SIMATIC IOT2040

The intelligent Gateway for Industrial IoT solutions

Unrestricted © Siemens AG 2017 siemens.com/iot2000

Agenda

1 Challenges in automation environments

2 Technical system overview SIMATIC IOT2000
2.1 Technical data

2.2 Connectivity & Expandability

2.3 Difference IOT2020 <> IOT2040

3 Live Demo: IoT programming language Node-Red

3.1 Basic functions

3.2 IT/Cloud connection

3.3 Visualization

4 Live Demo: SIMATIC IOT2000 Community

5 Applications
Unrestricted © Siemens AG 2017
Agenda

1 Challenges in automation environments

2 Technical system overview SIMATIC IOT2000
2.1 Technical data

2.2 Connectivity & Expandability

2.3 Difference IOT2020 <> IOT2040

3 Live Demo: IoT programming language Node-Red

3.1 Basic functions

3.2 IT/Cloud connection

3.3 Visualization

4 Live Demo: SIMATIC IOT2000 Community

5 Applications
Unrestricted © Siemens AG 2017
Today requirements for digitalization in production environments
SIMATIC IOT2040 for data exchange between automation & IT

Increasing data volumes Connecting Automation & IT

Capturing and monitoring data from the Usage of various physics & protocols
automation level
Cloud-based solutions
Growing performance
• Cloud-based analysis requires data flow
from and to the field
Intelligence in the field required for pre
• Connecting brown-field applications to
processing and data-handling
the cloud via retrofitting

Usage of open standards Growing IT influence

High-level languages and standard Remote monitoring and analysis

interfaces required functionality required

Increasing interconnection and data communication between automation and IT require

programmable gateway platforms
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Agenda

1 Challenges in automation environments

2 Technical system overview SIMATIC IOT2000
2.1 Technical data

2.2 Connectivity & Expandability

2.3 Difference IOT2020 <> IOT2040

3 Live Demo: IoT programming language Node-Red

3.1 Basic functions

3.2 IT/Cloud connection

3.3 Visualization

4 Live Demo: SIMATIC IOT2000 Community

5 Applications
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SIMATIC IOT2000
Addressing the challenges of Industrial IoT

SIMATIC IOT2040

 Intel-Quark based Mini-PC for gateway applications

in Industrial IoT solutions
 Robust
 Designed for 24/7 operation
 Scalable
 with Arduino-Shields or miniPCIe cards
 Access to internal interfaces / SD-Card-Slot
 Programmable in High Level languages
 Several IDEs / Compiler available for LINUX

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Portfolio overview
SIMATIC IOT2040 is an intelligent data gateway

Maker Boards SIMATIC IOT2040 SIMATIC IPC

Free programmable boards / Additional features compared to Additional features compared to

single board PCs without housing standard maker boards: SIMATIC IOT2000:
and certifications with focus on + Industrial robustness + Windows support
maker market. + 24/7 operation + Performance and mass storage
+ Real time clock + Industrial server functionality
Teach. Learn. Make. + Standard interfaces + HMI applications
+ Housing and DIN rail mount + SIMATIC Software controller
+ TIA / IPC diagnosis
SIMATIC IOT2000:
+ Expandability
Intelligent gateway for industrial IoT

Enhancement capabilities:
Expandable by ARDUINO & mPCIe

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SIMATIC IOT2040
Designed for industrial use

Performance & Deterministic

Feature / function  Benefits

Low power consumption

• Performance optimized for data
and deterministic
• Intel Quark® X1020 CPU and aggregation, conversion and
1GB RAM communication tasks

• Security features, e.g. secure • Protecting the data and

Battery buffered boot application
real time clock
• Battery buffered real time clock • Time stamp vital for data
analytics
• Industrial design and rugged
Industrial grade components • Designed for 24/7 operation in
industrial environment

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SIMATIC IOT2040
Various interfaces for connectivity in the field
2x RS232/RS422/RS485

Arduino Interface Extension

User LED (Customizable)

User Button (Customizable)

USB Master 2x Ethernet

USB Slave
mPCIe extension
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Direct interfacing field sensor data
SIMATIC IOT2000 I/O Module

SIMATIC IOT2000 I/O Module

Arduino shield with 5x DI, 2x DO, 2x AI

Programmable in high-level languages

(several IDEs / compiler for LINUX available)

Industrial design
 Continuous operation from 0 to 50 °C
 CE and UL

Application examples:
Temperature sensors, flow meters, etc.

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Flawless expandability
2G/3G/4G, WLAN, Sigfox…

mPCIe

E.g. Intel WiFi Card SIMATIC IOT2000 - including WiFi

Arduino
Shield

E.g. LoRa Shield

SIMATIC IOT2000 - including LoRa
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SIMATIC IOT2040
Product data overview
SIMATIC IOT2040 Software – 3rd party
CPU technology Intel Quark® x1020 (x86 400 MHz) Development
with security features Specific image environment and
System memory 1 GB DDR3 RAM creation programming
8 MB FLASH, 256 kB SRAM languages
Communication interfaces 2x 10/100 Ethernet RJ45
Serial interfaces 2x RS232/485 switchable Arduino IDE
Media interfaces 1x USB Controller + 1x Device  C/C++
Poky Intel System Studio
Graphic processor -
by Yocto Linux Project IoT Edition (Eclipse)
Extension mPCIe + Arduino
 Java
On board I/O Accessories1) : IO-module: 5x DI, 2x DO, 2x AI
 C/C++
(ordering number: 6ES7647-0KA01-0AA2)
 Python and more2)
Mass storage yes, with microSD1) card
Embedded features 5 LEDs (one user programmable), battery buffered
Real-time-clock, watchdog Adapted Application
Power supply 9..36 V Image
Operating temperature 0 - 50°C
Certificates Industry standards (CE, UL) Base Image Operating system
Dimensions (w x h x d) [mm] 144 x 90 x 53 Download @ Arduino /
Order number 6ES7647-0AA00-1YA2 SIOS forum Yocto Linux
Unrestricted © Siemens AG 2017 Power Supply for IOT2040 1) Not in scope of delivery 2) Image adaption necessary
LOGO! Power 24V / 1.3A 6EP3331-6SB00-0AY0
Application example SIMATIC IOT2040
The intelligent gateway to connect the field level to the IT level / cloud

Collecting and concentrating Flexible Connection to sensors/actors via serial

1 relevant production data of
communication, Ethernet or Arduino shields.
Communicating with PLCs, drives and motors with
several sources e.g. PROFINET1) or OPC UA2)
3 4
Protocol conversion / Data aggregation, conversion of different
2 2 customer programmed communication protocols and pre-processing
programmed in high-level language e.g. Java, C++
control

1
Secure transfer to connected Converted data can be transmitted to IT systems /
3 company IT-systems or cloud cloud solutions using e.g. OPC UA, MQTT or
AMQP 2)
applications

Production monitoring, Cloud based analytics to detect optimization

4
analysis and optimization potential

1) planned 2) application examples will be provided at IOT2000 forum

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SIMATIC IOT2000 – Connectivity Overview

Cloud & WAN

Cloud Protocols: AMQP, MQTT, MindSphere (MC Lib)… WAN Protocols: Email, TCP/IP, HTTPS, …

SIMATIC IOT2040 – Industrial Gateway Ethernet 2G 3G 4G WiFi LoRa

Ethernet RS232 RS485 USB I/Os

PROFINET, OPC UA, S7-Connection, Modbus TCP, Modbus RTU, TCP/IP, UDP, Integrated I/O Module (DI, AI, DQ)

Field Level

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Target applications – focus on brown-field applications
IOT2040 for production data pre-processing, conversion and transfer

Connecting IT/cloud and Optimized shop floor

Predictive maintenance
automation management
• Secure communication between • Capturing and analyzing • Data transfer in case of undercut
ERP/IT systems or cloud production data like e.g. speed or of minimum stock levels of
applications and production operation hours in order to identify consumables
• Production optimization with the best maintenance interval • Automated alarming in shop floor
vertical data integration from shop • Optimize machine downtimes management system in order to
floor to cloud avoid production downtimes

IOT2000 as open platform to connect legacy systems, additional sensors and IT-level

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SIMATIC IOT2000
IoT Platform with Linux based operating system

Private, educational & SIMATIC IOT2020 SIMATIC IOT2040 Industrial market

industrial market
Hardware • Intel Quark® x1000 • Intel Quark® x1020 IOT2040
IOT2020 (Galileo) (+secure boot)
• 512 MB RAM • 1 GB RAM
• 1 Ethernet interface • 2 Ethernet interfaces
+ 2 x RS232/485
interfaces
+ battery buffered RTC
Interfaces Arduino shield / mPCIe / µSD card slot
Software Profinet driver planned for Q4/2017
Pro- Yocto Linux support /
gramming
programming in high level languages
Highlights + Industrial robustness
+ 24/7 operation
+ Standard interfaces
+ Housing and DIN rail mount
+ 24V

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SIMATIC IOT2040 - Openness for various programming languages

Arduino IDE Python, Java

• Easy programming • Intermediate programming
• Access a lot of example • Many libraries available
applications of Arduino • Python-OPCUA
Community • Python-Snap7 (S7 Connection)
• …

C/C++ with Eclipse IDE IoT Applications with Node-RED

• Advanced Programming • Realize IoT Concepts,
• Huge amount of open source with flow based
libraries available like programming
• FreeOpcUa language Node-RED
• LibModbus
• Snap7 (S7 Connection)

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Agenda

1 Challenges in automation environments

2 Technical system overview SIMATIC IOT2000
2.1 Technical data

2.2 Connectivity & Expandability

2.3 Difference IOT2020 <> IOT2040

3 Live Demo: IoT programming language Node-Red

3.1 Basic functions

3.2 IT/Cloud connection

3.3 Visualization

4 Live Demo: SIMATIC IOT2000 Community

5 Applications
Unrestricted © Siemens AG 2017
SIMATIC IOT2000 – Benefit from open source
Node-RED – Introduction

„Node-RED is a tool for wiring together hardware

devices, APIs and online services in new and
interesting ways.“
Source: https://nodered.org/

Executable on mini computers (IOT2000, Raspberry

Pi)
or cloud based (IBM Bluemix, Amazon Web
Services, Microsoft Azure)

Web browser based editing

Based on node.js

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SIMATIC IOT2000
Node-RED – Introduction

 Available nodes
• MQTT
• Twitter
• Modbus
• GPIO
• OPC UA
• S7
• IBM Watson IOT
• Microsoft Azure
• IOT2000
• …

Node-RED is included in our IOT2000 example

image

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Node-Red Introduction on SIMATIC IOT2040
Access IOT2040 basic functions

Live Demo
Basic functions Node-RED

SIMATIC IOT2000

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Node-Red Introduction on SIMATIC IOT2040
Interconnect automation and IT

Live Demo
IT connection (SQL)

SIMATIC IOT2000

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Node-Red Introduction on SIMATIC IOT2040
Interconnect automation and Cloud

Live Demo
Cloud connection

SIMATIC IOT2000

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Node-Red dashboard on SIMATIC IOT2040
Visualize production KPIs and more

Live Demo
Data-Visualization with Node-Red

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SIMATIC IOT2040 complements automation portfolio
Making legacy automation concepts “IoT ready”

 Inter-connecting various sources and

communication networks
 Pre-processing/data acquisition with
SIMATIC IOT2040 and data transfer to
company network or direct to cloud
SCADA / MES applications
 No need to change existing automation
Protocol conversion to: solution
OPC UA, MindSphere,
MQTT, AMPQ, JSON... SIMATIC IOT2040 complements
100101001
Cloud / IT applications automation portfolio
1 1 01 0 1 1 0 1

PROFINET1),
OPC UA, SIMATIC IOT2040 as cost-efficient and
3rd party TCP/IPC,
Modbus RTU, open data gateway for retrofitting existing
... concepts and make them “IoT ready”
1) Not released yet
Unrestricted © Siemens AG 2017
Agenda

1 Challenges in automation environments

2 Technical system overview SIMATIC IOT2000
2.1 Technical data

2.2 Connectivity & Expandability

2.3 Difference IOT2020 <> IOT2040

3 Live Demo: IoT programming language Node-Red

3.1 Basic functions

3.2 IT/Cloud connection

3.3 Visualization

4 Live Demo: SIMATIC IOT2000 Community

5 Applications
Unrestricted © Siemens AG 2017
 SIMATIC IOT2000 Forum & Community

Live Demo
SIMATIC IOT2000 Forum
www.siemens.com/iot2000-forum

Support Platform

Community – Sharing projects & code

Tutorials: Getting started, application examples

Unrestricted © Siemens AG 2017

Agenda

1 Challenges in automation environments

2 Technical system overview SIMATIC IOT2000
2.1 Technical data

2.2 Connectivity & Expandability

2.3 Difference IOT2020 <> IOT2040

3 Live Demo: IoT programming language Node-Red

3.1 Basic functions

3.2 IT/Cloud connection

3.3 Visualization

4 Live Demo: SIMATIC IOT2000 Community

5 Applications
Unrestricted © Siemens AG 2017
IOT2000 Application
Oil field digitalization

Confidential © Siemens AG 2017 siemens.at

Oil & Gas Market Conditions

Market Conditions
 Oil & Gas Price dropped by 50% since 2014
 Production Decline in mature Assets
 Cost pressure demands efficiency increase and business
transformation

OMV Situation (Austria)

 1.000 wells spread over 2.400 km²
 47% of „good“ wells online (Alarms & I/O)
 53% „stripper wells“ without communication
 Well monitoring through regular on site visits

Challenge
 Connect the unconnected @ low cost
 Allow Production Optimization through innovation

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Oil Well Pilot

before
 No data transmission
 Well monitoring through operator
 Production optimization based on well
tests and manual checks

after
 Data communication
 Online Well monitoring
 Reduction of deferred Production through alarms
 Production Optimization through online Dynacard
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(through Power metering)
 Future Field Operations – Beam Pump
Integrated, Smart & Scalable

1 Smart Motor Control 3 Edge Analytics

covering all Industrial Intel®-based gateway
safety/automation Soft sensing
functionality and power Alarming
measurement 4 Connectivity / IoT
 Data filtering
2 Soft sensing:
 WLan, 3G/4G, LoRa,WIMAX
Dynamo graph from power
 Intel®-processor ruggedized
meter replacing load cell and
tablet
inclinometer
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 Industrial Cloud
Future Field Operations
Doing things differently: scalable, more efficient, faster

IoT Platform + Domain Solutions

 Reservoir Monitoring
 Optimization of
production
 Neighborhood Analysis/
Drilling Optimization
 Optimization of energy
consumption
 Future Service
concepts
 Video Surveillance
 Learning Systems

Control room / SCADA

 Monitoring
 Alarms
 Software upgrades
 Central shutdown

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Customized User Interfaces based on Open Standards enable
Efficient Interaction and Maintenance

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Well survelliance screen

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Application example: SIMATIC IOT2000 as machine gateway
Rewinder for plastic or paper reels

 Machine is being equipped with IOT2040 as machine gateway

 Webserver HTTP with Dashboard for visualization of process data
and for custom queries on internal SQL database of IOT2040
 Archive Process Data (Industry 4.0 Ready feature) on customer
and internal databases. Data is also pre-processed with Node-
RED.
 Modbus RS485 Communication with a production line overview
display for data visualization

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SIMATIC IOT2040 – The intelligent gateway for industrial IoT
Industrial ruggedness. Openness. Connectivity.

+ Expandability & +
SIMATIC quality connectivity
Designed for 24/7 operation With mPCIe, industrialized IO
in industrial environment module and various standard
interfaces & available protocol
drivers

Performance & +
AutomatIon.ConnecTed + Deterministic
Easy connection to Intel Quark® CPU and 1 GB
automation level with RAM as well as x86-
PROFINET*) and openness to deterministic and battery
Openness + buffered real-time-clock
cloud based solutions
Free programmable in high-
level languages (e.g. Java,
C++) via various IDEs (e.g.
*) planned
Eclipse) and compilers for
Yocto Linux
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Thank you!
For further questions don‘t hesitate to get in touch

Philipp Armbruster
Marketing Manager SIMATIC IOT2040 & SIMATIC MindApps
DF FA S MP HMI&IPC 2
Tel. +49 (173) 4582932
Email: [email protected]

More information:
IOT2000 Website: www.siemens.com/iot2000
IOT2000 Online Community: www.siemens.com/iot2000-forum

Unrestricted © Siemens AG 2017