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BC 700ES Engineering English

Válvulas Bermad

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Bruno W. Rafael
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0% found this document useful (0 votes)
41 views

BC 700ES Engineering English

Válvulas Bermad

Uploaded by

Bruno W. Rafael
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BERMAD Buildings & Construction

700 ES Series

Basic Valve
The basic Model 700 / 705 ES diaphragm actuated valves are
hydraulically operated globe valves in the standard oblique (Y) design.
700 ES – Anti-cavitation valves, designed to operate under difficult
conditions while ensuring minimum cavitation damage and noise.
Each valve comprises two major components:
The body seat assembly and the actuator assembly.
The actuator assembly is unitized and is removable from the body
as an integral unit. It consists of both an upper and a lower control
chamber.
Each basic valve can easily be configured on-site, either as a
single chamber control valve (Model 705 ES), or a double chamber
control valve (Model 700 ES). The shaft sub-assembly, in both
single and double chambered versions, is center guided, providing
an unobstructed seat area.
The Model 700 ES Basic double chambered valve operation is
independent of valve differential pressure since the line pressure
actually serves as the actuator differential pressure.
This develops maximum power, ensuring immediate valve
Diaphragm Actuated Valve response. The upper control chamber is pressurized to close,
and vented to open the valve. The lower control chamber is usually
vented to the atmosphere, but can also be pressurized
to power the valve open.
The Model 705 ES Basic Valve uses valve differential pressure to
power the actuator open or closed. The lower control chamber,
which serves to cushion the closing of the valve, is exposed to
downstream pressure through a fixed orifice connected to the
downstream side of the valve. The pressure in the upper control
chamber varies, usually resulting from the combined action of a
regulating pilot and a fixed orifice. This varying pressure modulates
the valve to open or close.
The Basic Hydraulic Valve is available in a wide range of materials,
sizes, pressure ratings, and end connections. Single or double
chambered versions are used as the main valve in all 700 ES
Series applications.
BERMAD Buildings & Construction
Product Features 700 ES Series

[1]
[3A]

[2]

[5]

[5A]
700 Series Actuator

[7]

[3]

[4]

[5]

[6]
[7]

[8]

[9]
BERMAD Buildings & Construction
Product Features 700 ES Series

[1] Double-Chambered Actuator



n Actuator assembly can be removed as one integral unit


n Simple on-site conversion to single-chambered


n Same valve body accepts both actuators (Diaphragm and Piston)

[2] Diaphragm Assembly


The flexible, unshaped, nylon-reinforced diaphragm is supported over the majority of its surface.
Diaphragm load is limited to only the stretching forces applied to the active area.
[3] Cover Plug
Enables on-site retrofit of:

n Indicator [4A]: For visual valve position indication


n Limit Switch: For signaling valve position


n Position Transmitter: For analog transmission of valve position

[4] Inherent Separation Partition


The inherent separation includes the bearing [5A], which provides complete central guiding for the valve moving
assembly. The separation partition separates the lower control chamber from the flow in both the single-chambered,
and the double-chambered configurations.
[5] Spring
Required for single-chambered configurations. Superfluous for double-chambered configurations
(unless check feature is required).
[6] Seal Disc Assembly
Self-aligning, seal disk assembly provides balanced, free movement and a resilient seal for perfect, drip-tight sealing.
It enables using several variations of seals and plugs for a wide range of applications and working conditions.
[7] Seat
Stainless steel, raised, replaceable in-line and on-site.
[8] Wide Body (“Y” pattern)
Hydro-dynamically designed for efficient flow with minimal pressure loss and excellent resistance to cavitation.
Full bore, valve port area clear of obstructions; no ribs or stem guides. Increases capacity by 25% over standard
globe valves.
[9] End Connections
Conforms to pressure ratings and standards of: ISO, 7005-2 (ISO 10, 16 and 25).

Valve Plug Options

Flat Disc
“Quick opening plug”: Standard plug provides high flow and quick response.

Throttling Plug
A throttling plug is used in order to provide more accurate, stable and smooth
response for pressure and flow regulation while reducing noise and vibration.
BERMAD Buildings & Construction
Principle of Operation 700 ES Series

On-Off Modes

Closed Position Open Position Powered Open Position


Line pressure applied to the upper Discharging the pressure in the Line pressure is applied to the
control chamber of the valve upper control chamber to lower control chamber as pressure
creates a superior force that moves atmosphere or some other lower in the upper control chamber is
the valve to the closed position pressure zone causes the line vented. This, together with the line
and provides drip-tight sealing. pressure acting on the seal-disk to pressure acting on the seal-disk,
move the valve to the open position. creates a force that powers the
valve to the open position.

Modulating Mode

Pressure Reducing

Closed Position Modulating Position Open Position

The closed adjustable pilot valve The pilot valve senses line pressure The open pilot valve releases line
traps line pressure in the upper changes and opens or closes pressure from the upper control
control chamber. The resulting accordingly. It controls the chamber. The line pressure acting
superior force moves the valve accumulated pressure in the valve on both the lower control chamber
to the fully closed position and upper control chamber, causing and the seal-disk, moves the valve
provides drip-tight sealing. main valve to modulate to an to the open position.
intermediate position and maintain
the preset pressure value.
BERMAD Buildings & Construction
Technical Specifications 700 ES Series


SI 700-ES Metric

Technical Specifications
Series Patterns and Sizes Optional Materials
■ 700-ES Series – "Y" Pattern – DN40-500 q Main valve body and cover

Connection Standard Carbon Steel to EN 10083-1


■ Flanged: ISO 7005-2 (ISO 10, 16 & 25) Stainless Steel 316 to EN 10088-1
Water Temperature Nickel Aluminum Bronze to BS-EN 1400 AB-2
■ Up to 80ºC Other materials on request
Working pressure q Control Trim

■ ISO PN 16: 16 bar Stainless Steel 316, Nickel Aluminum Bronze


■ ISO PN 25: 25 bar Hastalloy C-276 accessories
Standard Materials Monel fittings & tubing
q Main valve body and cover q Elastomers

Ductile Iron to EN 1563 EPDM


q Main valve internals FPM
Stainless Steel, Bronze & Epoxy coated Steel
q Control Trim

Brass, Bronze accessories


Stainless Steel 316 fittings & tubing
or forged Brass fittings & Copper tubing
q Elastomers

NBR
q Coating

Electrostatic Polyester Powder Blue


Blue fusion bonded Epoxy

Dimensions & Weights

Flanged

700-ES DN 40 50 65 80 100 125 150 200 250 300 400 500


L (mm) 230 230 290 310 350 400 480 600 730 850 1,1001,250
PN 10; 16; 25

H
W (mm) 150 165 185 200 235 270 300 360 425 530 626 838
W h (mm) 80 90 100 105 125 142 155 190 220 250 320 385
h
H (mm) 240 250 250 260 320 375 420 510 605 725 895 1,185
L Weight (Kg) 10 10.8 13.2 15 26 40 55 95 148 255 436 1,061

Control Chamber Displacement Volume (liter)


DN 40 50 65 80 100 150 200 250 300 350 400 450 500 600-900
700-ES 0.125 0.125 0.125 0.125 0.3 0.5 2.15 4.5 8.5 N/A 12.4 N/A 29.8 N/A
BERMAD Buildings & Construction
Flow Charts 700 ES Series


SI 700-ES
1.0 Metric

Flow Charts 1.0


0.5
40 65 100 125 150 200 250 300 400 500
50 80

0.5
40 65 100 125 150 200 250 300 400 500
50 80

0.1

0.1
0.05

10 50 100 500 1,000 5,000 10,000


0.05

10 50 100 500 1,000 5,000 10,000

1.0

1.0
0.5
40 65 100 125 150 200 250 300 400 500
50 80

0.5
40 65 100 125 150 200 250 300 400 500
50 80

0.1

0.1
0.05

10 50 100 500 1,000 5,000 10,000


0.05

Flow Properties 10 50 100 500 1,000 5,000 10,000

DN 40 50 65 80 100 125 150 200 250 300 350 400 450 500
700-ES Kv 54 57 60 65 145 215 395 610 905 1,520 N/A 2,250 N/A 4,070
Y-Pattern K 1.4 3.0 7.8 15.2 7.5 8.3 5.1 6.7 7.5 5.5 N/A 7.9 N/A 5.9
Flat Disc Leq - m 2.8 7.5 25.3 60.8 37.3 51.7 38.1 96.3 138.4 126.8 N/A 253.6 N/A 246.3
700-ES Kv 46 48 51 55 123 183 336 519 769 1,292 N/A 2,027 N/A 3,460
Y-Pattern K 1.9 4.3 10.8 21.2 10.4 11.4 7.0 9.3 10.4 7.6 N/A 9.8 N/A 8.2
V-Port Leq - m 3.8 10.6 34.9 84.9 51.8 71.4 52.7 133.0 191.7 175.5 N/A 312.4 N/A 340.8

For spare parts ordering, please use BERMAD “Spare Parts Ordering Guide.”
BERMAD Buildings & Construction
Flow Properties 700 ES Series

Differential Pressure Calculation


Gf 2g
Valve flow coefficient, Kv or Cv Kv(Cv) = Q Flow resistance or Head loss coefficient, K = ∆H 2
Where: ∆P Where: V
Kv = Valve flow coefficient (flow in m3/h at 1bar Diff. Press.) K = Flow resistance or Head loss coefficient (dimensionless)
Cv = Valve flow coefficient (flow in gpm at 1psi Diff. Press.) ∆H = Head loss (m; feet)
(Cv = 1.155 Kv) V = Nominal size flow velocity (m/sec; feet/sec.)
Q = Flow rate (m3/h; gpm)€

g = Acceleration of gravity (9.81 m/sec2; 32.18 feet/sec2)
∆P = Differential pressure (bar; psi)
V2
Gf = Liquid specific gravity (Water = 1.0) Practical formula: ∆H = K
 Q 2 2g
Practical formulas for water: Q = Kv ∆P ∆P =  
 Kv 
Equivalent Pipe Length - Leq
€ length of the relevant size.
In order to simplify system head loss calculation, add the Leq value to the pipe


Note: The Leq values given are for general consideration only. Actual Leq may vary somewhat with each of the valve sizes.

Cavitation
The cavitation phenomenon has a significant affect on Considerations to avoid cavitation damage:
control valve and system performance. A) Reduce system pressure in stages designing each
Cavitation may damage the valve and piping by the affects pressure stage to be above cavitation conditions.
of erosion and vibration. Cavitation also generates noise and B) Consider using other valve selection criteria
may limit and ultimately choke the flow. a. Valve body and plug type
As the pressure differential across the valve increases, the b. Valve size
static pressure of the flow passing through the throttling c. Valve material
area of the valve (Vena Contracta) drops sharply.
Notes:
When the fluid’s static pressure reaches liquid vapor 1. An alternate cavitation index formula introduced by ISA is:
pressure, vapor cavities (bubbles) form and grow until they σ
ISA = (P1-Pv) / (P1-P2) which equals +1 σ
violently implode by the recovered pressure downstream to 2. The above charts should be considered only as a general guide.
the valve seat. 3. For optimum system and control valve application please consult
Bermad.
The implosion of these cavities generates high-pressure
surges, micro jets and intensive heat, which erode valve Cavitation Guide
components
8 and downstream piping. In its final stage, 8
cavitation flashes and chokes the flow.
The above
7 Cavitation Guides for Bermad 700 Series valves 7
are based on the formula commonly used in the
Downstream pressure - bar

valve industry:
6 6
σ = (P2-Pv) / (P1-P2)
Where:5 5
σ = Sigma, cavitation index, dimensionless
4
P1 = Upstream pressure, absolute 4
P2 = Downstream pressure, absolute
3
Pv = Liquid vapor pressure, absolute 3
(Water, 18ºC = 0.02 bar-a; 65ºF = 0.3 psi-a)
2 2
-ES
Use these guides and your applications upstream and 700
downstream
1 pressures to determine whether their 1
intersection lies in or out of the cavitation damage zone. Cavitation
Damage Zone
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 0 2 4 6 8 10 12 14 16 18 20 22 24
Upstream pressure - bar
BERMAD Buildings & Construction
700 Valve - Exploded View 700 ES Series

Lifting eye nut

Cover bolt & disc Cover plug


O-ring

Cover

Indicator nut
Shaft nut
Diaphragm washer
Spacer disc
Shaft
Diaphragm
Diaphragm washer

Separating partition
Bearing screw
O-ring Bearing disc
Lifting eye bolt
Bearing
Cover nut & disc
O-rings
Stud

Spring

O-ring

Seal disc

Seal disc nut

Seal Shaft locking screw

Seal disc screws Seal disc washer

Seat screw
V-Port throttling plug - option
Nut & disc

Valve body
Seat
Control hub
Control hub

Drain

For spare parts ordering, please use BERMAD “Spare Parts Ordering Guide.”

[email protected] • www .bermad.com


The information  herein is subject to change without notice. BERMAD shall not be held liable for any errors. All rights reserved.
© Copyright by BERMAD. PT7BEES-WW

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