 AC PRES
29
RED 061-2 RR PWR
30 X98
S316 WHT 025-2 TELE
31 1
WHT 026-4 FRM LDR SW TO
S129 2
WHT 070-1-22 LIGHTNG
S131

WHT 058-8 APS GND

16 Sheet6-[2,C] 3 FRAMER/
YEL 62-9-5 ECM IGN BLK 000-3-13 GND WHT 014-1 TILT
15 4
WHT 057-1 APS 5V WHT 026-5 FRM LDR SW LOADER SW
14 Sheet6-[2,C] S121 5
WHT 048-22 APS SIG YEL 062-3-3 F/R AUX SHEET 4
13 Sheet6-[2,C] 6
WHT 048-23 IVS2 BLK 000-3-10 GND
X27
B TO
12 Sheet6-[2,C]
GRN 055-2 AUX DCMP
7
B
11 8
WHT 148-26 FUEL PUMP CONT
10
BLK 000-3-1 GND

ENGINE WHT 073-8-2 AC COMP BLK 000-3-2 GND

9
WHT 48-3 IGN S S110
8
HARNESS RED CABLE 4 CAN HI
7

BLU 008-2-1 BU WRN

BLK 000-3-14 GND
BLK 000-3-19 GND
BLK CABLE 4 CAN LO

S136

BLK 000-3-7 GND

BLK 000-3-8 GND
6

BLK 000-3-18 GND

RELAY, SPDT, 12V, 20/40 AMP

BLK 000-5-7 GND
BLK 000-3-4 GND
WHT 025-2 TELE
X56 SHIELD CABLE 4 CAN S

GRN 025-1 AUX

WHT 014-1 TILT

GRN 055-1 AUX

5

GRN 026-2 FT
GRN 079-4 FT
S137

GRN 026-3 FT
4
S122

SHEET 7 SHIELD CABLE 8 CAN S WHT 026-5 FRM LDR SW 87

3 Sheet6-[5,D] 4
Sheet6-[1,B]

BLK CABLE 8 CAN LO GRN 026-2 FT 30

2 Sheet6-[4,D] 1
RED CABLE 8 CAN HI WHT 026-4 FRM LDR SW 87a
1 Sheet6-[4,D] 3
WHT 026-1-1 JOY STK 85
X124 2
BLK 000-5-6 GND 86

HV102

HV101

HV100

AH99

RL97
5
S135

RL96

2
1

2
1

2
1

1
2

5
2
3
1
4
WHT 061-10 COND FAN 12AWG

Sheet6-[6,B]

Sheet6-[3,B]
WHT 090-1 FUEL PUMP 14AWG

86
85
87a
30
87
RED 061-14 PWR 10AWG

BLK 000-3 GND 10AWG

BLK 000-4 GND 12AWG
BLK 000-5 GND 12AWG

WHT 008-1-4 FNR-REV

WHT 008-1-4 FNR-REV

BLK 000-6 GND 12AWG
BLK 000-6 GND 12AWG
WHT 073-8-2 AC COMP
RED 061-2-4 RR PWR

BLK 000-3-15 GND

WHT 008-1-1 FNR-R

WHT 073-9 AC PRES

ALARM, REVERSE

WHT 008-1-3 FNR-R

BLK 000-3-3 GND
BLK 000-3-23 GND

BLK 000-3-16 GND

WHT 007-3 FNR-F

WHT 007-2 FNR-F

VALVE, FUNCTION SELECT

RELAY, SPDT, 12V, 20/40 AMP

1.MORTH AMERICAN
MACHINES HAVE

A X104 CAP
A
HV108

HV107
X264

X274

X182

X149

X226

X305

X103
X116

2. FOR OTHER MACHINES

X103 PLUGS INTO X183
1
Sheet6-[3,B]

1
2
3
4
5

2
1

1
2

1
2

1
2

2
1

C
B
A
1. BASE NORTH AMERICAN OPTION FRAME
C
X163A

B
A
1
2

X104
ON PAGE 8
MACHINES HAVE X163A
2
1
X306

JUMPER
TO AC FRAME TO TO FRAME

GROUND ENGINE ENGINE GROUND

YEL

HARNESS
STUD X180 X151 STUD 2. LSI & OPTION EQUIPED VALVE, F/R DRIVE
SHEET 4 IP307
MACHINES X226
X268
ALL WIRES ARE 16 GA. UNLESS NOTED OTHERWISE.
PLUGS INTO X222
ON SHEET 8 BASE FRAME A
1 2 3 4 5 6 7 8

TH255C
TH255C S/N JK200150 Electrical Schematic
TH255C S/N JK300150 31200929
Sheet 5 of 9
July 11, 2013 - B
 A
B
C
D
31

1
1

30
29
28
27

1/2W 1%
26
25

METAL FILM
24
23

Sheet5-[7,D]
Sheet5-[7,D]
Sheet5-[3,A]
22
WHT 102-3 HYD TMP WHT 048-23 IVS2
21
WHT 048-22 APS SIG
SN144 20
WHT 102-2 HYD TMP 499 OHM WHT 102-1 HYD TMP
1 19
BLK 102-4 HYP TMP GND IP155
2 18

TO
WHT 057-1 APS 5V
WHT 058-8 APS GND

WHT 048-22 APS SIG

WHT 084-3 PWR MGT XMIT

WHT 048-23 IVS2

WHT 084-4 PWR MGT RECEIVE

X187
17

FRAME
OPTION
16
WHT 057-1 APS 5V

X154
15

1
2
3
4
5
6
7
8
9
11
10
12
WHT 058-8 APS GND

HYD TEMP SENSOR

BLK 000-4-6 GND
BLK 000-4-1 GND
14

11

1
2
3
4
5
6
7
8
9
10
12
WHT 084-4 PWR MGT RECEIVE
13

BLK 000-4 GND 12AWG

X152
12
11
BLK 000-4-5 GND
B 10
2

WHT 101-4 FAN REV

A 9
HV140 8

INTO X152
PLUG X154

2
IS NOT USED

7
6

VALVE, FAN REVERSE

IF OPTION FRAME

WHT 048-23 IVS2

5

WHT 057-1 APS 5V

WHT 058-8 APS GND
4

WHT 048-22 APS SIG

RED CABLE 10 CAN HI
BLK CABLE 10 CAN LO
3

SHIELD CABLE 10 CAN S

2

WHT 084-3 PWR MGT XMIT

BLK 000-4-3 GND WHT 084-3 PWR MGT XMIT
2 1
WHT 101-3 FAN SPD

WHT 084-4 PWR MGT RECEIVE

1 X153
HV141

FAN SPEED
S04
TO

X28
CAB

Sheet5-[1,B]

Sheet5-[1,B]
Sheet5-[1,B]

Sheet5-[1,B]
RL315
BLK 000-4-9 GND
5
86 WHT 52-3-1 HORN A
2
85
3
87a RED 061-2-4 RR PWR
1 Sheet5-[2,A]
30 WHT 52-3 HORN
4 Sheet5-[5,D]
87

3
3

ALARM - OPERATOR PRESENCE

YEL 062-6 IGN
IGN PWR (7-33V) 1 Sheet5-[3,D]
BLK 000-3-7 GND
GROUND 2 Sheet5-[6,A]
WHT 101-1 FAN CYCLE
FAN CYCLE 3 Sheet5-[1,C]
WHT 101-2 FAN DEMAND
FAN DEMAND 4 Sheet5-[1,C]
NC 5
WHT 052-2 VEH SPD SEN 18AWG
VEH SPEED SENSOR 6
NC 7
WHT 101-3 FAN SPD
FAN CONTROL 8
WHT 101-4 FAN REV
FAN REVERSE 9
WHT 104-1 VAR SP CON
VEH SPEED CONTROL 10
NC 11
WHT 52-3-1 HORN A
ALARM 12

4
4

CO299-J1
WHT 102-1 HYD TMP
+5V OUT 1
WHT 102-3 HYD TMP
HYDRAULIC TEMP 2
BLK 102-4 HYP TMP GND
ANALOG GROUND 3
WHT 052-3 VEH SPD 5V 18AWG
+5V OUT 4 MS265
RED CABLE 8 CAN HI
NC 5 Sheet5-[1,B] 1

POWER MANAGEMENT MODULE

BLK 102-9 VEH SPD GND 18AWG RED CABLE 10 CAN HI
ANALOG GROUND 6 2
RED CABLE 9 CAN HI
NC 7 11
RED CABLE 11 CAN HI
NC 8 12
RED CABLE 9 CAN HI BLK CABLE 8 CAN LO
CANBUS HIGH 9 Sheet5-[1,B] 3
BLK CABLE 9 CAN LO BLK CABLE 10 CAN LO
CANBUS LOW 10 4
WHT 084-3 PWR MGT XMIT BLK CABLE 9 CAN LO
ANALYZER TRANSMIT 11 9
WHT 084-4 PWR MGT RECEIVE BLK CABLE 11 CAN LO
3 x 4 Buss Bar

ANALYZER RECEIVE 12 10
SHIELD CABLE 9 CAN S SHIELD CABLE 8 CAN S
N/C Sheet5-[1,B] 5
SHIELD CABLE 10 CAN S
CO299-J2 6
SHIELD CABLE 9 CAN S
7
SHIELD CABLE 11 CAN S
8

BLK 000-4-2 GND

TH255C S/N JK300150

TH255C S/N JK200150
2
WHT 104-1 VAR SP CON
1
5

5
HV157

VARIABLE SPEED CONTROL

SN207
BLK 102-9 VEH SPD GND 18AWG
GND 3
WHT 052-2 VEH SPD SEN 18AWG
Vout 2
WHT 052-3 VEH SPD 5V 18AWG
SPEED

Vcc 1
SENSOR

SENSOR, SPEED

MS295-3
A
B
BLK 000-3-8 GND SHIELD CABLE 11 CAN S
A Sheet5-[6,A] C C
RED 061-4 CLRSKY BLK CABLE 11 CAN LO
B Sheet5-[4,D] MS295-2 B
RED CABLE 14 CAN HI RED CABLE 14 CAN HI RED CABLE 11 CAN HI
6
6

C A A
BLK CABLE 14 CAN LO BLK CABLE 14 CAN LO
TO

D B MS295-1
SHIELD CABLE 14 CAN S SHIELD CABLE 14 CAN S
E C
F
CLEARSKY

G
YEL 062-7 IGN
H Sheet5-[3,D]
J
X185
ATTACH
DUST CAP
1001106736
7

7
8

ALL WIRES ARE 16 GA. UNLESS NOTED OTHERWISE.

8
BASE FRAME B
A
B
C
D

31200929
Sheet 6 of 9
July 11, 2013 - B
Electrical Schematic
TH255C
 1 2 3 4 5 6 7 8
TO ALTERNATOR
RELAY, GLOW PLUG
TO AC COMPRESSOR
EC57-B+
ATO FUSE
SHEET 9 GLOW PLUG
7.5A

1
X281

RL60-2

RL60-1

MS302
2
1

1
2

1
2

1
RL60

FC61

X111
X37 X39
WHT TWISTED PAIR 3 INJ 1 1.5mm²
33 62

YEL 69-9-5-4 IGN

WHT 048-22-4 GLOW PLG 8AWG

WHT 078-8-2 AC COMP

GRY 048-22-1 GP SENSE 0.75mm²

WHT 048-22-3 GLOW PLG 8AWG

WHT 048-22 GLOW PLG 8AWG
RED 001-11 GLOW PLUG 8AWG
BLK TWISTED PAIR 3 INJ 1 1.5mm²

WHT 048-22-2 GP SENSE 12AWG

WHT 048-22-2 GP SENSE 12AWG

ST RELAY PIA ENGINE

16 35 RL148-1

BLK 000-40-2 GP RLY 0.75mm²

WHT TWISTED PAIR 4 INJ 4 1.5mm²
48 42 RL148-1 PRE WIRED ON ENGINETO EC58-B+ SHEET 9 1

001-11-1 FUSIBLE LINK 12 GA

BLK TWISTED PAIR 4 INJ 4 1.5mm²
18 37 RL148-2
D 32
WHT TWISTED PAIR 5 INJ 3 1.5mm²
38 RL148-2 PRE WIRED ON ENGINE TO EC58 SHEET 9 1 D
BLK TWISTED PAIR 5 INJ 3 1.5mm²
2 61 RL148
WHT TWISTED PAIR 6 INJ 2 1.5mm² WHT 048-73 ST SOL 0.75mm²
46 40 1
BLK TWISTED PAIR 6 INJ 2 1.5mm² GRY 048-28 ST RLY (-) 0.75mm²
3 41 2
WHT TWISTED PAIR 7-1 MPROP 1.5mm²
5 20
BLK TWISTED PAIR 7 MPROP 1.5mm²
4 19
WHT TWISTED PAIR 8 CAMSHAFT 0.75mm²
37 14
BLK TWISTED PAIR 8 CAMSHAFT 0.75mm²
52 13
WHT TWISTED PAIR 9 CRANKSHAFT 0.75mm²
39 15
BLK TWISTED PAIR 9 CRANKSHAFT 0.75mm²
TO 54 21
WHT 100-1 FUEL RAIL PRES 0.75mm²
ECM 7 32 TO
WHT TWISTED PAIR 10 EGR + 1.5mm²
19 47
BLK TWISTED PAIR 10 EGR - 1.5mm² ENGINE
20 48
WHT 100-2 V REF 0.75mm² RED 001-11 GLOW PLUG 8AWG S117 TO
24 22
WHT 100-3 FUEL RAIL PRES 0.75mm² S312 RED 061-14 PWR 10AWG
25 31 1 FRAME X149
WHT 100-4 FUEL RAIL PRES 0.75mm²
26 25 X151
WHT 100-5 BOOST PRESS/TEMP 0.75mm² SHEET 5
27 29
WHT 100-6 COOLING TEMP 0.75mm² BLK 058-8 APS GND 0.75mm²
28 24 16
WHT 101-2 SIG RTN 0.75mm² YEL 62-9-5 IGN
29 27 15
WHT 100-7 BOOST PRESS/TEMP 0.75mm² S51 YEL 057-1 APS 5V 0.75mm²
40 28 14
WHT 106-3-1 BOOST PRESS/TEMP 0.75mm² GRY 048-22 APS SIG 0.75mm²
43 23 13
WHT 106-4-1 OIL PRESS 0.75mm² WHT 048-23 IVS2 0.75mm²
44 26 12
WHT 106-1 FUEL LOW PRESS 0.75mm²
59 17 11
WHT 106-5 EGR SIG 0.75mm² WHT 148-26 FUEL PUMP CONTROL 0.75mm²
60 46 10 TO
GRY 048-22-1 GP SENSE 0.75mm² WHT 102-2 EGR 5V 0.75mm² WHT 078-8-2 AC COMP
23 50 9
BLK 000-40-2 GP RLY 0.75mm² WHT 104-2 EGR GND 0.75mm² GRY 048-10 IGN S 0.75mm² FRAME X124
35 51 8
RED CABLE 5 CAN HI 18AWG
C 57
BLK CABLE 5 CAN LO 18AWG
7 SHEET 5
C
58 6
SHIELD CABLE 5 CAN S 18AWG
59 5
60 4
SHIELD CABLE 7 CAN S 18AWG
3
BLK CABLE 7 CAN LO 18AWG
2
RED CABLE 7 CAN HI 18AWG
1
X56
TO

2 FRAME X182
WHT 090-1 FUEL PUMP 14AWG
1 SHEET 5
X180

FUEL PUMP
GENERIC
PLUG EC169
WHT 090-1 FUEL PUMP 14AWG
X38 1
RED 061-14-1 PWR 2.5mm² BLK 000-63 GND 14AWG M TO X319
1 2
BLK 000-52-1 GND 2.5mm² S48 SHEET 7
2 EC169
RED 061-14-3 PWR 2.5mm²
5
BLK 000-52-3 GND 2.5mm² SHIELD CABLE 15 CAN S
6 NC
WHT 105-2 COOLANT LVL 0.75mm² S49 YEL 62-9-5-3 IGN
13 A
WHT 048-23 IVS2 0.75mm² BLK 000-86 GND 16AWG
16 B
GRY 048-28 ST RLY (-) 0.75mm²
28 C
WHT 148-29 COOLANT 0.75mm²
29 D
GRY 048-10 IGN S 0.75mm²
35 E
WHT 102-2 EGR 5V 0.75mm² BLK CAN LO DIAGNOSTIC
44 F
BLK CAN 2 LO
45 G
YEL 057-1 APS 5V 0.75mm² S54 RED CAN 2 HI
46 H
S55
B 52
BLK CABLE 15 CAN LO
J
B
53 K
RED CABLE 6 CAN HI 18AWG
54 L
WHT 103-2 WATER/FUEL 0.75mm² RED CAN HI
57 M
WHT 106-1 FUEL LOW PRESS 0.75mm²
61 X46
BLK 058-8 APS GND 0.75mm²
TO 62 X62
GRY 048-22 APS SIG 0.75mm² RED CAN 3 HI
63 A A
ECM WHT 103-1 WATER/FUEL 0.75mm² BLK CAN 3 LO
64 B B
RED CABLE 15 CAN HI
75 C C
BLK CABLE 6 CAN LO 18AWG
76 X45
78 X156 X158
WHT 104-2 EGR GND 0.75mm² RED CAN 4 HI
82 A A
WHT 106-5 EGR SIG 0.75mm² BLK CAN 4 LO
85 B B

SHIELD CABLE 5 CAN S 18AWG

SHIELD CABLE 6 CAN S 18AWG
SHIELD CABLE 7 CAN S 18AWG

BLK CABLE 5 CAN LO 18AWG

BLK CABLE 6 CAN LO 18AWG
86 C C

BLK CABLE 7 CAN LO 18AWG

RED CABLE 7 CAN HI 18AWG

RED CABLE 5 CAN HI 18AWG
RED CABLE 6 CAN HI 18AWG
WHT 105-1 SIG RTN 0.75mm² S292
87
62-9-5-1 YEL 0.75mm²
88
93
BLK 000-65 GND 12AWG
94 TO
RED 061-14-2 PWR 2.5mm²

BLK 000-64 GND

3 X43
BLK 000-52-2 GND 2.5mm² ENGINE

BLK CAN LO
4 1

RED CAN HI
WHT 105-2 COOLANT LVL 0.75mm²

WHT 148-15-68 CLUTCH 0.75mm² BLK 000-52 GND 10AWG GROUND

WHT 103-1 WATER/FUEL 0.75mm²
WHT 103-2 WATER/FUEL 0.75mm²

WHT 148-29 COOLANT 0.75mm²

68
WHT 090-2 FUEL PUMP 14AWG

WHT 090-2 FUEL PUMP 14AWG

WHT 148-15-68 CLUTCH 0.75mm²

WHT 105-1 SIG RTN 0.75mm²

15
WHT 148-26 FUEL PUMP CONTROL 0.75mm²
BLK 000-63-2 GND 14AWG

BLK 000-63-2 GND 14AWG

26
WHT 048-73 ST SOL 0.75mm²
73
SHIELD CABLE 15 CAN S

MS283
NC
SHIELD CABLE 6 CAN S 18AWG
8
7
6
5
10
9
4
3
12

2
1
11
A A

3 x 4 Buss Bar
EC322+
EC322-

X319

X192
X40
1

1
2

1
2

1
2
3
4

PLUG X319
WATER/FUEL COOLANT LEVEL ALL WIRES ARE 16 GA. UNLESS NOTED OTHERWISE.
M

TO EC169

FUEL PUMP
SHEET 7
2.9L ENGINE
1 2 3 4 5 6 7 8

TH255C
TH255C S/N JK200150 Electrical Schematic
TH255C S/N JK300150 31200929
Sheet 7 of 9
July 11, 2013 - B
 A
B
C
D

TO
TO

X28
CAB

X152
MAIN

BASE
FRAME

11
11

12
10
9
8
7
6
5
4
3
2
1
21
20
15
31
30
29
28
27
26
23
22
19
18
17
16
2
14
12
25
24
1
13
10
5
9
7
4
8
3
6
RL193
WHT 105-1 FNR L/O

X187
X188
5
86 BLK 000-9-13 GND
2
85
3
87a BLK 000-3-3 GND
1
30 BLK 000-3-23 GND

1
1

4
87

BLK LSI 2 LSI

BLU LSI PWR
SHIELD LSI S

RED LSI 1 LSI

F/R SAFETY LOCK OUT

WHT 048-23 IVS2
WHT 048-23 IVS2

WHT 057-1 APS 5V

WHT 071-16 BU LP

WHT 057-1 APS 5V

WHT 008-2-2 BU LP
BLK 000-3-23 GND

WHT 048-22 APS SIG

WHT 058-8 APS GND

WHT 077-3 RH STOP

WHT 058-8 APS GND

WHT 071-5-1 LH TRN

WHT 048-22 APS SIG

2

WHT 071-6-1 RH TRN

WHT 071-12 LH SD LP

RED CABLE 13 CAN HI

WHT 071-11 RH SD LP

BLK CABLE 13 CAN LO

WHT 107-1 SEAT SW 2
WHT 106-1 SEAT SW 1
BLK 000-3-3 GND

WHT 071-8 LH HDLP HI

WHT 071-7 RH HDLP HI

1

WHT 071-9 RH HDLP LO

SHIELD CABLE 13 CAN S

WHT 071-10 LH HDLP LO

WHT 085-1 LSI LP 18AWG

WHT 078-3 STR PRES SW

WHT 076-7 JS C/O 18AWG
X222

TO BASE
WHT 084-3 PWR MGT XMIT
WHT 076-9 LSI O/R 18AWG
WHT 076-8 LSI C/O 18AWG
WHT 084-3 PWR MGT XMIT

FRAME X226
WHT 084-4 PWR MGT RECEIVE
WHT 084-4 PWR MGT RECEIVE
YEL 062-23 IGN
8
YEL 062-22 IGN
7
LOW
6
YEL 062-25 IGN
5 6
YEL 062-20 IGN 18AWG WHT 071-10 LH HDLP LO
4 2
YEL 062-25 IGN 18AWG WHT 071-8 LH HDLP HI HIGH
3 3

1 x 8 Buss Bar
YEL 062-24 IGN WHT 071-12-1 LH SD LP
2 4
YEL 062-19 IGN WHT 071-5-2 LH TRN
1 5
BLK 000-9-4 GND SIDE
MS189 1
LB160
LIGHT, LEFT HEADLIGHT
2

TURN

ON PAGE 5

2
MACHINES X184
LOW

PLUGS INTO X83

FOR CE AND AUS
YEL 062-19 IGN
2 6
WHT 080-1 FCN L/O 18AWG WHT 071-9 RH HDLP LO
1 2
WHT 071-7 RH HDLP HI HIGH
X184 3
WHT 071-11-1 RH SD LP
4
YEL 062-24 IGN WHT 071-6-2 RH TRN
C 5
WHT 007-3 DR FWD 18AWG BLK 000-9-3 GND SIDE
B 1
WHT 008-1-3 DR REV 18AWG
A LB161
X183
LIGHT, RIGHT HEADLIGHT

TURN

ON
S203

X103
X183

INTO
S201
S199

PLUGS

PAGE 5
S202
S200

S194

STOP
7
X294 6
YEL 062-25 IGN WHT 071-16-1 RH STOP
1 5
WHT 084-2 RECEIVE 18AWG WHT 071-6-3 RH TRN TURN

LSI
2 4
3

WHT 084-1 TRANSMIT 18AWG WHT 008-2-3 RH BU

3 3

RS-232
BLK 000-9-15 GND WHT 071-11-2 RH TAIL
4 2
BLK 000-10-4 GND BACK
1

DIAGNOSTIC
LB162
YEL 062-25 IGN 18AWG
LIGHT, TAIL LIGHT, RIGHT

3
IGN PWR (7-33V) 1
BLK 000-9-14 GND 18AWG TAIL
GROUND 2
WHT 081-2 BM STATE 2 18AWG
BOOM TELE STATE 2 3
WHT 008-1-3 DR REV 18AWG
DRIVE REVERSE 4
WHT 076-8 LSI C/O 18AWG
LSI CUTOUT 5
WHT 076-7 JS C/O 18AWG STOP
JS CUTOUT 6 7
WHT 105-1 FNR L/O
BLK CABLE 13 CAN LO

SHIELD CABLE 13 CAN S

RED CABLE 13 CAN HI
F/R DRIVE CUTOUT 7 6
WHT 071-16-3 LH STOP
NC 8 5
WHT 071-5-3 LH TRN TURN
NC 9 4
B
A

C
MS114-1

WHT 008-2-4 LH BU
NC 10 3
WHT 071-12-2 LH TAIL
NC 11 2
BLK 000-10-3 GND BACK
NC 12 1
CO300-J1 LB163
LIGHT, TAIL LIGHT, LEFT

NC 1
TAIL
A
B
C
A
B
C

NC 2
NC 3

LSI REMOTE MODULE

MS114-3
MS114-2

WHT 089-1 MOD CONFIG 18AWG

4

+5V OUT 4
WHT 089-1 MOD CONFIG 18AWG
MODULE CONFIG 5
NC 6
WHT 107-1 SEAT SW 2
SEAT SWITCH 2 7
WHT 071-5-4 LH TRN
RED CAN 2 HI

RED CAN 1 HI
BLK CAN 2 LO

BLK CAN 1 LO

NC 8 1
RED CAN 1 HI
CANBUS HIGH 9 MS164-1
BLK CAN 1 LO
CANBUS LOW 10 1
ANALYZER TRANSMIT 11 MS164-2

4
BLK 000-10-2 GND
ANALYZER RECEIVE 12 1
CO300-J2 MS164-3
S190 WHT 071-6-4 RH TRN
1
MS164-4
YEL 062-20 IGN 18AWG WHT 071-11-3 RH TAIL
IGN PWR (7-33V) 1 1
BLK 00-9-13 GND 18AWG
GROUND 2 MS164-5
WHT 076-9 LSI O/R 18AWG WHT 071-16-2 STOP
LSI OVERRIDE 3 1
WHT 025-2 TELE CMD 18AWG
TELESCOPE COMMAND 4 MS164-6
WHT 007-3 DR FWD 18AWG WHT 071-12-3 LH TAIL
DRIVE FORWARD 5 1
WHT 081-1 BM STATE 1 18AWG
BOOM TELE STATE 1 6 MS164-7
TRAILER CONNECTOR

WHT 082-1 LFT MODE 18AWG

LIFT MODE VALVE 7
WHT 082-2 LFT DWN 18AWG
S195

TH255C S/N JK300150

TH255C S/N JK200150
LIFT DOWN VALVE 8
WHT 083-1 TELE OUT 18AWG
TELE OUT VALVE 9
5

5
WHT 083-2 TELE MODE 18AWG WHT 071-12-4 LIC LP
TELE MODE VALVE 10 1
WHT 080-1 FCN L/O 18AWG BLK 000-10-1 GND
FUNCTION LOCKOUT 11 2
WHT 085-1 LSI LP 18AWG
LSI PASSIVE LAMP 12 LB165
LIGHT, LICENSE

CO301-J1
WHT 086-1 +5V PRES SEN 18AWG
+5V OUT 1
WHT 087-1 PRS SENSE 18AWG
PRESSURE SENSOR 2
BLK 088-1 AGND 18AWG

LSI MAIN MODULE

ANALOG GROUND 3
BLK 000-9-5 GND 12AWG

NC 4
WHT 078-3 STR PRES SW
NC 5 1
BLK 000-9-12 GND
NC 6 2
WHT 106-1 SEAT SW 1
SEAT SWITCH 1 7 SN172-1
NC 8
RED CAN 2 HI
SW, PRES, STEER

CANBUS HIGH 9
BLK CAN 2 LO
CANBUS LOW 10
WHT 084-1 TRANSMIT 18AWG SHIELD LSI S
ANALYZER TRANSMIT 11 NC
WHT 084-2 RECEIVE 18AWG RED LSI 1 LSI
ANALYZER RECEIVE 12 A SEN1 VE-
BLU LSI PWR
CO301-J2 B SEN VE+
BLK LSI 2 LSI
C SEN2 VE-
LSI SENSOR

SN297
6
6

S196
BLK 000-9-7 GND
BLK 000-9-6 GND
7

S197

S198

X170 X160
YEL 062-23 IGN YEL 062-23
1 1
7

BLK 000-10-5 GND BLK 000-10-5

2 2
WHT 081-1 BM STATE 1 18AWG WHT 081-1
3 3
YEL 062-22 IGN YEL 062-22
4 4
BLK 000-10-6 GND BLK 000-10-6
5 5
WHT 081-2 BM STATE 2 18AWG WHT 081-2
ALL WIRES ARE 16 GA. UNLESS NOTED OTHERWISE.

6 6
BLK 000-9 GND 10AWG

BLK 088-1 AGND 18AWG

WHT 087-1 PRS SENSE 18AWG

WHT 025-2 TELE CMD 18AWG

WHT 083-1 TELE OUT 18AWG

WHT 086-1 +5V PRES SEN 18AWG

BLK 000-9-11 GND
WHT 083-2 TELE MODE 18AWG
WHT 082-2 LFT DWN 18AWG
BLK 000-9-9 GND
WHT 082-1 LFT MODE 18AWG
BLK 000-9-8 GND

BLK 000-10 GND 10AWG

BLK 000-9-10 GND
8

X178
X179

2
1
3
2
1
1
2
1
2
1
2
1
2
1

SN177
HV176
HV175
HV174
HV173
YEL 062-23

YEL 062-22
WHT 081-1
BLK 000-10-5

BLK 000-10-6
WHT 081-2

FOR REFERENCE ONLY

SN44

SIG
3
2
1
3
2
1
SN178

GND
PWR

PRESSURE SENSOR
STUD

SHEET 5
SIG
SIG

FRAME

TELE MODE VLV TELE OUT VALVE LIFT DOWNVALVE LIFT MODE VALVE
GND
GND

PWR
PWR

INTO HV102
GROUND

X178 MAY PLUG

BOOM PROX BOOM PROX

OPTION FRAME
A
B
C
D

31200929
Sheet 8 of 9
July 11, 2013 - B
Electrical Schematic
TH255C
 1 2 3 4 5 6 7 8

D D

WORKLIGHT, BOOM LEFT

051-5-2 BLU
X90 1
051-5 BLU S91 051-5-1 BLU
1 2
000-4-3 BLK 000-4-8 BLK
2 LB87
S92
000-4-7 BLK

1
2
LB88

WORKLIGHT, BOOM RIGHT

VALVE, QUICK COUPLER

C C
X93 HV86
BOOM CABLE YEL
1 1
BOOM CABLE GRN
2 2
BOOM CABLE WHT
ENGINE 3
BOOM CABLE BRN
4
BLOCK
GROUND BATTERY, 930 CCA
BT70+
1

1
BT70-
X191
BLK 000-2 GND 2/0AWG

RED 001-1 BATT POS 2/0AWG

BLK 000-1 BATT NEG 2/0AWG

RED 001-2 BATT
Sheet5-[3,D]

B B

ENGINE
GROUND
STUD
EC58 PRE WIRED ON ENGINE TO RL148-2 SHEET 7

FRAME 1
X181
GROUND
BLK 000-1 BATT NEG 2/0AWG
1

STUD
X304

1
X44

150A
IP105
RED 001-3-1 FUSE LNK 2AWG

RED 001-1 BATT POS 2/0AWG

RED 001-3 FUSE LNK 2AWG

BLK 000-1 GND 12AWG

CASE GROUND
EC58-B+

EC58-B-
EC58
X109
X106

A A
1

1
EC57-B+ 1

EC57-D+

EC57-W

X303
1

1
B+

D+

ALTERNATOR A/C COMP

ALTERNATOR STARTER GROUND

CABLES AND BOOM

1 2 3 4 5 6 7 8

TH255C
TH255C S/N JK200150 Electrical Schematic
TH255C S/N JK300150 31200929
Sheet 9 of 9
July 11, 2013 - B