R Raytheon Marine GmbH

High Seas Products

Postfach 1166
D – 24100 Kiel
Germany
Tel +49–4 31–30 19–0
Fax +49–4 31–30 19–291
Email [email protected]
www.raymarine.com

Gyro Compass Equipment

STANDARD 20 PLUS with TMC

consisting of:
– Gyro Compass STANDARD 20, Type 110 – 800 or 110 – 806
– Control Unit, Type GY01 – U01 or
Type GY03 – U01 with Autopilot Operation
– Operator Unit STANDARD 20, Type 130 – 601 E01
– Magnetic Sonde, Type 108 – 010
– Operator Unit MAGNETIC COMPASS TMC 20, Type 130–602 E01

SERVICE MANUAL

1 Installation, First Putting into Operation

2 Maintenance, Repair, Spare Parts Catalogue
3 Construction, Principle of Operation, Technical Data

3072E.DOC032 Edition: 14. June 1999

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Copying of this document, and giving it to others and the use or
Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich communication of the contents thereof, are forbidden without express
zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. authority. Offenders are liable to the payment of damages.

Toute communication ou reproduction de ce document, toute Sin nuestra expresa autorización, queda terminantemente prohibida la
exploitation ou communication de son contenu sont interdites, sauf reproducción total o parcial de este documento, así como su uso
autorisation expresse. Tout manquement à cette règle est illicite et indebido y/o su exhibición o comunicación a terceros. De los infractores
expose son auteur au versement de dommages et intérêts. se exigirá el correspondiente resarcimiento de daños y perjuicios.
 GYRO
Gyro Compass equipment STANDARD 20 PLUS with TMC COMPASS
Service Manual EQUIPMENT

Safety Regulations:

Warning!
Use care during maintenance and repair to avoid contact with
energized electrical conductors. Applicable safety regulations
must be followed, such as VDE, VBG 4, OSHA 1919, and other
consensus safety standards.

Caution!
• Maintenance and repair must be performed by trained and
qualified personnel who are knowledgeable in equipment
safety requirements!
• Device may be damaged!
Exchange of spare parts only with the supply voltage
switched off.
• Never insert fuses of other values than the indicated values.
• On connecting SPERRY step receivers, pay attention to
uniform polarity of the receivers; either all devices with pola-
rity ’Common +’ or all devices with polarity ’Common –’!

Initial Start:
Initial start results in
– all manually inputted values are set to 0
– the operation mode ’Gyro Compass Operation’ is selected
– the uncorrected heading is transmitted to all connected receivers.

Emergency Operation:
The HEADING SERIAL*) of the gyro compass output is now switched (un-
corrected) to distributuion in order to keep supplying the periphery devices
with a heading value.
*) Raytheon Marine specific

Edition: 02. Nov. 1998 A 3072E.DOC032

 Gyro Compass equipment STANDARD 20 PLUS with TMC
Service Manual

ATTENTION
Observe Precautions
for Handling
Electrostatic
Sensitive Devices

CAUTION

Handling of Electrostatic–sensitive Semiconductor Devices

Certain semiconductor devices used in the equipment are liable to damage due to static voltage. Observe
the following precautions when handling these devices in their unterminated state, or sub–units containing
these devices:

1) Persons removing sub–units from an equipment using these devices must be earthed by a
wrist strap connected to the earthing point provided on the equipment.

2) Soldering irons used during the repair operations must be low voltage types with earthed tips
and isolated from the mains voltage by a double insulated transformer.

3) Outer clothing worn must be unable to generate static charges.

4) Printed Circuit Boards (PCBs) fitted with these devices must be stored and transported in anti–
static bags.

3072E.DOC032 B Edition: 02. Nov. 1998

 GYRO
Gyro Compass equipment STANDARD 20 PLUS with TMC COMPASS
Service Manual EQUIPMENT

Declaration of conformity

We declare that this product meets the major protection requirements which are defined
in the Council Direction on the approximation of the Laws of the Member States relating
to the electromagnetic compatibility (89/336/EEC). The following standard were referred
to in examining the product for electromagnetic compatibility
DIN EN 60945 (IEC 945+A1), March 1994
Marine Navigational Equipment

This declaration is declared binding for the producer/importer,

Raytheon Anschütz GmbH, Zeyestraße 16–24, D–24106 Kiel,
by

Wolfgang Schmöe

...........................................
Quality Assurance Manager

Important Information on Electromagnetic Compatibility (EMC)

– Use in accordance with the intended purpose of the product:
The product is intended to be operated on sea–going ships.
– Measures to ensure and to maintain the electromagnetic compatibility.
The user/operator has to bear in mind the following:
– Assembly, cabling is to be made exclusively in accordance with the given assem-
bly and installation documents.
Here, special attention is to be paid to the EMC–relevant measures such as
– Establish the prescribed ground connections
– Make use of the prescribed cable types
– Apply the screenings to the prescribed points.
– Operation is to be performed with closed casing only (built–in devices must not be
operated outside the desk)
– After maintenance and repair work has been carried out, the initial state (original
state) is to be established again.
Here also, special attention is to be paid to carrying out the EMC–relevant mea-
sures:
– Establish ground connections, put on screenings
– Connect the disconnected electrical protective means (EMC filters)
– Replace the defective electrical protective means by original parts
– Use original parts only
– Close the casing or incorporate the device into the desk, resp.

Edition: 02. Nov. 1998 C 3072E.DOC032

 Gyro Compass equipment STANDARD 20 PLUS with TMC
Service Manual

3072E.DOC032 D Edition: 02. Nov. 1998

 GYRO
Gyro Compass equipment STANDARD 20 PLUS with TMC COMPASS
Service Manual EQUIPMENT

CONTENTS Page

1 Installation and First Putting into Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

1.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.1.2 Connection of an R.o.T. Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

1.2 First Putting into Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3

1.2.1 Service Mode on the Operator Unit SRANDARD 20 . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.2.2 Service Mode with Operator Unit TMC STANDARD 20 . . . . . . . . . . . . . . . . . . . . . . 1–8
1.2.3 Testing the Signal Transmission of Various Signal Values . . . . . . . . . . . . . . . . . . . 1–11
1.2.4 Calling up the Simulated Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–12
1.2.5 Settling Time Bridge–over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–14

2 Maintenance and Shipboard Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

2.1 Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
2.2.1 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

2.3 Warnings by Events at the Gyro Compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3

2.4 Aids to Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
2.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–5
2.4.2 Fault List – Indication on the Operator Unit STANDARD 20 . . . . . . . . . . . . . . . . . . 2–5
2.4.3 Fault List – Indication on the Operator Unit TMC STANDARD 20 . . . . . . . . . . . . . 2–9
2.4.4 Fault List – Error in the Distributor COMPACT without Indication on the
Operator Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.4.5 Fault List – Error in the Synchro Signal Transmission without Indication on the
Operator Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
2.4.6 Meaning of the LEDs and Switches on the Flat Modules . . . . . . . . . . . . . . . . . . . . 2–11
2.4.6.1 CPU PCBs, Extension PCB STD 20, and Heading / Speed PCB (TMC)
and I/O PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11
2.4.6.2 Power Supply PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11
2.4.6.3 Transfer Module STANDARD 20 (NB 03 – 934) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–12
2.4.6.4 Distributor COMPACT (110–224.11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14
2.4.6.5 Transfer Module RS 422 (NB 03 – 969) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–15

2.5 Checking the Cabling and the Plug Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–16

2.5.1 Operator Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–16
2.5.2 Transfer Module SERIAL (NB 03 – 868) and CPU PCB . . . . . . . . . . . . . . . . . . . . . 2–16
2.5.3 Transfer Module STANDARD 20 (NB 03 – 934) and Extension PCB . . . . . . . . . . 2–17

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Service Manual

2.5.4 Transfer Module Magn. Heading / Speed (NB 03 – 968) and

Heading / Speed PCB TMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–18

2.6 Exchanging of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–19

2.6.1 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–19
2.6.2 PCBs (Flat Modules of the Electronics for the Correction Calculation) . . . . . . . . . 2–22
2.6.3 Distribution PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–23
2.6.4 DC / DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–24
2.6.5 Checking the Magnetic Sonde for Possible Faults . . . . . . . . . . . . . . . . . . . . . . . . . . 2–25
2.6.5.1 Measuring the DC Resistance of the Magnetic Sonde . . . . . . . . . . . . . . . . . . . . . . 2–25

2.7 Spare Parts Catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–26

2.7.1 Notes on Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–26

3 Construction and Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

3.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.1.1 Gyro Compass STANDARD 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.1.2 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.1.3 Operator Unit STANDARD 20 PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.1.4 Operator Unit TMC STANDARD 20 PLUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.1.5 Magnetic Sonde . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2

3.2 Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3

3.2.1 Gyro Compass STANDARD 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.2.2 Operator Unit STANDARD 20, Type 130–601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.2.3 Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.2.4 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
3.2.4.1 Control Unit GY01–U01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
3.2.4.2 Control Unit GY03–U01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11

3.2.5 Magnetic Sonde, Type 108 – 010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–14

3.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–15

3.3.1 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–15
3.3.2 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–20
3.3.3 Environmental Conditions and other Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 3–20
3.3.4 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–20
3.3.5 Other Frame Clock Pulses with accessory Software and Telegrams . . . . . . . . . . 3–21

Annex

3072E.DOC032 II Edition: 16. Mar. 1999

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

1 Installation and First Putting into Operation

1.1 Installation

1.1.1 General
Installation of the Gyro Compass Equipment STANDARD 20 PLUS refer to cable and con-
nection diagrams appended.

Installation of the single devices:

– Gyro compass : refer to Service Handbook ’Gyro Compass STANDARD 20’
(Please, observe the Section ’First Putting into Operation’).
– Magnetic sonde: refer to handbook ’Magnetic Sonde’, Description No. 2249.
– Control unit: refer to Wiring Diagram GY01 D U01.HP012, Sheet 1 to 6
(with synchro signal output GY01 D U01.HP007, Sheet 1 to 7) or
GY03 D U01.HP013, Sheet 1 to 8 and
connection diagram (general view) in the annex

Caution:
If a special power supply is connected to the control unit GY03–U01
for the autopilot, the bridges L2.23–24 and L2.33–34 as well as the
connections L2.4 and L2.14 to the terminal strip L1 absolutely must
be removed! (Refer to wiring diagram GY03 D U01.HP013, Sheet 5.)

– Operator unit STANDARD 20 and operator unit TMC:

Power supply
Bus A Bus B

to control unit
POWER SUPPLY

Operator Unit Operator Unit TMC

STANDARD 20 STANDARD 20

Fig. 1–1: Connection of the Control Units

The configuration of the individual electronic PCBs is to be found in the configuration

sheets (see annex) and should be checked after the equipment has been installed.

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Service Manual

1.1.2 Connection of an R.o.T. Sensor

Precondition:
– Extension PCB STANDARD 20 is additionally provided with an analogue/digital con–
verter (piggyback), NB 06–195.
– Jumper B11/6 ’WITH ADC MODULE’ on the extension PCB STANDARD 20 must be set
(see configuration sheet CU01 D Z02.HP100, page 2.

See also Wiring Diagram GY01 D U01.HP012, Sheet 3 or

GY03 D U01.HP013, Sheet 4

Input R.o.T.–Status

– +
Input R.o.T.–Sensor
±10V = ±300°/min

Fig. 1–2: Transfer Module STANDARD 20 – R.o.T. Sensor Connection

R.o.T. status (see configuration sheet GY01 D U01.HP013, page 1 or

GY03 D U01.HP014, page 1):
via relay contact L1.9/38, B2.13/14 is jumpered:
contact closed: R.o.T. sensor is operating satisfactorily
contact opened: R.o.T. alarm

DC–voltage +24V L1.62/38 B2.13/14 is open:

+24V: R.o.T. sensor is operating satisfactorily
0V: R.o.T. alarm

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COMPASS
Service Manual EQUIPMENT

1.2 First Putting into Operation

After Installation of the gyro compass equipment STANDARD 20 PLUS put the equipment
into operation.

1.2.1 Service Mode on the Operator Unit STANDARD 20

On the Operator Unit STANDARD 20, data of the system and of connected gyro compass(es)
can be made visible for service purposes.
Condition for calling up the service mode:
⇒ The equipment is free from current warnings
⇒ The equipment is not in disturbed operation

Indications Comments,
Notes

Calling up the Service Mode

Interface–Test The operator unit interface is tested and found

Set Interface – OK o. k.

simultaneously or:
The operator unit interface is not o. k.
Interface–Test Cause:
Interface Error 1. Short circuit
2. Bus address not correct
(see Step , column )

 Adjusted dimming value for external dim–

 Set Dimmval. Busadr. ming and
15 03  adjusted bus address on coding switch on
the base PCB of the operator unit

e. g.:
Set
Speed use ^ ∨/Set Currently selected and, therefore, connected
source for speed values
P–log CU Ext.PCB
Source change see , else 

if Interface Error:
Speed use ^ ∨/Set With interface error, in the 2nd line appears
No Response No Response
In this case, the service mode ends here.
Leave the service mode with key Gyro 1 (or
Gyro, resp.), Gyro 2, Lat. or Speed.

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Service Manual

Indications Comments, Notes

 Selecting the Adequate Log

Speed use ^ ∨/Set

Value of Speed through the Water from
Dolog–Water Dolog
Speed use ^ ∨/Set Value of Speed over Ground from Dolog
Dolog–Ground

Speed use ^ ∨/Set Value from Agilog

Agilog

Speed use ^ ∨/Set Value from Pulse Log via heading/speed PCB
P.log Course PCB

Speed use ^ ∨/Set Value of Velocity Track Ground (VTG) via

NMEA – VTG NMEA interface

Speed use ^ ∨/Set Value of Velocity Heading Water (VHW) via

NMEA – VHW NMEA interface

Speed use ^ ∨/Set Value from Pulse Log via extension PCB
P.log CU Ext.PCB

 Service Mode (Cont.)

e. g.:

Set TMC use ^ ∨/Set Currently selected and, therefore, connected
Sonde magnetic heading tap

or: Note:
Is indicated even if TMC not available!
TMC use ^ ∨/Set
Flux Gate

Tap change:
with one of the dimming keys, select the other
or:
magnetic heading tap, else Step 

 Set e. g.:
NMEA use^ ∨/Set
Pos. CU Ext.PCB Read–in of the position value via the extension
PCB, or
or:
NMEA use^ ∨/Set
via the heading/speed PCB
Pos. Course PCB

Change of input module:

With one of the dimming keys, select the other
or: input module, else Step 

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

Indications Comments, Notes

 Set
DV–Bus use^ ∨/Set
DP bus adjusted
Yes
or: or
DV–Bus use^ ∨/Set
DP bus not adjusted
No

e. g.:
a Set DV–Bus use^ ∨/Set
With DP bus adjusted:
The 2nd line shows the currently adjusted DP
3
bus address in hexadecimal notation

Change of the DP bus address with one of the

dimming keys
Values between 0 and F possible,
or: else Step

Note:
This service mode also appears on single sys-
tems.
Aut sw to Gyro:Y *) Indication of the currently set mode:
Set use ^ ∨/Set Y = automatic change–over is set
Change–over from the defective gyro
compass to the one which is ready for
work or to TMC
N = autom. change–over is not set
Change of the mode with one of the dimming
keys
or: On single systems, N has to be entered!
else Step 

Note:
This service mode also appears when TMC is
not connected. Then N has to be entered.
 Set
No Man sw TMC:N *) Indication of the currently set mode:
Y = No change–over to TMC during track
use ^ ∨/Set
control by an autopilot with DV bus
connection
N = Change–over to TMC (during track con–
trol also)
The mode can be changed with one of the
dimming keys
or:

*) From software version P01 E01.01 in the operator unit 130–601 and P01 E01.05 on
the CPU PCB CU01–Z01

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Indications Comments, Notes

Note:
 G1–G2 Diff 03.0°
With single system, Step  is skipped!
Indication of the currently adjusted difference
Set value of the heading indications of both the
use ^ ∨/Set
gyro compasses

Change of the difference value with one of the

dimming keys
Values between 1° and 89° possible,
or:
else Step 

 Set
Service – Mode Service mode of gyro compass 1 (see )
Note:
Gyro 1
From now on, all previously selected values
and modes are stored.
From here, the service mode can also be left
with one of the keys Gyro 1 (or Gyro, resp.),
Gyro 2, Lat., or Speed

 Service Mode for Gyro Compass 1

Service – Mode
Service mode of gyro compass 1
Gyro 1

Indication of the R.o.T. value

 Set
RoT
Note:
With the ship made fast to the pier, the value
G1: 00.0 °/s
is 0

 Set
Temperature Indication of the supporting liquid temperature
G1: 00.0 °C Permiss. tol.: 50 °C ±1 °C

 Set
Current
Indication of the sum of gyro current and pump
current for start or operation, resp.
G1: 000 mA
Permiss. tol.: ±50 mA

 Set
Gyrosph. Height
Indication of the gyrosphere height with operat-
ing temperature
G1: 0.00 mm
Permiss. tol.: 1.0 mm to 2.3 mm
(also refer to Service Handbook 110-800.DOC031)

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COMPASS
Service Manual EQUIPMENT

Indications Comments,
Notes

 Set
Conductivity
Indication of the supporting liquid conductivity
with operating temperature
G1: 000 µS/cm
Permiss. tol.: 390 µS / cm ... 790 µS / cm

 Set
A–Error–Value Indication of the difference of between the
G1: +000.0° ship’s ahead and the encoder value
(alignment error)

 Set
Encoder–Value
Indication of the encoder value
G1: 000.0°

 Set
Run up Time Indication of the settling time
G1: 000 min Indication is given from 0 to max. 180 min

 Set
Operating Time Indication of the operating time (gyrosphere
G1: 000 weeks running time)
Indication is given to max. 999 weeks

 Set
SW–Vers. Sensor Indication of the current software program ver-
P000 E00.00 sion of the gyro compass (sensor)

11 SW–Version CU Indication of the current software program ver-

Set 01–001.P01E00.03 sion of the control unit

With twin system, automatic change–over to

12 Service – Mode service mode of gyro compass 2
Set
Gyro 2 (see Points  to 11 ), else

End of Service–M End of the service mode and, after a short

Next Restart time, automatic change–over to normal opera-
tion

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

1.2.2 Service Mode with Operator Unit TMC STANDARD 20

On the Operator Unit TMC STANDARD 20 data of the system – referred to TMC operation –
can be made visible for service purposes.
This service mode can always be left by actuating a key or automatically approx. 30 s after the
last key actuation.
Condition for calling up the service mode:
⇒ The equipment is not in disturbed operation

Indications Comments,
Notes

Interface–Test The operator unit interface is tested and found

Set Interface – OK o. k.

simultaneously or:
The operator unit interface is not o. k.
Interface–Test Cause:
Interface Error 1. Short circuit
2. Bus address not correct
(see next Step , column )

 Adjusted dimming value for external dim–

 Set Dimmval. Busadr. ming and
15 03  adjusted bus address on coding switch on
the base PCB of the operator unit

Indication of the current setting for processing
Adjust DEV: N
Set of the deviation table
use ^ ∨/Set
N = deletion/modification of the table not
permitted
Y = deletion/modification of the table per–
mitted
Change of the mode with one of the dimming
or: keys

If N was entered under , skip , if Y was en-

Set Erase DEV–TAB: N tered:
Indication of the current setting for processing
use ^ ∨/Set
of the deviation table
N = deletion of the table not permitted,
modification permitted
Y = deletion of the table permitted
Change of the mode with one of the dimming
or: keys


*) From software version P01 E01.01 in the operator unit 130–602 and P01 E01.05 on
the CPU PCB CU01–Z01

3072E.DOC032 1–8 Edition: 17. May 1999

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

Indications Comments,
Notes

After entry of Y, the table is deleted and a

jump is made to 
Set After entry of N:
00. 000° – 009,9° 00. 000° – 009,9° Indication of the first sector of the circle for
or
* –––,–° –––,–° * 007,3° +00,4° entry of the deviation values. There are 36
sectors, with each sector covering 10° in
steps of 0.1°
* = marked value is changed
– = invalid value
00. 000° – 009,9° 00. 000° – 009,9° Change of the value with the dimming
Set or keys
* 008,2° +00,0° * 008,2° +00,4°
or

Set Confirm new value with Set key

00. 000° – 009,9° 00. 000° – 009,9°
or
008,2° * +00,0° 008,2° * +00,4° Prompt to change the tolerance value

00. 000° – 009,9° 00. 000° – 009,9° Change tolerance values with the dimming
Set or keys
008,2° * +00,6° 008,2° * +00,6°
or

Set Confirm new value with Set key

01. 010° – 019,9° 01. 010° – 019,9° Indication of the second sector and promt
or
* ––– –° –––,–°
–––,–° ––– –° * 014,7°
014 7° –00,3°
–00 3° to change value

01. 010° – 019,9° 01. 010° – 019,9°

Set or Change the values with the dimming keys
* 015,1° +00,0° * 015,1° –00,3°
or

Set Confirm new value with Set key

01. 010° – 019,9° 01. 010° – 019,9°
or
015,1° * +000,0° 015,1° * –00,3° Prompt to change the tolerance value

01. 010° – 019,9° 01. 010° – 019,9° Change tolerance values with the dimming
Set or
015,1° * –00,5° 015,1° * –00,5° keys
or

Set Confirm new value with Set key

02. 020° – 029,9° 02. 020° – 029,9° Indication of the third sector and promt to
or
* –––,–° –––,–° * 025,8° +00,2° change value
Proceed as above to the last sector.
Then:
Set Confirm new value with Set key

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

Indications Comments,
Notes

 Set
Service–Mode
TMC Service mode of TMC (cont. with )

if Interface Error:
Service–Mode with interface error, in the 2nd line appears
No Response No Response
In this case, the service mode ends here.

 Set
SW–Version CU
01–001.P01E00.03
Indication of the current software program ver-
sion of the control unit

Set End of Service–M

Next Restart
End of service mode and, after a short time,
automatic change–over to normal operation

3072E.DOC032 1–10 Edition: 16. Mar. 1999

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

1.2.3 Testing the Signal Transmission of Various Signal Values

In the test mode of the heading/speed PCB, simulated constant sensor values are gener-
ated on the I/O bus for checking the correct signal transmission within the control unit.
In the normal state of the equipment, the values given below can then be read off the oper-
ator units (130–601 and 130–602).

ON
B101 OFF

1 23 4 5 67 8

1 23 4 5 67 8
Test: Set switch B101/4 to ON B101
ON
OFF

Fig. 1–3: Position of the DIP Switch on the Heading/Speed PCB

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

The following simulated constant values are transmitted via the I/O bus:
– Position value; 54° 21.500’ N; 10° 8.300’ E
– Speed value Velocity Track Ground (VTG): 27.0 kts
– Magnetic sonde value: 349.0°
– Flux–gate magn. NMEA value: 348.0°
– Value of Speed through the Water from DOLOG: 30.0 kts
– Value of Speed over the Ground from DOLOG: 31.0 kts
– Value from AGILOG: 32.0 kts
– Value from pulse log: 29.0 kts
– Speed value Velocity Heading Water (VHW): 29.5 kts

1.2.4 Calling up the Simulated Values

Indications Comments,
Notes

Simulated latitude value

With operating mode Man, change over to op-
Aut Lat.:54° 21.5’
erating mode Aut
Lat.
use Set / Lat
and: Set 1st line:
– Simulated reference value of the position
receiver
2nd line:
– Request for change–over to manual value
input or for remaining in the automatic value
input (Set key)

3072E.DOC032 1–12 Edition: 16. Mar. 1999

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

Indications Comments,
Notes

 Simulated speed value

With operating mode Man, change over to op-
Speed Selected log: erating mode Aut
– DOLOG Speed through the Water: 1st line:
– Simulated reference value of the log
Aut Spd:+30.0kts
and: Set 2nd line:
use Set / Spd – Request for change–over to manual value
input or for remaining in the automatic value
input (Set key)
– DOLOG Speed over the Ground:
Note:
Aut Spd:+31.0kts The various speed values can be read off only
and: Set
use Set / Spd after adequate configuration of the operator unit
(see Section 1 /
/ and ).
– AGILOG
Aut Spd:+32.0kts
and: Set
use Set / Spd

– Pulse log
Aut Spd:+29.0kts
and: Set
use Set / Spd

– VHW via NMEA interface

Aut Spd:+29.5kts
and: Set
use Set / Spd

– VTG via NMEA interface

Aut Spd:+27.0kts
and: Set
use Set / Spd

 Simulated heading value TMC

Selected pick–off system:
1st line:
– Magnetic sonde
TMC – Simulated reference value of the magnetic
compass pick–off
TMC:349.0°

– Flux–gate magn. NMEA

TMC:348.0°

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

1 23 4 5 67 8
At the end of the test: Set switch B101/4 to OFF B101
ON
OFF

It is indispensable to perform this change–over, as other-

wise the equipment would operate on the simulated values
instead of the current values!

1.2.5 Settling Time Bridge–over

For the purpose of checking the functionability of a complete gyro compass equipment, the set-
tling time of 3 h need not be waited for; the settling time can be ”bridged”. The gyro compass
then signalizes ”available”.

Indications Comments,
Notes
Gyro Compass Operator Unit Repeater Comp.

Analog Type: During settling time:

Gyro compass:
(yellow)
– Digital display indicates the heading with
a full stop behind the last position.
G1: 130.5° NSet Operator Unit:
G2: Stby(129.5°) – Indication of the heading value with NSet
Digital Type: (not settled)
Repeater compasses:
– LED lights up yellow
– triggered LEDs in the ring light up yellow.
Heading value still imprecise and
not usable!
(yellow)

– Set switch C to position

OFF OPEN
OFF
– Actuate the key B14 ON

(switch and key in the gyro compass)

A B C D E F G H
With that, the settling phase is ’bridged’:

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

– Set switch C to position

OFF OPEN
OFF
– Actuate the key B14 ON

(switch and key in the gyro compass)

A B C D E F G H
With that, the settling phase is ’bridged’:

Indications Comments,
Notes
Gyro Compass Operator Unit Repeater Comp.

Analog Type: Gyro compass:

(green) – Digital display without a full stop behind
the last position.
G: 130.5° Operator Unit:
TMC:Stby(129.5°) – Indication of heading value
Repeater compasses:
Digital Type:
– LED lights up green
– triggered LEDs in the ring light up green
(Port) or red (STBD), resp.

After the test: – Set switch C to position ON

The gyro compass equipment continues to indicate a head-

ing value in the settled condition, although the gyro com-
pass has not yet settled! In order to visualize the settling
process, switch the equipment off and then on again.

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Service Manual

3072E.DOC032 1–16 Edition: 16. Mar. 1999

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2 Maintenance and Shipboard Repair

2.1 Safety Regulations

Warning!
Use care during maintenance and repair to avoid contact
with energized electrical conductors. Applicable safety
regulations must be followed, such as VDE, VBG 4,
OSHA 1919, and other consensus safety standards.

Caution!

Maintenance and repair must be performed by trained

and qualified personnel who are knowledgeable in
equipment safety requirements!

Device may be damaged!

Exchange of spare parts only with the supply voltage
switched off.

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

2.2 Maintenance

2.2.1 Maintenance Schedule

Ser. No. Care and Maintenance Time Interval Cross

Reference
1 Exchanging the supporting liquid every 3 years see Service Hand-
book
2 Exchanging the distilled water every 3 years 110–800.DOC032

Maintenance is restricted to the gyro compass.

To avoid failure of the device, pay attention to the warnings indicated on the digital display,
and eliminate the cause in good time (see 2.3).

3072E.DOC032 2–2 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2.3 Warnings by Events at the Gyro Compass

The function of the gyro compass equipment is not restricted when warn-
ings occur!
A possible breakdown can be avoided by correcting the fault in a timely
manner.

Indications Comments,
Notes

Signalling

Single system Twin system

G1: 153.7° c G1: 153.7° c Signalling (c = caution) only when gyro com-
G2: Stdby(153.5°) pass is selected

c flashes or:
G2: 153.7° c
G1: Stdby(153.5°)

c flashes
 Calling up the Cause of the Warning

Single system Twin system

Gyro
1 e. g.:
Warn: Fan Warn: Fan Indication of the cause of the warning whilst
or: G2: Stdby(153.5°) pressing the key.
or:
If several warnings are waiting then these are
Gyro Warn: Fan
2
displayed one after the other whilst the key is
G1: Stdby(153.5°)
pressed.

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Service Manual

Possible warnings and their causes:

Code of Type of Warning Possible Cause Measure

Warning

c1 Fan, restricted function – Cable contacts out of order

– Cooling air supply disturbed
c2 Heating, restricted function – Cable contacts out of order

– Heating cartridge defective

• Elimination of the cause of warning
c3 Temperature > 65 °C – Ambient temperature too high (see Service manual ’Gyro Compass
(> 55 °C) STANDARD 20’,
– Fan with restricted function No. 110–800.DOK032 )
c4 Temperature controller, re- – Temperature sensor defective
stricted function
c5 Ship’s mains interruption – Ship’s mains disturbed
with t ≥ 45 °C

After the cause of the warning has been corrected, the flashing c automatically goes out.

3072E.DOC032 2–4 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2.4 Aids to Trouble Shooting

2.4.1 General
Errors that occur within the gyro compass equipment STANDARD 20 PLUS are also indi-
cated on the digital display of the operator unit.

In support of trouble shooting, attention should also be paid to the information on the mean-
ing of the LEDs and switches on the individual PCBs given in Sections 2.4.4 and 2.4.6.

2.4.2 Fault List – Indication on the Operator Unit STANDARD 20

No. Fault Name Signification Possible Cause Measures

1 Request to check the inputted 1.1 Fault in data storage, 1.1.1 Select operation
1 Check values system executes initial mode suited to the
Values start system configuration
Initial start results in and situation and in-
flashes – all manually inputted put new reference
values are set to 0 values, if necessary.
After acknowledgement – the operation mode
G1: 127.3° NSet ’Gyro Compass Op–
eration’ is selected

Display of current sys-

tem condition

2 Request to check the GPS/Log 2.1 Gyro compass system 2.1.1 Select operation
2 Check executes initial start; mode suited to the
and the inputted values
Values GPS or log failure system configuration
flashes
Initial start results in shortly before the begin- and situation and in-
– all manually inputted ning of or during the ini- put new reference
After acknowledgement values are set to 0 tial start. values, if necessary.
Ext.Pos.Error – the uncorrected
heading is transmitted 2.1.2 Make GPS or Log
to all connected ready for operation
or receivers. (refer to the special
handbooks)
Ext.Spd.Error

After further ac-

knowledgement:
G1:127.3° uncor E

3 Data connection between con- 3.1 Cable connection, plug 3.1.1 Check cabling
3 ––––––––––––––– trol unit and operator unit inter- contacts (see Section 2.5.1
NO CONNECTION rupted and 2.5.2)
3.2 Computer break down 3.2.1 Exchange CPU PCB
(see Section 2.6.2)

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

No. Fault Name Signification Possible Cause Measures

4 Missing or faulty telegram from 4.1 Computer error In total break down,
4 ––––––––––––––– control unit to operator unit select emergency op-
NO TELEGRAMS eration (see operator
manual)
3.1.1 Exchange CPU PCB
(see Section 2.6.2)

5 Gyro compass in settling phase 5.1 Warning c5: No activity!

5 G1: Volt.Interr. Interruption in supply During the settling
voltage phase:
flashes (refer also to 2.3) Switch over to TMC
operation
After acknowledgement
G1: 127.3° NSet

6 No valid heading telegram on 6.1 Connection of operator 6.1.1 Correkt the plug con-
6 G1: –––.–° the bus unit to control unit incor- nection
rect

or:

G1: –––.–°
G2: Stdby(–––.–°)

7 System Fault 7.1 False jumpering or posi- 7.1.1 Configure new PCB
7 Configurat.Error Fault in the configuration (only tion of DIP switch on the correctly (see Config-
possible when PCB is changed) STANDARD 20 exten- uration lists)
sion PCB

8 System Fault 8.1 Extension PCB defec- Select emergency op

8 CU Ext.PCB Err. Breakdown of STANDARD 20 tive eration
extension PCB (see also Section (see operator
2.4.5.1) manual)
system poss.
switches automati-
cally to emergency
operation
8.1.1 Exchange extension
PCB (see Section
2.6.2)

9 Difference of both corrected 9.1 Fault in gyro compass Displayed heading

9 heading values > 3° (except E1 – E9) values of both gyro
G1–G2:Difference (preset limit value), during set- compasses could be
G2: (138.3°) tling phase for 3 hours no moni- wrong.
toring; then the compass is 9.1.1 Fault search, fault
only possible with
ready for operation, and for fur- correction
twin equipment!
ther 3 hours the limit value is (see Service Manual
doubled to be 6°. ’Gyro Compass
STANDARD 20’, No.
Note: In special cases, the limit 110–800.DOC032)
value can be increased by the
service.

10 System Fault 10.1 The distributor built into 10.1.1 Exchange the dis-
10 Distribut.Error Breakdown in distribution the control unit indicates tribution PCB (see
a breakdown on the dis- 2.6.3)
tribution PCB

3072E.DOC032 2–6 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

No. Fault Name Signification Possible Cause Measures

11 Gyro Compass Fault E3 11.1 Encoder faulty Try a restart by
11 Encoder switching off/on,
or:
Select TMC operation
11.1.1 Fault search, fault
correction
(refer to Service
Manual 'Gyro Compass
STANDARD 20',
No.110–800.DOK032)
12 System Fault 12.1 Appertained DC/DC 12.1.1; 12.2.1
12 Ext. Gyro Supply Breakdown in supply voltage for converter in control unit Fault search, fault
gyro 1 or gyro 2, resp. is defective correction
12.2 Wiring fault (see Service Manual
’Gyro Compass
STANDARD 20',
Nr.110–800.DOC032)
13 System Fault 13.1 Position receiver not Input current latitude
13 Extern Pos Error Breakdown in position refer- switched on and speed values
ence 13.2 Position receiver defec- manually
tive, wiring fault (refer to operator
manual)
13.1.1 / 14.1.1
Make position re-
ceiver or log, resp.
ready for operation
(refer to equipment
manual
’Position Receiver’ or
14 System Fault 14.1 Log not switched on
14 Extern Spd Error Breakdown in speed reference ’Log’)
14.2 Heading/Speed PCB is
defective 14.2.1 Exchange Heading/
Speed PCB
14.3 Log defective, wiring (see Section 2.6.2)
fault
13.2.1 / 14.3.1
Fault search, fault
correction
(refer to equipment
manual ’Position Re-
ceiver’ or ’Log’ )

15 Gyro Compass Fault E5 15.1 Follow–up faulty Try a restart by

15 Follow–up switching off/on,
or:
Select TMC operation
15.1.1 - 16.1.1
Fault search
search, fault
16 Gyro Compass Fault E4 16.1 Gyro current faulty correction
16 Gyro current
(refer to Service
Manual 'Gyro Compass
STANDARD 20',
No.110–800.DOK032)

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

No. Fault Name Signification Possible Cause Measures

17 System Fault 17.1 Breakdown in gyro com- Try a restart by
17 Gyro Error Breakdown in data transfer pass, in cable connec- switching off/on,
from gyro compass to control tion between compass or:
unit and control unit Select emergency
17.2 Fault in the control unit operation
cabling (refer to Operator Ma-
nual)
17.3 Extension PCB defec- or:
tive Select TMC operation
(see also Section
2.4.5.1) 17.1.1 / 17.2.1
Check cabling (see
Section 2.5.3 and
Service Manual 'Gyro
Compass STANDARD 20',
No.110–800.DOK032)
17.3.1 Exchange extension
PCB
(see Section 2.6.2)

18 Gyro Compass Fault E2 18.1 Gyro supply faulty

18 Gyro Supply

19 Gyro Compass Fault E8 19.1 Breakdown in heating

19 Heating
Try a restart by
switching off/on,
or:
20 Gyro Compass Fault E7 20.1 Height of the gyro-
Height Gyrosph. Select TMC opera-
20 sphere outside of toler-
tion
ance
17.1 / 18.1 / 19.1 / 20.1 / 21.1
Fault search, fault
21 Gyro Compass Fault E1 21.1 Operating voltage in
Operating Volt. correction
21 compass is faulty
(refer to Service
Manual 'Gyro Compass
STANDARD 20' 20',
22 Gyro Compass Fault E9 22.1 Overtemperature 110–800.DOK032,)
Overtemp. >70°C
22 > 70 °C

23 Gyro Compass Fault E6 23.1 Temperature sensor

23 Temp. Sensor breakdown

24 One or more connected loads 24.1 Fuses E1, E2, E3 or E4 24.1.1 Exchange fuses
24 show no indication on the transfer module (see Section 2.6.1)
RS422 defective

3072E.DOC032 2–8 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
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Service Manual EQUIPMENT

2.4.3 Fault List – Error in the Distributor COMPACT without Indication on the Operator Unit

No. Failure Mode Indication Possible Cause Measure

1 1 None of the connected – LED flashes irregularly 1.1 Error in distribution 1.1.1 Replace distribution
loads receives a heading (e.g. µP defective) PCB
signal (refer to section 2.6.3)

– LED extinguishes 1.2 Total voltage break- 1.2.1 Check ship’s mains
down and switch them on
1.2.2 Check fuse E10 and
replace if necessary
(refer to section 2.6.1)
1.3 Internal voltage break- 1.3.1 Replace distribution
down (DC/DC con- PCB
verter on the distribu- (refer to section 2.6.3)
tion PCB is defective)
2 2 One or more of the con- – No display on the distrib- 2.1 The corresponding 2.1.1 Replace defective
nected repeater com- utor COMPACT fuses (E1 to E8) are fuses
passes is not receiving defective (refer to section 2.6.1)
the heading signal
3 3 One or more of the con- – No display on the distrib- 3.1 The corresponding 3.1.1 Replace defective
nected SPERRY–Step utor COMPACT fuses (E9, E12 to E15) fuses
loads is not receiving the are defective (refer to section 2.6.1)
heading signal

2.4.4 Fault List – Indication on the Operator Unit TMC STANDARD 20

No. Fault Name Signification Possible Cause Measures

Check 1 Request to check inputted 1.1 Fault in data storage, 1.1.1 Select operation
1 values system executes initial mode suited to the
Values
Initial start results in start system configuration
flashes and situation and in-
– all manually inputted
After acknowledgement values are set to 0 put new reference
– the operation mode values, if necessary.
TMC: Standby
’Gyro Compass Op–
(132.0°) eration’ is selected
Display of current sys–
tem condition
Select gyro compass
2 Breakdown in magnetic com- 2.1 Phase error (refer to operator
2 Fault name manual)
pass due to: 2.2 R.o.T. error or:
flashes (probe signal >15°/s) Read off heading in-
2.3 Tolerance error formation directly
After acknowledgement from magnetic com-
and calling up the error pass
name:
2.1.1 - 2.3.1
Magnet error Fault search, fault
correction (refer to
Description ’Magnetic
Sonde’)

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

No. Fault Name Signification Possible Cause Measures

Monitor heading and
TMC:123.5° E 3 Heading difference greater than 3.1 False mon.–lim. value select correct heading
3 Gyro–TMC Diff. the set mon.–lim. value 3.1.1 Check mon.–lim value
3.2 Faulty gyro compass
and/or magnetic com- and increase, e.g. in
pass heading bad weather
3.2.1 Check gyro compass
(see operator unit
STANDARD 20)
3.2.2 Check magnetic com-
pass
(see Section 2.6.5
and Description ’Mag-
netic Sonde’)
4.1.1 Check cabling
NO TMC 4 Data connection between con- 4.1 Cable connection, plug (see Section 2.5.1
4 NO CONNECTION trol unit and operator unit inter- contacts and 2.5.2)
rupted 4.2 Computer breakdown 4.2.1 Exchange CPU PCB
(see Section 2.6.2)
In total breakdown,
NO TMC 5 Missing or faulty telegram from 5.1 Computer error select emergency op-
5 NO TELEGRAMS control unit to operator unit eration
(see operator manual)
5.1.1 Exchange CPU PCB
(see Section 2.6.2)

6.1.1 Check and correct the

TMC:–––.–° 6 No valid heading telegram on 6.1 Connection of operator plug connection
6 the bus unit to control unit incor- (see Section 2.5.1
rect and 2.5.4)

3072E.DOC032 2–10 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2.4.5 Meaning of the LEDs and Switches on the Flat Modules

2.4.5.1 CPU PCBs, Extension PCB STD 20, and Heading / Speed PCB (TMC) and I/O PCB

CPU PCB:
LED ’RUN’ alight: PCB operating correctly
LED ’FAULT’ alight: PCB defective
RUN
Extension PCB:
FAULT LED ’RUN’ alight: PCB operating correctly
LED ’RUN’ flashing with
1 Hz: Faulty configuration
2 Hz: Dialogue between exten–
sion PCB and CPU PCB
disturbed
LED ’FAULT’ alight: PCB defective
Heading / Speed PCB (TMC):
LED ’RUN’ alight: PCB operating correctly
LED ’RUN’ flashing: I/O bus error
LED ’FAULT’ flashing: Reset function (Watchdog)
LED ’FAULT’ alight: PCB defective
CPU PCB and I/O PCB for Autopilot System NP 2000:
see description of the autopilot system

2.4.5.2 Power Supply PCB

+5V LEDs ’+5V’, ’+15V’ and ’–15V’ alight:

+15V
–15V
– all supply voltages are o.k.

Switch ’ON/OFF’:
ON OFF – Switching on / off of the power supply unit

If all LEDs are dark, check the fuse E3 on the terminal

strip L1.

Edition: 02. Nov. 1998 2–11 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

2.4.5.3 Transfer Module STANDARD 20 (NB 03 – 934)

B15 B14

D7 D4

D6 D3

D8 D5 D2 D1

LED E1
Alarm Signalling
The Relays D1 to D8 on the Transfer Module STANDARD 20 are switching at following functions.
The Relays D4, D7 and D8 are switching with different failures; see following table.

LEDs: Relays:

N17 N17: Gyro compass 1 is selected D1

N18 N18: Gyro compass 2 is selected D2
N19 N19: TMC is selected D3
N20 N20: TMC alarm D4
N21 N21: Gyro / Gyro difference alarm D5
N22: Gyro / Magnet difference alarm D6
N22
(Monitor alarm)
N23 N23: Gyro alarm D7
N24 N24: System alarm D8
LED ON with normal operation!
LED OFF with alarm!

B15 LED

Normal operation (with speed – error correction)

Emergency operation
(without speed–error correction)
B14
Gyro compass 1 selected

Gyro compass 2 selected

E1: Fuse for 24 V power supply

3072E.DOC032 2–12 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

Displaying of the following alarms and measures to be taken, see Section 2.4.2

Relays Alarm Mode Different Alarms

See also Section 2.4.4: ’Fault TMC Operation’
D4 TMC Alarm – Check Values: Varation and mon.–lim. new inputs
– TMC: Failure: Phase error, tolerance error, RoT error
– NO TMC/NO CONNECTION:
cable connection, plug contacts,
computer breakdown
– NO TMC/NO TELEGRAMS:
computer error
See Service Manual ’Gyro Compass STANDARD 20’,
110–800.DOC032
D7 Gyro Alarm – E 1: Operating voltages in the compass are disturbed
– E 2: Gyro supply is disturbed
– E 3: Encoder is disturbed
– E 4: Gyro current is disturbed
– E 5: Follow–up system is disturbed
– E 6: Temperature sensor failed
– E 7: Height of gyrosphere out of tolerance
– E 8: Heating failed
– E 9: Overtemperature > 70°C
See also Section 2.4.2: ’Fault Operation STANDARD 20’
D8 System Alarm – Check Values: check values (latitude and speed)
– NO CONNECTION:
cable connection, plug contacts,
computer breakdown
– NO TELEGRAMS:
computer error
– Configurat.Error:
wrong jumpering STD20 extension
PCB
– CU Ext.PCB Err.:
extension PCB defective
– Distrbut. Error:
breakdown in the distribution PCB in
the control unit
– Gyro Error: breakdown of data transmission be
tween gyro compass and control uni
– Ext.Pos.Error:
position receiver defective, not
switched on, wiring fault
– Ext.Spd.Error:
log defective, not switched on, wiring
fault
– Ext.Gyro Supply:
DC/DC converter in control unit de–
fective, wiring fault

Edition: 02. Nov. 1998 2–13 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

2.4.5.4 Distributor COMPACT (110–224.11)

LED

A yellow LED in the distributor COMPACT also signalises a breakdown; this LED is made
visible through a borehole in the metal casing. The LED flashes in:
– normal operation at a rhythm of 2 s (1/2 Hz)
– test operation at a rhythm of 1 s (1 Hz)
– case of fault at a rhythm of 1/2 s (2 Hz)
– processor breakdown irregularly

3072E.DOC032 2–14 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2.4.5.5 Transfer Module RS 422 (NB 03 – 969)

H1

E1 E2 E3 E4

LED H1 alight: Operating voltage for the module is o. k.

E1 to E4: Fuses for operating voltage of the connected loads (24V)

Edition: 02. Nov. 1998 2–15 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

2.5 Checking the Cabling and the Plug Contacts

2.5.1 Operator Units

See Fig. 2–1
– Check the plug contacts
– Check terminal connections

Power supply
Bus A Bus B Terminal
connections

Plug contacts

POWER SUPPLY

Operator Unit Operator Unit TMC

STANDARD 20 STANDARD 20

Fig. 2–1: Cable Connection on the Operator Units

2.5.2 Transfer Module SERIAL (NB 03 – 868) and CPU PCB

See Fig. 2–2
– Check the connection between the CPU PCB and the transfer module SERIAL
– Check the plug contacts
– Check terminal connections

Terminal
connections:
(see Wiring Diagram:
Plug contacts - GY01 D U01.HP012 or
- GY03 D U01.HP013)

Fig. 2–2: Cable Connection on Transfer Module SERIAL

3072E.DOC032 2–16 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2.5.3 Transfer Module STANDARD 20 (NB 03 – 934) and Extension PCB

See Fig. 2–3
– Check the connection between the STANDARD 20 extension PCB and the transfer
module STANDARD 20
– Check the plug contacts
– Check the connection between the transfer module STANDARD 20 and the gyro com–
pass STANDARD 20
– Check the plug contacts
– Check the connection between the transfer module STANDARD 20 and the distributor
COMPACT
– Check the plug contacts
– Check terminal connections

Plug contacts

Plug contacts Terminal

connections:
(see Wiring Diagram:
- GY01 D U01.HP012 or
- GY03 D U01.HP013)

GYRO 1 GYRO 2

Fig. 2–3: Cable Connection on the Transfer Module STANDARD 20

Edition: 02. Nov. 1998 2–17 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

2.5.4 Transfer Module Magn. Heading / Speed (NB 03 – 968) and Heading/Speed PCB TMC
See Fig. 2–4
– Check the connection between the heading/speed PCB TMC and the transfer module
magnetic heading / speed
– Check the plug contacts
– Check terminal connections

Plug contacts

Terminal
connections:
(see Wiring Diagram:
- GY01 D U01.HP012 or
- GY03 D U01.HP013)

Fig. 2–4: Cable Connection on the Transfer Modul Magnetic Heading / Speed

3072E.DOC032 2–18 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2.6 Exchanging of Parts

Repair work on the gyro compass STANDARD 20 see

Service Manual 110–800.DOC032.
A defektive operator unit is exchanged completely.

Caution!
Device may be damaged!
Exchange of spare parts only with the supply voltage
switched off.

2.6.1 Fuses
– Switch off the gyro compass equipment by setting the switch on the control unit to
OFF.
– Open the control unit
– Loosen fuse cap by means of a screw driver, size 6
– Exchange the defective fuse for a new one

Caution!
Never insert fuses of other values than the indicated values.

– Screw on the fuse cap again.

The following types of fuses are used:

– Transfer Module STANDARD 20 (NB 03 – 934)

E1
Fig. 2–5: Position of the Fuse on the Transfer Module STANDARD 20

– Fuse E1: T1A

Edition: 02. Nov. 1998 2–19 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

– Distributor COMPACT (110–224..11

E9 E13 E15

E12 E14 E8 E7 E6 E5 E4 E3 E2 E1

E10

Fig. 2–6: Position of the Fuses on the Transfer Module of the Distributor COMPACT

– E1 – E8, 24 VDC: 1AT for RS 422 load connection

– E9, E12 – E15, 24 VDC: 1AT for SPERRY–Step load connection
– E10: 10 A T for the power feed:
– distributor COMPACT
– heating in the gyro compass
– compass electronics

– Transfer Modul RS 422 (NB 03 – 969)

E1 E2 E3 E4

Fig. 2–7: Position of the Fuses on the Transfer Modul RS 422

– Fuses E1 to E4: T 1 A for connected loads

3072E.DOC032 2–20 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

– Fuses in the terminal strip L1

E1 E2 E3

Fig. 2–8: Position of the Fuses in the Terminal Strip L1

– Fuse E1: T 10 A for DC/DC converter GYRO 1

– Fuse E2: T 10 A for DC/DC converter GYRO 2
– Fuse E3: T 10 A for power supply unit 132–084 NG001

– After exchanging the fuses put the gyro compass equipment into operation again .

Edition: 02. Nov. 1998 2–21 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

2.6.2 PCBs (Flat Modules of the Electronics for the Correction Calculation)
See Fig. 2–9
– Switch off the gyro compass equipment.
– Open the control unit
– Unscrew the connecting plug from the front side of the PCB and draw off the plug.
– Loosen the 2 fastening screws of the PCB to be exchanged and loosen the PCB from
the wiring PCB by separating the levers, and draw it out to the front.
– Configure new PCB or check the configuration, resp.

The correct switch and jumper position can be seen from

the corresponding assembly drawing, see list of annexes.

Fastening screw

PCB clamp

Plug–in location for

external cabling

PCB clamp

Fastening screw

Fig. 2–9: Electronics PCB in a 19” assembly rack

– Insert the configured PCB and screw it on.

– Re–assembly to be made in reverse order
– After exchanging the PCB put the gyro compass equipment into operation again.

3072E.DOC032 2–22 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2.6.3 Distribution PCB

(see also Fig. 2–10)
– Switch off the gyro compass equipment.
– open the control unit
– unscrew the 6 nuts (clearance 7) on the transfer module and lift up the transfer module
carefully
– screw out the 4 cross–slotted screws from the shielding; the DC/DC converter is held in
place with these screws
– screw out the 2 cross–slotted screws from the side of the shielding; the angle within the
shielding is held in place with these screws
– unscrew the 4 nuts holding the shielding on the base plate
– lift up the shielding and rotate it carefully
– unscrew the 6 nuts (clearance 7) on the distribution PCB
– replace the defective distribution PCB
– check the configuration on the new distribution PCB and – if necessary – correct this

The correct switch– and jumper position can be found in the

appropriate configuration sheets in the annex.

Transfer module

Sheet–metal casing

Distribution PCB

B11

Fig. 2–10: Distributor COMPACT

– Re–assembly is carried out identically in the reverse order


Edition: 02. Nov. 1998 2–23 3072E.DOC032
 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

– After re–assembly check the jumper on the transfer module

Meaning Jumper

Jumper for the termination resistor, B11 2

is inserted when the distributor COMPACT •
terminal is on RS 422 heading serial
(jumper is on the transfer module) •
1

2.6.4 DC / DC Converter
See Fig. 2–11
– Switch off the gyro compass equipment.
– Open the control unit
– Mark the cables on the DC / DC converter and loosen the contacts
– Unscrew the four cross–slotted screws by means of a corresponding offset screw
driver
– Exchange the defective DC / DC converter

Cross–slotted screws

DC/DC converter

Fig. 2–11: Position of the DC/DC Converter in the Control Unit

– After exchanging the DC / DC converter put the gyro compass equipment into operation
again.

3072E.DOC032 2–24 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

2.6.5 Checking the Magnetic Sonde for Possible Faults

2.6.5.1 Measuring the DC Resistance of the Magnetic Sonde

Checking of the magnetic sonde can be performed e.g. by measuring the DC resistance at
its connections. The measured values given in the following table should approximately be
obtained.

L1 L2 L3

R1 R2 R3

green yellow brown white grey

Pin no.: 3 1 2 5 4
Connection: S3 S2 S1 R1 R2

Fig. 2–12: Internal Wiring of the Magnetic Sonde, Type 108–010

Table for measuring the DC resistance of the magnetic sonde.

Measuring between the following pins:

Pin Measured Value Connection

4–5 approx. 151 Ω R2 – R1
1–2 approx. 146 Ω S2 – S1
1–3 approx. 146 Ω S2 – S3
2–3 approx. 146 Ω S1 – S3

Edition: 02. Nov. 1998 2–25 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

2.7 Spare Parts Catalogue

2.7.1 Notes on Ordering

To ensure fast processing of replacement parts orders and to make sure that the correct
replacement part is delivered, the following details are required:

1. Name of the ship

2. Raytheon Anschütz order number:
e.g.: 610 0 61637
3. Device type (refer to type label) that the replacement part is required for:
e.g.: Control Unit, Type GY01–U01
4. Exact designation of the replacement part from the specifications given in the
replacement parts catalogue

Example:

Stock No. Designation Drawing No.

3.600 580 CPU PCB, progr. CU01–Z01.100

5. Required number of parts

3072E.DOC032 2–26 Edition: 02. Nov. 1998

Control Unit STD. 20 Ersatzteilkatalog

Type GY01–U01.NG001 E01 ... NG003 E01 SPARE PARTS

CATALOGUE

1 3 5 7 11 12 9

2
4
6 10
8
13

14
15

18

16 17

19

22

21

20

14.563 1
Control Unit Ersatzteilkatalog
Type GY01–U01.NG001 E01 ... NG003 E01 SPARE PARTS
CATALOGUE

Pos. Lager-Nr. Bezeichnung Designation Zeichnungs-Nr. Stck. in NG Herst.- Versorgungs-Nr.

Stock-No Part-No. Qty. in NG Code NATO-Stock-No.
. MFRC
001 002 003
E01 E01 E01
1 3.600 911 CPU-Karte, progr. CPU PCB, progr. CU01-Z01.100 E01 1 1 1 D2865
2 3.624 868 Kabel Cable WN220-201-0.7 1 1 1 D2865
3 3.600 913 Erweiterungskarte Extension PCB CU01-Z02.100 E01 1 1 1 D2865
STD 20, progr. STD 20, progr.
4 3.608 543 Kabel Cable NB03-851-0.6m 1 1 1 D2865
5 3.600 582 Kurskarte, progr. Heading/Speed PCB CU01-Z03.100 1 1 D2865
(TMC), progr.
6 3.600 145 Kabel Cable NB03-971-0.7m 1 1 D2865
7 4.000 691 DC-Netzteil Power Supply Unit (DC) 132-084.NG001 E01 1 1 1 D2865
8 3.624 872 Kabel Cable WN219-401-0.7m 1 1 1 D2865
9 1.762 140 G-Sicherungseinsatz Fuse T 10 A L 250 V 3 3 3 D8286 5929-12-314-2556
19195
10 3.609 082 DC/DC-Modul 'GYRO' DC/DC Module 'GYRO' NB03-942 1 2 2 D2865
11 3.624 591 Übergabemodul, seriell Transfer Module, serial NB03-868 1 1 1 D2865
12 3.600 117 Übergabemodul, Transfer Module NB03-968 1 1 D2865
Kurs/TMC Headíng/Speed (TMC)
13 3.600 122 Übergabemodul, Transfer Module, NB03-969 1 D2865
RS 422 Booster RS 422 Booster
14 1.762 017 G-Sicherungseinsatz Fuse T 1 A L 250 V 4 D8286 5920-12-167-4252
IEC 127-2
15 3.609 036 Übergabemodul STD 20 Transfer Module STD 20 NB03-934 1 1 1 D2865
16 1.762 017 G-Sicherungseinsatz Fuse T 1 A L 250 V 1 1 1 D8286 5920-12-167-4252
IEC 127-2
17 1.734 213 Netzfilter Filter 10A 115V/250V 2 3 3 D1180
B84112-B-B110
18 1.762 017 G-Sicherungseinsatz Fuse T 1 A L 250 V 1 1 1 D8286 5920-12-167-4252
IEC 127-2
19 1.762 017 G-Sicherungseinsatz Fuse T 1 A L 250 V 13 13 13 D8286 5929-12-167-4252
IEC 127-2
20 1.762 140 G-Sicherungseinsatz Fuse T 10 A L 250 V 1 1 1 D8286 5920-12-314-2556
19195
21 3.600.183 Verteilerkarte ohne Distributor PCB without 110-224.101 E02 1 1 1 D2865 5998-12-343-5820
Fahrtfehlerkorrektur Speed Error Correction
22 3.609 177 Übergabemodul Transfer Module 110-224.16 1 1 1 D2865 5998-12-343-5819

All depicted items which are not mentioned in the text are not applicable for this unit. Since further development may necessitate making modifications to
existing equipment, its conformity with the relevant illustrations and drawings is not always ensured. RAYTHEON MARINE will be under no liability
whatever that may arise from any such differences.

14.563 RA/S–SU 9808 EDITION 03 2

Control Unit Ersatzteilkatalog

Type GY03–U01.NG001 E01 ... NG003 E01 SPARE PARTS

CATALOGUE

1 3 5 7 9 10 11 12 13 13 17 16 18 14

2
4
6
8
15

16

19
20

23

21
22

24

27

26

25

14.564 1
Control Unit Ersatzteilkatalog
Type GY03–U01.NG001 E01 ... NG003 E01 SPARE PARTS
CATALOGUE

Pos. Lager-Nr. Bezeichnung Designation Zeichnungs-Nr. Stck. in NG Herst.- Versorgungs-Nr.

Stock-No Part-No. Qty. in NG Code NATO-Stock-No.
. MFRC
001 002 003
E01 E01 E01
1 3.600 911 CPU-Karte, progr. CPU PCB, progr. CU01-Z01.100 E01 1 1 1 D2865
2 3.624 868 Kabel Cable WN220-201-0.7m 1 1 1 D2865
3 3.600 913 Erweiterungskarte Extension PCB CU01-Z02.100 E01 1 1 1 D2865
STD 20, progr. STD 20, progr.
4 3.608 543 Kabel Cable NB03-851-0.6m 1 1 1 D2865
5 3.600 582 Kurskarte, progr. Heading/Speed PCB CU01-Z03.100 1 1 D2865
(TMC), progr.
6 3.600 145 Kabel Cable NB03-971-0.7m 1 1 D2865
7 4.006 691 DC-Netzteil Power Supply Unit (DC) 132-084.NG001 E01 1 1 1 D2865
8 3.624 872 Kabel Cable WN219-401-0.7m 1 1 1 D2865
9 3.600 630 CPU-Karte (RS422), CPU PCB (RS422), progr. AP01-Z02.105 1 1 1 D2865
progr.
10 3.624 868 Kabel Cable WN220-201-0.7m 1 1 1 D2865
11 3.600 575 I/O-Karte, progr. I/O PCB, progr. AP01-Z01.100 1 1 1 D2865
12 3.609 169 Kabel Cable WN220-203-0.7m 1 1 1 D2865
13 3.624 591 Übergabemodul, seriell Transfer Module, serial NB03-868 2 2 2 D2865
14 1.762 140 G-Sicherungseinsatz Fuse T 10 A L 250 V 3 3 3 D8286 5929-12-314-2556
19195
15 3.608 863 Übergabemodul, I/O Transfer Module, I/O NB03-888 1 1 1 D2865
16 3.609 082 DC/DC-Modul 'GYRO' DC/DC Module 'GYRO' NB03-942 1 2 2 D2865
17 3.600 117 Übergabemodul, Transfer Module NB03-968 1 1 D2865
Kurs/TMC Headíng/Speed (TMC)
18 3.600 122 Übergabemodul, Transfer Module, NB03-969 1 D2865
RS 422 Booster RS 422 Booster
19 1.762 017 G-Sicherungseinsatz Fuse T 1 A L 250 V 4 D8286 5920-12-167-4252
IEC 127-2
20 3.609 036 Übergabemodul STD 20 Transfer Module STD 20 NB03-934 1 1 1 D2865
21 1.762 017 G-Sicherungseinsatz Fuse T 1 A L 250 V 1 1 1 D8286 5920-12-167-4252
IEC 127-2
22 1.734 213 Netzfilter Filter 10A 115V/250V 2 3 3 D1180
B84112-B-B110
23 1.762 017 G-Sicherungseinsatz Fuse T 1 A L 250 V 1 1 1 D8286 5920-12-167-4252
IEC 127-2
24 1.762 017 G-Sicherungseinsatz Fuse T 1 A L 250 V 13 13 13 D8286 5929-12-167-4252
IEC 127-2
25 1.762 140 G-Sicherungseinsatz Fuse T 10 A L 250 V 1 1 1 D8286 5920-12-314-2556
19195
26 3.600 183 Verteilerkarte ohne Distributor PCB without 110-224.101 E02 1 1 1 D2865 5998-12-343-5820
Fahrtfehlerkorrektur Speed Error Correction
27 3.609 177 Übergabemodul Transfer Module 110-224.16 1 1 1 D2865 5998-12-343-5819

All depicted items which are not mentioned in the text are not applicable for this unit. Since further development may necessitate making modifications to
existing equipment, its conformity with the relevant illustrations and drawings is not always ensured. RAYTHEON MARINE will be under no liability
whatever that may arise from any such differences.

14.564 RA/S–SU 9808 EDITION 03 2

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

3 Construction and Principle of Operation

3.1 Construction
The Gyro Compass Equipment STANDARD 20 PLUS consists of the single devices:
– Gyro Compass STANDARD 20 (single or twin equipment)
– Control unit (without or with autopilot operation)
– Operator unit STANDARD 20 PLUS
– Operator unit TMC STANDARD 20 PLUS
– Magnetic sonde

3.1.1 Gyro Compass STANDARD 20

Refer to Operator Manual ’Gyro Compass STANDARD 20’, No. 110–800.DOC012 and
Service Manual ’Gyro Compass STANDARD 20’, No. 110–800.DOC032.

3.1.2 Control Unit

(See Fig. 3–5 and Fig. 3–6)
An assembly carrier in 19” standard contains the electronic PCBs required for the correc-
tion calculation. These are connected to the transfer modules via cables. The electrical
connection between the flat modules is established via a 93 pin plug connector
(DIN 41 612) by a wiring board arranged at the rear. The transfer modules with terminal
screws for the ship’s wiring are mounted on cap rails.
The distributor COMPACT, DC / DC converters, EMC filter and terminal blocks are directly
secured to the mounting plate.

Transfer module

Sheet–metal casing

Distribution PCB

Fig. 3–1: Distributor COMPACT in the Control Unit

Edition: 02. Nov. 1998 3–1 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

The distributor COMPACT consists mainly of both of the flat modules (distributor PCB and
transfer module; refer to Fig. 3–1). The transfer module is mounted on a sheet–metal
housing that also secures the distribution PCB against high frequency disturbances; both
flat modules are connected directly to each other by plug connectors.
Shielded cables connect the transfer modules with the ship’s wiring via terminals.

3.1.3 Operator Unit STANDARD 20 PLUS

An L–shaped carrier comprises the complete electronics (base PCB with CPU module and
front plate). Via a plug–in connection, the two electronic PCBs are mutually perpendicular
and mounted on the device carrier.
The base PCB includes the CPU module with a controller and 2 DC/DC converters for gen-
erating the internally required voltages of + 5V and ± 15V. On the front plate there are a
digital display, a keybord for operation, a buzzer as alarm indicator and LEDs for status in-
dicators.

Via a plug–in connection, the operator unit receives the required voltage and is also con-
nected to the bus of the control unit.
The device carrier with the complete electronics is protected by a hood.

3.1.4 Operator Unit TMC STANDARD 20 PLUS

Refer to Section 3.1.3.

3.1.5 Magnetic Sonde

(see Fig. 3–2 and Description ’Magnetic Sonde, Type 108–010’, No. 2249E)
The circular PCB accommodates an annular magnetic soft–iron core, with three coils ar-
ranged upon it and displaced by 120° each, as well as three resistors.
All electric components are wired to one another and moisture–proof embedded in syn-
thetic resin within an aluminium cap. The electrical connection of the magnetic sonde is
performed via a junction box to the control unit.

Magnetic compass Resistor Coil

Å ÅÅ
PCB

Å ÅÅ
Annular
core

Å ÅÅ
Spacer

ÁÁ Magnetic sonde

Fig. 3–2: Magnetic Sonde, Type 108 – 010 at the Magnetic Compass

3072E.DOC032 3–2 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

3.2 Principle of Operation

A general view of principle of operation of the entire equipment is shown in Fig. 3–3 to
Fig. 3–5.

3.2.1 Gyro Compass STANDARD 20

Refer to Operator Manual ’Gyro Compass STANDARD 20’, No. 110–800.DOC011 and Ser-
vice Manual ’Gyro Compass STANDARD 20’, No. 110–800.DOC031.

3.2.2 Operator Unit STANDARD 20, Type 130–601

The operator unit represents the input / output device for the gyro compass equipment; it
establishes the connection between the user and the equipment.
The digital display indicates the system status. Included are:
– Heating and settling phase of the gyro compass
– Indication of the heading from gyro compass
– Indication of the speed and position values
– Indication of warnings and alarms
If alarms occur, an audible signal will be heard in addition to the visual indication.
On actuating the adequate keys, the values for speed or position for the heading correction
will be indicated, varied and made known to the equipment. Furthermore, the illumination of
the device can be dimmed and the contrast of the indication can be modified by actuating
the corresponding keys.

3.2.3 Operator Unit TMC STANDARD 20, Type 130–602

The operator unit represents the input / output device for the gyro compass equipment with
TMC equipment; it establishes the connection between the user and the equipment.
The digital display indicates the system status. Included are:
– Indication of the Heading from magnetic compass
– Indication of the values for variation, deviation and monitor limit
– Indication of alarms
If alarms occur, an audible signal will be heard in addition to the visual indication.
On actuating the adequate keys, the values for variation, deviation or monitor limit for the
magnetic heading correction will be indicated, varied and made known to the equipment.
Furthermore, the illumination of the device can be dimmed and the contrast of the indica-
tion can be modified by actuating the corresponding keys.

Edition: 02. Nov. 1998 3–3 3072E.DOC032

3072E.DOC032

CONTROL UNIT GY 01 – U 01 NG ...

GY 01 – U 01. .....

CPU STD 20 HEADING/ POWER DSC PCB *) POWER

68 302 SPEED PCB SUPPLY SUPPLY *)
Fig. 3–3:

EXTENSION PCB
(TMC) *) (DSC)
CU01-Z01.1.. CU01-Z02.1.. CU01-Z03.1.. 132 - 084 NG001 GY01-U01.1.. NB05-320
U1 U2 U3 U4 U11 U46

Gyro Compass Equipment STANDARD 20 PLUS with TMC

Gyro Compass Equipment STANDARD 20 PLUS with TMC – Block Diagram

Transfer Transfer Module

Module Heading/Speed Transfer E4 Transfer DC/DC DC/DC
serial Module RS422 Mod. UKM-DS Converter Converter
NB03-868 NB03-968 *) NB03-969 *) NB03-897 *) GYRO 1 GYRO 2 *)
U20 U21 U19 U32 NB03-942/U50 NB03-942/U51

Service Manual
3–4

E3 E1 E2

Transfer Module Interference

Distributor STANDARD 20 Filter Terminal Block
COMPACT U73 *)
110-224 NB03-934
U25 U22
EMC
Filter
U70/U71/U72 *)

serial Pulses/NM
Magnetic Compass Output RS 422
HEADING SERIAL
Log (Raytheon Marine 24 V DC
specific)
Heading,
Operator Unit Gyro 1 uncorrected Gyro 2 HEADING
Edition: 02. Nov. 1998

STD 20 PLUS Synchro 360

Output for
*) Option
Position Loads
Operator Unit TMC Receiver (Block Diagram 26 V / 400 Hz
STD 20 PLUS Fig. 3–5)
Edition: 02. Nov. 1998

CONTROL UNIT GY 03 – U 01 NG ...

Fig. 3–4:

CPU STD 20 HEADING/ POWER CPU I/O-

68 302 EXTENSION PCB SPEED PCB SUPPLY 68 302 PCB Transfer Transfer
(TMC) *) Module Module
serial I/O

Gyro Compass Equipment STANDARD 20 PLUS with TMC

CU01-Z01.1.. CU01-Z02.1.. CU01-Z03.1.. 132 - 084 NG001 AP01-Z02.1.. AP01-Z01.1..
U1 U2 U3 U4 U5 U6 NB03-868 NB03-888
Gyro Compass Equipment STD 20 PLUS with Autopilot Operation – Block Diagram

U23 U18

Transfer Transfer Module

Module Heading/Speed Transfer

Service Manual
serial Module RS422
DC/DC DC/DC
NB03-868 NB03-968 *) NB03-969 *) Converter Converter
U20 U21 U19
GYRO 1 GYRO 2 *)
NB03-942/U50 NB03-942/U51
3–5

E3 E1 E2

Transfer Module
Distributor STANDARD 20 Terminal Block
COMPACT
110-224 NB03-934
U25 U22
EMC
Filter
U70/U71/U72 *)

serial Pulses/NM
Magnetic Compass Output for Output RS 422
Loads HEADING SERIAL Steering
(Block Diagram (Raytheon Marine Control
Log Fig. 3–5) specific)
*) Option
Operator Unit
STD 20 PLUS
3072E.DOC032

Heading, 24 V DC
Gyro 1 uncorrected Gyro 2

EQUIPMENT
COMPASS
GYRO
Position
Operator Unit TMC Receiver Autopilot
STD 20 PLUS NP2000
3072E.DOC032
Watchdog 8x
S4
DUART NMEA
88 C 681
TTL 2 RS 422 e.g.:
steering repeater
8 digital repeater
Configuration CPU
switch 68 HC 11 RS 422

+5V 2

TTL RS 232 e.g.:

course recorder
RS 232
D / A– +5V 2
Monitoring converter Analog
of the supply ±10V
voltages output
(heading or R.o.T.)
Interface
RS 422
RS 422 HEADING SERIAL *) 3 HEADING SERIAL *)
from gyro compass

3–6
Sperry
S1
Supply Supply Supply
voltage for voltage for voltage for
Service Manual

logic interfaces D/A converter

+5V 1 +5V 2 +12V –12V Sperry

S2

24V ship’s mains DC Sperry

Oszillator S3
400Hz
DC
24V to gyro
Gyro Compass Equipment STANDARD 20 PLUS with TMC

compass (heating) 35V

Status
24V to gyro contact

Fig. 3–5: Distributor COMPACT (within the Control Unit) – Block Diagram
compass (sensor PCB) *)
Raytheon Marine specific

Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

3.2.4 Control Unit

Refer to and
Each component is designated with its position. The letter in the position means:
– A... Electronic PCB in 19” casing
– X... Transfer module
– L... Terminal block
– C... Cable
The designation U... is used for these components in the connection drawings

3.2.4.1 Control Unit GY01–U01

(See Connection Diagram GY01 D U01.HP012, Sheet 1 to 7 and connection diagram
(general view) in the annex)

A1 A2 A3 A4 A5 *) A6 *) C4 X1 X2 X3 X11

L1

C3
C2

C1

X5 *)
X10

X13 *)
X4

C5 L2

X12

Fig. 3–6: Control Unit GY01–U01 – Position of the Electronics PCBs, Transfer Modules
and Connection Terminals

*) optional, to generate a synchro signal HEADING (refer to page 3–10)

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

There are three versions of the Control Unit GY01–U01 with the following components:
Pos. NG001 NG002 NG003
A1 x x x
A2 x x x
A3 x x
A4 x x x
X1 x x x
X2 x x
X3 x
X4 x x x
X10 x x x
X11 1x 2x 2x
X12 2x 3x 3x

Position, Identification and Task of the individual Assemblies:

Signification Additional
Pos. Identification Basic PCB Module Task
(Piggyback)
A1 CPU PCB NB06–163 Management of:
CU01–Z01 – Both STANDARD 20 gyro compasses
U1 – One magnetic compass (probe / flux gate)
– User inputs via the operator units
– The signals of various position sources
– The signals of various speed sources
– The signals of various R.o.T sources
After appropriate configuration: In case of failure of one
gyro compass, automatic change–over to the other gyro
compass or automatic switching to TMC operation if both
gyro compasses should fail
Dynamic speed–error correction
Monitoring of the control unit by alarm messages at the
operator units
NB06–134.05 Provision of the interface RS 485 for the operator unit bus
A2 Extension PCB NB06–187 Interface to the CPU PCB A1 via a Dual–Ported–RAM
STANDARD 20 – Transfer of the serial data and their redirection
CU01–Z02
– Calculation of the pulse log input and redirection of
U2 these speed signals with speed direction
– Generation of the serial output signal
NB06–156.02 Allocation of the interface RS 422
A3 Heading / Speed NB06–177 Read–in of:
PCB (TMC) – Signals from the magnetic compass
CU01–Z03
– Values of a navigation receiver
U3
(not available in all – Values of Dolog, AGI – log or flux gate
equipment) Communication with the CPU PCB A1 via the I/O Bus
NB06–160 CPU computer unit (C196) for Heading / Speed PCB

3072E.DOC032 3–8 Edition: 16. Mar. 1999

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

Signification Additional
Pos. Identification Basic PCB Module Task
(Piggyback)
A4 DC power supply 132–084 NG001 Two DC/DC converters supply the modules in the 19” as-
U4 sembly with the required voltage.
5V / 3A; ±15V / 0.5A
X1 Transfer module, NB03–868 – Connection of the operator units via a serial interface
serial – Transfer of the serial signals to the CPU PCB or to the
U20 control units
– Filtering the serial signals by passive components
X2 Transfer module NB03–968 – Taking–over of serial inputs from two navigation receiv-
Heading/speed ers
U21 – Taking–over of signals from the magnetic sonde
X3 Transfer module NB03–969 Making available the interface RS 422 HEADING SERIAL1)
RS 422 for 4 repeater connections
U19 1) Raytheon Marine specific

X4 Transfer module NB03–934 – Taking–over of the serial inputs (HEADING SE-

STANDARD 20 RIAL1)) from the gyro compasses
U22 – Taking–over of the speed values (serial or
pulses/NM) from log
– Taking–over of the latitude value from GPS
– Transfer of the corrected heading values (gyro com-
pass or magnetic compass) to the distributor (X10)
– Relay outputs for status indication
– Triggering the switch–over to emergency operation in
case of voltage failure at the power supply (A4)
– When required, a switch ia available for switching
over to manual emergency change–over.

The HEADING SERIAL1) of the gyro compass

output is now switched (uncorrected) to distri-
butuion in order to keep supplying the peri-
phery devices with a heading value.
1) Raytheon Marine specific

X10 Distributor 110–224.11 The distributor – Taking–over of the corrected heading value from the
COMPACT consists: gyro compass (with emergency operation, the value is
U25 – distributor uncorrected)
PCB – Taking–over of the corrected heading value from the
110–224.101 magnetic compass
– transfer mod- – Conversion of the serial heading signal in a SPERRY
ule step signal for 5 step repeaters max.
110–224.16 – Transfer of the heading value to the reference receivers
connected (8 repeater compasses max.)
– Transfer of the heading value to a course printer
– Transfer of the analog R.o.T. signal (1 output)
– 9 floating status relay contacts
X11 DC/DC converter NB03–942 Generation of a regulated DC 24V voltage (operating vol-
Gyro tage for the gyro compass) out of a filtered, but unregula-
U50, U51 ted DC voltage

X12 Filter 10A B84112–B–B110 EMC filtering of the 24V ship’s mains for the entire
U70, U71, U72 STANDARD 20 PLUS equipment

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

Signification Additional
Pos. Identification Basic PCB Module Task
(Piggyback)
L1 Terminal strip Fusing and distribution of the filtered 24VDC voltage
BG50–003.00–005
L2 Terminal strip – Taking–over of the 24VDC from ship’s mains
BG50–003.00–006 – Taking–over and fusing of the AC voltage (26V/400Hz)
from ship’s mains (optional for D/S convertion)
L3 Terminal, Connection to ground of the casing for transfer module,
green/yellow serial (X1)
USLKG4
L4 Terminal, Connection to ground of the casing for transfer module
green/yellow Heading/TMC (X2)
USLKG4
C1 Cable (A1 ⇒ X1) Cable connection between CPU PCB and transfer module,
WN220–201–0,7 serial (consists operator unit Bus also)
U101
C2 Cable (A2 ⇒ X4) Cable connection between extension PCB STANDARD 20
NB03–851 and transfer module STANDARD 20
U102
C3 Cable (A3 ⇒ X2) Cable connection between heading/speed PCB and trans-
NB03–971–0,7 fer module heading/TMC
U103
C4 Cable (A4 ⇒ L1) Cable connection between DC power supply and terminal
WN219–401–0,7 strip L1
U104
C5 Cable (X4 ⇒ X10) Cable connection between transfer module STANDARD 20
NB03–972 and distributor COMPACT
U108

Generation of a synchro signal HEADING (Wiring Diagram GY01 D U01.HP007)

Signification Additional
Pos. Identification Basic PCB Module Task
(Piggyback)
A5 DSC PCB, coarse Transformation of the digital heading angle values
GY01–Z01 (coarse, 360°) into synchro values
U11
A6 Power supply unit NB05–320 Generation of an unstabilized voltage for the DSC PCB
U46 ±12 V / 400 Hz
X5 Transfer module NB03–897 – Transfer of the synchro signal from the DSC PCB to the
UKM–DS connected loads
U32 – Filtering of the synchro signal
X13 Interference filter NB03–350 Filtering of the ship’s mains 26V / 400Hz for the DSC PCB
U73

3072E.DOC032 3–10 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

3.2.4.2 Control Unit GY03–U01

(refer to Connection Diagram GY03 D U01.HP013, Sheet 1 to 8 and connection diagram
(general view) in the annex)

A1 A2 A3 A4 A5 A6 C5 C6 X1 X2 X3 X4 X5 X11

L1
C3
C2
C1

C4

X10

X6

C7 L2

X12
Fig. 3–7: Control Unit GY03–U01 – Position of the Electronics PCBs, Transfer Modules
and Connection Terminals

There are three versions of the Control Unit GY03–U01 with the following components:
Pos. NG001, NG004*) NG002, NG005*) NG003, NG006*)
A1 x x x
A2 x x x
A3 x x
A4 x x x
A5 x x x
A6 x x x
X1 x x x
X2 x x x
X3 x x x
X4 x x
X5 x
X6 x x x
X10 x x x
X11 1x 2x 2x
X12 2x 3x 3x

*) Versions NG004 – NG006 in the steering stand ComPilot 20 only

(Construction and spare parts catalogue see Description ’ComPilot 20’, No. 3277E/106–085.DOC032)

Edition: 02. Nov. 1998 3–11 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

Position, Identification and Task of the individual Assemblies :

Signification Additional
Pos. Identification Basis PCB Module Task
(Piggyback)
A1 CPU PCB NB06–193 see Section 3.2.4.1, A1
CU01–Z01 NB06–134.05 see Section 3.2.4.1, A1
U1
A2 Extension PCB NB06–187 see Section 3.2.4.1, A2
STANDARD 20 NB06–156.02 see Section 3.2.4.1, A2
CU01–Z02
U2
A3 Heading / speed NB06–177 see Section 3.2.4.1, A3
PCB (TMC) NB06–160 see Section 3.2.4.1, A3
CU01–Z03
U3
A4 DC power supply 132–084 NG001 see Section 3.2.4.1, A4
U4
A5 CPU PCB NB06–193 Main tasks:
AP01–Z02 – Heading control
U5 – Track control
– R.o.T. control by the tiller
Reading–in and administration of sensor information:
– Gyro– or magnetic compass (heading))
– Log (Speed)
– Position receiver (position and/or speed)
– Feedback unit (actual rudder value)
– Additional analog and digital signals (e.g.: rate gyro,
override, etc.)
Outputting of rudder set value for the steering control (ana-
log signal)
Monitoring autopilot operation with alarm messages at the
control unit (NP 2010 or NP 2020)
Providing outputs (floating) for Off Course Alarm and Sy-
stem Alarm

NB06–160 CPU computer unit (C196) for CPU PCB AP01–Z02

A6 I/O PCB NB06–166 Reading the following signals into the CPU:
AP01–Z01 – Heading information
U6 – R.o.T. information
– Speed information from the log as a pulse signal
– Status signals of the individual sensors
Outputting the following signals to the I/O transfer module:
– Set rudder
– Status signals (digital signals)
X1 Transfer module, NB03–868 see Section 3.2.4.1, X1
serial
U20
X2 Transfer module, NB03–888 Transfer of
I/O – Information from the I/O PCB
U18 – Transfer of status signals

3072E.DOC032 3–12 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

Signification Additional
Pos. Identification Basis PCB Module Task
(Piggyback)
X3 Transfer module, NB03–868 – Connection of the operator unit NP 2010 or NP 2020
serial via serial interface
U23 – Transfer of the serial signals to the CPU–PCB or to the
operator unit.
– Filtering the serial signals through passive components
X4 Transfer module NB03–968 see Section 3.2.4.1, X2
heading/TMC
U21
X5 Transfer module NB03–959 see Section 3.2.4.1, X3
RS 422
U19
X6 Transfer module NB03–934 see Section 3.2.4.1, X4
STANDARD 20
U22
X10 Distributor COM- 110–224.15 The distributor see Section 3.2.4.1, X10
PACT consists of:
U25 – Distrib. PCB
110–224.101
– Transf. mod.
110–224.16
X11 DC/DC modul NB03–942 see Section 3.2.4.1, X11
Gyro
U50, U51
X12 Filter 10A B84112–B–B110 see Section 3.2.4.1, X12
U70, U71, U72
L1 Terminal strip see Section 3.2.4.1, L1
BG50–003.00–005
L2 Terminal strip see Section 3.2.4.1, L2
BG50–003.00–007
L3, L4 Terminal, green/ see Section 3.2.4.1, L3, L4
yellow
USLKG4
C1 Cable (A1 ⇒ X3) see Section 3.2.4.1, C1
WN220–201–0,7
U101
C2 Cable (A2 ⇒ X6) see Section 3.2.4.1, C2
NB03–851
U102
C3 Cable (A3 ⇒ X4) see Section 3.2.4.1, C3
NB03–971–0,7
U103
C4 Cable (A4 ⇒ L1) see Section 3.2.4.1, C4
WN219-401-0.7
U104
C5 Cable (A5 ⇒ X1) Cable connection between CPU PCB and transfer module,
WN220–201–0,7 serial (autopilot operation)
U105

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 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

Signification Additional
Pos. Identification Basis PCB Module Task
(Piggyback)
C6 Cable (A6 ⇒ X2) Cable connection between I/O PCB and transfer module
WN220–203–0,7 I/O
U107
C7 Cable (X6 ⇒ X10) Cable connection between transfer module STANDARD 20
NB03–972 and distributor COMPACT
U108

3.2.5 Magnetic Sonde, Type 108 – 010

By means of the magnetic sonde the angular position of the DC magnetic field in the card level
of a magnetic compass is scanned off and converted into an electric signal. The produced
heading reference signal has 3 phases (S1, S2, S3) and is similar to the signal of a synchro.
The magnetic sonde received an exciting voltage of 3.8VL/L 400Hz (R1, R2) from the control
unit. The output signal is formed by the voltage drop of the magnetizing current at the resistors.
The DC field magnetization of the coils takes place dependent on the angular position of the
individual coil to the magnetic DC field of the magnetic compass.

3072E.DOC032 3–14 Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

3.3 Technical Data

3.3.1 Interfaces
(1) Serial Inputs
Interfaces: serial RS 422 and RS 232
NMEA 183 V 1.5, V 2.0 or V 2.01
Baud Rate: 4800 Baud
Data Bits: 8
Parity: none
Stop Bits: 1

The following input interfaces are available:

– from GPS:
Telegram ’Position’: $GPGLL and / or $GPGGA
If both telegrams are waiting to be processed then $GPGGA has priority

Telegram ’Speed’: $GPVTG *) and / or $VMVHW

Timeout : 70 s

*) from software version E01.02 on and with the GPS receiver connection to the STD 20
extension PCB:
If the GGA telegram reports the GGA position to be invalid, the VTG value (speed) will
also be reported invalid!
The speed error correction is made with the most recently stored values.

Edition: 02. Nov. 1998 3–15 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

– from Log:
Telegram: $GPVTG and / or $VMVHW

AGI–Log:
Telegram format: acc. to CONSILIUM
Telegram apportionment: 17 Bytes

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Byte–Number Meaning

1 < STX > telegram start identifier

2 Sign:
’+’ : forwards
’–’ : backwards
3–6 Speed:
(4 Bytes) 00.00 to 99.99 knots
7 – 13 Distance in nautical miles (NM)
(7 Bytes) 00000.00 to 99999.99 NM
14 Alarm identifier:
’A’ ; alarm
< SPACE > : no alarm
15 Mode:
’P’ : normal mode
’S’ : simulation mode
16 < CR > :carriage return
17 < LF > : line feed
–> telegram end identifier

Doppler Log
Telegram format: VBW telegram

Fluxgate
Connection: via magnetic compass; only possible with
heading / speed PCB (TMC)

3072E.DOC032 3–16 Edition: 02. Nov. 1998

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COMPASS
Service Manual EQUIPMENT

(2) Other Inputs

Pulse log:
Input voltage: L = 0 – 10 VDC
H = 12 – 24 VDC
max. 9 mA
Speed input value: 200 pulse / NM or 400 pulse / NM

Log specification:
min. duration of pulse: > 40 ms
max. bounce time: 20 ms

(3) Outputs
HEADING SERIAL*) or NMEA / S4 output*): 8 x RS 422 and optional
4 x RS 422 via the
transfer module RS 422
or
NMEA output $HNROT ROT
selectable 100 ms $HCHDT MAG.
or 1 s cycle $HEHDT Gyro

RS 232 for heading printer: 9600 Baud

8 data bits, 1 stop bit
non parity

5 x SPERRY–Step: 35 V / 140 mA or
24 V / 200 mA
selectable 5 x ’common +’
or 5 x ’common –’

Caution!
On connecting SPERRY step receivers, pay attention to uni-
form polarity of the receivers; either all devices with polarity
’Common +’ or all devices with polarity ’Common –’!

DC output for set rudder value: ±10 VDC

Status signal outputs for:
Alarms: system alarm, off heading alarm
Operating states: R.o.T. tiller operation, remote control,
magnetic compass operation

*) Raytheon Marine specific

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Service Manual

NMEA Specification
Transmission mode: 4800 baud, 1 start bit, 1 stop bit
Frame clock pulse: 1 s / 100 ms *)
(all information transmitted acc. to NMEA–0183 Standard Version 2.00, RS 422)

The following information is transmitted by the distributor COMPACT:

1. Heading – True
Format: $HEHDT,xxx.x,T*cc <CR> <LF>

2. Magnetic compass heading

Format: $HCHDT,xxx.x,T*cc <CR> <LF>
Invalid data are transmitted as a blank data field.

3. Rate of turn
from gyro compass:
Format: $HEROT,(–)xxx.x,A*cc <CR> <LF>
or from magnetic compass:
Format: $HCROT,(–)xxx.x,A*cc <CR> <LF>
or from rate gyro:
Format: $TIROT,(–)xxx.x,A*cc <CR> <LF>
The sign ’–’ represents a turn to STBD.

The sign ’–’ for STBD can be changed in ’+’ as required.

Refer to service manual ’Gyro Compass STANDARD 20’
No. 110–800.DOC032, Section. 1.15.

4. Speed (not with frame clock pulse of 100 ms)

Format: $PASVW,(–)xxx.x,A*cc <CR> <LF>
Invalid data are transmitted as a blank data field, ’A’ changes to ’V’ ( for points 3 and 4).

5. Speed through the water (VHW) and heading (not with frame clock pulse of 100 ms)
Format: $IIVHW,xxx.x,T,xxx.x,M,(–)xx.x,N, ,K*cc <CR> <LF>
Either the heading from the gyro compass (T) is transmitted or the heading from the mag-
netic compass (M); speed in ’km/h’ (K) is not transmitted.
The sign ’–’ represents an astern speed.

*) Other Frame Clock Pulses

3072E.DOC032 3–18 Edition: 16. Mar. 1999

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

It means:

$HCROT , xxx.x , T , A *cc <CR> <LF>

Line Feed
Carriage Return
Checksum, hexadecimal (00....FF)
Status → ’A’ = data valid
Status → ’V’ = data not valid
Value:
– Heading in ° (T)
– Rate of turn in °/min (A)
– Speed in kn (N)
Adress field
Example 1:
– $HEHDT,120.3,T*FF <CR> <LF>
→Gyro compass heading: 120,3°

Example 2:
– $HEHDT,027.3,T*FF <CR> <LF>
→Gyro compass heading: 27,3°

Example 3:
– $HEROT,010.0,A*FF <CR> <LF>
→ Rate of turn: 10,0°/min, turn to PORT

6. Heading printer interface

Interface configuration:
RS 232 interface: 9600 baud, 1 start bit, 1 stop bit, no parity
Cycle time: approx. 4.5 min

Transfer sequence to the printer:

– ESC ’@’ : printer initialization
– ESC ’U1’ : unidirectional print ON
– ESC ’0’ : deactivation of paper fold skip
– ESC ’*’ m1 n1 n2 : grafic activation
m1 = 39 (180 dots/inch)
n1 = 5
n2 = 56
n1 * 256 + n2 = 1336 bytes
– 1336 Bytes : grafic information
– ESC ’J’ m2 : line feed
m2 = 16 (16/180 inch feed)

1351 bytes in all are transmitted in every cycle.

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3.3.2 Electrical Data

Power supply: 24VDC (18 to 36VDC)
Max. current consumption (twin erquipment):
during heating phase: approx. 14 A
during cont. operation: approx. 8 A
Max. current consumption (single equipment):
during heating phase: approx. 7 A
during cont. operation: approx. 4 A

Power consumption: approx: 100W

Mains requirements: acc. to Stanag 1008

3.3.3 Environmental Conditions and other Requirements

Temperature:
Ambient temperature during operation: –10 °C bis + 55 °C
Storage temperature: – 25 °C (without supporting liquid) to + 70 °C

EMC: see declaration of conformity

Type of enclosure:
Gyro compass: IP 23
Control Unit: IP 23
Operator unit: IP 54 P

3.3.4 Mechanical Data

Control unit:
Dimensions: see Dimensional Diagram GY01 D U01.HP005 or
GY03 D U01.HP005
Weight: approx. 13 kg

Gyro Compass STANDARD 20: see Service Manual 110–800.DOC032

Operator unit:
Dimensions: see Dimensional Diagram 130 D 601.HP005 or
130 D 602.HP005
Weight: approx. 1.5 kg

3072E.DOC032 3–20 Edition: 02. Nov. 1998

3.3.5 Other Frame Clock Pulses with accessory Software and Telegrams

Software Version Frame Clock Gyro Compass Magn. Compass Rate of Turn from Speed Speed through the
Pulse Heading Heading Gyro Compass Magn. Compass Rate Gyro Water

110–224 P03 E04.06 120 ms $HEHDT ... $HCHDT ... $HEROT ... $HCROT ... $TIROT ...
1s $HEHDT ... $HCHDT ... $HEROT ... $HCROT ... $TIROT ... $PASVW ... $IIVHW ...
110–224 P06 E00.02 200 ms $HEHDT ... $HCHDT ... $HEROT ... $HCROT ... $TIROT ...
1s $HEHDT ... $HCHDT ... $HEROT ... $HCROT ... $TIROT ... $PASVW ... $IIVHW ..
110–224 P09 E00.01 100 ms $HEHDT ...
1s $HEHDT ...
110–224 P10 E00.00 100 ms $HEHDT ...
1s $HEHDT ... $HCHDT ... $HEROT ... $HCROT ... $TIROT ... $PASVW ... $IIVHW ..
110–224 P11 E00.00 70 ms $HEHDT ...
1s $HEHDT ... $HCHDT ... $HEROT ... $HCROT ... $TIROT ... $PASVW ... $IIVHW ..

Edition: 16. Mar. 1999 3–21 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC
Service Manual

3072E.DOC032 3–22 Edition: 16. Mar. 1999

 GYRO
Gyro Compass equipment STANDARD 20 PLUS with TMC COMPASS
Service Manual EQUIPMENT

Index

A D
Alarm DC power supply, task of, 3–9
Gyro, 2–12p.
DC/DC converter
Gyro/Gyro diff., 2–12
exchanging of, 2–25
Gyro/Magn. diff., 2–12
task of, 3–9
system, 2–12p.
TMC, 2–12p. Difference value, 1–6, 2–6
Alignment error, 1–7 Dimming value, 1–3, 1–8
Analogue/digital converter, 1–2 Distribution PCB, 2–10
exchanging of, 2–24
Distributor COMPACT, 2–14, 2–17, 3–1p., 3–6
B task of, 3–9
Breakdown DP bus, 1–5
extension PCB STD 20, 2–6 Dsc PCB, 2–10p., 2–19, 3–10
in data transfer, 2–8
in distribution, 2–6
in heating, 2–8
in position reference, 2–7
E
in speed reference, 2–7 Electrical data, 3–20
magnetic compass, 2–9
supply voltage Gyro 2, 2–7 Emergency operation, 2–12
temperature sensor, 2–8 Encoder value, 1–7
voltage, 2–10
Environmental conditions, 3–20
Bus adress, 1–8
Extension PCB STD 20, 1–2, 2–6, 2–8, 2–11, 2–17
task of, 3–8
C
Cabling, 2–16 F
Change–over, automatic, 1–5, 3–8 Fault
Coding switch, 1–3, 1–8 encoder, 2–7
follow–up, 2–7
Construction, 3–1 gyro current, 2–7
Control unit, construction, 3–1 gyro supply, 2–8
heading/speed PCB (TMC), 2–7
Control Unit GY01–U01, principle of operation, 3–7 in configuration, 2–6
Control Unit GY03–U01, principle of operation, 3–11 in data storage, 2–5, 2–9
in distribution, 2–10
Heading telegram, no valid, 2–6
operating voltage, 2–8
Heading TMC, simul. value, 1–13
Fault list
CPU PCB, 2–11, 2–16 distributor COMPACT, 2–10
task of, 3–8 operator unit STD 20, 2–5
operator unit TMC STD 20, 2–9
CPU PCB (NP2000), task of, 3–12
synchro signal transmission, 2–10
Filter,
Interference, 3–10
task of, 3–9
Fuses, exchanging of, 2–20

Edition: 16. Mar. 1999 A 3072E.DOC032

 Gyro Compass equipment STANDARD 20 PLUS with TMC
Service Manual

G P
Gyro current, 1–6 PCBs of electronics, exchanging of, 2–23
Gyrosphere, height, 1–6 Phase error, 2–9
Plug contacts, 2–16
H Position value, 1–4
Power supply PCB, 2–11
Heading difference, Gyro/Mag., 2–9
Principle of operation, 3–3
Heading/speed PCB (TMC), 2–11, 2–18
task of, 3–8 Pump current, 1–6
Height, outside of tolerance, 2–8 Putting into operation, 1–3

I R
I/O bus, 1–12 R.o.T. error, 2–9
I/O PCB, 2–11 R.o.T. sensor, 1–2
I/O PCB (NP2000), task of, 3–12 R.o.T. value, 1–6
Installation, 1–1
Interface error, 1–10 S
Interfaces, 3–15
Safety regulations, 2–1
Interruption in supply voltage, 2–6
Service mode, 1–3
calling up, 1–3
for gyro compass, 1–6
L with operator unit TMC STD 20, 1–8
Latitude, simul. value, 1–12 Settling phase, 2–6
Log, 1–4 Settling time, 1–7
Ship’s mains interruption, 2–4
M Signal transmission, testing, 1–11
Software program version, 1–7, 1–10
Magnetic heading tap, 1–4
Source of speed values, 1–3
Magnetic sonde
checking, 2–26 Spare parts catalogue, 2–27
construction, 3–2 Speed, simul. value, 1–13
principle of operation, 3–14
Supporting liquid
Maintenance schedule, 2–2 conductivity, 1–7
Mechanical data, 3–20 exchanging, 2–2
temperature, 1–6

N
NMEA specification, 3–18

O
Operating time, 1–7
Operator unit, 2–16
TMC STANDARD 20, 3–2p.
STANDARD 20, 3–2p.
Operator unit interface, 1–3, 1–8
Overtemperature, 2–8

3072E.DOC032 B Edition: 16. Mar. 1999

 GYRO
Gyro Compass equipment STANDARD 20 PLUS with TMC COMPASS
Service Manual EQUIPMENT

T W
Technical data, 3–15 Warning, cause of, 2–3
Telegram, missing or faulty, 2–6, 2–9 Warnings
possible, 2–4
Tolerance error, 2–9
signalisation of, 2–3
Transfer module
Heading/speed, task of, 3–9
Magn. heading/speed, 2–18
RS 422, 2–15
RS 422, task of, 3–9
SERIAL, 2–16
SERIAL (NP2000), task of, 3–13
SERIAL, task of, 3–9
STANDARD 20, 1–2, 2–12, 2–17
STANDARD 20, task of, 3–9
UKM–DS, 2–19, 3–10
Transfer module I/O, task of, 3–12
Trouble shooting, aids to, 2–5

Notes:

Edition: 02. Nov. 1998 C 3072E.DOC032

 Gyro Compass equipment STANDARD 20 PLUS with TMC
Service Manual

Notes:

3072E.DOC032 D Edition: 02. Nov. 1998

 GYRO
Gyro Compass equipment STANDARD 20 PLUS with TMC COMPASS
Service Manual EQUIPMENT

Annex:

Annex 1: connection diagram for control unit – Gyro Compass STANDARD 20

Annex 2: connection diagram for control unit – Autopilot NP 2010/2020

Diagrams:
Gyro Compass STANDARD 20 see Service Manual 110–800.DOC032

Control Unit
GY01–U01 GY03–U01

Dimensional Drawing GY 01 D U 01.HP005 GY 03 D U 01.HP005

Wiring Diagram GY 01 D U 01.HP012, Sheet 1 to 6 GY 03 D U 01.HP013, Sheet 1 to 8

Configuration Sheet:
CPU PCB (68 302) CU 01 D Z 01.HP100, Sheet 2
Extension PCB STD 20 CU 01 D Z 02.HP100, Sheet 2
Heading/Speed PCB(TMC) CU 01 D Z 03.HP100, Sheet 2
CPU Module CU 01 D Z 03.HP100, Sheet 3

Wiring PCB – GY 03 D U 01.HP014, Sheet 3

Transfer Module STD 20 GY 01 D U 01.HP013, Sheet 1 GY 03 D U 01.HP014, Sheet 1

Transfer Module Heading/Speed see Transfer Module STD 20

(TMC)

Transfer Module RS 422 GY 01 D U 01.HP013, Sheet 2 GY 03 D U 01.HP014, Sheet 2

CPU PCB (NP 2000) – AP 01 D Z 02.HP100, Sheet 2

I/O PCB – AP 01 D Z 01.HP100, Sheet 2

Transfer Module I/O – see Transfer Module RS 422

Distribution PCB 110 D 224.HP601, Sheet 1 to 4

Operator Unit
130–601 130–602

Dimensional Drawing 130 D 601.HP005 130 D 602.HP005

Configuration Sheet 130 D 601.HP010, Sheet 2 130 D 602.HP010, Sheet 2

Magnetic Sonde see Description No. 2249E

Edition: 02. Nov. 1998 I 3072E.DOC032

 Gyro Compass equipment STANDARD 20 PLUS with TMC
Service Manual

3072E.DOC032 II Edition: 02. Nov. 1998

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

U22 U25
L2 Transfer module Distributor wirh
Terminal strip STD NB03–934 transfer module 48

1. PB SERIAL
BG50–003.00.007 42 RXD+ 47 TX GND

Extension PCB STANDARD 20

L2 L1 L3
64 67 RXD– INPUT 5 RS 422 18 TXD–
DC 21 +24V GPS STATUS
INPUT PULSE LOG 42 PULSE LOG OUT 19 TXD+
31 0V 40 6
1
15 0V 67 3 77 0V
STATUS
22 +24V PIGGYBACK
DC 57 4 76 +24V
INPUT 32 0V PULSE LOG 33 46
2 DIRECTION L1

2. PB ADC
32 DC INPUT 2 45 TX GND
14 0V R.o.T. 2 PRINTER 13 GND
6 1 = ± 10V OUTPUT
16 TXD–
RS232 12 TXD + RS 422
62
R.o.T. 1 7 DC INPUT 1 OUT
R.o.T.
30 ± 10V 17 TXD+
ALARM 38 17 1 = ± 10V R.o.T. 75 0V
0V 59 0V
9 74 +24V
Reference:
63 Reference: 71 GND
– Wiring diagram GY01–U01 HP012 Sheet 4 or ALARM
Transfer
54
DISTRIBUTOR 39
– Wiring diagram GY03–U01 HP013 Sheet 5 INPUT – Wiring diagram GY01–U01 HP012 Sheet 3 or module RS 422 42 TXD – RS 422 Transfer
53 TX GND
8 0V – Wiring diagram GY03–U01 HP013 Sheet 4 U19 OUT
70 TXD + module I/O 24 TXD–
U18
25 TXD+
Signal Unit (e. g. NAUTOALARM)

U20 50

ÍÍ
58 (not appl. with
Transfer module GYRO 1 not applicable GY01–U01) 83 0V
25 D1 N17 57 TX GND

ÍÍ
NB03–868 SELECTED U21 with NG002
L1 75 28 TXD– 82 +24V
Transfer module RS 422
1 TXD+ NB03–968 OUT
49 29 TXD+ 32 S3
DV–BUS 2 TXD–

ÍÍ
GYRO 2
24 N18 L1 87 0V 3 S2
SELECTED D2
3 RXD+ SPERRY step 2 S1
74 86 +24V
RXD– 6 steps/°
4 61 R2 0V
48 1 R1 56
GND (Rx/Tx) Sonde
5 Reference 55 TX GND 60 R1 + 35V
TMC 23 N19 2 R2
SELECTED D3
Operator unit 6 26 TXD– 34 S3
73 3 RS 422
TMC STD 20
PLUS OUT 27 TXD+ 5 S2
7 47 SPERRY step
TXD+ Magnetic 4 S3 4 S1
TMC 22 85 0V 6 steps/°
8 TXD– ALARM N20 Sonde 5 S2
Operator unit 72 D4 84 +24V 63 R2 0V
9 RXD+ 6 S1
STD 20 PLUS 54 62 R1 + 35V
46

ÍÍ
10 RXD– GYRO 1/2 36 S3
DIFFERENCE 21 7 RXD+ 53 TX GND
11 GND (Rx/Tx) N21 AGILOG/DOLOG
ALARM D5 or FLUXGATE RXD– 24 TXD– 7 S2
71 8 RS 422
12 NMEA SPERRY step 6 S1
OUT

ÍÍ
45 9 25 TXD+ 6 steps/°
Reference: GYRO/MAG 65 R2 0V
83 0V

ÍÍ
– Wiring diagram GY01–U01 HP012 Sheet 4 or DIFF. ALARM 20 N22
(MON.-ALARM) D6 64 R1 + 35V
– Wiring diagram GY03–U01 HP013 Sheet 8 70 GPS speed/lat. 10 RXD– 82 +24V
or pulse log 11 RXD+ 52 38 S3
44 NMEA

ÍÍ
GYRO 12 51 TX GND 9 S2
19 N23 SPERRY step
not applicable with ALARM D7 8 S1
NG002/NG003 69 RS 422 22 TXD– 6 steps/°
U19 Reference: OUT 67 R2 0V

ÍÍ
Transfer module 43 – Wiring diagram GY01–U02 HP012 Sheet 6 or 39 TXD+
RS422 NB03–969 81 0V 66 R1 + 35V
SYSTEM 18 – Wiring diagram GY03–U02 HP013 Sheet 7

ÍÍ
N24
L2 ALARM D8 80 +24V 40 S3
Distributor U25 68
2 Rx – 11 S2
see GY03–U01 50
HP013 Bl.7 1 SPERRY step 10 S1

ÍÍ
Rx + D10–C
53 49 TX GND 6 steps/°
EMERGENCY 69 R2 0V

ÍÍ
L3 OPERATION 54 RS 422 20 TXD–
1/7/13/19 0V 55 OUT 68 R1 + 35V
21 TXD+
D11–B
RS422 HEADING 2/8/14/20 +24V 28 79 0V

ÍÍ
ALARM CU
SERIAL 3/9/15/21 29 78 +24V Reference:
SERVICE INTER- SYSTEM
FACE 4/10/16/22 TXD+ ALARM 52 – Wiring diagram GY01–U02 HP012 Sheet 6 or
1/2/ – Wiring diagram GY03–U02 HP013 Sheet 7

ÍÍ
5/11/17/23 3 D11–C
3/4 ALARM CU
5

ÍÍ
6/12/18/24 TXD–
4
Reference:
– Wiring diagram GY01–U01 HP012 Sheet 4 or Distributor U25
– Wiring diagram GY03–U01 HP013 Sheet 8 see GY01–U01 HP012 Sheet 6 or
GY03–U01 HP013 Sheet 7 Connection Diagram (general View) for Control Unit – Gyro Compass STANDARD 20 PLUS

Edition: 14. June 1999 Annex 1 3072E.DOC032

 Gyro Compass Equipment STANDARD 20 PLUS with TMC GYRO
COMPASS
Service Manual EQUIPMENT

U23
Transfer module
NB03–868
L1 R.o.T. sensor 49
(rate gyro)
50
7 300°/±10V
TXD+ 51
NAUTOPILOT 8 TXD–
2010 / 2020
Operator unit 9 RXD+ HAND AUTO
10 RXD– 80

11 GND (Rx/Tx) 81 +24V

12
Twin 78
Reference: rudder
– Wiring diagram GY03–U01 HP013 Sheet 6 79 +24V

OVERRIDE 39 +24V
Signal unit
40
U18
Transfer module I/O Signal unit
NB03–888 AUTOPILOT
Status indication
L1
36

ÍÍ
24 SYSTEM
ALARM 34
Distributor U25 24 Rx +
see HEADING 35
GY03–U01 HP013 SERIAL
25 Rx – 30

ÍÍ
Sheet 6 and 7 OFF HEADING
ALARM 28

ÍÍ
73
29

ÍÍÍ
74 SET RUDDER 1
Follow–up steer- 〈±10V) 31
ing control PCB 1 HEADING

ÍÍÍ ÍÍ
76 MONITOR 33
139–145 ALARM
NG001/002 77
32
57

ÍÍ
Follow–up steer- 48 TRACK 55
ing control PCB 2 ON

ÍÍ
139–145 SET RUDDER 2
45 〈±10V) 56
NG001/002

ÍÍ
(Twin rudder 46
9
equipment) 47 MAGNETIC

ÍÍ
SENSOR ON
7
8
Follow–up steer- 12
ing control PCB 4

ÍÍ
139–145 ACTUAL R.O.T.
13 RUDDER 1 TILLER ON
6
NG001/002
5

Follow–up steer-
ing control PCB 52 ReferenCE:
139–145 54 ACTUAL – Wiring diagram GY03–U01 HP013 Sheet 6
NG001/002 RUDDER 2 – Wiring diagram AP01–U02 HP015
(Twin rudder 53
equipment)

Pulse log 1 69 +24V DC

70 Pulse input

Pulse log 2 41 +24V DC

42 Pulse input

R.o.T. tiller
21 +10V
20
19 –10V

Connection Diagram (general View) for Control Unit GY03–U01 – Autopilot NP 2010/2020

Edition: 02. Nov. 1998 Annex 2 3072E.DOC032