Installation DIP/EN IN/A23

e-terragridcom DIP

INSTALLATION
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TABLE OF CONTENTS

1. SAFETY INSTRUCTIONS 7
2. SHIPPING 8
2.1 Packaging 8
2.2 Storage 8
2.3 Parts list 8

3. ENVIRONMENTAL CONDITIONS 10
4. INSTALLATION 11
4.1 Description 11
4.2 Implementation of the boards 11
4.2.1 Basic configuration 11
4.2.2 Adding additional boards to the rack 12
4.2.3 Optional boards 13

5. POWER SUPPLY BOARDS 14

5.1 Range of Vdc values of power supply boards 14
5.2 Constraints relative to the Vdc input values 14
5.3 Power supply and consumption 14

6. CONNECTION 15
6.1 Rear connectors 15
6.2 I /O wiring of terminal blocks 16
6.2.1 Description of connection to the terminal blocks 16
6.2.2 I/O pin-out of terminal blocks 17
6.2.3 Allocation of logical input commands 18
6.2.4 Examples of wiring 20
6.3 Wiring alarms and copy contacts 20
6.3.1 Description of connection to the terminal blocks 20
6.3.2 Pin-out of the copy and alarm outputs on the terminal blocks 21
6.3.3 Particular case of the AL142 and AL143 boards. 22
6.3.4 Allocation of copy outputs 22
6.3.5 Recommendation 23
6.4 Power supply wiring 24
6.4.1 Description of connection to the terminal blocks 24
6.4.2 Pin-out of the power supply connector with the AM170 rack 24
6.4.3 Pin-out of the power supply connector with the AM170D rack 24
6.5 Access port for line connection support 25
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6.5.1 Description of the connectors 25

6.5.2 Pin-out of the V11 / X24 - IR179 interface 26
6.5.3 Pinout of the G703-1 (64 kbps) - IR180 codirectional interface 27
6.5.4 Pinout of the G703-6 (2 Mbps) - IR173 interface 28
6.5.5 Voice frequency (analog mode) - IR183 interface 29
6.6 Optical fiber access port 30
6.7 Standard HMI access port (PC connection) 30
6.8 Optional RJ45 HMI access port 31
6.9 IRIG-B interface port 31
6.10 FI002 wiring 32

7. INSTALLATION PROCEDURE 33
8. APPENDIX 34
8.1 AM170 - Location of the terminal blocks 34
8.2 AM170D - Location of the terminal blocks – Double power supply version 35
8.3 Connector kits delivered with the equipment 36
8.4 Connection of the 2-command version 37
8.5 Connections of the 4-command version with 1 I/O board 37
8.6 Connections of the 4-command version with 2 I/O boards 38
8.7 Connection of the 8-command version 38
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LIST OF FIGURES

FIGURE 1 – DIP RACK 11

FIGURE 2 – EXAMPLE OF PLUG-IN CARD POSITIONS 12
FIGURE 3 – LOCATION OF CHILD BOARDS ON THE CPU BOARD 13
FIGURE 4 - AM170 CONNECTORS AT THE BACK 15
FIGURE 5 - AM170DCONNECTORS AT THE BACK 15
FIGURE 6 – 10 PIN WAGO CONNECTOR 17
FIGURE 7 – PLUG-IN TERMINAL BLOCK TOOL 17
FIGURE 8 – 11 PIN WAGO CONNECTOR 20
FIGURE 9 - AM170D WIRING OF TWO POWER SUPPLIES FOR A SINGLE SOURCE 25
FIGURE 10 – PINOUT OF THE V11/X24 INTERFACE 26
FIGURE 11 – PINOUT OF THE G703.1 INTERFACE 27
FIGURE 12 – PINOUT OF THE G703.6 2 MBIT/S IR173 INTERFACE 28
FIGURE 13 – PINOUT OF THE IR173_120 OR IR173_75 INTERFACE 28
FIGURE 14 – PINOUT OF THE ANALOG INTERFACE 29
FIGURE 15 – DESCRIPTION OF THE HMI CONNECTOR ON THE FRONT 30
FIGURE 16 – DESCRIPTION OF THE HMI CONNECTOR AT THE BACK 31
FIGURE 17 – RJ45 PORT 31
FIGURE 18 - AM170 - CONNECTORS AT THE BACK 34
FIGURE 19 - AM170D - CONNECTORS AT THE BACK 35
FIGURE 20 – AM170 KIT 36
FIGURE 21 – AM170D KIT 36
FIGURE 22 – CONNECTIONS OF THE TWO-COMMAND VERSION 37
FIGURE 23 – CONNECTIONS OF THE 4-COMMAND VERSION WITH 1 I/O BOARD 37
FIGURE 24 – CONNECTIONS OF THE 4-COMMAND VERSION WITH 2 I/O BOARDS 38
FIGURE 25 – CONNECTIONS OF THE 8-COMMAND VERSION 38
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LIST OF TABLES

TABLE 1 – LIST OF PARTS IN THE UNIT 8

TABLE 2 – BOARDS AVAILABLE 9
TABLE 4 – LOCATION OF THE CIRCUITS ON THE P10, P11, P12 AND P13 TERMINAL
BLOCKS 18
TABLE 6 – LOCATION OF THE CIRCUITS OF TERMINAL BLOCKS P14, P15 AND P16 21
TABLE 7 – PINOUT OF ALARM TERMINAL BLOCKS P16 22
TABLE 9 – PINOUT OF THE P17 TERMINAL BLOCK 24
TABLE 10 – PINOUT OF THE MAIN & AUXILIARY TERMINAL BLOCK 24
TABLE 11 – PINOUT OF THE V11/X24 INTERFACE 26
TABLE 12 – CONNECTION OF THE G703-1 CODIRECTIONAL INTERFACE 27
TABLE 13 – CONNECTION OF THE G703-6 IR 173 INTERFACE 28
TABLE 14 – CONNECTION OF THE IR173_120 OR IR173_75 INTERFACE 29
TABLE 15 – CONNECTION OF THE VOICE FREQUENCY INTERFACE 29
TABLE 16 – COMMAND MANAGEMENT CONNECTORS 34
TABLE 17 – OTHER CONNECTORS ON REAR FACE 34
TABLE 18 – COMMAND MANAGEMENT CONNECTORS 35
TABLE 19 – OTHER CONNECTORS ON REAR FACE 35
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MODIFICATIONS PAGE
VERSION DATE COMMENTS
A 19/10/2000 Original issue
B 18/04/2001 Added the optical interface
C 04/10/2001 Added the grounding recommendation
D11 02/06/2004 ALSTOM – Added the analog part
E111 14/11/2007 New structure. New writing
F11 11/02/2008 Minor corrections
A22 15/09/2009 Software version 2.2
A23 01/06/2010 Minor corrections, added SR200 I/O interface, IR187
optical interface

NOTE: As of revision C, the document numbering has changed in

compliance with ALSTOM standards, however the document
index was incremented to allow better monitoring.
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BLANK PAGE
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1. SAFETY INSTRUCTIONS

BEFORE CARRYING OUT ANY WORK ON THE EQUIPMENT, THE USER

SHOULD BE FAMILIAR WITH THE CONTENTS OF THE SAFETY
SECTION DIP/EN SS/A23 OR LATER ISSUE, THE TECHNICAL DATA
SECTION AND THE RATING ON THE EQUIPMENT RATING LABEL.

THE FRONT PANEL MOUNTED RS232C(1) SERIAL PORT IS AN EXTRA-

LOW VOLTAGE (ELV) CIRCUIT WHICH PROVIDES BASIC INSULATION
AGAINST ELECTRIC SHOCK. WHEN THE TELEPROTECTION IS
ENERGIZED, THE TERMINALS OF THIS PORT SHOULD NOT BE
TOUCHED SINCE IN THE UNLIKELY EVENT OF A SINGLE FAULT
CONDITION THERE WOULD BE A VERY LOW PROBABILITY OF AN
ELECTRIC SHOCK. THIS PORT IS DESIGNED TO BE USED FOR
MAINTENANCE PURPOSES, THAT IS MONITORING AND SOFTWARE
DOWNLOADS; IT IS NOT INTENDED TO BE PERMANENTLY
CONNECTED.

(1)
THE FRONT PANEL MOUNTED RJ45 SERIAL PORT IS AN EXTRA-
LOW VOLTAGE (ELV) CIRCUIT WHICH PROVIDES BASIC INSULATION
AGAINST ELECTRIC SHOCK. THIS PORT IS INTENDED TO BE USED
FOR MAINTENANCE PURPOSES, I.E. MONITORING AND
DOWNLOADING THE SOFTWARE.

(1)
As per the option chosen
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2. SHIPPING
2.1 Packaging
The packaging of the DIP includes:
• The DIP.
• A set of connectors, including small size tools (x 5) to insert the wiring.
• The reports on tests performed in the factory.
The DIP digital teleprotection equipment is made of a frame designed to host plug-in boards.
This frame is designed to be located inside a standard 19-inch cabinet with fastening by the
front face. The equipment is packaged and grouped in a standard box suited for transport.
Each box is marked on the outside with the serial number of the equipment to avoid opening
when shipping several units in a same delivery.
The total weight of the equipment is about: 8 kg.
2.2 Storage
If the equipment is not installed within the weeks after shipped from the factory, it should be
removed from its packaging before being stored, preferably in a shop. The equipment should
be installed and powered on when intended to be stored for long periods (several months).
The temperature limits for transport and storage are -40°C to +85°C.
2.3 Parts list
The following table indicates the different components, or options, of a unit according to the
variant chosen:

EQUIPMENT COMPONENTS
Variant 2 or Variant
4 commands (3) 8 commands
3U rack AM170 (4) or AM170D 1
CPU board UT 148 (4) or UT148D 1
Terminal blocks 9 (5)
Line connection (female connector 15 pins) 1
CP connection (female connector DB 9 pins or RJ45 at the
1
front (option)
Power supply board ALxxx (1) 1 or 2 (2)
I/O board SRxxx (1) 1 or 2 (3) 2
Digital communication interface IRxxx (1) 1 (DIP digital version)
Optical communication interface IR182, IR185 or IR187 1 (DIP optical fiber version)
Voice frequency interface IR183 1 (DIP analog version)
Filter board FI002 1 for the 2 or 4 command variant only
(option)

TABLE 1 – LIST OF PARTS IN THE UNIT

(1) Refer to the list of boards available in table 2 below.

(2) 2 boards if redundant power supply.
(3) Depends on the contact diagram selected.
(4) Models reserved to RTE (France)
(5) 8 only with the AM170 frame
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Category and Function Comment

name of the board
Power supply boards
AL137 / AL142 (1) Power supply 48 / 60 Vdc Input 36 to 72 Vdc
AL139A / AL143 Power supply 110 / 127 Vdc Input 80 to 160 Vdc
(1)
AL139B Power supply 220 / 250 Vdc Input 160 to 300 Vdc
AL140 Power supply 24 Vdc Input 18 to 30 Vdc
I/O boards
SR114 / SR114D Nominal I/O 48 to 250 Vdc Command input 30 to 300 Vdc
SR115 Nominal I/O 24 to 60 Vdc Command input 18 to 72 Vdc
SR116 Nominal I/O 48 to 127 Vdc Command input 36 to 152 Vdc
SR200 Nominal I/O 24 to 250 Vdc Command input 18 to 300 Vdc
Dry loop I/O on option With FI005 board
Communication interface
IR173_75 G703-6 (E1) – 75 ohms Digital mode (256 kbps)
IR173_120 G703-6 (E1) – 120 ohms Digital mode (256 kbps)
IR179 V11 / X24 RS422 Digital mode (32 kbps to 256 kbps)
IR180 G703-1 co-directional Digital mode (64 kbps)
IR182-1310 Single mode optical fiber (1310 nm) Optical fiber mode
IR182-1550 Single Mode optical fiber (1550 nm) Optical fiber mode
IR185 Multimode optical fiber (850 nm) Optical fiber mode C37.94
IR187 ‘Versatile’ optical fiber with SFP module All optical modes
IR183 Voice frequency interface Analog mode
Optional features
ME50 RS232/IP converter, RJ45 LAN interface, Child board of the UT148D
SNMP management, configuration reading
by web browser.
IR184 IRIG-B synchronization interface IRIG-B 12x format
Standard 200-04
Input impedance 4.7 kΩ at 1000 Hz
Modulation ratio 3:1 to 6:1
Peak to peak amplitude input signal:
100 mV to 10 V
FI002 Filter against capacitive discharge 2 or 4 commands only
FI005 Child board allowing to acquire commands With SR200 board only
by dry loop instead of a voltage

TABLE 2 – BOARDS AVAILABLE

(1) Alarm loop relays are fitted on the power supply boards. In standard these contacts
are normally closed, in option these contacts are normally open on the AL142 and
AL143 boards.
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3. ENVIRONMENTAL CONDITIONS
Operating limit temperatures: -40°C to +70°C
Maximum relative humidity at 23°C: 90 %
These units are designed to be installed in premises protected from the rain.
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4. INSTALLATION
4.1 Description
The rack dimensions comply with the EUROPE type 19-inch standard, 3 units high as per
the DIN 41494 standard.
The latter is designed to be installed in bays or boxes. The only support and fastening points
are located on the front face of the racks, on drilled angle pieces.
4.2 Implementation of the boards
With its modular design, the DIP is available on several versions: analog, digital, 2, 4 or 8
commands, etc.
Optional boards are also managed.
The different configurations of the equipment are created by adding optional boards onto the
basic configuration.

37.7 mm

(3U)
57.1 mm 132.5 mm

300 mm
or
37.7 mm 316 mm

Optional optical
RS232C connector
interface

Flap 1 or 2 AI13x power supply boards

according to the option chosen
D0052FRc

FIGURE 1 – DIP RACK

The UT 148, I/O boards type SRxxx and FI002, 220 mm long and 6U wide, are plugged and
locked horizontally on the left-hand part of the rack. (positions 1 to 3).
Power supply boards of the ALxxx type and optical interfaces IR182, IR185 or IR187 are
plugged and locked vertically in the right-hand part of the rack (positions 4 to 6).

4.2.1 Basic configuration

It is made of:

− 1 UT148 or UT148D CPU board in position 1.

− 1 I/O board (1) in position 3.

− 1 power supply board (1) in position 5.

(1) See table 2 List of boards available.

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The following figure shows examples of board positions in the rack:

SRxxx board
Version with 4 commands,

ALx xx
IR185
or 2 commands with combination logic
UT 148 board Optical interface

SRxxx board
Version with 4 commands,
SRxxx board analog with combination logic

ALxx x
IR183 interface
UT 148 board

SRxxx board Analog version with 4 commands,

or 2 commands with combination logic
FI002 board with filtering interface and
ALxxx

ALx xx
IR183 interface redundant power supply
UT 148 board

SRxxx board
Version with 8 commands,
IR182

SRxxx board
ALx xx

or 4 commands with combination logic

Optical interface
UT 148 board

D0494FRb

FIGURE 2 – EXAMPLE OF PLUG-IN CARD POSITIONS

4.2.2 Adding additional boards to the rack

According to the configuration required, the following boards may be added:

• 1 second I/O board (SRxx) in position 2 in the 4-command version to extend the
number of outputs or supply the combination logic on inputs.

• 1 communication interface board selected among:

- Digital interface (V11, G703-1 or G703-6) installed as child board on the CPU
board. (see figure 3)
- Optical fiber interface board (IR182, IR185 or IR187) installed in position 4
- Analog interface IR183 installed as child board on the CPU board
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IR xxx
Communication interface board

IR184
Optional IRIG-B interface board

ME50

D0053 frb

FIGURE 3 – LOCATION OF CHILD BOARDS ON THE CPU BOARD

4.2.3 Optional boards

The following boards may be added as an option:

• 1 redundant power supply board in position 4.

• 1 IRIG_B interface (IR184) installed as child board on the CPU board.

• 1 LAN, ME50 interface as child board on the CPU board.

• 1 I/O board in position 2 in the 4-command version to extend the number of outputs or
supply the combination logic on inputs.

• 1 filtering board FI002 in position 2. In this case, the equipment is limited to 4 or 2 with
input logic.

• 1 impedance adaptation board FI003 fitted on the SR200 board.

• 1 board allowing acquisition of commands in dry loop FI005 fitted on the SR200 board.
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5. POWER SUPPLY BOARDS

FOR POWERING ON, ACTIVATE THE POWER SUPPLY BOARD USING THE SWITCH
ON THE FRONT FACE OF THE ALxxx (FOR THE LOCATION, REFER TO THE
APPENDIX OF THE COMMISSIONING MANUAL).

5.1 Range of Vdc values of power supply boards

The DIP digital teleprotection equipment is supplied in direct current by 1 or 2 independent
power supply boards.
The power supply boards are available in several versions covering a broad range of
nominal input voltages.
The following table specifies the nominal voltage as well as the power supply range
matching each power supply board:

BOARD Nominal voltage Min voltage Max voltage

Vdc Vdc Vdc
AL137 / AL142 48 – 60 36 72
AL139A / AL143 110 – 127 80 160
AL139B 220 – 250 160 300
AL140 24 18 30

TABLE 3 – RANGE OF VDC VALUES OF POWER SUPPLY BOARDS

The power supply modules are protected by 3.15 AT / 250 V fuses.

THE INPUT VOLTAGE OF THE POWER SUPPLY BOARD MUST

COMPLY WITH THE RANGE OF VALUES MANAGED.

5.2 Constraints relative to the Vdc input values

The Vdc input signal applied must comply with the following rules:
Alternate frequency component above or equal to 100 Hz: 0.12 Un peak to peak.
Input voltage variation:

⇒ ± 20 V max in amplitude

⇒ 10 ms max for the duration

⇒ 100 V/ms max slope

5.3 Power supply and consumption
The DIP digital Teleprotection unit must be supplied by a power supply board compatible
with the Vdc input values complying with the constraints described above. It may be
referenced to the mechanical ground of the rack or not.
Actuate the switch present on the power supply board to power on the teleprotection.
In case of redundant power supply, two different sources may be used, with a different
voltage level (e.g. 48 Vdc and 125 Vdc or any other combination).
Consumption of a unit fully equipped at nominal voltage is below 20W.
Idle consumption (without command) is 7 W.
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6. CONNECTION
To meet safety requirements as well as the EMC specifications announced, the protection
conductor terminal (ground) at the back of the DIP unit must be connected to a grounding
bar, through the shortest possible path.
A flat braid in tinned copper with a cross-section of 12mm x 1mm and a length of 30cm is
supplied to this effect with the equipment. This braid must be connected to one of the two M5
studs located at the back of the DIP unit.
SAFETY OF THE EQUIPMENT DEPENDS ON ITS CONNECTION TO THE
PROTECTION CONDUCTOR (GROUND).
THE LEVEL OF EMC PROTECTION IS RELATED DIRECTLY TO THE
SPECIFICATIONS OF THE GROUNDING CONNECTION. ANY
DIFFERENCE MAY HAVE A SIGNIFICANT IMPACT ON THE
PROTECTION.
When the DIP commands electromechanical relays, these should be fitted with free wheel
diodes at the coil terminals.
6.1 Rear connectors
There are two types of racks differentiated by their back panel:

• the first AM170, reserved to RTE (France) features a single power supply connector,

• the second AM170D with two power supply connectors.

Both types of racks allow to install redundant power supply boards.
The connectors and external connecting points of the DIP teleprotection equipment are
located on the rear panel of the equipment.

Optical fibre
access

D0058FRa

FIGURE 4 - AM170 CONNECTORS AT THE BACK

P14 P11
P16 Tx 1 1
1

Rx P10
P15
AUX MAIN 1
P12
Optical fibre 1
- BAT - BAT access P20
+BAT +BAT
P19
P13
1

P18

D0492Frc

FIGURE 5 - AM170DCONNECTORS AT THE BACK

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Certain connectors are integral with the motherboard and are detailed as follows:

• Terminal block P10 reserved to acquisition inputs 1 to 4.

• Terminal block P11 reserved to restitution contacts 1 to 4.

• Terminal block P12 reserved to acquisition inputs 5 to 8, or 1 to 4 when the FI002

optional board is installed.

• Terminal block P13 reserved to restitution contacts 5 to 8.

• Terminal block P14 for transmission copy auxiliary outputs and command restitutions
1 to 4.

• Terminal block P15 for transmission copy auxiliary outputs and command restitutions
5 to 8.

• Terminal block P16 for distribution of major and minor alarm loops.

• Terminal block P17 for power supply in the case of the AM170.

• Terminal block for main P17 MAIN & auxiliary P21 AUX power supply in the case of
the AM170.

• Female connector 15 pins P18 for access to the communication line

• Female connector 9 pins P19 for the RS 232C link with the maintenance / operation
interface PC or remote access.

• BNC P20 connector to connect an external clock by IRIG-B signal.

The following connectors are part of the optical interface and are accessible by the back
(hole in the rack)

• FC/PC connectors on the IR182 board.

• ST connectors on the IR185 board (IEEE C37-94), and

• LC or double LC connectors on the IR187 board (SFP module).

FIGURE 5 SHOWS THE POSITION OF THE TX AND RX OPTICAL
CONNECTORS FOR THE IR182 AND IR185 BOARDS ON THE AM170D
RACK.
THE TX AND RX ARE REVERSED ON THE SFP MODULES OF THE
IR187 BOARD

6.2 I /O wiring of terminal blocks

Commands transmitted and received through the protection relays are wired to the P10,
P11, P12 and P13 terminals blocks.
All input and output connections of these terminal blocks are isolated.
6.2.1 Description of connection to the terminal blocks
The terminal blocks are fitted with a locating device to prevent any misconnection.
The I/O wires, with a cross-section of 0.08 to 2.5 mm², are connected to these terminal
blocks through 10 self-locking connecting devices.
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1
2
3
4
5
6
7
8
9
10
D0055XXa

FIGURE 6 – 10 PIN WAGO CONNECTOR

The wiring of these terminal blocks must be performed as follows:

⇒ Strip each wire to a length of 9 mm,

⇒ Using the tool supplied (lever)) (see Figure 7 – Plug-in terminal block tool), press
on 1,

⇒ Insert the wire in the dedicated housing,

⇒ Release the lever.

This type of terminal block offers the benefit of providing constant pressure to hold the
cables while avoiding any risk of damage upon installation (over tightening)

Lever

D0054 FRa

FIGURE 7 – PLUG-IN TERMINAL BLOCK TOOL

6.2.2 I/O pin-out of terminal blocks

The following table indicates the I/O pin-out on the P10, P11, P12 and P13 terminal blocks.
In this table, the following symbols are used to mark the pins:
IN A command is activated by applying voltage to these terminals.
+ designates the point to be connected to the positive terminal of the application
– designates the point to be connected to the negative terminal of the application
OUT T and C respectively designate the MAKE and COMMON points of the available
contacts.
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ACCESS P10 TERMINAL P11 TERMINAL P12 TERMINAL P13 TERMINAL

POINT BLOCK BLOCK BLOCK BLOCK
1 O⇒ External loop External loop External loop External loop
2 O⇒ Terminal present Terminal present Terminal present Terminal present
3 O⇒ – IN1 C OUT1 – IN5 C OUT5
4 O⇒ + T + T
5 O⇒ – IN2 C OUT2 – IN6 C OUT6
6 O⇒ + T + T
7 O⇒ – IN3 C OUT3 – IN7 C OUT7
8 O⇒ + T + T
9 O⇒ – IN4 C OUT4 – IN8 C OUT8
10 O⇒ + T + T

TABLE 4 – LOCATION OF THE CIRCUITS ON THE P10, P11, P12 AND P13 TERMINAL BLOCKS
The pins 1 and 2 of the P10, P11, P12 and P13 connectors (see figure 6 – 10 pin wago
connector) must be connected together. This bridging allows checking the presence of the
terminal block. If removed, the connection is no longer detected, and an alarm generated.

RECOMMENDATION
ALL EXTERNAL RELAYS CONNECTED TO THE OUTPUT CONTACTS
OF THE TELEPROTECTION MUST BE FITTED WITH A FREE-
WHEELING DIODE.

6.2.3 Allocation of logical input commands

Depending on the DIP hardware configuration, a combinatorial logic operator can be applied
to inputs and then allocated to commands sent to another DIP.
Input logic allows a logical operator to be affected to board input and to be allocated to a
command.
Permitted combinations are:
OR: OR logic between 2 inputs
AND: AND logic between 2 inputs
LOG: logical function (digital mode) as follows
This feature is accessible when the number of inputs available exceeds the number of
commands, as follows:

⇒ Version with 2 commands with one I/O board

⇒ Version with 4 commands with two I/O boards

Also, in these variants, the command output is activated on two independent relays.
The allocation of input and output commands is given by table 5 below) using the human
machine interface (see the HUMAN-MACHINE INTERFACE chapter § Configuring I/O
parameters).
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TERMINAL COMMAND ALLOCATION VERSION 2 COMMANDS 1 VERSION 4 COMMANDS 1 VERSION 4 COMMANDS 2 VERSION 8 COMMANDS(1)
BLOCK I/O BOARD I/O BOARD I/O BOARDS 2 I/O BOARDS DIGITAL
ONLY

Acquisition IN1 IN1 IN1 IN1

COMMAND 1
IN2 IN2
IN1 or IN2 IN1 or IN2
IN1 and IN2 IN1 and IN2
LOG (IN1, IN2) (2) LOG (IN1, IN2) (2)
Acquisition IN3 IN2 IN3 IN2
COMMAND 2
IN4 IN4
IN3 or IN4 IN3 or IN4
IN3 and IN4 IN3 and IN4
LOG (IN3, IN4) (2) LOG (IN3, IN4) (2)
P10
Acquisition IN3 IN5 IN3
COMMAND 3 IN6
IN5 or IN6
IN5 and IN6
LOG (IN5, IN6) (2)
Acquisition IN4 IN7 IN4
COMMAND 4 IN8
IN7 or IN8
IN7 and IN8
LOG (IN7, IN8) (2)
Acquisition IN5
COMMAND 5
Acquisition IN6
COMMAND 6
P12
Acquisition IN7
COMMAND 7
Acquisition IN8
COMMAND 8
Restitution OUT1 / OUT2 OUT1 OUT1 / OUT2 OUT1
COMMAND 1
Restitution OUT3 / OUT4 OUT2 OUT3 / OUT4 OUT2
COMMAND 2
P11
Restitution OUT3 OUT5 / OUT6 OUT3
COMMAND 3
Restitution OUT4 OUT7 / OUT8 OUT4
COMMAND 4
Restitution OUT5
COMMAND 5
Restitution OUT6
COMMAND 6
P13
Restitution OUT7
COMMAND 7
Restitution OUT8
COMMAND 8

TABLE 5 – COMMAND ALLOCATION

(1)
Standard I/O, without combination
(2)
Only in digital mode
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6.2.4 Examples of wiring

For wiring Examples in different contexts (2, 4, 8 commands, one or two I/O boards) see
figure 17 – rj45 portFigure 18 - AM170 - CONNECtors at the backFigure 19 - AM170D –
CONNECTOR AT THE BACK and figure 20 – AM170 kit.

6.3 Wiring alarms and copy contacts

The command output copies are wired on terminal blocks P14, P15 and the alarm contacts
output on terminal block P16 at the rear side of the unit. The connector reference and Pin 1
position are labelled on the rear panel (see Appendix -figure 17 – rj45 port).

The copy outputs are distributed into 4 groups, all isolated from one another. Each group is
composed of 4 normally-open contacts and one common contact.
The alarm outputs are distributed as 4 normally-closed contacts all isolated from each other,
2 contacts for major alarms and 2 contacts for minor alarms.
6.3.1 Description of connection to the terminal blocks
The conductors, with a cross-section of 0.08 to 2.5 mm², are connected to these terminal
blocks through 11 self-locking connecting devices.

1
2
3
4
5
6
7
8
9
10
11
D0056XXa

FIGURE 8 – 11 PIN WAGO CONNECTOR

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6.3.2 Pin-out of the copy and alarm outputs on the terminal blocks
The following table specifies the PIN-OUT of the command copy outputs and alarm contact
outputs on the P14, P5 and P16 terminal blocks.
For the alarm terminal block, refer also to the following chapter when using an AL142 or
AL143 board.
The following abbreviations were used to name the pins:
COPY Ti for the i contact of copy output normally-open.
COPY C for the auxiliary output common contact
R, T, C designates the normally-closed, normally-open and common contacts available,
respectively.

PIN TERMINAL BLOCK P14 TERMINAL BLOCK P15 TERMINAL BLOCK P16

1 T COPY T1 T COPY T9 C
Minor alarm output 1
2 T COPY T2 T COPY T10 R

3 T COPY T3 T COPY T11 not used

4 T COPY T4 T COPY T12 C

Minor alarm output 2
5* C COPY C 1 to 4 C COPY C 9 to 12 R

6 not used not used not used

7 T COPY T5 T COPY T13 C

Major alarm output 1
8 T COPY T6 T COPY T14 R

9 T COPY T7 T COPY T15 not used

10 T COPY T8 T COPY T16 C

Major alarm output 2
11** C COPY C 5 to 8 C COPY C 13 to 16 R

TABLE 6 – LOCATION OF THE CIRCUITS OF TERMINAL BLOCKS P14, P15 AND P16

* Pin 5 is common to contacts 1 to 4 of terminal blocks 14 & 15.

** Pin 11 is common to contacts 7 to 10 of terminal blocks 14 & 15.
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6.3.3 Particular case of the AL142 and AL143 boards.

When these optional boards are used, the alarm contacts are normally open. The output
points on P16 are identical but the allocation is changed.

PIN TERMINAL BLOCK P16

1 C
Minor alarm output 1
2 T
3 not used
4 C
Minor alarm output 2
5 T
6 not used
7 C
Major alarm output 1
8 T
9 not used
10 C
Major alarm output 2
11 T

TABLE 7 – PINOUT OF ALARM TERMINAL BLOCKS P16

6.3.4 Allocation of copy outputs

Copy output relays are used to transmit information on the current status of transmission and
reception, as follows:
Tx State for command number n: the contact(s) is(are) closed while the command n is
being transmitted, open when in guard state or while other commands are transmitted.
Rx state for command number n: the contact(s) is(are) closed while the command n is
being received, open when in guard state or while other commands are being
received.
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The allocation of the copy output relays depends on the configuration (see table below).

2 COMMANDS VERSION 4 COMMANDS VERSION 4 COMMANDS VERSION VERSION 8 COMMANDS)

COMMAND ALLOCATION 2 I/O BOARDS (DIGITAL
1 I/O BOARD 1 I/O BOARD 2 I/O BOARDS ONLY)

COMMAND 1 P14 COPYT1 COMMAND 1 P14 COPYT1

Acquisition COPY Acquisition
P14 P14 COPY P14

COPYT5 COPYT1 COP COPYT1 COPYT5 COP COPYT1

YT1 YT5
COPYT5 P14 P14
COP COM
COMMAND 2 YT2 MAN
Acquisition COPY D2
Acqui
sition
COP
Y

COPYT6 COPYT2 COP

YT2

COPYT6 COPYT2
P15

COMMAND 3 COPYT3 COPYT9

Acquisition COPY

COPYT13 COPYT3

COMMAND 4 COP COP COMMAND 4

Acquisition COPY YT4 YT10 Acquisition
COPY COM
MAN
COPYT14 COPYT4 COPYT14 D5 COPYT4
Acqui
COMMAND 5 P15 COPYT9 sition
Acquisition COPY COP
Y
COMMAND 6 COPYT10
Acquisition COPY COM
MAN
D6
Acqui
sition
COP
Y

COMMAND 7 COPYT11
Acquisition COPY

COP
COMMAND 8 YT3 COPYT12
Acquisition COPY

COMMAND 1 Output P14 COPYT3

COPY

COPYT7 P14 COPYT5 P14

TABLE 8 – ALLOCATION OF COPY OUTPUT

6.3.5 Recommendation
All relays connected to the output contacts must be fitted with a free-wheeling diode.
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6.4 Power supply wiring

According to the type of rack, there are one or 2 power supply terminal blocks. In the case of
a rack with 2 power supply terminal blocks, these are marked ‘main’ for the main power
supply and ‘aux’ for the auxiliary power supply respectively, on the rear face (see Appendix
figure 20 – AM170 kit).
The functional ground is mostly useful to protect the user during the laboratory test. In
normal use, the grounding braid supplied with the equipment must be connected to one of
the two M5 studs located at the back of the DIP unit.
According to the installations, it may be better to connect the +BAT or -BAT to this functional
ground, or leave these polarities floating.
6.4.1 Description of connection to the terminal blocks
The cables, with a cross-section of 0.08 to 2.5 mm², are connected to the terminal block
through a WAGO self-locking connector.
6.4.2 Pin-out of the power supply connector with the AM170 rack

PIN MARKING POLARITY

1 -BAT
Power supply negative polarity
2 -BAT
3 +BAT
Power supply positive polarity
4 +BAT
5 Non connected
6
Functional ground
7

TABLE 9 – PINOUT OF THE P17 TERMINAL BLOCK

6.4.3 Pin-out of the power supply connector with the AM170D rack
Two power supply connectors are available on the rear panel (see figure 5).
P21 main connector, P17 secondary connector in case of redundant power supply.
These two connectors offer the same pinout:

PIN MARKING POLARITY

1 -BAT Power supply negative polarity
2 +BAT Power supply positive polarity
3 Non connected

4 Functional ground

TABLE 10 – PINOUT OF THE MAIN & AUXILIARY TERMINAL BLOCK

These two connectors are independent, and can hence be supplied by two different sources.
Note: When a single source is available but two power supply boards are
to be installed, the two connectors must be linked, as shown in the
following figure.
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AUX MAIN

- BAT - BAT
+BAT +BAT
Battery

P17 P21

D0065 FRa

FIGURE 9 - AM170D WIRING OF TWO POWER SUPPLIES FOR A SINGLE SOURCE

6.5 Access port for line connection support

This chapter concerns all versions of the DIP equipment, except the variant using optical
fiber. In this case, refer to chapter 6.6 on connections by optical fiber.
6.5.1 Description of the connectors
The line connection interface (connector P18) is on the mother board of the equipment (See
Appendix - Figure 18 - AM170 - CONNECtors at the back

The connection must be implemented using the male SUB-D 15 pin connector supplied with
the equipment, It is locked by screws (supplied). A cover holding the cable for a straight
outlet is also part of standard equipment.
Non-allocated terminals must not be connected, in compliance with isolation restrictions.
The definition of the multi-strand conductor to be used is the following:
To be welded: AWG 20 to 22 (0.324 to 0.519 mm²).
Acceptable cable diameter: 8.2 mm maximum.
Cable-clamp reducers for maximum diameters of 4.1mm, 5.5mm and 6.8mm are supplied.
Cable shielding must be connected to the metallic cover.

For digital teleprotection links, immunity to electromagnetic disturbance is linked

directly to proper connection of the cable shield to the functional ground on both
sides of the link.
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6.5.2 Pin-out of the V11 / X24 - IR179 interface

V11/X24 interface
(ISO 1903)

S’: clock transmitter circuit

for non-standard use
D0607 FRa

FIGURE 10 – PINOUT OF THE V11/X24 INTERFACE

Pin Name direction Signal designation Pin Name Signal designation

1 nc
2 T(A) output Transmission (A) 9 T(B) Transmission (B)
3 nc 10
4 R(A) input Reception (A) 11 R(B) Reception (B)
5 nc 12
6 S(A) input Signal 13 S(B) Signal synchronization (B)
synchronization (A)
7 S'(A) output DCE mode 14 S'(B) DCE mode
Synchronization (A) synchronization (B)
8 nc 15

TABLE 11 – PINOUT OF THE V11/X24 INTERFACE

The S signal is a non standard feature. In fact, the DIP must be considered as being a DTE.
The S synchronization clock signal is supplied in order to provide a direct link between two
DIP units to perform tests. The use of the S’ signal is controlled by the HMI.
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6.5.3 Pinout of the G703-1 (64 kbps) - IR180 codirectional interface

Codirectional interface
G703.1

D0608 FRa

FIGURE 11 – PINOUT OF THE G703.1 INTERFACE

Pin Name direction Signal designation Pin Nam Signal designation

e
1 nc
2 T(A) output Transmission (A) 9 T(B) Transmission (B)
3 nc 10
4 R(A) input Reception (A) 11 R(B) Reception (B)
5 nc 12
6 nc 13
7 nc 14
8 nc 15

TABLE 12 – CONNECTION OF THE G703-1 CODIRECTIONAL INTERFACE

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6.5.4 Pinout of the G703-6 (2 Mbps) - IR173 interface

The IR173, G703-6, 120 ohm interface board has been derived into 2 models:
• IR173_120 (Index B), 2 Mbps / 120 ohms interface
• IR173_75 (Index A), 2 Mbps / 75 ohms interface

D0609Frb

FIGURE 12 – PINOUT OF THE G703.6 2 MBIT/S IR173 INTERFACE

Pin Name direction Signal designation Pin Nam Signal designation

e

1 nc
2 nc 9
3 Tx + output Transmission (A) 10 Tx - Transmission (B)
4 nc 11
5 Rx + input Reception (A) 12 Rx - Reception (B)
6 nc 13
7 nc 14
8 nc 15

TABLE 13 – CONNECTION OF THE G703-6 IR 173 INTERFACE

FIGURE 13 – PINOUT OF THE IR173_120 OR IR173_75 INTERFACE

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Pin Name direction Signal designation Pin Nam Signal designation

e
1 nc
2 nc 9
Tx + Transmission (A) Tx - Transmission (B)
3 output 10
4 nc 11
Rx + Reception (A) Rx - Reception (B)
5 input 12
6 nc 13
7 nc 14
8 nc 15

TABLE 14 – CONNECTION OF THE IR173_120 OR IR173_75 INTERFACE

6.5.5 Voice frequency (analog mode) - IR183 interface

Analog interface

D0610FRa

FIGURE 14 – PINOUT OF THE ANALOG INTERFACE

Pin Name directionPin Name Designation and description of the circuits

1
2 Tx(A) output 9 Tx(B) Voice frequency output signal (transmission)
3 TBB(A) output 10 TBB(B) Tx Blocking / Boost command circuit (solid-state relay)
4 Rx(A) input 11 Rx(B) Voice frequency signal in (receive)
5 RB(A) output 12 RB(B) Rx Blocking command circuit (solid-state relay)
6 EA(+) input 13 EA(-) External Alarm input (opto-isolated)
7 AL(A) output 14 AL(B) Live output circuit (solid-state relay)
8 nc 15

TABLE 15 – CONNECTION OF THE VOICE FREQUENCY INTERFACE

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6.6 Optical fiber access port

In case of configuration by optical fiber, the optical interface board, installed in the reserved
location of the rack, must be blocked with its two fastening screws.
Three versions of optical boards are managed: IR182, IR185 and IR187.
The connectors of the optical interface, accessible at the back (see figure 20 – AM170 kit),
are part of the optical board:
• 2 FC / PC connectors for IR182.
• ST connectors for IR185.
• LC connector for IR187.
The types of fibers recommended are:
• Single mode fiber 9/125 µm for 1310 and 1550 nm applications
• Multimode fiber 62.5/125 µm for 850 nm applications.

EMC protection
When not used, the rack connector must be covered with an EMC protection
plate.

REMOVING THE OPTICAL BOARD

DO NOT REMOVE THE OPTICAL BOARDS WITHOUT HAVING REMOVED
THE TWO SCREWS FASTENING THE REAR PANEL.

6.7 Standard HMI access port (PC connection)

The DIP is equipped with two RS 232 serial ports, one located on the front panel, the second
on the back of the unit (see Appendix-Figure 16 – Description of the HMI CONNECtor at the
back).
The download / display port fitted on the front panel is an ultra low voltage circuit
(ULV) ensuring basic isolation against electric shock. When powering on the relay, the
terminals of this port must not be touched to prevent any risk of electric shock in case
of fault. This port is designed to be used for maintenance, i.e. monitoring and
downloading software, it must not be connected permanently.
The connectors are female SUB-D 9-pin connectors.
These ports allow to connect the PC to the unit by means of an RS 232C cable. When two
cables are connected, the one on the front face has the priority.

FIGURE 15 – DESCRIPTION OF THE HMI CONNECTOR ON THE FRONT

When using the RS 232C main connector at the back, an adapter of the DTE-DCE type must
be connected. This port supports the RTS / CTS hardware protocol and the remote
connection.
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D0619FRa

FIGURE 16 – DESCRIPTION OF THE HMI CONNECTOR AT THE BACK

CAP
When not used, fit the cap supplied onto the connectors.

6.8 Optional RJ45 HMI access port

If the ME50 option is chosen, the RS232 front serial port is replaced by a standard RJ45
network port.

1 8

D0620FRa

FIGURE 17 – RJ45 PORT

6.9 IRIG-B interface port

If an optional IRIG_B interface board is installed, this port is used to connect with an external
clock supporting an IRIG-B synchronization interface (IRIG-B mode with 1 kHz analog
modulation).
The connector, located on the unit’s rear, is a standard female BNC connector (see P20 in
Appendix - Figure 19 - AM170D – CONNECTOR AT THE BACK). It is accessible with a
male connector of a standard BNC coaxial cable.

Cap
When not used, the connector must be covered with the BNC cap supplied with the
equipment.
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6.10 FI002 wiring

An FI002 board may be installed to guarantee advanced protection against capacitive
discharge at the input.
The command input must be connected to the P13 connector. The P10 and P12 connectors
must be interconnected (see the figure au-dessoushere below).

1 10

P11

Command Outputs access

P10

P12

FI002 filter wiring

P13

+ + + +
Cmd 1
Cmd 2

Cmd 3

Command inputs Cmd 4

D0489ENa

FIGURE 26 – WIRING OF THE COMMAND AND FILTER INPUTS

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7. INSTALLATION PROCEDURE
The equipment’s installation includes the following phases:
1. Install casing (rack, cabinet, or box).
2. Insert cables for subsystems and operation (power supply, earthing, transmission
medium, and protection equipment).
3. Mount rack in casing. Fasten in place using the screws on the front panel.
4. Connect rack to earth circuit.
5. Before installing the cards in the racks, make sure apparatus is switched off (plugs
removed or switch open).
6. Install cards in rack.
NOTE: The optical interface card must be mounted and tied to the rack before
mounting the rack in the frame.
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8. APPENDIX
8.1 AM170 - Location of the terminal blocks

Optical fibre
access

D 0058 FRa

FIGURE 18 - AM170 - CONNECTORS AT THE BACK

Command input and output terminal blocks

P10 Acquisition of commands 1 to 4
P11 Restitution of commands 1 to 4
P12 Acquisition of commands 5 to 8 Connecting terminal blocks to the protection
and command management systems (§ 6.2
P13 Restitution of commands 5 to 8 and § 6.3)
P14 Command copy contacts 1 to 4
P15 Command copy contacts 5 to 8

TABLE 16 – COMMAND MANAGEMENT CONNECTORS

Auxiliary terminal blocks

P16 Terminal blocks for connection to alarm management systems (§ 6.3)
P17 Power supply connection terminal blocks (§ 6.4)

P18 Line connection port (§ 6.5)

P19 Remote access (§ 6.7)
P20 External time synchronization connection port (§ 6.8)

TABLE 17 – OTHER CONNECTORS ON REAR FACE

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8.2 AM170D - Location of the terminal blocks – Double power supply version

P14 P11
P16 Tx 1 1
1

Rx P10
P15
AUX MAIN 1
P12
Optical fibre 1
- BAT - BAT access P20
+ BAT P19
+ BAT P13
1

P18

D0492 Frc

FIGURE 19 - AM170D – CONNECTOR AT THE BACK

The figure above shows the position of the Tx and Rx optical connectors for the IR182 and
IR185 boards.
These outputs are reversed on SFP modules of the IR187 board.

Command input and output terminal blocks

P10 Acquisition of commands 1 to 4
P11 Restitution of commands 1 to 4
P12 Acquisition of commands 5 to 8
Connecting terminal blocks to the protection
P13 Restitution of commands 5 to 8 and command management systems (§ 6.2
P14 Auxiliary outputs of commands 1 to and § 6.3)
4
P15 Auxiliary outputs of commands 5 to
8

TABLE 18 – COMMAND MANAGEMENT CONNECTORS

Auxiliary terminal blocks

P16 Terminal blocks for connection to alarm management systems (§ 6.3)
MAIN Main power supply connection terminal blocks (§ 6.4)
AUX Secondary power supply connection terminal blocks
P18 Line connection ports (§ 6.5)
P19 Remote access (§ 6.7)
P20 External time synchronization connection port (§ 6.8)

TABLE 19 – OTHER CONNECTORS ON REAR FACE

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8.3 Connector kits delivered with the equipment

FIGURE 20 – AM170 KIT

FIGURE 21 – AM170D KIT

The SUB-D 15 pin connector can change according to the supplier.

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8.4 Connection of the 2-command version

Copy Command acquisition 1

Copy Command acquisition 2

Copy Command restitution 1

Command restitution 1 Command restitution 2
Copy Command restitution 2
S S S S

Group 1 Group 2
Common copy group 1

Common copy group 2

EN EN EN EN
Command acquisition 1 Command acquisition 2
D 0059 FRa

FIGURE 22 – CONNECTIONS OF THE TWO-COMMAND VERSION

8.5 Connections of the 4-command version with 1 I/O board

Copie Acquisition Ordre 1

Copie Acquisition Ordre 2
Copie Acquisition Ordre 3
Copie Acquisition Ordre 4
Copie Restitution Ordre 1
Copie Restitution Ordre 2
Copie Restitution Ordre 3 Restitution Restitution Restitution Restitution
Copie Restitution Ordre 4 Ordre 1 Ordre 2 Ordre 3 Ordre 4
S1 S2 S3 S4
{

{
P14 P11
Commun Copies
Acquisition d'ordres

Commun Copies
Restitution d'ordres

P10 - + - + - + - +
{

E1 E2 E3
{
E4
Acquisition Acquisition Acquisition Acquisition
Ordre 1 Ordre 2 Ordre 3 Ordre 4
D0060FRa

FIGURE 23 – CONNECTIONS OF THE 4-COMMAND VERSION WITH 1 I/O BOARD

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8.6 Connections of the 4-command version with 2 I/O boards

Copy Command acquisition 1

Copy Command acquisition 2

Copy Command restitution 1

Command restitution 1 Command restitution 2
Copy Command restitution 2
S1 S2 S3 S4

Group 1 Group 2 Command acquisition 1 Command acquisition 2

Common group 1
Common group 2
Common group 3 EN1 EN2 EN3 EN4
Common group 4
Group 3 Group 4

Copy Command restitution 4 EN5 EN6 EN7 EN8

Command acquisition 3 Command acquisition 4
Copy Command restitution 3

Copy Command acquisition 4

Copy Command acquisition 3

S5 S6 S7 S8
Command restitution 3 Command restitution 4
D 0061 FRa

FIGURE 24 – CONNECTIONS OF THE 4-COMMAND VERSION WITH 2 I/O BOARDS

8.7 Connection of the 8-command version

Copy Command acquisition 1

Copy Command acquisition 2
Copy Command acquisition 3
Copy Command acquisition 4
Copy Command restitution 1
Copy Command restitution 2 Command Command Command Command
Copy Command restitution 3 restitution 1 restitution 2 restitution 3 restitution 4
Copy Command restitution 4 S1 S2 S3 S4

Group 1 Group 2 Command Command Command Command

Common group 1 acquisition 1 acquisition 2 acquisition 3 acquisition 4
Common group 2 EN1 EN2 EN3 EN4
Common group 4
Common group 3
Group 3 Group 4

EN5 EN6 EN7 EN8

Copy Command restitution 8 Command Command Command Command
Copy Command restitution 7
Copy Command restitution 6 acquisition 5 acquisition 6 acquisition 7 acquisition 8
Copy Command restitution 5
Copy Command acquisition 8
Copy Command acquisition 7
Copy Command acquisition 6
Copy Command acquisition 5
S5 S6 S7 S8
Command Command Command Command
restitution 5 restitution 6 restitution 7 restitution 8
D0062 FRa

FIGURE 25 – CONNECTIONS OF THE 8-COMMAND VERSION