Product Information Motor-driven Diaphragm Dosing Pumps

MEMDOS E/DX
Reliable dosing of chemicals
Motor-driven diaphragm dosing pumps play an important role in the
reliable and accurate dosing of liquids in the process cycles. They are
appropriate for low-pressure applications and high dosing quantities.
Dosing pumps are used in many branches of industry that work with
liquid chemicals - not excluding toxic and aggressive media.

Riding on the crest of the waves

Two models of the MEMDOS are available, each with or without micro-
processor control. The smaller version can be used for capacities from
0...4 to 0...160 l/h and the larger version for capacities from 0...170 to
0...380 l/h. Pressures are admissible between 4 and 10 bar, depending
on the size.
Thanks to the sturdy tappet drive with manual or automatic capacity ad-
justment, the conveyed media such as acids, lyes, precipitating agents
and flocculents are dosed reliably and precisely.
On request, the MEMDOS pumps can also be supplied with a double-
diaphragm system. Then uncontrolled leakage of media is avoided even
if the dosing diaphragm wears out.

Versatile and flexible

MEMDOS E pumps can be integrated in controls or automatic control In short
systems.
• Suitable for accurate mixing tasks
For constant dosing without control, the motor of MEMDOS E is directly • Capacity range 4 to 393 l/h, at up to 10 bar
connected to the terminal box. A great variety of three-phase and single- • Minor dependence of the back pressure
phase motors is available for this purpose. • Linear development of the dosing quantity
To change the metering capacity, either the stroke length can be ad- according to the stroke length
justed mechanically or the speed of the three-phase motor can be con- • Tappet drive with manual and automatic capacity adjustment
trolled by means of a separate frequency converter. • Also suitable for frequency converter operation
• Wide range of dosing head materials
The intelligence of the MEMDOS DX is derived from the well-proved
• Double-diaphragm system optional
series of MAGDOS DE/DX solenoid metering pumps.
• Small stand, requires little space
The MEMDOS DX controller allows the adaption to a large number of dif- • Batch dosing optional
ferent control signals and system monitoring equipment. For the chemi-
cal supply, for example, two controls are available: tank level control with
alarm signal and low level indication. The signals required for external
activation of the pump can be simple voltage-free closing contacts from
water meters or controllers or analog 0/4...20 mA signals. Depending
on the version, the MEMDOS DX can be adjusted continuously between
0 and 142 strokes/min. for internal control. A single stroke follows each
contact.

Dosing Liquids
Conveying Gases
Control Systems
Technical data
MEMDOS E/DX Size 4 8 15 25 26 50 75 76 110 150 156 160 200 260 300 380
Capacity at max. l/h 4 7.5 15 23 23 48 72 72 107 160 160 170 208 263 292 393
pressure**
Stroke volume ml / pulse 2.6 8.5 19 36.5 51.2 54.5
Max. pressure bar 10 5 4 10 8 6
Stroke frequency** 1/min 26 48 95 142 142 95 142 142 95 142 142 71 95 120 95 120
Diaphragm-ø mm 52 64 90 120 150
Stroke length mm 6 9 10
Suction lift mbar 900 800 700 600 450
Max. ambient °C 40
temperature*
Capacity E (3~) W 50 250 370
Power DX (1~) W 50 120 250
Insulation class F
Protective class IP 55
Voltage at pulse input 5 V DC (must be voltage-free for contact making)
Voltage at level 5 V DC (level probe with break contact for alarm/empty)
connection
Alarm reley, voltage- 250 V AC, 2.5 A or 30 V DC, 2.5 A
free changeo-
ver contact
Weight plastic E kg 7.4 7.6 10.2 18.0 19.0
DX kg 8.0 9.2 12.0 22.0 26.0
Weight stain- E kg 8.1 9.5 18.0 26.4 32.0
less steel DX kg 8.7 11.1 20.0 30.4 39.0
*) Ambient temperature for PVC metering head 40 °C and for PP or stainless steel metering heads 60 °C (for a short time 80 °C).
**) At 60 Hz operation the values increase by factor 1.2

Model variants
MEMDOS E/DX Plastic Stainless steel
Material Connection Order no. Material Connection Order no.
E DX E DX
4 6/12 10402001 10402019 G 1/4 10402010 10402028
8 6/12 10402004 10402022 G 1/4 10402013 10404586
15 PVC/FPM 6/12 10402002 10402020 1.4571/PTFE G 1/4 10402011 10402029
25* 6/12 10402003 10402021 G 1/4 10402012 10402030
26** 6/12 10402436 10402857 G 1/4 10402437 10404098
50 6/12 10402005 10402023 G 1/4 10402014 10402032
75* PVC/CSM d 16 10402353 10402140 G 1/4 10402015 10402033
76** d 16 10402451 10404711 G 1/4 10402438 10404100
110 d 16 10402008 10402026 G 1/2 10402017 10402035
150* d 20 10402009 10402027 G 1/2 10402018 10402036
156** d 20 10402439 10404080 1.4571/AF G 1/2 10402440 10404102
160 d 20 10402053 10402055 G 1/2 10402054 10402056
PP/CSM
200 d 20 10402037 10402045 G 1/2 10402041 10402049
260* d 20 10402038 10402046 G 1/2 10402042 10402050
300 d 20 10402039 10402047 G 1/2 10402043 10402051
380* d 20 10402040 10402048 G 1/2 10402044 10402052
*) Pump not suitable for 60 Hz operation
**) Special size for 60 Hz operation
Performance curves
The performance curves refer to water at 20 °C (68 °F) and a suction lift of 0.5 m. The performance of the dosing pump depends on the viscosity of
the process fluid and hydraulic installation conditions.
Dosing pumps must therefore be gauged in litres during application.
6 10 20

l/hr
l/hr

l/hr
18
5
8 16
5 bar 5 bar
4 5 bar 14
2 bar 6 12
2 bar
3 2 bar 10
4 8
2 10 bar
6
10 bar 10 bar
1 2 4
2
0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
E/DX 4 Stroke adjustment E/DX 8 Stroke adjustment E/DX 15 Stroke adjustment

60 90
l/hr

30

l/hr
l/hr

80
25 50
5 bar 5 bar 70
5 bar
20 40 60
2 bar 2 bar
2bar 50
15 30
40
10 bar 10 bar 10 bar
10 20 30
20
5 10
10
0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
E/DX 25/26 Stroke adjustment E/DX 50 Stroke adjustment E/DX 75/76 Stroke adjustment

140 200 240

l/hr
l/hr

l/hr

180 220
120 200
160 5 bar
100 180
140 160
2 bar
80 120 140 1 bar
2 bar 100 120
60 3 bar 100
1 bar 80
1 bar 80
40 60 10 bar
5 bar 4 bar 60
20 40 40
20 20
0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
E/DX 110 Stroke adjustment E/DX 150/156 Stroke adjustment E/DX 160 Stroke adjustment

300 400
l/hr

500
l/hr

l/hr

350 450
250
5 bar
400
300
200 5 bar 350
250 4 bar
1 bar 300
1 bar
150 200 250
1 bar
150 200
100
10 bar 150
100
50 10bar 100
50 8 bar
50
0 0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
E/DX 200 Stroke adjustment E/DX 260 Stroke adjustment E/DX 300 Stroke adjustment

500
l/hr

450
400
3 bar
350
300
250
1 bar
200
150
6 bar
100
50
0
0 1 2 3 4 5 6 7 8 9 10
E/DX 380 Stroke adjustment
 Product Information Motor-driven Diaphragm Dosing Pumps
MEMDOS E/DX
Dimensions

L
(ATEX ~474)
L

~ 376

D
A

A
13 0

O 9
L

177
4 11
90
L

18
B 97 75
32 @B 130 30
70 B 121,5 79 36,5
ca. 98 ca. 124
~ 80 ~ 107

31
C

E/DX A B C L
40
4...26 108 95 222 13
C
50 153 104 234 13
75, 76 153 104 234 17 Type A B C D L D with
ATEX motor
110...156 246 117 259 22
E 160...260 278 148 317 approx. 469 22 632
DX 160...260 278 148 317 approx. 486 22 -
E 300...380 318 153,5 320 approx. 469 22 632
DX 300...380 318 153,5 320 approx. 486 22 -

Accessories
Even the best dosing pump is capable of improvement - by means of To optimise the dosing process, we recommend back-pressure and
PI-10402-02-V04 | Copyright 07.2010 by Lutz-Jesco GmbH

appropriate technical surroundings. That is why a particularly compre- pressure-relief valves. They are used
hensive accessories programme is available which turns your dosing • to increase the dosing accuracy in the pres-
pump into an efficient dosing system. ence of fluctuating back pressures.
As an option, the multifunctional valve PENTABLOC is available, which • for long dosing lines in order to prevent excess delivery.
offers the functionalities of a back-pressure valve as well as those of a (The accelerated medium continues moving on account of its
safety blowdown valve. Such functions as anti-siphon, pressure relief own inertia even when the delivery stroke has already ended. )
and flow indication and monitoring are also integrated. • to prevent siphoning through the dosing pump if the suc-
Subject to technical changes

tion pressure is higher than the system pressure.

For further accessories for your dosing pump, please refer to our dosing • to prevent the system pressure from rising to an impermis-
pump brochure. sibly high level on the discharge side of the dosing pump;
this may for example be caused by the accidental closing of
valves while the pump is in operation or a clogged injector.

Lutz-Jesco GmbH P.O. Box 10 01 64 Phone: +49 5130 5802-0 E-mail: [email protected] 24h-Hotline:
30891 Wedemark Fax: +49 5130 580268 Internet: www.lutz-jesco.de +49 5130 580280
 MB 1 06 01 / 1

MEMDOS GMR
General
Double diaphragm metering pumps of the Memdos GMR
series can be supplied as single or duplex metering
pumps. The pumps are used to meter large quantities at
relatively low back pressures. They are frequently used
in waste-water treatment to meter pH-regulating
chemicals or flocculents. The metering pumps are
available in three sizes as single metering pumps for 2000
to 4000 l/h. Different metering heads can be connected
to the duplex metering pumps. The metering heads are
then operating in a reciprocating mode and the quantity
metered is set for both heads at the same time.

Designs
Standard designs are: Single metering pump with left-
hand metering head arangement.
Type designation GMR Symbol

Duplex metering pumps with two metering heads.

Type designation ZGMR Symbol

Metering head
The characteristic feature is the duplex diaphragm (7+8).
The eccentric (5) guides the diaphragm (7) almost
following the sine wave over the constant stroke. Since
the large supporting disks always carry the whole surface
of the diaphragm (7) in the maximum eccentric positions,
a piston-like displacement effect is achieved. This results
in a very high metering accuracy for diaphragm metering
pumps independent of the back pressure. The front
supporting disk for the suction stroke must not get into
touch with the medium because of chemical resistance
Drive
and the possible abrasivity. Therefore, a second
There are three possibilities to drive the eccentric (5):
diaphragm (8) is provided, which has a merely separating
1. By means of a variable speed belt drive (3). The
function and is therefore neutral in respect to forces. The
control range is 1:6.5. The drive may only be adjusted
medium side of the EPDM separating diaphragm (8) is
while the motor is rotating (2).
coated with PTFE.
2. By means of a DC motor (2.1) with thyristor controller.
A precisely dimensioned glycerin filling (6) acts as
Motors equipped with a tachometer feedback may
hydraulic push rod and thus the distance between the
have a control range of 1:100.
two diaphragms remains constant. Also the rear
3. By means of a three phase AC motor (2.2). The
diaphragm chamber is partly filled with glycerin for
speed of this motor can be controlled within a range
lubrication purposes. The suction (12) and discharge
of 1:20 via also available frequency inverters.
valves (13) are single-ball valves. The suction (11) and
discharge connections (10) are available in plastic or
stainless steel design.

Legend
1 Handwheel for speed
adjustment
2 Motor
2.1 DC motor
2.2 three-phase AC motor
3 Belt gearbox
5 Eccentric
6 Glycerin filling
7 Rear diaphragm
8 Front diaphragm
9 Metering head
10 Discharge connection
11 Suction connection
12 Suction valve
13 Discharge valve

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 MB 1 06 01 / 2

Additional components

MEMDOS GMR
Upon request, the Memdos GMR can be equipped with operation in control mode, the signal must be amplified
an inductive probe which samples the crankshaft to count e.g. 0-20 mA.
the strokes. For diaphragm rupture detection, the front Important
glycerin chamber can be monitored by means of a Ensure that control circuits are connected such that the
conductivity probe. automatic stroke adjustment only works when the drive
A reversible servomotor can be supplied for the gearbox motor is rotating.
adjustment which is required for the remote control of Upon request, a variable d.c. main drive is available
the metered quantity or for a process-dependent open- instead of the variable speed belt drive. This can be
loop or closed-loop control, with the GMR acting as final adjusted from 0 to 100%. The motor is controlled via a
control element. The actual speed, and thus the metered thyristor controller. The speed is remotely indicated by
quantity, is proportionally converted into an analog direct means of a tachometer or an I x R compensation.
voltage signal by means of a tachogenerator.
The signal can be directly transmitted to indicators. For

Technical data
Memdos GMR 2000 3000 4000
Pressure bar 4 3 2
Pump capacity ml/stroke 463 694 926
Driven by Flow rate l/h 310...2000 460...3000 610...4000
continuous control Stroke freq. min-1 11...72 11...72 11...72
Driven by three-phase AC or Flow rate l/h 1600 2400 3200
DC motor with 2850 min-1 Stroke freq. min-1 58 58 58
Drive power kW 2.2 2.2 2.2
Diaphragm diameter mm 212 252 252
Stroke length mm 23 26 32
Suction lift mbar 120 120 120
max. temperature °C 40 40 40
Weight Plastic metering head kg 145 165 165
Stainless steel head kg 155 195 195

For higher or lower capacities, d. c. motors can be equipped with thyristor controlllers according to data sheet
MB 4 20 02, and three-phase a. c. motors can be connected to frequency inverters according to data sheet
MB 4 70 01.

Installation example

Legend
1. Metering pump GMR MB 1 06 01 8. PE tank MB 1 20 01
2. Pulsation dampener f. suction pipe MB 1 27 01 9. Ball valve
3. Pulsation dampener f. discharge pipe MB 1 27 01 10. Dirt trap (filter) MB 1 22 02
4. Relief valve MB 1 25 01 11. Dry run protection MB 4 10 00
5. Backpressure valve MB 1 25 01 12. Diaphragm failure monitoring Part No. 41028906
6. Injection nozzle MB 1 23 01 Use shown fittings when required.
7. Agitator MB 1 36 01

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 MB 1 06 01 / 3

MEMDOS GMR
Dimensions Delivery rate characteristics (in control mode)

GMR 2000 3000 4000 Delivery rate

A 410 480 480
D 492 504 504
E 923 935 935

bar back pressure

Plastic

F 358 388 388

G 589 600 600
Metering head

H 589 600 600

K 593 623 623
A 410 480 480
made of:

D 472 484 484

E 868 880 880
Stainless

F 358 388 388

steel

G 534 545 545

H 534 545 545
K 593 623 623

For dimension L see table 5, Connections.

Dimension drawings
Simplex pumps

Dimension drawing
Duplex pump

Lutz-Jesco GmbH
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 MB 1 06 01 / 4

MEMDOS GMR
Selection tables
2
In order to offer a great variety of metering pumps to the 5
user, the metering pumps have been divided into the
most important functional groups. The pump can be 4
individually assembled. The pump must be equipped
with the following units:
1
1 Gearbox 2 Motor 3
3 Metering
head
4 Valves 5 Connections

The numbers at the metering pump drawing refer to

4 2
the corresponding selection tables.
5

1 Gearbox
Simplex pump GMR Duplex pump ZGMR
Drive with: 2000 3000 4000 2000 2000 2000 3000 3000 4000
2000 3000 4000 3000 4000 4000
3-ph. AC motor 32179 32180 32181 32182 32183 32184 32185 32186 32187
Gearbox 32344 32345 32346 32347 32348 32349 32350 32351 32352

2 Electrical drives
Motor type Power Size Design Speed Volt- Fre- Current IP ISO- Part
age quency class No.
[kW] [1/min] [V] [Hz] [A]
3-ph. AC motor 2.2 90L V1 2850 400 50 4.9 54 F 78897
2.2 90L V1 2850 400 50 4.9 55 F 78898
3-ph. AC motor 2.2 100L Special 1410 400 50 5.2 54 F 32214
with gearbox 2.2 100L Special 1410 400 50 5.2 55 F 32215
(500...3600 min-1)
DC motor * 2.4 100L V18 2850 200 - - 44 F 32218

* Also available with tachogenerator

Dimension drawing

Motor size 90L

Motor size 100L

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 MB 1 06 01 / 5

MEMDOS GMR
3 Metering heads 4 Valves
Pump size PP 1.4571 PP housing 1.4571 housing
GMR 2000 32138 32157 Valve-spring retainer of PVDF Valve-spring retainer of 1.4571
GMR 3000 32188 32204 Hastelloy spring
GMR 4000 32188 32204 Sealing material
Hypalon Viton Hypalon Viton
24072 24073 24071 29961

5 Connections
GMR DN Fig. d PVC 1.4571
2000 C1 50 21548 -
(3000)* 40 D1 G 11/2 32159 25255
F1 - 27100 27101
2000, C1 63 21529 -
3000 and 50 D1 G2 29888 27046 C1 D1 F1
Cemented Threaded Flange
4000 F1 - 27103 27104 connection connection connection
* Pressure loss calculation required!

Ordering example
A metering pump is required for metering lime slurry.

Given operating data:

Lime slurry : 3800l/h The metering pump consists of:
Back pressure : 3 bar
Temperature : 20 °C Table Part No.
Mains voltage : 400/230V, 50Hz Gearbox 1 32347
Manual power adjustment.
Motor 2 32214
Selection of the metering pump:
Metering head 3 32138
The chemical permits the use of the standard material
PP and Hypalon seals. Suction valve 4 24072
The plastic flange connection DN 50 is selected for
both, the suction and the discharge side. Discharge valve 4 24072
The 4000 l unit is able to operate at a max. pressure of
Connections 5 27103
2 bar. When having a pressure of 3 bar, the duplex pump
ZGMR 2000/2000 is selected.

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 MB 1 05 02 / 1

Diaphragm metering pump MEMDOS MR

General
Diaphragm metering pumps of the MEMDOS MR series
have been developed for a broad range of applications
in metering technology. Thus they are used in the
industrial sector, in process engineering and very
frequently in water and waste water treatment.
Diaphragm metering pumps are leakproof.

Standard versions are metering pumps with the head

located on the left-hand side.
Type MR...L (Symbol )

Upon request, metering pumps with the head on the

right-hand side can be supplied.
Type MR...R ( Symbol )

Duplex metering pumps are available with the head

combinations shown in the following tables. The heads
are arranged in diagonals.
Type ZMR.../... (Symbol )

The power of the motor is the same for simplex and

duplex metering pumps because the diaphragms
operate in a push-pull arrangement.

Metering Head
The heads are available in polypropylene and stainless
steel. Special materials upon request.

Suction and discharge valves are double-ball valves up The stroke length which determines the metering
to the MR 290 version; for the bigger pumps, spring- capacity can be adjusted manually during operation
loaded flat-seat valves are used. For viscous media of between 0 and 100 %.
400 mPas and more, spring-loaded single-ball valves
are recommended for the suction and the discharge side. The standard version is equipped with manual
The opening pressure of the valve is about 0.1 bar. adjustment. Upon request, an automatic remote
adjustment (ATE) can be supplied.
Separating chamber
The diaphragm flanges have been designed so that, in
the case of a diaphragm rupture due to wear, no chemical
can escape randomly from the pump or enter the gear.
The leakage is routed downwards through a drain pipe. Functional diagram
The diaphragm flanges thus function as a separating
chamber and are protected against aggressive media
by means of powdery epoxy coating. The escaping Drive eccentric
leakage can be detected by a leakage probe causing continues to run freely
Drive eccentric until the plunger plate is
the pump to be stopped
reached again.
(see MB 1 31 01). Plunger plate

Drive
The drive unit consists of an oil-filled worm gear. The
stroke is generated by an eccentric which moves back Diaphragm rod
and forth a spring-loaded plunger fixed to the diaphragm.
The metering stroke is achieved by the pushing force of
the eccentric, the resetting of the spring causes the
suction stroke. The stroke length is set by limiting the
plunger return by means of a manually adjustable Return spring Stroke limiting
eccentric disk used as a stop. for suction eccentric
stroke

Lutz-Jesco GmbH
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 MB 1 05 02 / 2

Diaphragm metering pump MEMDOS MR

Technical data
The capacity is valid at 50 Hz operation.
Simplex metering pumps
Memdos MR 400 600 980
max. pressure bar 5 5 4
at max. l/h 440 640 990
pressure ml/stroke 165 165 165
strokes/min 47 70 101
diaphragm ø mm 185 185 185
weight kg plastic 38 38 38
SS 48 48 48

Duplex metering pumps with equal heads

Memdos ZMR 50/50 75/75 115/115 140/140 210/210 290/290 400/400 600/600 980/980
max. pressure bar 10 10 10 10 10 10 5 5 4
at max. l/h 50/50 90/90 135/135 160/160 240/240 290/290 440/440 640/640 990/990
pressure ml/stroke 20 20 20 37 37 48 165 165 165
strokes/min 47 70 101 70 101 101 47 70 101
diaphragm ø mm 90 90 90 120 120 150 185 185 185
weight kg plastic 38 38 38 38 38 40 50 50 50
SS 48 48 48 48 48 53 60 60 60

Duplex metering pumps with different heads

Memdos ZMR 50/400 75/140 75/600 115/210 115/290 115/980 140/600 210/290 210/980 290/980
max. press.bar 10 5 10 10 10 5 10 10 10 10 10 4 10 5 10 10 10 4 10 4
at max. l/h 55 440 90 160 90 640 135 240 135 290 135 990 160 640 240 290 240 990 290 990
pressure ml/stroke 20 165 20 37 20 165 20 37 20 48 20 165 37 165 37 48 37 165 48 165
strokes/min. 47 70 70 101 101 101 70 101 101 101
diaphragm ø mm 90 185 90 120 90 185 90 120 90 150 90 185 120 185 120 150 120 185 150 185
weight kg plastic 49 38 49 38 40 41 41 40 49 49
SS 55 48 55 48 53 55 55 50 55 55

Additional components Performance curves

Upon request, the metering pump can be supplied with run with water, suction lift about 0.5 m
an inductive sensor for the eccentric shaft allowing to
use the number of strokes for batch processes.

Accessories
Thyristor controller
for the control of a d.c. drive
(see MB 4 20 01).
For further accessories see "Installation example".

Frequency converter
for the control of 3-phase motors. In the case frequency
converter operation, a 0.75 kW motor and an external
vent must be used.

Scale

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 MB 1 05 02 / 3

Diaphragm metering pump MEMDOS MR

Performance curves
run with water, suction lift approx. 0.5 m

Scale Scale

Scale Scale

1 bar
3 bar
5 bar

Scale Scale

Scale Scale
Lutz-Jesco GmbH
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 MB 1 05 02 / 4

Diaphragm metering pump MEMDOS MR

Simplex pumps Duplex pumps
Left-hand version Right-hand version
MR 50 L . . . MR 980 L MR 50 R . . . MR 980 R

Installation example In the case of duplex pumps with different metering heads
the larger head must always be located on the left-hand
side (L); for possible head combinations see table MB 1
05 02 / 5.

Dimensions

Model A B C D E
MR
50 272 201 370 ø152 228
75 272 201 370 ø152 228
115 272 201 370 ø152 228
140 272 201 370 ø152 228
210 272 201 370 ø152 228
Legend
290 296 201 370 170 225
1 Metering pump MEMDOS MR MB 1 05 02 400 265 225 425 ø230 300
2 Suction line MB 1 22 01
3 Electric agitator MB 1 36 03 600 265 225 425 ø230 300
4 Tank MB 1 20 01 980 265 225 425 ø230 300
5 Relief valve MB 1 25 01
6 Diaphragm shutoff valve MB 1 24 01
7 Injection nozzle MB 1 23 01 Dimension L see selection table 5, page 7.
8 Pulsation dampener MB 1 27 01
9 Switchbox

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 MB 1 05 02 / 5

Diaphragm metering pump MEMDOS MR

Selection tables
In order to offer the user a wide variety of pumps, the
metering pumps have been divided into the most
important functional groups. The pump can be made up 2
according to the individual requirements.
5
Select the pump from the following modules: 4

1 Gear 2 Motor 3 Head

3
4 Valves 5 Connections

The numbers on the pump drawing refer to the 4

corresponding selection tables. 5
1

1 1
Pump Simplex pumps Pump Duplex pumps
model Left-hand version L Right-hand version R model with different heads
MR Capacity adjustment ZMR Capacity adjustment
manual ATE manual ATE Symbol manual ATE
400 31247 31248 31440 31441 400/50 31653 31654
600 31249 31250 31442 31443 140/75 31655 31656
980 31251 31252 31444 31445 600/75 31657 31658
210/115 31659 31660
290/115 31661 31662
980/115 31663 31664
600/140 31665 31666
290/210 31667 31668
980/210 31669 31670
980/290 31671 31672

1 3
Pump Duplex pumps Pump
model with equal heads model Heads
ZMR Capacity adjustment MR
Symbol manual ATE Diaphragm ø PP 1.4571
50/50 31253 31254 50 23721 23727
75/75 31647 31648 75 90 23721 23727
115/115 31681 31682 115 23721 23727
140/140 31649 31650 140 120 23722 23728
210/210 31683 31684 210 23722 22728
290/290 31251 31652 290 150 23723 22334
400/400 31261 31262 400 23735 23736
600/600 31267 31268 600 185 23735 23736
980/980 31271 31272 980 23735 23736

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 MB 1 05 02 / 6

Diaphragm metering pump MEMDOS MR

2
E. motor Part Circuit Voltage Current Power Speed Frequency Prot. Class
type No. V consumption A kW 1/min Hz ISO Cl. IP
AF 80 / 4A-11 78629 ∆Y 230/400 2.6 / 1.55 0.55 1390 50 F 55
AF 80 / 4B-11 78903 ∆Y 230/400 3.5 / 2.0 0.75 1400 50 F 55
AF 80 / 4B-11 78982 ∆Y 230/400 3.5 / 2.0 0.75 1400 50 F* 55
* Motor fitted with cold-conductor thermometer probe

4
Pump Standard valves
model MR MR 50...290: double-ball
MR 400...980: spring-loaded with Hastelloy spring (disk valves as of 08.97)
Suction valve assembly Discharge valve assembly
PP 1.4571 PP 1.4571
Seals of:
Hypalon Viton AF Hypalon Viton Hypalon Viton AF Hypalon Viton
50 ... 290 26841 26842 29694 — — 27356 27357 29695 — —
400 ... 980 23703 23704 — 23705 25681 23703 23704 — 23705 25681

Pump Spring-loaded valves with Hastelloy spring

model MR Suction valve assembly Discharge valve assembly
PP 1.4571 PP 1.4571
Seals of:
Hypalon Viton AF Hypalon Viton Hypalon Viton AF Hypalon Viton
50 ... 290 26845 25707 29696 — — 27353 27354 29697 — —

AF = asbestos-free

Lutz-Jesco GmbH
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 MB 1 05 02 / 7

Diaphragm metering pump MEMDOS MR

5
Pump Dimensions Part No.
Model Version
MR D N A bb. di da L PVC PP St. steel
50 8 C - 12 22 25923 - -
75 E - 10 51 - - 25926
115 10 B 9 15 41 25921 - 25925
C - 16 22 27672 27664 - B C
D - G 3/8 22 25930 33797 27037 Tubing PVC pipe
connection cemented
50 15 B 16 26 50 25936 35649 25935 connection
75 C - 20 22 25937 35490 -
115 D - G 1/2 22 25943 33798 25944
140 E - 18 44 - - 25939
210 F - - 47 25956 - -
290 F - - 53 - - 25957
400 20 D 1 - G 3/4 40 24076 - 24065
400 25 B 1 25 34 70 24034 - 24063
D E
600 C1 - 32 40 21488 33770 -
Threaded Screwed (Ermeto)
980 D1 - G1 40 28458 34717 27040 connection connection
E1 - 28 80 - - 27852
F1 - - 60 25622 - 25623
G1 - 32 75 34050 34570 -
32 C 1 - 40 44 21491 34828 -
D1 - G 1 1/4 40 - 32759 25252

F
Flange
connection

B1 C1 D1 E1 F1 G1
Tubing PVC pipe Threaded Screwed (Ermeto) Flange PVC pipe
connection cemented connection connection connection cemented
connection connection

Order example The order reads as follows:

For metering aluminum sulfate and sodium hypochlorite, The metering pump is made up of the following modules:
metering pumps are required. Part No.
Given operating data: 1 Gear ZMR 400/50 31653
380 l/h aluminum sulfate, max. pressure 4 bar
45 l/h sodium hypochlorite, max. pressure 3 bar 2 Drive motor 78629
Mains voltage: 230/400 V, 50 Hz
Head for MR 400 23735
3
In this example, both chemicals shall be metered at a Head for MR 50 23721
fixed ratio. Therefore a manually adjustable duplex pump
4 Suction valve for MR 400 23703
ZMR 400/50 should be ordered.
Discharge valve for MR 400 23703
Resistant head material: PP Suction valve for MR 50 26842
Discharge valve for MR 50 27357
The suction and discharge valves are determined
according to the resistance of the sealing materials. Suction connection for MR 400 24034
5
Hypalon is resistant to aluminum sulfate. Viton is Discharge connection for MR 400 24076
resistant to sodium hypochlorite. Suction connection for MR 50 25936
Discharge connection for MR 50 27672

Lutz-Jesco GmbH
Improved changes are always reserved without notice.
 MB 1 05 02 / 9

Diaphragm metering pump MEMDOS MR-ATE

General
Metering pumps for use as correcting elements in
automatic control systems or control lines are equipped
with electrical servomotors. Thus the stroke length can
be adjusted by sender-key contacts or controllers with
relay output. In the case of duplex pumps, each head
may be fitted with a separate servomotor and adjusted
independently.

The pumps are identified by the letters ATE added to

the model:

e.g. MR 50 L - ATE

Mechanical manual adjustment of the pumps with ATE

drive is possible by using a separate hand crank.

The non-linear performance curve of the diaphragm

metering pumps remains despite all linear mechanics
of the stroke adjustment. Therefore the performance
curve of the pump must be taken into consideration in
the case of controls without feedback of the metering
result (proportional metering).

Two products with different technical data are available

(see pages 10 and 11).

Upon request, also "increased safety"-type or "air-tight"

servomotors can be supplied.

Dimensions

Mounting space
min. 150

Dimension A, B, C, D, see MB 1 05 02 / 4
Lutz-Jesco GmbH
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 MB 1 05 02 / 10

Diaphragm metering pump MEMDOS MR-ATE

Technical data, types AR 30W23 and AR 30W23S

Type AR 30W.. AR 30W..S

Design Reversible a.c. motor with self-locking reduction gear

Use for controllers with switching for controllers with continous

output (3-point control) output (2...10V or 4...20mA)
Auxiliary voltage 230V~ ± 15% 24V ~ ± 20%
50...60 Hz 50...60 Hz
Control 2...10V or 4...20mA
Power consumption 2W 7W
Regulating time/bevel 360s / 270° = 0...100%
Position repeating signaling Potentiometer 0.5 W 0...620mV = 0...100%
for remote display 0...1000 Ω = 0...100%
Limit switch Internal limit switches for Internal limit switches for
limiting angle of rotation. limiting angle of rotation.
Signaling of final position via
terminals 16 and 17
Protection class IP 55 (EN 60529)
Ambient temperature -20 ... 60°C
Options
2nd potentiometer 0...1000 Ω 0.5 W
Limit switches (2 off) max. 250V 1A

Wiring diagrams HE HA

Types AR 30W23 F001 230V~ E A

and AR 30W23 F020 24V ~

16 2 1 3 17 10 11 12 13 14 15 4 5 6 7 8 9

Position
PE Open N repeating
Close signaling Position Voltage-free contacts
repeating max. 250 V~ 1A
0...1kOhm
signaling
230 V~ 0...1kOhm

Type AR 30W23S F020 24V~

M

1 2 3 44

24 V~ - + - +

4...20 mA 0...620mV

Lutz-Jesco GmbH
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 MB 1 05 02 / 11

Diaphragm metering pump MEMDOS MR-ATE

Technical data, types WAN 1 and WAN 1-S

Type WAN 1 WAN 1-S

Design Reversible a.c. motor with self-locking reduction gear

Use for controllers with switching for controllers with continuous

output (3-point control) output 0(4)...20mA
Auxiliary voltage 230V~ ± 10% 50...60 Hz 230V~ ± 10% 50...60Hz
Other voltages upon request
Control 0(4)...20mA
Power consumption approx. 11.5 W
Regulating time/bevel 360s / 270° = 0...100%
Position repeating signaling Potentiometer 0.5 W 0(4)...20mA (as an option only)
for remote display 0...1000 Ω = 0...100%
Limit switch Internal limit switches for limiting the angle of rotation.
Signaling of the final position via terminals 4 and 5
Protection class IP 54 according to DIN 40050
Ambient temperature max. 60°C
Options
2nd potentiometer 0...1000 Ω 0.5 W
Limit switches (2 off) max. 250V 1A

Electrical
wiring diagrams
E A
WAN 1

4 2 1 3 5 18 19 20 21 22 23 6 7 8 9 10 11 29 30 3132

Position Position
PE Open N Close repeating Position Voltage-free
repeating contacts repeating
signaling signaling
signaling max. 250 V~
1kOhm 0(4)...20mA
230 V~ 1kOhm 1A

Control via supply voltage 230V/50...60 Hz

WAN 1-S

L N 4 5 515253

Conductance
- + 0(4)...20mA
CLOSE
OPEN

230 V~
Final position Control via 0(4)...20mA standard signal
repeating
signaling
Lutz-Jesco GmbH
Improved changes are always reserved without notice.