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Ethanol Flash Point

This document provides mechanical design calculations for the static design of two ethanol storage tanks being constructed at the Bharat Petroleum Corporation Limited (BPCL) Pol Depot in Havelock, Pune, India. The key details include: - The tanks will each have an 11 meter diameter and 14.38 meter height with a supported cone roof. - The tanks will store ethanol with a design specific gravity of 1.0 and maximum operating temperature of 65°C. - Design standards include API 650 and Indian standards for wind, seismic and corrosion allowance. - Material specifications are provided for the tank shell plates, bottom plate, roof and other structural components.

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Amul Amnaje
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65 views

Ethanol Flash Point

This document provides mechanical design calculations for the static design of two ethanol storage tanks being constructed at the Bharat Petroleum Corporation Limited (BPCL) Pol Depot in Havelock, Pune, India. The key details include: - The tanks will each have an 11 meter diameter and 14.38 meter height with a supported cone roof. - The tanks will store ethanol with a design specific gravity of 1.0 and maximum operating temperature of 65°C. - Design standards include API 650 and Indian standards for wind, seismic and corrosion allowance. - Material specifications are provided for the tank shell plates, bottom plate, roof and other structural components.

Uploaded by

Amul Amnaje
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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CONSTRUCTION OF POL DEPOT AT HAVELI(PUNE) OF BHARAT

PETROLEUM CORPORATION LTD.


DOCUMENT TITLE: MECHANICAL DESIGN CALCULATION (STATIC) FOR
ETHANOL TANKS (TANK NO.1 & 2) (11.00 M DIA x 14.38 M HT)CONE ROOF
REV 1
CONTRACTOR DOC. NO: AEL/2590/A4/CAL/101-01
Rev
Design Data
Design Code = API - 650, 12th Edn, March 2013, Addendum 2, January 2016.
Shell Desigh = 1-Foot Method,Sec 5.6.3 of API 650 & IS:803(as per BPCL requirement) 1
Applicable Appendix = B&E
Design internal Pressure FOL Pi = 0.000 kPa 0.00 mmWC
Vacuum Pressure (External) As per API 650 Pe = 0.245 kPa 25.00 mmWC
Operating Pressure = Atm kPa Atm mmWC
Design Temperature T = 65 °C
Operating Temperature T = 5 °C
Service = ETHANOL
Product Specific Gravity G = 0.8800 min. 0.8800 max.
Design Specific Gravity G = 1.0000 Density 1000.0 kg/m³
Hydro test Specific Gravity = 1.00
Insulation Thickness = 0 mm
Flash point < 16.6 °C 1
Tank Filling / Emptying Rate = 270/550 kl/hr 1
Corrosion Allowance
Shell Plate CA = 1.50 mm
Annular Ring/Bottom/Bottom Sump CA = 1.50 mm BPCL requirement 1
Roof CA = 0.50 mm
Roof Structural CA = 0.00 mm
Anchor Bolts CA = 1.50 mm (On diameter)

Wind Design Code = IS 875 (Part 3) 2015 / API 650


Design wind speed BPCL requirement .cl. No.11.02.2 (2.5) Vb = 230.00 Km/hr 63.89 m/sec
Terrain category IS 875, Sec 6.3.2.1 = 1 (k1=1.0,k2=1.09 & k3=1.0)

Seismic Design Code = IS 1893 Part 1 (2016) & 4 (2015) and API 650, Annex E
Seismic Zone = III
Seismic Zone factor IS-1893 (part 4), Annex A Z = 0.16
Seismic category IS 1893 (part 4), Sec 8.1 & Table 6 = 2
Site Class = D
Importance factor IS-1893 (part 4), Table- 3 I = 1.50

Dimensions
Tank Inside Diameter (Uncorded) Di = 11.00 m Radius = 5500 mm
Shell Height Ht = 14.38 m
Design Liquid Height HdL = 14.38 m
Type of Roof = Supported cone roof
Slope of cone Roof = 1 : 10 5.7106 °

Material of Construction (MOC)


Shell Plate (All courses) = IS 2062 E 250 Gr B0/C
Bottom Plate = IS 2062 E 250 Gr B0/C
Fixed Roof = IS 2062 E 250 Gr B0/C
Curb Angle / Structural = IS 2062 Gr A/B
Wind Girder = IS 2062 E 250 Gr B0/C
Anchor Bolts, if required = IS 1367
Anchor Chairs = IS 2062 E 250 Gr B0/C

This document and the information contained herein are the sole property of Owner and shall be treated as confidential.
PAGE 4 OF 24
No reproduction in full or in part of this document shall be made for any use other than for the purpose of the Contract without the written consent of Owner

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