Product Information: Motor-Driven Diaphragm Dosing Pumps Memdos E/Dx
Product Information: Motor-Driven Diaphragm Dosing Pumps Memdos E/Dx
MEMDOS E/DX
Reliable dosing of chemicals
Motor-driven diaphragm dosing pumps play an important role in the
reliable and accurate dosing of liquids in the process cycles. They are
appropriate for low-pressure applications and high dosing quantities.
Dosing pumps are used in many branches of industry that work with
liquid chemicals - not excluding toxic and aggressive media.
Dosing Liquids
Conveying Gases
Control Systems
Technical data
MEMDOS E/DX Size 4 8 15 25 26 50 75 76 110 150 156 160 200 260 300 380
Capacity at max. l/h 4 7.5 15 23 23 48 72 72 107 160 160 170 208 263 292 393
pressure**
Stroke volume ml / pulse 2.6 8.5 19 36.5 51.2 54.5
Max. pressure bar 10 5 4 10 8 6
Stroke frequency** 1/min 26 48 95 142 142 95 142 142 95 142 142 71 95 120 95 120
Diaphragm-ø mm 52 64 90 120 150
Stroke length mm 6 9 10
Suction lift mbar 900 800 700 600 450
Max. ambient °C 40
temperature*
Capacity E (3~) W 50 250 370
Power DX (1~) W 50 120 250
Insulation class F
Protective class IP 55
Voltage at pulse input 5 V DC (must be voltage-free for contact making)
Voltage at level 5 V DC (level probe with break contact for alarm/empty)
connection
Alarm reley, voltage- 250 V AC, 2.5 A or 30 V DC, 2.5 A
free changeo-
ver contact
Weight plastic E kg 7.4 7.6 10.2 18.0 19.0
DX kg 8.0 9.2 12.0 22.0 26.0
Weight stain- E kg 8.1 9.5 18.0 26.4 32.0
less steel DX kg 8.7 11.1 20.0 30.4 39.0
*) Ambient temperature for PVC metering head 40 °C and for PP or stainless steel metering heads 60 °C (for a short time 80 °C).
**) At 60 Hz operation the values increase by factor 1.2
Model variants
MEMDOS E/DX Plastic Stainless steel
Material Connection Order no. Material Connection Order no.
E DX E DX
4 6/12 10402001 10402019 G 1/4 10402010 10402028
8 6/12 10402004 10402022 G 1/4 10402013 10404586
15 PVC/FPM 6/12 10402002 10402020 1.4571/PTFE G 1/4 10402011 10402029
25* 6/12 10402003 10402021 G 1/4 10402012 10402030
26** 6/12 10402436 10402857 G 1/4 10402437 10404098
50 6/12 10402005 10402023 G 1/4 10402014 10402032
75* PVC/CSM d 16 10402353 10402140 G 1/4 10402015 10402033
76** d 16 10402451 10404711 G 1/4 10402438 10404100
110 d 16 10402008 10402026 G 1/2 10402017 10402035
150* d 20 10402009 10402027 G 1/2 10402018 10402036
156** d 20 10402439 10404080 1.4571/AF G 1/2 10402440 10404102
160 d 20 10402053 10402055 G 1/2 10402054 10402056
PP/CSM
200 d 20 10402037 10402045 G 1/2 10402041 10402049
260* d 20 10402038 10402046 G 1/2 10402042 10402050
300 d 20 10402039 10402047 G 1/2 10402043 10402051
380* d 20 10402040 10402048 G 1/2 10402044 10402052
*) Pump not suitable for 60 Hz operation
**) Special size for 60 Hz operation
Performance curves
The performance curves refer to water at 20 °C (68 °F) and a suction lift of 0.5 m. The performance of the dosing pump depends on the viscosity of
the process fluid and hydraulic installation conditions.
Dosing pumps must therefore be gauged in litres during application.
6 10 20
l/hr
l/hr
l/hr
18
5
8 16
5 bar 5 bar
4 5 bar 14
2 bar 6 12
2 bar
3 2 bar 10
4 8
2 10 bar
6
10 bar 10 bar
1 2 4
2
0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
E/DX 4 Stroke adjustment E/DX 8 Stroke adjustment E/DX 15 Stroke adjustment
60 90
l/hr
30
l/hr
l/hr
80
25 50
5 bar 5 bar 70
5 bar
20 40 60
2 bar 2 bar
2bar 50
15 30
40
10 bar 10 bar 10 bar
10 20 30
20
5 10
10
0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
E/DX 25/26 Stroke adjustment E/DX 50 Stroke adjustment E/DX 75/76 Stroke adjustment
l/hr
180 220
120 200
160 5 bar
100 180
140 160
2 bar
80 120 140 1 bar
2 bar 100 120
60 3 bar 100
1 bar 80
1 bar 80
40 60 10 bar
5 bar 4 bar 60
20 40 40
20 20
0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
E/DX 110 Stroke adjustment E/DX 150/156 Stroke adjustment E/DX 160 Stroke adjustment
300 400
l/hr
500
l/hr
l/hr
350 450
250
5 bar
400
300
200 5 bar 350
250 4 bar
1 bar 300
1 bar
150 200 250
1 bar
150 200
100
10 bar 150
100
50 10bar 100
50 8 bar
50
0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
E/DX 200 Stroke adjustment E/DX 260 Stroke adjustment E/DX 300 Stroke adjustment
500
l/hr
450
400
3 bar
350
300
250
1 bar
200
150
6 bar
100
50
0
0 1 2 3 4 5 6 7 8 9 10
E/DX 380 Stroke adjustment
Product Information Motor-driven Diaphragm Dosing Pumps
MEMDOS E/DX
Dimensions
L
(ATEX ~474)
L
~ 376
D
A
A
13 0
O 9
L
177
4 11
90
L
18
B 97 75
32 @B 130 30
70 B 121,5 79 36,5
ca. 98 ca. 124
~ 80 ~ 107
31
C
E/DX A B C L
40
4...26 108 95 222 13
C
50 153 104 234 13
75, 76 153 104 234 17 Type A B C D L D with
ATEX motor
110...156 246 117 259 22
E 160...260 278 148 317 approx. 469 22 632
DX 160...260 278 148 317 approx. 486 22 -
E 300...380 318 153,5 320 approx. 469 22 632
DX 300...380 318 153,5 320 approx. 486 22 -
Accessories
Even the best dosing pump is capable of improvement - by means of To optimise the dosing process, we recommend back-pressure and
PI-10402-02-V04 | Copyright 07.2010 by Lutz-Jesco GmbH
appropriate technical surroundings. That is why a particularly compre- pressure-relief valves. They are used
hensive accessories programme is available which turns your dosing • to increase the dosing accuracy in the pres-
pump into an efficient dosing system. ence of fluctuating back pressures.
As an option, the multifunctional valve PENTABLOC is available, which • for long dosing lines in order to prevent excess delivery.
offers the functionalities of a back-pressure valve as well as those of a (The accelerated medium continues moving on account of its
safety blowdown valve. Such functions as anti-siphon, pressure relief own inertia even when the delivery stroke has already ended. )
and flow indication and monitoring are also integrated. • to prevent siphoning through the dosing pump if the suc-
Subject to technical changes
Lutz-Jesco GmbH P.O. Box 10 01 64 Phone: +49 5130 5802-0 E-mail: [email protected] 24h-Hotline:
30891 Wedemark Fax: +49 5130 580268 Internet: www.lutz-jesco.de +49 5130 580280
MB 1 06 01 / 1
MEMDOS GMR
General
Double diaphragm metering pumps of the Memdos GMR
series can be supplied as single or duplex metering
pumps. The pumps are used to meter large quantities at
relatively low back pressures. They are frequently used
in waste-water treatment to meter pH-regulating
chemicals or flocculents. The metering pumps are
available in three sizes as single metering pumps for 2000
to 4000 l/h. Different metering heads can be connected
to the duplex metering pumps. The metering heads are
then operating in a reciprocating mode and the quantity
metered is set for both heads at the same time.
Designs
Standard designs are: Single metering pump with left-
hand metering head arangement.
Type designation GMR Symbol
Metering head
The characteristic feature is the duplex diaphragm (7+8).
The eccentric (5) guides the diaphragm (7) almost
following the sine wave over the constant stroke. Since
the large supporting disks always carry the whole surface
of the diaphragm (7) in the maximum eccentric positions,
a piston-like displacement effect is achieved. This results
in a very high metering accuracy for diaphragm metering
pumps independent of the back pressure. The front
supporting disk for the suction stroke must not get into
touch with the medium because of chemical resistance
Drive
and the possible abrasivity. Therefore, a second
There are three possibilities to drive the eccentric (5):
diaphragm (8) is provided, which has a merely separating
1. By means of a variable speed belt drive (3). The
function and is therefore neutral in respect to forces. The
control range is 1:6.5. The drive may only be adjusted
medium side of the EPDM separating diaphragm (8) is
while the motor is rotating (2).
coated with PTFE.
2. By means of a DC motor (2.1) with thyristor controller.
A precisely dimensioned glycerin filling (6) acts as
Motors equipped with a tachometer feedback may
hydraulic push rod and thus the distance between the
have a control range of 1:100.
two diaphragms remains constant. Also the rear
3. By means of a three phase AC motor (2.2). The
diaphragm chamber is partly filled with glycerin for
speed of this motor can be controlled within a range
lubrication purposes. The suction (12) and discharge
of 1:20 via also available frequency inverters.
valves (13) are single-ball valves. The suction (11) and
discharge connections (10) are available in plastic or
stainless steel design.
Legend
1 Handwheel for speed
adjustment
2 Motor
2.1 DC motor
2.2 three-phase AC motor
3 Belt gearbox
5 Eccentric
6 Glycerin filling
7 Rear diaphragm
8 Front diaphragm
9 Metering head
10 Discharge connection
11 Suction connection
12 Suction valve
13 Discharge valve
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Additional components
MEMDOS GMR
Upon request, the Memdos GMR can be equipped with operation in control mode, the signal must be amplified
an inductive probe which samples the crankshaft to count e.g. 0-20 mA.
the strokes. For diaphragm rupture detection, the front Important
glycerin chamber can be monitored by means of a Ensure that control circuits are connected such that the
conductivity probe. automatic stroke adjustment only works when the drive
A reversible servomotor can be supplied for the gearbox motor is rotating.
adjustment which is required for the remote control of Upon request, a variable d.c. main drive is available
the metered quantity or for a process-dependent open- instead of the variable speed belt drive. This can be
loop or closed-loop control, with the GMR acting as final adjusted from 0 to 100%. The motor is controlled via a
control element. The actual speed, and thus the metered thyristor controller. The speed is remotely indicated by
quantity, is proportionally converted into an analog direct means of a tachometer or an I x R compensation.
voltage signal by means of a tachogenerator.
The signal can be directly transmitted to indicators. For
Technical data
Memdos GMR 2000 3000 4000
Pressure bar 4 3 2
Pump capacity ml/stroke 463 694 926
Driven by Flow rate l/h 310...2000 460...3000 610...4000
continuous control Stroke freq. min-1 11...72 11...72 11...72
Driven by three-phase AC or Flow rate l/h 1600 2400 3200
DC motor with 2850 min-1 Stroke freq. min-1 58 58 58
Drive power kW 2.2 2.2 2.2
Diaphragm diameter mm 212 252 252
Stroke length mm 23 26 32
Suction lift mbar 120 120 120
max. temperature °C 40 40 40
Weight Plastic metering head kg 145 165 165
Stainless steel head kg 155 195 195
For higher or lower capacities, d. c. motors can be equipped with thyristor controlllers according to data sheet
MB 4 20 02, and three-phase a. c. motors can be connected to frequency inverters according to data sheet
MB 4 70 01.
Installation example
Legend
1. Metering pump GMR MB 1 06 01 8. PE tank MB 1 20 01
2. Pulsation dampener f. suction pipe MB 1 27 01 9. Ball valve
3. Pulsation dampener f. discharge pipe MB 1 27 01 10. Dirt trap (filter) MB 1 22 02
4. Relief valve MB 1 25 01 11. Dry run protection MB 4 10 00
5. Backpressure valve MB 1 25 01 12. Diaphragm failure monitoring Part No. 41028906
6. Injection nozzle MB 1 23 01 Use shown fittings when required.
7. Agitator MB 1 36 01
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MEMDOS GMR
Dimensions Delivery rate characteristics (in control mode)
Dimension drawings
Simplex pumps
Dimension drawing
Duplex pump
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MEMDOS GMR
Selection tables
2
In order to offer a great variety of metering pumps to the 5
user, the metering pumps have been divided into the
most important functional groups. The pump can be 4
individually assembled. The pump must be equipped
with the following units:
1
1 Gearbox 2 Motor 3
3 Metering
head
4 Valves 5 Connections
1 Gearbox
Simplex pump GMR Duplex pump ZGMR
Drive with: 2000 3000 4000 2000 2000 2000 3000 3000 4000
2000 3000 4000 3000 4000 4000
3-ph. AC motor 32179 32180 32181 32182 32183 32184 32185 32186 32187
Gearbox 32344 32345 32346 32347 32348 32349 32350 32351 32352
2 Electrical drives
Motor type Power Size Design Speed Volt- Fre- Current IP ISO- Part
age quency class No.
[kW] [1/min] [V] [Hz] [A]
3-ph. AC motor 2.2 90L V1 2850 400 50 4.9 54 F 78897
2.2 90L V1 2850 400 50 4.9 55 F 78898
3-ph. AC motor 2.2 100L Special 1410 400 50 5.2 54 F 32214
with gearbox 2.2 100L Special 1410 400 50 5.2 55 F 32215
(500...3600 min-1)
DC motor * 2.4 100L V18 2850 200 - - 44 F 32218
Dimension drawing
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MB 1 06 01 / 5
MEMDOS GMR
3 Metering heads 4 Valves
Pump size PP 1.4571 PP housing 1.4571 housing
GMR 2000 32138 32157 Valve-spring retainer of PVDF Valve-spring retainer of 1.4571
GMR 3000 32188 32204 Hastelloy spring
GMR 4000 32188 32204 Sealing material
Hypalon Viton Hypalon Viton
24072 24073 24071 29961
5 Connections
GMR DN Fig. d PVC 1.4571
2000 C1 50 21548 -
(3000)* 40 D1 G 11/2 32159 25255
F1 - 27100 27101
2000, C1 63 21529 -
3000 and 50 D1 G2 29888 27046 C1 D1 F1
Cemented Threaded Flange
4000 F1 - 27103 27104 connection connection connection
* Pressure loss calculation required!
Ordering example
A metering pump is required for metering lime slurry.
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Metering Head
The heads are available in polypropylene and stainless
steel. Special materials upon request.
Suction and discharge valves are double-ball valves up The stroke length which determines the metering
to the MR 290 version; for the bigger pumps, spring- capacity can be adjusted manually during operation
loaded flat-seat valves are used. For viscous media of between 0 and 100 %.
400 mPas and more, spring-loaded single-ball valves
are recommended for the suction and the discharge side. The standard version is equipped with manual
The opening pressure of the valve is about 0.1 bar. adjustment. Upon request, an automatic remote
adjustment (ATE) can be supplied.
Separating chamber
The diaphragm flanges have been designed so that, in
the case of a diaphragm rupture due to wear, no chemical
can escape randomly from the pump or enter the gear.
The leakage is routed downwards through a drain pipe. Functional diagram
The diaphragm flanges thus function as a separating
chamber and are protected against aggressive media
by means of powdery epoxy coating. The escaping Drive eccentric
leakage can be detected by a leakage probe causing continues to run freely
Drive eccentric until the plunger plate is
the pump to be stopped
reached again.
(see MB 1 31 01). Plunger plate
Drive
The drive unit consists of an oil-filled worm gear. The
stroke is generated by an eccentric which moves back Diaphragm rod
and forth a spring-loaded plunger fixed to the diaphragm.
The metering stroke is achieved by the pushing force of
the eccentric, the resetting of the spring causes the
suction stroke. The stroke length is set by limiting the
plunger return by means of a manually adjustable Return spring Stroke limiting
eccentric disk used as a stop. for suction eccentric
stroke
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Accessories
Thyristor controller
for the control of a d.c. drive
(see MB 4 20 01).
For further accessories see "Installation example".
Frequency converter
for the control of 3-phase motors. In the case frequency
converter operation, a 0.75 kW motor and an external
vent must be used.
Scale
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Scale Scale
Scale Scale
1 bar
3 bar
5 bar
Scale Scale
Scale Scale
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Installation example In the case of duplex pumps with different metering heads
the larger head must always be located on the left-hand
side (L); for possible head combinations see table MB 1
05 02 / 5.
Dimensions
Model A B C D E
MR
50 272 201 370 ø152 228
75 272 201 370 ø152 228
115 272 201 370 ø152 228
140 272 201 370 ø152 228
210 272 201 370 ø152 228
Legend
290 296 201 370 170 225
1 Metering pump MEMDOS MR MB 1 05 02 400 265 225 425 ø230 300
2 Suction line MB 1 22 01
3 Electric agitator MB 1 36 03 600 265 225 425 ø230 300
4 Tank MB 1 20 01 980 265 225 425 ø230 300
5 Relief valve MB 1 25 01
6 Diaphragm shutoff valve MB 1 24 01
7 Injection nozzle MB 1 23 01 Dimension L see selection table 5, page 7.
8 Pulsation dampener MB 1 27 01
9 Switchbox
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1 1
Pump Simplex pumps Pump Duplex pumps
model Left-hand version L Right-hand version R model with different heads
MR Capacity adjustment ZMR Capacity adjustment
manual ATE manual ATE Symbol manual ATE
400 31247 31248 31440 31441 400/50 31653 31654
600 31249 31250 31442 31443 140/75 31655 31656
980 31251 31252 31444 31445 600/75 31657 31658
210/115 31659 31660
290/115 31661 31662
980/115 31663 31664
600/140 31665 31666
290/210 31667 31668
980/210 31669 31670
980/290 31671 31672
1 3
Pump Duplex pumps Pump
model with equal heads model Heads
ZMR Capacity adjustment MR
Symbol manual ATE Diaphragm ø PP 1.4571
50/50 31253 31254 50 23721 23727
75/75 31647 31648 75 90 23721 23727
115/115 31681 31682 115 23721 23727
140/140 31649 31650 140 120 23722 23728
210/210 31683 31684 210 23722 22728
290/290 31251 31652 290 150 23723 22334
400/400 31261 31262 400 23735 23736
600/600 31267 31268 600 185 23735 23736
980/980 31271 31272 980 23735 23736
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4
Pump Standard valves
model MR MR 50...290: double-ball
MR 400...980: spring-loaded with Hastelloy spring (disk valves as of 08.97)
Suction valve assembly Discharge valve assembly
PP 1.4571 PP 1.4571
Seals of:
Hypalon Viton AF Hypalon Viton Hypalon Viton AF Hypalon Viton
50 ... 290 26841 26842 29694 — — 27356 27357 29695 — —
400 ... 980 23703 23704 — 23705 25681 23703 23704 — 23705 25681
AF = asbestos-free
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MB 1 05 02 / 7
F
Flange
connection
B1 C1 D1 E1 F1 G1
Tubing PVC pipe Threaded Screwed (Ermeto) Flange PVC pipe
connection cemented connection connection connection cemented
connection connection
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MB 1 05 02 / 9
e.g. MR 50 L - ATE
Dimensions
Mounting space
min. 150
Dimension A, B, C, D, see MB 1 05 02 / 4
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Wiring diagrams HE HA
16 2 1 3 17 10 11 12 13 14 15 4 5 6 7 8 9
Position
PE Open N repeating
Close signaling Position Voltage-free contacts
repeating max. 250 V~ 1A
0...1kOhm
signaling
230 V~ 0...1kOhm
1 2 3 44
24 V~ - + - +
4...20 mA 0...620mV
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Electrical
wiring diagrams
E A
WAN 1
4 2 1 3 5 18 19 20 21 22 23 6 7 8 9 10 11 29 30 3132
Position Position
PE Open N Close repeating Position Voltage-free
repeating contacts repeating
signaling signaling
signaling max. 250 V~
1kOhm 0(4)...20mA
230 V~ 1kOhm 1A
WAN 1-S
L N 4 5 515253
Conductance
- + 0(4)...20mA
CLOSE
OPEN
230 V~
Final position Control via 0(4)...20mA standard signal
repeating
signaling
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