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Eren Güner

Available Formats

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MACHINE PROTECTION

www.hennigworldwide.com
MAKING OUR CUSTOMERS SUCCESSFUL
Different machines and environments have varying protection requirements. We have options to cover your assets, no matter what your
requirements are. With today's high-speed machines, protective covers must be able to keep up. We continuosly improve our products,
maintaining economical and optimum solutions to the demands of modern manufacturing capabilities.

Team up with us to design, manufacture, and deliver protective covers that help you maintain a clean machine and working environment.
We offer solutions for OEM engineers and end-users, with each design suited specificially for your application. And our services don't stop
there. Our service & repair department can replace or repair all Hennig and non-Hennig brand covers, helping you maintain a safe environment.

9900 North Alpine Road Hennig GmbH

Machesney Park, IL 61115 Überrheinerstr. 5
+1 815-636-9900 85551 Kirchheim, Germany
+1 888-436-6446 (toll free) +49 89 96096-0
+1 815-636-9737 (fax) +49 89 96096-120 (fax)
[email protected] [email protected]

See pages 81-82 for a complete list of our worldwide locations / contact info

1
TABLE OF CONTENTS

3-16 TELESCOPIC STEEL COVERS 49-64 WIPER SYSTEMS

17-30 BELLOWS 65-72 TELESCOPIC SPRINGS

31-32 MACHINE ROOF BELLOW COVERS 73-76 CABLE CARRIERS

33-42 APRONS & ROLL-UP COVERS 77-78 SERVICE & REPAIR

43-44 MODULAR FACE SHIELDS & FLEX SYSTEMS 79-80 PRODUCT IDENTIFICATION

45-48 WALK-ON PIT COVERS 81-82 WORLDWIDE FACILITIES / CONTACT INFO

www.hennigworldwide.com 2
TELESCOPIC STEEL COVERS

The range of steel way covers manufactured by Hennig is unlimited.

With over 65 years of experience in the industry, there is little that we
haven’t seen and built.

With manufacturing facilities located worldwide, we are knowledgeable

of nearly every telescopic steel way cover application in the world. This
experience also enables us to design and manufacture OEM or custom
steel way covers for state of the art equipment, high speed machines,
as well as unusual and unique applications.

⃝ All forms are made from rolled commercial quality steel sheets
◦ Standard gages 1.5 mm (16 gauge) to 3 mm (11 gauge)
◦ Other gages available depending on the application

⃝ Corrosion-resistant stainless steel can be used for extreme conditions

⃝ Speeds from 20 to 150m/min can be attained

⃝ Way wipers, guides, rollers and damping elements are interchangeable

⃝ Coolant troughs (preventing coolant entering the boxes) can be

included in the design of different models

⃝ We offer service, repair, and reverse engineering for all Hennig and
non-Hennig telescopic steel covers

See pages 11-12 Quote Worksheet.

features
❶ STEEL ❹ WIPER SYSTEMS
Commercial quality steel is used to withstand the abuses High endurance, insertable polyurethane wipers keep
of the shop environment. Standard sheet thicknesses the cover clean and seal out chips, dust and coolants.
range from 1.5 mm (16 gauge) to 3 mm (11 gauge). See pages 9-10 for details.
Other gages available depending on the application.

❷ GUIDES ❺ SUPPORT ROLLERS

Brass or non-metallic guides can be used on the covers. To ensure smooth, accurate operation, large covers can
Small and medium size covers can be supported with be provided with rollers. Ball bearing, needle bearing,
non-metallic, low friction guide shoes. and many other roller options are also available.

❸ INTERLOCKING DESIGN ❻ SCISSORS

Wrap around construction ensures precise location of Depending on speed and size of application, scissors can
individual cover sections and automatically provides the be used for a smooth operation.
necessary initial preload for the flexible wipers.

3
options not pictured
❼ HIGH SPEED MODULE WAY EXTENSION BRACKETS

Perfect guidance for high speed covers up to Extend from the machine ways to provide support

200 m/min (660 ft/min) and accelerations up to 2Gs over for the cover while it is in a compressed position.

the entire traverse path. Ideal for linear motor machines.

❽ DAMPING ELEMENTS (BUMPERS) INSPECTION OPENINGS

Bumpers are used based on machine speeds. For quick, easy inspections hinged or Plexiglas®
panes may be specified.

❾ WEDGE DAMPENER (ME MODULE)

Used to soften impact on the boxes. SERVICE & REPAIR
See page 7 for more information. We offer service and repair for all way covers (Hennig &
non-Hennig brands) with a worldwide network of facilities.
❿ LIFTING LUGS
See page 77-78 for a full list of our service capabilities.
For ease of installation, lifting lugs can be provided.
See page 13 for Repairs Request For Quote Worksheet.

www.hennigworldwide.com 4
TELESCOPIC STEEL COVERS | SHAPES

FLAT (type AA)

The flat, u-shaped design represents the best economical solution for the protection
of slideways. Available in horizontal or vertical format.

See page 11-12 for Quote Request Worksheet

PEAK (type BB)

The roof-shaped design deflects coolant and swarf on either side, depending on the angle of
inclination. Additionally, the ridge provides higher rigidity and perfect guidance of the boxes.
Available in horizontal or vertical format.

See page 11-12 for Quote Request Worksheet

SLANT (type CC)

The slope of this design ensures the diversion of coolant and swarf in one direction, depending
on the angle of inclination. Available in horizontal or vertical format.

See page 11-12 for Quote Request Worksheet

HIP ROOF (type DD)

The flat-roof form is used for broad covers to provide maximum rigidity of the box
surfaces. Available in horizontal or vertical format.

See page 11-12 for Quote Request Worksheet

FLAT/SLOPE (type EE)

The pent-roof design meets special geometric requirements and improves the draining of coolant
and swarf, depending on the angle of inclination. The additional folded edge increases the rigidity
of the boxes. Available in horizontal or vertical format.

See page 11-12 for Quote Request Worksheet

CROSS BEAM
Cross-beam covers can be manufactured in the models above. For more than 3 boxes, however, it is
necessary to provide an additional return at the top slideway to prevent the individual boxes from
tilting or disengaging.

See page 11-12 for Quote Request Worksheet

5
VERTICAL SLIDING PLATE
In this type of cover, the individual plates slide in separate guide rails. Since these types of covers do not
require slideways, they are particularly suited for the protection of column recesses. In the presence of
swarf and coolant, the vertical sliding plate covers can only be mounted vertically. The guide rails are
available in various materials to meet individual requirements.

See page 14 for Quote Request Worksheet

DUAL AXIS MOTION

Dual-Axis covers are typically moving behind the tables and under the spindle when space is
limited. This design is limited to 3 boxes unless guide rails are used, and must be flat design for
this style of cover.

See page 15-16 for Quote Request Worksheet

ALL SHAPES CAN BE CUSTOMIZED TO FIT YOUR APPLICATION

MODULAR FACE SHIELD

(XYZ Module)
Hennig manufactures vertical-wall telescopic steel
covers to deliver full protection of the X and Y-axes
on horizontal spindle machining centers.

The precision ways and CNC feedback devices are

completely protected against the hot chips and
flood coolant that can potentially affect machine
uptime and accuracy. Based on space availability,
these covers can be designed with telescopic steel
boxes, stainless steel, fabric, or aluminum extrud-
ed aprons, or bellows with steel plate protection
(lamellas).

See page 43-44 for more details.

www.hennigworldwide.com 6
TELESCOPIC STEEL COVERS | SPECIAL DESIGNS

CUSTOM DESIGNS
FOR COMPLICATED SLIDEWAY FORMS

Different requirements and environmental conditions, complicated slideway

forms, and less than ideal spacial conditions of special machines demand
close cooperation between our design engineers and the machine tool
manufacturers. Our engineers design your covers with knowhow, creativity
and an attractive price-performance ratio.

ME MODULE
FOR HEAVY LOADS

High feed rates and accelerations are no longer excluded with large, heavy
telescopic steel covers. The transport mechanism eliminates high limit stop
forces and corresponding noises in all operational positions, moving smoothly
when the covers are pulled apart as well as when they come together.
Test runs at speeds exceeding 328 feet per minute (100 meters per minute)
and accelerations exceeding 2g were absolutely trouble-free. The system is
not positively driven; as a result, it doesn’t have to move the entire mass; the
only boxes moved are the ones that are needed. The mechanically muffled
units travel on guides which guarantee extremely high stability.

COUPLED TELESCOPIC STEEL COVER

FOR LONGER TRAVEL

By coupling a telescopic steel cover, a longer travel can be obtained. The

box height above the ways, based on the same travel, is less with coupled
telescopic steel covers than with one individual cover. The compressed
length however is longer.

7
WATER-TIGHT TELESCOPIC STEEL COVERS
Our standard TSC designs are splash proof and suited for high traversing speeds. For high coolant applications, we offer water-tight covers
using gutters to divert coolant.

integral gutter
The gutter is formed as an integral part of the rear panel of
the individual boxes. This version can be manufactured in a
cover width of up to approximately 2000 mm.

separate gutter
We can manufacture separate gutters for covers more than
2000 mm wide. In this design, a specially developed way
wiper diverts the coolant along the inner side of the boxes.
Due to its large cross-section, a separate gutter deflects the
water optimally.

scheduled gullet
An attached water trough can be utilized with a variety
of dimensions and is used mainly for large telescopic steel
covers.

www.hennigworldwide.com 8
TELESCOPIC STEEL COVERS | WIPER SYSTEMS

█ wiper lip █ profile support █ sheet metal box █ damping material █ profile support

C SERIES
⃝ Same design for all types of C wipers (except CL1)
⃝ Highly wear-resistant polyurethane lips ensuring optimum
resistance to water, coolants, chemicals and oil

See page 10 for variations and dimensions

CL1 12 12
⃝ Usable for large surfaces and aluminum apron systems for 5.5 min
manifold applications
⃝ Optimum wiping effect. Will wipe uneven surfaces up to 4 mm
⃝ Highly durable and resistance against all common coolants
⃝ Exchangeable and suitable for all profiles of series C2, 3, 5 and 6
(Illustration: CL1 with C2 profile)

See page 43 for more information

apron cover

eN1
8 7
eN SERIES
⃝ Used on telescopic steel covers for slideways with small cross-sections 2.5

⃝ Wiper lip vulcanized to a flat steel profile

⃝ Highly wear-resistant polyurethane lip, resistant to oil, coolants eN2
and microbes
12 6
⃝ Standard length: 500 mm

3.5

2
F (mini)
1
3.5

∅2

⃝ Compact wiper with a height of only 11.5 mm

11.5 mounted

⃝ Especially useful where space is limited, e.g. on extractors or slides

9
11.3

⃝ The wiper lip is vulcanized on a steel profile

⃝ Low priced wiper based on the proven SK-series
⃝ Standard length: 500 mm
0.2

5-7

9
C2
⃝ Smallest wiper of the “C” series
⃝ Replaceable wiper lips
⃝ Very little space required (regarding the mounting height and depth)
⃝ Also available with a rubber profile vulcanized on the profiled support,
for optimum damping properties at high traverse speeds
(illustration: C2 with damping)

C3
⃝ Wider profile to ensure a better adhesion when
spot-welding it to the box
⃝ Replaceable wiper lips
⃝ Very little space (mounting height) required
⃝ Can be screwed onto the cover box
⃝ Optimum rigidity of the cover box in the wiper area
⃝ Available with and without damping (illustration to the
right shows wiper with damping)
⃝ Assembly dimension with damping 18mm

C5
⃝ Designed for large covers
⃝ Replaceable wiper lips
⃝ A combination of C5 and C3 wipers is possible
⃝ Optimum rigidity of the cover box in the wiper area
⃝ Enlarged return gutter to ensure a rapid draining of the coolant
⃝ Available with and without damping (illustration: C5 with damping)

C6
⃝ Can be replaced directly on the machine without disassembling the cover
⃝ Time saving and cost-effective
⃝ Enlarged return gutter to ensure a rapid draining of the coolant
⃝ Available with and without damping (illustration: C6 with damping)
⃝ Replaceable profile (shown in blue) is fixed with spring clamps
⃝ Solid profile support (shown in red) is welded with the box plate and
remains on the cover

www.hennigworldwide.com 10
QUOTE REQUEST TELESCOPIC STEEL COVERS (NEW)
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

_________________________________________________________ Name _____________________________________________________________
_________________________________________________________ Title _____________________________________________________________
_________________________________________________________ E-mail _____________________________________________________________
_________________________________________________________ Phone ________________ Fax ________________ Date _____/_____/_________

TECHNICAL DATA / EXISTING COVER DIMENSIONS

Quantity _______________ ○ Each ○ Set Height of Cover (HOC) _______________________________

Number of Boxes _ Height Over Ways (HOW) _

Cover Type _ Angle (α) _

Mounting Configuration _ Height of Side (HOS) _

Width of Cover _ Width of Top (WOT) _

APPLICATION
Manufacturer ○ Hennig ○ Hennig Partner ○ Other Cover Orientation

Hennig or Partner Part # ___________________________ ○ Horizontal ○ Vertical ○ Cross Rail ○ Slant Bed

OEM Part # _ ○ Column/Table ○ Other ________________

MACHINE TYPE
Make ___________________________________________ Operating Environment
Model ___________________________________________ ⃞ Dry ⃞ Grinding ⃞ Hot Chip
Axis ○X ○Y ○Z ○ Other ⃞ Heavy Coolant ⃞ Other _______________________________________
Photos Available?
○ Yes ○ No Operating Temperature Range _________________________________________
DWGs or Sketches
available? ○ Yes ○ No Maximum Travel Speed _________________________________________

DIMENSIONS
A Extended length ______________________ K2 Individual height of way ______________________

B Compressed length K3 Side of way to side of casting

C Travel K4 Casting distance below way

D1 End of way to table when compressed ______________________ L1 Width of drive mount ______________________

D2 End of way to table at over travel ______________________ L2 Depth of drive mount ______________________

E1 Table width L3 Side of way to side of drive mount

E2 Table height L4 End of way to front of motor

E3 Table height above way ______________________ L5 Drive mount height above way ______________________

E4 Side of way to side of table ______________________ L6 End of way to drive mount ______________________

F1 Way wiper height above way M Rail type

F2 Side of way wipers to side of way ______________________ M1 Width over linear rails ______________________

F3 Way wiper to table (depth) M2 Rail width (top)

G Height of ball screw above way ______________________ M3 Rail width (bottom) ______________________

H Width over ways M4 Rail height

J1 Individual width of way M5 Side of casting to side of rail

J2 Individual height of way W1 Way extension length

J3 Side of way to side of casting W2 Way height to floor

J4 Casting distance below way W3 Way to bed offset

K1 Individual width of way W4 Bed to way offset

11
L5 L3
L1
L2

F3 E1
E4

F2
E3

L6 J1 H
L4

K1
G

E2
F1

M5 J2

M2 M1
J4

M4 K2
M
M3
K4
J3

WAY EXTENSION BRACKETS SIDE VIEW

A
W4 W3
B C B

TABLE
WAY WAY WAY
W2 WAY
BED BED BED

FLOOR FLOOR FLOOR BED

W1
D2 FLOOR D1

COVER TYPES

WOC WOC WOC

HOW HOW HOW

HOC HOC HOS HOC
AA BB CC HOS

WOC WOC
WOT WOT

Special Shapes:
HOW HOW
Please provide sketch
HOC HOC HOS
DD HOS EE or CAD drawing

MOUNTING CONFIGURATIONS

1 2 3 4

Special Shapes:
5 6 Please provide sketch
or CAD drawing

www.hennigworldwide.com 12
QUOTE REQUEST TELESCOPIC STEEL COVERS (REPAIR)
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

TECHNICAL DATA / EXISTING COVER DIMENSIONS

Quantity _______________ Number of Boxes _______________ Photos Available ○ Yes ○ No DWGs or Sketches Available ○ Yes ○ No

Width of Cover (WOC) ___________________ Height of Cover (HOC) ___________________ Height Over Ways (HOW) _________________

Extended Length _____________ Compressed Length _ Travel _______________________

APPLICATION
Brand ○ Hennig ○ Enomoto ○ Sermeto ○ Cobsen ○ Other ___________________________________________________________________________

Hennig or Partner Part # OEM Part # ___

Axis ○ X ○Y ○Z ○ Other _ Maximum Travel Speed ______________

Cover Orientation ○ Horizontal ○ Vertical ○ Cross Rail ○ Slant Bed ○ Column / Table ○ Other _______________________________________________

Operating Environment of Cover ⃞ Dry ⃞ Grinding ⃞ Hot Chip ⃞ Heavy Coolant ⃞ Other ______________________________________________

Rollers ○ Yes ○ No Scissors ○ Yes ○ No

Machine Make Machine Model _

FOR A MORE ACCURATE QUOTE, PLEASE PROVIDE PICTURES OF THE DAMAGED WAY COVER.

NOTE __________________________________________________________________________________________________________________________

____________________________________________________________________________________________________________________________________

13
QUOTE REQUEST VERTICAL SLIDING PLATE
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

APPLICATION
Quantity _________________________________________________ Machine Make _____________________________________________________

Machine Model _____________________________________________________

EXISTING COVER ○ Yes ○ No
Photos Available? ○ Yes ○ No DWGs or Sketches available? ○ Yes ○ No
Manufacturer ○ Hennig ○ Hennig Partner
Operating Temperature Range _________________________________________
○ Other __________________________________________
Maximum Travel Speed _________________________________________
Part # _________________________________________________________
Movements/Day _________________________________________
OEM Part # _____________________________________________________

DIMENSIONS
A Overall length ______________________

B Top compressed ______________________

B1 Number of top plates ______________________

C Travel ______________________ F
G
D Lower compressed ______________________ E
D1 Number of lower plates ______________________

E Width ______________________

F Width with rails ______________________

G Rail width ______________________ B

H Diameter or rectangular opening ______________________

I Rail type ○ Type 1 ○ Type 2 ○ Other ______________________ H

J Rail thickness ______________________

K Mounting hole pattern ______________________

L Scissor option ______________________

Top: ○ none ○ single ○ double

A
Bottom: ○ none ○ single ○ double

C
TYPE 1 TYPE 2

J J

D
PLEASE INCLUDE ADDITIONAL SKETCHES OR CAD FILES IF AVAILABLE.

www.hennigworldwide.com 14
QUOTE REQUEST DUAL AXIS COVERS
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

APPLICATION
Quantity _________________________________________________ Machine Make _____________________________________________________

Machine Model _____________________________________________________

DIMENSIONS
Cover extended ______________________ H Cut-out around column width ______________________

Cover compressed J Extension beyond column depth

A Max vertical extension of slide K Vertical Slide

B Vertical slide travel L Width of cover

C Min compressed vertical slide length M Height of cover

D Min compressed horizontal slide length ______________________ N Distance between guide bars ______________________

E Max horizontal extension of slide O Guide bar width

F Horizontal slide travel ______________________ Mounting Option - Upper (see below) ______________________

G Width of trough Mounting Option - Lower (see below)

UPPER

A1 A2 A3

LOWER

B1 B2 B3 B4 B5

15
www.hennigworldwide.com 16
BELLOWS

We have designed and manufactured folded bellows for

machine tools for more than 65 years. Our product range
includes simple dust protection, sophisticated designs
featuring extension systems and/or lamellas, as well as
special designs for laser machines.

Our customers include nearly all renowned machine

manufacturers. To maintain our high quality standards,
all materials used are checked and developed by our
own R & D departments. Hennig offers excellent
productivity and security for your machine.

⃝ Maximum functional reliability

⃝ Tailor-made solutions

⃝ Maximum durability

⃝ Proven components

⃝ Minimum service requirements

⃝ Long-term supply of spare parts

See pages 26 for Request For Quote Worksheet.

options
The dynamic properties of modern drives make heavy demands ❷ INTERMEDIATE FRAMES
on all bellows. With Hennig, you can adapt every detail of the Intermediate steel frames are used to connect the various elements,
friction, extension and durability properties of your bellows to especially when extension limit systems are required. The intermediate
your requirements. frames are fastened to the bellows with a clamping rail. The intermediate
frames can be guided by either plastic or brass rollers or gliders.

❶ END FRAMES ❸ GUIDE FRAMES

End frames, mostly made from steel or aluminum, connect The guide frames provide the bellows with the necessary stability
the bellows with the machine. Hennig offers various and enable a precise operation, even at high speeds. They are made
fastening solutions for the adaptation to different bellows from PVC and are directly welded to the cover. The shape of the
and machine interfaces. frame is adapted by Hennig to the design required.

17
❹ ROLLERS ❼ SCISSORS
Rollers are used in large and heavy bellows. They Scissors are used for high traversing speeds. This allows an
minimize friction and ensure excellent running properties. even extension of all elements across the whole extension
length. As a result, the folds are less strained and the
❺ COUPLING RAIL durability of the bellows is prolonged.
Necessary for medium and large bellows with a high
number of folds in order to connect the single bellow ❽ HALF SCISSORS
elements together. Connected inside and outside. With half-scissors, the individual elements can be extended
successively depending on the necessary extension length.
❻ LAMELLAS Since the folds are not loaded up to the theoretically possible
Fixed or hinged, stainless steel lamellas can be added extension limit, it also has better durability.
to protect the bellows against hot, sharp-edged swarf,
or mechanical strain.

www.hennigworldwide.com 18
BELLOWS | DESIGNS

COATED FABRIC
Maximum compression and flexibility in a wide range of materials for a wide range of environments.
Industrial coated fabric bellows are great for dust protection, laser machines, and guideways that donʼt
see a lot of chip loads. Coated fabric bellows can be assembled using the heat-sealed or the stitched
method, and can be custom made in almost any shape including round bellows.

See page 21-22 for details. See page 26 for Quote Request Worksheet.

HINGED STEEL LAMELLAS

Do you need vertically mounted bellows? Without lamella overhang? In such a case, our bellows with
hinged lamellas are the perfect solution for you. Each lamella is flexibly fixed to the PVC frame.
Therefore, the lamellas can lie down flat on the machine enclosure at the bottom.

See page 23 for details. See page 26 for Quote Request Worksheet.

FIXED STEEL LAMELLAS

Hennig has developed lamella bellows to meet particularly tough requirements. This type fills the gap
between telescopic steel covers and conventional bellows. The lamella bellows are based on our heat
sealed or stitched designs. Each fold has its own guide frame which is secured to the cover material.
Lamellas made from stainless steel protect the bellows against red hot, sharp-edged swarf, or
mechanical strain.

See page 24 for details. See page 26 for Quote Request Worksheet.

MODULAR LAMELLAS
Lightweight, interlocking steel fins connect modularly without requiring a folded bellow for support.
Good for direct chip loads, red hot and sharp edged swarf, and high speed applications. With an
extremely high compression of 2.4 mm per fin, the entire machine stroke can be significantly increased.

See page 28 for details.

STITCHED
We make bellows with round, oval or rectangular (with rounded off corners) cross-sections using a
special sewing method. Support rings are used to meet special requirements and applications. Due to
their robust design, these bellows have a long and reliable service life, even under extreme mechanical
and dynamic strain. The temperature resistance of these bellows can be increased to approx. 400 °
C
(752 °
F) when using an aluminized fabric.

See page 22 for details. See page 26 for Quote Request Worksheet.

19
MOULDED RUBBER / RUBBER DISK
Rubber bellows offer maximum protection against water, oil, chemicals, and high temperatures.
Primarily used for protecting lead screws, shafts, and moving air cylinders, but can be custom molded
to any shape for your application.

See page 27 for details. See page 29-30 for Quote Request WorksheetS.

MACHINE ROOF BELLOW COVERS

A bellows system designed as a "ceiling" for your machining center. Use this system to protect your
machine from dust and other light contaminants that cannot otherwise be protected against with your
standard machine enclosure. Designed with double fold units for increased stroke, these bellows can be
manufactured to your requirements. We plan the guidance of the bellows roofing according to your
circumstances, either by using existing guide systems, or designing a new system that fits your specifications.

See page 31 for details. See page 32 for Quote Request Worksheet.

assembly options

HIGH FREQUENCY WELDED STITCHED GLUED

The optimum design for bellows is the Due to their robust design, these bellows These bellows consist of up to three foils
heat-sealed version. The cover material and have a long and reliable service life, even glued together in sandwich construction.
PVC guide frames are permanently joined. under extreme mechanical and dynamic Due to the special gluing of materials, these
The connection of the bellows material and strain. The temperature resistance of these bellows provide maximum protection, even
the guide frames ensures maximum loading bellows can be increased to approx. 400 °
C against liquids.
capacity and absolute tightness against (752 °
F) when using an aluminized fabric.
liquids such as cooling or grinding agents.

www.hennigworldwide.com 20
BELLOWS | COATED FABRIC

FLAT BELLOW FLAT BELLOW

FOLD EXTENSIONS PER

HEIGHT (e) FOLD (AZ)

15 14
17 18
20 24
24 32
30 44
35 54
40 64
45 74

A l l di me n s i o n s i n m m

FOLDED BELLOW a e FOLDED BELLOW

FOLD EXTENSIONS PER

HEIGHT (e) FOLD (AZ)

15 18
17 22
20 28
24 36
30 48
35 58
40 68
45 78

A l l di m e n s i o n s i n m m

See page 25 for table of materials & properties. See page 26 for Quote Request sheet.

standard mounting options

a e
HALF FOLD EXTERNAL FLANGE
Limits extension of first fold Allows for full extension of first
for inside mounting fold with outside mounting above
bellows.

FULL FOLD VELCRO

Allows for full extension of Supplied with adhesive backed
first fold for inside mounting velcro fastener for simple & quick
inspection of machine
components (dry applications).

21
BELLOWS | ROUND

STITCHED ASSEMBLY
Manschette Stützrahmen Endrahmen

Lmin. Hub
Lmax.

GLUED ASSEMBLY
a
e

ØG

See page 25 for table of materials & properties. See page 26 for Quote Request sheet.

a e

standard mounting options

COLLAR FLANGE
(Type 1, Type 2)
Different fixing
Different fixing devices are
devices are possible on
possible on either side.
either side.

www.hennigworldwide.com 22
BELLOWS | HINGED STEEL LAMELLAS

FLAT BELLOW

Guides
must be
continuous

PVC Guide Frame

Clearance
all around

STROKE
FOLDED BELLOW L MAX. g c
e
K

e
e

L MIN. B
a
B

g
STROKE a
L MAX. c
e
K

See page 25 for table of materials & properties. See page 26 for Quote Request sheet.
e

L MIN.

STROKE
STROKE
a
B

standard mounting options fold / lamella dimensions

L MAX.

L MAX.
HALF FOLD STROKE FOLD HEIGHT EXTENSIONS PER FOLD (AZ) WIDTH OF
e Flat Folded LAMELLAS (K) e
(e)
Limits extension of first fold L MAX.
24 30 36 67
for inside mounting
L MIN.

30 42 48 82
35 52 58 87
e

40 62 68 97
K
FULL FOLD 45 72 72 107

Allows for full extension of A l l di m e n s i o n s i n mm

STROK E
first fold for inside mounting
K L MIN.
STROKE
L MAX.
EXTERNAL FLANGE
Allows for full extension of first
e

fold with outside mounting above

bellows.

STROK E

23 K L MIN.
BELLOWS | FIXED STEEL LAMELLAS STROKE
L MAX. c
e

e
FLAT BELLOW Guides
must be
continuous
L MIN.
STROKE

a
B

g
L MAX. c
PVC Guide Frame
e
Clearance
all around
K

L MIN. a
B

g
FOLDED BELLOW STROKE
g
L MAX.
e

e
c

B STROK E
STROKE K L MIN. a
L MAX.
e

See page 25 for table of materials & properties. See page 26 for Quote Request sheet.

STROK E

STROKE
STROKE

K L MIN.
standard mounting options fold / lamella dimensions
L MAX.

L MAX.
FULL FOLD FOLD HEIGHT EXTENSIONS PER FOLD (AZ) WIDTH OF
Flat Folded LAMELLAS (K)
(e) e
Allows for full extension of
24 27 33 61
first fold for inside mounting
30 39 45 76
L MIN.

35 49 55 81
40 59 65 91
45 K 69 75 101
EXTERNAL FLANGE
Allows for full extension of first A l l di me n s i o n s i n mm

fold with outside mounting above

bellows.

www.hennigworldwide.com 24
BELLOWS | MATERIALS & SHAPES

Our bellows are made exclusively from high-quality plastic fabrics and thermal strain of the bellows as well as the type of swarf
and foils. We select the cover material and processing according to and aggressiveness of the agents used. Exact details of the used
the design ambient conditions. Decisive factors are the mechanical materials may be gathered from the table of materials.

Resistant against swarf,

Resistant against oil,
greases, & coolants

Self-extinguishing
* Round Stitched

Resistant to wear

welding splatter,
Exterior Coating

Surface stability
Interior Coating

Thickness (mm)

Flame-resistant

Ratio between
extension and
* Heat Sealed

forging scales
Specification

compression
* Stitched

* Lamella
Number

Carrier

Color
SP122 OZ-PUR PUR PUR Polyester 0.35 Black x x x + + ++ + o - +
SP268 OZ-PUR PUR PUR Polyester 0.22 Blk/Grey x x + + o o o - ++
SP271 PUR-Kevlar® PUR PUR Kevlar® 0.36 Blk/Grey x x x x ++ ++ ++ + + + +
SP205 OZ-23 PVC PVC Polyester 0.23 Black x x + + o - - - ++
SP206 OZ-35 PVC PVC Polyester 0.36 Black x x x + + + o o - +
SP208 Alum-Aramid ALU ALU Nomex® 0.35 Silver x x x + + + ++ ++ + +
SP270 PUR/Teflon PTFE PUR Polyester 0.30 Black x x x ++ ++ ++ o o - +
Neoprene NEP NEP Nylon 0.40 Black x x x x ++ ++ ++ ++ o - o
Hypalon HYP HYP Nylon 0.40 Black x x x x + + + o o - o
SP106 GN807 PUR PUR Polyester 1.00 Black x x - x + + - - o - -
SP130 NA-784 TPU TPU Polyester 1.00 White x x x x + + - - o - -

ST = Steel MS = Brass AL = Aluminum PUR = Polyurethane TPU = Thermoplastic polyurethane ++ Excellent + Good o Suited under certain conditions - unsuitable

materials characteristics

* assembly options

commonly used materials common shapes

All shapes can be customized to suit your application
POLYURETHANE (PUR)
Temperature resistance up to 120°
C

ALUMINIZED a b c
Aluminum-coated Nomex®. Temperature resistance
up to 400°
C (only for stitched version)

NOMEX® d e f
Flame-resistant material, suitable for
laser applications

KEVLAR®
g h i
High strength, abrasion resistant, puncture
resistant

POLYVINYLCHLORIDE (PVC)
Material does not continue burning if ignited j k l
(self-extinguishing)

TEFLON® POLYTETRAFLOURETHYLEN (PTFE)

Anti-adhesive, high-chemical and thermal m n o
resilience, dirt and water-repelling, corrosion-proof

25
QUOTE REQUEST FABRIC & LAMELLA BELLOWS
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

TECHNICAL DATA ⃝

Quantity ______________________ MATERIAL OF END FRAMES ⃝

S Required stroke ______________________ ○ Steel ○ Stainless Steel
⃝
Compressed length (min) ______________________ ○ Aluminum ○ PVC
L
L Extended length (max) ______________________ ⃝
MOUNTING OPTIONS
e Fold height ______________________
○ Half Fold ○ Full Fold ○ External Flange ⃝
a Width of bellows ______________________ ○ Collar ○ Velcro
c₁ Left-hand lateral height (outside) ______________________ ⃝

c₂ Right-hand lateral height (outside) ______________________ MODE OF OPERATION

Height of bellows above support ______________________ ○ Horizontal ○ Vertical ○ Cross-rail ⃝
h
Lower wrap-around ______________________ ○ Other __________________________________
l
⃝
v Travel speed ________________ m/min
CONDITIONS OF APPLICATION
a Acceleration __________________ m/s²
⃞ Chips ⃞ Sparks ⃝
B Width of slideway ______________________ ⃞ Coolant ⃞ Oil
g Length of lamellas ______________________ ⃞ Dust ⃞ Indoor ⃝

d Inner diameter of bellows ______________________ ⃞ Temperature ⃞ Outdoor

⃝
D Outside diameter of bellows ______________________ ⃞ Other __________________________________

Type of machine ______________________

SHAPE ⃝
Axis X_____ Y_____ Z_____
Choose one --------------------------------------------------------------------------▶
Number of strokes per day ______________________ ⃝
- or -
Coolant, lubricants ______________________ Use page 25 and write the corresponding
Type of swarf ______________________ letter here _____________
⃝
Ambient temperature ______________________

Linear type of slideway ______________________ ⃝

⃝
Photos Available ○ Yes ○ No

DWGs or Sketches Available ○ Yes ○ No

⃝

www.hennigworldwide.com 26
BELLOWS | RUBBER

RUBBER DISC BELLOWS

Our rubber disk bellows are of high grade and always the
best choice for industrial purposes. This bellow can be made
without a mold cost and are an economical solution for lower
quantities.

Rubber disk bellows have a good extension/compression ratio,

and the variety of standard and custom shapes and mounting
options make it ideal for special applications.

See page 29 for Quote Request Worksheet.

MOLDED RUBBER BELLOWS

Moulded bellows are primarily used for protecting lead
screws, precisions shafts, moving air cylinders, various
round shafts and irregular-shaped parts. Its outstanding
features include resistance to water, oil, temperature and
chemicals. Various bellow shapes and mounting options
are available, including custom setups for special
applications.

See page 30 for Quote Request Worksheet.

table of materials

NO. MATERIAL TYPE THERMAL PROPERTIES °

C HARDNESS RANGE MATERIAL RESISTANCE TO
min ------ max SHORE A

01 NBR -30 °C ------ +110 °C 40 ------ 75 Gasoline, Mineral Oil

02 FPM -20 °C ------ +200 °C 40 ------ 75 Gasoline, Mineral Oil, Acids, Lyes, Water, Weathering & Ozone, Air Impermeability
03 CR -35 °C ------ +100 °C 40 ------ 75 Weathering and Ozone
04 EPDM -50 °C ------ +130 °C 40 ------ 75 Acids, Lyes, Water, Weathering and Ozone
05 VMQ -65 °C ------ +200 °C 40 ------ 75 Weathering and Ozone, Steam

Survey of main elastomers. Further types on request.

27
BELLOWS | MODULAR LAMELLA BELLOWS

⃝ Exceptional compression ratio

⃝ Excellent durability with high resistance to water, oil and dust

⃝ Stainless steel fins

⃝ Low noise and long durability life

⃝ Cover shapes, dimensions, mounting types, moving speeds can

be made according to your requirements

exceptional compression ratio anti-scratch coating

With its newly designed geometry, feather elements interlock With its unique coating at the bottom of each fin (lamella),
with the bellow elements. This enables the whole scratching is prevented and the lifetime of the cover is In-
construction to achieve a compression of 2.4 mm per lamella. creased significant (up to 70%). Additionally it increases the
In comparison to regular bellows which have a relatively low tightness against coolants and chips. Available for lamellas
compression rate, the whole machine stroke can be greatly up to 1000 mm in width.
increased.

c o n v e n ti o n a l mi c ro F I N

modular construction sealing fabric option

Each lamella is removable from the bellow system without Due to its modular construction, additional fabric can
disassembly of the whole cover system. This is achieved by a be added to the cover system. As a result, the cover gets
plug connection between corpus lamella and protection lamella. 100% sealing against coolants without compromising the
Damaged lamellas can be removed easily and economically. compression ratio.

p r o te cti o n l am e l l a

co r p us l am e l l a

www.hennigworldwide.com 28
QUOTE REQUEST RUBBER DISC BELLOWS
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

APPLICATION
EXPOSED TO Inside Outside Permanently Sporadically
Quantity ____________________________________________
⃞ Water ⃝ ⃝ ⃝ ⃝
Working Position ○ Horizontal ○ Vertical
⃞ Dust ⃝ ⃝ ⃝ ⃝
Use of Bellow ○ Outside ○ Inside
⃞ Oil/Grease ⃝ ⃝ ⃝ ⃝
Temperature Range _________________________________
⃞ Acid ⃝ ⃝ ⃝ ⃝
Work Cycles / min _________________________________
⃞ Leaches ⃝ ⃝ ⃝ ⃝
Max Speed (m/min) _________________________________
⃞ Other ⃝ ⃝ ⃝ ⃝
Working Hours / Day _________________________________
Sliding Bearings ○ Yes ( Quantity____________ ) ○ No

Air vents ○ Yes ○ No

DIMENSIONS MOUNTING OPTIONS

d ________________ ∅Di ________________
○ Type A
L (max) ________________ ∅DA ________________

L (min) ∅DA1

H1 ∅D1

H2 ∅D2

○ Type B

Sliding Bearings ○ Type C

○ Type D
∅D2
∅DA

∅D1

∅Di
∅D2

H1 L min H2
L max

29
QUOTE REQUEST MOLDED RUBBER BELLOWS
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

APPLICATION
EXPOSED TO Inside Outside Permanently Sporadically
Quantity ________________________________________________
⃞ Water ⃝ ⃝ ⃝ ⃝
Material ____________________________________ (see page 27)
⃞ Dust ⃝ ⃝ ⃝ ⃝
Working Position ○ Horizontal ○ Vertical
⃞ Oil/Grease ⃝ ⃝ ⃝ ⃝
Use of Bellow ○ Outside ○ Inside
⃞ Acid ⃝ ⃝ ⃝ ⃝
Temperature Range _______________________________________
⃞ Leaches ⃝ ⃝ ⃝ ⃝
Max Speed (m/min) _______________________________________
⃞ Other ⃝ ⃝ ⃝ ⃝

DIMENSIONS MOUNTING OPTIONS

Stem (shaft) Diameter ___________________________________ mm
○ Type A
L (max) ________________ mm ∅Da ________________ mm

L (min) mm ∅Db mm

X mm ∅D1 mm

H1 mm ∅D2 mm

○ Type B
H2 ________________ mm ∅Di ________________ mm

X
∅D

○ Type C

○ Type D
∅Db
∅D1
∅Da

∅D2

∅Di

H1 L min H2
L max

www.hennigworldwide.com 30
BELLOWS | MACHINE ROOF BELLOW COVERS (ROOF PROTECT)

The lightweight, movable folding roof cover can be custom designed for any size and most guidance systems. Engineered with a double fold
unit for increased stroke, our machine roof covers can be manufactured to any dimensions to suit your application, helping to protect against
dust, particles, and other debris from escaping or entering the roof of the machine tool.

ADVANTAGES
⃝ Carbon fiber processing (aerospace)

⃝ Sound insulation

⃝ Environment protection

⃝ Health protection

TECHNICAL DETAILS
⃝ 2 ply, rigid polyester (PET) sheets with
polyurethane (TPU) coating on both sides
(1 mm thick)

⃝ Temp. resistance -20°

C (-4°
F) to 100°
C (212°
F)

⃝ Width up to max. 8000 mm

⃝ L max if necessary up to max. 24.000 mm

⃝ Standard fold depth 125 (up to 300 mm maximum)

⃝ Speed up to 90 m/min

⃝ Acceleration up to 1g

⃝ Transverse beams made of aluminum hollow profile

⃝ White, translucent fold material provides an

optimum brightness in the working area

⃝ Slide way systems depending on requirements

(rollers, gliders, slide ways)

⃝ Motorized version for opening and closing

⃝ Individual folding segments are replaceable

⃝ Decoupling option for crane loading and unloading

⃝ Material for special applications available upon request

slideways
We plan the machine roof bellow cover specifically
according to your requirements.

The implementation of this system can be done with

the existing slide way or with a new customized slide way.

31
QUOTE REQUEST MACHINE ROOF BELLOW COVERS
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

APPLICATION / ENVIRONMENT
Quantity _________________________

Protection For ⃞ Dust/Particle Containment ⃞ Noise Attenuation ⃞ Other (provide description below)

_________________________________________________________________________________________________________________________

Mounting ○ Existing rails (provide dimensions) __________________________________________________________________________ ○ inch ○ mm

○ Hennig to supply rails

Machine Speed ______________________________ Acceleration ______________________________ (provide unit of measurement for each value)

Machine Width Machine Length ○ inch ○ mm

Notes _________________________________________________________________________________________________________________________

_________________________________________________________________________________________________________________________

DIMENSIONS / TRAVEL
○ inch ○ mm

Extended Length Retracted Length Travel Length ___

www.hennigworldwide.com 32
APRONS & ROLL UP COVERS

MATERIALS
Our apron covers are fitted in highly complex modular
systems. They are not only functional and space saving
but also optically very appealing. Our apron covers are
custom designed for your application.

See page 41 for material technical details.

See page 42 for Quote Request Worksheet

coated fabric
High-tensile polymide fabric coated with polyurethane

⃝ Highly resistant to wear

⃝ Tear-resistance of approx. 500 kg over a width of 5 cm

⃝ Can be used at temperatures ranging between –40°

C and +120°
C

⃝ Special cover bands coated with viton on one side, for contact temperatures up to 400°
C

⃝ Resistant against most universal oils, greases and coolants

stainless steel
Durable, corrosion-resistant stainless steel sheets assembled in sections

⃝ Withstands high ambient temperatures

⃝ Can be assembled in sections for easy replacement of damaged areas

⃝ Completely resistant to penetration of contaminants (oils, coolant, swarf, chemicals, etc)

⃝ Walk-on versions available using extruded aluminum tubing for support

ROLL-UP FEATURES
⃝ Standard and custom designs based on your application

⃝ High quality springs and ball bearing rollers with permanent lubrication

⃝ Driven with a special spring which is mounted in a dust proof casing

⃝ Maximum traverse speed of 80m/min

⃝ Maximum stroke is directly dependent on the width of the cover

⃝ Can be used in the open air under certain conditions

See page 42 for Quote Request Worksheet

33
aluflex / gs20
Aluminum profiles with polyurethane hinges

⃝ Aluflex: High flexibility in both directions (25 mm bend radius)

⃝ GS20: When rolled out, creates a flush surface (ideal for wipers)

⃝ Resistant to high temperatures

⃝ Resistant to corrosion

⃝ Special coatings available (eg, hard anodized)

See page 35-36 for details

ags series (mini, I, II)

Anodized aluminum profiles & hinges

⃝ Withstands high ambient temperatures

⃝ High strain resistance even in long lengths

⃝ Walk-on versions available (types I, II)

See page 37 for details

series 53
Polyurethane / aluminum coated polyester sheets
with steel, brass, or aluminum lamellas

⃝ Suited for extreme working conditions

⃝ Sufficient protection against high volumes of swarf

⃝ Highly resistant against oil, grease, coolants and hot swarf

⃝ Small coil radius / space saving design

See page 38 for details

ROLL-UP OPTIONS
All apron materials are available as a roll-up, with an open reel design or with a canister housing.

CLOSED CANNISTER OPEN REEL

Protective cannister The standard option

housings can be provided for roll-up aprons. Cost
to add protection to the efficient and effective is
roll-up covers gearing, most standard applications.
spindle, and wound-up
cover areas.

www.hennigworldwide.com 34
APRONS & ROLL-UP COVERS | ALUFLEX

ALUFLEX
Highly flexible aluminum apron

⃝ Light, highly flexible hinge-type aluminum

apron, particularly suited for the protection
of machine parts which are not permanently
3
exposed to hot chips

⃝ Made of anodized aluminum precision

profiles which are positively interlocked

28
with polyurethane hinges (joints)
5.5
⃝ The symmetric design of the aluminum
20 20
profile enclosing the flexible hinges assures
a high flexibility in both bending directions

⃝ A simple but effective connection technique

enables the users to easily assemble the
aprons themselves. Profiles and hinges are
R25 min.
available to lengthen existing aprons

⃝ Splash-proof

aluflex
See page 42 for Quote Request Worksheet

actual size
25

DESIGN FEATURES
aluflex
Aluminum Extrusion Polyurethane Hinge
Symmetric design allows for high
flexibility in both directions

gs20
Aluminum Extrusion Polyurethane Hinge

Locking design provides a flush

surface suitable for wiper systems

35
APRONS & ROLL-UP COVERS | GS20

GS20
Aluminum apron with a rigid interlock

⃝ When rolled-out, creates flush surface which wiper

can be wiped clean using one of Hennig’s
wiper systems 3

⃝ With the interlock, the polyurethane hinges

are additionally protected

28
⃝ High torsional stiffness
5.5
⃝ Not recommended for horizontal
20.7 20
deployment with simultaneous chip
13/16"
production

⃝ Acceleration of 1.5 g and speed of

150 m/min are feasible

⃝ Special coatings available (eg, hard anodized) R25 min. gs20

actual size
See page 42 for Quote Request Worksheet

standard profile hard anodized profile

hard anodized coating (GS20 only)
For demanding environmental conditions

⃝ the hard eloxal technique creates a hard, ceramic-like

surface on the hard anodized aluminum profiles

⃝ extra protection against corrosion, abrasion, and wear

⃝ coating thickness of 50 microns

⃝ protection against all kinds of chips and direct hits

⃝ appropriate for all kinds of materials, i.e., grey cast iron, titanium

www.hennigworldwide.com 36
APRONS & ROLL-UP COVERS | AGS

AGS MINI, I, II, III

Anodized aluminum profiles and hinges

⃝ Precision profiles are perfectly interlocked.

⃝ Stable and flexible protection when space is limited.

⃝ Special hinges prevent coarse dirt from entering and

allow self-cleaning during the movement.
6.7
⃝ Withstands high ambient temperatures up to 500°C.
18

⃝ Resistant to corrosion by using anodized aluminum.

⃝ High strain resistance, even in long lengths.

⃝ Especially suitable for roll-up mechanisms. R30 min. AGS mini

⃝ Walk-on versions available for AGS I, II, III
Small profile for tight spaces
⃝ Interchangeability of individual profiles. not available as walk-on

⃝ Side guides not required.

⃝ The AGS mini, AGS I, and AGS II differ in their

profile cross sections and loading capacity.

⃝ Standard version comes with protruding rivets - 2mm

on each side. (AGS I and AGS II are available with
protruding or flat head rivets.)

See page 42 for Quote Request Worksheet

50
14

R100 min.

R42 min.
AGS II
AGS I
walk-on up to 2500 mm
walk-on up to 1100 mm non walk-on up to 4000 mm
non walk-on up to 3000 mm

37
APRONS & ROLL-UP COVERS | SERIES 53

SERIES 53 (1, 2, 4) type 53-1

2 layer carrier material with metal lamellas Top lamellas: flat steel or brass Fixing end piece

These apron covers are highly flexible and

2 3 5
designed for optimum protection against
swarf and falling work pieces, especially
suited for extreme working conditions.
17 0.5 1 14 3 20
Carrier material

⃝ Sufficient protection in case of high Bottom lamellas: flat steel or brass

volumes of swarf (e.g. at lathe tool posts)

⃝ Two-layer carrier material: PUR coated

fabric at the bottom, aluminum-coated
glass fiber fabric at the top (heat resistance)

⃝ Reinforced on both sides with steel,

brass or aluminum lamellas, this type of
apron is a robust cover element
type 53-2
Top lamellas: aluminum Fixing end piece
⃝ Highly resistant against oil, grease,
coolants and hot swarf (contact 16
temperature of up to + 300°
C) 2 3 6

⃝ Splash-proof according to IP 54

⃝ Small coil radius. Space saving.

18.5 0.5 1 15 3.5 20

⃝ Fastening is possible alternatively with Carrier material

angles, hinges or other fittings Bottom lamellas: flat steel

See page 42 for Quote Request Worksheet

type 53-4
Top lamellas: flat steel w/ chamfer Fixing end piece

2 3 5

18.5 0.5 1 14 20
Carrier material 2

Bottom lamellas: flat steel or brass

www.hennigworldwide.com 38
ROLL-UP COVERS | STANDARD DESIGNS

SERIES R-32, R-46, R-60

B H Y

d1
d

X
9

35 D1
F
C1
E
C

Model shown with coated fabric, but is available with any

A = B + 30 mm d1 = Diameter of tube
materials from pages 33-34.
B = Band width E = Width of lateral brackets
type
d1 d E F X C = Hole pattern: B + 55 mm F = Hole pattern

R-32 32 12 40 20 40 C1 = Hole pattern: B -15 mm H* = Stroke

R-46 46 20 50 30 50 D = B + 80 mm X = Distance between shaft
R-60 60 30 60 40 60 D1 = B - 40 mm center and bracket Y* = Pre-travel
d = Diameter of shaft * to be indicated in the inquiry

Band Width ≥ 100 ≥ 150 ≥ 200 ≥ 250 ≥ 300 ≥ 350 ≥ 400 ≥ 450
R-32 Stroke H 100 300 400 500 600 750 850 950
Pre-load/windings 1 1 1 1.5 1.5 2 2.5 2.5
Band Width ≥ 150 ≥ 200 ≥ 250 ≥ 300 ≥ 350 ≥ 400 ≥ 450 ≥ 500 ≥ 600 ≥ 700 ≥ 800 ≥ 900 ≥ 1000
R-46 Stroke H 200 400 600 750 875 1025 1150 1300 1500 1700 2000 2300 2600
Pre-load/windings 1.5 2 2.5 2.5 3 3.5 3.5 4 4 4.5 4.5 5 5
Band Width ≥ 200 ≥ 250 ≥ 300 ≥ 350 ≥ 400 ≥ 450 ≥ 500 ≥ 600 ≥ 700 ≥ 800 ≥ 900 ≥ 1000 ≥ 1150 ≥ 1300
R-60 Stroke H 350 600 900 1050 1200 1350 1550 1750 2000 2325 2650 3000 3400 4000
Pre-load/windings 2.5 3 3 3.5 4 4 4.5 4.5 5 5.5 5.5 6 7 8

A l l di me n s i o n s i n mm

standard mounting options for R-2000, R-4000, R-6000 (see next page)
Y H
W
V

1 2 3 4 5 6

39
SERIES R-2000, R-4000, R-6000
CLOCK SPRING DESIGN

⃝ The fastening brackets at the roll-up covers casing can be offset by 45°(see mounting options 1–6 on page 41)

⃝ The number of springs depends on the recoil force or traverse speed

⃝ No need to disassemble the cover when replacing the recoil motors (bayonet fixing)

⃝ Width of cover band from 100 to 2000 mm (housing in cylindrical shape). Larger widths upon request
(For larger cover band widths, unsupported versions are not recommended)

⃝ Completely enclosed metal casing with wipers keeping the cover band clean

⃝ Spring motor can be completely replaced if the spring breaks

B* = Band width
bx = Width of spring motor
B
C = Hole pattern at the band (B + 66 mm)
d = Diameter of casing b IV
F = Hole pattern I
b II
G = Width of casing (B + 54 mm)
H* = Stroke
P = Recoil force
V = Distance between shaft center and bracket
W = Cover band outlet
Y* = Pre-travel
* to be indicated in the inquiry b II

C
bI

A l l di m e n s i o n s i n mm

P type bI b II b III b IV d F V W

R-2000 98 59 59 98 110 55 75 47
R-4000 102 63 63 102 160 108 96 68
R-6000 112 68 68 112 190 134 106 81

series R-2000 series R-4000 series R-6000

max stroke 2000mm max stroke 4000mm max stroke 6000mm
type Spring Motor p* (N) type Spring Motor p* (N) type Spring Motor p* (N)
R-2000 / A I + IV 200 R-4000 / A I + IV 160 R-6000 / A I + IV 300
R-2000 / B II + IV 150 R-4000 / B II + IV 120 R-6000 / B II + IV 230
R-2000 / C I + III 150 R-4000 / C I + III 120 R-6000 / C I + III 230
R-2000 / D II + III 100 R-4000 / D II + III 80 R-6000 / D II + III 140
R-2000 / E IV 100 R-4000 / E IV 80 R-6000 / E IV 140
R-2000 / F I 100 R-4000 / F I 80 R-6000 / F I 140
R-2000 / G III 50 R-4000 / G III 50 R-6000 / G III 70
R-2000 / H II 50 R-4000 / H II 50 R-6000 / H II 70

www.hennigworldwide.com 40
APRONS & ROLL-UP COVERS | TECHNICAL DATA

ALUFLEX / GS20 / AGS SERIES

TYPE ALUFLEX GS20 AGS mini AGS I AGS II

Profile/Hinge
MATERIAL AL/PUR AL/PUR AL/- AL/- AL/-
Width x Thickness (mm) 20 x 5.5 20.7 x 5.5 22.4 x 6.7 34.9 x 13.8 68.3 x 25
Return / Coil Radius (min) 25 25 30 42 100
TECHNICAL Net Weight (N/m²) 80 80 120 240 380
DATA Max. Intermittent Contact Temp. (˚C) 150 350 500 500 500
Max. Permanent Contact Temp. (˚C) 120 120 200 500 500
Water Tightness (according to IP 54) ● ● ◐ ◐ ◐
PROPERTIES Resistance to emulsions ◐ ◐ ● ● ●
Suited for chip production areas ○ ● ○ ○ ◯
Resistance to corrosion ● ● ● ● ●

SERIES 53
TYPE 53-1 53-1 53-1 53-2 53-4 53-4

Top (side of swarf )

ST 14x2 ST 14x2 MS 14x2 AL 16x3 ST 16x2 ST 16x2

MATERIAL
Bottom (side of slideway)
ST 14x2 MS 14x2 MS 14x2 ST 15x2 ST 14x2 MS 14x2

Carrier (hinge) material PUR/AL PUR/AL PUR/AL PUR/AL PUR/AL PUR/AL

Thickness (mm) 5.5 5.5 5.5 6.5 5.5 5.5
Return Radius (min) 40 40 40 40 40 40
TECHNICAL Net Weight (N/m²) 280 280 280 290 300 300
DATA Max. Intermittent Contact Temp. (˚C) 300 300 300 300 300 300
Max. Permanent Contact Temp. (˚C) 120 120 120 120 120 120
Coil Radius ≥ R 25 25 25 25 25 25 25
Water Tightness (according to IP 54) ● ● ● ● ● ●
PROPERTIES Resistance to emulsions ◐ ◐ ◐ ◐ ◐ ◐
Suited for swarf production areas ● ● ● ◯ ● ●

● Excellent ◐ Good ◯ Suited under certain conditions ST=Steel MS=Brass AL=Aluminum PUR=Polyurethane

typical A B C D

mounting
configurations
(custom mounting devices and

combinations available upon

request)

standard
end pieces
(special and custom end

pieces available upon request) NORMAL BAR STRAIGHT END ANGLE BRACKET

41
QUOTE REQUEST APRONS & ROLL-UP COVERS
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

APPLICATION
Quantity ________________________________

Apron Design* ○ Roll-Up ○ Non Roll-Up

Apron Type ○ Coated Fabric ○ Stainless Steel ○ Extruded Aluminum ( ⃝ Aluflex ⃝ GS20 ⃝ AGS mini ⃝ AGS I ⃝ AGS II )

○ Series 53 Metal Clad ( ⃝ 53-1 ST/ST ⃝ 53-1 ST/MS ⃝ 53-1 MS/MS ⃝ 53-2 AL/ST ⃝ 53-4 ST/ST ⃝ 53-4 ST/MS )

Cover exposed to what kind of elements ⃞ Coolant ⃞ Chips ⃞ Hot Chips ⃞ Outdoor Elements ⃞ Other ______________________________________________

Machine Make (if applicable) _______________________________________________________________________________________

Machine Model (if applicable) _____________________________________________________________________ Year _

TECHNICAL DATA B
A Fully Extended Cover Length ______________________________________
End 1
B Cover Width ______________________________________

Length of Travel ______________________________________

Speed __________________ ⃝ m/min ⃝ in/minute

Accelration ___________________________________ (g)

NON ROLL-UP MOUNTING DETAILS

* Complete this section only if "Non-Roll-Up" is selected under Application section.

Mounting Configuration ○ A ○B ○C ○D ○ Other

Mounting Type (End 1) ○ Normal Bar ○ Straight ○ Angle ○ Custom A

Mounting Type (End 2) ○ Normal Bar ○ Straight ○ Angle ○ Custom

ROLL-UP MOUNTING DETAILS

* Complete this section only if "Roll-Up" is selected under Application section.

C Maximum width allowable with mounting brackets / canister ____________

Roll-Up Design ○ Canister ○ Open Reel

Mounting Type (End 1) For roll-up covers, end 1 is the roll-up end.

Mounting Type (End 2) ○ Normal Bar ○ Straight ○ Angle ○ Custom

End 2
Include Mounting Brackets ○ Yes ○ No
C

Mounting Configurations (non-roll up designs) Mounting Types

A B C D

NORMAL BAR STRAIGHT END ANGLE BRACKET

www.hennigworldwide.com 42
MODULAR FACE SHIELDS (XYZ) & FLEX SYSTEMS

MULTI-AXIS PROTECTION
COMPLETE, ASSEMBLY-READY XYZ-MODULES

With our XYZ-modules, we present the most

innovative solution for more flexibility and speed while
protecting crucial components of your machine tool.

Hennig develops complete XYZ modules ready to be

attached to the machine and offers any combinations
regarding requirements, loads, application, aesthetic
or costs to suit the customer. These XYZ-modules can
be built in any combination with steel or aluminum
aprons, steel-clad bellows with the proper elements
such as scissors, high speed modules, etc.

The complete module with all required support

units from our own development and manufacturer
is individually put together to suit the customers
requirements.

support profile
wiper lip
CL1 wiper systems
WIPERS IDEAL FOR XYZ MODULES

⃝ Suitable for large areas, aluminum apron systems, and a variety of applications

⃝ Optimum scrape performance. Smooths out unevenness of up to 3 mm with ease

⃝ Perfect sealing guaranteed

⃝ Highly reliable and resistant against all standard coolants

aluminum apron ⃝ Available in continuous lengths

guide systems
MECHANICAL GUIDE SYSTEM SPECIALLY DESIGNED FOR ALUMINUM APRONS

⃝ The deflector or take-up system, depending on apron type, guides the apron in one or
two directions.

⃝ The available space on or inside the machine determines the shape of the apron guide,
whether redirection into an available space, or rolled-up spirally, elliptically in any position,
including overhead.

⃝ The nearly wear free guide system is capable of high speeds up to 100m/min. (3936 inch/min.)

⃝ Acceleration up to 1g.

⃝ Extremely easy to slide and pull.

43
modular face shield features
⃝ Assembly-friendly, using a compact building block design that
allows replacement of individual components

⃝ Resistant to damage from high dynamic forces

⃝ Individually engineered to your specifications and space requirement

⃝ CL wiper lip absorbs the vibrations of the aluminum apron up to 3 mm

⃝ Configured to your specifications, combined with telescopic steel

covers, aluminum aprons, lamella bellows, or flex protect covers.

Example:
X-axis: aluminum aprons
Y-axis: steel-clad bellows
Z-axis: telescopic steel covers

FLEX DOORS
SLIDING DOOR SYSTEMS

⃝ Diverse application possibilities

⃝ Different types of Aluminium profiles available

⃝ Suitable for vertical and overhead application

⃝ Smooth run thanks to guiding frames

⃝ Automatic motorized opening and closing/

optional manual operation

⃝ Opening speeds up to 80 m/min.

⃝ Big strokes also with a small apron width

FLEX PROTECT SYSTEM

SPLASH AND DEBRIS PROTECTION FOR LARGE OPENINGS

⃝ Movable aluminum panels connected by polyurethane hinges

⃝ Polyurethane hinges are act as both flexible hinges and seals

between the panels

⃝ Panels are available in three widths:

46 mm (single element)
92 mm (double element)
138 mm (triple element)

⃝ Extension up to 6 meters per system

⃝ Panel height up to 3 meters

www.hennigworldwide.com 44
WALK-ON COVERS & PIT COVERS

BECOME OSHA COMPLIANT

LOAD-BEARING SAFETY COVERS

You don't have to sacrifice safety for accessibility. Our walk-on

covers offer a removable solution built to hold personnel, chip
loads, heavy machinery, or contain hazardous chemicals. Work
with us to design and build custom pit covers with the best
materials and features for your specific application.

TYPICAL APPLICATIONS SAFETY STANDARDS

⃝ Open pits ⃝ OSHA compliant

⃝ Way covers ⃝ CE-conformity
⃝ Chemical tanks ⃝ Staff protection
⃝ Water treatment facilities ⃝ According to
⃝ Auto maintenance shops machinery directive
⃝ Concrete foundations

See page 47 for material / technical details.

See page 48 for Quote Request Worksheet.

MATERIALS
STAINLESS STEEL AGS I AGS II

⃝ Stainless steel surface with ⃝ Anodized aluminum profiles ⃝ Anodized aluminum profiles
aluminum ribbed support ⃝ Non-skid tape ⃝ Non-skid tape
⃝ Non-skid tape or paint

MOUNTING OPTIONS
OVER WAY / COVER SURFACE BELOW WAY / COVER SURFACE ANGLE / CUSTOM MOUNTING

45
STANDARD FEATURES
Below are some of the features that come standard with all of our walk-on covers and pit covers.
For additional features and options, call us to discuss additional solutions best suited for your application.

❶ PROTECTIVE CANISTER

Protective canister housings can be provided to add protection to the

roll-up covers gearing, spindle, and wound-up cover areas.

❷ WALK-ON MATERIAL

We offer stainless steel and aluminum covers. Because we choose the

material based on the environment it operates in, our walk-on covers
are always optimized specifically for your application.

❸ NON-SLIP SURFACE

A non-slip surface (skid tape or skid paint) is added so that personnel

may walk across the covers surface with greater safety than walking
across the covers slippery stainless steel or aluminum surface.

❹ ACTUATION

Our walk-on covers are actuated one of four ways:

⃝ Air motor (regulates tension on the cover)
⃝ Electric motor
⃝ High-tension spring
⃝ No motor / passive (the cover is actuated by an existing
component on the machine)

www.hennigworldwide.com 46
WALK-ON COVERS & PIT COVERS

TECHNICAL DATA
LOAD CAPACITY IN KG PER 1000 MM LENGTH CASE SIZE (APPROX.)
TYPE SPAN (mm) WEIGHT (kg/m²) TYPE EXTRACT (mm)
500 1000 1500 2000 1000 3000 5000 10,000 20,000
AGS I 1950 488 216 122 30.4 AGS I 400 480 540 660 850
AGS II 4540 1147 504 284 31.9 AGS II 500 600 680 850 1100
AGS III 3250 815 370 168 31.1 AGS III 450 510 600 740 940
S.S. * * * * * S.S. * * * * *

TYPE S.S. AGS I AGS II

Profile
MATERIAL SS/AL AL AL
Width x Thickness (mm) * 34.9 x 13.8 68.3 x 25
Return / Coil Radius (min) * 42 100
* to be determined
TECHNICAL Net Weight (N/m²) * 240 380 by application

DATA Max. Intermittent Contact Temp. (˚C) * 500 500

Max. Permanent Contact Temp. (˚C) * 500 500
Water Tightness (according to IP 54) ● ◐ ◐
PROPERTIES Resistance to emulsions ● ● ●
Suited for chip production areas ● ○ ◯
Resistance to corrosion ● ● ●

DRIVE SYSTEMS
SPRING MOTOR AIR MOTOR ELECTRIC MOTOR
⃝ spring with an endless spring deflection ⃝ spring with an endless spring deflection ⃝ for driving in and out
⃝ constant torque ⃝ constant torque
⃝ no need of compressed air ⃝ works with compressed air

GUIDE SYSTEMS
END CAP GLIDERS ROLLERS

47
QUOTE REQUEST WALK-ON COVERS & PIT COVERS
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

APPLICATION & ROLL-UP MATERIAL

Quantity _________________________

Machine Make ___________________________________________________________________________

Machine Model ____________________________________________________________ Year _

Length of Machine Travel _________________________________ Apron Type ○ Extruded Aluminum ( ⃝ AGS I ⃝ AGS II ⃝ AGS III ) ○ Stainless Steel

Include air filter, lubricator, and regulator ○ Yes ○ No Non-slip surface ○ Yes ○ No

Mounting Type
DIMENSIONS
A Unsupported span _____________________

B Width of area covered _____________________

C Cover Width _____________________

D Extended cover length _____________________

E Height (if applicable)

Side of take-up drive ○ Left ○ Right

Include mounting brackets ○ Yes ○ No

○ Above way/Outside pit ○ Below way/Inside pit ○ Angular/Custom
Cover Design ○ Open reel ○ Canister

www.hennigworldwide.com 48
WIPER SYSTEMS

MOLDED WIPERS
⃝ Over 20 standard designs for a variety of applications

⃝ NBR and Viton wiper lips with steel, aluminum, or no insert (depending on wiper type)

⃝ Custom molds and special materials available depending on your application

See pages 51-58 for details

ALUMINUM ENCASED WIPERS

⃝ Polyurethane 85 shore A wiper lip with aluminum carrier

⃝ Low weight

⃝ Low coefficient of friction

See pages 59 for details

STAINLESS STEEL ENCASED WIPERS

⃝ Polyurethane wiper lip with stainless steel carrier

⃝ Sealing on backside to prevent coolant flow

⃝ High mechanical load capacity

See pages 60 for details

CYLINDER WIPERS
⃝ Ideal for piston rods in hydraulic and pneumatic applications

⃝ Standard materials are NBR and FPM (shore hardness 83A)

⃝ Special sizes, materials, and colors available upon request

See pages 61-64 for details

TELESCOPING COVER & APRON COVER WIPERS

⃝ Polyurethane wiper lip with steel carrier

⃝ Designed with a low profile specifically for telescopic steel covers and apron covers

⃝ Replaceable wiper lips

See pages 9-10 for details

49
The huge field of applications in the machine tool sector has, ⃝ wide range of stock wipers
over the years, created an increasing number of unique, spe-
⃝ any custom shapes according to your requirements
cialized wipers as well as a large number of sealing solutions.
Whether you require resistance to abrasion, oils, coolant, acids, ⃝ excellent durability
or low coefficient and friction on guideways, we have wipers
⃝ various material choices for resistance to oils, greases,
and sealant systems for any of your requirements.
coolants, chips, and high temperatures

Type Design Mount Recommended Technical Data

position Use

Resistance to permanently high temperatures

Resistance to acids, alkaline solutions, petrol

Resistance to short-term high temperatures
Minimum quantities, profiled (pieces)

Resistance to oil, coolants, water

Resistance to tear propagation
Horizontal (to wiping surface)

Recommended pre-load (mm)

Joint at the fastening surface

Standard lengths with holes

Vertical (to wiping surface)

Material of support profile

On telescopic steel covers
Standard length ex stock

Profiled form ex works

Resistance to abrasion
Replaceable wiper lip

Microbial protection
Material of wiper lip
Prototype/samples

On pallet changers
Customer-profiled

Two-way wiper lip

Lip for 90°angles
Moulding cost

Series

530

AB (I, III, V) 1000 ● -- -- ★ ◐ ● ○ ● ● ◐ ○ CrNi PU 0.5-1 x x x -- 90 130 ● ● ◐ ● ◐

2000

AL (1, 3) 1000 -- -- -- ★ ● ● ○ ● ● ○ ○ AL PU 0.5-1 x -- x x 80 130 ● ● ◐ ● ◐

eN (1, 2) 500 -- -- -- ◐ ● ● ● ◐ ◐ ◐ St NBR 0.5-1 -- -- -- -- 80 130 ● ● ◐ ● ◐

eN (1-8x2, 1-20x2) 500 ◐ -- -- ★ ◐ ◐ ● ● ◐ ◐ ○ St NBR 0.5-1 -- -- -- -- 100 130 ● ● ◐ ● ◐

F mini 500 -- -- ★ ● ○ ● ◐ ○ ○ St SK 0.5-1 -- -- x -- -- 100 130 ◐ ◐ ◐ ● ◐

SK -- ● 50 x -- ○ ● ○ ★ ● ● ◐ St SK 0.5-1 x x x -- 100 115 ◐ ◐ ◐ ● ◐

CL1 -- ◐ -- -- -- ◐ ○ ● ★ ● ◐ ◐ St PU 3-4 x -- -- -- 100 130 ● ● ◐ ◐ ◐

See page 9 -10 for C-Series details ● Excellent ◐ Good ◐ Suited under certain conditions ◯ Unsuitable

www.hennigworldwide.com 50
WIPER SYSTEMS | MOLDED WIPERS

⃝ A new generation of wipers - custom molded per your requirements

⃝ NBR and Viton wiper lips with steel, aluminum, or no insert (depending on wiper type)

⃝ Excellent resistance to abrasion, chemicals, coolants, mineral oils, and acids

⃝ Low sliding friction

⃝ Over 20 standard designs for a variety of applications

⃝ Custom molds and special materials available depending on your application

HEMW A page 52 HEMW B page 52 HEMW C page 53 HEMW CS page 53 HEMW D page 53

HEMW E page 54 HEMW F page 54 HEMW G page 54 HEMW H page 54 HEMW L page 55

HEMW R page 55 HEMW V page 55 HEMW K page 55 HEMW P page 56 HEMW S page 56

HEMW N page 56 HEMW U 1-2 page 56 HEMW U 3-4 page 57 HEMW U 5-6 page 57 HEMW U 7-8 page 57

HEMW U 9-10 page 57 HEMW U 11-12 page 58 HEMW X 1-2 page 58 HEMW X 3-4 page 58 SK page 58

51
HEMW A
type H T Length Material

HEMW A1 14 6.5 500 NBR

HEMW A2 14 6.5 500 Viton

HEMW A3 18 6.5 500 NBR

HEMW A4 18 6.5 500 Viton

HEMW A5 25 6.5 500 NBR

HEMW A6 25 6.5 500 Viton

HEMW A7 14 5 500 NBR

HEMW A8 14 5 500 Viton

HEMW A9 18 5 500 NBR

HEMW A10 18 5 500 Viton

HEMW A11 25 5 500 NBR

HEMW A12 25 5 500 Viton

HEMW B
type H S W T Length Material
HEMW B 1 9.5 7.5 2.5 5 560 NBR
HEMW B 1 L 9.5 7.5 2.5 5 1000 NBR
HEMW B 2 9.5 7.5 2.5 5 560 Viton
HEMW B 2 L 9.5 7.5 2.5 5 1000 Viton
HEMW B 3 15 11.5 5 7 560 NBR
HEMW B 3 L 15 11.5 5 7 1000 NBR
HEMW B 4 15 11.5 5 7 560 Viton
HEMW B 4 L 15 11.5 5 7 1000 Viton
HEMW B 5 18 15 5 9 560 NBR
HEMW B 5 L 18 15 5 9 1000 NBR
HEMW B 6 18 15 5 9 560 Viton
HEMW B 6 L 18 15 5 9 1000 Viton
HEMW B 7 21 17.5 5 7 560 NBR
HEMW B 7 L 21 17.5 5 7 1000 NBR
HEMW B 8 21 17.5 5 7 560 Viton
HEMW B 8 L 21 17.5 5 7 1000 Viton
HEMW B 9 25 21 11 11 560 NBR
HEMW B 9 L 25 21 11 11 1000 NBR
HEMW B 10 25 21 11 11 560 Viton
HEMW B 10 L 25 21 11 11 1000 Viton
HEMW B 11 26 23 5 7 560 NBR
HEMW B 11 L 26 23 5 7 1000 NBR
HEMW B 12 26 23 5 7 560 Viton
HEMW B 12 L 26 23 5 7 1000 Viton
HEMW B 13 30 27 5 7 560 NBR
HEMW B 14 31 27 5 7 560 Viton
HEMW B 15 31 28 5 7 560 NBR
HEMW B 15 L 31 28 5 7 1000 NBR
HEMW B 16 31 28 5 7 560 VITON
HEMW B 16 L 31 28 5 7 1000 VITON
HEMW B 17 36 33 5 7 560 NBR
HEMW B 18 36 33 5 7 560 VITON
HEMW B 19 39 36 5 7 560 NBR
HEMW B 20 39 36 5 7 560 Viton

www.hennigworldwide.com 52
WIPER SYSTEMS | MOLDED WIPERS

HEMW C
type Protection H S W T D Length Material
HEMW C 1 Spring Steel 25 15.5 3 12 29 800 NBR
HEMW C 2 Spring Steel 25 15.5 3 12 29 800 Viton
HEMW C 3 - 25 15.5 3 12 - 800 NBR
HEMW C 4 - 25 15.5 3 12 - 800 Viton
HEMW C 5 Spring Steel 30 20.5 3 12 34 800 NBR
HEMW C 5 L Spring Steel 30 20.5 3 12 34 1000 NBR
HEMW C 6 Spring Steel 30 20.5 3 12 34 800 Viton
HEMW C 6 L Spring Steel 30 20.5 3 12 34 1000 Viton
HEMW C 7 - 30 20.5 3 12 - 800 NBR w/ steel spring

HEMW C 7 L - 30 20.5 3 12 - 1000 NBR

HEMW C 8 - 30 20.5 3 12 - 800 Viton
HEMW C 8 L - 30 20.5 3 12 - 1000 Viton
HEMW C 9 Spring Steel 35 25.5 3 12 39 800 NBR
HEMW C 10 Spring Steel 35 25.5 3 12 39 800 Viton
HEMW C 11 - 35 25.5 3 12 - 800 NBR
HEMW C 12 - 35 25.5 3 12 - 800 Viton

HEMW CS
type Protection H S W T Length Material
HEMW CS 1 Spring Steel 27 22.7 3 7.3 800 NBR
HEMW CS 2 Spring Steel 27 22.7 3 7.3 800 Viton
HEMW CS 3 - 27 22.7 3 7.3 800 NBR
HEMW CS 4 - 27 22.7 3 7.3 800 Viton
HEMW CS 5 Spring Steel 27 22.7 3 7.3 1500 NBR
HEMW CS 6 Spring Steel 27 22.7 3 7.3 1500 Viton
HEMW CS 7 - 27 22.7 3 7.3 1500 NBR
HEMW CS 8 - 27 22.7 3 7.3 1500 Viton
w/ steel spring

HEMW D
type Protection H S W T Length Material
HEMW D 1 Spring Steel 39 27 3 15 800 NBR
HEMW D 2 Spring Steel 39 27 3 15 800 Viton
HEMW D 3 - 39 27 3 15 800 NBR
HEMW D 4 - 39 27 3 15 800 Viton
HEMW D 5 Spring Steel 32 20 3 15 800 NBR
HEMW D 6 Spring Steel 32 20 3 15 800 Viton
HEMW D 7 - 32 20 3 15 800 NBR
HEMW D 8 - 32 20 3 15 800 Viton
HEMW D 9 Spring Steel 45 27 3 21.5 800 NBR
HEMW D 10 Spring Steel 45 27 3 21.5 800 Viton
HEMW D 11 - 45 27 3 21.5 800 NBR
HEMW D 12 - 45 27 3 21.5 800 Viton

53
WIPER SYSTEMS | MOLDED WIPERS

HEMW E
type H W S Length Material
HEMW E 1 25 2 17.3 600 NBR
HEMW E 2 25 2 17.3 600 Viton
HEMW E 3 34 2 19.3 600 NBR
HEMW E 4 34 2 19.3 600 Viton

Swinging stripping lip

Classic design with steel support

HEMW F
type H T Length Material
HEMW F 1 22 10.5 1000 NBR
HEMW F 2 22 10.5 1000 Viton
HEMW F 3 28 10.5 1000 NBR
HEMW F 4 28 10.5 1000 Viton
HEMW F 5 40 10.5 1000 NBR
HEMW F 6 40 10.5 1000 Viton

HEMW G
type H S W T Length Material
HEMW G 1 30 17 5 15.5 500 NBR
HEMW G 2 40 17 5 15.5 500 Viton
HEMW G 3 40 27 5 15.5 500 NBR
HEMW G 4 40 27 5 15.5 500 Viton

HEMW H
type H S W T Length Material
HEMW H 1 12.5 11 2 6 500 NBR
HEMW H 2 12.5 11 2 6 500 Viton

www.hennigworldwide.com 54
WIPER SYSTEMS | MOLDED WIPERS

HEMW L
type H T Length Material
HEMW L 1 18.5 6.5 1000 NBR
HEMW L 2 18.5 6.5 1000 Viton
HEMW L 3 22 6.5 1000 NBR
HEMW L 4 22 6.5 1000 Viton
HEMW L 5 26 6.5 1000 NBR
HEMW L 6 26 6.5 1000 Viton

HEMW R
type H T W Length Material
HEMW R 1 18 6.5 12 300 NBR
HEMW R 2 18 6.5 12 300 Viton
HEMW R 3 34 6.5 12 300 NBR
HEMW R 4 34 6.5 12 300 Viton

HEMW V
type H S W T Length Material
HEMW V 1 21 20 6 11 560 NBR
HEMW V 2 21 20 6 11 560 Viton
HEMW V 3 26 25 6 11 560 NBR
HEMW V 4 26 25 6 11 560 Viton
HEMW V 5 26 25 6 11 1000 NBR
HEMW V 6 26 25 6 11 1000 Viton

HEMW K
type H S W T Length Material
HEMW K 1 18 15 4.5 7.5 500 NBR
HEMW K 2 18 15 4.5 7.5 500 Viton
HEMW K 3 25 22 4.5 7.5 500 NBR
HEMW K 4 25 22 4.5 7.5 500 Viton

55
WIPER SYSTEMS | MOLDED WIPERS

HEMW P
type H W T Length Material
HEMW P 1 30 3 9.5 1000 NBR
HEMW P 2 30 3 9.5 1000 Viton

HEMW S
type H S W T Length Material
HEMW S 1 18 11.5 2.6 6 300 NBR
HEMW S 2 18 11.5 2.6 6 300 Viton
HEMW S 3 25 18.5 2.6 6 300 NBR
HEMW S 4 25 18.5 2.6 6 300 Viton
HEMW S 5 30 23.5 2.6 6 300 NBR
HEMW S 6 30 23.5 2.6 6 300 Viton
HEMW S 7 40 33.5 2.6 6 300 NBR
HEMW S 8 40 33.5 2.6 6 300 Viton

HEMW N
type H E W T Length Material
HEMW N 1 26 10 3 9 500 NBR
HEMW N 2 26 10 3 9 500 Viton
HEMW N 3 26 10 3 9 1000 NBR
HEMW N 4 26 10 3 9 1000 Viton

HEMW U 1/2
type H S W T Length Material
HEMW U 1 25.4 22 6.35 12.7 560 NBR
HEMW U 2 25.4 22 6.35 12.7 560 Viton

Classic design with steel support

www.hennigworldwide.com 56
WIPER SYSTEMS | MOLDED WIPERS

HEMW U 3/4
type H S W T Length Material
HEMW U 3 25.4 22 6.35 12.7 560 NBR
HEMW U 4 25.4 22 6.35 12.7 560 Viton

Flexible design without steel support

HEMW U 5/6
type H S W T Length Material
HEMW U 5 25.4 22 6.35 12.7 560 NBR
HEMW U 6 25.4 22 6.35 12.7 560 Viton

Flexible design with spring steel strip

HEMW U 7/8
type H S W T Length Material
HEMW U 7 25 21 6 11 560 NBR
HEMW U 8 25 21 6 11 560 Viton

HEMW U 9/10
type H S W T Length Material
HEMW U 9 25 21 6 11 560 NBR
HEMW U 10 25 21 6 11 560 Viton

57
WIPER SYSTEMS | MOLDED WIPERS

HEMW U 11/12
type H S W T A B Material
HEMW U 11 25.4 22 6.35 12.7 76.2 76.2 NBR
HEMW U 12 25.4 22 6.35 12.7 76.2 76.2 Viton

elbow

HEMW X 1/2
type H S W T Length Material
HEMW X 1 27.5 21.5 6 10 500 NBR
HEMW X 2 27.5 21.5 6 10 500 Viton

HEMW X 3/4
type H S W T U Length Material
HEMW X 3 27.5 21.5 6 10 25.2 500 NBR
HEMW X 4 27.5 21.5 6 10 25.2 500 Viton

SK
⃝ High moulding accuracy ensures excellent wiping results.

⃝ The wipers consist of synthetic rubber vulcanized on a steel plate.

⃝ Lip materials: NBR, silicone and NBR, silicone and Viton.

⃝ Support profile materials: Steel (also galvanized), high-grade steel or aluminum.

⃝ Permanent temperature resistance 100°

C, momentarily 135°
C.

⃝ Resistant to mineral oil, coolants, and micro-organisms.

⃝ High dimensional accuracy.

⃝ Good resistance to abrasion.

⃝ Little deformation by compression.

www.hennigworldwide.com 58
WIPER SYSTEMS | ALUMINUM ENCASED

AL
⃝ Particularly suitable in case of high volumes of coolants and swarf.

⃝ Easy to cut and process, these wipers are ideal for service and repair.

⃝ Anodized aluminum precision profile with integrated lip protection against hot swarf.

⃝ Replaceable lip.

⃝ The two-way wiper system prevents the penetration of swarf and coolant.

⃝ Fastening with hexagon socket screws according to DIN 912, oval head or button head socket screw.

⃝ The 90°connecting pieces ensure the connection of the wiper sides.

AL 1 AL 3

9.8
7

aluminum profile 9.8

7
17.5

24 mounted
14.5
10

17 mounted
14.5

wiper lip

59
WIPER SYSTEMS | STEEL ENCASED ENCASED

AB (I, III, V)
⃝ For use in metal-cutting machines with large volumes of chips and coolants.

⃝ Standard lengths can be profiled by the customer for service and repairs.

⃝ Factory-profiled forms ensure an excellent wiping performance.

⃝ Stainless steel support profiles ensure high mechanical stability under permanent load.

⃝ With elastic, highly abrasion-proof polyurethane wiper lips. Permanent temperature resistance 90°
C.

⃝ Partly resistant to acids, leaches, and gasoline.

⃝ Easy to replace.

⃝ The miter joints of the wiper casing are welded.

⃝ 90°wiper lip with a 45°chamfer molded in one piece.

⃝ Protected against hot chips and mechanical damage.

⃝ Standard lengths available in stock (mm): AB I, AB III - 530/1000/2000, AB V - 1000

⃝ Can be profiled to nearly any designs according to drawing or sketch.

⃝ Mounting holes included upon request.

AB I AB III AB V series AB with pre-wiper

4.6 4.6
4.6
7.5

(mounted)
11

10.7
(mounted)
14.2

13.5
17

(mounted)
21.2

0.7 8.2
8.4
1

0.7 8.2
8.4

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WIPER SYSTEMS | CYLINDER WIPERS

features resistant to
⃝ For wiping out dirt, foreign particles, chips, moisture, etc. ⃝ Air, water, mineral based hydraulic fluids
from piston rods in hydraulic and pneumatic applications
⃝ Oils and greases with mineral oil base
⃝ Used to avoid contamination of hydraulic fluid
⃝ Polyglycol-water emulsions and water-oil emulsions
⃝ Standard materials are NBR and FPM
⃝ Temperature up to 230°
C (FPM)
⃝ Special materials, colors, and sizes available upon request

SCW (A,B)
⃝ Steel case fixes the shape & position of the wiper lip

⃝ Design enables a secure press fit assembly into an open housing

⃝ Single acting wiper keeps out foreign particles from the hydraulic system

See page 62 for details

ECW (A,B)
⃝ Designed to wipe dirt and particles while leaving an oil film on the piston rod

⃝ Used with rod seals to avoid hydrodynamic pressure or pressure relieving bore between seal and wiper

⃝ Double-acting wiper with two different wiper lips

See page 63 for details

CCW A
⃝ Steel-enforced wiper equipped with Capilub® self-lubrication unit

⃝ The oil storage moistens the piston surface to reduce corrosion and increase wiper life

⃝ Double-acting wiper prevents leaking of internal liquids, and avoids intrusion of external liquids and particles

See page 64 for technical details

61
SCW A
TYPE PART # d D L T MATERIAL
SCW A 1 TW-1032272 10 16 3 4.5 NBR
SCW A 2 TW-1032273 10 16 3 4.5 FPM
SCW A 3 TW-1032274 12 20 4 6 NBR
SCW A 4 TW-1032275 12 20 4 6 FPM
SCW A 5 TW-1032276 14 22 3 4 NBR
SCW A 6 TW-1032277 14 22 3 4 FPM
SCW A 7 TW-1032278 15 25 5 8 NBR
SCW A 8 TW-1032279 15 25 5 8 FPM
SCW A 9 TW-1032280 16 22 3 4 NBR
SCW A 10 TW-1032281 16 22 3 4 FPM
SCW A 11 TW-1032282 18 26 7 10 NBR
SCW A 12 TW-1032283 18 26 7 10 FPM
SCW A 13 TW-1032284 20 30 4 6 NBR
SCW A 14 TW-1032285 20 30 4 6 FPM
SCW A 15 TW-1032286 22 28 5 9 NBR

DIAMETER RANGE 10 - 120 mm

TEMPERATURE RANGE -30°
C to +110°
C (NBR), -10°
C to +200°C (FPM)
SPEED 1 m/s

SCW B
TYPE PART # d D L T MATERIAL
SCW B 1 TW-1035343 6.3 16 5 7 NBR
SCW B 2 TW-1035344 6.3 16 5 7 FPM
SCW B 3 TW-1035345 7.1 17 5 7 NBR
SCW B 4 TW-1035346 7.1 17 5 7 FPM
SCW B 5 TW-1035347 8 18 5 7 NBR
SCW B 6 TW-1035348 8 18 5 7 FPM
SCW B 7 TW-1035349 9 19 5 7 NBR
SCW B 8 TW-1035350 9 19 5 7 FPM
SCW B 9 TW-1035351 10 20 5 7 NBR
SCW B 10 TW-1035352 10 20 5 7 FPM
SCW B 11 TW-1035353 11.2 21 5 7 NBR
SCW B 12 TW-1035354 11.2 21 5 7 FPM
SCW B 13 TW-1035355 12.5 23 5 7 NBR
SCW B 14 TW-1035356 12.5 23 5 7 FPM
SCW B 15 TW-1035357 14 24 5 7 NBR

DIAMETER RANGE 6.3 - 300 mm

TEMPERATURE RANGE -30°
C to +110°
C (NBR), -10°
C to +200°C (FPM)
SPEED 1 m/s

www.hennigworldwide.com 62
WIPER SYSTEMS | CYLINDER WIPERS

ECW A
TYPE PART # d D T D1 D2 L L1 L2 MATERIAL
ECW A 1 TW-1033745 10 18 8 16 13.5 4 6 8 NBR
ECW A 2 TW-1033746 10 18 8 16 13.5 4 6 8 FPM
ECW A 3 TW-1033747 12 20 8 18 15.5 4 6 8 NBR
ECW A 4 TW-1033748 12 20 8 18 15.5 4 6 8 FPM
ECW A 5 TW-1033749 14 22 8 20 17.5 4 6 8 NBR
ECW A 6 TW-1033750 14 22 8 20 17.5 4 6 8 FPM
ECW A 7 TW-1033751 15 23 8 21 18.5 4 6 8 NBR
ECW A 8 TW-1033752 15 23 8 21 18.5 4 6 8 FPM
ECW A 9 TW-1033753 16 24 8 22 19.5 4 6 8 NBR
ECW A 10 TW-1033754 16 24 8 22 19.5 4 6 8 FPM
ECW A 11 TW-1033755 18 26 8 24 21.5 4 6 8 NBR
ECW A 12 TW-1033756 18 26 8 24 21.5 4 6 8 FPM
ECW A 13 TW-1033757 20 28 8 26 23.5 4 6 8 NBR
ECW A 14 TW-1033758 20 28 8 26 23.5 4 6 8 FPM
ECW A 15 TW-1033759 22 30 8 28 25.5 4 6 8 NBR

DIAMETER RANGE 10 - 1000 mm

TEMPERATURE RANGE -30°
C to +110°
C (NBR), -10°
C to +200°C (FPM)
SPEED 1 m/s

ECW B
TYPE PART # d D L T D1 R MATERIAL
ECW B 1 TW-1033485 16 24.6 5.3 7 19 1 NBR
ECW B 2 TW-1033486 16 24.6 5.3 7 19 1 FPM
ECW B 3 TW-1033487 20 28.6 5.3 7 23 1 NBR
ECW B 4 TW-1033488 20 28.6 5.3 7 23 1 FPM
ECW B 5 TW-1033489 24 32.6 5.3 7 27 1 NBR
ECW B 6 TW-1033490 24 32.6 5.3 7 27 1 FPM
ECW B 7 TW-1033491 25 33.6 5.3 7 28 1 NBR
ECW B 8 TW-1033492 25 33.6 5.3 7 28 1 FPM
ECW B 9 TW-1033493 28 36.6 5.3 7 31 1 NBR
ECW B 10 TW-1033494 28 36.6 5.3 7 31 1 FPM
ECW B 11 TW-1033495 30 38.6 5.3 7 33 1 NBR
ECW B 12 TW-1033496 30 38.6 5.3 7 33 1 FPM
ECW B 13 TW-1033497 32 40.6 5.3 7 35 1 NBR
ECW B 14 TW-1033498 32 40.6 5.3 7 35 1 FPM
ECW B 15 TW-1033499 35 43.6 5.3 7 38 1 NBR

DIAMETER RANGE 16 - 70 mm
TEMPERATURE RANGE -30°
C to +110°
C (NBR), -10°
C to +200°C (FPM)
SPEED 2 m/s

63
CCW A
TYPE PART # d D L T MATERIAL
CCW A 1 TW-1033557 80 90 7 10 NBR
CCW A 2 TW-1033558 80 90 7 10 FPM
CCW A 3 TW-1033559 85 95 7 10 NBR
CCW A 4 TW-1033560 85 95 7 10 FPM
CCW A 5 TW-1033561 90 100 7 10 NBR
CCW A 6 TW-1033562 90 100 7 10 FPM
CCW A 7 TW-1033563 95 105 7 10 NBR
CCW A 8 TW-1033564 95 105 7 10 FPM
CCW A 9 TW-1033565 100 110 7 10 NBR
CCW A 10 TW-1033566 100 110 7 10 FPM
CCW A 11 TW-1033567 100 115 8 10 NBR
CCW A 12 TW-1033568 100 115 8 10 FPM
CCW A 13 TW-1033569 105 115 7 10 NBR
CCW A 14 TW-1033570 105 115 7 10 FPM
CCW A 15 TW-1033571 110 120 7 10 NBR

www.hennigworldwide.com 64
STABILASTIC TELESCOPING SPRINGS

STABILASTIC telescopic springs ensure the protection of

ballscrews, threads and guide columns against dirt, swarf ASSEMBLY AND MAINTENANCE
and mechanical damage.
Regular flanges and collars are sufficient for the location of
the spring ends. The minimum diameter of the take-up collar

⃝ All forms are made from rolled commercial quality D3 must not be smaller than indicated. If the inside diameter

steel sheets from 1.5 mm (16 gauge) to 3 mm (11 of the take-up collar D3 is too small, or if the outside diameter

gauge) thick. of the centering flange D4 is too large, the spring will have a

⃝ Telescopic springs made of hardened high-grade tendency to jam.

spring steel ensure an excellent protection against

dirt, swarf and mechanical damage even when fully For horizontal applications, we recommend to install the

extended. Stabilastic springs with the large diameter nearest to the swarf

⃝ Minimum overlap (of the individual windings) of 40%. accumulation area and for vertical applications, with the large

⃝ A special manufacturing method and optimal diameter at the top. The maximum deflection in horizontal

resilience ensure an easy compression and extension. installations will be approx. 2 – 3% of the maximum mounting

Horizontal springs have a minimal sag and vertically length.

used springs only a slight lateral deviation.

⃝ Winding-on types are available up to the size
54/1120/120.
⃝ Easy assembly by pushing the springs over the
machine parts.

See page 72 for Quote Request Worksheet

65
Our Telescoping Steel Springs are available in a variety of sizes If your application is not covered by this inventory listing, please
designed to meet your specific application. This selection guide complete the RFQ form and HENNIG will prepare a proposal for your
includes a list of the current range of springs offered by HENNIG. specific application. Please contact your HENNIG Customer Service
Rep for price and delivery.

Part Number Part Number

D1 L L - Band Width d D2 Horizontal Vertical D1 L L - Band Width d D2 Horizontal Vertical
(min) (max) (min) (max) (max) Travel Travel (min) (max) (min) (max) (max) Travel Travel

15 100 20 11 22 60 100 30 600 40 26 60 540 600

15 120 20 11 22 90 120 30 650 40 26 62 590 650
15 150 20 11 25 110 150 30 700 40 26 64 640 700
15 200 20 11 28 160 200 30 150 50 26 40 90 150
15 300 20 11 30 260 300 30 250 50 26 43 190 250
20 100 20 16 31 60 100 30 350 50 26 46 290 350
20 150 20 16 34 110 150 30 450 50 26 48 390 450
20 200 20 16 36 160 200 30 550 50 26 50 490 550
20 250 20 16 40 210 250 30 650 50 26 55 590 650
20 300 20 16 41 260 300 30 750 50 26 59 690 750
20 250 30 16 36 210 250 30 650 60 26 52 590 650
20 300 30 16 39 260 300 30 750 60 26 57 690 750
20 350 30 16 42 310 350 30 900 60 26 59 840 900
20 400 30 16 45 360 400 30 1000 60 26 62 940 1000
20 400 40 16 38 360 400 35 100 20 31 46 60 100
20 450 40 16 41 410 450 35 100 30 31 44 60 100
20 500 40 16 48 460 500 35 150 30 31 48 90 150
25 100 20 21 35 60 100 35 200 30 31 50 140 200
25 150 20 21 38 110 150 35 250 30 31 52 190 250
25 200 20 21 41 160 200 35 300 30 31 55 240 300
25 250 20 21 44 210 250 35 350 30 31 61 290 350
25 300 20 21 47 260 300 35 400 30 31 63 340 400
25 300 30 21 43 240 300 35 300 40 31 48 240 300
25 350 30 21 46 290 350 35 350 40 31 50 290 350
25 400 30 21 49 340 400 35 400 40 31 54 340 400
25 450 40 21 48 390 450 35 450 40 31 58 390 450
25 450 40 21 48 370 450 35 500 40 31 60 440 500
25 500 40 21 51 420 500 35 550 40 31 62 490 550
25 450 50 21 40 390 450 35 350 50 31 52 290 350
25 500 50 21 42 440 500 35 400 50 31 54 340 400
25 550 50 21 43 490 550 35 450 50 31 54 390 450
25 600 50 21 44 540 600 35 500 50 31 56 440 500
25 650 50 21 45 590 650 35 550 50 31 58 490 550
25 750 50 21 47 690 750 35 650 50 31 61 590 650
25 900 50 21 57 840 900 35 750 50 31 65 690 750
30 150 30 26 39 90 150 40 150 30 36 51 90 150
30 200 30 26 42 140 200 40 250 30 36 56 190 250
30 250 30 26 44 190 250 40 350 30 36 60 290 350
30 300 30 26 46 240 300 40 450 30 36 65 390 450
30 350 30 26 49 290 350 40 350 40 36 62 290 350
30 400 30 26 52 340 400 40 400 40 36 63 340 400
30 450 30 26 53 390 450 40 450 40 36 65 390 450
30 450 40 26 53 370 450 40 500 40 36 66 440 500
30 500 40 26 56 440 500 40 550 40 36 68 490 550
30 550 40 26 58 490 550 40 350 50 36 55 250 350

www.hennigworldwide.com 66
STABILASTIC TELESCOPING SPRINGS

Part Number Part Number

D1 L L - Band Width d D2 Horizontal Vertical D1 L L - Band Width d D2 Horizontal Vertical
(min) (max) (min) (max) (max) Travel Travel (min) (max) (min) (max) (max) Travel Travel

40 450 50 36 59 350 450 45 1600 100 41 87 1400 1600

40 550 50 36 61 450 550 45 1800 100 41 87 na 1800
40 650 50 36 66 550 650 45 1800 120 41 90 1560 1800
40 750 50 36 69 650 750 45 2000 120 41 91 1760 2000
40 850 50 36 71 750 850 45 2200 120 41 100 na 2200
40 350 60 36 55 230 350 50 150 30 46 63 90 150
40 450 60 36 55 330 450 50 250 30 46 68 190 250
40 550 60 36 58 430 550 50 350 30 46 68 290 350
40 650 60 36 62 530 650 50 250 50 46 62 150 250
40 750 60 36 66 630 750 50 350 50 46 66 250 350
40 900 60 36 70 780 900 50 450 50 46 70 350 450
40 650 75 36 63 500 650 50 550 50 46 73 450 550
40 750 75 36 66 600 750 50 650 50 46 76 550 650
40 900 75 36 72 750 900 50 350 60 46 67 230 350
40 1100 75 36 78 950 1100 50 450 60 46 66 330 450
40 1300 75 36 84 1150 1300 50 550 60 46 68 430 550
40 1500 75 36 87 na 1500 50 650 60 46 73 530 650
40 1000 100 36 69 800 1000 50 750 60 46 76 630 750
40 1200 100 36 71 1000 1200 50 900 60 46 82 780 900
40 1300 100 36 75 1100 1300 50 750 75 46 78 600 750
40 1400 100 36 76 1200 1400 50 900 75 46 84 750 900
40 150 100 36 79 1300 1500 50 1100 75 46 90 950 1100
40 1600 100 36 81 1400 1600 50 1200 75 46 94 1050 1200
40 1800 100 36 82 1600 1800 50 1100 100 46 77 900 1100
40 1800 120 36 83 1560 1800 50 1300 100 46 80 1100 1300
40 2000 120 36 86 1760 2000 50 1500 100 46 87 1300 1500
40 2200 120 36 91 na 2200 50 1600 100 46 92 1400 1600
45 150 30 41 56 90 150 50 1700 100 46 93 na 1700
45 250 30 41 62 190 250 50 1800 100 46 94 na 1800
45 350 30 41 65 290 350 50 1700 120 46 91 1460 1700
45 400 30 41 66 340 400 50 1900 120 46 97 1660 1900
45 350 40 41 67 290 350 50 2100 120 46 102 1860 2100
45 400 40 41 68 340 400 50 2300 120 46 105 na 2300
45 450 40 41 69 390 450 50 2500 120 46 111 na 2500
45 500 40 41 71 na 500 50 2800 120 46 119 na 2800
45 450 50 41 67 350 450 50 2500 150 46 117 2200 2500
45 550 50 41 68 450 550 50 2800 150 46 119 2500 2800
45 650 50 41 72 550 650 50 3000 150 46 124 na 3000
45 350 60 41 63 230 350 50 3000 180 46 123 2640 3000
45 450 60 41 64 330 450 50 3250 180 46 130 na 3250
45 550 60 41 65 430 550 50 3250 200 46 128 2850 3250
45 650 60 41 70 530 650 50 3500 200 46 134 na 3500
45 700 60 41 70 630 700 55 150 30 51 68 90 150
45 650 75 41 68 500 650 55 250 30 51 73 190 250
45 750 75 41 76 600 750 55 300 40 51 71 220 300
45 900 75 41 78 750 900 55 450 40 51 76 370 450
45 1100 75 41 84 950 1100 55 250 50 51 66 150 250
45 1200 75 41 86 1150 1200 55 350 50 51 71 250 350
45 1300 75 41 89 na 1300 55 450 50 51 74 350 450
45 1000 100 41 71 800 1000 55 550 50 51 77 450 550
45 1200 100 41 75 1000 1200 55 650 50 51 80 450 650
45 1300 100 41 79 1100 1300 55 550 60 51 75 430 550
45 1400 100 41 81 1200 1400 55 650 60 51 79 530 650
45 1500 100 41 84 1300 1500 55 750 60 51 83 630 750

67
Part Number Part Number
D1 L L - Band Width d D2 Horizontal Vertical D1 L L - Band Width d D2 Horizontal Vertical
(min) (max) (min) (max) (max) Travel Travel (min) (max) (min) (max) (max) Travel Travel

55 800 60 51 86 680 800 60 2500 150 56 118 2300 2500

55 900 60 51 89 780 900 60 2800 150 56 123 2500 2800
55 1000 60 51 92 na 1000 60 3000 150 56 129 na 3000
55 600 75 51 86 450 600 60 3500 150 56 140 na 3500
55 750 75 51 83 600 750 60 3000 180 56 128 2640 3000
55 900 75 51 89 750 900 60 3250 180 56 132 na 3250
55 1100 75 51 94 950 1100 60 3250 200 56 132 2850 3250
55 1100 100 51 88 900 1100 60 3500 200 56 139 na 3500
55 1300 100 51 89 1100 1300 65 100 30 61 76 90 100
55 1500 100 51 94 1300 1500 65 150 30 61 78 90 150
55 1800 100 51 102 na 1800 65 250 30 61 85 190 250
55 1300 120 51 86 1060 1300 65 250 50 61 76 150 250
55 1500 120 51 94 1260 1500 65 350 50 61 83 250 350
55 1700 120 51 96 1460 1700 65 450 50 61 88 350 450
55 1900 120 51 103 1660 1900 65 550 50 61 92 450 550
55 2100 120 51 106 1860 2100 65 500 60 61 86 380 500
55 2300 120 51 110 2060 2300 65 550 60 61 88 430 550
55 2500 120 51 117 na 2500 65 650 60 61 92 530 650
55 2800 120 51 119 na 2800 65 700 60 61 94 580 700
55 2500 150 51 121 2200 2500 65 750 60 61 96 630 750
55 2800 150 51 122 2500 2800 65 800 60 61 98 680 800
55 3000 150 51 126 na 3000 65 850 60 61 100 730 850
55 3500 150 51 130 na 3500 65 900 60 61 104 780 900
55 2800 180 51 116 2500 2800 65 750 75 61 93 600 750
55 3000 180 51 127 2640 3000 65 800 75 61 96 650 800
55 3250 180 51 130 na 3250 65 900 75 61 99 750 900
55 3500 180 51 132 na 3500 65 1100 75 61 107 900 1100
60 150 30 56 73 90 150 65 1300 75 61 111 1100 1300
60 250 30 56 78 190 250 65 1500 75 61 115 na 1500
60 250 50 56 72 150 250 65 1000 100 61 91 800 1000
60 350 50 56 78 250 350 65 1100 100 61 95 900 1100
60 450 50 56 82 350 450 65 1300 100 61 100 1100 1300
60 550 50 56 86 450 550 65 1500 100 61 109 1300 1500
60 450 60 56 78 430 450 65 1700 100 61 114 na 1700
60 550 60 56 81 430 550 65 1800 100 61 120 na 1800
60 650 60 56 85 530 650 65 1500 120 61 102 1260 1500
60 750 60 56 89 630 750 65 1700 120 61 106 1460 1700
60 800 60 56 96 680 800 65 1900 120 61 109 1660 1900
60 900 60 56 97 na 900 65 2100 120 61 113 1860 2100
60 750 75 56 89 600 750 65 2300 120 61 118 2060 2300
60 900 75 56 95 750 900 65 2500 120 61 128 na 2500
60 1100 75 56 102 950 1100 65 2800 120 61 132 na 2800
60 1300 75 56 104 1150 1300 65 3000 120 61 130 na 3000
60 900 100 56 85 700 900 65 2400 150 61 121 2100 2400
60 1100 100 56 90 900 1100 65 2800 150 61 133 2500 2800
60 1300 100 56 94 1100 1300 65 3000 150 61 139 na 3000
60 1500 100 56 101 1300 1500 65 3000 180 61 136 2640 3000
60 1800 100 56 109 na 1800 65 3250 180 61 146 na 3250
60 1700 120 56 101 1460 1700 65 3250 200 61 140 2850 3250
60 1900 120 56 104 1660 1900 65 3500 200 61 148 na 3500
60 2100 120 56 112 1860 2100 70 150 30 66 85 90 150
60 2300 120 56 114 2060 2300 70 250 30 66 93 190 250
60 2500 120 56 119 na 2500 70 350 30 66 99 290 350
60 2800 120 56 127 na 2800 70 250 50 66 84 150 250

www.hennigworldwide.com 68
STABILASTIC TELESCOPING SPRINGS

Part Number Part Number

D1 L L - Band Width d D2 Horizontal Vertical D1 L L - Band Width d D2 Horizontal Vertical
(min) (max) (min) (max) (max) Travel Travel (min) (max) (min) (max) (max) Travel Travel

70 350 50 66 89 250 350 75 1300 100 71 114 1100 1300

70 450 50 66 94 350 450 75 1500 100 71 120 1300 1500
70 550 50 66 98 450 550 75 1700 100 71 126 1500 1700
70 650 50 66 100 na 650 75 1800 100 71 128 1600 1800
70 550 60 66 94 430 550 75 2000 100 71 133 na 2000
70 650 60 66 97 530 650 75 2200 100 71 139 na 2200
70 750 60 66 103 630 750 75 1500 120 71 115 1260 1500
70 900 60 66 113 800 900 75 1800 120 71 125 1560 1800
70 500 75 66 94 350 500 75 2000 120 71 128 1760 2000
70 600 75 66 94 450 600 75 2200 120 71 132 na 2200
70 700 75 66 98 550 700 75 2400 120 71 141 na 2400
70 800 75 66 100 650 800 75 2600 120 71 143 na 2600
70 900 75 66 106 750 900 75 2800 120 71 149 na 2800
70 1100 75 66 113 900 1100 75 2000 150 71 135 1700 2000
70 700 100 66 90 700 700 75 2400 150 71 141 2100 2400
70 900 100 66 98 900 900 75 2600 150 71 144 na 2600
70 1100 100 66 102 900 1100 75 2800 150 71 145 na 2800
70 1300 100 66 107 1100 1300 75 3000 150 71 153 na 3000
70 1500 100 66 115 1300 1500 75 2800 180 71 143 2440 2800
70 1800 100 66 124 na 1800 75 3000 180 71 148 na 3000
70 1500 120 66 112 1260 1500 75 3250 180 71 156 na 3250
70 1800 120 66 118 1560 1800 75 3250 200 71 148 2850 3250
70 2000 120 66 125 1760 2000 75 3500 200 71 158 na 3500
70 2200 120 66 130 1960 2200 80 150 30 76 98 90 150
70 2400 120 66 138 na 2400 80 250 30 76 105 190 250
70 2600 120 66 143 na 2600 80 250 50 76 96 150 250
70 2800 120 66 147 na 2800 80 350 50 76 104 250 350
70 3000 120 66 147 na 3000 80 450 50 76 111 350 450
70 2000 150 66 129 1700 2000 80 550 50 76 114 450 550
70 2400 150 66 135 2100 2400 80 450 60 76 102 330 450
70 2800 150 66 139 na 2800 80 550 60 76 106 430 550
70 3000 150 66 149 na 3000 80 650 60 76 110 530 650
70 2800 180 66 138 2440 2800 80 750 60 76 115 630 750
70 3000 180 66 141 na 3000 80 550 75 76 99 400 550
70 3250 180 66 153 na 3250 80 650 75 76 105 500 650
70 3250 200 66 144 2850 3250 80 750 75 76 109 600 750
70 3500 200 66 155 na 3500 80 900 75 76 120 750 900
75 150 30 71 92 90 150 80 1000 75 76 123 850 1000
75 250 30 71 99 190 250 80 1200 75 76 128 na 1200
75 250 50 71 89 150 250 80 900 100 76 108 700 900
75 350 50 71 94 250 350 80 1100 100 76 114 900 1100
75 450 50 71 101 350 450 80 1300 100 76 120 1100 1300
75 500 50 71 105 400 500 80 1500 100 76 126 1300 1500
75 550 60 71 100 430 550 80 1800 100 76 134 na 1800
75 650 60 71 103 530 650 80 1300 120 76 116 1060 1300
75 750 60 71 109 630 750 80 1500 120 76 121 1260 1500
75 650 75 71 99 500 650 80 1800 120 76 129 1560 1800
75 750 75 71 104 600 750 80 2000 120 76 134 na 2000
75 900 75 71 111 750 900 80 2200 120 76 137 na 2200
75 1000 75 71 120 850 1000 80 2400 120 76 144 na 2400
75 1100 75 71 125 950 1100 80 2800 120 76 147 na 2800
75 900 100 71 102 na 900 80 2000 150 76 139 1700 2000
75 1100 100 71 108 900 1100 80 2200 150 76 142 1900 2200
75 1200 100 71 112 1000 1200 80 2400 150 76 152 2100 2400

69
Part Number Part Number
D1 L L - Band Width d D2 Horizontal Vertical D1 L L - Band Width d D2 Horizontal Vertical
(min) (max) (min) (max) (max) Travel Travel (min) (max) (min) (max) (max) Travel Travel

80 2600 150 76 148 2300 2600 90 900 75 86 133 750 900

80 2800 150 76 152 na 2800 90 750 100 86 116 550 750
80 3000 150 76 159 na 3000 90 900 100 86 123 700 900
80 2800 180 76 127 2440 2800 90 1100 100 86 127 900 1100
80 3000 180 76 154 na 3000 90 1300 100 86 132 1100 1300
80 3250 180 76 161 na 3250 90 1500 100 86 144 1300 1500
80 3000 200 76 154 2600 3000 90 1300 120 86 127 1060 1300
80 3250 200 76 160 na 3250 90 1500 120 86 131 1260 1500
80 3500 200 76 163 na 3500 90 1800 120 86 138 na 1800
85 150 30 81 103 90 150 90 2000 120 86 150 na 2000
85 250 30 81 110 190 250 90 1800 150 86 144 1500 1800
85 250 50 81 104 150 250 90 2000 150 86 150 1700 2000
85 350 50 81 110 250 350 90 2300 150 86 154 na 2300
85 450 50 81 116 350 450 90 2600 150 86 159 na 2600
85 550 50 81 119 450 550 90 2800 150 86 162 na 2800
85 450 60 81 107 330 450 90 3000 150 86 166 na 3000
85 550 60 81 111 430 550 90 2600 180 86 152 2240 2600
85 650 60 81 115 530 650 90 2800 180 86 158 na 2800
85 550 75 81 108 400 550 90 3000 180 86 164 na 3000
85 650 75 81 109 500 650 90 2600 200 86 155 na 2600
85 750 75 81 114 600 750 90 3000 200 86 162 na 3000
85 900 75 81 125 750 900 90 3250 200 86 166 na 3250
85 900 100 81 113 700 900 90 3500 200 86 170 na 3500
85 1100 100 81 119 900 1100 90 3700 200 86 173 na 3700
85 1300 100 81 125 1100 1300 90 4000 200 86 180 na 4000
85 1500 100 81 127 1300 1500 90 4200 200 86 185 na 4200
85 1300 120 81 120 1060 1300 90 4500 200 86 194 na 4500
85 1500 120 81 126 1260 1500 100 250 60 96 121 130 250
85 1800 120 81 133 1560 1800 100 350 60 96 126 230 350
85 2000 120 81 138 na 2000 100 350 75 96 119 200 350
85 2000 150 81 144 1700 2000 100 450 75 96 124 300 450
85 2200 150 81 147 1900 2200 100 600 75 96 129 450 600
85 2400 150 81 152 2100 2400 100 800 75 96 138 650 800
85 2600 150 81 153 na 2600 100 800 100 96 126 600 800
85 2800 150 81 157 na 2800 100 1000 100 96 134 800 1000
85 3000 150 81 164 na 3000 100 1200 100 96 137 1000 1200
85 2800 180 81 153 2440 2800 100 1500 100 96 140 1300 1500
85 3000 180 81 159 na 3000 100 1100 120 96 130 860 1100
85 3250 180 81 166 na 3250 100 1300 120 96 135 1060 1300
85 3000 200 81 159 2600 3000 100 1500 120 96 144 na 1500
85 3250 200 81 165 na 3250 100 1800 120 96 148 na 1800
85 3500 200 81 168 na 3500 100 1500 150 96 147 1200 1500
90 150 30 86 110 90 150 100 1800 150 96 153 1500 1800
90 250 50 86 116 190 250 100 2000 150 96 157 1700 2000
90 150 50 86 112 50 150 100 2500 150 96 164 na 2500
90 250 50 86 116 150 250 100 2800 150 96 172 na 2800
90 350 50 86 121 250 350 100 3000 150 96 186 na 3000
90 450 50 86 125 350 450 100 2500 180 96 162 2140 2500
90 350 60 86 112 230 350 100 2800 180 96 168 na 2800
90 450 60 86 114 330 450 100 3000 180 96 174 na 3000
90 450 75 86 114 300 450 100 2800 200 96 169 na 2800
90 550 75 86 119 400 550 100 3000 200 96 188 na 3000
90 650 75 86 124 500 650 110 250 50 106 130 na 250
90 750 75 86 128 600 750 110 250 60 106 131 130 250

www.hennigworldwide.com 70
STABILASTIC TELESCOPING SPRINGS

Part Number Part Number

D1 L L - Band Width d D2 Horizontal Vertical D1 L L - Band Width d D2 Horizontal Vertical
(min) (max) (min) (max) (max) Travel Travel (min) (max) (min) (max) (max) Travel Travel

110 350 60 106 135 230 350 130 250 75 126 146 na 250
110 450 60 106 139 330 450 130 350 75 126 150 na 350
110 350 75 106 130 200 350 130 450 75 126 156 na 450
110 450 75 106 135 300 450 130 650 100 126 157 na 650
110 600 75 106 141 450 600 130 800 100 126 164 na 800
110 800 75 106 154 650 800 130 600 120 126 158 360 600
110 650 100 106 131 450 650 130 800 120 126 162 560 800
110 750 100 106 134 560 750 130 1000 120 126 164 760 1000
110 900 100 106 139 700 900 130 1100 120 126 166 na 1100
110 1100 120 106 141 860 1100 130 900 150 126 163 500 900
110 1300 120 106 145 1060 1300 130 1300 150 126 172 1000 1300
110 1500 120 106 155 1260 1500 130 1500 150 126 176 1200 1500
110 1500 150 106 155 1200 1500 130 1800 150 126 185 na 1800
110 1800 150 106 159 1500 1800 130 1650 180 126 171 1650 1650
110 2000 150 106 165 na 2000 130 2000 200 126 180 2000 2000
110 2000 180 106 159 1640 2000 140 250 60 136 162 190 250
110 2200 180 106 165 1840 2200 140 250 75 136 159 150 250
110 2400 180 106 170 na 2400 140 350 75 136 161 250 350
110 2400 200 106 163 2000 2400 140 450 75 136 165 350 450
110 2600 200 106 166 na 2600 140 600 75 136 167 na 600
110 2800 200 106 172 na 2800 140 350 100 136 154 250 350
110 3000 200 106 176 na 3000 140 450 100 136 162 350 450
110 3500 200 106 189 na 3500 140 600 100 136 172 na 600
120 250 50 116 140 na 250 140 700 120 136 173 460 700
120 350 50 116 143 na 350 140 1000 120 136 192 na 1000
120 250 60 116 141 130 250 140 1000 150 136 182 700 1000
120 350 60 116 145 230 350 140 1300 150 136 187 1000 1300
120 450 60 116 150 330 450 140 1500 150 136 192 na 1500
120 350 75 116 141 200 350 140 1900 200 136 185 1500 1900
120 450 75 116 145 300 450 140 2000 200 136 193 na 2000
120 600 75 116 152 450 600 140 2400 200 136 204 na 2400
120 650 100 116 141 450 650 150 350 60 146 172 na 350
120 750 100 116 145 550 750 150 450 75 146 188 na 450
120 900 100 116 150 700 900 150 500 75 146 190 na 500
120 900 120 116 148 660 900 150 600 75 146 194 na 600
120 1100 120 116 152 860 1100 150 750 150 146 180 na 750
120 1300 120 116 159 na 1300 150 850 150 146 182 na 850
120 1500 120 116 162 na 1500 150 1100 150 146 190 na 1100
120 1300 150 116 159 1000 1300 150 1300 150 146 197 na 1300
120 1500 150 116 163 1200 1500 160 250 60 156 178 na 250
120 1800 150 116 169 na 1800 160 250 75 156 179 na 250
120 2000 150 116 177 na 2000 160 450 75 156 183 na 450
120 1600 180 116 180 1240 1600 160 450 100 156 182 na 450
120 1800 180 116 180 1440 1800 160 650 120 156 192 na 650
120 2000 180 116 180 1640 2000 160 750 120 156 193 na 750
120 2200 180 116 180 na 2200 160 800 150 156 198 na 800
120 2200 200 116 166 1800 2200 160 950 150 156 201 na 950
120 2400 200 116 170 na 2400 160 1000 150 156 202 na 1000
120 2600 200 116 174 na 2600 160 1200 150 156 204 na 1200
130 155 50 126 145 na 155 160 1200 200 156 193 na 1200
130 170 50 126 150 na 170 160 1300 200 156 200 na 1300
130 250 60 126 152 na 250 160 1400 200 156 212 na 1400
130 350 60 126 156 na 350 160 2000 200 156 222 na 2000
130 450 60 126 158 na 450

71
QUOTE REQUEST TELESCOPING SPRINGS
Please complete this form and email or fax to your desired location. See pages 81-82 for contact info. www.he nni g w o r ldw ide.co m

COMPANY (complete address)

TECHNICAL DATA
D1 INSIDE spring diameter _____________________________

D4 OUTSIDE flange diameter (D1 - 0.40") _____________________________

D2 OUTSIDE spring diameter _____________________________

D3 INSIDE flange (D2 + 0.80") _____________________________

d Maximum screw/rod diameter _____________________________

L (max) Fully extended spring length _____________________________

L (min) Fully compressed spring length _____________________________

Stroke Maximum spring travel _____________________________

Orientation ○ Horizontal ○ Vertical

NOTE:

Flanged collars are not a part of the standard spring assembly,

but can be ordered from Hennig. Flanged collars MUST allow

the spring to rotate during operation. Consult your Hennig

Customer Service Rep for the proper flanged collar size and pricing.

NOTE:

The spring should be mounted so that chips and coolant flow

from the largest diameter towards the smallest diameter.

www.hennigworldwide.com 72
STABIFLEX CABLE CONDUITS

STABIFLEX cable conduits are moving cable carriers which have ⃝ To obtain the shortest possible length, it is
proved successful in a wide range of applications in recommended to have the fixed connection at the
machine tools and machining centers. The main feature of this midpoint of the stroke.
closed cable carrier is that through the fitting of a steel band to ⃝ When choosing the required type of STABIFLEX, an
one of the four sides the flexible conduit can only bend in the one allowance of at least 10% per cable should be
direction where the steel band is situated. In all other directions of considered.
movement the conduit remains stable. ⃝ Made of zinc plated sheet steel.
⃝ To determine the bending radius (KR), multiply the
outer diameter of the cables to be installed by a
STABIFLEX cable conduits are resistant against all coolants and factor of 8 to 10. However, the minimum bending
lubricants normally used in the machine tool industry. radius indicated by the cable manufacturers is the
Two qualities are available depending on the traverse speed: main criterion.
⃝ Mounting flanges are welded on both ends of the

QUALITY G cable conduit.

⃝ In accordance with safety regulations, electrical
Featuring a steel band fixed with special glue for speeds of
continuity is maintained between the flanges and
v ≦ 50 m/min.
the metal conduit. The cables are loosely guided in
the STABIFLEX and fastened at the moving and
QUALITY K fixed end.
Featuring a synthetic band fixed with special glue for speeds of
⃝ To ensure long-term functioning, it is necessary to
v ≧ 50 m/min.
guide the STABIFLEX in support angles or in a channel
the length of which should be approx. 1/2 stroke.
If no traverse speed is indicated, we automatically choose
⃝ Max. length of the individual types of Stabiflex is
the G quality.
6.5 m, longer lengths can be flanged together.

FLANGE ARRANGEMENTS functioning

h
h horizontal

v vertical standing

w vertical suspended

z cross beam - top view

v z

❷ w
❶

73
Ls

Ls Ls
2 2
≥p+5 ≥5

H
RA
≥5

Channel

Ls
2

L = Ls/2 + 4KR + 50 (mm) *

hose cross section legend
L = Ls/2 + πKR Ls + 2p + 10 (mm) **
A x B = STABIFLEX - outside cross-section
* Approximate value C x D = STABIFLEX - inside cross-section
** Formula used to calculate the precise Lf = Unsupported length
length (rounded off to 10 mm) L = STABIFLEX length
Ls = Travel
KR = Bending radius (Tolerance -20%)
H = Mounting height
p = Depth of conduit fitted in the flange
RA = Minimum height of support

Stabiflex A B C D p KR** RA H Lfmax Ls Ls Weight Weight

Type +0° (Includes pre-load) without with hose flanges
-20° support support kg/m kg/Paar

0.0 30 20 26 16 25 55 120 144 1000 2000 4000 ~ 0.6 ~ 0.1

720 160 194
1.0 50 30 43 23 30 110 235 269 1500 3000 6000 ~1.25 ~ 0.2
165 345 379
1.1 50 50 45 45 50 110 240 294 2000 4000 8000 ~ 1.7 ~ 0.3
110 240 290
2.0 80 45 73 38 45 220 460 510 2000 4000 8000 ~ 2.25 ~ 0.5
275 570 620
2.1 85 60 80 55 65 165 350 415 2500 5000 10.000 ~ 2.4 ~ 0.6
2.2 95 50 90 45 60 130 280 335 2000 4000 8000 ~ 2.9 ~ 0.6
155 335 400
3.0 110 60 102 52 60 250 525 590 2500 5000 10.000 ~ 3.6 ~ 1.0
330 685 750
3.1 115 80 109 74 80 220 465 550 2500 5000 10.000 ~ 3.8 ~ 1.2
4.0 170 80 162 72 80 205 435 520 2500 5000 10.000 ~ 5.6 ~1.7
4.1 175 110 167 102 80 285 600 717 2500 5000 10.000 ~ 5.8 ~ 3.9

www.hennigworldwide.com 74
STABIFLEX CABLE CONDUITS

STANDARD FLANGES

f
a
Type a b c d e f p m x

0.0 34 24 13 6 40 50 25 1.5 –

b
1.0 54 34 22 7 45 60 30 1.5 –
m
p 1.1 54 54 20 7 75 100 50 1.5 –
2.0 85 50 50 7 67.5 90 45 2 –
d 2.1 90 65 50 7 117.5 130 65 2 40
2.2 100 55 50 7 110 120 60 2 40
3.0 115 65 70 9 90 120 60 2 –
3.1
a

120 85 80 9 142.5 165 80 2 40

4.0 175 85 100 9 120 160 80 2 –

x 4.1 182 117 140 9 157.5 195 80 3 40

FACE FLANGE TYPE A

a
g

d p
Type a b c d g h i p m

1.0 54 34 18 7 35 70 55 30 1.5
2.0 85 50 45 7 65 85 70 45 2
3.0 115 65 60 9 80 110 90 60 2
4.0 175 85 95 9 120 130 110 80 2
h

m
c

75
FACE FLANGE TYPE B

a p
d Type a b c d g k p m

1.0 54 34 75 7 90 15 30 1.5
b
k

2.0 85 50 105 7 120 30 45 2

3.0 115 65 140 9 160 35 60 2
c 4.0 175 85 200 9 220 40 80 2
m
g

FACE FLANGE TYPE C

a R5 p
Type a b d g h p m

0.0 34 24 6 60 50 25 1.5
1.1 54 54 7 85 85 50 1.5
b
h

2.1 90 65 7 120 95 65 2
2.2 100 55 7 130 85 60 2
3.1 120 85 9 150 115 80 2
7.5

d m 4.1 182 117 9 210 145 80 3

7.5

www.hennigworldwide.com 76
SERVICE & REPAIR

WE KNOW HOW EXPENSIVE DOWNTIME CAN BE

That’s why we offer quick, responsive, service for the following products:

⃝ Telescopic Steel Covers (see next page for details)

⃝ Bellow Covers
⃝ Aprons & Roll Ups
⃝ Modular Face Shield Systems
⃝ Wiper Systems
⃝ Walk-On Pit Covers

We provide repairs and replacement parts for all the products we sell. With our
experienced technicians, it doesn’t matter who manufactured the original product, the
end result absolutely must meet Hennig standards for quality and safety before we will
consider it finished.

LEFT SIDE RIGHT SIDE

before Hennig repair after Hennig repair

our scope of services service & repair centers worldwide

⃝ Preventative and Predictive Maintenance Training We have 17 service centers located throughout the world,
enabling us to provide fast, localized service no matter where
⃝ Way cover diagnostics and troubleshooting (see next page)
you are. Below is a snapshot of our service & repair locations.
⃝ On-Site repairs of waycovers of any make on the market
For more details and contact info, see pages 81-82.
⃝ Logistics services for minimum downtime

⃝ Extensive replacement spare parts inventory

⃝ Conveyor systems spare parts

77
TELESCOPING STEEL COVER SERVICES
At Hennig we service everything we sell. Our repair and refurbishment facilities are located in regions worldwide, so you get fast, localized
service from experts who speak your language and deeply understand the systems you’re using.

We have the resources to keep your systems running - and running right - so you minimize downtime and get the greatest possible return
from your machine investment.

services offered
⃝ Repairs for all Hennig and non-Hennig way covers ⃝ Service and repair of Hennig Chip Conveyors

⃝ Same-day turn-around on diagnosis and repair estimates ⃝ Preventive maintenance service contracts available

⃝ Reverse engineering of existing way covers ⃝ Service initiated within 48 hours in most locations

⃝ Fast, local access to spare parts and supplies ⃝ On-site services available

⃝ Customer training for in-house way cover repair ⃝ 90-day warranty on parts and labor

↑ B e f o r e H e n n i g Re p a i r ↑ Af t er H en n ig Rep a ir

www.hennigworldwide.com 78
PRODUCT IDENTIFICATION TAGS

To order spare parts or complete component groups, or to clearly identify a product for repair or re-manufacture, please reference the
numbers found on the product identification tag.

reference numbers:
⃝ Commision / Sales number
⃝ Calculation or Drawing number
⃝ Delivery Date
⃝ Customer-specific Reference / Order number

Having these details on hand will enable us to quickly provide you with a quotation for spare parts, repair or a replacement delivery.

PRODUCT TAG TYPE / LOCATION

orange dot represents typical tag location

❶ Telescopic Steel Covers Metal tag on the large external box

❷ Bellows Adhesive label on the connecting face (typically in the

middle of the bellow fold or on the PVC stiffeners)

❸ Steel Clad Bellows Adhesive label on the connecting face (typically in the
middle of the bellow fold or on the PVC stiffeners)

❹ Apron Covers Metal tag on the joining face (typically on the top)

❺ Roll-Up Covers Metal tag on canister or bearing bracket

❻ Walk-On Pit Covers Metal tag on canister or bearing bracket

❼ Telescopic Springs Adhesive decal on large end of the spring

❽ Cable Carriers Stamped onto the joining flange

❾ Modular Face Shields Metal tag on frame

❿ Wiper Systems Laser marking

79
❶ Telescopic Steel Covers ❻ Walk-On Pit Covers

❷ Bellows ❼ Telescopic Springs

❸ Steel Clad Bellows ❽ Cable Carriers

❹ Apron Covers ❾ Modular Face Shields

❺ Roll-Up Covers ❿ Wiper Systems

www.hennigworldwide.com 80
HENNIG WORLDWIDE

Headquarters / Manufacturing / Distribution / Service Center

Manufacturing / Distribution / Service Center

Manufacturing / Distribution

Sales Partner

Service Center

❶ Hennig, Inc. Global Headquarters ❹ Hennig, Inc. Ohio Service Center ❼ Hennig / Gaden, S.A. de C.V.
9900 North Alpine Road 11431 Williamson Road Silca Nº 4, Col. Vista Hermosa
Machesney Park, IL 61115 Blue Ash, OH 45241 Tlalnepantla, Mexico, C.P. 54080
P: + 01 815-636-9900 P: + 01 513-247-0838 P: + 52 (55) 5318 4146
F: + 01 815-636-1988 F: + 01 513-247-0840 F: + 52 (55) 5319 32
[email protected] [email protected] [email protected]

❷ Hennig, Inc. Oklahoma Service Center ❺ Hennig / Gaden, S.A. de C.V. ❽ Cobsen Ltda.
900395 S. 3420 Road Calzada Abastos Nº 235 R. Benedito Mazulquim, 425
Chandler, OK 74834 Col. Santa María 18550-000 Boituva CEP, Brazil
P: + 01 405-258-6702 Torreón Coahuila, C.P. 27020 P: + 55 15 3263-4042
F: + 01 405-258-9971 P: + 01 (871) 268 2449 F: + 55 15 3263-4070
[email protected] F: + 01 (871) 268 2449 [email protected]
[email protected]

❸ Hennig, Inc. Michigan Service Center ❻ Hennig / Gaden, S.A. de C.V.

11879 Brookfield Road Calle Primera Nº 1037
Livonia, MI 48150 Col. Ministro Nazario Ortiz
P: + 01 734-523-8274 Saltillo, Coahuila, C.P. 25100
F: + 01 855-427-1549 P: + 01 (844) 180 0294
[email protected] F: + 01 (844) 180 029
[email protected]

81
❾ Hennig GmbH European Headquarters ⓭ Hennig BH doo. ⓱ Osung Mechatronics Co. Ltd.
Überrheinerstrasse 5 Ciljuge II bb - poslovna zona Jinbuk-myun Shincon-li 413-2
D-85551 Kirchheim, Germany 75270 Zivinice, Bosnia Herzegovina Gyungnam Masan-City, South Korea
P: + 49 89 96096-0 P: + 387 35 95 1876 P: + 82 55 271 1821
F: + 49 89 96096-120 [email protected] F: + 82 55 271 1820
[email protected] [email protected]

❿ Hennig CZ s.r.o. ⓮ B & S Industrieel Onderhoud

Klánovická 334 Zirkoonstraat 7, 7554 TT Hengelo (Ov.) ⓲ Enomoto BeA Co. Ltd.
250 82 Úvaly, Czech Republic Postbus 69 5-10 Sohara Koa-Cho
P: + 420 2810 91610 7550 AB Hengelo (Ov.), Netherlands Kakamigahara-Shi,
F: + 420 2810 91625 P: + 31 74 8510600 Gifu 504-8551, Japan
[email protected] F: + 31 74 8510605 P: + 81 583 832178
[email protected] F: + 81 583 897435
[email protected]
⓫ Hennig France sas (formerly Sermeto) ⓯ Svenska Maskinkomponenter AB
19, rue de Rebrillon Brunnsäkersvägen 9
03300 Creuzier-le-Neuf, France 64593 Strängnäs, Sweden
P: +33 470 58 4740 P: + 46 8 53470770
F: + 33 470 58 0022 F: + 46 8 53470775
[email protected] [email protected]

⓬ Hennig U.K. Ltd. ⓰ Lubrication Equipment Pty. Ltd.

Unit 6, Challenge Close 6, Liebenberg Road, South Africa
Coventry CV1 5JG, United Kingdom 1451 Alrode, Johannesburg
P: + 44 24 76555690 P: + 27 11 8645785
F: + 44 24 76256591 F: + 27 11 8648231
[email protected] [email protected]

www.hennigworldwide.com 82
MAKING OUR CUSTOMERS SUCCESSFUL
For over 65 years, Hennig Worldwide has been defining Excellence in Machine Protection, c reating regional jobs,
serving their local communities, and supporting the global needs of machine tool customers.

Specializing in chip management, machine protection, facility safety, and generator enclosures,
Hennig products optimize production and keep your facility clean and safe.

MACHINE CHIP ENCLOSURES &

PROTECTION SOLUTIONS FACILITY SAFETY
Telescopic Steel Covers Chip Conveyors GENSET Enclosures

Modular Face Shields (XYZ Shields) Chip Disc Filtration (CDF) Machine Enclosures

Bellows Coolant Tanks Platforms and Stairs

Aprons & Roll Up Covers Turnkey Chip Management Guarding and Fencing

Walk-On Covers Conveyor Networks 3D Printer Enclosures

Wiper Systems Additive Manufacturing Enclosures

Telescopic Springs Walk-On Pit Covers

Cable Conduits Scissor Lift Bellows

Machine Roof Bellow Covers

Special Fabrications

www.hennigworldwide.com

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Machine Protection USA Web PDF

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MACHINE PROTECTION

9900 North Alpine Road Hennig GmbH

3-16 TELESCOPIC STEEL COVERS 49-64 WIPER SYSTEMS

17-30 BELLOWS 65-72 TELESCOPIC SPRINGS

31-32 MACHINE ROOF BELLOW COVERS 73-76 CABLE CARRIERS

33-42 APRONS & ROLL-UP COVERS 77-78 SERVICE & REPAIR

45-48 WALK-ON PIT COVERS 81-82 WORLDWIDE FACILITIES / CONTACT INFO

The range of steel way covers manufactured by Hennig is unlimited.

With manufacturing facilities located worldwide, we are knowledgeable

⃝ Corrosion-resistant stainless steel can be used for extreme conditions

⃝ Speeds from 20 to 150m/min can be attained

⃝ Way wipers, guides, rollers and damping elements are interchangeable

⃝ Coolant troughs (preventing coolant entering the boxes) can be

See pages 11-12 Quote Worksheet.

❷ GUIDES ❺ SUPPORT ROLLERS

❸ INTERLOCKING DESIGN ❻ SCISSORS

the entire traverse path. Ideal for linear motor machines.

❽ DAMPING ELEMENTS (BUMPERS) INSPECTION OPENINGS

❾ WEDGE DAMPENER (ME MODULE)

FLAT (type AA)

See page 11-12 for Quote Request Worksheet

PEAK (type BB)

See page 11-12 for Quote Request Worksheet

SLANT (type CC)

See page 11-12 for Quote Request Worksheet

HIP ROOF (type DD)

See page 11-12 for Quote Request Worksheet

FLAT/SLOPE (type EE)

See page 11-12 for Quote Request Worksheet

See page 11-12 for Quote Request Worksheet

See page 14 for Quote Request Worksheet

DUAL AXIS MOTION

See page 15-16 for Quote Request Worksheet

ALL SHAPES CAN BE CUSTOMIZED TO FIT YOUR APPLICATION

MODULAR FACE SHIELD

The precision ways and CNC feedback devices are

See page 43-44 for more details.

Different requirements and environmental conditions, complicated slideway

COUPLED TELESCOPIC STEEL COVER

By coupling a telescopic steel cover, a longer travel can be obtained. The

See page 10 for variations and dimensions

See page 43 for more information

⃝ Wiper lip vulcanized to a flat steel profile

⃝ Compact wiper with a height of only 11.5 mm

⃝ Especially useful where space is limited, e.g. on extractors or slides

⃝ The wiper lip is vulcanized on a steel profile

COMPANY (complete address)

TECHNICAL DATA / EXISTING COVER DIMENSIONS

Number of Boxes _______________________________ Height Over Ways (HOW) _______________________________

Cover Type _______________________________ Angle (α) _______________________________

Mounting Configuration _______________________________ Height of Side (HOS) _______________________________

Width of Cover _______________________________ Width of Top (WOT) _______________________________

OEM Part # ___________________________ ○ Column/Table ○ Other __________________________________________

B Compressed length ______________________ K3 Side of way to side of casting ______________________

C Travel ______________________ K4 Casting distance below way ______________________

E1 Table width ______________________ L3 Side of way to side of drive mount ______________________

E2 Table height ______________________ L4 End of way to front of motor ______________________

F1 Way wiper height above way ______________________ M Rail type ______________________

F3 Way wiper to table (depth) ______________________ M2 Rail width (top) ______________________

H Width over ways ______________________ M4 Rail height ______________________

J1 Individual width of way ______________________ M5 Side of casting to side of rail ______________________

J2 Individual height of way ______________________ W1 Way extension length ______________________

J3 Side of way to side of casting ______________________ W2 Way height to floor ______________________

J4 Casting distance below way ______________________ W3 Way to bed offset ______________________

K1 Individual width of way ______________________ W4 Bed to way offset ______________________

WAY EXTENSION BRACKETS SIDE VIEW

FLOOR FLOOR FLOOR BED

WOC WOC WOC

HOW HOW HOW

COMPANY (complete address)

TECHNICAL DATA / EXISTING COVER DIMENSIONS

Extended Length _______________________ Compressed Length _____________________ Travel _________________________________

Hennig or Partner Part # __________________________________________ OEM Part # _____________________________________________

Axis ○ X ○Y ○Z ○ Other _________________________________ Maximum Travel Speed ______________________________________________

Rollers ○ Yes ○ No Scissors ○ Yes ○ No

Machine Make ____________________________________________________ Machine Model _____________________________________________________

Number of Boxes _ Height Over Ways (HOW) _

Cover Type _ Angle (α) _

Mounting Configuration _ Height of Side (HOS) _

Width of Cover _ Width of Top (WOT) _

OEM Part # _ ○ Column/Table ○ Other ________________

B Compressed length K3 Side of way to side of casting

C Travel K4 Casting distance below way

E1 Table width L3 Side of way to side of drive mount

E2 Table height L4 End of way to front of motor

F1 Way wiper height above way M Rail type

F3 Way wiper to table (depth) M2 Rail width (top)

H Width over ways M4 Rail height

J1 Individual width of way M5 Side of casting to side of rail

J2 Individual height of way W1 Way extension length

J3 Side of way to side of casting W2 Way height to floor

J4 Casting distance below way W3 Way to bed offset

K1 Individual width of way W4 Bed to way offset

Extended Length _____________ Compressed Length _ Travel _______________________

Hennig or Partner Part # OEM Part # ___

Axis ○ X ○Y ○Z ○ Other _ Maximum Travel Speed ______________

Machine Make Machine Model _

Cover compressed J Extension beyond column depth

A Max vertical extension of slide K Vertical Slide

B Vertical slide travel L Width of cover

C Min compressed vertical slide length M Height of cover

E Max horizontal extension of slide O Guide bar width

G Width of trough Mounting Option - Lower (see below)