DESIGN REPORT/CALCULATION NOTE

OFFSHORE PIPE BASKET

Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 1 of 13
 

STRUCTURAL DESIGN REPORT

FOR
APPROVAL
OF
OFFSHORE CONTAINER/BASKET
(3630mm L x 1110mm W x 1020mm H)
MODEL: XXXXXXXX

0 IFF Issued for Fabrication 28 June, 2019 NKO CAN SKO

Rev. Status Reason for issue Revision Date Issued by Reviewed by Approved by

Revision History
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 2 of 13
 
Table of Contents

1. GENERAL ................................................................................................................................... 4
1.1. Operational Environment ...................................................................................................... 4
1.2. Standards and Regulation .................................................................................................... 4
1.3. Design Approval ................................................................................................................... 4
2. DIMENSIONS AND RATINGS .................................................................................................... 4
2.1. External Dimensions ............................................................................................................. 4
2.2. Internal Dimensions .............................................................................................................. 4
2.3. Forklift Pocket ....................................................................................................................... 4
2.4. Inside Cubic Capacity ........................................................................................................... 4
2.5. Ratings ................................................................................................................................. 4
3. MATERIAL AND CONSTRUCTION ........................................................................................... 5
3.1. Bottom Rail ........................................................................................................................... 5
3.2. Corner Post .......................................................................................................................... 5
3.3. Top Rail ................................................................................................................................ 5
3.4. Intermediate Post ................................................................................................................. 5
3.5. Bracing ................................................................................................................................. 5
3.6. Forklift Pocket ....................................................................................................................... 5
3.7. Base Plate ............................................................................................................................ 5
3.8. Pad Eye ................................................................................................................................ 6
3.9. Pad Eye Cheek Plate ........................................................................................................... 6
3.10. Properties of Steel Material ............................................................................................... 6
3.10.1. Chemical Properties ...................................................................................................... 6
3.10.2. Mechanical Properties ................................................................................................... 6
4. PRESERVATION ........................................................................................................................ 7
4.1. Surface Preparation of Steel Part ......................................................................................... 7
4.1.1. Prior to Assembly .......................................................................................................... 7
4.1.2. After Assembly .............................................................................................................. 7
4.2. Painting ................................................................................................................................. 7
5. MARKING .................................................................................................................................... 8
5.1. Owner’s code and serial number .......................................................................................... 8
5.2. Weight .................................................................................................................................. 8
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 3 of 13
 
5.3. Owner’s logo ......................................................................................................................... 8
5.4. Other ..................................................................................................................................... 8
5.5. Identification plate. ................................................................................................................ 8
6. TESTING AND INSPECTION ..................................................................................................... 9
6.1. Prototype Container .............................................................................................................. 9
6.2. Testing item and load ........................................................................................................... 9
Lifting from the top Padeye ............................................................................................................. 9
- All Padeye ................................................................................................................................... 9
Lifting from the Forklift pocket ........................................................................................................ 9
Vertical Impact Test .......................................................................................................................... 9
6.3. Production Line Container .................................................................................................... 9
7. SCREEN DUMP SHOWING STAADPRO MODEL AND RESULTS ........................................ 10
8. DESIGN CALCULATION FOR LIFTING SETS AND PAD EYE............................................... 13
8.1. Objective ............................................................................................................................. 13
8.2. Design Reference ............................................................................................................... 13
8.3. Basis of Design ................................................................................................................... 13
8.4. Conclusion: ......................................................................................................................... 13
8.4.1. Master Link Assembly Dimension: .............................................................................. 13
8.4.2. Sling Leg Dimension: .................................................................................................. 13
8.4.3. Shackle Information/Dimension: .................................................................................. 13
8.4.4. Pad Eye Information/Strength: .................................................................................... 13
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 4 of 13
 
1. GENERAL

1.1. Operational Environment

The offshore basket is designed and manufactured for repeated use in transport of goods or
equipment, handled in open seas, to, from or between fixed and floating installations and
ships. It can withstand extremes of temperature range -20oC through 80oC without effect on
the offshore basket strength or weather proofness.

1.2. Standards and Regulation

The offshore basket is built in accordance with technical requirements of the EN 12079 Part
1 & 2:2006, BS EN ISO 10855 Part 1 & 2 and DNV 2.7-1:2013.

1.3. Design Approval

Design approval of the offshore basket by DNV system will be applied.

2. DIMENSIONS AND RATINGS

2.1. External Dimensions

 Length: 3630 (± 5) mm
 Width: 1110 (± 5) mm
 Height: 1010 (± 5) mm

2.2. Internal Dimensions

 Length: 3430 (± 5) mm
 Width: 810 (± 5) mm
 Height: 810 (± 5) mm

2.3. Forklift Pocket

 Width (internal dimension): 250 mm
 Height (internal dimension): 150 mm
 Centre Distance: 1,400 mm

2.4. Inside Cubic Capacity

 Capacity: 2.25 m3

2.5. Ratings
 Maximum Gross Weight:6,900 kgs (TBC)
 Maximum Payload:5,500 kgs
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
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Page 5 of 13
 
 Estimated Tare Weight: 1400 kgs (Hollow sections + Plating)

3. MATERIAL AND CONSTRUCTION

3.1. Bottom Rail

 Material : ASTM A.500 Grade B or equivalent quality
 Geometry : Rectangle hollow section
 Size : 200 x 100 x t 6.0 mm

3.2. Corner Post

 Material : ASTM A.500 Grade B or equivalent quality
 Geometry : Rectangle hollow section
 Size : 100 x 100 x t 6.0 mm

3.3. Top Rail

 Material : ASTM A500 Grade B or equivalent quality
 Geometry : Rectangle hollow section
 Size : 100 x 100 x t 6.0 mm

3.4. Intermediate Post

 Material : ASTM A500 Grade B or equivalent quality
 Geometry : Square hollow section
 Size : 100 x 100 x t 6.0 mm

3.5. Bracing
 Material : ASTM A500 Grade B or equivalent quality
 Geometry : Square hollow section
 Size : Nil (Not applicable)

3.6. Forklift Pocket

 Material : ASTM A.36 or equivalent quality
 Geometry : Rectangular hollow section
 Size : 250 x 150 x t 6.0 mm

3.7. Base Plate

 Material: ASTM A.36 or equivalent quality
 Geometry: Hot rolled steel plate
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
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Page 6 of 13
 
 Size: 6.0 mm

3.8. Pad Eye

 Material: JIS G 3106 SM 490 YA
 Geometry: High tensile strength plate
 Size: t 25.0 mm

3.9. Pad Eye Cheek Plate

 Material: ASTM A.36 or equivalent quality
 Geometry: Hot rolled steel plate
 Size: t 0.0 mm (Not applicable)

3.10. Properties of Steel Material

3.10.1. Chemical Properties

Material C Si Mn P S
ASTM A.36 0.14 0.18 0.71 0.016 0.005
ASTM A.500 Grade B 0.05 0.02 0.84 0.010 0.008
JIS G 3106 SM 490 YA 0.22 0.55 1.70 0.040 0.030

3.10.2. Mechanical Properties

Yield Strength Tensile Strength Elongation min.
Material
min. (kg/mm2) min. (kg/mm2) (%)
ASTM A.36 250 400 23
ASTM A.500 Grade B 317 400 23
JIS G 3106 SM 490 YA 355 490 19

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 7 of 13
 
4. PRESERVATION
4.1. Surface Preparation of Steel Part

4.1.1. Prior to Assembly

 All steel parts are pre-shot blasted and coated.

4.1.2. After Assembly

 Components : All welded areas of exterior and interior of assembled offshore basket.
 Process : Manual shot blasting.
 Cleaning : All dirt, dust shot ball etc. to be completely removed before the basket
enters the paint booth.

4.2. Painting
 The offshore basket is airless sprayed outside using zinc rich primer and acrylic top
coat, which is the converted at 60oC.
 The offshore basket is airless sprayed inside using zinc rich primer and epoxy
polyamide finish, which is the converted at 60oC.
 The paint system and thickness are as follows:

Parts Description DFT (Microns)

Epoxy zinc rich primer (Including shop primer) 40
Epoxy polyamide zinc phosphate primer 40
Outside
Polyurethane top coat 40
Total D.F.T (min.) 120

Epoxy zinc rich primer (Including shop primer) 40

Epoxy polyamide zinc phosphate primer 40
Inside
Polyurethane top coat 40
Total D.F.T (min.) 120

Epoxy zinc rich primer (Including shop primer) 40

Bottom
Wax. Based under coating 200
 

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
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Page 8 of 13
 
5. MARKING
All offshore baskets are to be marked in accordance with the EN 12079-1:2006,
requirements as well as certain customers marks, and logos as indicated below.
The marking applied on the offshore basket will be self-adhesive decal of cast vinyl and
seven years life.
Unless otherwise specified, all markings included in this guideline/specification are to be in
decal.
5.1. Owner’s code and serial number
The offshore basket serial number must be placed in accordance with owner’s requirements.

5.2. Weight
The weight of the offshore basket is positioned on the right-hand door in such a manner that
no information is hidden by door hardware. The weight shown is the maximum gross weight
of the pipe basket, the tare weight of the container and maximum designed cargo weight or
payload. All weights are to be expressed in kilograms and pounds.

5.3. Owner’s logo

The owner’s logos are to be placed in accordance with owner’s requirements.

5.4. Other
Other markings are affixed in accordance with owner’s requirements.

5.5. Identification plate.

Identification plate is riveted on one of the doors by stainless steel blind rivets.
The rivets heads and periphery of the plate are sealed by sealant except bottom area.
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 9 of 13
 
6. TESTING AND INSPECTION
6.1. Prototype Container
Prototype container manufactured in accordance with this specification will be tested
according to the standard classification container procedures. The deflection of the
components during test are measure with scaled and dial gauges. Upon completion of the
test, the basket will be certified by the society with a test report showing the deflection and
variations within the criteria of the permissible values specified in the society’s rules.

6.2. Testing item and load

Gross Weight (R) = 6,900 kgs
Pay Load (P) = 5,500 kgs
Tare Weight (T) = 1,400 kgs
Sling Weight (S) = 70 kgs (Assumed in the model)

Item Test Load

Lifting from the top Padeye
- All Padeye 2.5 x R =
- Two Padeye diagonally 1.5 x R =
Lifting from the Forklift pocket 1.6 (T + S) =
Vertical Impact Test
- Drop Test 1.0 x R =

6.3. Production Line Container

Every container is manufactured under effective quality control procedure to meet the
specified standards. After completion, all containers are subject to dimension check, door
operation check and weatherproof test. The offshore basket will be inspected by the surveyor
of the classification society and identified with the appropriate society seal when they meet
the standards of this specification.
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 10 of 13
 
7. SCREEN DUMP SHOWING STAADPRO MODEL AND RESULTS

3D Model

Members Section Properties

 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 11 of 13
 

Deflected Shape and Maximum Deflection

 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

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Document Title:
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DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
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Moment Diagram and Maximum Bending Moments

UCs for Maximum load of 3 x Gross Weight (3R)

 DESIGN REPORT/CALCULATION NOTE
OFFSHORE PIPE BASKET
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: IFF
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE PIPE BASKET 28 June, 2019
Page 13 of 13
 
8. DESIGN CALCULATION FOR LIFTING SETS AND PAD EYE

8.1. Objective
 To determine quad assembly (master link & intermediate), sling & shackle.
 To determine minimal required breaking strength of lifting sets and padeye strength.

8.2. Design Reference

 EN 12079 Part 1 & 2:2006 and DNV 2.7-1:2013

8.3. Basis of Design

 Lifting Point, n = 4
 Number of Intermediate Link, n1 = 2
 Number of Master Link, n2 = 1
 Tare Mass, T = 1400 kg
 Payload, P = 5500 kg
 Rating or Maximum gross mass, R = T+ P, R = 6900 kg
 Standard acceleration due to gravity, g = 9.8 m/s2
 Angle of sling leg from vertical, ß = 45º
 Material Padeye JIS G 3106 SM 490 YA
 Yield Strength (C) = Re = 355 N/mm2

8.4. Conclusion:
 If R = 6900 kg, find the minimum required working load limit (WLLmin)
 WLLmin = 11,73 kg

8.4.1. Master Link Assembly Dimension:

 Select a master link assembly with a WLL of at least 11,7300 kg
 Master Link size minimum1-3/8” (36mm) for WLL =12500 kg

8.4.2. Sling Leg Dimension:

See attachment for detailed calculation.

8.4.3. Shackle Information/Dimension:

See attachment for detailed calculation.

8.4.4. Pad Eye Information/Strength:

See attachment for detailed calculation.
 PADEYE DESIGN AND LIFTING SET SIZING CALCULATION

1.0 Lifting Padeye Sketch

FV FR



FH

2.0 Reference
Design Code : API RP 2A ( WSD ), 21 st Edition, December, 2000Section 2.4.2.
a 5% lateral load is assumed
th
: AISC ASD 9 Edition
DNV 2.7-1
BS EN 12079
BS EN ISO 10855
Design Guide : Applied Offshore Structural Engineering, Teng H. Hsu, 1984

3.0 Design Parameters/Specification

3.1 Material Properties

Padeye Material : Category 1 Material
Material Yield Stress : Fy 345 MPa
Weld Material (Asummed) : Electrode, E50
Yield Stress of Weld material/Electrode Tensile Strength (for Weld) : Fyw 345 MPa
Modulus of Elasticity : Es 200000 MPa
Poisson's Ratio : ⱱ 0.3

3.2 Load Condition for Padeye Design

Tare weight, W T : 1.4 tons
Payload, PL : 5.5 tons
Maximum gross weight, GWT : W T + PL 6.9 tons
Container Rating (Roundoff Maximum gross weight to nearesr 0.5tons), GCR : GCR 6.90 tons
Enhancement factor, K : 1.7 Interpolation
Sling Angle to the vertical considered : θ 45.00 degree Worst Case
Minimum Static Sling Load ( Fstatic )/shackle working Load Limit) : WLLmin = GCR x K 11.73 tons GCR > 2
Minimum Static Sling Load ( For 4-Legs Sling) : WLLs =WLLmin/(3 x cosθ) 5.53 tons
Consequence Factor (for Padeye design only) : CF 1.35
Padeye Design Load : FR = CF x FD 8.79 tons
Design In-plane Horizontal Load : FH = FR x cos 6.21 tons
Design In-plane Vertical Load : Fv = FR x sin  6.21 tons
Design Out of plane Horizontal Load : FOP : Asummed 10 % of FH 0.88 tons

3.3 Allowable Design Stresses

Padeye
Bearing Stress (AISC ASD, Sec J8) : Fbr = 0.9 x Fy 310.50 MPa
Shear Stress (AISC ASD, Sec F4-1) : Fs = 0.4 x Fy 138.00 MPa
Tensile Stress (AISC ASD, Sec D-1) : Ft = 0.60 x Fy 207.00 MPa
Tensile Stress at Pin hole (AISC ASD, Sec D3-1) : FtP = 0.45 x Fy 155.25 MPa
Bending Stress (In-Plane) (AISC ASD, Sec F1-1) : Fbi = 0.60 x Fy 207.00 MPa
Bending Stress (Out of Plane) (AISC ASD, Sec F2-1) : Fbo = 0.75 x Fy 258.75 MPa
Hertz Stress (at pin hole) (as per DNV 2.7-1) : FH = 2.0 x Fy 690.00 MPa
Weld
Weld Tensile Stress (Full Penetration Weld) : Ftw = 0.6 x Fyw 207.00 MPa
Weld Shear Stress For Fillet Weld : Fsw = 0.3 Fyw < 0.4 Fy 103.50 MPa
Weld Shear Stress For Groove Weld (AISC ASD, Sec J2) : Fsw = 0.3 Fyw 103.50 MPa

3.4 Shakcle Selection ( Refer to attached Catalogue )

Design Load for shackle : WLLs = FD 5.53 Tons
Selected Shakcle : GRADE 6 0R 8, 7/8" CROSBY G-2130, 6.50 Tons WLL
W.LL > Ps SAFE!
: D 22.40 mm
Pin Diameter B 25.40 mm
Inside Width at Pin (Jaw Gap) : A 36.60 mm
Inside Length of Crosby from face of Pin (Clear Height) : C 84.00 mm
3.5 Wire Rope Selection (Refer to attached Catalogue)
Design Load : WLLmin (Pw) 11.73 Tons
Selected Sling STEEL CORED ROPE, GRADE 1770 SLINGS OF NOMINAL SIZE 22mm Dia.
Sling Diameter : ds 22.00 mm
Actual Minimum Working Load Limit of Sling : WLLmin 12.00 Tons
WLLmin > Pw SAFE!
Selected Master Link from EN 1677-4
Master Link Dimension (Nominal size - H12) : d1 36.00 mm
Actual Minimum Working Load Limit of Master Link : WLLmin 12.00 Tons
WLLmin > Pw SAFE!
Selected Forerunner from table E3
Forerunner Dimension : dFR 32.00 mm
Actual Minimum Working Load Limit of Forerunner : WLLmin 11.80 Tons
WLLmin > Pw SAFE!

Selected Quad Assembly (Master Link + Intermediate) from EN 1677-4 WLLs Link = WLLmin/(2 x cosθ) 8.29 Tons
Master Link Dimension (Nominal size - 12) : d1 36.00 mm
Intermediate Dimension (Nominal size - 12) : d2 26.00 mm
Actual Minimum Working Load Limit of Quad Assembly : WLLLINK 12.00 Tons
WLLmin > Pw SAFE!
4.0 PADEYE DESIGN DIMENSION

4.1 Determination of Padaye Main Plate Thickness ( Check to Allowable Bearing Stress at pin hole )
2
Minimum Bearing Area Required : Abr( min ) = FR / Fbr 277.47 mm
Limiting Value of Plate Thickness req'ed (Bearing contact area assumed at an arc of 9 : tmin = Abr(min)/(πB/4) 13.91 mm
Plate Thickness Selected : T 30.00 mm
Cheek Plate 1 thickness : Cheek Plate 1 0.00 mm
Cheek Plate 2 thickness : Cheek Plate 2 0.00 mm
Total Plate Thickness, Tp : Tp = tmp + (2 x tcp) 30.00 mm
Total Plate Thickness check : TP ≥ 75% of inside width of shackle (A). 27.45 mm Tp is Ok
2
Bearing Area Available (Bearing contact area assumed at an arc of 90 degrees) : Abr = (πB/4) x Tp 598.47 mm
Unity Check for Bearing stress at pin hole : UC = Abr(min)/Abr 0.46 UC<1 OK !

4.2 Determination of Padeye Plate Dimensions Above Pin Shackle ( Check to Allowable Shear Stress at pin hole )
Estimated Padeye Pin Hole Diameter : d = B + 3 or 1.06B (Lesser) 26.92 mm
Padeye Pin Hole Diameter : Use d 26.90 mm
Main Plate Radius : R 45.00 mm
Main Plate Radius check : R > 1.25d 33.63 mm R is Ok
Main Plate Thickness : T 30.00 mm
Cheek Plate 1 Radius : r1 0.00 mm
Cheek Plate 1 Thickness : t1 0.00 mm
Cheek Plate 2 Radius : r2 0.00 mm
Cheek Plate 2 Thickness : t2 0.00 mm
2
Minimum Shear Area requiered : As ( min ) = FR / (2xFs) 312.16 mm
2
Shear Area provided - main Plate : 1 x (R-d/2) x T 946.50 mm
2
Shear Area provided - Cheek Plate 1 : 2 x (r1-d/2) x t1 0.00 mm
2
Shear Area provided - Cheek Plate 2 : 2 x (r2-d/2) x t2 0.00 mm
2
Available Shear Area : As 946.50 mm
Unity Check : UC 0.33 UC<1 OK !

4.3 Determination of Padeye Plate Dimensions ( Check to Allowable tensile Stress at pin hole )
Main Plate Radius : R 45.00 mm
Main Plate Thickness : T 30.00 mm
Cheek Plate 1 Radius : r1 0.00 mm
Cheek Plate 1 Thickness : t1 0.00 mm
Cheek Plate 2 Radius : r2 0.00 mm
Cheek Plate 2 Thickness : t2 0.00 mm
Padeye Pin Hole Diameter (Eye) : d 26.90 mm
2
Tensile Area for section A-A : ATA-A = 2 x [(R-d/2)T + (r1-d/2)t1 + (r2-d/2)t2] 1893.00 mm
Tensile Stress at pin hole (Actual) at section A-A : FTA-A = FR/ATA-A 45.51 MPa
2
Shear Area provided - Cheek Plate 1 : ATB-B = [(2 x R) + (π x -r1/4) + (π x -r2/4)] x T 2700.00 mm
Shear Area provided - Cheek Plate 2 : FTB-B = FR/ATB-B 31.91 MPa
Allowable Tensile Stress : FTP 155.25 MPa
Unity Check : UC 0.29 UC<1 OK !

4.4 Hertz/Contact/Eye Stress Check at pin hole (Check to Allowable Hertz Pressure)
KB : d x B/(d-B) 455.51 mm
1/2
Hertz Pressure : pH = 0.591 x ((FR x E) / (TP x KB)) 663.64 MPa < 2.0 Fy
Unity Check : UC 0.96 UC<1 OK !
4.5 Determination of Hertz stress (Check to Allowable Hertz Pressure - method 2)
Padeye Design Load : FR 8.79 mT
Design Load per unit length : p = FR/Tp 0.29 mT/mm
Modulus of Elasticity : Es 200000 MPa
Poisson's Ratio : ⱱ 0.3
Pin Diameter : B 25.40 mm
Eye Pin Hole Diameter : d 26.90 mm
2 1/2
Hertz Stress at Pin Hole : pH = [{p x E x (d-B)}/{π x (1-ⱱ ) x d x B}] 664.13 MPa
Unity Check : UC 0.96 UC<1 OK !

4.6 Determination of Padeye Plate Dimensions (Tear -out Stress)

Minimum Static Sling Load ( For 4-Legs Sling), RSL : WLLs =WLLmin/(3 x cosθ) 5.53 tons

The shortest distance from centre of bolt holes to edge of padeye in mm : H 45.00 mm
Total Plate Thickness : TP 30.00 mm
Bolt hole diameter in mm : d 26.90 mm
Tear-out Stress : 85.94 MPa
Allowable Tensile Stress : 345 MPa
Unity Check : 0.25 UC<1 OK !

4.7 Determination of Padeye Plate Dimensions (Tear -out Stress)

Contact Stress 194.28 MPa

Allowable Tensile Stress : 345 MPa
Unity Check : 0.56 UC<1 OK !

4.8 Clearance check Shackle

Wire rope

C1 C

 of Pin
Padeye
Pin

C2

Clearance Between Shackle inner edge,

with sling and padeye outer edge : C1 = C - ( ds+ R - B/2 ) 29.70 mm

Clearance Between Inside Width of Pin,

and Padeye Plate Thickness : C2 = (A - Tp) x 0.5 3.30 mm

4.9 Weld Size of Cheek Plate 1 (Weld check at cheek plate weld)
Load on Cheek Plate : Tc = FR x (t1+t2) / TP 0.00 N
Minimum Weld Thickness for Cheek Plate : T weld =Tc/(2π x r1 x 0.707 x Fsw) N/A mm
Provide Weld Size : refer to drawing 0.00 mm

4.10 Weld Size of Cheek Plate 2

Load on Cheek Plate 2 : Tc = FR x (t2) / TP 0.00 N
Minimum Weld Thickness for Spacer Plate : T weld =Tc/(2π x r2 x 0.707 x Fsw) N/A mm
Provide Weld Size : refer to drawing 0.00 mm
5.0 SUMMARY OF RESULT

DESIGN SUMMARY OF LIFTING PADEYE

- PADEYE MAIN PLATE THICKNESS T 30.000 mm
- CHEEK PLATE THICKNESS t1 0.000 mm
- SPACER PLATE THICKNESS t2 0.000 mm
- PADEYE MAIN PLATE OUTER RADIUS R 45.000 mm
- CHEEK PLATE RADIUS r1 0.000 mm
- SPACER PLATE RADIUS r2 0.000 mm
- PADEYE HOLE DIAMETER d 26.900 mm
- WELD TYPE Refer to drawing
- SHACKLE PIN GRADE 6 0R 8, 7/8" CROSBY G-2130, 6.500 Tons

STEEL CORED ROPE, GRADE 1770 SLINGS

- SLING OF NOMINAL SIZE 22mm Dia. 12.000 Tons

UC SUMMARY
- Shear in-plane stress UC 0.330 UC<1 OK !
- Bearing UC 0.464 UC<1 OK !
- Tensile stress UC 0.293 UC<1 OK !
- Hertz Pressure unity check 0.962 UC<1 OK !
-Tear-out Stress unity check 0.249 UC<1 OK !
- Contact Stress 0.563 UC<1 OK !

OK
4-Legged Sling

ForeRunner
 1110 mm

SCHEMATIC OF PRIMARY FRAME OF PIPE BASKET WITH SLINGS IN PLACE