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Monitoring The Hygrothermal and Ventilation Performance of Retrofitted Clay Brick Solid Wall Houses With Internal Insulation: Two UK Case Studies

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Monitoring The Hygrothermal and Ventilation Performance of Retrofitted Clay Brick Solid Wall Houses With Internal Insulation: Two UK Case Studies

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Monitoring the hygrothermal and ventilation performance of retrofitted

clay brick solid wall houses with internal insulation: Two UK case
studies
Campbell, N., McGrath, T., Nanukuttan, S., & Brown, S. (2017). Monitoring the hygrothermal and ventilation
performance of retrofitted clay brick solid wall houses with internal insulation: Two UK case studies. Case
Studies in Construction Materials, 7, 163-179. DOI: 10.1016/j.cscm.2017.07.002

Published in:
Case Studies in Construction Materials

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Download date:10. Aug. 2018


Case Studies in Construction Materials 7 (2017) 163–179

Contents lists available at ScienceDirect

Case Studies in Construction Materials


journal homepage: www.elsevier.com/locate/cscm

Case study

Monitoring the hygrothermal and ventilation performance of MARK


retrofitted clay brick solid wall houses with internal insulation:
Two UK case studies

Neil Campbella, , Teresa McGratha, Sreejith Nanukuttana, Siobhan Brownb
a
School of Natural Built Environment, Queen’s University Belfast, United Kingdom
b
Hearth Housing Association, 66 Donegal Pass, Belfast, Northern Ireland, United Kingdom

AR TI CLE I NF O AB S T R A CT

Keywords: This work assesses the hygrothermal and ventilation performance of two ‘hard-to-treat’ historic,
Retrofit clay brick, solid wall houses that are internally insulated. Retrofit A is a two bedroom bungalow
Solid wall with the addition of internal plasterboard and air cavity and Retrofit B is a 5 bedroom house with
Internal insulation sheep wool, phenolic and plasterboard insulation. To evaluate the long term performance of the
Hygrothermal
retrofit measures, the testing is carried out 7 and 8 years respectively after completion. The first
Whole house performance
part of the work investigates whole building hygrothermal performance, ventilation and internal
On-site assessment
conditions. It was found that both retrofits are operating below specification in regards to their
ventilation performance. An in-situ performance based specification for mechanical ventilation
via CO2 monitoring is proposed. The second part focuses on the hygrothermal behaviour of the
clay brick wall assembly. Both presented high relative humidity within critical layers of the wall
make up. In Retrofit A the wall thermal transmittance was found to be much higher than de-
signed due to inappropriate construction detailing while Retrofit B showed excellent thermal
performance and minimal effects of thermal bridging.

1. Introduction

The UK government has committed to legally binding targets to lower its total CO2 equivalent emissions by 80% of 1990 levels by
the year 2050 [1]. In 1970 the UK domestic housing stock contributed 24–27% of total UK CO2 emissions but this has risen to 28–36%
[2,3]. Exacerbating this, existing housing stock in the UK is also aged and underperforming with the most recent review of UK
standard assessment procedure (SAP) ratings it was found the housing stock averaged 52/100, which corresponds to an energy
efficiency rating ‘E’ [4]. It is estimated that approximately 60% of current UK housing stock will be standing in 2050 [5,6] and that
the average SAP rating of buildings will have to be at least a ‘B’ to achieve CO2 levels proposed in the UK Climate Change Act. Due to
these facts widespread retrofitting is unavoidable and is recognised by both academia and industry [7,8].
To contextualise this, there are 9.2 m ‘hard to treat’ homes in the UK, being defined as having solid walls, no space for roof
insulation, have no gas network connection or are high rise [9]. Of this number, 6.5 million are solid wall [9] and have been widely
recognised as being particularly hard to treat with retrofit actions due to both technical issues and cost [9,10] Focusing particularly
on solid walls, improvements in the thermal performance can be achieved in two ways: externally retrofit insulation or internally
retrofit insulation. External insulation can be used to achieve thermal transmittances similar to or better than modern cavity con-
struction, which is common in UK new build houses [11], is faster to fit than internal insulation and may improve the appearance of a


Corresponding author.
E-mail address: [email protected] (N. Campbell).

http://dx.doi.org/10.1016/j.cscm.2017.07.002
Received 30 November 2016; Received in revised form 10 July 2017; Accepted 12 July 2017
Available online 27 July 2017
2214-5095/ © 2017 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/BY/4.0/).
N. Campbell et al. Case Studies in Construction Materials 7 (2017) 163–179

deteriorated structure [12]. This being said, in some cases external insulation can be unsuitable. In the case of historic buildings
conservation laws can ban its use and its widespread application may diminish the architectural heritage of a locality. Due to this
internal wall insulation cannot be avoided but concerns exist over moisture build up in the building fabric, interstitial condensation
[13], thermal bridging losses [12] and durability issues [14].
The hygrothermal performance of an internally insulated solid wall house is particularly important due to the more porous nature
of historic building materials compared to their modern counterparts [15] with this being highlighted as a particular issue in climates
like the UK [16]. Previous case studies have shown conflicting results: there are clearly concerns with moisture build up within the
insulation layers [15–17] but others have found the reduced drying effect of internal insulation to be negligible [18] and in one study
it was shown no condensation formed during a 4 year monitoring period [19]. In another study, [20] four different internal insulation
systems were installed on the internal face a 430–510 mm brick wall with materials then monitored for 9 months after installation.
The measured and modelled results showed that the hygrothermal risk was directly related to the moisture content within the existing
brick at the time of installation, therefore the time of installation is a critical factor. The interaction between the hygrothermal
performance of the wall assembly and the whole building hygrothermal and ventilation performance is important in retrofitted
structures, with many studies modelling these phenomena [21], with [22] focusing specifically on solid wall buildings.
From available literature only limited information is available on the hygrothermal performance of case study ‘hard to treat’
houses [22] and [23] also notes the gap between hygrothermal design practise and what is seen in-situ in.
To gain a holistic view of the hygrothermal performance of two ‘hard-to-treat’ internally insulated solid wall houses, this work is
split into two sections. Firstly the whole building hygrothermal and ventilation performance is assessed and secondly the hygro-
thermal performance of the internally insulated wall is investigated. The review on Retrofit A and B is taking place 7 and 8 years
respectively after completion, meaning a long term review of the home is being considered therefore problems not immediately
identifiable at completion are considered, such as moisture build up and condensation issues.

2. The case studies: two retrofitted solid wall houses

The first case study house (Retrofit A) is a two bedroom solid wall red brick bungalow built in 1885, and is located 10 miles
outside Belfast, Northern Ireland. The house is maintained by a Social Housing Association hereafter referred to as ‘landlord’ and is
rented out to tenants hereafter referred to as ‘occupier’. The structural layout and insulation levels of the house remained largely
unchanged until 2005 when measures to improve the energy efficiency of the house were introduced. These upgrades included the
addition of internal insulation, upgrading of loft insulation and the addition of a mechanical ventilation and heat recovery (MVHR)
system. The layout of the bungalow can be seen in Fig. 1 and an overview of the design specification before and after retrofit in
Table 1. It is important to note that the house is a Grade II Listed Building (a UK protected historical building) therefore limiting the
external work that can be implemented, including the replacement of the single glazed sash windows. This type of building poses a
particular problem to designers and the landlord. A balanced approach is needed to improve the performance of the house with
consideration for architectural conservation, CO2 emissions and occupant running costs.
The second property investigated (Retrofit B), maintained by the same landlord, is a four bedroom solid wall red brick house built
in 1878 and located in central Belfast, Northern Ireland. The building was in a state of disrepair before renovation work was
completed in 2007. Walls were internally insulated, double glazing installed, space heating provided by an air source heat pump and
ventilation via a MVHR system. Layout and design specifications can be seen in Fig. 1 and Table 1 respectively.
These two buildings represent the first houses that the landlord retrofitted with energy saving solutions, and were selected for
investigation to gain an understanding of the long term effect of the alterations on the hygrothermal performance of the building.
Testing was carried out in the same month in spring at both properties. Average temperatures in the region for this month were 6.5 °C
(1.1 °C below the 1981–2010 average) with 77.3 mm of rainfall (long term average 75.0 mm) with the sunshine levels being 113% of

Fig. 1. (a) Floor plan of Retrofit A (b) Floor plan of Retrofit B. Red dot denote wall monitoring locations. (For interpretation of the references to colour in this figure
legend, the reader is referred to the web version of this article.)

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N. Campbell et al. Case Studies in Construction Materials 7 (2017) 163–179

Table 1
Retrofit Summary: Blower Door Test Results and Design Thermal Transmittance.

Retrofit A Retrofit B

Unit Pre Retrofit Post Retrofit Pre Retrofit Post Retrofit

Air-changes per hour at 50 Pa ACH N/A 8.9 N/A 2.0


Air Permeability at 50 Pa m3/h/m2 N/A 5.6 N/A 2.0
Ground floor W/m2/K 1.5 1.5 1.5 0.21
Walls W/m2/K 2.9 1.05 2.9 0.24
Roof W/m2/K 1.7 0.19 1.7 0.19
Windows W/m2/K 4.8 4.8 4.8 1.8

the long term average. Results from this work will feed into a larger monitoring and retrofit program currently being developed by
the landlord.

3. Methodology

This work is split into two sections: the first looks at the whole building hygrothermal performance and ventilation; the second
focuses on the hygrothermal interactions within the interior insulation systems of the solid wall. This approach allows a detailed
holistic overview of the long term hygrothermal performance of the retrofits to be formed while causing minimal disruption to the
tenants of the property. The holistic approach will also determine if further monitoring is required on focused areas of concern.

3.1. Part 1: whole building hygrothermal and ventilation investigations

For Part 1 the whole building hygrothermal and ventilation performance is analysed to investigate whether there was a need for
mechanical ventilation and to compare internal conditions to recommended guidelines. The passive ventilation rate and air per-
meability were found experimentally and internal temperature, humidity and CO2 were monitored in-situ. Each building was fitted
with a mechanical ventilation and heat recovery system (MVHR) but these were not in use during any of the testing.

3.1.1. Passive ventilation − decay tracer gas test


Tracer gas tests were carried out on both properties to determine the natural building air leakage rate under normal operating
conditions known as the passive ventilation or passive infiltration rate of the building. The test was carried out in accordance to ISO
12569:2000 [24] using Wohler CDL210 data loggers to trace the natural decay with time of the trace gas, in this case CO2. To
determine the natural infiltration rate a volume of tracer gas was injected into the area under investigation and the decay monitored
at constant intervals. Three locations were studied within the building and an outside location was used as an external benchmark of
background concentration. The CO2 readings from the three internal loggers were averaged and the decay used to determine the
whole house passive ventilation rate.

3.1.2. Air permeability − blower door test


As lower air permeabilities have been shown to lead to lower energy demands [25], blower door tests were carried out on both
properties to determine the air permeability. The test was carried out in accordance with the UK building regulation standard BS EN
13829:2001 [26] and the equipment was calibrated as outlined in the best practise guide ATTMA TS1 [27]. The blower door system
was inserted into a doorway of the building and the building pressurised to a differential of approximately 70 Pa. Building leakage
rate, Q (m3/h) was logged from the calibrated fan speed and was taken automatically every 5 Pa from 30 Pa to 70 Pa pressure
differential. Readings were plotted on a graph and the air leakage at exactly 50 Pa interpolated from the line of best fit. The air
permeability (Q50) was calculated from this interpolated value using equation 1. The air changes per hour at 50 Pa can also be
determined using this value in conjunction with Eq. (2).
Q
Q50 =
S (1)

Q
n50 =
V (2)
3
Where, Q is the air leakage at 50 Pa pressure differential (m /h), S is the internal surface area of the building measured along the air
barrier (m2) and V is the volume of the building within the air barrier (m3).
The Energy Saving Trust [28] and BRE [29] have issued guidance on the specification of MVHR systems using the air permeability
test results. The BRE recommends that for optimum performance of a MVHR system the air permeability of the house calculated at
50 Pa (Q50) should ideally be less than 3 m3/h/m2, however, a MVHR system is deemed satisfactory on houses with air permeability
up to 5 m3/h/m2.The same blower door test can be used to determine the air changes per hour at 50 Pa (n50) using equation 2. This
n50 metric is widely used by the Passive House Institute for building design and specification of MVHR systems. Using this metric
[25] found that MVHR systems only become economically viable for energy reduction when the building has an n50 value less than

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N. Campbell et al. Case Studies in Construction Materials 7 (2017) 163–179

3ACH.

3.1.3. CO2 Concentration


Concentration of CO2 is often used as a proxy for indoor air quality [30] due to its relative ease of measurement but it is
scientifically limited due to its lack of direct correlation to indoor air quality parameters such as volatile organic compounds or
formaldehyde [31]. Even with this limitation CO2 levels are a valuable indicator for adequate ventilation rates with concentrations
being linked to airborne communicable infection via inhalation of exhaled air using the Wells-Ridley equation [32]. Other recent
studies have shown that CO2 concentrations in excess of 1000 ppm have adverse effects on the decision making performance of
individuals [33] and [34] recommends that maximum levels of CO2 should be 1350 ppm.
CO2 concentration was logged in 5 min intervals over 450 h in the main bedroom of each building due to the high number of
occupancy hours overnight. The bedroom was selected to simulate the worst case scenario as most people sleep with the door closed
for privacy and reduced fire risk resulting in low ventilation compared to other rooms.

3.1.4. Internal temperature and relative humidity


The floor plans of the two properties are shown in Fig. 1. Internal temperature and humidity was monitored in the three main
rooms of each property, the bedroom, living room and bathroom (denoted as W/C in Fig. 1). The living room and bathroom were
monitored for a period of 960 h (40 days). The bedroom was monitored for a shorter time period of 480 h (20 days) due to data logger
capacity. Temperature and relative humidity measurements were taken in the centre of the rooms using data loggers accurate
to ± 0.5 °C and ± 3% relative humidity.

3.1.5. Ventilation performance


Observations were made on the design and installation process and of the MVHR systems in each retrofit. During the in-
vestigations the MVHR system was not in operation in either property.

3.2. Part 2: hygrothermal investigation of solid wall

The hygrothermal performance of the wall is assessed via in-situ heat flux measurement, humidity analysis of the wall make up
and thermal bridging analysis via quantitative infrared imaging.

3.2.1. In-situ thermal transmittance (U-Value)


An in-situ thermal transmittance measurement was carried out in each of the properties. Two Hukseflux HFP01 Heat Flux Sensors
were used in Retrofit A and B for monitoring periods of 350 and 250 h respectively to assess the heat flux through the wall. Heat flux
sensor positioning within the houses has been denoted in Fig. 1 with a red dot. Both houses had the sensors placed on the easterly
orientation of the wall, 1.5 m from the floor. Data from the initial 48 h period after sensor installation was ignored to allow tem-
peratures across the heat flux plate to stabilize. Measurements were recorded on a 16bit data logger with an accuracy of 1 μV suitable
for the nominal sensor accuracy of 50 μV/W.m2. Sensors were mounted to the wall with sticking tape using a heat sink paste to ensure
good thermal contact. A small film of plastic was placed between the heat sink paste and the wall to protect the internal finish and
was found to cause negligible sensor error. Calibration of the sensor in conjunction with this mounting technique was carried out in
the laboratory prior to site installation and it confirms the manufacture accuracy of ± 5%. The average values obtained from the two
sensors in each property was calculated to improve spatial accuracy.

3.2.2. Wall temperature and humidity profile


The wall humidity and temperature profile was monitored for a period of one week to assess the risk of moisture build up and
condensation risk within the building fabric as this could cause damage to the structure, mainly timber joists and the insulation.
Honeywell HIH4000 relative humidity sensors and T-type thermocouples were connected to a 16 bit data logger to provide high
accuracy readings. Sensors were calibrated in the laboratory to confirm manufacture stated accuracies of ± 3% and 0.5 °C respec-
tively. Internal and external temperature and humidity were measured as well as embedded locations through the wall as shown in
Fig. 1. Embedded measurements were taken by drilling holes into the wall from the interior face and inserting a plastic tube into the
desired depth. The drilled hole was stepped from 12 mm diameter to 10 mm diameter at the sensing location and the tubing end
pushed tightly into this to ensure measurement at the exact location needed. The end of the tubing was fitted with a breathable
membrane and a rubber seal in the tubing ensured that air only entered through the membrane as shown in Fig. 2. Sensors were
installed at a height of 1.3 m from the internal floor to insure that results were not affected by rising damp or thermal bridging effects.
Thermal images and internal surface moisture readings confirmed that the areas were free from abnormal defects and no cracking
was observed internally or externally. The locations investigated were within 300 mm of the location of the heat flux measurements
on the easterly elevation. Measurements were taken in the building 7 years after installation of retrofit measures for Retrofit A and 8
years after installation of retrofit measures in Retrofit B. Data was gathered for a period of 7 days at 5 min intervals to find an average
condition for the property and to allow adequate stabilisation of the sensors.

3.2.3. Quantitative detection of thermal irregularities by infrared imaging


Recent publications in the use of infrared (IR) thermography have highlighted its many advantages in regards to assessment and
quality control of energy efficient buildings. [35] provides a comprehensive review of IR applications in assessing quality of

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N. Campbell et al. Case Studies in Construction Materials 7 (2017) 163–179

Fig. 2. Schematic of Wall Temperature and Humidity Sensor Installation.

workmanship in new build houses but little analysis of retrofitted houses is available. In the retrofit case qualitative analysis is more
difficult due to the uncertainty regarding building construction materials; make up and in the case of historic materials in-
homogeneous properties. Analysis of both case study buildings was carried out to gain an in depth understanding of the effect of
thermal bridging on the building performance as thermal bridging is often highlighted as an issue with internal insulation systems.
Thermal bridging is known to cause excess heat loss and also increase the risk of condensation forming on the cold internal surfaces.
An infrared thermography survey of both properties was carried out in accordance to BS EN 13187:1999 [36] with infrared
images being taken during periods of low solar radiation, just before dawn, and digital images taken during daylight. Table 4 outlines
the environmental and infrared conditions during this imaging work.
Using the methodology proposed by [37] the effect of this thermal bridge on the thermal transmittance at this location can be
estimated with a confidence level of 95% when an in-situ thermal transmittance test is carried out on non-bridged location. Analysis
of thermal bridging effects from the temperature field observed with the IR camera is possible via a reverse analysis of the linear
thermal bridging equation presented in BSI EN ISO 10211, equation 3 [38].

Nj
Ψ = L2D − ∑ Uj. l j
j=1 (3)

Where Ψ is the linear thermal transmittance, W/(mK), L2D is the thermal coupling coefficient obtained from a 2D calculation of the
component separating the two environments being analysed, Uj is the thermal transmittance of the 1D component, j, separating the
two environments and lj is the length over which the Uj value applies (m). Quantitative analysis of thermal bridges using thermo-
graphic surveys and post processing is therefore possible. Based on the linear thermal bridging Eq. (3) an area of known thermal
transmittance, either from in-situ testing or theoretical design, can be related to the heat loss through an area of thermal bridging via
the use of an incidence factor, I, which relates the heat flux through a known area of thermal transmittance to the heat flux through a
thermal bridge via Eq. (4). The heat flux of the thermal bridge can then be related to the incidence factor with Eq. (5).

N
∑p =1 (Text − Tp)
I=
N (Text − T1D ) (4)

Utb = I × U1D (5)

Where N is the number of pixels under analysis, p is the individual image pixel, T is temperature, ext is external, 1D is one di-
mensional, U is the thermal transmittance and tb is thermal bridge.

Table 2
Test Conditions and Results of Tracer Gas Test.

Unit Retrofit A Retrofit B

Average Internal Temperature °C 14.0 22.0


Average External Temperature °C 6.0 15.0
Average Wind Speed m/s 3.0 2.8
Passive Ventilation Rate ACH 0.2 0.56

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N. Campbell et al. Case Studies in Construction Materials 7 (2017) 163–179

4. Part 1: whole building hygrothermal and ventilation performance

4.1. Passive ventilation − decay tracer gas test

The determined passive ventilation within Retrofit A was 0.2 air changes per hour (ACH) while Retrofit B had a determined value
of 0.56 ACH with the test conditions shown in Table 2. The recommended whole house ventilation rates as per BS5250:2002 [39] are
0.5 to 1.5 ACH for adequate condensation control. These tests indicate that Retrofit A has a below standard ventilation rate and
Retrofit B is just within recommended levels.
Passive ventilation is affected by the pressure differential caused by the internal and external temperature gradients as well as the
wind speed and direction [40]. As found by [41], these climate conditions can affect the test result, with the ventilation rate of a
single zone brick building in a 4 month winter period varying between 0.06 and 0.37ACH. This means that during conditions which
lead to lower pressure gradients than experienced at the time of testing, that natural ventilation rates could be significantly con-
siderably lower than measured. This is significant as the passive ventilation test carried out on Retrofit B is just within recommended
levels and this test result indicates there is no need for mechanical ventilation, but this may not be the case. Taking into consideration
the findings of these test results, both Retrofit A and B may need to consider a MVHR system to supply the necessary ventilation to the
building.

4.2. Air permeability − blower door test

The air permeability (Q50) for Retrofit A is 5.6 m3/h/m2 and Retrofit B is 2.0 m3/h/m2 therefore both houses are within the UK
building control standard of 10 m3/h/m2 [34]. When looking at the Q50 and n50 results obtained from Retrofit A and Retrofit B
(Table 1) in conjunction with the recommended values (Section 3.1.2 Air Permeability − Blower Door Test): Retrofit A does not need
mechanical ventilation installed as both Q50 and n50 values fall outside the recommended tolerances; Whereas Retrofit B has a Q50
of 2.0 m3/h/m2 and n50 of 2.0ACH suggesting that a MVHR system would be economical in operation within the building. It should
be noted that internal health conditions could mean an MVHR is still required even if its operation is not deemed to be economical in
energy saving terms- this is discussed further below.

4.3. CO2 Concentration

In Retrofit A the recorded CO2 content does not exceed the upper limit of 1350 ppm for any time during the monitoring period,

Fig. 3. CO2 Concentrations in Bedrooms of Retrofit A and B.

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N. Campbell et al. Case Studies in Construction Materials 7 (2017) 163–179

Table 3
Summary of Monitored Internal Conditions.

Unit Retrofit A Retrofit B

Bathroom Temperature (Mean) °C 14.4 20.4


Temperature (Std. Dev.) °C 1.3 1.5
Relative Humidity (Mean) %RH 63.1 51.8
Relative Humidity (Std. Dev.) %RH 3.0 8.0

Bedroom Temperature (Mean) °C 14.8 21.4


Temperature (Std. Dev.) °C 1.8 0.6
Relative Humidity (Mean) %RH 54.8 49.1
Relative Humidity (Std. Dev.) %RH 4.7 6.4

Living Room Temperature (Mean) °C 17.1 22.6


Temperature (Std. Dev.) °C 2.0 1.2
Relative Humidity (Mean) %RH 54.2 42.9
Relative Humidity (Std. Dev.) %RH 4.4 4.9

shown in Fig. 3. Average CO2 levels of 551 ppm and a peak of 1300 ppm were recorded. This indicates that ventilation rates within
the bedroom are adequate for the current occupancy. This property is occupied 24 h a day by the tenant and this translated to an area
of 90 m2/person.
Within the bedroom of Retrofit B a significant period of the monitoring time was above CIBSE maximum CO2 values [34] with the
average reading being 1414 ppm with a peak value of 2889 ppm, Fig. 3. The bedroom exceeded 1350 ppm for 202 h of the 450 h
monitoring period, equating to 45% of the time. This shows that the ventilation rate of the room is insufficient to maintain healthy
internal conditions during the night time period. The property is occupied by four persons 24 h a day with an occupancy area of
35 m2/person. Although the space per occupant within Retrofit B is significantly less than Retrofit A, and is likely contributing to the
higher CO2 values, the total house area of 140 m2 still well above the minimum 97 m2 set by the UK government. (GOV REF) When
looking at this data in conjunction with the whole house tracer gas tests, although the passive ventilation results fall just within
recommended values, the CO2 monitoring has highlighted that there is not sufficient ventilation to ensure recommended conditions
in the bedroom during night time hours.

4.4. Internal temperature and relative humidity

The average temperatures within Retrofit A are significantly lower than the CIBSE [34] recommended internal temperatures of
19–24 °C for living areas and 17–19 °C for bedrooms with the average living room and bedroom temperatures being 17.1 °C and
14.8 °C respectively as shown in Table 3 and Fig. 4. This shows that even with existing retrofit measures the tenant is not able to
maintain the house at a comfortable level, although this is influenced by both socio-economic and technical factors. Relative hu-
midity measurements were found to be within the recommended guidance of 45–55% [34] with occasional peaks in the bathroom
being quickly brought back to with acceptable limits by the extractor fan. This shows that the current ventilation strategy in regards
to humidity dissipation within the building is adequate, although internal temperatures are low.
Both the average temperature and relative humidity within Retrofit B were found to be within recommended guidelines [34],
Table 3 and Fig. 5. This indicates that the ventilation strategy is dissipating humidity within the building with temperatures also
remaining within the current guidelines.

4.5. Ventilation system performance

Both Retrofit A and Retrofit B had MVHR systems installed during the renovation of the properties but neither of the systems were
in use at the time of assessment. During occupant interviews it was found that the owner of Retrofit A did not like the system turned
on as they felt it caused drafts, particularly in the bedroom as an air inlet was located above the bed and was not effectively
distributing the air in a diffusive manner. The occupier also commented that the air felt colder than that of the room. It was not
possible to leave the system running to assess its in-situ performance due to occupancy requirements but it was noted that the system
piping was not insulated in the loft area, meaning air provided would suffer additional heat loss after leaving the heat exchanger. In

Table 4
Infrared Input Factors.

Unit Retrofit A Retrofit B

Infrared Camera Resolution – 320 × 240 320 × 240


External Air Temperature °C 9.5 11.2
Reflected Temperature °C 4.0 −40.0
Emissivity – 0.81 0.81
Internal Temperature °C 25.5 22.0

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N. Campbell et al. Case Studies in Construction Materials 7 (2017) 163–179

Fig. 4. Temperature and Humidity in Bedroom, Living Room and Bathroom of Retrofit A.

Retrofit B the occupiers also noted that the MVHR system made the room feel colder and they preferred not have the system running.
Due to restricted access to the loft it was not possible to inspect this system visually and again it could not be turned on for testing due
to occupancy requirements. These results highlight the need for both independent system testing on completion of installations and
the importance of post occupancy evaluations as described by [42] and [43].

4.6. Discussion on whole building hygrothermal performance

The internal whole building hygrothermal conditions were assessed by numerous tests, which in some cases produced conflicting
results. Considering the results gathered for Retrofit A, the passive ventilation rate determined via the tracer gas decay method
indicated that mechanical ventilation was needed as the rate was found to be 0.20ACH, below the recommended minimum of
0.5ACH. The results of the permeability testing via the blower door method found that Q50 and n50 values indicated any such MVHR
system would not operate economically in regards to energy savings based on current recommendations. During in-situ testing of CO2
concentrations during occupancy it was found that a MVHR system is not needed as CO2 levels do not exceed recommended limits
during actual use.
For Retrofit B the passive ventilation rate was found to be just within the minimum recommended levels of 0.5ACH at 0.56ACH,
therefore a MVHR system would not be specified based on current guidelines. The Q50 and n50 values indicated that if a system was
installed the permeability of the retrofit is sufficiently good that economical operation could occur. From the in use CO2 monitoring it
was found that an active MVHR system was needed to maintain ventilation rates, especially during the evening/night time hours of
high occupancy.
The discrepancies in tracer gas test results compared to monitored conditions suggest that performance based specification of
MVHR systems could be an economic alternative. The occupancy to floor area ratio within Retrofit A is 1:75 and in Retrofit B this
ratio is 1:20 so therefore this increase in building capacity needs to be reflected in the ventilation rates designed for the building and
is not done so by only using tracer gas testing. The passive interactions of ventilation are largely affected by building air tightness,
temperature gradients, pressure differences as well as occupancy which results in a complex system to design when the final air-
tightness of a building is impossible to predict accurately. Decisions on the inclusion of MVHR systems can be made from in-situ
performance testing of CO2 levels within the building after occupancy. Importantly in-situ performance testing includes the effect of
all of the previously mentioned parameters during actual operation. With performance based specification MVHR systems would only
need to be added to buildings which have been shown the need for them via CO2 monitoring. During the design stage of a retrofit it
should be considered that a MVHR system may need added at a later date if CO2 levels, influenced by occupancy routines, show it

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Fig. 5. Temperature and Humidity in Bedroom, Living Room and Bathroom of Retrofit B.

requires this. Some elements of ducting may need to be added during the initial retrofit action if they would be hard to fit at a later
date. As the cost of ducting is small compared to the central fan and control system this should be given due consideration on a case
by case basis. Performance based specification of Retrofit A would have shown that no system was needed within the building and a
saving of £3500 could have been made on the retrofit costs.
In both Retrofit A and Retrofit B a MVHR system had been installed but was not working effectively so was not assessed during
this testing regime. A robust commissioning and assessment protocol is vital to ensure their initial and continued efficient operation.

5. Part 2: hygrothermal performance of building fabric

5.1. In-situ thermal transmittance (U-Value)

The wall construction of Retrofit A consists of 225 mm historic red brick, a 30 mm cavity and 12.5 mm plasterboard which is
secured to the wall with a light-weight metal framing system, Fig. 6(a). The thermal transmittance for the wall was found to be
1.23 W/m2K. This value is higher than the design value of 1.05 W/m2K and the data gathered was found to have a number of large
variations in heat flux as shown in Fig. 7. There are two potential reasons for this variation, the first being the effect of rain on the
porous external brick causing increased heat loss due to evaporating moisture and the second is due to air changes occurring in the
cavity behind the plasterboard. This cavity space is open to air changes from an area of loft space which is not insulated as the
mineral wool is not laid to the edge of the brickwork. There is not enough space for the required depth of mineral wool at this critical
location due to the rafter meeting the wall plate as detailed in Fig. 6(a). The rate of air changes per hour in this cavity is dependent on
the natural ventilation of the roof space and therefore the wind speed and wind direction. At the time of installation of sensors it was
found that the air in the cavity was moving at up to 0.01 m/s, measured with a hot wire anemometer at a distance of 1.3 m from the
floor. Movement of air within a cavity wall is known to occur due to the natural temperature gradient between the inner and outer
wall leaf and also the use of cavity wall ventilation bricks. Thermal transmittance calculations as per BS ISO 6946:2007 [44] assume
that there is limited air movement within the cavity and it follows that the calibration of the heat flux sensors are also effect by excess
air movement in this zone. The accuracy of the reading in this location will have been affected by this excess air movement and will
not be within the 5% tolerance expected from the laboratory calibration. It is therefore important that cavity ventilation is considered
in all scenarios when heat flux sensors are used.
The wall construction of Retrofit B is 225 mm historic red brick, 75 mm sheep wool insulation with timber battons securing
35 mm polyurethane insulation and 12.5 mm plasterboard as shown in Fig. 6(b). The average thermal transmittance measured by the

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Fig. 6. (a) As Built Wall and Roof Assembly of Retrofit A (b) As Built Wall Assembly of Retrofit B.

Fig. 7. Heat Flux through Wall Assembly of Retrofit A.

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Fig. 8. Heat Flux from Wall Construction of Retrofit B.

two sensors over the monitoring period of 250 h was 0.21 W/m2K, with the heat flux being shown in Fig. 8. This value shows that the
wall performs better than the design value of 0.24 W/m2K. The results of this test matched a previous in-situ thermal transmittance
test carried out on completion of the retrofit project in 2007. This earlier test also calculated the thermal transmittance to be 0.21 W/
m2K. It can be concluded that there is no loss in thermal performance of the wall during the 8 years since completion.

5.2. Wall temperature and humidity profile

The sensor locations through the wall profile for Retrofit A are denoted by triangular markers and numbered 1–5 in Fig. 6a. The
sensors are positioned so that the following locations are measured:

1. external environment
2. within the brick (30 mm from exterior face)
3. within the brick (190 mm from exterior face)
4. in the centre of the air cavity (240 mm from exterior face)
5. internal environment.

The temperature and humidity profile found is presented in Fig. 10. The sensor at the outer most brick location averaged a relative
humidity of 87.9% (Std. Dev. 1.2%) and the inner brick sensor averaged 78.9% (Std. Dev. 1.1%), within the cavity this dropped
slightly to 77.0% (Std. Dev. 1.4%). Within the air cavity of this wall make up the humidity levels provide an ideal condition for the
growth and multiplication of microbiological entities. In a review of 13 different fungi found in houses [45] found that micro-
biological life is sustained on surfaces with a relative humidity greater than 75% at 20 °C, with [46] discussing how factors such as
temperature, humidity, substrate. This means that there is significant risk of mould growth in the cavity of Retrofit A. The timber roof
joist of the property rest on the solid block wall of the property and is therefore exposed to the relative humidity within the air cavity
and at the rear of the brick wall. [47] and [48] studying spruce, the same material used in these joists, found that timber exposed to
relative humidity greater than 80% between +5 °C and +50 °C was at risk of surface mould growth. For brown rot or decay fungi to
form the timber must be exposed to relative humidity greater than 95% implying a moisture content of approximately 25–30%.
During conditions below this threshold, for example in the changing conditions within a building moisture cycle, the organisms
become inactive but quickly become active again when relative humidity rises to 95%. As the monitoring was carried out in Spring, in
which an average rainfall of 77.3 mm was recorded (3% above average), and the wettest months in the region occur in Autumn and
Winter long term monitoring is recommended. Long term monitoring of the cavity is required to determine if conditions which will

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Fig. 9. Wall Temperature and Humidity Profiles of Retrofit A and B.

cause deterioration of the timber will occur and warn if remedial action is needed.
Within Retrofit B it was not possible to drill a sensor location into the solid wall brick due to the presence of the sheep wool
insulation impeding the rotary drill bit. The sensor locations through the wall profile for Retrofit B are denoted by triangular markers
and numbered 1–5 in Fig. 6b. The sensors are positioned so that the following locations are measured:

1. external environment
2. within the sheep wool10 mm from the brick wall (235 mm from exterior face)
3. within the sheep wool 10 mm from the phenolic insulation (290 mm from exterior face)
4. Centre of the phenolic insulation (315 mm from exterior face)
5. internal environment.

The average conditions found over the monitoring period are plotted in Fig. 9. The sensor located within the sheep wool at the
solid wall boundary averaged 78.6% relative humidity (Std. Dev. 0.8%) and this dropped to an average of 53.9% (Std. Dev. 1.7%) at
the phenolic insulation boundary. Within the phenolic insulation the relative humidity dropped again to an average of 46.1% (Std.
Dev. 0.8%). The sheep wool insulation is buffering the humidity from the internal face of the porous red brick wall leading to a
significant drop in relative humidity across it. The relative humidity at the outer wool boundary is in the range that can sustain mould
growth, as with the cavity in Retrofit A. Although this type of insulation is hygroscopic in nature and can allow absorption and
desorption of moisture while also maintaining a steady thermal conductivity coefficient with a moisture content up to 20%, this level
of moisture may cause damage to the timber joists bearing on the external wall [49]. Again long term monitoring of this location is
needed to assess the long term build-up and seasonal changes of moisture within the insulation and the floor/roof joists which rest in
the solid wall.

5.3. Infrared thermography analysis

5.3.1. Thermal imaging and thermal bridge analysis of retrofit a


Thermal imaging of Retrofit A showed no sign of thermal bridging caused by the internal wall junctions to the exterior wall but a

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Fig. 10. IR and Digital Imaging of Retrofit A (a) Area of increased heat loss above central bay window (b) Specific image of heat loss around bay window detail (c)
Increased heat loss in brickwork at both the right of the bay window and far left locations.

number of areas show increase heat loss. Fig. 10 details the main areas of concern found. From imaging of the front elevation of the
building (Fig. 10a) it can be seen that there is increased heat loss around the sandstone window mounts and brickwork of the central
sash frame. This heat loss can be seen in more detail in Fig. 10b were the areas of highest temperature are concentrated towards the
brickwork directly beside the sandstone mount. It is unknown what is causing this increased loss and more destructive investigations
would needed to gain firm conclusions. Possible explanations include reduced insulation in this area or reduced airtightness caused
by the differing thermal expansions of each material at the joint. A small area of heat loss is also shown below the sandstone window
sill detail, caused by the jointing technique. It is important to note in this case that the white area at the bottom of the glass is caused
by the high reflection of the plastic pot, highlighting the importance of scientific judgment when analysing IR and digital images.

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Fig. 11. IR and Digital Imaging of Retrofit B (a) Thermal bridge caused by internal wall junction (b) Missing insulation behind waste pipe exit on right hand side and
signs of moisture build up in dark areas (c) Moisture build up at base of down spouting.

Fig. 10c shows areas of increased heat loss in the brickwork in the top right hand side of the image and also the far left location. These
areas of increased temperature occur in the central areas of the brickwork and do not obviously protrude to the edges/corners. It can
be concluded that these areas in the image indicate areas of reduced insulation level.

5.3.2. Thermal imaging of retrofit B


The insulation levels throughout the building were found to be broadly uniform but a number of areas showed signs of thermal
bridging as would be anticipated with an internally insulated home. Fig. 11(a) identified an area of thermal bridging caused by an

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Fig. 12. Post Processed Image and Average Temperature Profile of Wall from Point A to B.

internal wall meeting the external wall meaning no extra insulation can be provided in this area. Anecdotal remedies to this problem
include the use of flanking insulation for a distance of approximately 1 m into the room on the adjoining internal wall [50]. This
action will increase the path of thermal transmission for heat loss but also increases the area lost within the building due to insulation
and may cause unwanted architectural extrusions. The benefit of such a system needs careful analysis at design stage in finite element
analysis software which is time consuming and laborious. Using the methodology proposed by [37] the effect of this thermal bridge
on the thermal transmittance at this location can be estimated with a confidence level of 95%.
For this analysis it was deemed that moisture on the wall caused by leaking guttering, Fig. 11(a) and the differing materials at the
bottom of the image should be excluded from the calculation due to the error they induce. The deleted areas are shown in black
colouring in Fig. 12. The incidence factor for the image was then calculated as 1.046. From the results of the in-situ thermal
transmittance test the wall had a thermal transmittance of 0.21 W/m2K. When the incidence factor is applied to this image it was
found that the actual thermal transmittance increased to 0.22W/m2 K. The average of the vertical temperature pixels along the
horizontal image length of 3500 mm has been plotted in Fig. 12. This graph shows that the average temperature across the thermal
bridge changes from 12.52 °C to a peak of 13.06 °C, a relatively small temperature increase but this alone is not sufficient to assess the
impact of the thermal bridge without the use of a method similar to the one described. This result shows that although the ther-
mography makes the thermal bridge seem significant due to the stark colour change, and this may be used to justify flanking
insulation in the internal wall, the actual increase in heat loss is small. The actual thermal transmittance in the area including the
thermal bridge has been shown to be smaller than the design value, 0.24 W/m2K (Table 1). In this case it has therefore been shown
that the effect of thermal losses due to bridging of internal walls does not have a significant effect on the overall fabric performance.
The thermal image in Fig. 11(b) shows a second area of low insulation around the waste water pipe from the main bathroom as
well as potential moisture issues around the sink waste pipe situated below the window sill and at the T junction of the sink and toilet
waste pipes shown as dark colouring. Other moisture related uses were found at the base of down spouting in Fig. 11(c). These
moisture accumulations are of concern due to the high humidity recorded in the wall assembly of Retrofit B.

5.4. Discussion on hygrothermal performance of the building fabric

The in-situ thermal transmittance testing of Retrofit A found previously unknown construction detailing errors which meant actual
performance was worse than design performance. The detailing error was caused by the cavity behind the plasterboard insulation
being directly open to the cold roof space. In contrast, the thermal transmittance of Retrofit B proved to be operating better than
designed. The quantitative analysis via infrared thermography showed that the effect of thermal bridging from the internal walls of
Retrofit B was negligible. But both internal insulation systems showed high humidity within wall fabric make up which could lead to
long term durability issues. Long term monitoring is needed to assess the effect of this in more detail and in particular the seasonal
hygrothermal cycles of drying and wetting that the wall is likely to go through, The long term durability of the timber floor joists are
of particular concern as well as the durability performance of the sheep wool insulation in high humidity environments.

6. Conclusions

Through the detailed investigations carried out on two internally insulated solid wall homes, Retrofit A and B, 7 and 8 years
respectively after completion of the works, it was found that:

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• Specification of MVHR systems based on tracer gas and blower door test results over the two retrofits showed conflicting results.
Continuous CO monitoring showed that a MVHR system was not needed in Retrofit A but was needed in Retrofit B.
2

• A performance based specification via CO logging was proposed for determining the need for a MVHR system, therefore allowing
2
the landlord flexibility in adding a system only when needed. Such a technique would account for changes occupancy levels and
behaviour which may mean a system is needed due to the fluctuations in whole building hygrothermal performance.
• In Retrofit A construction detailing errors resulted in the wall thermal transmittance being below design values with high internal
humidity being recorded in the cavity.
• Quantitative detection of thermal irregularities showed that the effective thermal transmittance in the walls of Retrofit B was
better than designed, even when accounting for thermal bridging losses of interior walls. High humidity was also measured in the
insulation layers but no reduction in in-situ thermal transmittance was found when comparing values to those determined at
completion.

Future work will include long term monitoring of the case study houses to assess the seasonal hygrothermal effects on building
performance with a particular focus on material durability.

Acknowledgements

This project was undertaken with the support of Hearth Housing Association who provided detailed design and technical in-
formation on the case study buildings. Funding was provided by Northern Ireland Department for Employment and Learning as part
of a PhD scholarship.

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