5 WINSEM2018-19 - MEE1005 - ETH - MB110 - VL2018195002124 - Reference Material I - Module 5 PDF
5 WINSEM2018-19 - MEE1005 - ETH - MB110 - VL2018195002124 - Reference Material I - Module 5 PDF
Contact Information
Instructor: Ariful Rahaman
Office: GDN 121A
E-mail: [email protected]
Tensile Test
specimen
machine
2
Types of Loading
Tensile Test
4
Important Mechanical Properties from a Tensile Test
5
Terminology
l l
1 or 1
lo lo
LO LO
True Stress-True Strain
9
Poissons Ratio
Problems
Q1: A steel bar is 10 mm diameter and 2 m long. It is stretched with a force of
20 kN and extends by 0.2 mm.
Calculate the true/engineering stress and true/engineering strain.
Q2:An Aluminium tensile test specimen is 5 mm diameter with a gauge length
of 50 mm. The force measure at the yield point was 982 N and the maxiumum
force was 1.6 KN. Calculate the yield stress and ultimate tensile stress. At a
point on the proportional section the extension was 0.03 mm and the force
800N. Calculate the modulus of elasticity.
Q3: A tensile test on a cold worked brass gave the following results. The
diameter of the test specimen d= 16 mm and the gauge lenth was 80 mm.
After fracture the gauge length was 85 mm and the fracture point was was 15
mm diameter. The maxiumu load was 150 KN. The load and extension at the
elastic limit were 70 KN and 0.5 mm, respectively. Calculate the modulus of
elasticity. Calculate the % of elongation and % of reduced cross sectional
area.
Q4: Derive an expression for true strain as a function of D and Do for a tensile
test specimen of round cross section, where D = the instantaneous diameter
of the specimen and Do is its original diameter.
Stress-Strain Diagram
ultimate
tensile
strength 3 necking
UT S
Strain
yield Hardening Fracture
strength
y 5
2
Elastic region
Plastic slope =Young’s (elastic) modulus
Region
yield strength
Plastic region
ultimate tensile strength
Elastic strain hardening
Region
σ Eε 4
fracture
σ 1
E
ε E
σy Strain ( ) (DL/Lo)
ε 2 ε1
Stress-Strain Diagram
Mild Steel
Problems
Q1: A rod 20 mm in diameter and 2 m long is subjected to an axial pull of 35
KN. If the Young’s modulus of elasticity of the material of the rod is 210
GN/m2, determine:
(i) The stress (ii) the strain (iii) the elongation of the rod.
Q2: A wooden tie is 75 mm wide, 150 mm deep and 2.5 m long. It is subjected
to an axial pull of 40 KN. The extension of the member is found to be 0.80
mm. Find the Young’s modulus for the tie material.
Q3: A steel bar of 25mm diameter was tested in tension and results were recorded
as, limit of proportionality = 196.32kN, load at yield = 218.13kN, ultimate load =
278.20 kN. The elongation measured over a gauge length of 100mm was
0.189mm at proportionality limit, length of the bar between gauge marks after
fracture was 112.62mm and minimum diameter was 23.64mm. Compute stress in
the specimen at various stages, Young’s modulus, % elongation and %
contraction.
Q4: Derive an expression for true strain as a function of D and Do for a tensile
test specimen of round cross section, where D = the instantaneous diameter
of the specimen and Do is its original diameter.
Tensile Properties: Ductility
Ductile Materials
Material Percentage of
Elongation
Low-Carbon 37%
Medium-Carbon 30%
High-Carbon 25%
Ductile Materials
Q3: Stress-strain data for a series of alloy steels are described in the figure
below.
(a) Which of these six steels has the highest yield strength?
(b) Which of these steels is the most ductile?
(c) For the DP 500/800 Steel, determine the:
(i) Yield stress-
(ii) The tensile stress
(iii) The elongation to failure
Brittle Materials
• Brittle materials break suddenly under stress at a point just beyond its elastic limit.
• Brittle material will have a much lower elongation and area reduction than ductile
ones. The tensile strength of Brittle material is usually much less than the
compressive strength.
Problem
Q1: Three different materials, designated A, B,and C, are tested in tension using test specimens
having diameters of 0.505 in. and gage lengths of 2.0 in. (see figure).
At failure, the distances between the gage marks are found to be 2.13, 2.48, and 2.78 in.,
respectively. Also, at the failure cross sections the diameters are found to be0.484, 0.398, and
0.253 in., respectively. Determine the percent elongation and percent reduction in area of each
specimen, and then, using your own judgment, classify each material as brittle or ductile.
Problem
Q3: (a) Show, for a tensile test, that
if there is no change in specimen volume during the deformation process (i.e., Aolo = Aflf).
(b) Using the result of part (a), calculate the percent cold work (% CW) experienced by naval
brass when a strain value is 0.3.
Stress-Strain Diagram of Ceramic/Metal/Polymer
Hardness Test
A measurement of a material’s resistance to penetration or localized plastic deformation
Steps in hardness test:
A small indenter is forced into the surface of a material to be tested with certain load.
The depth / size of the resulting indentation is measured.
Such data are converted to a hardness number.
The softer the material, the larger and deeper the indentation, and the lower the hardness
number.
Hardness tests are performed more frequently than any other mechanical tests
Simple / inexpensive
nondestructive
Other mechanical properties may be estimated from hardness data.
Hardness Test
(c)2003 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license.
Brinell-indenters
Hardness Test
Brinell Hardness
A spherical indenter (10 mm diameter) is shot with 29
kN force at the target
Frequently the indenter is steel, but for harder materials
it is replaced with a tungsten carbide sphere
The diameter of the indentation is recorded
The indentation diameter can be correlated with the
volume of the indentation.
Hardness Test
Brinell hardness (HB) is an accurate hardness
measurement for soft materials
•For soft materials the load is reduced to 1500 or 500 kg, as may be required to avoid too deep an
indentation
•In Brinell Test, the BHN (Brinell Hardness Number) of nearly all materials is influenced by the
the area of indentation is quite large that it affects the surface quality.
This is why, sometimes it is considered as a destructive test.
the thickness of the test sample also limits its use, e.g. thin sheets will
bulge or be destroyed during the test.
for very hard materials, the test results are unreliable. The ball gets
flattened on hard surfaces.
Hardness Test
Rockwell Hardness
UTS(MPa) = 3.45 x HB
Hardness Test
small hardened
Rockwell hardness
steel sphere or a 10-150 kg
(HR)
diamond cone
Problem
if there is no change in specimen volume during the deformation process (i.e., Aolo = Aflf).
(b) Using the result of part (a), calculate the percent cold work (% CW) experienced by naval
brass when a strain value is 0.3.
Mechanisms of Strengthening in Metals
Strain hardening
Precipitation Hardening
Strengthening by Grain Size Reduction
A fine grained material is harder and stronger than one that is coarse,
since the former has a greater total grain boundary area to impede
dislocation motion.
The relationship between the yield stress and grain size was pproposed
by Hall and Petch
σy Yield stress
Cont…
Solid Solution Strengthening
Lattice strains produced by the introduction of solute atoms can be divided into:
Solution heat treatment is a heat treatment in which all solute atoms are
dissolved to form a single phase solid solution.
1. heat the alloy to a temperature within a phase field—To, and wait until all the β phase is completely
dissolved.
2. rapid cool to temperature T1 to the extent that any diffusion and the formation of β phase are prevented.
2. keep temperature and the β precipitate phase begins to form as finely dispersed
particles of composition Cβ (aging).
3. after an appropriate aging time at T2, the alloy is cooled to room temperature.
How the dislocations can interact with a particle?
Strain Hardening
Cold-Working:
A process of strain hardening at room temperature to
deform the material beyond the elastic range to obtain a
desired property.
Increase yield strength; Decrease ductility
Examples of cold-working: rolling, drawing, extruding,
cutting, pulling, indenting…
Brittle:
• Ductile Ductile:
No
fracture is usually warning before
warning
desirable! fracture
Example: Failure of a Pipe
• Ductile failure:
--one piece
--large deformation
• Brittle failure:
--many pieces
--small deformation
Coalescence
Small cavity of
Initial necking formation
cavities to
Ductile fracture of many form a crack.
engineering metals results in a “cup
and cone” fracture surface.
ductile fracture from uniaxial tensile loads ductile fracture from shear loading
Brittle Fracture
• Brittle
fracture involves very little plastic
deformation
The fracture surface is usually flat and
perpendicular to the applied stress.
fan-like ridges
Chevron
Cont…
Charpy
Izod
Two standardized test: Izod and Charpy
Tested samples
Ductile to Brittle Transition Temperature (DBTT)
y
f , y →
f
Brittle Ductile
T → Ductile – brittle transition temperature (DBTT)
Ductile y < f yields before fracture
DBTT Brittle y > f fractures before yielding
Ductile to Brittle Transition Temperature (DBTT)
f , y →
f
y (BCC)
y (FCC)
T →
DBTT
No DBTT
• Increasing temperature...
--increases %EL and Kc
• Ductile-to-Brittle Transition Temperature (DBTT)...
Temperature
Ductile-to-brittle
transition temperature
Design Strategy:
Stay Above The DBTT!
• Pre-WWII: The Titanic • WWII: Liberty ships
Reprinted w/ permission from R.W. Hertzberg, Reprinted w/ permission from R.W. Hertzberg,
"Deformation and Fracture Mechanics of Engineering "Deformation and Fracture Mechanics of Engineering
Materials", (4th ed.) Fig. 7.1(a), p. 262, John Wiley and Materials", (4th ed.) Fig. 7.1(b), p. 262, John Wiley and
Sons, Inc., 1996. (Orig. source: Dr. Robert D. Ballard, Sons, Inc., 1996. (Orig. source: Earl R. Parker,
The Discovery of the Titanic.) "Behavior of Engineering Structures", Nat. Acad. Sci.,
Nat. Res. Council, John Wiley and Sons, Inc., NY,
1957.)
Fatigue
is a form failure that occurs in structures subjected to
dynamic and fluctuating stresses.
Concentric line patterns: the slow cyclic build up of crack growth from a
surface intrusion. Line patterns are on a much finer scale and show the
position of the crack tip after each cycle.
crack initiation, wherein a small crack forms at some point of high stress concentration
Final failure, which occurs very rapidly once the advancing crack has reached a
critical size
The total number of cycles to failure is the sum of cycles at the first
and the second stages
The most important fatigue data for engineering designs are the S-N curves, which is the Stress-Number
of Cycles curves.
In a fatigue test, a specimen is subjected to a cyclic stress of a certain form and amplitude and the
number of cycles to failure is determined.
Fatigue Limit:
•For some materials such as BCC steels, the S-N curves become horizontal when the stress amplitude is decreased to a
certain level.
Fatigue Strength:
For materials, which do not show a fatigue limit such as Al, Cu, and Mg (non-ferrous alloys), fatigue strength is specified as
the stress level at which failure will occur for a specified number of cycles, where 107 cycles is often used.
• Fatigue life: indicates how long (no. of cycles) a component survives a particular stress.
Fatigue strength: is applicable to a component with No endurance limit. It is the maximum stress for which
fatigue will not occur at a particular number of cycles, in general, 108 cycles for metals.
Corrosion Fatigue: failure that occurs by the simultaneous action of a cyclic stress and
Chemical attack.
Time -dependent deformation which occurs when materials are loaded above 0.4 Tmelt
Sample deformation at a constant stress () vs. time
,
0 t
On the other hand, for many short life creep situations, time to rupture
or the rupture lifetime tr, is the dominant design
Creep: Stress and Temperature Effects
Applied stress
material const.
Alloys For High Temperature Use