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Tataouine Gas Project Tataouine Branch Line: Risk Assessment Procedure

This document provides procedures for conducting risk assessments on the Tataouine Gas Project Tataouine Branch Line. It includes definitions of key terms, descriptions of responsibilities, and a process for performing risk assessments that involves hazard identification, analyzing risks, evaluating hazards, and implementing control measures. Attachments include a Job Safety Analysis form to identify risks of specific jobs. The goal is to identify risks and implement controls to improve health, safety, environment, and quality.

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0% found this document useful (0 votes)
155 views16 pages

Tataouine Gas Project Tataouine Branch Line: Risk Assessment Procedure

This document provides procedures for conducting risk assessments on the Tataouine Gas Project Tataouine Branch Line. It includes definitions of key terms, descriptions of responsibilities, and a process for performing risk assessments that involves hazard identification, analyzing risks, evaluating hazards, and implementing control measures. Attachments include a Job Safety Analysis form to identify risks of specific jobs. The goal is to identify risks and implement controls to improve health, safety, environment, and quality.

Uploaded by

Moaatazz Nouisri
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CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 1 of 16

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE

26/10/2018 B01 Issued For Approval A.S Souissi S.Azzebi A.Chabchoub

Company
Date Rev. Description of Revision Prepared by Checked by Approved by
Approval

This document is the property of RETEL. Do not duplicate or circulate without the Authorization of RETEL.
CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 2 of 16

TABLE OF CONTENTS
ABBREVIATIONS ..................................................................................................................................................... 3
DEFINITIONS .......................................................................................................................................................... 4
TABLE OF HOLDS .................................................................................................................................................... 6
1. INTRODUCTION ............................................................................................................................................. 7
2. PURPOSE ....................................................................................................................................................... 8
3. area of application ........................................................................................................................................ 8
4. responsibilities .............................................................................................................................................. 8
5. Procedure ..................................................................................................................................................... 8
5.1 WHAT IS RISK ASSESSMENT? ..........................................................................................................................8
5.2 WHEN TO CONDUCT A RISK ASSESSMENT .....................................................................................................9
5.3 WHO SHOULD CARRY OUT A RISK ASSESSMENT ...........................................................................................9
5.4 CONDUCTING THE ASSESSMENT ..................................................................................................................10
5.4.1. HAZARD SURVEY ..................................................................................................................................10
5.4.2. PERSONS AT RISK .................................................................................................................................11
5.4.3. HAZARD ANALYSIS ...............................................................................................................................11
5.4.4. HAZARD EVALUATION SCORECARD ....................................................................................................11
5.4.5. CONTROL MEASURES ...........................................................................................................................13
5.4.6. REVIEWING THE ASSESSMENT ............................................................................................................14
6. Attachements ............................................................................................................................................. 14
JOB SAFETY ANALYSIS – TBL-JSA........................................................................................................................... 15

This document is the property of RETEL. Do not duplicate or circulate without the Authorization of RETEL.
CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 3 of 16

ABBREVIATIONS

COSHH : Control of Substances Hazardous to Health


EIA : Environmental Impact Assessment
HAZID : Hazard Identification
HAZOP : Hazard & Operability
HSE : Health, Safety and Environment
HSEQ : Health, Safety, Environment, Quality
QA/QC : Quality Assurance / Quality Control
LTI : Lost Time Incident
O&M Manuals : Operation & Maintenance Manuals
PPE : Personal Protective Equipment
EIA : Environmental Impact Assessment
WMP : Waste Management Plan

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CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
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DEFINITIONS

COMPANY Is the party which carries out the detailed engineering, construction
management, supplies materials, equipment and services which have
to be performed as specified by the CONTRACTOR / SUBCONTRACTOR;

COMPANY Representative means the member and/or members appointed or designated by


COMPANY in charge for the PPL project supervision on site as its duly
authorized representative to deal with CONTRACTOR with respect to
the CONTRACT

Contact Directory A list of team members and key players in a crisis. The list should
include home phone numbers, cell phone numbers, e-mail address,
etc.

CONTRACTOR Entity (and its legal successors in title) named as CONTRACTOR in the
CONTRACTOR purchase order and/or the Contract awarded to the
CONTRACTOR to perform specific services and/or works

CRISIS It is an actual or potential threat to the CONTRACTOR’s long-term


ability to do business due to the impact on reputation, legal / financial
liabilities and the ability to operate.

Emergency Is a situation from an incident, which has already taken place, but has
the potential to escalate further and cause additional damage to
human life, environment, assets, investment and reputation of
CONTRACTOR

Job Safety Analysis (JSA) Risk assessment tools used to identify and control workplace hazards
which helps integrate accepted safety and health principles and
practices into a particular task or job operation.

Rescue Is the process of recovering of persons following their evacuation or


escape from the installation, and rescuing of persons near the
installation and taking such persons to a place of safety

Risk assessment Is the determination of quantitative or qualitative value of risk related


to a concrete situation and a recognized threat (also called hazard).
Quantitative risk assessment requires calculations of two components
of risk the magnitude of the potential loss (L), and the probability (p)
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CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 5 of 16

that the loss will occur.

SUBCONTRACTOR Entity (and its legal successors in title) named as SUBCONTRACTOR in


the CONTRACTOR purchase order and/or the CONTRACT awarded to
the SUBCONTRACTOR to perform specific services and/or works.

Work Method Statement A document that defines the methods to be used for the execution of
(WMS) a certain activity;

Probability Chance that something may happen

Frequency Chance that something may happen within a certain period

Consequence Level / Also severity is considered as the extent at which the incident could escalate.
Severity

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CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 6 of 16

TABLE OF HOLDS

Hold Section Comment

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CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

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RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 7 of 16

1. INTRODUCTION

The Tataouine Gas Project (TGP) is developed by ETAP. The project is intended to recover
associated and non-associated gas reserves from existing concessions/permits in Southern
Tunisia.
The TGP is composed of:
- Dry and partially dew pointed gas from concessions being taken from main 24” Nawara
Pipeline at the Deviation Point.
- A spur line which will deliver gas from Deviation Point to a Gas Treatment Plant (GTP-T)
located at Tataouine
- The GTP-T will produce Sales Gas, commercial LPG products and stabilized Condensate
- Sales Gas will be delivered to customers at STEG reception point through dedicated
product line
- Separate export facility by road tanker will be provided for produced LPG and Condensate
at the GTP-T
- Bottling Unit next to the GTP-T LPG recovery plant.

Figure 1 Project Location Map

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CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
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2. PURPOSE

To identify and define the hazards existing on site, the risks they represent and the precautions
and controls which need to be put in place to protect against them.

3. AREA OF APPLICATION

CONTRACTOR Civil Construction and Erection Unit..

4. RESPONSIBILITIES

 CONTRACTOR HSE Manager will ensure that

- this document is brought to the attention of the appropriate CONTRACTOR Site


Management and Subcontractors
- where local requirements are not met by this work instruction that the document is
amended to suit or other suitable provisions are made
- This work instruction is audited at appropriate intervals.

 CONTRACTOR line management will ensure that the workers, over whom they have direct
control, comply with this procedure and that subcontractors are managed accordingly

 All Site HSE and Supervisory Personnel will:

- Monitor compliance and report any breech of procedure to the appropriate manager
 CONTRACTOR Unit Head of HSE will continually review the adequacy of this procedure
and revise as appropriate.

5. PROCEDURE

5.1 What is Risk Assessment?

An identification of the hazards present in a workplace and an estimate of the extent of the risks
involved, taking into account whatever precautions are already being taken. It involves:
 Identification of ALL the hazards;
 Identification of people at risk;
 Evaluation of the risks and of existing precautions;
 Recording and communication of the findings;
 Periodic review.

This document is the property of RETEL. Do not duplicate or circulate without the Authorization of RETEL.
CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 9 of 16

5.2 When to Conduct a Risk Assessment

A Risk Assessment must be undertaken before the commencement of the activity so that control
measures, as determined by the assessment can be put in place from the start.
Hazards should be identified during the planning stage of the activity.
This will keep cost for any subsequent modification to a minimum. We must be sure that any
article we design or supply is safe and without risk to health.
A Risk Assessment shall be carried as follows:
 Workplace Risk.
 Environmental Risk.
 Health Risk.
 When required by legislation;
 For all new engineering design work and specifications;
 For all new / different site activities that could be deemed as hazardous;
 For all hazardous activities;
 When required by a Permit to Work.

As well as this general risk assessment there may also be more specific requirements relating to
the following:
 Manual Handling;
 Personal Protective Equipment;
 Display Screen Equipment;
 Noise;
 Hazardous Substances;
 Lead;
 Fire.
5.3 Who should carry out a Risk Assessment

The risk assessment is a duty of the employers towards the employees and other persons
affected by the organization's activities.
The assessment should be conducted with the involvement of person(s) who is/are familiar with
and understand(s) the task to be assessed.
Specialist HSE guidance on certain aspects may be sought from an appropriate person i.e. the
HSE Manager / Qualified Medical Practitioner.

This document is the property of RETEL. Do not duplicate or circulate without the Authorization of RETEL.
CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 10 of 16

5.4 Conducting the Assessment

5.4.1. Hazard Survey

All activities together with methods and systems of work should be subjected to a hazard survey.
The extent and depth of this survey will depend on the potential losses arising from the activity.
Important criteria to be considered include:
 Exposure of people (both the workforce and the public) to any dangers that may arise;
 The value of the plant or equipment in financial and economic terms;
 The value of the plant or process in terms of its possible interdependence with other
processes;
 Any inherent toxic, explosive or fire risk associated with any stage of the activity.
The hazard may have been pointed out by other persons, it may have been highlighted as the
result of a safety inspection, it may be immediately obvious or it may be mandatory that a risk
assessments is conducted on this for a particular activity or aspect. When considering the
exposed people ensure that consideration is given to people that are not there at the time of the
assessment.
Below is a series of key questions to assist in hazard identification which can be applied in many
situations:
 What can happen?
 How can it happen?
 What will happen in the event that there is too much or too little
(pressure/heat/cold/air/vacume/ventilation/noise/flow/supply/reactants/containment
etc.)?
To these questions we can add:
 Who could be affected?
 Why is the risk necessary?
 Where will it take place?
Hazards can result in different forms of harm. It is useful to record both the hazard and the harm
so that it is easier to identify the correct precautions to take. Hazard identification can be helped
by:
 Viewing a situation or activity;
 Discussing it with those involved in the activity;
 Referring to manufacturers’ or suppliers’ manuals or data sheets;
 Referring to a checklist of hazards as an aide-memoir;
 Referring to accident/incident reports;
 Reviewing of legislation and legislative guidance notes.

This document is the property of RETEL. Do not duplicate or circulate without the Authorization of RETEL.
CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 11 of 16

5.4.2. Persons at Risk

The risk associated with a particular situation or activity will differ with the individual exposed to
the hazard, this must be considered during the assessment. Individuals or groups who may be
particularly at risk include:
 Employees.
 Contractors.
 Lone Workers.
 Young People.
 Expectant Mothers.
 Members of the public;
 Those with literacy difficulties (cultural or learning difficulties).
 Those with physical disabilities.

Only consider those with a real likelihood of being exposed to the hazard.

5.4.3. Hazard Analysis

The hazard identification must be analyzed. The main elements of this are probability, frequency
and consequence levels (severity), defined in article 5 “Definitions”.

5.4.4. Hazard Evaluation Scorecard

Consequence Increasing probability


Severity Rating

A B C D E
Environment

Reputation
People

Assets

Happens Happens
Never Incident has
Heard of in several several
heard of occurred in
E&P times per times per
in E&P our
industry year in our year in a
industry company
company location

No health No
0 effect/injury damage
No effect No impact

Slight
Slight Slight
1 health
damage effect
Slight impact Manage for continuous improvement
effect/injury

Minor
Minor Minor Limited
2 health
damage effect impact
effect/injury

Major
Localised Localised Considerable Incorporate risk
3 health
damage effect impact
effect/injury reduction measures

Single Major Major National


4 fatality damage effect impact

Multiple Extensive Massive International


5 fatalities damage effect impact
Intolerable

Figure 1 Risk Assessment Matrix

This document is the property of RETEL. Do not duplicate or circulate without the Authorization of RETEL.
CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
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0 1 2 3 4 5
A A0 A1 A2 A3 A4 A5
B B0 B1 B2 B3 B4 B5
C C0 C1 C2 C3 C4 C5
D D0 D1 D2 D3 D4 D5
E E0 E1 E2 E3 E4 E5

0 A 0A Continuous Improvement.
1 A 1A Continuous Improvement.
2 A 2A Continuous Improvement.
3 A 3A Continuous Improvement.
4 A 4A Continuous Improvement.
5 A 5A Risk Reduction.
0 B 0B Continuous Improvement.
1 B 1B Continuous Improvement.
2 B 2B Continuous Improvement.
3 B 3B Continuous Improvement.
4 B 4B Risk Reduction.
5 B 5B Risk Reduction.
0 C 0C Continuous Improvement.
1 C 1C Continuous Improvement.
2 C 2C Continuous Improvement.
3 C 3C Risk Reduction.
4 C 4C Risk Reduction.
5 C 5C Intolerable
0 D 0D Continuous Improvement.
1 D 1D Continuous Improvement.
2 D 2D Risk Reduction.
3 D 3D Risk Reduction.
4 D 4D Intolerable
5 D 5D Intolerable
0 E 0E Continuous Improvement.
1 E 1E Continuous Improvement.
2 E 2E Risk Reduction.
3 E 3E Intolerable
4 E 4E Intolerable
5 E 5E Intolerable

This document is the property of RETEL. Do not duplicate or circulate without the Authorization of RETEL.
CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 13 of 16

5.4.5. Control Measures

If the risk assessment has determined that something needs to be done then the following two
questions need to be considered and appropriate control measure implemented:
 Can the Hazard be removed altogether?
 If not how can the risks be controlled so that harm is unlikely?
In answering these questions the below “Hierarchy of Control” should be considered:
 Elimination.
 Substitution
 Isolation.
 Engineering control.
 Administrative control.
 Use of PPE.
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RISK ASSESSMENT PROCEDURE


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Once the control measures have been implemented the Risk Assessment process should be
repeated to quantify the residual risk, and the risk from any new hazards introduced
inadvertently by the control measures. These risks should now be tolerable.

5.4.6. Reviewing the Assessment

The assessment must be reviewed and revised as necessary, for example if there is a significant
change to the work area or for any other reason you suspect that the assessment is no longer
valid.

6. ATTACHEMENTS

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CONTRACTOR: SUB-CONTRACTOR/VENDOR: COMPANY:

TATAOUINE GAS PROJECT


TATAOUINE BRANCH LINE

RISK ASSESSMENT PROCEDURE


SUB-CONTRACTOR / VENDER DOC.
CONTRACTOR DOC. N°: Doc. Category 1 COMPANY DOC. N°:
TBL-RETEL-AA-SF-PRO-001
N°: Sheet 15 of 16

1. JOB SAFETY ANALYSIS – TBL-JSA


STEP 1: Likelihood of Occurrence STEP 2: Severity of Result STEP 3: A B C D E

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5


2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5 STEP 4: Hazard Risk Assessment
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
4. Happens several times per year in our M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
5. happens several times per year in a location E. Fatality 5 E1 E2 E3 E4 E5

Rev:
TITLE: PROJECT: TATAOUINE BRANCH LINE No:

DEVELOPED BY: HSE Team DATE: APPROVED BY: SIGN: DATE:

Mandatory PPE to be worn


PPE as required

POST SUPERVISORY
Activity STEPS POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES
RISK REQUIREMENTS

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ADDITIONAL COMMENTS

Participants / Work Crew JSA Reviewed By: Name: Date:


Name (Print Clearly): Signature: Date: Review Comments:
1.
2.
3.
4.
5.
6.
7.
8.
Responsible Supervisors / Foreman
1.
2.

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