Format of Pumping Machinery
Format of Pumping Machinery
"O"
Name of work: -
PROVIDING LWSS TO PC/NC HABITATION RASHAYA MAGHARA IN GP DOFDA TEHSIL RAMPUR DISTT.SHIMLA (HP)
(SH:-S/E of centrifugal pumping machinery along with allied accessories )
read with IS: 900-1972. It should include cost of bearing (b) Motors: (Specification)
nuts, bolts and pointing etc. and should meet the following
requirements:-
Discahrge (Q) : - Total 1.220 LPS (i) Make. 2 Nos.
Or 4.392 Cum/Hour
Total dynamic head : 579.98 Mtr. (ii) Model
(a) LWL in sump well (h) : 1995.45 Mtr. (iii) Motor rating (KW)
(b) Shaft level : 1995.00 Mtr. (iv) Speed
(c ) Level at discahrge point : 2485.00 Mtr. (v) Insulation
(d) Suction lift : 0.00 Mtr.
(e) Residual head : 3.00 Mtr.
(f) Static head : 244.5 Mtr.
(i) Rising Main :
(a) Length 1600 Mtr. (c) Coupling: 2 Nos.
(b) Dia. : 40 mm (d) Base plate. 2 Nos.
(iv) Pumping Hours : 4 Hours
(v) Altitude of installation above MSL : 1989.00
(vi) Characteristics of water :
(a) Temperature : 20.00 0 C
(b) Ambient temperature 42.00 0 C
(c ) Turbidity < than 50.00 NTU
(d) Alkalinity Mg/Ca Co3
(e) Size of the solids mm
(f) Other
2 Providing ICTP Main Switch with HRC fuses/Side handled operated ICTP Switches :- 1 No. Each
Change over switch of L&T/Crompton/Standard/Havells make suitable (i) Make
capacity Operational rating as per IS: 4064-1978 with up to date (ii) Model
amendments immediately after the power meter of HPSEB (iii)
Capacity ; Suitable
capacity
3 Providing M.S. sheet, steel fabricated floor mounted closed ( Almirah type) Panel/Switch Board: 1 No. Each
switch board including angle iron post of suitable height and size ISA
40x40x6mm, duly painted, with steel sheet of 16 gauge comprising, capable (i) Drawing.
of mounting the following accessories with all internal connections:-
(ii) Layout plan.
(a) M.C.B. Havell/MDS/Standard of make of suitable capacity on incoming M.C.B. 1 No. Each
(i) Make.
(i) feeder with or without initial oil filling as the case may be with neutral linked
under voltage releases as per IS: 2516-1985 with up to date amendments (ii) Type
with. (iii) Range: Suitable
Capacity.
(ii) E.L.C.B. of Havell/MDS/INDETEC make as per IS: 2516-1977 with upto E.L.C.B. 1 No. Each.
date amendment which should have control box operating handle and (i) Make
trip/reset bush button on/off indicators, re-indicating off spring condition of (ii) Type
the circuit breaker for over current protection. The circuit should be equipped (iii) Range ;
suitable rating.
with magnet thermal release with metallic tape etc. It should also be lifted
with earth fault for tripping of breaker on occurrence of earth fault on off
breaker load side end.
(iii) The voltage monitor relay of L&T/AE make three phase with all protection Voltage relay 1 No. Each.
and usual indicator and electric siren against single phasing low voltage, high monitor
voltage, reverse phasing, over loading and phase voltage difference as per IS: (i) Make
3842 ( Latest edition). (ii) Type
(iii) Range ; 380 - 440
Volts
(b) 100mm square type A.C. supply voltmeter of AE/L&T Rishab make of Voltmeter. 1 No. Each
suitable range with selector switches as per IS: 4064-1978 with up to date (i) Type.
amendments. (ii) Make
(iii) Range 0-500 V
(c) Power factor meter of AE/L&T Rishab make as per relevant IS codes with up Power factor meter. 1 No. Each
to date amendments of suitable rating.
Power factor meter of AE/L&T Rishab make as per relevant IS codes with up 1 No.
to date amendments of suitable rating.
(i) Type.
(ii) Make
(d) Frequency meter of AE/ L&T Rishab make as per relevant IS: Codes with up Frequency meter. 1 No. Each
to date amendments of suitable rating. (i) Type.
(ii) Make.
(iii)Range : Suitable
rating
(e) Bus bar chamber with copper strips having three bars of suitable rating for full Bus Bar chamber. 1 set. Each
length equal to the width of the board for three live phases and suitable for
induced current, one copper bar of half the rating of full length for neutral (i) Type
phase as per IS: 8084-1976 and IS: 11353-1985 read with BIS 5578- (ii) Make.
1985 with up to date amendments 63 Amp.
(iii) Rating : Suitable
rating
(f) ICTP switches with HRC fuses of L&T/ Standard/Havells make and of ICTP Switches 2 Nos. Each
suitable capacity as per IS: 4064-1978 with up to date amendments. (i) Type.
(ii) Make.
(iii)Range : Suitable
rating
(i) Three phase indicator lamps complete with toggle switches for individual Three phase 1 set. Each set.
motors as per IS: 3452 ( P-I&II) with up to date amendments. indicator:
(i) Type
(ii) Make.
(iii) Range : Suitable
rating
(g) 100mm Square type AC supply Ammeter of AE /L&T Rishab make of Ammeter. 2 Nos. Each
suitable range with selector switches and CTS operated as per IS:1248 (P-II) (i) Type.
1983 with up to date amendments. (ii) Make.
(iii) Range. Suitable
rating
(h) Capacitor of L&T/Bajaj/Assian/Crompton make as per IS:2834-1986 Capacitor: 2 Nos. Each
with up to date amendments to raise the power factor at site to 0.95 for (i) Type
direct connections to induction motor individually of required KVAR rating (ii) Make
according to HP offered including cables as per relevant ISI code ( of (iii) Range :
suitable rating
Siemens/Glocter/IEC make) from bus bar chamber to capacitor and also
including ICTP switches of appropriate range as per IS: 4064-1978 with upto
date amendments
(i) Providing suitableStar delta starter of MEI/Kilburn make as per IS: Starter: 2 Nos Each
8544-1979 with up to date amendments for Squirrel Cage motor mounted (i) Type.
on panel board with magnetic type overload release and dashpot time lag, (ii) Make.
under voltage release with or without initial oil filling as the case may be with
single phase preventor as per IS 1248 (P-V)-1983 with up to date Single Phase 2 No. Each
amendments. Preventor.
(i) Type.
(ii) Make.
j) Providing Hour run meter of recommended make of suitable capacity as per Hour Rrun meter : 2 Nos. Each
IS: 722 (Latest edition) (i) Type.
(ii) Make.
(iii) Range. Suitable
rating
4 Providing double flanged Cast iron sluice valve of Sluice valve. 2 Nos. Each
Leader/Kirloskar/Kartar make of 65 mm dia for the suction pipe and (i) Make.
capable of withstanding the normal seat pressure as per IS: 780-1984 with (ii) Class PN 1.0
up to date amendments. (iii)Seat Pressure
10.20 Kg/cm2
(iv) Material. C.I.
5 Providing double flanged Cast steel sluice valve of Leader/Kirloskar make Sluice valve. 2 Nos. Each
and size one dia. higher than pump for the delivery line of the pump and
(i) Make.
capable of with standing the normal seat pressure and as per IS –1414/
(ii) Class ASA -300
API-600(class-ASA-300) with up to date amendments. ( Total head i/c
water hammer effect = 506.77 Mtrs.) (iii)Seat Pressure
52.00 Kg/cm2
(iv) Material. C.S.
6 Providing double flanged (Swing type) Cast steel reflux valve of Reflux valve valve. 2 Nos. Each
Leader/Kirloskar make and one dia. higher than pump having bye pass (i) Make.
arrangement on the delivery line of pump and capable of with standing normal (ii) Class ASA - 300
seat pressure as per IS –1414/ API-600(class, ASA-300) with up to date (iii) Seat Pressure
amendments ( Total head i/c water hammer effect = 506.77 Mtrs.) 52.00 Kg/cm2
(iv) Material. C.S.
7 Providing double flanged Cast steel non return valve of Leader/ Non return valve. 1 No. Each
Kirloskar make and of 65 mm dia. having bye pass arrangement for rising (i) Make.
main and capable of with standing normal seat pressure as per per IS – (ii) Class ASA - 300
1414/ API-600(class, ASA-300) up to date amendments ( Total head i/c (iii) Seat Pressure
water hammer effect = 506.77 Mtrs.) 52.00 Kg/cm2
(iv) Material. C.S.
8 Providing 100mm dia. circular dial pressure gauge of Fiebig make complete (Pressure gauge) 2 Nos. Each
with all accessories such as stop cock, copper tubing etc. as per IS: 3624-
(i) Make.
1987 with up to date amendments range 0-52 Kg/cm2
(ii) Range : 0- 52
Kg/cm2
9 Installation of all the items appearing at Serial No. 1 to 8
as per the Job Job.
systematic drawing attached with the tender documents ( Drg.No.1)
10 Providing and fixing double flanged G.M.S. piping work layout to be approved Suction pipe. G.M.S.TUBE Conforming to IS:
by the Engineer-in-Charge for suction and delivery pipes suitable to pump(s) (i) Make 1239 – 1979 (part – I)
offered and common header as per the rising main respectively complete with (ii) Grade (Medium class) flanged with M.S.
all specials such as bends ,tees reducers/ increasers with companion flanges (iii) flanges of Table -5.
matching with the relevant specifications of the accessories as indicated in the Thickness
drawing No.2 including rubber/asbestos gasket of minimum 3mm thickness as (iv) pressure
per IS 2712-1979 and required number of nuts and volts as per IS: 1364- rating
1983. The pipes shall be as per relevant IS Code and to withstand 1.5 times
total head stipulated under item No.1.
The size of the various components to be as under:- Suction pipe. G.M.S.TUBE Conforming to IS: Job.
(i) Suction pipe 65 mm dia Min. length = 15 mtr. (i) Make 1239 – 1979 ( part – I) (Heavy
(ii) Grade class) flanged with M.S. flanges
(ii) Delivery pipe 50 mm dia -do- = 5 mtr. (iii) of Table - 28 in delivery side &
(iii) Common Header 65 mm dia -do- = 10 mtr. Thickness common header.
And will extend up to 5 meters from the outer wall of the pump house in the (iv) pressure
direction to be jointed. rating
11 Providing and laying copper PVC insulated armoured power cable ( one cable
carrying all the three phases) of suitable size and capacity to and all other
electrical equipments as per IS: 1554 (P-I)1988 or latest with upto date
amendments of Siemens/ IEC/ICC/GICO/Grandly/National make including all
other accessories such as thimbles, flexible, pipes solder, nuts and bolts, cable
glands etc. laid in pipes or trenches under floor.
TOTAL 450000.00
Rs.
ABSTRACT OF COST
Name of Work:- PROVIDING LWSS TO PC/NC HABITATION RASHAYA MAGHARA IN GP DOFDA TEHSIL RAMPUR DISTT.SHIMLA (HP)
(SH: - S/E of submersible pumping machinery with allied accessories complete) in Booster stage
S.No. Description of Items Qty. Rate in Rs. Unit
Figures / Words
1 Supply of submersible pumping set of KSB /Calama /SU/ Johnstion make 2.00 No's 4500.00 Rs. Each
comprising to latest relevant BIS Code. The pump should be fitted with pumping sets Four
(Submersible thousands
bronze impeller of suitable alloys as per IS 8034-1976 latest suitable for type) i.e.2 x
Clear water having greased packed bearings and shaft with wound stator five
2.00 = 4.00
hundreds
on motor side and with soft protection sleeve on pump side ensuring HP
only
better life for shaft coupled to a submersible squirrel cage electric
induction motor (water proof type) of required HP, RPM 2900 of
reputed make conforming to BIS 9238-1979 latest with upto date
amendments, totally dust and water proof for submersible duty isolated
from the pump by intermediate casing with double mechanical seal in oil
chamber and grease packed lubricated bearings and provided with
stainless steel thrust bearing plate to with stand non vertical loads with
minimum wear and tear. It should also be fitted with a device to take up
expansion of water with the heating of motor. The pump set should
include water level guards, erection clamps , cable clips and depth gauge
etc. and suitable for operation on data given below:-
A SITE CONDITIONS:-
i. Location of site:- Kunah Khad
ii. The altitude of place in which the motor is intended to work in ordinary
service.- 650.00 mtrs.
iii. Humidity:- Humid during rainy season
iv. Nature of atmosphere:- Normal
V Detail of quality of water:- Clear water
Vi Water free from sand or not:- Free from sand
Vii Water corrosive or not:- Not corrosive
Viii Turbidity:- Less than 50 ppm
IX Type of well:- Existing Percolation Well in Kunah Khad
X Inside dia of well:- 6.00 mts. Dia.
Xi Depth of water during HFL in the well:-
Xii Maximum draw down:- mtrs.
Xiii Depth of well :- mtrs.
Xiv Any other information if required.
B OPERATING CONDITIONS
i. Type of current:- AC. Three phase
ii. Operating frequency 50 Hz.
iii. Rated voltage 400(+/-)
iv. System of earthing if any to be adopted 10%
Double volts.
v. Speed of revolution loop
To be quoted by tenderer
earthing as
vi. Direction of rotation To be quoted by tenderer .
per BIS:
Vii No. of working hours per day. 8
3243-1987 Hours
viii. The maximum temperature of cooling air and water in the place in which Temperature
latest with of place to be specified 200C to
the pump set is intended to work in ordinary service 42
upto
0
C. date
C. MOTOR amendmen
ts .
I Ref. to BIS code BIS 9283-1979 with upto date amendments
Ii Type of enclosure of motor. As per BIS-4691-1985 (Latest)
Iii Type of duty : Continuous
Iv Mechanical output in KW Suitable for driving submersible pumps required for duties
specified against pumps. To avoid overloading of motor a
margin of about 15-20% may be kept in the rated output to
prime Mover.
xii. Nature of load and any information regarding the driven machine which To work the pump offered
has a bearing upon the torque reqd. during the accelerated period, the
kinetic energy of the moving parts to be accelerated and No. of starts
during a specified period.
xiii. Where possible fault capacity of the system to which the motor is The motor should be able to withstand initial
connected. current of 2.5 times the rated current for
two minutes without suffering damages or
permanent deformations.
D PUMPS
a) Nos. of pumps required. 2 No. pumps out of which one set will work
at a time and one set will act as stand bye.
c) ICTP switches with HRC fuses of Havells/L&T/standard /cromption make 2 No. Each
for required motor of suitable capacity and conforming to BIS: 4064-
1978 latest with upto date amendments.
d) Bus bar chamber having 3 copper bars of suitable rating for full length of 1 Set. Each
3 phases and one bar of half the rating of full length for neutral
conforming to BIS: 8084 –1976 and 11353-1985 read with 5578-1985 all
latest with upto date amendmentsof suitable rating.
e) MCB of suitable capacity of Havells/standard/MDS/Jyoti/Kilburn make to 1 No. Each
feed motors offered by the tenderer conforming to BIS: 2516-1985 latest
with upto date amendments with neutral linked under voltage release.
f) 3 phase indicator lamps complete with toggle switches for individual 1 Set Each
motors conforming ti BIS 3452 part I & II latest with up to date
amendments of 15 watts.
g) 50 mm dial Hour run meter of CEE/NEE make of suitable range as per 2 Nos. Each
relevant BIS specifications.
4 (a) Supply of Kirloskar/leader/Kartar make dia. cast iron (class PN. 1.6
) double flanged sluice valve having size one dia. Higher than pump size
to delivery of pump and capable of with standing nominal seat pressure
of 16.32 kg/cm2 as per IS :780-1984 (Part I) (Head i/c water
hammer effect = 148.82 Mtrs)
(b) Supply of Kirloskar/leader/Kartar make dia. cast iron (class PN. 1.6 2 Nos. Each
) double flanged ( swing check type) reflux valve having bye pass
arrangement and having one dia. Higher than pump size to delivery of
pump and capable of withstanding nominal seat pressure of 16.32
kg/cm2 as per BIS-5312-1984.(Part-I).(Head i/c water hammer
effect = 148.82 Mtrs)
5 Providing and laying suitable size copper PVC insulated armoured power Job Job
3.5 core cable conforming to BIS 1554 (part-I) –1988 of latest with upto
date amendments siemen/closter/ICC make form meter of HPSEB- to MCB
and form MCB to Bus bar switch and starter (one cable carrying all three
phases) including all other electrical equipment/accessories such as
thimbles, flexible pipe solder, nuts and bolts, cable glands, etc. laid in
pipes of trenches under floor. The type, size and make will be subject to
approval of HPSEB authorities. In case of non acceptance by HPSEB
authorities it shall have to be replaced by the tenderer.
7 Supply of PVC joint less flat water proof cable as per BIS: 694-1990 latest Job Job
with upto date amendments suitable for the pump sets offered from MCB
to motor including all other electrical equipment/accessories such as
thimbles, flexible pipes solder, nuts and bolts, cable glands etc laid in
pipes of trenches under floor. The type, size and make will be subject to
approval of HPSEB authorities & in case of non acceptance by HPSEB
authorities it shall have to be replaced by tender.
8 Providing and laying double loop earthing with G.I. wire & G.I plate Job Job
complete with material such as charcoal, common salt, GI. Pipes,
thimbles, nuts and bolts, digging of pits, GI. Wiring and aluminum strips
of required capacity conforming to BIS: 3043-1987 latest with upto date
amendments for above motors and other electrical equipment’s.
9 Supply of standard make circular dial pressure gauge 0-16 kg/cm2 range 2 Nos. Each
of feibig make with all accessories such s stop cock, copper tubing etc,
conforming to BIS: 3624-1987 latest with upto date amendments.
10 Providing and laying delivery pipe 50 mm dia. and common header 65 Job Job
mm dia GMS Tubes (Medium Class) (IS:1239 - 1979) jointed with
MS flanges of table-17 as per IS: 6392-1971 (upto a length of 20
mtrs ) including rappers, flanges, rubber gaskets, nuts and bolts and
specials upto 5 mtrs away from the outer wall of pump houses as per
layout drawings approved by Engineer-in-Charge.
11 Supply of floor/wall mounted power factor shunt capacitor conforming to 2 Nos. each
BIS: 2834-1986 latest with upto date amendments
Baja/L&T/Asian/cromption make to raise the prevailing power factor at
site to 0.95 for direct connection to induction motor individually of
suitable rating each including cable of siemens/Gloster/ICC make form
bus bar chamber to capacitor and also including L&T/LK/Kilburn make
ICTP switches conforming to BIS –4064-1978 or latest with HRC fuses
(range to be specified by the tendrerer).
12 Supply of suitable cable for water level guard Job Job
13 Supply of supporting clamps. Job Job
14 Supply of cable clips of required size. Job Job
15 Erection of all equipment from Sen. 1 to 4,6,7,9 ,11 & 14 including cost of Job Job
tees, bends, tapers and any other fittings required as per site conditions
and as per direction of Engineer-in-charge.
Total Rs.
PUR DISTT.SHIMLA (HP)
Amount
18000.00
mendments
ached.
o be installed between bus
s also proposed to be
r factor at site.
7.5 Kw.
18000.00