Tool News

New Product Information

New Tools Available January 24, 2014

Contact Information
436-6651, 436-6652, & 436-6553 Wrench Assembly
Dealer Service Tools
Model Usage: MP318, MP324
Warranty: Six Months Eastern United States, Americas Central &
Americas South
• Used to torque nuts to the correct amount by placing wrench Frank McCrackin
1-309-675-6684
assembly on top
[email protected]
• 436-6651 – used to tighten or R&I nut 399-4290 (MP318) or nut
386-9836 (MP324) EAME & Canada
• 436-6652 – used to tighten or R&I conversion ring 394-3428 (MP318) John Woiwode
• 436-6653 – used to tighten or R&I conversion ring 382-4931 (MP324) 1-309-636-1673
• Made of steel [email protected]
• Easy to install
Western United States, APD & CIS
Allan Teuerle
Specifications 1-309-636-1677
Part No. Dimensions Weight [email protected]
436-6651 200x180 mm (7.87x7.08 in) 3.24 kg (7.15 lb)
436-6652 182x106 mm (7.16x4.17 in) 5.15 kg (11.36 in) Hand Tools & Shop Supplies
436-6653 162x106 mm (6.37x4.17 in) 5.65 kg (12.47 in)
Global
Brian Pittman
1-309-675-5507
[email protected]

Dealer Service Tools

USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
Website: dealer.cat.com/dealer-service-tools

436-6651 436-6652 You work hard to give your customers exactly

what they need, when they need it; and that’s
the philosophy behind Cat Dealer Service Tools.

We provide specialized tools that work to

reduce your customers’ owning and operating
costs, while increasing the productivity and the
profitability of your entire service operation.

436-6653
 Tool News – January 24, 2014

New Product Information

443-9447 Wrist Pin Bushing Removal Tool

Model Usage: C3.3B, C2.6B Engines

Warranty: Manufacturer’s

• Used with 393-2568 driver to remove the wrist pin bushings

in the C3.3B connecting rods
• Used to hold connecting rod stable to prevent damage to rod
• Plate has clearance hole to allow bushing to pass through
• Uses 393-2569 installation tool to install bushing

Specifications
Dimensions 254x101.6x12.7 mm (9.99x3.99x0.49 in)

447-2460 Vernier Caliper

Model Usage: 7495

Warranty: Manufacturer’s

• Used to measure the swing gear assembly tooth wear

in three locations on the swing gear tooth
• Specialized vernier caliper equipped with a dual slide
caliper to measure tooth thickness

Specifications
Dimensions 107.95x97.23 mm (4.25x3.82 in)

440-2011 EGR Module Flushing Tool

Model Usage: CT660 with CT11 and CT13

Warranty: Manufacturer’s

• Used to flush out the Exhaust Gas Recirculation (EGR module)

• Uses an EGR cleaning solution (417-7678) and simple shop air
to clean the EGR module

Specifications
Dimensions 609.6x609.6x1219.2 mm (2x2x4 ft)
 Tool News – January 24, 2014

New Product Information

Hydraulic Bottle Jacks

Model Usage: All

Warranty: Limited Lifetime

European Union Compliant, CE marked

• Used to lift a variety of items

• Lower handle effort reduces operator fatigue
• Safety relief valve to prevent overload
• Automatic by-pass port to prevent overextension
• Meets or exceeds ANSI, PALD, and CE standards

Specifications
Part No. Description Collapsed Height Max Height Screw Height Base Size Weight
95x138 mm
439-5575 78.4 kN (8.8 t) 219 mm (8.62 in) 444 mm (17.48 in) 75 mm (2.95 in) (3.74x5.43 in) 5.9 kg (13 lb)
112x163 mm
439-5576 147 kN (16.5 t) 228 mm (8.98 in) 453 mm (17.83 in) 75 mm (2.95 in) (4.41x6.42 in) 9.0 kg (19.8 lb)
127x171 mm
439-5577 196 kN (22.0 t) 234 mm (9.21 in) 459 mm (18.07 in) 75 mm (2.95 in) (5.00x6.73 in) 12.1 kg (26.7 lb)
142x196 mm
440-4777 294 kN (33.0 t) 242 mm (9.53 in) 467 mm (18.39 in) 75 mm (2.95 in) (5.59x7.72 in) 15.5 kg (34.2 lb)
180x230 mm
439-5578 490 kN (55.0 t) 252 mm (9.92 in) 402 mm (15.83 in) ---- (7.09x9.06 in) 28.5 kg (62.8 lb)

Serviceable Parts
Part No. Description
442-1723 Seal Kit - 8.8 Ton
442-1724 Seal Kit - 16.5 Ton
442-1725 Seal Kit - 22 Ton
442-1726 Seal Kit - 33 Ton
442-1727 Seal Kit - 55 Ton
442-1728 Release Valve Kit
442-1729 Handle Replacement Kit
 Tool News – January 24, 2014

New Product Information

438-3338 Bolt Tension Test Group

Model Usage: G3600, 3600, and C280 Engines equipped with

Ultrasonic Connecting Rod Bolts
Warranty: One Year

European Union Compliant, CE marked

• 438-3338 (includes 438-3353 bolt torque controller

and 438-3355 bolt torque sensor)
• Replaces Intellifast Load Probe (LP) 3000
• Used to measure the tension applied to connecting
rod bolts that utilize integrated ultrasonic sensors
• Ensures correct tension has been achieved during
the torque process
• Battery powered and portable
• Includes (reader head, signal processor, battery charger,
temperature sensor, Ethernet cable, case, instructions,
and software CD
• Requires a PC (laptop) for complete function
• Connects to PC via Ethernet cable or WIFI
• Contains a rechargeable Lithium Polymer battery

Specifications
Dimensions 410x170x330 mm (16.14x6.69x12.99 in)
Power 100-240 Volt 50/60 Hz

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress,
as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News
New Product Information
New Tools Available February 21, 2014

389-7004 Tool Pressure Monitor Contact Information

389-7005 Tool Initiator
Dealer Service Tools
Model Usage: Off-Highway Trucks equipped with Tire Monitoring Kits
Warranty: One Year Eastern United States, Americas Central &
Americas South
Frank McCrackin
• Used to allow maintenance personnel to wirelessly 'ping' a tire to 1-309-675-6684
measure its real-time tire pressure [email protected]
• Improves inflation accuracy and reduces diagnostic time
• 389-7004 EAME, CIS & Canada
- Handheld 125 kHz LF Generator, RS-232 Diagnostic Interface John Woiwode
Port, Receiver Bandwidth - 400 kHz 1-309-636-1673
[email protected]
• 389-7005
- Handheld device designed to provoke data transmissions from Western United States, APD & Russia
tire sensors Allan Teuerle
- The tool can be used to assist installer during new installations, 1-309-636-1677
sensor replacement, and installation verification [email protected]
- Tools are shipped with supplier tool operating manuals
- Shipped with uninstalled batteries Hand Tools & Shop Supplies
- European Union Compliant
Global
Brian Pittman
Part No. Dimensions Weight 1-309-675-5507
230x110x20 mm [email protected]
389-7004 (9x4.5x0.8 in) 1.5 kg (3.15 lb)
190x120x20 mm
389-7005 (7.5x4.7x0.8 in) .227 kg (.6125 lb) Dealer Service Tools
USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
dealer.cat.com/dealer-service-tools

You work hard to give your customers exactly

what they need, when they need it; and that’s
the philosophy behind Cat Dealer Service Tools.

We provide specialized tools that work to

reduce your customers’ owning and operating
costs, while increasing the productivity and the
profitability of your entire service operation.

389-7004 389-7005
 Tool News – February 21, 2014

New Product Information

396-6461 Tube Assembly

Model Usage: D6 through D11, 583R

Warranty: Six Months

European Union Compliant, CE marked

• Used to safely and effectively remove the transmission and

bevel gear as a unit from the machine
• Easy to install
• Made of steel

Specifications
Dimensions 482x175 mm (18.98x6.89 in)
Weight 3.7 kg (8 lb)
Working Load Limit (WLL) 862 kg (1900 lb)

441-0714 Valve Spring Tester

Model Usage: All

Warranty: One Year

European Union Compliant, CE marked

• Used for compression spring testing of force and length

• Comes with USB-to-serial adapter to allow tool to communicate
with PC
• Comes with manufacturer’s software to store measurements
• Features a digital backlit display

Note: This tool replaces 8S-2263 and 4C-9496

Specifications
Dimensions 533x290x175 mm (21x11.5x7 in)
Weight 11.5 kg (25 lb)
Force Capacity 680.39 kg (1500 lb)
Load Platform 60.33 mm (2 3/8 in)
 Tool News – February 21, 2014

New Product Information

441-5031 Tool Group
441-5032 Tool Group
441-5033 Tool Group
441-5038 Die Kit

Model Usage: All

Warranty: Manufacturer’s

European Union Compliant, CE marked

• Lightweight Crimp Head and separate Compact Hydraulic

Power Supply for use in low duty cycle mobile applications
• Used to crimp permanent couplings on Cat low, medium
and high-pressure hose
• Crimps field serviced coupling on hoses ranging from
• 3/16 to 3 ½” I.D. using die package 441-5038
(Note: Dies are also available individually)
• Compatible with new XT no-skive hose couplings
(XN series couplings)
• Compatible with new AC Flat Crimp Couplings

Specifications
Part No. Description Dimensions Weight
441-5031 12 Volt DC Machine Group
441-5030 Mobile Hose Machine 500x430x510 mm (19.7x.16.9x.20.1 in) 150 kg (330.69 lb)
441-5034 12 Volt 280 bar power supply 455x236x287 mm (17.9x9.3x11.3 in) 18 kg (39.68 lb)
Accessory kit which includes
electrical cable between power
supply and machine
Note: Hoses to be built by dealer to fit
441-5032 24 Volt DC Machine Group
441-5030 Mobile Hose Machine 500x430x510 mm (19.7x.16.9x.20.1 in) 150 kg (330.69 lb)
441-5035 24 Volt 280 bar power supply 455x236x287 mm (17.9x9.3x.11.3 in) 18 kg (39.68 lb)
Accessory kit which includes
electrical cable between power
supply and machine
Note: Hoses to be built by dealer to fit
441-5033 230 Volt 1PH Machine Group
441-5030 Mobile Hose Machine 500x430x510 mm (19.7x.16.9x.20.1 in) 150 kg (330.69 lb)
441-5036 115/230 Volt (50/60 Hz) 1PH 280
power supply 585x231x283 mm (23x9.1x11.1) 20 kg (44.09 lb)
Accessory kit which includes
electrical cable between power
supply and machine
Note: Hoses to be built by dealer to fit
 Tool News – February 21, 2014

New Product Information

441-5031, 441-5032, 441-5033 Tool Group (continued)
441-5038 Die Kit (continued)

441-5038 Die Group Die Set

Pin Bore Retention
Part No. Diameter Retention Pin
233-8082 Adapter Die Set 233-8077²
239L Die Set Series (requires 233-8082 Adapter)
233-8050 12 mm (.47 in) 330-3951¹
233-8051 14 mm (.55 in) 330-3951¹
233-8052 17 mm (.67 in) 330-3951¹
233-8053 20 mm (.79 in) 330-3951¹
392-3961 22 mm (.87 in) 330-3951¹
233-8054 24 mm (.94 in) 330-3951¹
392-3962 26 mm (1.02 in) 330-3951¹
233-8055 28 mm (1.10 in) 330-3951¹
233-8056 32 mm (1.26 in) 330-3951¹
233-8057 36 mm (1.42 in) 330-3951¹
233-8058 40 mm (1.57 in) 330-3951¹
233-8059 44 mm (1.73 in) 330-3951¹
233-8060 47 mm (1.85 in) 330-3951¹
233-8061 50 mm (1.97 in) 330-3951¹
233-8062 54 mm (2.13 in) 330-3951¹
233-8063 57 mm (2.24 in) 330-3951¹
233-8064 62 mm (2.44 in) 330-3951¹
232 Die Set Series
233-8065 67 mm (2.64 in) 233-8077²
233-8066 71 mm (2.80 in) 233-8077²
233-8069 84 mm (3.31 in) 233-8077²
233-8072 96 mm (3.78 in) 233-8077²
233-8073 103 mm (4.06 in) 233-8077²
¹Retention pins should be replaced when they are damaged. Package quantity is eight per package.
²Sold individually
 Tool News – February 21, 2014

New Product Information

441-5031, 441-5032, 441-5033 Tool Group (continued)

441-5038 Die Kit (continued)

Hose Type Coupling Dash Size(8) Hose Type Coupling Dash Size(8)
Type Type
294 MN -4, -5, -6, -8, -10, -12, -16, MCSX -12, -16, -20, -24
-20, -24, -32, -40 XN -10, -12
294TG MN -4, -6, -8, -10, -12, -16 XT6ES IN -6, -8, -10, -12
294CP MN -4, -6, -8, -10, -12, -16 MCSM -6, -12, -16, -20, -24
294CPTG MN -4, -6 XN -6, -8, -10, -12
294HT MN -32, -40
XT6ESTG IN -6, -8, -10, -12
716 MN -4, -6, -8, -10, -12, -16, -20,
-24, -32 MCSM -6, -12, -16, -20, -24
716TG MN -4, -6, -8, -10, -12, -16 XN -6, -8, -10, -12
716CP MN -4, -6, -8, -10, -12, -16 XT6 UHP -6, -8, -12
844 MN -12, -16, -20, -24, -32, -40, -56 1956 1956 -6, -8
SW -48
SG4 -10, -12, -16
844HP MN -40, -56
DS4 -20, -24, -32
SW -48
XN -10
XT3ES TR -6, -8, -10, -12, -16
1028 55 -3, -4, -5, -6, -8, -12
ESA -6, -8, -10, -12, -16
S4G -6, -8, -10, -12, -16, -20, -24, CATACFC A/C -6, -8, -10, -12, -14
-32 PARKERAC A/C
XN -6, -8, -10, -12 2760 JN -4, -5, -6, -8
XN4 -24
2786 MN -4, -6, -8, -10, -12, -16
XT3ESTG TR -6, -8, -10, -12, -16
ESA -6, -8, -10, -12, -16 2929 MH -4, -5, -6, -8
S4G -6, -8, -10, -12, -16, -20, -24, 2929TG MH -6
-32 MHT -4
XN -6, -8, -10, -12 743 MH -5, -6, -8, -10, -12, -16
XN4 -24 MHT -4
XT5ES PL -12, -16 JN -3
MCSH -12, -16, -20, -24 945 MH -6, -8, -12
MCSX -12, -16, -20, -24 MHT -4
XN -10, -12 JN -3
XT5ESTG PL -12, -16 662 MN -6, -8
MCSH -12, -16, -20, -24
2771A JN -4, -5, -6, -8, -10, -12
(8)
Indicates hose machine will crimp these coupling sizes
 Tool News – February 21, 2014

New Product Information

371-0351 Cylinder Puller
445-8987 Collet Assembly
445-8988 Collet Assembly
445-8989 Tool Standoff

Model Usage: C175, C175 HAA Machine Engines

Warranty: Six Months
371-0351 445-8987
European Union Compliant, CE marked

• Used to quickly and safely remove non-water-cooled

valve seats from C175 cylinder heads
• Removes the insert without damage to the seat bore
or combustion surface of the cylinder head
• Used when batch-processing cylinder heads and is
best suited for high volume operations 445-8988
445-8989
Note: CE Compliance requires the use of appropriate CE Compliant power supply and hoses

Reference
NEHS1194, Tool Operating Manual

Specifications
Hydraulic Source 31.0 MPa (4,000 psi)
Requirements
Dimensions 355.6x228.6x190.5 mm (14x9x7.5 in)
Weight(1) 8.30 kg (18.3 lb)
(1)
Applies only to 371-0351 Cylinder Puller

Part No. Description

371-0351 Cylinder Puller
445-8987 Collet Assembly (C175 Std Exh) (2)
445-8988 Collet Assembly (C175 Std Int) (2)
445-8989 Standoff (C175 Std)
Part No. Description Engine Series Seat
359-4286 Collet Assembly G3500(3) Int & Exh
Service Parts
359-4287 Drawbar
359-4288 Washer
361-0074 Slide-lower
(2)
Standoff is required for use with 445-8987 or 445-8988
(3)
Standoff is included with the 359-4208 G3500 Seat Removal Tool
 Tool News – February 21, 2014

New Product Information

FT3236 Wrench Assembly
FT3237 Bar Press Assembly
FT3238 Bar Press Assembly

Model Usage: SU482, SU488, SU488 D, SU488 DM, SU488 L

Warranty: None
FT3236 FT3237
• Fabricated tooling used to disassemble and assemble
72 series axles
• FT3237 and FT3238 are used to install bearing cups into
wheel hubs
• FT3236 is used to remove and install Kessler type retaining
nuts to the required torque
• Eliminates damage caused by misalignment during bearing FT3238
installation
• Eliminates damage from using a hammer and punch to remove
or install the nut to the proper torque

Specifications
Part No. Dimensions Weight
212.9x147.6 mm
FT3236 (8.38x5.81 in) 3.5 kg (7.72 lb)
155.8x200.66 mm
FT3237 (6.13x7.99 in) 3.1 kg (6.83 lb)
152.4x171.25 mm
FT3238 (5.99x6.74 in) 2.9 kg (6.39 lb)

448-9373 Crowfoot Wrench

Model Usage: All Cat Products

Warranty: Six Months

• Used to torque the jam nuts on the 369-3921 Brake

Assembly
• 4” offset crows foot in a 32 mm size wrench
• Heat treated
• Black oxide coated

Specifications
Dimensions 32 mm, 4” offset, 0.5” square drive
Weight .57 kg (1.26 lb)
 Tool News – February 21, 2014

New Product Information

450-1081 Hand Held Adhesive Applicator
450-1082 Bell Inlet Static Mixer

Model Usage: Asphalt Pavers & Screeds

Warranty: Manufacturer’s

• Hand held applicator and mixer are used in REHS1612-02,

“Installation Procedure for the Bushings on the Height
Adjusters and the Extenders”

Specifications 450-1081 450-1082

Part No. Description
450-1081 Hand Held 2-Part Manual Applicator, 1-1 or 2-1
450-1082 Disposable Mixer with Bell Inlet, (3/8 inch x 24)

318-8840 Touchscreen Interface Communication Cable

381-5782 Touchscreen Interface Communication Cable

Model Usage: Machines and Engines Equipped with

Touchscreen Information Display
Warranty: One Year

• Used to connect PC to Touchscreen Information Displays

• Used in conjunction with CAT ET to upload new software
• Uses USB connection
• Overall Length: 5 m (15 ft)

Part No. Description Application

CIODS and older displays
318-8840 USB to Deutsch DT with DT connector
Displays with AmpSeal
381-5782 USB to AmpSeal connector

FT3225 Adapter Harness

Model Usage: 797F Off-Highway Truck

Warranty: None

• Used to shift transmission and measure sensor outputs during bench test
• Used with 277-2362 Transmission Analyzer III Group and 306-0397 Extension Cable
• Adapter connects 306-0397 Extension Cable to the transmission bulkhead connector

Specifications
Dimensions 30 cm (11.8 in) main harness length
 Tool News – February 21, 2014

New Product Information

441-0451 DEF Tool Group

450-1515 DEF Tool Group (Lite)
441-0454 Beaker
443-7055 Harness Extension Group

Model Usage: All Tier 4

Warranty: Six Months

• Measures diesel exhaust fluid flow through the injector

to assure it meets specification
• Hose and harness extension kits allow DEF Injector to
be tested in a more convenient location
• Allows for complete diagnostic testing of DEF Injector 441-0451 and 450-1515 441-0454
• Beaker has graduated scale in both English and Metric

Part No. Description Includes

441-0451 DEF Tool Group 441-0454 Beaker
Complete group used for testing the DEF 443-7055 Test Kit (DEF Dosing Injector Spray)
injector 431-7087 DEF Refractometer
398-5080 Test Lead
398-5081 Test Lead
398-4985 Male Probe
398-4987 Female probe
398-5083 Black and Red Test Plugs
Hard Case and Foam Insert
Wing Nuts and Screws for attaching DEF Injector
to Beaker
450-1515 Used when the complete kit is not 441-0454 Beaker
needed Wing Nuts and Screws for attaching DEF Injector
to Beaker
Hard Case and Foam Insert
398-5083 Test Plugs
398-5080 Test Lead
398-5081 Test Lead
398-4985 Male Probe
398-4987 Female Probe
441-0454 The beaker includes the beaker and a Beaker Cap
cap with a stainless steel riveted insert Stainless Steel Riveted Insert
for strength Screws and Wing Nuts for attaching Injector to
Lid
443-7055 Used to locate the DEF injector to a 3 ft Braided Harness Extension
more convenient and remote location for 3 ft Hose Extension
testing 2 Plastic Coolant Plugs
 Tool News – February 21, 2014

New Product Information

375-5959 Breakout “T” Harness Assembly

Model Usage: All Engines with E5 ECMs and other 128 Pin ECMs
Warranty: One Year

• Used to test engine wiring harness with 128 Pin ECM

connectors
• Used with 9X1314 Red Multimeter Test Probes and
9X1315 Black Multimeter Test Probes
• Connects between ECM and main wiring harness
• Provides testing access to all 128 wires during operation
• Approximate length: 800 mm (31.5 in)
• Made with 18 AWG wire

Part No. Description

375-5959 Breakout “T” Harness Assembly

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress as well
as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News
New Product Information
New Tools Available March 28, 2014

451-1481 Tube Assembly Mounting Contact Information

451-1482 Adapter
451-5676 Drive Spacer Dealer Service Tools

Eastern United States, Americas Central &

Model Usage: 966K XE
Americas South:
Warranty: Six Months Frank McCrackin
1-309-675-6684
• Enables dealers to connect to the Hydraulic Test Bench and test [email protected]
transmissions after rebuild
• 451-1481 used to support transmission on worktable EAME, CIS & Canada:
• 451-1482 hydraulic fitting adapter to enable plumbing John Woiwode
• 451-5676 used as adapter to space drive line 1-309-636-1673
[email protected]

Specifications Western United States, APD & Russia:

Part No. Weight Allan Teuerle
451-1481 17.22 kg (37.96 lb) 1-309-636-1677
451-1482 1.93 kg (4.25 lb) [email protected]
451-5676 4.58 kg (10.1 lb) Hand Tools & Shop Supplies

Global:
Brian Pittman
1-309-675-5507
[email protected]

Dealer Service Tools

USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
451-1481 dealer.cat.com/dealer-service-tools
451-1482
You work hard to give your customers exactly
what they need, when they need it; and that’s
the philosophy behind Dealer Service Tools.

We provide specialized tools that work to

reduce your customers’ owning and operating
costs, while increasing the productivity and the
profitability of your entire service operation.

451-5676
 Tool News – March 28, 2014

New Product Information

450-3225 Combustible Gas Detector

Model Usage: Natural Gas Engines

Warranty: Manufacturer’s

European Union Compliant, CE marked

• Detects methane and propane gas

• Quickly identifies and pinpoints gas leaks
• Automatic calibration feature
• 5 level LED alarm: >40, >80, >160, >320 and
>640 ppm
• Built-in earphone jack with mute function
(earphone not included)
• Flexible probe to access difficult measurement areas
• Auto power off ten minutes after last key pressure
• Fast response and high methane sensitivity

Specifications
Dimensions 175x70x38 mm (6.89x2.75x1.5 in)
Probe Length 447 mm (17.6 in)
Warm-up Time <60 Seconds
Response Time <10 Seconds
Operation Temp. -5°C ~ 45°C / 23°F ~ 113°F
Range
Power Supply 4 AA Batteries; 9V Power Adapter
Battery Life 14 Hours (continuous working)
Indicator Intermittent Beep (Acoustic)/LED (Visual)
Range Methane 40 – 640 ppm
Range Propane 35 – 580 ppm
Sensitivity 35 ppm (Propane)

419-7403 Engine Stand

Model Usage: 3408, 3412, C27 and C32 engines

Warranty: Six Months

• Used as a shipping and storage stand for the 3408, 3412, C27
and C32 engines
• Reduces the number of stands required by providing
one stand that can be used for all of the following
engine platforms: 3408, 3412, C27 and C32 engines
• Stands are made of steel making them more durable than
their wood counterparts

Specifications
Dimensions 2,035x1,724x593 mm (80.12x67.87x23.35 in)
Weight 545 kg (1,201.52 lb)
 Tool News – March 28, 2014

New Product Information

451-0835 Manifold Assembly – Relief Valve Test

Model Usage: 322, 325, 330, 350, 365, 375, 385, 5230, 5130,
5110, 988, 992, 993, 994, 834, 836, 797
Warranty: Manufacturer’s

• Used to test and adjust relief valves before installation

on the machine
• Simplifies testing relief valves by using a
Hydraulic Test Bench
• Port accommodates relief valves with a thread size of
1 – 5/8 – 12 UN -2B

Specifications
Dimensions 101.6 x 101.6 x 85.6 mm (4 x 4 x 3.37 in)
Weight 4.39 kg (9.69 lb)
Thread Size 1 – 5/8 – 12 UN –2B
Material Steel

453-1591 Tube Expander (Tool Assembly)

453-1592 Mechanical Joining (Tool Assembly)

Model Usage: 793F AC, 795F AC, MT4400D and MT5300D

Warranty: Six Months

• Used to expand the assembly joints on the tubes that run inside
the spindle groups (309-4488, and 309-4500) on the rear wheel
stations in the 793F AC, 795F AC, MT4400D and MT5300D
• Tube part numbers for 793F AC and MT4400D
are 367-1975, 367-1976, 367-1977, 367-1978
• Tube part numbers for 795F AC and MT5300D
are 340-6054, 340-6058, 340-6059 and 340-6060 453-1591

Specifications
Part No. 453-1591 453-1592
Length 181.0 mm (7.1 in) 174.6 mm (6.9 in)
Outer Diameter 46.8 mm (1.8 in) 46.8 mm (1.8 in) 453-1592
Weight (total for 1.1 kg (2.5 lb)
both parts)

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress
as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - April 30, 2014

New Product Information

Tool News
New Product Information
New Tools Available – April 30, 2014

FT3222 Transmission Harness

Contact Information
Model Usage: 14M Series 3 and 16M Series 3 Dealer Service Tools
Warranty: None Eastern United States, Americas Central
& Americas South:
• Used to shift transmission and measure speed sensor outputs during Frank McCrackin
bench test 1-309-675-6684
[email protected]
• Used with 277-2362 Transmission Analyzer III Group and 306-0397
Extension Cable EAME, CIS & Canada:
• Adapter connects 306-0397 Extension Cable to the parking brake John Woiwode
solenoid, shift solenoid and speed sensor connectors on transmission 1-309-636-1673
• Ground clamp connects to ground point on transmission [email protected]
• Speed sensor breakouts allow for multimeter readouts
• Enables technician to monitor output speed sensors using Transmission Western United States, APD & Russia:
Analyzer III Allan Teuerle
1-309-636-1677
[email protected]
Specifications
Main Harness Length 30 cm (11.8 in) Hand Tools & Shop Supplies
Global:
Brian Pittman
1-309-675-5507
[email protected]

Dealer Service Tools

USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
dealer.cat.com/dealer-service-tools

You work hard to give your customers

exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.
 Tool News - April 30, 2014

New Product Information

FT3259 Gear Removal Tool Assembly

Model Usage: 3046 Engines with Timing Advance Gear on Fuel

Injector Pump

• Removes the 263-7398 Gear Assembly from the fuel injection

pumps that are equipped with a timing advance unit on 3046
engines

Specifications
Overall Diameter 44.5 mm (1.75 in)
Overall Length 142 mm (5.6 in)

456-6746 Pressure Cap Test Adapter

Model Usage: 785C, 785D, 789C, 789D, 793D, 793F, 793F AC,
795F AC and 797F
Warranty: Six Months
• Allows for pressure testing of the 365-7388 pressure cap
• Used with the 9S-8140 Pressurizing Pump or 259-6237 Cooling
System Tester pump

Specifications
Dimensions 142.4 x 101.6 mm (5.6 x 4.0 in)
Weight 1.1 kg (2.5 lb)

438-9547 Front Crankshaft Seal

Model Usage: G3304B and G3306B

Warranty: Six Months

• Installs the seal quickly and easily without damaging the seal
• Installs the seal to the proper depth
• Used for the new 362-8553 Seal Assembly

Specifications
Dimensions 91 x 140 mm (3.5 x 5.5 in)
Weight 2.5 kg (5.5 lb)
 Tool News - April 30, 2014

New Product Information

FT3230 Dowel Driver
FT3231 Rollover Layout
FT3232 Test Plate

Model Usage: FH330

Warranty: None FT3230

• FT3230 - Used to install dowel pins in carrier of the tram gear case
during assembly
• FT3231 - Used with 1U9750 engine rollover stand and 1U5749
adapter plate to allow for positioning of the tram gear case during
assembly
• FT3232 - Used to seal case drive flange FT3231

FT3232

452-8984 Adapter Plate

Model Usage: 950M and 962M Wheel Loaders, 525D, 535D, 545D,
555D Skidders
Warranty: Six Months

• Used to adapt the large 6,000 lb engine rollover stand to the

transmissions installed on the 950M and 962M Medium Wheel
Loaders and 525D, 535D, 545D and 555D Skidders
• Used to aid in Transmission Rebuilds
• M16 Clearance holes are for the 950M and 962M Medium Wheel
Loaders
• M12 Clearance holes are for the 525D, 535D, 545d and 555D
Skidders
• Used with the 1U-5750 Engine Stand
• Has a 5/8-11 thread hole on top to aid in lifting plate into position
(lifting device not included)

Specifications
Dimensions 220 x 325 mm (8.7 x 12.8 in)
Weight 27 kg (59.5 lb)
 Tool News - April 30, 2014

New Product Information

457-2335, 457-2336 Plates

Model Usage: 950 and 962M

Warranty: One Year
• Used with 4C9998 Bracket Assembly and 1U9035 Cross Member
Assembly
• Increases alignment of transmission when mounting transmission on
hydraulic test bench worktable

Specifications
Part No. 457-2335 457-2336
Dimensions 50 x 243.8 mm 158.7 x 225.7 mm 457-2335 457-2336
(2 x 9.6 in) (6.2 x 8.9 in)

Crimputer Software Updates

Software can be updated using this link:

https://dealer.cat.com/cda/components/fullArticleNoNav?m=20069&x=7&id=1020806

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 May 1, 2014

270-8312 Strut Handler

Tool News
Special Edition
May 1, 2014

270-8312 Strut Handler Special Pricing

Contact Information
Between May 1, 2014 and August 1, 2014, all orders placed for the 270-8312 Dealer Service Tools
Strut Handler will receive a 20% price reduction off of the Standard Dealer Net. Eastern United States, Americas Central
& Americas South:
All orders can be placed through the Cat system, thereby eliminating the need for
Frank McCrackin
a special ordering process. 1-309-675-6684
[email protected]
The 270-8312 Strut Handler significantly reduces the time to remove and install the EAME, CIS & Canada:
front strut. During the strut installation process, the Strut Handler can be moved John Woiwode
side-to-side and tilted forwards and backwards for proper alignment. In addition, 1-309-636-1673
the Strut Handler allows the strut to be placed safely in a horizontal position for [email protected]
transporting. Included with the 270-8312 Strut Handler, are mounting plates for the
777-793 XLP Off-Highway Trucks. Western United States, APD & Russia:
Allan Teuerle
1-309-636-1677
[email protected]

Hand Tools & Shop Supplies

Global:
Brian Pittman
1-309-675-5507
[email protected]

Dealer Service Tools

USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
dealer.cat.com/dealer-service-tools

You work hard to give your customers

exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.
 May 1, 2014

270-8312 Strut Handler

SMCS Code: 4006-11, 4006-12, 4251-011, 4251-012, 7200-011, 7200-012
Model Usage: 777, 784, 785, 789 and 793 Off-Highway Trucks
Warranty: Six Months

European Union Compliant, CE Marked

• Used to remove and install front strut without removing upper structures
• Also used to transport strut assembly
• Used with a suitable lift truck or wheel loader with fork attachment and adequate lifting capacity (a mast tilt and
side shift function is recommended)
• Strut handler has a self-contained hydraulic tilt system which allows tilting strut assembly to a horizontal position
for disassembly, assembly and transport
• Hand-held control pendant used to operate hydraulic functions of tooling
• Various adapter plates allow tooling to fit multiple truck models
• Tooling is adjustable to allow for different strut assembly caster angles
• Strut handler attaches to front strut at wheel hub and upper strut body
• Can be used on both left and right-side strut assemblies
• Using handling group requires a two or three person crew
• Hydraulic system is wired for 220 Volt system
• Electric motor operates in both 50 Hz and 60 Hz
• Fork truck capacity is required to lift combined weight of tool and front strut 7,901.6 kg (17, 420 lb)

Reference
NEHS1093-02, 270-8312 Strut Handler Tool Operating Manual

Specifications
Part Number 270-8312
Description Strut Handler
Height 1,574.8 mm (62 in)
Width 1,955.8 mm (77 in)
Length 1,473.2 mm (58 in)
Weight 1,814 kg (4,000 lb)
Working Load Limit 5,897 kg (13,000 lb)

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - May 29, 2014

New Product Information

Tool News
New Product Information
New Tools Available – May 29, 2014

457-6033 Pressure Sensor

Contact Information
458-2920 Oil Filter Element
458-2921 Oil Filter Element Dealer Service Tools
Eastern United States, Americas Central
Model Usage: CPC325 (423-4361) and CSC6 & Americas South:
(358-4530, 358-4532 and 358-4533) Hose Machines Frank McCrackin
Warranty: Manufacturer’s 1-309-675-6684
[email protected]

• 457-6033, Pressure Sensor, can be used on both radial hose press EAME, CIS & Canada:
models CPC325 and CSC6 machines John Woiwode
• Oil filter elements (458-2920 and 458-2921) will be used ONLY on 1-309-636-1673
radial hose press model CPC325 [email protected]

Note: Since there are two possible oil filter elements for CPC325, the Cat Western United States, APD & Russia:
Allan Teuerle
part number used will be labeled on the filter cover, attached to the panel.
1-309-636-1677
Refer to NEHS1153 for installation details.
[email protected]

Specifications Hand Tools & Shop Supplies

Global:
Part No. Dimensions Weight Brian Pittman
457-6033 35 x 75 mm (1.4 x 3 in) .09 kg (.2 lb) 1-309-675-5507
[email protected]
458-2920 45 x 85 mm (1.8 x 3.3 in) .11 kg (.24 lb)
458-2921 45 x 88 mm (1.8 x 3.5 in) .14 kg (.3 lb) Dealer Service Tools
USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
dealer.cat.com/dealer-service-tools

You work hard to give your customers

exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
457-6033 458-2920 458-2921 productivity and the profitability of your
entire service operation.
 Tool News - May 29, 2014

New Product Information

460-4077, 460-4078
Diesel Exhaust Fluid (DEF) Truck Tanks
Model Usage: All Machines Requiring DEF
Warranty: Manufacturer’s

• All stainless steel frame to hold tank construction - will not be

attacked by DEF or weather
• Truck pan constructed to bolt to truck bed with vertical and
horizontal slotted holes for optimal placement
• Self-Priming 12 Volt - 7 GPM DEF Pump with 12’ Power Cord, in-line
fuse and battery clips
• Custom designed to mount behind truck bed diesel tank between
the wheel wells
• 32 gallon polyethylene tank meets ISO standards for proper storage
of DEF
• 71 gallon polyethylene tank meets ISO standards for proper storage
of DEF

Specifications - 460-4077
Size 32 Gallon
Dimensions 1,219 x 533 x 635 mm (48 x 21 x 25 in)
Weight 35 kg (78 lb)
Specifications - 460-4078
Size 71 Gallon
Dimensions 1,219 x 533 x 914 mm (48 x 21 x 36 in)
Weight 45 kg (99 lb)

T-Handle Allen Head Wrench Set

Warranty: Six Months

• Cushion grip
• Rust preventive coating
• Protanium steel
• Welded handle

Part No. Dimensions

386-3239 2, 2.5, 3, 4, 5, 6, 8, 10 mm
386-3240 3/32, 7/64, 1/8, 9/64, 5/32, 3/16, 7/32, 1/4, 5/16, 3/8 in
 Tool News - May 29, 2014

New Product Information

454-4967 24-inch 45-degree Probe
454-4968 CRT Handset
Model Usage: Used with 355-8573 “battery tester” known as 454-4967
Cellcorder
Warranty: Manufacturer’s
• Used to safely reach inside battery cabinet
• Enhances Arc Flash protection by using longer probes and a
connection cable
• Two probes are required for use with handle

Specifications
Part No. Dimensions Weight
454-4967 60.96 cm (24 in) .45 kg (1 lb)
454-4968
454-4968 271.8 cm (107 in) 1.1 kg (2.42)

457-5269 Infrared Thermometer

Model Usage: All
Warranty: Manufacturer’s One Year
European Union Compliant, CE marked

• Used to determine surface temperature using non-contact

temperature measurement with a distance-to-spot ratio of 50:1
• Audible and visual alarms instantly alert user to measurements
outside of set limits
• Troubleshoot equipment with 3% measurement accuracy includes
durable hard case, two AA batteries, Users Manual in six languages
(English, Spanish, French, German, Dutch and Italian)

Temperature Range Accuracy

-50 to 1,000° C <-1° C ± [4.0° C (9° F)
(-58 to 1,832° F) (30° F) + 2% of reading]
-1° C to 426° C ± [2% of reading
(30° F to 800° F) + 2.0° C (4° F)]
426° C to 537° C ± [2.5% of reading
(800° F to 1,000° F) + 3° C (6° F)]
> 537° C ± [3% of reading
(1,000° F) + 4° C (9° F)]

Specifications
Display Resolution .1° C / .1° F
Spectral Response 8 to 14 μm
Emissivity Digitally adjustable from .1¬ to 1 by .01
Operating Temperature 0° C to 50° C (32° F to 122° F)
Weight .29 kg (.64 lb)
Dimensions 10 cm (3.9 in) x 5.6 cm (2.2 in) x 23 cm
(9 in)
Power 2 AA / LR6 Batteries
 Tool News - May 29, 2014

New Product Information

451-6667 Harness Assembly

Model Usage: 986H LRC Transmission

Warranty: One Year
• Used to shift transmission and measure speed sensor outputs
during bench test
• Used with 277-2362 Transmission Analyzer III Group and 306-0397
Extension Cable
• Adapter connects 306-0397 Extension Cable to the intermediate
transmission harness
• Enables technician to monitor output speed sensors with
Transmission Analyzer III
• Main harness length: 30 cm (11.8 in)

454-7171 Adapter Group (Charge Air Cooler)

Model Usage: CT660s with Charge Air Coolers

Warranty: Manufacturer’s
• The adapter group allows the 440-2011 EGR Cleaning System to
clean the Charge Air Coolers that have been contaminated with oil
• Uses 417-7678 EGR Cleaning Solution
• Includes case and foam recesses for the 372-5273 Charge Air
Cooler Pressure Test Kit so tooling for the Charge Air Cooler can be
stored in one single case
• Restores lost power
• Charge Air Cooler does not need to be removed from the vehicle

Specifications
Dimensions 355.6 x 508.0 x 152.4 mm (14 x 20 x 6 in)
Weight 4.5 kg (10.0 lb)

422-2353 Support Stand

Warranty: Manufacturer’s

• Tabbed bottom to provide superior stability

• Pin hole design provides multiple height positions
• Built-in wheels for ease or portability
• Sold in pairs

Specifications
Capacity 12 Tons
Minimum Height 762 mm (30 in)
Maximum Height 1,321 mm (52 in)
Adjustment Increments 25 mm (1 in)
Shipping Weight Per Pair 36 kg (80 lb)
 Tool News - May 29, 2014

New Product Information

442-2465, 442-2466 Transmission Test Harness

Model Usage: 950 through 982 L and M series Wheel Loaders

Warranty: Six Months
• Used to shift transmission and measure speed sensor outputs
during bench test
• Used with 277-2362 Transmission Analyzer III Group and 306-0397
Extension Cable
• Adapter connects 306-0397 Extension Cable to the intermediate
transmission harness
• Speed sensor breakouts allow multimeter usage
• Enables technician to monitor output speed sensors with
Transmission Analyzer III
• Ground clamp connects to ground point on transmission
• Main harness length: 30 cm (11.8 in)

Part No. Models

442-2465 950L, 950M, 962L, 962M
442-2466 966L, 966M, 972L, 972M, 980L,
980M, 982L, 982M 442-2465 442-2466

455-8045 Coolant Plug

Model Usage: CT660s Equipped with 11 and 13L Engines

Warranty: Manufacturer’s
• Used to plug the coolant supply and return lines for Aftertreatment
Fuel Injector
• Helps prevent coolant leaks
• Eliminates the need to drain the cooling system
• Reduces repair times

456-4449 Tube Support

Model Usage: Multiple Machines & Uses

Warranty: Six Months

European Union Compliant, CE marked

• Used as a supportive beam to span frame rails and attach a lever

hoist to lift small components
• Working Load Limit is a function of worst case scenario, which is
supported at both ends and load in the center

Specifications
Dimensions 50.8 x 50.8 x 6.35 mm (2 x 2 x .25 in)
Length 182.9 cm (72 in)
Weight 15 kg (33 lb)
Working Load Limit 272 kg (600 lb)
 Tool News - May 29, 2014

New Product Information

437-3387, 437-3386 Breakout “T” Harness Assembly

Model Usage: C3.8 Engines

Warranty: One Year
• Used to test engine wiring harness with 80 pin ECM connectors
• Used with 398-5060 .025 square Test Probes
• Connects between ECM and main wiring harness
• Provides testing access to all 80 wires during operation
• Approximate length 900 mm (35.4 in)
• Made with 18 AWG wire

Part No. Description

437-3386 Breakout “T” Harness Assembly 80 Pin Grey Connector
437-3387 Breakout “T” Harness Assembly 80 Pin Blue Connector

449-4613 ADT Payload Flash Cable

Model Usage: Articulated Dump Truck 725C, 730C, 735C, 745C

Warranty: One Year
• Used to connect a USB jump drive to the ADT payload system
• Allows payload system to be reprogrammed

Specifications
Part Number 449-4613
Description Cable Assembly, ADT Payload Flash
Overall Length 300 mm (11.85 in)

435-4062 Cat Lanyard

Warranty: Six Months

• This universal lanyard will help you keep track of your glasses when
moving into and out of the shop.
• The rubber tips slip right onto your safety glasses
• Cat branded slider adjusts to help keep your glasses snug

457-4300 Spanner Wrench

Model Usage: 793F OHT
Warranty: Six Months
• Used to service the 345-9197 bypass valve in the field
• 2 Pin Spanner Wrench
• Requires a 9/16 socket

Specifications
Diameter 69.9 mm (2.8 in )
Length 32.8 mm (1.3 in )
Weight 14 oz (0.9 lb)
 Tool News - May 29, 2014

New Product Information

443-7540, 443-7542, 443-7543, 443-7544, 361-5661,
396-9127, 421-4079, 421-4080, 423-4329, 440-0210,
452-6804 Bellows Compression Tools
Model Usage: See Table
Warranty: Six Months
• Used to safely compress bellows for removal and installation
• Allows quick exchange of bellows assembly without removal of
components around bellows assembly
• Used with 19 mm box end or ratcheting box end wrench for quick
assembly
• Made of steel

Part No. Used to Service Dimensions Weight Application and

Bellows Model Usage
Part No.
443-7540 354-3510 240 x 141 x 217 mm 4.5 kg (9.8 lb) C175 HAA 793F and
(9.4 x 5.5 x 8.5 in) 795F Turbine Outlet
443-7542 258-8016 270 x 104 x 234 mm 4.4 kg (9.7 lb) C175 HAA 793F Front
(10.6 x 4.1 x 9.2 in) Turbine Outlet
443-7543 344-0079 206 x 162 x 204 mm 4.4 kg (9.6 lb) C175 HAA 793F
(8.1 x 6.4 x 8.0 in) Exhaust Bypass and
Rear Turbine Inlet
443-7544 365-6532 270 x 177 x 234 mm 5.3 kg (11.7 lb) C175 HAA 797F Rear
(10.6 x 7.0 x 9.2 in) Turbine Outlet
452-6804 443-5940 144 x 178 x 184 mm 3.9 kg (8.5 lb) C175 HAA 793F and
(5.7 x 7.0 x 7.2 in) 795F outboard turbine
inlet
396-9127 291-5165 200 x 190 x 100 mm 3.0 kg (6.7 lb) ALL C175 engines
(7.9 x 7.5 x 3.9 in)
421-4079 389-9659, 220 x 200 x 177 mm 4.1 kg (9.1 lb) ALL C175 engines
363-2086 (8.6 x 7.9 x 7.0 in)
421-4080 348-9252 157 x 148 x 138 mm 3.0 kg (6.6 lb) ALL C175 engines
(6.2 x 5.8 x 5.4 in)
440-0210 315-7909 210 x 200 x 93 mm 3.0 kg (6.7 lb) ALL C175 engines
(8.3 x 7.9 x 3.7 in)
361-5661 324-9290 83 x 83 x 112 mm 1.4 kg (9.7 lb) C9.3, C13, C15, C18, • Does not
(3.3 x 3.3 x 4.4 in) C27 and C34 Tier require rubber
4 Interim & final pads
machines • Does not
clamp on the
convolutions

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 June 23, 2014

C175 Special Offer

Tool News
Special Edition
June 23, 2014

C175 Engine Tools Special Offer

Contact Information
Between June 23rd and September 30th, 2014, a 20% discount off normal D/N
Dealer Service Tools
(dealer net) pricing for all dedicated C175 Engine tools will be available. No claims Eastern United States, Americas Central
are required as system D/N pricing has been adjusted to reflect the one time only & Americas South:
20% discount savings available. In addition, all new pending C175 tools listed Frank McCrackin
in the table attached with “Anticipated Availability Dates” will also be given the 1-309-675-6684
same 20% discount available for 3 months when they are announced and made [email protected]
available to order.
EAME, CIS & Canada:
John Woiwode
As the population of C175 engines grows globally, a significant number of engines
1-309-636-1673
are entering the rebuild cycle. Caterpillar wants to ensure that dealers are “tooled [email protected]
up” and prepared to support the highest quality and most efficient rebuild processes
to support our customers. Please review the list of all dedicated C175 tools below Western United States, APD & Russia:
and compare to your current dealerships C175 tool inventory to see what tools Allan Teuerle
you may need to add, replace or to support an expansion of your engine rebuild 1-309-636-1677
capabilities. Please contact your appropriate Dealer Service Tool Consultant with any [email protected]
questions.
Hand Tools & Shop Supplies
Below are featured discounted tools. See table on the following pages for additional Global:
discounted C175 tooling. Brian Pittman
1-309-675-5507
Water Ferrule Pressure Testing Tool
[email protected]
• Quickly and easily tests newly installed water ferrules on
C27, C32, 3500 and C175 engines Dealer Service Tools
• Used to inspect for bubbles around the outer diameter of USA: 1-800-542-8665, Option 1
the insert on the block face International: 1-309-578-7372
• Tool will increase reliability and decrease service costs by dealer.cat.com/dealer-service-tools
ensuring newly installed water ferrules do not leak
• Includes quick disconnect for easy connection to air supply
• Est’d availability 3Q14

Valve Seat Removal Tool Group You work hard to give your customers
• Quickly and safely removes dry valve seats from cylinder exactly what they need, when they
heads. Can service a complete head in less than 2 min. need it; and that’s the philosophy
• Collets made specifically for the exhaust and intake insert behind Dealer Service Tools.
profile
• Removes the insert without damage to the seat bore or We provide specialized tools that work
combustion surface of the head to reduce your customers’ owning and
• Now available for C175 machine and G3500 engines operating costs, while increasing the
• 3500 machine and C175 EPG est’d 3Q14 productivity and the profitability of your
• 3500 machine and C175 EPG est’d 3Q14 entire service operation.

Water Ferrule Insert Driver Group

• Quickly and easily installs new water ferrules into engine
blocks.
• Pilot ensures water ferrules are properly aligned reducing
the potential for leaks.  
• A single kit contains dies for C27, C32, 3500 and C175
engines.
• Est’d availability 3Q14
 June 23, 2014

C175 Special Offer

Tool Part
Part Name Description Availability
Number

CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL

Used to remove and install the main bearing cap

284-5266 Spanner wrench Available
studs onto the cylinder block

Used to tension main bearing studs. Includes 178-

9312 hose, 185-0683 gauge, 253-3272 cylinder
Main bearing stud
278-1150 group and 253-3276 coupler. 253-3272 requires Available
tension group
appropriate pump to be chosen from NEHS0944
TOM
Seal kit for stud
253-3275 Used to repair 253-3272 hydraulic cylinder group Available
tensioner cylinder
Cycle counter kit for 253-3272 hydraulic cylinder
Cycle counter kit
group - provides a way to track cylinder use and Anticipated
for stud tensioner
replace change bushing at recommended 2000 August 2014
cylinder
cycle interval.
Electric 120V - used to operate 253-3272 cylinder
227-6724 Hydraulic pump Available
group
Electric 240V - used to operate 253-3272 cylinder
227-8834 Hydraulic pump Available
group
227-6725 Seal kit Used to repair 227-6724 and 227-8834 pumps Available
Nylon guides are used to assist in the installation
of crankshaft into main journals. The nylon guides
Crankshaft
417-2349 fit over front and rear main cap studs reducing Available
Installation Guides
possibility of component damage due to crankshaft
contact with studs.

250-4586 Crank seal locator Used to install crankshaft seals Available

250-4587 Crank seal installer Used to install crankshaft seals Available

Bolt
322-2078 Used to install crankshaft seals Available
(M24 x 2 x 63.5)
Crankshaft Turning
Used to rotate the crankshaft when checking the
417-3193 Tool Available
crankshaft end clearance on initial fit up.
 June 23, 2014

C175 Special Offer

Used to securely remove and install the main
bearing caps when the block is in the engine roll
Main bearing cap
420-7630 over stand. The two pins in the storage holes go Available
lifting device
through the lower frame holes and main bearing
cap lifting eyes.

369-4007 Main bearing driver Used to roll main bearing halves in or out. Available

Guide bolt
323-4712 Used to locate flywheel during installation Available
(M24 x 2 x 500)
Used to lift damper during remove and removal
and installation of the crankshaft damper with
Damper Lifting
419-9827 overhead crane without removing any of the Available
Device
damper bolts without the use of lifting links or eye
bolts.

Flywheel adapter used to connect C175- 20

434-3321 Flywheel adapter Available
machine engines to dynomometer

Flywheel adapter used to connect C175- 16

434-3331 Flywheel adapter Available
machine engines to dynomometer

PISTON, PISTON ROD, PISTON LINER, AND CYLINDER BLOCK

Piston ring Used to compress piston rings for installation into

255-8897 Available
compressor cylinder bore

271-0504 Piston ring expander Removes and installs piston rings Available

Used to aid connecting rod installation - requires

274-5875 Connecting rod guide one 339-6503 bolt to secure guide onto connecting Available
rod
Connecting rod guide Used to aid connecting rod installation - requires
418-1340 for type 2 connecting one 339-6503 bolt to secure guide onto connecting Available
rods rod
Bolt
339-6503 Used to secure 274-5875 guide to connecting rod Available
(M13 x 1.25 x 82)
Cylinder pack Used to install cylinder pack cylinder liner, piston
322-3564 Available
installer and connecting rod) into the block
Used to support the cylinder pack when removing
Piston liner spacer
328-5926 or attaching the cylinder pack installation tool Available
assembly
Assembly consists of 2 bolts and two spacers
 June 23, 2014

C175 Special Offer

Used with cylinder pack puller to remove cylinder
pack (Not required if engine is rotated to push
288-9171 Bridge Available
cylinder liner and connecting rod up and out of
engine block)
Used to pull liner, piston and connecting rod, as an
442-5798 Cylinder pack puller Available
assembly, from engines
Used with 2P-8260 to press cylinder liner into
288-9169 Adapter Available
cylinder bore
Used to check top ring groove to determine piston
327-8644 Piston ring gauge Available
reusability

327-8645 Piston ring gauge Used to check second ring groove wear Available

Used to check bottom (oil ring) groove to

327-8646 Piston ring gauge Available
determine piston reusability

Used to hold cylinder liners, pistons , connecting

FT-3127 Cylinder liner cart Available
rods and rod caps prior to installation.

Used to install new water ferrules into engine

blocks. Pilot ensures water ferrules are properly
Water Ferrule Insert aligned reducing the potential for leaks.  Group Anticipated
Driver contains dies for C27, C32, 3500 and C175 August 2014
engines.

Used to assist in installation of piston wrist pin

in piston and rod assembly. Reduces time by
415-1205 Piston wrist pin guide Available
providing lead in alignment for the pin into the
piston crown and rod eye bore.
Pneumatic snap ring
430-4389 Used to remove snap rings on piston pin Available
compressor
Cylinder Block Lifting Used to lift cylinder blocks. This one piece tool
420-9053 Tool fits in the block V and is positioned under two inlet Available
manifold ports
Used to raise the piston for inspection, removal, or
369-4008 Piston rainsing tool Available
installation of C175 connecting rod bearings
Piston / Rod Tool provides for staging and transport of piston Anticipated
Transport Cart pack and rod assemblies. November 2014
Holds cylinder liner while piston is inserted.
Piston Pack Assembly
Includes stop to prevent piston from being inserted Anticipated 2015
Table
too far. New process required.
 June 23, 2014

C175 Special Offer

Piston Ring Tapered piston ring compressor for horizontal

Anticipated 2015
Compressor assembly of piston packs
Used to determine reuse and wear of the vibration
Anticipated
Rod Bolt Reuse Gage dampening material (FKM) on the new 428-7386
December 2014
rod bolts.
CAMSHAFT
Used to pilot camshaft during removal and
255-2820 Camshaft pilot Available
installation
282-9962 Camshaft guide Used to install and remove camshaft Available

Removes and installs camshaft bearings utilizing

Cam bearing features on the top of the block to align the cam
423-1236 installation removal bearing bore to correct centerline to remove and Available
tool install the camshaft bearings and eliminating the
need for multisection tooling.
Camshaft lifter Used to assemble cam lifters by providing the
417-2869 assembly support correct lifter shaft height for the correct hole Available
tool alignment of the lifter shaft and dowels.
CYLINDER HEAD, VALVES

Cylinder Head LiftingUsed to lift the head in the horizontal position and
423-1743 Available
Device requires no hardware
Cylinder Head Lifting
371-1079 Cylinder Head Lifting Device - Bolt on Type
Device
Used for insertion of valve guides.
284-1503 Valve guide collar Available
(requires 283-0052 valve guide driver)
Valve spring
333-0758 Used to compress all four valve springs Available
compressor
New group replaces original 333-0758. It does not
Valve spring require removal of fuel injector and wiring harness.
Anticipated July
compressor and It is more robust and designed for high volume
2014
timing wheel group applications. Includes 459-4666 timing indicator
group used to set engine to top dead center
Electronic unit
333-0759 injector sleeve Used to install and remove electronic unit injectors Available
remover/installer
 June 23, 2014

C175 Special Offer

Used to determine actual valve and valve seat

Valve recession base
326-7698 wear. (adapts 148-2997 valve recession tool for use Available
assembly
with C175 engines).

Valve recession
Used to set 148-2997 tool to zero for inlet valve
326-7689 gauge block Available
measurements
(inlet valve)
Valve recession
Used to set 148-2997 tool to zero for exhaust valve
326-7693 gauge block (exhaust Available
measurements
valve)
Used to measure valve lash on all four valves at
C175 Valve Lash once without feeler gages. Digital indicator readout Anticipated July
Measuring Group of the valve lash for both Intake and exhaust are 2014
included.

Used to remove valve seats on machine cylinder

heads hydraulically. Can service complete head in
less than 2 minutes. Services only non-water coled
Valve Seat Removal heads art this time. Requires 445-8987, 445-8988
371-0351 Available
Tool and 445-8989. (NOTE: This puller will also remove
G3500 water cooled inserts with optional collets.
3500 machine and C175 EPG collets available third
quarter 2014.)

Collet Assembly
Used with 371-0351 to remove non-water cooled
445-8987 (C175 Standard Available
exhaust valve seats
exhaust)
Collet Assembly
Used with 371-0351 to remove non-water cooled
445-8988 (C175 Standard Available
intake valve seats
Intake)

Standoff Used with 371-0351 to remove non-water cooled

445-8989 Available
(C175 Std) exhaust valve seats

Used with 371-0351 to remove water cooled Anticipated July

exhaust valve seats 2014
 June 23, 2014

C175 Special Offer

MISCELLANEOUS ENGINE TOOLS
12 pt M24 3/4 drive
312-2840 Used to torque M24 bolts on heads and flywheel Available
impact socket

Plate - engine stand Bolts to front of engine block and requires 4C9832
284-8766 Available
adapter (front) roll over stand

Plate - engine stand Bolts to rear of engine block and requires 4C9832
284-8777 Available
adapter (rear) roll over stand

323-1146 Engine lifting device Engine lifting device (set of two pieces) Available

FUEL SYSTEM

Fuel supply Supply connection for use with 295-5490 fuel

330-7185 Available
connection system filter cart group.
Fuel return Return connection for use with 295-5490 fuel
334-4442 Available
connection system filter cart group.
For use with 295-5490 fuel system filter cart group.
Replaces the flow limiter in the cylinder 2 location
283-2281 Flushing limiter Available
to enable the best flow through the rail supporter
while flushing.

312-3204 Injector bore brush Used to clean fuel injector bore Available

Used to cap openings in the fuel system to prevent

339-9352 Fuel line cap kit system contamination when removing injectors, Available
quill tubes, or flow limiters
Used to cap openings in the fuel system to prevent
339-9353 Fuel line cap kit system contamination when removing high Available
pressure fuel pump
Used to cap openings in the fuel system to prevent
339-9354 Fuel line cap kit system contamination when removing high Available
pressure fuel rails
AIR SYSTEM TOOLS

Bellows installation Used to align bellows on exhaust side of

304-9575 Available
tool turbochargers
 June 23, 2014

C175 Special Offer

Used to check alignment of bellows on exhaust
304-9576 Bellows checking tool Available
side of turbochargers
Used to service 354-3510 bellows in HAA 793F and
443-7540 Bellows compressor Available
795F Turbine Outlet
Used to service 258-8016 bellows in HAA 797F
443-7542 Bellows compressor Available
Front Turbine Outlet

Used to service 344-0079 bellows in HAA 797F

443-7543 Bellows compressor Available
Exhaust Bypass and Rear Turbine Inlet

Used to service 365-6532 bellows in HAA 797F

443-7544 Bellows compressor Available
Rear Turbine Outlet

Used to service 443-5940 bellows in LAA 793F,

452-6804 Bellows compressor Available
795F and 797F outboard turbine inlet

Used to service 291-5165 and 437-3038 bellows in

396-9127 Bellows compressor Available
all C175 engines
Used to service 389-9659 and 363-2086 bellows in
421-4079 Bellows compressor Available
all C175 engines

Used to service 348-9252 bellows in all C175

421-4080 Bellows compressor Available
engines
Used to service 315-7909 bellows in all C175
440-0210 Bellows compressor Available
engines

Digital Protractor Used to accurately orient the turbocharger end

437-5632 Available
housings during the assembly process.

Air System Lifting

432-5403 C175-20 HAA Air System Lifting device Available
device

ENGINE BARRING TOOLS

Air powered turning

329-3831 Used to rotate crankshaft with air powered motor Available
tool

279-3473 Turning tool Used to manually rotate engine crankshaft Available

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - June 30, 2014

New Product Information

Tool News
New Product Information
New Tools Available – June 30, 2014

797 Differential Rebuild Tools

Contact Information
Model Usage: 797, 797B, and 797F OHT
Dealer Service Tools
Warranty: Six Months Eastern United States, Americas Central
& Americas South:
• Used during the rebuild of the Differential on the 797 Off-Highway Frank McCrackin
Trucks 1-309-675-6684
• Machined steel components [email protected]
• Made As Ordered (MAO)
EAME, CIS & Canada:
John Woiwode
Specifications
1-309-636-1673
Part No. Length Width Height Weight [email protected]
370-2786 152.4 mm 152.4 mm 120.4 mm 4.4 kg
Western United States, APD & Russia:
(6.0 in) (6.0 in) (4.7 in) (9.7 lb)
Allan Teuerle
370-2787 Diameter 520 mm 20 mm 3.0 kg 1-309-636-1677
(20.5 in) (0.8 in) (6.6 lb) [email protected]
370-2788 Diameter 78.74 mm 197.1 mm 2.9 kg Hand Tools & Shop Supplies
(3.1 in) (7.8 in) (6.4 lb) Global:
370-2789 152 mm 160 mm 317.5 mm 6.9 kg Brian Pittman
(6.0 in) (6.3 in) (12.5 in) (15.2 lb) 1-309-675-5507
[email protected]
370-2790 Diameter 914.4 mm 1,310 mm 564 kg
(36.0 in) (51.6 in) (1,243.4 lb) Dealer Service Tools
USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
dealer.cat.com/dealer-service-tools

You work hard to give your customers

exactly what they need, when they
370-2786 370-2787 370-2788 need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.

370-2789 370-2790
 Tool News - June 30, 2014

New Product Information

453-4703 Adapter Harness
Model Usage: D6T, D8T, D10T2
Warranty: One Year

• Used to shift transmission and measure speed sensor signals during

a bench test
• Used with the 277-2362 Transmission Analyzer III Group
• 40 Pin connector plugs into 306-0397 extension cable

Specifications
Dimensions 75 x 30 x 300 mm (2.95 x 1.18 x 11.81 in)
Weight 1 kg (2.2 lb)

458-4141 Transmission Adapter Harness

Model Usage: 824K, 825K, 826K, 988K
Warranty: One Year

• Used to shift transmission and measure speed sensor signals during

a bench test
• Used with the 277-2362 Transmission Analyzer III Group
• 40 Pin connector plugs into 306-0397 extension cable
• 12 Pin connectors plug into transmission intermediate harness
• 2 Pin connectors allows speed sensors to be tested with a
multimeter or to be displayed in the TA3 software

Specifications
Dimensions 75 x 30 x 300 mm (2.9 x 1.2 x 11.8 in)
Weight 1.5 kg (3.3 lb)

434-6509 Water Ferrule Testing Tool

Model Usage: 3500
Warranty: Six Months

• Used to inspect for bubbles around the outer diameter of the insert
on the block face
• Used to test for water leaks
• Usage will not damage insert
• Used with 4C-7158 fitting to connect pneumatic hose
• Rubber seals, 453-7293 are serviceable
Reference: NEHS1187, Tool Operating Manual

Specifications
Dimensions 109 mm (4.29 in)
Weight .18 kg (.4 lb)
 Tool News - June 30, 2014

New Product Information

452-4752 Wrench Assembly
Model Usage: 777 OHT
Warranty: Six Months
• Used to remove and install nuts located on front suspension struts
• 43 mm hex
• Black oxide coated
• Hardened steel for increased strength

Specifications
Length 170 mm (6.7 in)
Width 71 mm (2.8 in)
Thickness 20 mm (.9 in)
Weight 1.14 kg (2.5 lb)

461-4394 Torque Multiplier Group

461-5218 Torque Multiplier Assembly
461-5219 Reaction Flange
461-5220 Nut Adapter
461-5222 Pin
Model Usage: CW34
Warranty: Manufacturer’s
• Used during the disassembly of the transmission
• Allows for easy disassembly of the transmission to remove the ring
461-4394 461-5218
nut during replacement of the Duo-cone seals
• Allows for a safe and effective way to install the ring nut on the
transmission
• Enables a 3500±100 Nm torque to be applied to the ring nut during
assembly of the transmission

Specifications
Part Number Dimension Weight
(Diameter x Width)
461- 4394 210 x 329.5 mm 36.2 kg
Overall Length Overall Weight 461-5219 461-5220
(8.3 x 13 in) (79.8 lb)
461-5218 200 x 325 mm 29.3 kg
(7.9 x 12.8 in) (64.6 lb)
461-5219 147 x 55 mm 1.5 kg
(5.8 x 2.2 in) (3.3 lb)
461-5220 210 x 63 mm 5 kg 461-5222
(8.3 x 2.5 in) (11 lb)
461-5222 8 x 22 mm 10 g
(.3 x .9 in) (.4 oz)
 Tool News - June 30, 2014

New Product Information

448-0722 Probe (17mm Side View Camera) - Borescope
448-0723 Probe (5.5mm HD Camera) - Borescope
448-0724 Tool Group (Video Borescope) - Wired
448-0725 Tool Group (Video Borescope) - Wireless
Model Usage: All Models
Warranty: Manufacturer’s
European Union Compliant, CE marked 448-0722 448-0723
• Video borescopes are used to make visual inspections of internal
surfaces where normal viewing is not possible
• In most cases, inspection and analysis can be done without
disassembling a product, significantly reducing inspection time
• Use a borescope as a first means of component inspection
• Video borescopes can be used to document inspections with
pictures or videos stored on SD memory cards (not included with
the tool)
• Borescopes can be used to inspect internal engine surfaces through
fuel nozzle holes on engines using “pencil style” injectors
• Other applications include checking turbochargers for cracked
or missing blades, checking valve bodies for internal damage or
blockage, and checking cylinder walls for scratching or scouring 448-0724 448-0725

Part No. Description Features/Specifications

448-0722 17mm Side (optional tool not included with either Video Borescope)
View Camera Used to inspect elements perpendicular to the bore, such as walls without the need for a mirror
attachment.
• IP67 waterproof camera
• 640 x 480 pixel resolution
• 0 LUX
• 1 meter flexible length
448-0723 5.5mm HD (optional tool not included with either Video Borescope)
Camera Used to inspect smaller bores, and record higher resolution pictures and videos.
• IP67 waterproof camera
• 720 x 525 (NTSC) or 720 x 625 (PAL) pixel resolution
• 0 LUX
• 1 meter flexible length
448-0724 Wired Video Lower cost tool without wireless broadcasting capabilities for regions that restrict their use.
Borescope • Includes a 9mm, IP67 waterproof, 0 LUX camera that is 1 meter long with 640 x 480 pixel resolution.
• Built in 2.7” (68.6mm) color display with 960 x 240 pixel resolution
• Powered by 4 AA batteries
• -10°C to 50°C (14°F to 122°F) operating temperature
• Also includes USB cable, AV Output Cable, Hook attachment, Magnet attachment, and Mirror
attachment for side viewing.
448-0725 Wireless Larger Wireless display allows user to position display for easy viewing while manipulating the camera.
Video • Includes a 9mm, IP67 waterproof, 0 LUX camera that is 1 meter long with 640 x 480 pixel resolution.
Borescope • Wireless 3.5” (88.9mm) TFT-LCD color display with 320 x 240 pixel resolution
• Camera powered by 4 AA batteries, Display uses rechargeable Li Battery
• 0°C to 40°C (32°F to 104°F) operating temperature
• Broadcasts at 2468Mhz
Also includes USB cable, AV Output Cable, 100-240Vac 50/60 hz power adapter, Hook attachment,
Magnet attachment, and Mirror attachment for side viewing.
 Tool News - June 30, 2014

New Product Information

459-0233 Strap Wrench
Model Usage: SE60 Screed
Warranty: Manufacturer’s
• Used to tighten wiring harness MS type connectors before applying
lock wire

Specifications
Length 165 mm (6.5 in)
Square Drive 9.5 mm (3/8 in)
Weight .11 kg (.25 lb)

Specialty Mining Tools

FT3243 Axle Adjusting Tool

FT3246 Input Setup Fixture
FT3247 Spacer Block
FT3248 Keeper Plates
Model Usage: SU488

• These dealer fabricated tools assist in the assembly and disassembly

of the 1200 Series Axle
• Saves time and effort having the right tool designed for the job at
hand
• FT3243 Axle Adjusting Tool used in checking rolling drag torque in
the planetary FT3243 FT3246
• FT3246 Input Setup Fixture is used to install the input pinion shaft
• FT3247 Spacer Block is used in holding the input pinion shaft while
adjusting differential backlash
• FT3248 Keeper Plates help retain the brake plate for brake testing

Specifications
Part Number Dimensions
FT3243 425.5 x 25.4 x 188.91 mm
(16.8 x 1 x 7.4 in)
FT3246 457.2 x 317.5 x 114.3 mm
(18 x 12.5 x 4.5 in
FT3247 69.85 x 69.85 x 19.05 mm
(2.8 x 2.8 x .8 in)
FT3248 25.4 x 50.4 x 6.35 mm FT3247 FT3248
(1 x 2 x .2 in)
 Tool News - June 30, 2014

New Product Information

455-6548 Backlash Setting Tool
FT3242 Spindle Seal Installer
FT3244 Differential Seal Installer
Model Usage: SU488

• Tooling assists in the assembly and disassembly of the 1200 Series

Axle
• Saves time and effort having the right tool designed for the job at
hand
• 455-6548 is tooling used for setting the backlash in the axle
455-6548
• FT3242 Seal installer used for proper seal installation on the spindle
• FT3244 Seal installer used for proper seal installation for the
differential

Specifications
Part Number Dimensions
455-6548 64 x 64 x 285.75 mm
(2.5 x 2.5 x 11.3 in)
FT3242 133.4 x 133.4 x 50.8 mm
(5.3 x 5.3 x 2 in)
FT3242 FT3244
FT3244 111 x 111 x 101.6 mm
(4.4 x 4.4 x 4 in)

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - July 30, 2014

New Product Information

Tool News
New Product Information
New Tools Available – July 30, 2014

452-0331 Sleeve Assembly

Contact Information
451-4588 Bearing Puller Plate
454-6245 Bearing Puller Plate Dealer Service Tools
Eastern United States, Americas Central
Model Usage: 988K Wheel Loader & Americas South:
Warranty: Six Months Frank McCrackin
1-309-675-6684
• Used to remove the two bearing cups and the two bearing cones from [email protected]
the bore in the lower hitch pin assembly
• Requires additional tooling: EAME, CIS & Canada:
John Woiwode
• 350-7768 (115V) Electric Hydraulic Pump or 350-7769 (230V)
1-309-636-1673
Electric Hydraulic Pump
[email protected]
• 9U-6814 Puller Stud
• 9U-6810 Nut Western United States, APD & Russia:
• 6V-0014 Hydraulic Cylinder Allan Teuerle
• 8T-1158 Bolt 1-309-636-1677
[email protected]

Specifications Hand Tools & Shop Supplies

Global:
Part Number 452-0331 451-4588 454-6245 Brian Pittman
Diameter 265 mm 185 mm 208 mm 1-309-675-5507
(10.4 in) (7.3 in) (8.2 in) [email protected]

Length 425.5 mm 40 mm 40 mm Dealer Service Tools

(16.8 in) (1.6 in) (1.6 in) USA: 1-800-542-8665, Option 1
Weight 40 kg 6.4 kg 8.5 kg International: 1-309-578-7372
(88.2 lb) (14.1 lb) (18.7 lb) dealer.cat.com/dealer-service-tools

You work hard to give your customers

exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.
452-0331 451-4588 454-6245
 Tool News - July 30, 2014

New Product Information

455-0130 Seal Driver
Model Usage: 3300, 3400, 3500s
Warranty: Six Months

• Installs the 4W-3864 water pump seal and the 262-4378 water
pump seal
• Installs the seals to the correct depth without damage to the seals

Specifications
Diameter 44 mm OD
Length 75 mm

455-8054 Super Structure Stand

Model Usage: Cat MT4400D and Cat MT5300D
Warranty: Six Months

• Used during initial machine build

• Puts super structure at a workable height
• Aids in installing hand rails on super structure

Specifications
Dimensions 838.2 x 838.2 x 1,524 mm (33 x 33 x 60 in)
Stability Factor* 7.5
Weight 443.5 kg (202 lb)
Working Load 12,000 kg (26,455 lb)
Limit
*Reference AS/NZS 2538:2004

457-2323 Suction Fitting Adapter

Model Usage: RH200/6050, RH400/6090
Product Family: Hydraulic Mining Shovels
Warranty: Six Months

• Enables dealers to test pumps on large hydraulic test bench after

rebuild
• Used in test of Rexroth LA7VSL1000HD5
• Used in test of Rexroth A28VLO280C5H3

Specifications
Dimensions 184 x 180 x 50 mm (7.2 x 7.1 x 1.97 in)
Weight 2.27 kg (5 lb)
 Tool News - July 30, 2014

New Product Information

460-0846 Engine Support Bracket Assembly
(Right Side)
460-0847 Engine Support Bracket Assembly
(Left Side)
Model Usage: 824K, 825K, and 826K Wheel Compactors
Warranty: Six Months
• Used to support the rear of the engine during and after transmission
removal (brackets serve as temporary engine supports since
transmission contains rear engine/transmission mounts)
• Attaches to engine flywheel housing group
• Adjustable square head set screws (5/8 - 11) allow rear of engine to
be raised or lowered (helps align transmission during installation)
• Service Part: 2H-3897 Square Head Setscrew

Specifications (identical for both part numbers)

Length 381 mm (15 in) 460-0846 460-0847
Height 249 mm (9.8 in)
Width 191 mm (7.5 in)
Weight 6.56 kg (14.5 lb)

FT3262 Bracket Assembly

Model Usage: 309-2793 Load Leveler

• Used to mount the hydraulic pump on the opposite side of the
309-2793 Load Leveler
• Provided as a retrofit option
• Used with pins that mount the tool box in order to mount the
bracket to the Load Leveler
• Only required for 309-2793 Load Levelers purchased prior to July
1st, 2014
• Load Levelers purchased after July 1st, 2014, will have a mount
welded to the frame for relocating the hydraulic pump

Note: The only procedure currently to date (July 1st, 2014) identified
that requires relocation of the hydraulic pump is the engine removal and
installation on the 795F AC Off-Highway Trucks

Specifications
Length 285.75 mm (11.3 in)
Height 196.85 mm (7.9 in)
Depth 330.3 mm (13 in)
Weight 14 kg (31 lb)
 Tool News - July 30, 2014

New Product Information

233-8047 Die Release Tool
Model Usage: All Radial Hose Presses
Warranty: Six Months
• Used to release adapter dies on radial type hose machines
• Used on all radial hose presses
• Fast and efficient
• Use the red handled die change tool to push in and hold the spring
loaded retaining pin in hole
Reference
NEHS1153, Tool Operating Manual

Specifications
Overall Length 170 mm (6.7 in)
Overall Diameter Head Size: 18.5 mm (.7 in)
Shaft OD: 5 mm (.2 in)

457-6146 Socket for Loop Pressure Sensor

Model Usage: 966K
Warranty: Six Months
• Used to remove and install the transmission loop pressure sensor
(366-8978)
• 6 point Impact Socket-1/2 Inch drive

Specifications
Dimensions 170 mm (6.7 in)
Weight Head Size: 18.5 mm (.7 in)

457-6050 Tool Group (Support Brackets)

Model Usage: 769 through 793 Construction Mining Trucks (CMT)
Warranty: Six Months
• 457-6050 Tool Group (Support Brackets) is used to repair 148-0357
Tool Group (Front Strut)
• 457-6048 and 457-6049 are not serviced separately

Specifications
Part Number Dimensions Weight
457-6048 794 x 546 mm 185 mm
(31.3 x 21.5 in) (7.3 in)
457-6049 794 x 546 mm 40 mm
(31.3 x 21.5 in) (1.6 in)
457-6050 6.4 kg
(14.1 lb)
 Tool News - July 30, 2014

New Product Information

437-5528 Truck Lift Assembly
Model Usage: Off-Highway Trucks
Warranty: Six Months

European Union Compliant, CE Marked

• Used in pairs to lift the rear of the truck frame off the transport
trailer during initial machine builds
• Used at the rear location of the truck body mounts on the rear of
the frame during initial assembly of truck
• Mounts in the truck body pin bores
• Sold individually
• Painted Safety Orange

Reference
NEHS1177, Tool Operating Manual

Specifications
Length 869 mm (34.2 in)
Height 430.5 mm (16.9 in)
Width 204 mm (8.0 in)
Working Load 18,144 kg (40,000 lbs)
Limit
Weight 73 kg (161 lbs)

459-4084 Transmission Adapter Harness (Wheel Loaders)

Model Usage: ECPC and ELRT Transmissions Commonly Used in Wheel
Loader Applications
Warranty: One Year
• Used to shift transmissions during a bench test
• Used with either the discontinued 9U-7500 Transmission Analyzer II
Group or the 277-2362 Transmission Analyzer III Group
• One end plugs directly into transmission 18 pin connector, the other
goes to the Analyzer’s 31 pin connector
• May be used with the 9U-7498 Extension Cable
• Adds support for some newer Wheel Loader transmission such as
the 994H

Specifications
Dimensions 44 diameter x 1,600 mm
(1.75 diameter x 63 in)
Weight 1 kg (2.2 lb)
 Tool News - July 30, 2014

New Product Information

386-3366 32-Piece Screwdriver Set
Warranty: Six Months
• Cushion grip handle
• Strong magnetic grip holds bit securely
• Blast finished tip for added grip

32 Bits Included
Adapter Hex Tamper Torq Torx Tri-wing
1/4 in square 3/32, 7/64, 1/8, 9/64, 4, 6, 8, 10 6, 8, 10 T-7, T8, T10, T15, 1, 2, 3, 4
to 1/4 in hex 5/32, 3/16 in and 2, T20, T25, T27,
2.5, 3, 4, 5 mm T30, T40

15-Piece 1/2-inch Fractional Crowfoot Wrench Set

Warranty: Caterpillar Lifetime Warranty
• Special alloy steel for strength and durability
• Continuous arc open end minimizes jaw spread for constant
contact with the fastener to give you the maximum torque with the
minimum torque transmission loss
• Available as a set or individually

Part Number Description Size Drive

430-9053 15-Piece Fractional Crowfoot Wrench Set - 1/2 in
Individual Drivers
430-9038 Crowfoot Wrench 1 1/16 in 1/2 in
430-9039 Crowfoot Wrench 1 1/8 in 1/2 in
430-9040 Crowfoot Wrench 1 3/16 in 1/2 in
430-9041 Crowfoot Wrench 1 1/4 in 1/2 in
430-9042 Crowfoot Wrench 1 5/16 in 1/2 in
430-9043 Crowfoot Wrench 1 3/8 in 1/2 in
430-9044 Crowfoot Wrench 1 7/16 in 1/2 in
430-9045 Crowfoot Wrench 1 1/2 in 1/2 in
430-9046 Crowfoot Wrench 1 9/16 in 1/2 in
430-9047 Crowfoot Wrench 1 5/8 in 1/2 in
430-9048 Crowfoot Wrench 1 11/16in 1/2 in
430-9049 Crowfoot Wrench 1 3/4 in 1/2 in
430-9050 Crowfoot Wrench 1 13/16 in 1/2 in
430-9051 Crowfoot Wrench 1 7/8 in 1/2 in
430-9052 Crowfoot Wrench 2 in 1/2 in
 Tool News - July 30, 2014

New Product Information

Torx Driver
Warranty: Caterpillar Lifetime Warranty
• Ergonomic, durable handles
• Vapor-blasted tips for better grip
• Nut-shaped bolster for hard-to-turn fasteners
• Available as a set or individually

Part Number Description Size

431-1522 9-piece Torx Driver Set -
Individual Drivers
431-1520 Torx Driver T8
431-1524 Torx Driver T10
431-1515 Torx Driver T15
431-1521 Torx Driver T20
431-1518 Torx Driver T25
431-1516 Torx Driver T27
431-1514 Torx Driver T30
431-1519 Torx Driver T40
431-1517 Torx Driver T45

441-3674: Water Ferrule Installation Tool Group

Model Usage: C27, C32, 3400, 3500, C175
Warranty: Six Months
• Serves as an universal tool group for C175, 3500, 3400 and C27-32
engine series
• Used to position ferrules into the bore
• Improves quality of repair by ensuring that ferrule is installed
perpendicular to the engine block
• Reduces installation time with less potential for leaks

Part Number Description

441-3674 Tool Group (C175, 3400 & 3500 Ferrule)
441-3675 Handle-Driver (Ferrule)
441-3676 Adapter-Larger (C175 Ferrule-Large)
441-3677 Adapter-Small (C175 Ferrule-Small)
441-3678 Adapter-Center (3500 Ferrule-Center)
441-3679 Adapter-Offset (3500 Ferrule-Offset)
441-9583 Pad-Plastic (C175, 3400 & C27-C32)
443-0936 Adapter (3400, C27-C32 Ferrule)

Specifications (Overall)
Weight 1.9 kg (4.2 lb)
Length 207 mm (8.15 in)
Width 163 mm (6.42 in)
Height 58 mm (2.3 in)
 Tool News - July 30, 2014

New Product Information

Specialty Mining Tools

FT3228 Keyed Shaft Wrench

FT3229 Spanner Wrench
Model Usage: FH330
• The 2 wrench combination allows easy removal and installation of
the adjustable nut on the input shaft
• Eliminates any damage caused by removal with improperly used
tooling
• Allows proper installation of the adjusting nut without over or under
tightening
• Fabricated tooling used to disassemble and assemble input carrier
of reducer FT3228
• FT3229 Spanner Wrench that removes adjusting lock nut on input
carrier
• FT3228 Keyed Shaft Wrench to hold input shaft while removing
adjustable nut

Specifications
Part Number FT3228 FT3229
Dimensions 384.2 x 79.4 x 32 mm 384.2 x 81 x 95.2 mm
(15.1 x 3.1 x 1.3 in) (15.1 x 3.2 x 3.7 in) FT3229

453-0237 Feeder Sprocket Wear Gage (3.50 Pitch)

453-0238 Feeder Sprocket Wear Gage (3.75 Pitch)
Model Usage: FB85, FB110, FB140
• Very quick and easy gage for visual wear on the sprockets
• Eliminates unnecessary downtime due to worn out sprockets
• Set of gages covers all sprockets on FB85, FB110, and FB140
• Gages used to measure wear on the sprocket by placing it over the tooth and reading the wear percent
• 453-0237 measures the gears with the 3.50 pitch tooth
• 453-0238 measures the gears with the 3.75 pitch tooth
Specifications
Part Number 453-0237 453-0238
Dimensions 74 x 13 x 56 mm (2.9 x .5 x 2.2 in) 74 x 13 x 56 mm (2.9 x .5 x 2.2 in)
Weight .213 kg (.47 lb) .209 kg (.46 lb)

453-0237 453-0238
 Tool News - July 30, 2014

New Product Information

FT3239 Ring
FT3240 Spanner Wrench
FT3241 Hammer
Model Usage: FH110
• The 2 tool, ring and hammer combination allows for easy removal
and installation of ring gear by pressing it out
• Eliminates any damage caused by removal with improperly used
tooling
• Spanner wrench is used to install and remove adjusting nut
• FT3240 Spanner Wrench for installation and removal of nut FT3239 FT3240
• FT3241 Hammer used to weld to ring (FT3239) to push out ring
gear using press
• FT3239 Ring used with Hammer in removing ring gear from Wheel
drive

Specifications
Part Number Dimensions
FT3239 330.2 x 330.2 x 38.1 mm (13.0 x 13.0 x 1.5 in)
FT3240 119 x 119 x 165.1 mm (4.9 x 4.9 x 6.5 in)
FT3241 406.4 x 355.6 x 101.6 mm (16.0 x 14.0 x 4.0 in)
FT3241

FT3254 TT Fixture Stand

FT3255 Fixture Stand
Model Usage: CM220, CM230, CM240

• Tooling that assists in the assembly and disassembly of the gear

case
• Saves time and effort having the right tool designed for the job at
hand
• FT3254 TT Fixture stand: Fabricated swivel stand to assemble
turntable and main case
• FT3255 Fixture stand: Fabricated tool stand used to assemble part
of gear case
FT3254
Specifications
Part Number Dimensions
FT3254 406.4 x 406.4 x 889 mm
(16 x 16 x 35 in)
FT3255 520.7 x 520.7 x 311.2 mm
(20.5 x 20.5 x 12.3 in)

FT3255
 Tool News - July 30, 2014

New Product Information

FT3252 Snap Ring Installer
FT3256 Set up Bearing
Model Usage: CM220, CM230, CM240
• Tooling that assists in the assembly and disassembly of the gear
case
• Saves time and effort having the right tool designed for the job at
hand
• FT3252 Snap Ring installer: Fabricated tooling to install snap ring FT3252
over shaft
• FT3256 Set up bearing: Fabricated tool to help set up bearing end
play
Specifications
Part Number Dimensions
FT3252 95.25 x 95.25 x 82.35 mm
(3.8 in x 3.8 x 3.2 in)
FT3256 190.5 x 190.5 x 47.63 mm
(7.5 x 7.5 x 1.9 in) FT3256

FT3257 Hog Ring Driver (Small)

FT3258 Hog Ring Driver (Large)
Model Usage: CM220, CM230, CM240
• Tooling that assists in the assembly and disassembly of the gear
case
• Saves time and effort having the right tool designed for the job at
hand
• FT-3257 Hog ring driver, small: Fabricated tool to install small hog
FT3257
rings to lock bolt
• FT-3258 Hog ring driver, large: Fabricated tool to install large hog
rings to lock bolt
Specifications
Part Number Dimensions
FT3257 63.5 x 63.5 x 209.55 mm
(2.5 x 2.5 x 8.2 in)
FT3258 38.1 x 38.1 x 215.9 mm FT3258
(1.5 x 1.5 x 8.5 in)

455-0151 Pin
Model Usage: CM445
Warranty: Six Months
• Used in the assembly of the drum drive on the Tuff Cut CM445
heads
• Used for proper alignment in assembly
Specifications
Diameter 25 mm (1 in)
Length 125 mm (5 in)
Weight .25 kg (0.55 lb)
© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 August 28, 2014

Fluke Rewards Program

Tool News
Special Edition
August 28, 2014

Limited Time Offering - FLUKE Products Reward program!

Contact Information
Please reference the following attached flyer from FLUKE. This program allows Dealer Service Tools
Cat Dealers to earn eligible rebates for dealers purchases of Cat Part no’d FLUKE Eastern United States, Americas Central
products! & Americas South:
Frank McCrackin
This program is available for purchases of these qualified products from March 24th 1-309-675-6684
thru August 15th of 2014. [email protected]

EAME, CIS & Canada:

We have checked parts sales records for Cat part numbered FLUKE products YTD
John Woiwode
and approximately ~50 North American dealers qualify for some level of this reward 1-309-636-1673
program. [email protected]

Please review the FLUKE flyer below and contact your Cat DST Tool Consultant if Western United States, APD & Russia:
you’d like to get a copy of the YTD value of the purchases by your dealership and Allan Teuerle
the part no’s of the FLUKE products your dealership has purchased to help you 1-309-636-1677
determine what level of awards your dealership qualifies to receive. [email protected]

Hand Tools & Shop Supplies

As an example, a dealership having $16,500 worth of FLUKE products would be
Global:
eligible for two of the top level awards offered for the over $8000 category and one Brian Pittman
award for from the $250 - $550 award category. 1-309-675-5507
[email protected]
Please see below and review the required proof of purchase documentation
(Dealer order query of the Cat - FLUKE part no’s purchased thru Cat system) to be Dealer Service Tools
provided to FLUKE to receive your reward. USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
If you have any questions, please contact your Cat DST Tool Consultant. dealer.cat.com/dealer-service-tools

You work hard to give your customers

exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.
 August 28, 2014

Fluke Rewards Program

Generation Fluke
GIFT WITH
PURCHASE! Spend over $250
BONUS GIFT and choose from multiple gifts!
with purchase of a
Ti400 Fluke Connect™ Kit

Spend Choose your gift:

$250 - • Fluke Camo Case - C25
• Fluke 2AC VoltAlertTM
$549.99 • 5 Gallon Cooler with Mix

Spend Choose your gift:

• Fluke 62 Max IR Thermometer
$550 - • Fluke 414D Laser Distance Meter
$1499.99 • Heavy Duty Heated Jacket

Spend Choose your gift:

• Fluke 325 Clamp Meter
$1500 - • Fluke 233 Remote Display
$3499.99 Digital Multimeter
• Job Site Radio

Spend Choose your gift:

• iPad® Mini 16GB
$3500 - • Fluke 381 Remote Display True-RMS
$6499.99 AC/DC Clamp Meter with iFlexTM
• Fluke VT02 Visual IR Thermometer

Spend Choose your gift:

• iPad® Mini 32GB
$6500 - • Fluke 289 Digital Multimeter Kit
$7999.99 • 4-Tool Combo Kit 20 V Max Li-ion,
Kit # DCK491L2

Spend Choose your gift:

• Fluke VT04 Visual IR Thermometer
$8000+ • iPad® Air Wi-Fi 32GB
• 6-Tool Combo Kit with Nano Technology,
18 V XRP Li-ion, Kit # DCK675L

BONUS Receive a Choose a 2 gift nd

Purchase a Fluke from the following options:

Fluke Ti400 3000 AND • Fluke 62 Max IR Thermometer
a3001 FC FC IND • Fluke 414D Laser Distance Meter
iFlex® Kit System • Heavy Duty Heated Jacket

For a complete list of gifts go to www.fluke.com/generationfluke

 August 28, 2014

Fluke Rewards Program

Generation Fluke!
How to receive your free Fluke tool!
1. • Spend over $250 on any qualifying Fluke products between March 24, 2014 – August 15, 2014.
• Purchases must be made from an authorized Fluke distributor
• Proof of Sale (receipt/invoice) is required
• Products that are NOT eligible: Fluke Networks, Fluke Biomedical, Amprobe, and Comark.
2. Indicate which gift you want by checking the box below based on your purchase amount on Fluke tools.
Spend:
$250 - $549.99
Spend:
$550 - $1499.99
Spend:
$1500 - $3499.99
Spend:
$3500 - $6499.99
Spend:
$6500- $7999.99
Spend:
$8000.00+ BONUS
Select one: Select one: Select one: Select one: Select one: Select one: Purchase:
 Fluke Camo  Fluke 62 Max IR  Fluke 325  iPad Mini 16GB  iPad Mini  Fluke VT04 Fluke Ti400 a3001
® ®

Case - C25 Thermometer Clamp Meter  Fluke 381 32GB Visual IR FC iFlex® Kit
 Fluke 2AC  Fluke 414D  Fluke 233 Digital Remote Display  Fluke 289 Thermometer
VoltAlert TM Laser Distance Multimeter Clamp Meter Digital  iPad Air
®
Receive:
 5 Gallon Meter  Job Site radio  Fluke VT02 Multimeter Kit Wi-Fi 32GB Fluke 3000 FC
Cooler  Heavy Duty Visual IR  4-Tool Combo  6-Tool Combo Industrial System
with Mix Heated Jacket Thermometer Kit 20 V Max Kit with Nano
Li-ion, Technology, Select 2nd Gift:
Kit # DCK491L2 18 V XRP  Fluke 62 Max IR
Li-ion, Thermometer
Kit # DCK675L  Fluke 414D Laser
Distance Meter
 Heavy Duty Heated Jacket

Find out how to redeem faster and easier online! www.fluke.com/generationfluke

3. Mail in this completed redemption form and a copy of your receipt that clearly lists each Fluke product. Redemption form must be
postmarked within 30 days of purchase.
• Highlight the Fluke products and the date of purchase on your receipt.
• Purchase orders are not accepted.
• Mail the form to: Generation Fluke, 555 Monster Road SW, Renton, WA 98057

Your contact information

First name: Last name:
Occupation: Company name:
Mailing address (no P.O. boxes):
City: State/Province: Postal code:
E-mail: Phone/Mobile:
I would like to sign up for a weekly enewsletter from Fluke: Yes No
 Yes, I qualify for the Bonus Gift (write in what tool you selected from the second tier level)
Gift chosen (if jacket is selected, provide size): Size:

Please provide the purchase details for your eligible product. If a gift becomes unavailable, Fluke reserves the right to substitute a gift of
equivalent value. Purchase amount must be over $250. Qualifying purchase amount does not include tax.
 Yes, I understand that if I purchased Fluke tools on behalf of my employer, I agree to promptly deliver any gifts awarded under the Promotion
to my employer, and to provide evidence of such delivery upon request. I will comply with my company’s policy regarding acceptance of gifts.

Place of purchase* Date of purchase*

Fluke model number* Purchase price* Quantity* Total item cost*

$
$
$
$
Additional product purchases can be attached on a separate piece of paper. $
*Required Total Fluke purchase amount* $
Sponsored by Fluke Corporation, 6920 Seaway Boulevard, Everett, WA 98203 and Fluke Corporation Canada, 400 Britannia Road East, Unit 1, Mississauga, ON L4Z 1X9 Canada. Employees,
directors and officers of Fluke Corporation and Fluke Corporation Canada, its parent companies, affiliated companies, subsidiaries, distributors, representatives, and their immediate families
(parents, siblings, children and spouse) and persons living in the same household (whether related or not) are not eligible to receive a gift with purchase. Employees or representatives of
government entities, including government owned or controlled companies are not eligible to participate in the promotion. Terms and Conditions: Gift with purchase is available for all pur-
chases of a “Qualifying Fluke Purchase” made from an authorized Fluke distributor in the United States or Canada between March 24, 2014 and August 15, 2014. Void where prohibited by law.
Redemption requests must be postmarked or submitted within 30 days of purchase. In order to receive the gift with purchase the registration form must be completed in its entirety. A receipt/
invoice may only be submitted once for redemption. Offer cannot be combined with any other discounts, credits, rebates or other special offers from Sponsor. View complete official terms
and conditions and get additional copies of this form at www.fluke.com/generationfluke. ©2014 Fluke Corporation. All trademarks are the property of their respective owners. Specifications
subject to change without notice. 5/2014 6002187C_EN
 August 28, 2014

Fluke Rewards Program

Caterpillar Part Number Description
152-7213 INDUSTRIAL SCOPEMETER 20MHZ
138-1154 POWER ADAPTOR/BATT CHARGER-UNIV.
257-9140 INDUSTRIAL TRUE RMS MULTIMETER
163-0097 NICAD BATTERY PACK
300-8648 INSULATION TESTER
300-9487 SUREGRIP LARGE ALLIGATOR CLIP
300-9488 SOFT CASE FOR FLUKE-25/27/8025A
300-8649 TEST LEAD SET
300-8650 TEST PROBE SET
300-9489 REMOTE PROBE FOR FLUKE-1507
329-9303 AC/DC TRMS CLAMP METER,2000A
213-4310 CATKX4U,213-4310,KX IR THERMOMETER
6V-7072 CAT-DL243, DELUXE TEST LEADS
8T-3224 CAT-TL904,PROBE TIP 8T-3224
349-4198 PHASE & MOTOR ROTATION TESTER
349-4199 AC/DC CLAMP-1000A
349-4200 IR THERMOMETER
349-4201 PRECISION IR THERMOMETER
349-4202 IR THERMOMETER
349-4203 IR THERMOMETER
349-4204 DIGITAL MULTIMETER W/TEMPERATURE
349-4205 LOW VOLTAGE DETECTOR 20-90 VAC
349-4206 5KV MEGOHMMETER
356-1999 CURRENT PROBE ACCESSORY
356-2003 MASTER ACCESSORY LEAD KIT
360-3122 SUREGRIP TEST LEAD EXTENSION KIT
355-8575 POWER QUALITY ANALYZER, USA
6V-9129 Temperature Adapter
384-0398 MultiMeter Tool
396-4789 Calibrator Tool
417-7905 3 inch infrared window
417-5122 Thermal Camera
417-5126 Thermal Camera
384-1755 Tempature Probe - Immersion
450-3225 Combustible gas detector
384-1755 Temperature Probe (Immersion)
449-4757 Temperature Module
449-4755 AC Current Module
449-4754 AC Voltage Kit
449-4758 PC and Software Adapter
453-3208 Temperature Calibration Tool Group

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - August 29, 2014

New Product Information

Tool News
New Product Information
New Tools Available – August 29, 2014

457-6030 Crimputer III 290 Kit

Contact Information
Model Usage: All
Warranty: Manufacturer’s Dealer Service Tools
Eastern United States, Americas Central
European Union Compliant, CE marked & Americas South:
Frank McCrackin
• Direct replacement for Crimputer II group, 233-8030 1-309-675-6684
• Used on CMC 290 radial hose machines [email protected]
• Touch screen
• Built-in electronics (PLC) EAME, CIS & Canada:
John Woiwode
• Adjustable viewing position for operator ergonomics
1-309-636-1673
• Easy to use, full color display (menus have embedded help screens)
[email protected]
• Multiple platform software (updatable via USB port)
• Ability to track and store multiple crimp data values Western United States, APD & Russia:
• Password protected for multiple operators Allan Teuerle
• Die Change Stop and Auto Open features included 1-309-636-1677
• Support for multiple languages [email protected]
• Kit consists of the following:
• 457-6031 Crimputer 3 Hand Tools & Shop Supplies
Global:
• 457-6033 Pressure Sensor
Brian Pittman
• 423-4373 Caliper
1-309-675-5507
• 358-4537 Caliper Cable [email protected]
• 358-4538 Foot Switch
• 358-4539 Bracket Dealer Service Tools
Reference: USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
NEHS1099, Tool Operating Manual
dealer.cat.com/dealer-service-tools
NEHS1209, Tool Operating Manual

Overall Dimensions
Length 247 mm (9.7 in)
You work hard to give your customers
Width 228 mm (9 in)
exactly what they need, when they
Thickness 80 mm (3.2 in) need it; and that’s the philosophy
Weight 19 kg (41.9 lb) behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.
 Tool News - August 29, 2014

New Product Information

458-3562 Removal Tool (Injector Connector)
Model Usage: C13, 15, 18
Warranty: Six Months

• Releases the locking tab on the 4-wire harness connector for the
fuel injector and allows the connector to be easily disconnected
• Will not damage the locking tab or the rubber seals
• Bent handle allows the use of tool in tight quarters where overhead
space is limited

Specifications
Part Number Dimensions Weight
458-3562 200.0 X 73.3 x 86.0 mm 0.3 kg (0.7 lb)
(7.0 x 2.7 x 3.4 in)

456-6048 DPF Ash Level Check Tool

Model Usage: All models with a Diesel Particulate Filter
Warranty: Manufacturer’s

• Allows the technician to determine if the DPF needs to be cleaned

• Wire is dropped into the DPF and the ash level can then be
determined
• Two wires (both are .035”) and a hard case are included

Specifications
Diameter .88 mm (.035 in)
Length 457 mm (18 in)

458-7373 Pinion Seal Installation Tool

Model Usage: CT660
Warranty: Manufacturer’s

• Installs the rear axle pinion seal

• Installs the seal to the correct depth without damaging the seal

Specifications
Overall 76.2 mm (3 in)
Diameter
Overall 178 mm (7 in)
Length
Weight 3.5 kg (7.7 lb)
 Tool News - August 29, 2014

New Product Information

449-0986 Spindle and Brake Assembly Stand
Model Usage: 777-797
Warranty: Six Months

• Reduces technician fatigue and ergonomic stress

• Allows for the use of more precise torque tools resulting in improved
quality
• Provides improved assembly time over vertical assembly
• Eliminates the use of a standard shipping stand which requires the
spindle and brake to be repositioned with an overhead crane
• Adjustable rollers and moveable headstock to accommodate
• 777-797 spindle and brake assemblies
• Locking bar to prevent rotation during torque process

Specifications
Dimensions 1,730 x 1,338 x 879 mm (68 x 53 x 35 in)
Weight 404 kg (888 lb)

456-6429 Tool Group (Hydraulic System Test)

Model Usage: 6015, 6015B, 6018, 6020B, 6030, 6030B, 6040, 6050,
6060, 6090
Warranty: Manufacturer’s

• Used to perform testing and troubleshooting on the HMS 60XX

series machines

Specifications
Dimensions 400 x 300 x 330 mm (16 x 12 x 13 in)
Weight 13 kg (28.6 lb)

Bulk Fuel Filtration System (BFFS) Service Repair Parts

Caterpillar currently offers four different models of the Bulk Fuel Filtration system with the following Part numbers and
rated flow capacities:
• 370-8568 (50 GPM)
• 370-8569 (100 GPM)
• 370-8570 (200 GPM)
• 370-8571 (300 GPM)
 Tool News - August 29, 2014

New Product Information

The Servicability of the above systems has been improved with the addition of the following part numbers, that can be
used on any of the 4 BFFS and its Slug valve assemblies.

Reference: NEHS 1125-02

Bulk Fuel Filtration System (BFFS) and Slug Valve Assembly Service Repair Parts
Part Number Part Name Description

462-2011 Sight Glass Tube (Rubber Grommet) Minimum Order Quantity is 10.
462-2012 CV Flow Control valve Opening and closing speed control

462-2013 Repair Kit (9170019F) - Slug Valve Kit contains Gasket STR X40 and O-Ring 010
Valve Position Indicator X101 - Slug
462-2014 Valve
462-2015 Washer V0555C - Slug Valve
462-2016 Gasket C1234J - Slug Valve
462-2017 Sight Glass Tube Hardware 20260701J
Differential Shutoff Pilot CDHS3A -
462-2018 Slug Valve
Repair Kit, RPPT CDHS3C-A2 TEBS Kit contains O-Rings 024, 010, 008, Diaphragm CDHS3 and Gasket
462-2019 (24657K) - Slug Valve CRA
Hytrol Check Valve (81-01) - Slug
462-2020 Valve

Repair Kit, RPPT 100 TESR (9169801K) Kit contains O-Ring 5-102, Spring 100, Diaphragm 100 and Re-
462-2021 - Slug Valve tainer A Disc 01 3/8
Flow Limiting Pilot (CDHS18) - Slug
462-2022 Valve

Repair Kit, RPPT CDHS18 TESR Kit contains Diaphragm CDHS, Retainer A Disc CRD, Gasket Body
462-2023 (20153403G) - Slug Valve and SCR FILH10-32X0.50

462-2024 Three way Hytrol (102B1) - Slug Valve

Repair Kit, RPPT 102B-1 H NBR Kit contains Diaphragm 105AF2, Stem Retainer A 105AF, O-Rings
462-2025 (1502201F) - Slug Valve 5-147 and 019.
462-2026 Main Valve (100-34) - Slug Valve

Repair Kit, RPPT 100KX VUL 2 NBR Kit contains Diaphragm 100M, Disc 100KB, O-Ring 014 and Red
462-2027 (2221702A) - Slug Valve Space Washer.

462-2028 3 lb Light Spring (C3147A) - Slug Valve For Low Pressure System only.
 Tool News - August 29, 2014

New Product Information

Vessel cover seal for Pre-filter vessel on 50, 100, 200 GPM BFFS
462-2029 O-Ring Seal (Vessel cover - BFFS) and Coalescer vessel on 50 GPM BFFS

462-2030 O-Ring Seal (Vessel cover - BFFS) Vessel cover seal for Coalescer vessel on 100 GPM BFFS

464-8507 O-Ring Seal (Vessel cover - BFFS) Vessel cover seal for Coalescer vessel on 200 GPM BFFS

464-8508 O-Ring Seal (Vessel cover - BFFS) Vessel cover seal for Coalescer vessel on 300 GPM BFFS

464-8509 O-Ring Seal (Vessel cover - BFFS) Vessel cover seal for Pre-Filter vessel on 300 GPM BFFS

Adapter for connecting Fuel sampling probe on BFFS to Particle

464-8514 Adapter 1/4" - Fuel Sampling (BFFS) counters.

Specialty Mining Tools

384-1748 Fluke 922 Air Flow Meter Group

Product Family: Hydraulic Mining Shovels
Model Usage: 6015-6090
Warranty: Manufacturer’s
European Union Compliant, CE marked
• Provides differential and static pressure, air velocity and flow
readings
• Colored hoses aid in proper interpretation of pressure readings
• Backlit display for clear viewing
• User-defined duct shape and size for maximum airflow accuracy
• Min/Max/Average/Hold functions for data analysis
• Auto power off saves battery life
Specifications
Operating 0 °C to +50 °C (+32 °F to +122 °F)
Temperature
Storage 40 °C to +60 °C (104 °F to +140 °F)
Temperature
Relative Humidity 0% to 90%, non-condensing
IP Rating IP40
Operating 2000 m
Altitude
Storage Altitude 12000 m
EMI, RFI, EMC Meets requirements for EN61326-1
Vibration MIL-PREF-28800F, Class 3
Max Pressure at 10 PSI
Each Port
Data storage 99 Readings
capacity
Power, Battery Four AA batteries, 280 hrs without backlight, 60
Life hrs with backlight
 Tool News - August 29, 2014

New Product Information

384-1755 Fluke 80PK-22 Temperature Probe
Product Family: Hydraulic Mining Shovels
Model Usage: 6015-6090
Warranty: Manufacturer’s
European Union Compliant, CE marked
• Type-K thermocouple
• For use in liquids and gels
• Measurement range:-40 to 1090°C (-40°F to 1994°F)
• Probe can be used with any temperature-measuring instrument that
is designed to accept type K thermocouples and has a miniature
connector input

384-1757 Fluke 80PK-3A Temperature Probe

Product Family: Hydraulic Mining Shovels
Model Usage: 6015-6090
Warranty: Manufacturer’s
European Union Compliant, CE marked
• Type-K thermocouple
• Used to measure temperature for flat or slightly convex (outward
curved) surfaces such as plates and rollers
• Measurement range: 0 to 260°C (32°F to 500°F)
• Probe can be used with any temperature-measuring instrument that
is designed to accept type K thermocouples and has a miniature
connector input

385-1177 Magnetic Base Drill

Product Family: Draglines
Model Usage: 8000, 8200, 8750
Warranty: Manufacturer’s
European Union Compliant, CE marked
• Used for drilling and tapping on machines during site assembly or
service support
• 1800W motor with 4-speed mechanical gearbox produces torque
through gear reduction in low speeds
• Overload warning light
• Optional arbor available for use with standard drill bits
• Metal carry case with cutter arbor, guard & safety strap
• Accepts #3 Morse taper bits and 19mm drill chuck and arbor

Specifications
Dimensions 287 Wide X 402 Depth mm
(11.3 X 15.8 in) Height 585 min.
-800 mm max. (23 X 31.49 in)
Weight 33.0 kg (72.8 lb)
Diameter 102mm (4.02 in)
Capacity
Depth Capacity 75mm (2.95 in)
Twist Drill #3 Morse Taper 32mm (1.26 in)
Capacity
 Tool News - August 29, 2014

New Product Information

384-1386 Magnetic Thermometer
Product Family: Hydraulic Mining Shovels
Model Usage: 6015-6090
Warranty: Manufacturer’s
• Used to measure the surface temperature of a component
(Examples: dies, annealing ovens, welded materials, and
generators)
Specifications
Material Aluminum Dial Cases
Accuracy ±2% of full scale
Temperature Grads Holding Force of
Range Magnets
-100° to 2° F 1.3 lb
+160° F

385-5582 Machinist Level

Product Family: Draglines
Model Usage: 8000, 8200, 8750
Warranty: Manufacturer’s
• Required tool used in the assembly of a dragline
• Used to measure flatness of surfaces, inclination, tapers or
concentricity
• Used to set up tools

Specifications
Description Dimensions
Adj. Micrometer .00025” per 12”
Spirit Level
Base Measurement 150 X 44.5 X 44.5 mm (5.9 X 1.75 X 1.75 in)

386-2411 Tektronix High Voltage Differential Probes

Product Family: Hydraulic Mining Shovels, Draglines
Model Usage: 6015-6090, 8000, 8200, 8750
Warranty: Manufacturer’s
European Union Compliant, CE marked
• Used with any oscilloscope to safely and easily make measurements
of floating circuits with oscilloscope grounded
• Can be used with 386-2412 Oscilloscope
• P5200A Active Differential Probe converts floating signals to low-
voltage ground-referenced signals
• P5200A requires an oscilloscope or other measurement instrument
with grounded inputs
• Bandwidth Limits up to 100 MHz
• Up to 5,600 V Differential (DC + pk AC)
• Up to 2,300 V Common (RMS)
 Tool News - August 29, 2014

New Product Information

441-8912 Drive Line Fixture Assembly
Product Family: Rotary Blasthole Drills
Model Usage: MD6240, MD629 Rotary Drill
Warranty: Six Months
• Aids in the alignment of the pump drive and engine after the pump
drive has been removed and reinstalled

Specifications
Dimensions 419.2 x 250 mm (16.5 x 9.84 in)
Weight 33 kg (72.75 lb)

384-1567 Magnetic Field Probe

Product Family: Hydraulic Mining Shovels
Model Usage: 6015-6090
Warranty: Manufacturer’s
• Used to test sub-mini and smallest to largest solenoid valves and
relays, including all automotive applications
• Capable of detecting down to 1 gauss
• All voltages AC & DC
• Includes hi/lo sensitivity ring and white magnetic shield
• Waterproof
Specifications
Operating DC to 400 HZ
Frequency
Temperature - 40 °C +60 °C to -40 to 160 °F
Range
Shipping 0.45 kg (1.0 lb)
Weight

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - September 30, 2014

New Product Information

Tool News
New Product Information
New Tools Available – September 30, 2014

461-0351 Puller/Installer Plate

Contact Information
461-0352 Puller/Installer Plate
Dealer Service Tools
Model Usage: CM210 - CM445 (Continuous Miners) and CM845
Eastern United States, Americas Central
(Miner Bolter) & Americas South:
Warranty: Six Months Frank McCrackin
1-309-675-6684
• A tool to remove and install all pivot bushings for all Continuous Miners
[email protected]
quickly and easily without damaging the brass parts in the process
• Saves time by evenly applying pressure to the brass part and thereby EAME, CIS & Canada:
avoiding damage or a wedged situation to occur John Woiwode
• 461-0351 Puller/Installer Plate 1-309-636-1673
• Used to remove and install the conveyor pivot bushing [email protected]
• Helps remove and install the pivot bushing used on Continuous Miners
from CM210 to CM240 without causing damage to the brass bushing Western United States, APD & Russia:
• 461-0352 Puller/Installer Plate Allan Teuerle
1-309-636-1677
• Used to remove and install the conveyor pivot bushing
[email protected]
• Helps remove and install the pivot bushing used on Continuous Miners
from CM330 to CM445 and the CM845 without causing damage to the Hand Tools & Shop Supplies
brass bushing Global:
Brian Pittman
Specifications 461-0351 1-309-675-5507
[email protected]
Dimensions 222 x 152 x 25 mm (8.8 x 6 x 1 in)
Weight 5 kg (10 lb) Dealer Service Tools
USA: 1-800-542-8665, Option 1
Specifications 461-0352
International: 1-309-578-7372
Dimensions 298 x 208 x 25 mm (11.7 x 8 x 1 in) dealer.cat.com/dealer-service-tools
Weight 7 kg (15 lb)

You work hard to give your customers

exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.

461-0351 461-0352
 Tool News - September 30, 2014

New Product Information

457-6114 Data Link Cable Assembly
Model Usage: All Models Using Electronic Controls
Warranty: One Year
• Used to connect Communication Adaptor 3 to the machine diagnostic
interface
• Works with 9 pin and 14 pin diagnostic connectors
• Provides Ethernet connector for machines with 14 pin diagnostic
connector
• Replaces discontinued 327-8981 Data Link Cable
• Works on ATA, CAT, J1939-11 and Ethernet data links

Specifications
Weight 1.5 kg (3.3 lb)
Length 650 mm (25.6 in)

452-3340 Lift Plate Assembly

Model Usage: 793D
Warranty: Six Months
European Union Compliant, CE marked
• Used to safely and efficiently remove and install 793D OHT torque
converters
• Used with load rated eye-bolt assembly (421-5663)
• Made of steel

Specifications
Overall Dimensions 396 x 107 x 63.5 mm (15.6 x 4.2 x 2.5 in)
Weight 8 kg (17.6 lb)
Working Load Limit 1,129 kg (2,489 lb)

460-8232 Installation Tool

Model Usage: C3.4B Engine
Warranty: Manufacturer’s
• Installs the new 460-2323 box-type front crankshaft seal
• Used in conjunction with 390-1132

Specifications
Dimensions 76.2 X 76.2 X 101.6 mm (3 X 3 X 4 in)
Weight .680 kg (1.5 lb)
 Tool News - September 30, 2014

New Product Information

372-5273 Tool Group (Air Cooler)
Model Usage: CT660
Warranty: Manufacturer’s
• Tests the Charge Air Cooler to determine if the leak rate is within
acceptable limits
• The Charge Air Cooler does not need to be removed from the vehicle
to perform this test
Specifications
Dimensions 305 X 343 X 109 mm (12 x 13.5 x 4.3 in)
Weight 3.265 kg (7.2 lb)

FT-3261 Reaction Arm Tool Assembly

Model Usage: 797, 797B, 797F
• Used to aid in torquing the collets on the 797 OHT suspension
linkage arms
• Used with the RAD Guns and standard reaction arm blank

Specifications
Diameter 203 mm (8 in)
Width 25 mm (1 in)
Weight 4.5 kg (10 lb)

453-3204 Pressure/Temperature Test Group

Model Usage: C18 Marine Gensets
Warranty: Manufacturer’s
European Union Compliant
• Used to generate pressures and temperatures for testing sensors and
switches
• Hand pump pressure generator with digital gauge
• AC powered thermal generator with digital display
• Test hose and adaptor fittings for common pressure sensors
• Thermal generator accepts multiple size temperature probes
• Common o-ring seals included for replacement when removing
sensors from system
• Square key tool for isolation valves
• Phillips screwdriver for connector removal on some sensors
• Thermal generator and pressure generator have manufacturer’s
warranty
• Required tool for MCS alarm system witness test
• Weight, 12 kg
Adaptor fittings for:
12 mm JIC Male
14 mm JIC Male
9/16 JIC Male
7/16 JIC Male and Female
16 mm sample port
 Tool News - September 30, 2014

New Product Information

Pressure Generator
Pressure to 40 bar (600 psi)
Vacuum to -0.96 bar (-13.9 psi)
Wetted materials: aluminum, silicon, neoprene, stainless steel, Buna-N
Display units: PSI, Bar, KAP

Temperature Generator
Power 115 VAC (±10%), 4.4 A or 230 VAC (±10%), 2.2 A, switchable 500 W
Ambient Temperature 5–50°C (41–122°F)
Operating Range 35–350°C (95–662°F)
Resolution 0.1°C or °F resolution
Readout Switchable °C or °F
Accuracy 0.5°C (±0.9°F), in holes greater than 1/4" (6.35 mm) accuracy is ±1°C (±1.8°F)
Stability 0.03°C at 50°C, 0.05°C at 350°C
Uniformity ±0.4°C typical, ±0.1°C with similarly sized wells
Heater 500W
Heating Time 12 minutes from ambient to 350°C
Cooling Time 15 minutes from 350°C to 100°C
Cooling 2 speed internal fan
Stabilization Time 7 minutes
Fault Protection Sensor burnout and short protection, over temperature thermal cut-out, electrical fuses
Fuse Rating 115 V: 6 A (fast acting), 250 V 230 V: 3.15 A (fast acting), 250 V

Item Part Number Description

1 453-3208 Thermal Generator
2 453-3209 Pressure Generator group
3 9U-6795 Test hose
4 4C9660 Case
5 Various O-ring Seals
6 453-3207 Isolator valve key, square 7mm
7 -- Phillips screwdriver
8 -- Power cords
9 453-3210 Thermal generator probe insert (installed in
generator)
10 -- Pressure sensor adaptor fittings
11 453-3205 Foam
 Tool News - September 30, 2014

New Product Information

452-6867 Reusable Bulk Sprayer
• Used with shop air to apply liquids, such as cleaners, degreasers,
penetrating oils, solvents, lubricants, water-based chemicals, etc.
• Steel canister
• Metal construction
• Brass nozzle
• Corrosion resistant metal working parts
• Capacity of 24 ounces
• Good for oil, water, and solvent based materials
• Maximum pressure of 200 psi

Heavy-Duty Pen Light

• This light is sturdy enough to carry all day for those times you need
a little light to figure things out
• Twist the end for a constant beam or push for short beam
• Made from tempered aircraft aluminum
• Hi-intensity–100,000-hour lifetime–LED bulb
• Batteries last up to 60 hours (3 AAAA batteries included)
• Built in shirt clip
• Waterproof
• CE marked

Part Number Description

238-8244 Heavy-duty Pen Light, White LED
269-3123 Heavy-duty Pen Light, Blue LED
245-3224 AAAA Alkaline Batteries

Specialty Mining Tools

442-4750 Pump Drive Alignment Tool

Product Family: Rotary Blasthole Drills
Model Usage: MD6240
Warranty: Six Months
• Aids in the alignment of the pump drive and engine after the pump
drive has been removed and reinstalled

Specifications
Dimensions 368 x 330 mm (14.48 x 12.99 in)
Weight 35.27 kg (77.75 lb)
 Tool News - September 30, 2014

New Product Information

384-8906 Hydraulic Bolt Tensioner
384-8909 Adapter Kit
Product Family: Draglines
Model Usage: 8000, 8200, 8750
Warranty: Manufacturer’s
European Union Compliant, CE marked
• Twin Ports for quick connection of multiple tools
• Only one size of bridge per size of load cell
• Detachable and rotational bridge simplifies tool positioning
• Full bridge window
• Piston stroke indicator
Specifications
384-8906 Bridge Tensioner 384-8906
Dimensions 174 x 171 x 141 mm (6.9 x 6.7 x 5.6 in)
Bolt Range 2-2 ½” (M52-M68)
Material Carbon Steel
384-8909 Adapter Kit (2”-4.5 UNC)
Service/Repair Parts
Part No. Description
384-8907 Repair Kit
384-8908 Seal Kit 384-8909
Accessories
385-8487 Electric Tensioning Pump – 115v
385-8488 Electric Tensioning Pump – 230v
430-7795 Tensioner Hose – 1m
430-7796 Tensioner Hose – 3m

435-8670 Board Control System Cable

Product Family: Hydraulic Mining Shovels
Model Usage: 6015-6090
Warranty: Manufacturer’s
• Used with Board Control System (BCS) on large hydraulic front
shovels connecting to PC
• Cable has DB9 pin female on one end and DB25 pin male on
opposite end
• Null-modem with internal gender changer

Specifications
Dimensions Length: 4.6 m (15 ft)
Coiled: 200 x 200 x 50 mm (7.9 x 7.9 x 1.9 in)
 Tool News - September 30, 2014

New Product Information

438-9574 Cable Nut Wrench
Product Family: Rotary Blasthole Drills
Model Usage: MD6240, MD6290 Rotary Drills
Warranty: Six Months
• Used to remove, install and adjust the hoist/pull down cable nuts

Specifications
Dimensions 610 x 111 mm (24. 01 x 4.37 in)

438-9572 Hoist Cylinder Mounting Nut Wrench

Product Family: Rotary Blasthole Drills
Model Usage: MD6240 Rotary Drill
Warranty: Six Months
• Used to remove and install hoist cylinders
Specifications
Dimensions 728 x 254 x 10 mm (28.7 x 10 x .39 in)

438-9573 Hoist Cylinder Mounting Nut Wrench

Product Family: Rotary Blasthole Drills
Model Usage: MD6240 Rotary Drill
Warranty: Six Months
• Used to remove and install hoist cylinders
• Thin open end wrench
Specifications
Dimensions 266.8 x 1,011 mm (10.5 x 39.8 in)

398-3128 Hydraulic Rock Drill Tool Kit

Product Family: Hydraulic Track Drill
Model Usage: MD5050, MD5075 and MD5090
Warranty: Six Months
• Used during D&A and general overhaul of the hydraulic rock drills
• Used to make the rebuild process faster and easier
• Used to service the HPR4519 and HPR5123 with one drill rebuild
group
 Tool News - September 30, 2014

New Product Information

398-3129 Hydraulic Rock Drill Tool Kit
Product Family: Hydraulic Track Drill
Model Usage: MD5125 and MD5150
Warranty: Six Months
• Used during D&A and general overhaul of the hydraulic rock drills
• Used to make the rebuild process faster and easier
• Used to service the HPR5128 and HPR6832 with one drill rebuild
group

384-0398 Fluke 287 Logging Multimeter

Product Family: Rotary Blasthole Drills
Model Usage: Rotary Blasthole Drills
Warranty: Manufacturer’s Limited Lifetime
• Documents design performance and graphically displays logged data
session
• Identifies anomalies
• Zoom provides ability to view and analyze data up to 14 times
• Graphically view logged readings without a PC (software and
interface cable optional)
• Log multiple sessions of log data continuously for more than 200
hours
• Min/Max/Average with time stamp to record signal fluctuations

Specifications
Dimensions 22.2 X 10.2 X 6 cm (8.75 X 4.03 X 2.38 in)
Weight 870.9 g (28 oz)
Operating
Temperature -20 °C to +55 °C (-4 °F to +131 °F)

Storage -40 °C to +60 °C (-40 °F to +140 °F)

Temperature
Relative Humidity 0 to 90%, (0 °C to 37 °C)
0 to 65% (37 °C to 45 °C)
0 to 45% (45 °C to 55 °C)
Electromagnetic EMC EN61326-1
Compatibility
Vibration MIL-PRF-28800F, Class 2
Data storage
capacity 10,000 Readings

Battery Type/ Six AA alkaline batteries, NEDA 15A IEC LR6,

Battery Life 100 hours minimum, 200 hours in logging mode

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - October 21, 2014

New Product Information

Tool News
New Product Information
New Tools Available – October 21, 2014

462-9173 Lift Tool

Contact Information
462-9174 Core Puller
462-9175 Induction Cleaning System Dealer Service Tools
462-9176 Core Puller Eastern United States, Americas Central
& Americas South:
Model Usage: CT660 Frank McCrackin
Warranty: Manufacturer’s 1-309-675-6684
• 462-9173 - Aids in the removal and installation of the (optional) twin [email protected]
piston clutch operated air compressor
EAME, CIS & Canada:
• 462-9174 - Designed to remove and install the Low Temperature EGR John Woiwode
Core from the housing 1-309-636-1673
• 462-9175 - Allows cleaning of intake port and valves by injecting EGR [email protected]
cleaning solution into the engine at high idle. Also loosens up sticking
valves to prevent engine damage Western United States, APD & Russia:
• 462-9176 - Designed to remove and install the High Temperature EGR Allan Teuerle
Core from the housing 1-309-636-1677
[email protected]
Specifications
Part Number Dimensions Weight Hand Tools & Shop Supplies
Global:
462-9173 915 X 204 X 204 mm 10 kg (22 lb) Brian Pittman
(36 X 79.3 X 79.3 in) 1-309-675-5507
462-9174 356 X 254 X 153 mm 4 kg (8.8 lb) [email protected]
(14 X 10 X 6 in)
Dealer Service Tools
462-9175 407 X 407 X 712 mm 10 kg (22 lb) USA: 1-800-542-8665, Option 1
(16 X 16 X 28 in) International: 1-309-578-7372
dealer.cat.com/dealer-service-tools
462-9176 610 X 432 X 204 mm 9 kg (20 lb
(24 X 17 X 8 in)

You work hard to give your customers

exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.
462-9174
We provide specialized tools that work
462-9173 to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.

462-9175 462-9176
 Tool News - October 21, 2014

New Product Information

465-6858 Wrench Assembly
Model Usage: 770, 772, 773, 775 OHTs
Warranty: Six Months
• Used to remove and install nuts located on front suspension struts
• 39 mm hex
• Black oxide coated
• Hardened steel for increased strength
Specifications
Length 170 mm (6.7 in)
Width 71 mm (2.8 in)
Thickness 20 mm (0.9 in)
Weight 1.14 kg (2.5 lb)

467-0299 Wrench Assembly

Model Usage: 785 OHT
Warranty: Six Months
• Used to remove and install nuts located on front suspension struts
• 48 mm hex
• Black oxide coated
• Hardened steel for increased strength
Specifications
Length 170 mm (6.7 in)
Width 71 mm (2.8 in)
Thickness 20 mm (0.9 in)
Weight 1.14 kg (2.5 lb)

FT3190 Ring Assembly Compressor

Model Usage: 950H,950K, 962H, 962K, 962G, IT62H
• Used to compress the piston seals of hydraulic cylinders 242-4271 &
242-4272 during assembly
• Made of steel
• Length: 242.7 mm
• Width: 20.7 mm
• Height: 20.7 mm

351-0236 Bracket Assembly

Model Usage: C6.6
Warranty: Six Months
• Supports engine block during disassembly and assembly
• Allows engine to be rotated as needed

Specifications
Part Number Description Dimensions Weight
351-0236 Bracket 400 x 283 x 257 mm 23 kg (50.7 lb)
 Tool News - October 21, 2014

New Product Information

463-0279 Expanded Update Kit for EGR Leak Detection
Model Usage: CT660s
Warranty: Six Months
• Updates and expands the current 372-5257 to include an improved rear
plate that allows leak testing of CT11 and CT13L EGR coolers without
removing the EGR Valve
• New labeling, foam insert, and updated tool instructions are included
• Used in addition to the 449-9630 update group
Specifications
Dimensions 482.6 mm x 355.6 mm x 190.5 mm
Weight 6.8 kg (15 lb)

460-4918 Centering Spacer

Model Usage: CW34
Warranty: Six Months
• Centering spacers are used to service tires in the field
• Spacers are required to help center the rim lugs to the hub during tire
installation
• Use 2 per package per machine
Specifications
Diameter 30 mm
Length 19 mm
Weight .06 kg

464-2734 Seal Installer

Model Usage: CW34
Warranty: Manufacturer’s
• Prevents toric seal from rolling or twisting, making installation faster and
easier (rubber toric rings hold steel rings parallel and concentric while
maintaining correct face contact pressure)
• Provides fast and easy installation
• Prevents seal rolling and twisting
Specifications
Dimensions 252 X 25 mm (9.9 X 1 in)
Weight 1.5 kg (3.3 lb)
 Tool News - October 21, 2014

New Product Information

Specialty Mining Tools

385-8465 Chart Recorder Group

Product Family: Draglines
Model Usage: 8000, 8200, 8750
Warranty: Six Months
European Union Compliant, CE Marked
• Used to troubleshoot and commission draglines
• Basic software provided, Manufacturer’s enhanced software available
Specifications
385-8462 Recorder 16SE/8DI general purpose channels,
±1000V isolation, 14 bit A/D resolution, 385-8462
1500 VDC or peak AC maximum voltage
Accuracy: 0.5% of full scale range,
10MΩ input impedance, operating temp.
0 - 70° C
385-8463 Recorder - 32SE/16DI, 14 bit A/D resolution, 30 V 385-8463
Expansion normal mode maximum voltage
Accuracy: 0.5% of full scale range,
10MΩ input impedance, operating temp.
0 to 70° C
385-8464
385-8464 Harness - Four foot cable with
Connector 37-pin D-type female, 16 fast connect
female BNC
385-8492 Cable - 3m/10 foot CAT5e
385-8492
Ethernet Ethernet patch cable
4C-9658 Case 20.5 x 16.75 x 8.5 in, Plastic

385-6144 Nitrogen Adapter

385-6145 Nitrogen Adapter
385-6146 Nitrogen Adapter
Product Family: Hydraulic Mining Shovels 385-6144
Model Usage: 6015, 6015FS, 6018, 6018FS, 6030, 6030FS, 6040, 6040FS,
6050, 6050FS, 6060, 6060FS, Hydraulic Excavators
Warranty: Manufacturer’s
• Used to service hydraulic systems on hydraulic excavators
• Used to connect nitrogen kits, to charging kits, to accumulators
• Allows hydro-pneumatic accumulators to be precharged with dry 385-6145
nitrogen
Specifications
Thread Size
Part No. Description Female Male
385-6146
385-6144 Nitrogen Adapter G 5/8 W24.32 X 1/14
385-6145 Nitrogen Adapter W21.8 X 1/14 W24.23 X 1/14
385-6146 Nitrogen Adapter G 1/2 W24.32 X 1/14

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 October 21, 2014

Special Edition Tool News

Tool News
Special Edition
October 21, 2014

Introducing Exclusive Panasonic Toughbook Pricing

Contact Information
Enjoy discounts of 10-20% over the other sources, with even greater Dealer Service Tools
discounts for bulk purchases. And be sure to compare features found in Eastern United States, Americas Central
these models – increased memory and extra ports that aren’t standard & Americas South:
Frank McCrackin
items elsewhere. Optional carrying straps are also available.
1-309-675-6684
[email protected]

Panasonic Toughbooks are specially EAME, CIS & Canada:

designed to give your technicians John Woiwode
reliable access to the programs and 1-309-636-1673
websites they need when repairing [email protected]
Cat machines and engines – in your Western United States, APD & Russia:
shop or out in the field. Better Allan Teuerle
yet, it doesn’t matter where your 1-309-636-1677
technicians work, from the hot and [email protected]
humid tropics, to the dry and dusty
Hand Tools & Shop Supplies
deserts, to the frozen tundra, there Global:
is a Toughbook that will stand up to Brian Pittman
the conditions they face. 10” Toughpad FZ-G1 1-309-675-5507
[email protected]

Dealer Service Tools

BUILT FOR RELIABILITY IN EXTREME USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
CONDITIONS
dealer.cat.com/dealer-service-tools
• Magnesium alloy cases
• Shock-mounted, removable hard
drives*
• Stands up to spills and dust
• Daylight viewable screen You work hard to give your customers
• Battery life that lasts the work day exactly what they need, when they
need it; and that’s the philosophy
TESTED AND CERTIFIED behind Dealer Service Tools.
• Tested against shocks, vibration and
We provide specialized tools that work
temperatures from -40F to 140F
to reduce your customers’ owning and
• Intrinsically safe and electrostatic
operating costs, while increasing the
discharge spark tested* productivity and the profitability of your
entire service operation.

*For specific Models

 October 21, 2014

Special Edition Tool News

Putting the Tough in Toughbook

Because Panasonic uses superior materials and are a core manufacturer, Panasonic computers are
over 6x more reliable than the average computer used by business across America. *
*Comparing Panasonic actual data for Toughbook computers to PC Magazine reader-reported data for competitors.

Hear from Alban Cat how they use Toughbooks

“The Toughbook computers have been a great help for dealing with vibrations and EMF on big
generator sites. Easier portability with daylight viewable screens and integrated handles are also a
big hit with our guys.” - Nancy Schilling, IT Manager for Alban Cat

Want to read the full story?

Visit www.bizco.com/wp-content/
uploads/2014/07/PSC6930-2_CaseStudy_
AlbanCATEditableCTA_LR.pdf

Visit www.cattough.com or call 1-888-TOUGH-70 for more information.

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - November 24, 2014

New Product Information

Tool News
New Product Information
New Tools Available – November 24, 2014

Front Strut Bearing Seal Installation Tools

Contact Information
Model Usage: 735, 735B, 740, 740 Ejector, 740B, 740B Ejector
Warranty: Six Months Dealer Service Tools
Eastern United States, Americas Central
• Used to install front suspension cylinder seals & Americas South:
• 456-9453 (#6 Nylon) is used to initially place the seals. It is also used Frank McCrackin
with 456-9450 (steel) 456-9453 (#6 Nylon) as the driver 1-309-675-6684
• 456-9452 (#6 Nylon) supports the seal during installation [email protected]
• 456-9451 (#6 Nylon) is used as a guide during the seal installation
process EAME, CIS & Canada:
John Woiwode
Specifications 1-309-636-1673
[email protected]
Part Number Dimensions Weight
456-9450 24 X 100 mm (0.9 X 3.9 in) 0.307 kg (0.7 lb) Western United States, APD & Russia:
Allan Teuerle
456-9451 88 X 74 mm (3.5 X 2.9 in) 0.535 kg (1.2 lb)
1-309-636-1677
456-9452 78 X 88 mm (3.1 X 3.5 in) 0.467 kg (1.0 lb) [email protected]
456-9453 69 X 150 mm (2.7 x 5.9 in) 0.759 kg (1.7 lb)
Hand Tools & Shop Supplies
Global:
Brian Pittman
1-309-675-5507
[email protected]

Dealer Service Tools

USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
dealer.cat.com/dealer-service-tools

You work hard to give your customers

456-9450 456-9451 exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.

456-9452 456-9453
 Tool News - November 24, 2014

New Product Information

452-1724 Drill Fixture
Model Usage: 374D
Warranty: Six Months
• Drill fixture is used to locate and repair damaged holes on the swing
gear
• Tool is used without removing the swing gear
• Tool kit includes the following hardwares:
• M24x3 bolts (qty-2), 6V-8198
• Eyebolt Assembly, 422-5471
• M8x1.25: Machine Screw, 095-7934

Overall Dimensions
Diameter 430 mm (16.9 in)
Thickness 45 mm (1.8 in)

451-9943 Ratchet Wrench

Model Usage: AP500F
Warranty: Six Months
• Allows for manual extender height adjustment of the SE50 Screed
• Ratcheting Box End with open end wrench to fit in space
constrained area
• Fits 27mm hex

FT3180 LS Relief Valve

Model Usage: 541, 552 Track Fellerbunchers
• Made from a 1/4 inch drive Deep Wall Socket
• Used to loosen or tighten LS Relief Valve for manifold in 541 or 552
Track Fellerbunchers
• Made of Steel
• 6.4 square Drive (1/4 inch)
• 15.2 mm outside diameter
• 50.8 mm overall length

447-6595 Axle Shaft Adapter

Model Usage: 994K
Warranty: Six Months
• Used to aid in the removal and installation of the axle shafts by
utilizing either the original 1U-8848 or the newer 315-2605
• Made of steel
• Threaded to allow use with the 1U-8848 Axle Installation Handle
Specifications
Overall Length 201 mm (7.9 in)
Overall Diameter 132 mm (5.2 in)
Weight 11 kg (24.3 lb)
 Tool News - November 24, 2014

New Product Information

443-4177 Low Height Fuel Injector Adjustment Tool
Model Usage: 3516 Engines
Warranty: Six Months
• Used to test and adjust fuel systems, including fuel timing, rack,
synchronization, and fuel setting
• Used with digital dial indicator 1U-8869 (preferred method)
• Used on No. 2 cylinders or injector adjustments on MT4400 trucks
• Collets to hold digital dial indicator
• Used on Mechanical and Electrical Unit Injector Engines
• Fits ALL 3516 engines
Overall Dimensions
Length 155 mm (6.1 in)
Width 40 mm (1.6 in)
Weight .18 kg (.4 lb)

455-0126 Nitrogen Booster

Model Usage: 336E, D7E
Warranty: Manufacturer’s
European Union compliant, CE marked
• Used to charge Nitrogen accumulators requiring pressures up to
3,100 psi
• Runs on compressed shop air or using the gas from nitrogen bottle
• Comes with Manual start & stop, safety relief valve, gas inlet and
outlet gauges
• Provides an efficient and quick way to charge accumulators where
high pressure Nitrogen bottles are not available
Specifications
Part No. Description Dimensions Weight
455-0126 Nitrogen 762 X 305 X 305 mm 27.2 kg (60 lb)
Booster system (30 X 12 X 12 in)
Service Repair Parts
455-0127 Seal Kit - Gas - 0.4 kg (1 lb)
booster Air
section
455-0129 Seal Kit - Gas - 0.4 kg (1 lb)
booster Gas
section
 Tool News - November 24, 2014

New Product Information

Cat Safety Glasses – Grit
Warranty: Manufacturer, 1 year
• Super lightweight, fashion sunglasses styling
• Nylon frames with injected rubber temples and nose pad
• 180-degree high wrap around style lens
• High wrap molded lenses for optimal protection
• Crystal clear polycarbonate lenses
• Anti-scratch/anti-fog coating
• Weight – 1.05 oz (30g)
• Retail box and packaging
• Cat branded
Specifications
Part Number Lens Type Package Quantity
435-4061 Smoke 10

Cat Safety Glasses – Guard

Warranty: Manufacturer, 1 year
• Ultra-lightweight metal frames with spring hinges
• Rubber nose pad and temple tips
• 180-degree high wrap around style lens
• 100% optical lens clarity
• Anti-scratch/anti-fog coating
• Weight – 1.37 oz (39g)
• Retail box and packaging
• Cat branded
Specifications
Part Number Lens Type Package Quantity
460-3236 Clear 10
460-3237 Smoke 10

Cat Safety Glasses – Torque

Warranty: Manufacturer, 1 year
• Foam-lined safety glasses for dust proof fit
• Light and durable nylon chassis with indirect ventilation
• Detachable temples for use with the included strap
• 180-degree high wrap around style lens
• Crystal clear polycarbonate lenses
• Anti-scratch/anti-fog coating
• Weight – 1.79 oz (49g)
• Retail box and packaging
• Cat branded
Specifications
Part Number Lens Type Package Quantity
460-3238 Clear 10
460-2616 Smoke 10
 Tool News - November 24, 2014

New Product Information

432-8907 Impact Socket
Warranty: Lifetime Warranty
• Applications include repair of heavy duty trucks and off-road
equipment
• Socket for tightening engine mount bolts in OHT using 3500 and
C175 engines
Specifications
¾ Inch Drive, Shallow, 12 Point , Black
1 in 50.8 mm (2 in) 432-8907

452-6867 Sprayer Tool

Warranty: Manufacturer’s Warranty
• 24 ounce vessel capable of holding pressurized oil solvent or water
based liquids
• Save money for jobs that require spraying liquids
• Sprayer Tool can be reused
• Adjustable nozzle
• Chemical resistant black anodized finish
• Maximum pressure of 200 PSI

Specialty Mining Tools

453-1540 Latchfree Dipper Door Trip Arm Tool Group

Product Family: Electric Rope Shovels
Model Usage: 7495
Warranty: Manufacturer’s
• Used during the R&I of the Latchfree Dipper Door trip arm assembly
to eliminate manual effort and assist in the prevention of binding of
the splines
• Used with the 453-1537 Alignment Cone and 453-1541 Ring Gauge
which help to prevent binding of the splines

453-1540 Tool Group consists of the following: 453-1540

• 450-0669 Hydraulic Cylinder
• 453-1538 Puller Hub
• 453-1539 Threaded Adapter
• Four 7X-0350 Bolts
• Four 8T-4122 Washers

Service/ Repair Parts:

• 450-0670 Seal Kit for the 450-0699 Hydraulic Cylinder 453-1537 & 453-1541
• 451-0444 Quick Disconnect Coupler

Cat Part No. Dimensions Weight

450-0669 143.8 mm (5.7 in) x 409.5 mm (16.1 in) L 12.5 kg (27 lb)
453-1538 171.45 mm (6.7 in) OD x 82.6 mm (3.3 in) L 2.459 kg (5.4 lb)
453-1539 50 mm (2 in) OD x 68.3 mm (2.7 in) L .346 kg (.8 lb)
7X-0350 23.8 mm (.9 in) x 100 mm (4 in) x 4 pcs. .166 kg (.4 lb)
8T-4122 32 mm (1.3 in) x 3.5 mm (.3 in) x 4 pcs. .016 kg (.04 lb)
 Tool News - November 24, 2014

New Product Information

386-2412 Fluke 200 Mhz 4 Channel Scopemeter
Product Family: Hydraulic Mining Shovels - Draglines
Model Usage: 6015-6090, 8000, 8200, 8750
Warranty: Manufacturer’s
European Union compliant, CE marked
• Used to test, display and analyze electronic signals
• Combines power of high-performance oscilloscope, multimeter and
paperless recorder in easy to use test tool
• 4 Channel portable hand-held oscilloscope designed for industrial
plant maintenance
• Category IV 600 V and Category III 1000 V
• Works with 3-phase applications
• Provides real-time sampling rates up to 2.5GS/s and a 400ps
resolution to capture noise and other disturbances
• Use with 386-2411 Differential Probe for safely and easily making
measurements of floating circuits

Specifications
Dimensions 265 X 190 X 70 mm (10.5 X 7.5 X 2.8 in)
Weight 2.2 kg (4.8 lb) incl. battery
Operating Temperature 0 °C to +40 °C (+32 °F to +104 °F)
incl. battery
+40 °C to +50 °C (104 °F to +122 °F) excl. battery
Storage Temperature -20 °C to +60 °C (-4 °F to +140 °F)
Humidity +10 °C to +30 °C (50 °F to +86) 95%
+30 °C to +40 °C (86 °F to +104 °F) 75%
+40 °C to +50 °C (104 °F to +122 °F) 45%
RH non-condensing
Maximum Operating Up to 2,000 m (6666 ft) CAT IV 600 V, CAT III 1000 V; up to 3,000 m (10,000 ft) for CAT
Altitude III 600 V, CAT II 1000 V
Maximum Storage Altitude 12 km (40,000 ft)
Electromagnetic EN 61326-1 (2005-12) for emission and immunity
Compatibility (EMC)
Power, Battery Life B291 Li-ion battery, up to 7 hours (with backlight low)

461-0303 Ultrasonic Probe

Model Usage: 6015, 6015B, 6018, 6020B, 6030, 6030B, 6040, 6050,
6060 6090, 7295, 7495
Warranty: One Year
• 12.7 mm (1/2 in) diameter dual element probe is ideal for
measuring thickness in larger undercarriage components
• Used with 415-4051 Ultrasonic Wear Indicator IV

Specifications
Dimensions 19 x 31.5 x 1270 mm (0.75 x 1.25 x 50 in)
Weight 0.1 kg (0.22 lb)
Frequency 5 MHZ

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 Tool News - December, 2014

New Product Information

Tool News
New Product Information
New Tools Available – December 23, 2014

Cat Dealers Talk About How Panasonic Toughbooks are

Contact Information
Finding a Place in Their Operations
Dealer Service Tools
Cat Dealers can enjoy discounts of 10-20% on Panasonic Toughbooks and Eastern United States, Americas Central
Toughpads, with even greater discounts for bulk purchases. This pricing is & Americas South:
not available from other sources, and be sure to compare features found Frank McCrackin
in these models – increased memory and extra ports that aren’t standard 1-309-675-6684
items elsewhere. [email protected]

Many Cat dealers have found that Panasonic Toughbooks help them in daily EAME, CIS & Canada:
John Woiwode
operations. Click here to read these stories:
1-309-636-1673
https://dealer.cat.com/cda/layout?m=20069&x=7&id=4731015 [email protected]

Also available is Absolute Computrace to help you track, manage, and Western United States, APD & Russia:
secure your Panasonic Toughbook and Toughpad, while giving you Allan Teuerle
comprehensive insight into the devices in your deployment from a single 1-309-636-1677
cloud-based console. [email protected]

Click here to read more: Hand Tools & Shop Supplies

Global:
https://dealer.cat.com/cda/layout?m=20069&x=7&id=4731015
Brian Pittman
1-309-675-5507
[email protected]

Dealer Service Tools

USA: 1-800-542-8665, Option 1
International: 1-309-578-7372
dealer.cat.com/dealer-service-tools

You work hard to give your customers

exactly what they need, when they
need it; and that’s the philosophy
behind Dealer Service Tools.

We provide specialized tools that work

to reduce your customers’ owning and
operating costs, while increasing the
productivity and the profitability of your
entire service operation.
 Tool News - December, 2014

New Product Information

C8.7 Marine Engine Tools
Model Usage: C8.7 L Engine
Warranty: Manufacturer’s
• New tooling is needed for the C8.7 Marine Engine that will be used
in pleasurecraft vessels

456-7964 Rocker Arm Timing and Installation Tool

• Used to aid in the assembly of the rocker arms
Specifications
Weight 5.9 kg (13 lb)

456-7965, 457-9786 Liner Projection Measurement

• Used to hold the cylinder liner in position for liner projection
measurement
• 456-7965 and 457-9786 are used together
Specifications
Weight 5.4 kg (12 lb)

456-7966 Piston Ring Pliers

• Used to remove and install Piston Rings

Specifications
Weight .5 kg (1 lb)

456-7967 Piston Ring Compressor

• Compresses the Piston Rings for assembly of the piston into the
Cylinder Block

Specifications
Weight .5 kg (1 lb)

456-7968 Valve Spring Compressor

• Compresses the valve springs for removal of the Valve Spring
Locks. Compresses all four valve springs at the same time.

Specifications
Weight 1.4 kg (3 lb)
 Tool News - December, 2014

New Product Information

456-7969 Valve Guide Driver
• Removes the Valve Guide from the Cylinder Head
Specifications
Weight .5 kg (1 lb)

456-7970 Valve Guide Stop Collar

• Used to install Valve Guide to the proper depth
• Used with 456-7969
Specifications
Weight .5 kg (1 lb)

456-7980 Valve Guide Reamer

• Used to ream the Valve Guide to the final proper diameter after
installation
Specifications
Weight .5 kg (1 lb)

456-7982 Camshaft Bushing Remove and Install

• Used to remove and install the Camshaft Bushings

Specifications
Weight 8.2 kg (18 lb)

456-7983 Valve Stem Seal Installation

• Used to install the Valve Stem Seal without damaging the seal
• Quickly and easily installs the seal by hand
Specifications
Weight .2 kg (.5 lb)

456-7986 Rear Crank Seal Installer

• Used to install the Rear Crank Seal into the Cylinder Block

Specifications
Weight 6.8 kg (15 lb)
 Tool News - December, 2014

New Product Information

456-7987 Front Crank Seal Installer
• Used to install the front crank seal into the cylinder block
Specifications
Weight 6.8 kg (15 lb)

456-7988 Torque Turn Gages

• A pair of ½ inch and ¾ inch drive Torque Turn Gauges. Used
when the special torque-turn method on bolts is needed.
• More precise than other methods
Specifications
Weight 1.8 kg (4 lb)

456-7989 High Pressure Pump Alignment Tool

• Used for checking and setting the proper distance between the
high pressure fuel pump and the camshaft gear
Specifications
Weight 3.1 kg (7 lb)

456-7990 Crankshaft TDC Timing Tool

• Locks the Crankshaft in No 1 Cyl TDC Position
Specifications
Weight .1 kg (.25 lb)

456-7991 Idler Gear Positioning Gage

• Determines the correct distance of idler gear between the cam
gear and flywheel and sets correct backlash
Specifications
Weight 1.8 kg (4 lb)

456-7992 Injector Puller

• Used for removing the fuel injectors
Specifications
Weight 1.1 kg (2.5 lb)
 Tool News - December, 2014

New Product Information

456-7994 Engine Turning Tool

• Used to rotate the engine by turning the water pump gear
Specifications
Weight 1.8 kg (4 lb)

456-7995 Flywheel Locking Tool

• Locks the flywheel to the cylinder block so that the flywheel
mounting bolts can be removed and installed easily
Specifications
Weight 1.6 kg (3.5 lb)

456-7997 Phonic Wheel Timing Tool

• Used for timing adjustment of Phonic Wheel on camshaft

Specifications
Weight .2 kg (.5 lb)

456-7999 Cylinder Liner Retention Tool

• Used to hold cylinder liners in place during assembly

Specifications
Weight .2 kg (.5 lb)

456-8001 Rollover Stand Adapter Brackets

• Used to mount engine to a rollover stand

Specifications
Weight 16.8 kg (37 lb)

430-7691 L1 Service Panel Harness

• Used to allow technician’s laptop to communicate with the
system controllers in Three60 Precision Control
 Tool News - December, 2014

New Product Information

48 inch Pipe Wrench
Warranty: Six Months
• Heavy-duty construction for strength and durability
• Forty percent lighter than cast iron
• Built-in pipe diameter scale

Specifications
Part Number Max Pipe Capacity Length
457-3048 152.4 mm (6.00 in) 1219.0 mm (48.00 in)

Engine Lifting Assembly

Model Usage: Cat MT4400D and Cat MT5300D
Warranty: Six Months
European Union Compliant, CE marked
• Used to remove and install the engine and alternator together
• Designed to fit underneath the cross member of the frame assembly
• Shipped with custom turn buckles that are used to support the front
of the engine with the alternator
• 417-0486 is for the Cat MT4400D
• 426-6439 is for the Cat MT5300D
Specifications
417-0486 Working Load Limit: 13,154 kg (29,000 lb) 417-0486 426-6439
426-6439 Working Load Limit: 16,782.92 kg (37,000 lb)

455-0128 Valve Seal Installation Tool

Model Usage: C7-C32 Engines
Warranty: Six Months
• Installs the valve guide seals, 163-2478, without damaging the seals
by properly pressing on the outer metal shell of the seal
• Knurled handle to prevent slippage

Specifications
Dimensions 141 mm x 25 mm (5.5 in x 1 in)

459-1886 Tool Group

Warranty: Six Months
• Used on Hydraulic Test Bench
• Multi-pilot manifold divides the pilot supply of the test bench into 5
circuits
• Manifold rated at 3000 PSI (207 Bar)

Specifications
Dimensions 482 X 172 X 180 mm (19 X 7 X 7 in)
Weight 5.3 kg (11.6 lb)
 Tool News - December, 2014

New Product Information

FT3185 Transmission Wire Harness
Model Usage: 621H, 623H, 627H
• The 621H, 623H and 627H transmissions have changed from an
ICM Control to ECPC controlled transmission
• FT3185 allows connection of the Transmission Analyzer III to the
Transmission Bulkhead Connector using the 306-0397 Extension
Adapter Cable

466-5339 Socket
Model Usage: SE60 Screed
Warranty: Manufacturer’s
• Used to remove 336-2011 temperature Sensor Group
• Used with 3/8 square drive wrench
• 18 mm deep-well socket with cut out provides clearance for sensor
body
• Six-point hex grips sensor base helps to prevent damage to sensor
• Chrome plated for corrosion resistance
Specifications
Diameter 26 mm (1 in)
Length 84 mm (3.3 in)
Weight 0.12 kg (0.3 lb)

460-4917 Compression Test Adapter

Model Usage: 3056E
Warranty: Six Months
• Used to test the compression of 3056E Engines in each cylinder
• Connects directly to the 9U-6274 Compression Test Group
Specifications
Length 160.2 mm (6.3 in)
Dimensions 23.87 mm (0.9 in)
Weight 0.24 kg (0.5 lb )

466-6470 Micrometer
Model Usage: UPS 750
Warranty: Manufacturer’s
• Allows measurement of gap between top of UPS 750 Flywheel and
armature
• 3 inch extension allows measurement internal to the flywheel
assembly
• Calibration certificate supplied with each tool
• Digital readout
Specifications
Length (Overall) 226 mm (8.9 in)
Weight 0.7 kg (1.4 lb)
 Tool News - December, 2014

New Product Information

460-2395 Adapter Harness
Model Usage: 140M2
Warranty: One Year
• Used to shift transmission and measure speed sensor outputs during
bench test
• Used with 277-2362 Transmission Analyzer III Group and 306-0397
Extension Cable
• Adapter connects 306-0397 Extension Cable to the shift solenoids,
and speed sensors on the intermediate transmission harness
• Ground clamp connects to ground point on transmission
• Speed sensor breakouts allow for multimeter readouts
• Enables technician to monitor output speed sensors using
Transmission Analyzer III
Specifications
Dimensions 107.6 x 60.24 x 300 mm
(4.24 x 2.37 x 11.81 in)
Weight 1.5 kg (3.3 lb)

462-5664 Capacitor
Warranty: Manufacturer’s
• Necessary tool to make a single phase motor run
• In event of failure of original capacitor, this is a replacement
component
• To be used ONLY on Single Phase Radial Hose Machine (457-6038)
• 250 VAC 60 Hz

Specifications
Overall 125 mm x 55 mm (4.9 x .2 in)
Dimensions
Weight 0.28 kg (0.6 lb)

Oil Absorbent Pads

Warranty: Six Months
• Sonic-bonded Mats
• A lofty layer of randomly laid out melt-blow fibers enables the mat
to absorb a large amount of oil
• Mats keep shape even when saturated
• Low lint
Specifications
Part Number Dimensions Absorbency Quantity
467-9234 15 in x 19 in 14 gallons (55 L) 50
(38 cm x 48 cm)
 Tool News - December, 2014

New Product Information

Specialty Mining Tools

FT3260 Tool Assembly – Installation of Dipper Handle

Assembly
Model Usage: 7495
Product Family: Electric Rope Shovels
• The dipper handle installation tool assists in the alignment of the
dipper handle assembly with the saddle block assembly during
installation of the dipper handle assembly
• Provides extensive reduction of time required to install dipper
handle assembly by the elimination of excessive re-positioning of
the dipper handle assembly during the installation procedure
• Mounts to existing bolt pattern on the dipper handle assembly
• Refer to FT3260 print on dealer.cat.com for tool specifications

© 2014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.