Operator's manual

HA12IP - HA33JE - HA15IP - HA43JE

Operator's manual
HA12IP - HA33JE - HA15IP - HA43JE
HA12IP - HA33JE
HA15IP - HA43JE
USA

4001000690 E 01.20 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

2 4001000690 E 01.20 USA / GB

 Operator's manual

CONTENTS

A
FOREWORD
1 - User responsibility . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 - Owner's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 - Employer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Trainer's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 - Operator's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.1 - Misuse Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.2 - Falling Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.3 - Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 - Electrocution Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.5 - Explosion / Fire Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.6 - Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.7 - Uncontrolled movement Hazards . . . . . . . . . . . . . . . . . . . . . . . . 17
3 - Safety inquiries . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 - Incident notification . . . . . . . . . . . . . . . . . . . . . 18
5 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 - Product modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1.1 - Implementing manufacturer safety campaigns. . . . . . . . . . . . . . 19
5.2 - Product specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3 - Change of Ownership Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

B
FAMILIARIZATION
CONTENTS

1 - General safety . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.1 - Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.2 - Decal content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.4 - Level of severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.5 - Symbols legend and definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2 - Models description . . . . . . . . . . . . . . . . . . . . . . 25
3 - Primary machine components . . . . . . . . . . . . 26
3.1 - Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.2.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4 - Performance Specifications . . . . . . . . . . . . . . 34
4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5 - Decals and markings locations . . . . . . . . . . . 39

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 Operator's manual

C
PRE-OPERATION INSPECTION
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . 51
2 - Working area assessment . . . . . . . . . . . . . . . . 51
3 - Inspection and Functional test . . . . . . . . . . . . 52
3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4 - Safety functional checks . . . . . . . . . . . . . . . . . 55
4.1 - E-Stop button check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.3.1 - Indicators/LED's test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.3.2 - Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.4 - Overload sensing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.5 - Slope warning device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.6 - Travel speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.7 - Electronic variable speed drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.8 - On-board electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.9 - Battery discharge indicator-Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.9.1 - Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.10 - On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.10.1 - Battery charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

D
OPERATION INSTRUCTIONS
1 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.2 - Major description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
1.3 - Operation from the ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . 62
1.4 - Operation from the platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . 63
2 - Ground control box . . . . . . . . . . . . . . . . . . . . . 65
2.1 - To start the machine from the ground control box. . . . . . . . . . . . . . . . . 65
2.2 - Movement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.3 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3 - Platform control box . . . . . . . . . . . . . . . . . . . . 67
3.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.1.1 - To start the machine : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.1.2 - To stop the machine : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.2 - Drive and steer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.3 - Movement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4 - Rescue and emergency procedures . . . . . . . . 70
4.1 - Main power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.1.1 - Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.2 - To rescue operator in platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.2.1 - Operation of overriding system from ground control box . . . . . . 73

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 Operator's manual

5 - Transportation . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.1 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.2 - Machine layout - HA12IP - HA33JE - HA15IP - HA43JE . . . . . . . . . . 75
5.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.4 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.4.1 - Disengaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.4.2 - Re-engaging the drive hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.6 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6 - Cold Weather Recommendations . . . . . . . . . . 80
6.1 - Environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.1.1 - Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

E
GENERAL SPECIFICATIONS
1 - Machine dimensions . . . . . . . . . . . . . . . . . . . . 82
2 - Major component masses . . . . . . . . . . . . . . . . 84
3 - Acoustics and vibrations . . . . . . . . . . . . . . . . . 84
4 - Wheel/Tire assembly . . . . . . . . . . . . . . . . . . . . 85
4.1 - Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.2 - Inspection and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.1 - Activ' Shield Bar - SECONDARY GUARDING SYSTEM. . . . . . . . . 87
5.1.1 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.1.2 - Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.1.3 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.1.4 - Pre-operation inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.1.5 - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.1.6 - Specific decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
CONTENTS

F
MAINTENANCE
1 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2 - Maintenance Schedule . . . . . . . . . . . . . . . . . . . 94
3 - Inspection program . . . . . . . . . . . . . . . . . . . . . 95
3.1 - General program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.3 - Periodic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.4 - Reinforced inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3.5 - Major inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4 - Repairs and adjustments . . . . . . . . . . . . . . . . . 97

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G
OTHER INFORMATION
1 - Warranty disclosure . . . . . . . . . . . . . . . . . . . . . 99
1.1 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2 - Manufacturer's warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2.1 - Warranty acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2.2 - Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2.3 - Procedure conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2.4 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
2 - Subsidiary contact information. . . . . . . . . . . 102
2.1 - California warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

6
HA12IP - HA33JE - HA15IP - HA43JE

A- Foreword
Foreword
A
You have just purchased a HAULOTTE® product and we would like to thank you for your
business.

The aerial work platform is a device for lifting people designed and manufactured with the intent to
enable users to access overhead elevated temporary workplaces with the necessary tools and
equipment. All other uses or alterations/modifications to the aerial work platform must be approved
by HAULOTTE®.
B
This manual shall be considered a permanent component of the machine and shall be kept with the
aerial work platform in the designated Manual Holder, at all times.

Safe operation of this product can only be assured if you follow the operating instructions contained in
this manual. To ensure proper and safe use of this equipment, it is strongly recommended that only
trained and authorized personnel operate and maintain the aerial work platform.
C
We would particularly like to draw your attention to 2 essential points :
• Comply with safety instructions.
• Use the equipment within the specified/published performance limits.

With regard to the designation of our equipment, we stress that this is purely for commercial purposes
D
and not to be confused with the technical specifications. Only the specifications in this manual should
be used to study the suitability of the equipment for the intended use.
This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.
Original language and version :
Manuals in English and French are the original instructions. Manuals in other languages are translations
E
of the original instructions.

The operator's manual does not replace the basic training required for equipment operators.
HAULOTTE® has compiled this manual to assist in safe and efficient operation of the products covered
in the manual.

The manual must be available to all operators and must be kept in a legible condition. Additional copies
F
can be ordered from HAULOTTE Services®.

Stay Safe and keep working with HAULOTTE® !

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A- Foreword
1 - User responsibility
1.1 - OWNER'S RESPONSIBILITY

The owner (or hirer) has the obligation to :

• To inform operators of the instructions contained in the Operator's Manual.
• For applying the local regulations regarding operation of the machine.
• To replace all manuals or decals that are either missing or not legible. Additional copies can
be ordered from HAULOTTE Services®.
• To establish a preventive maintenance program in accordance with the manufacturer's
recommendations, taking into account the environment and severity of use of the machine.
• To perform periodic inspections in accordance with HAULOTTE® recommendations and
local regulations.

All malfunctions and problems identified during the inspection shall be corrected before the
aerial work platform is returned to service.

1.2 - EMPLOYER'S RESPONSIBILITY

The employer has the obligation :

• To authorize the operator to use the machine.
• To inform and familiarize the operator with the local regulations.
Forbid anyone from operating the machine if :
• Under the influence of drugs, alcohol, etc.
• Subject to fits, loss of motor skills, dizziness, etc.

1.3 - TRAINER'S RESPONSIBILITY

The trainer must be qualified to provide training to operators in accordance with applicable
local regulations. The training must be given in an obstacle-free area until the trainee is
considered competent as defined by the training program undertaken.

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A- Foreword
1.4 - OPERATOR'S RESPONSIBILITY A
The operator has the obligation to :
• Read and understand the contents of this manual and familiarize himself with the decals
affixed on the machine.
• To inspect the machine before use according to HAULOTTE®'s recommendations.. B
• Inform the owner (or hirer) if the manual or any decals are missing or are not legible.
• To inform of any malfunctioning of the machine.
Operators must ensure that the inspections have been carried out by the owner and that they
can use the machine for the purpose intended by the manufacturer.
Only authorized and qualified operators may operate HAULOTTE® machines. C
All operators must become familiar with and fully understand the emergency controls and be
able to operate the machine in an emergency.
The operator has the obligation to stop using the machine in the event of malfunction or safety
problems on the machine or in the work area and report the problem immediately to his/her
supervisor.
D

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HA12IP - HA33JE - HA15IP - HA43JE

A- Foreword
2 - Safety
2.1 - SAFETY INSTRUCTIONS
2.1.1 - Misuse Hazards

• Do not use the machine for other purposes than to lift people, their
tools and equipment to the desired position.
• Do not use the machine as a crane, material lift or elevator. Only
use the machine as it was intended.
• Do not attach overhanging loads when raising or lowering the platform.
• Do not tie the boom or platform to an adjacent fixed or mobile structure.
• Do not use/operate the machine when alone. A survey person or immediate Supervisor must
be present on the ground in case of emergency.
• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine
from service.
• Do not climb onto the compartment covers of the machine.
• Do not replace items critical to machine stability with items of different weight or specification.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
• Do not alter or disable machine components that in any way affect safety and stability.
• Do not disable the safety devices.

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A- Foreword
2.1.2 - Falling Hazards A
To enter or exit from the platform :
• The machine must be completely stowed.
• Face the machine to access the entry opening to the platform.
• Keep 3 points of contact (both hands and a foot) on the steps and B
the guardrail.

Before commencing operation :

• Ensure that guard rails are correctly installed and secured.
C
• Ensure that gate or sliding bar is in it’s proper closed position.

D
• Remove oil or grease from the steps, floor, handrail and the guardrails.
• Clean the floor of the platform (no debris).

When in the platform :

• If local regulations require the wearing of a harness, use only the E
anchor points provided for this purpose.
• The correct use of the harness requires the lanyard to be

307P216290 b
connected to an anchorage point designated by the decals. Refer x1
to this decal located on the platform.
• Hold on securely to the guardrails. F
• Always keep your feet firmly on the floor of the platform.
• Do not sit, stand, or climb on the platform guard rails.
• Do not lean over the guard rails or climb over them. Only work in
the platform area within the guard rails.
• Do not exit the platform until it is in the completely stowed position.
G
• Do not use the guardrail as a means of access to climb in or out
of the platform.

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A- Foreword
2.1.3 - Overturning / Tip-over Hazards

Before positioning and operating the machine :

• Ensure that the surface is capable of supporting the machine weight including the rated
capacity. Check the load bearing capacity of the supporting ground.
• Remain vigilant of driving direction reversal at the platform. Check the driving direction with
the help of the red or green arrow on the chassis relative to the red and green arrows on the
platform control box.
• Do not exceed the maximum rated capacity that includes the
weight of both material and allowed number of occupants. Do not
exceed the allowable number of occupants.
• Do not increase the working height (using extensions, ladder,
etc.).
• Do not place ladders or scaffolds in the platform or against any
part of this machine.
• Place the loads uniformly distributed on the platform floor.
• Do not use the machine in winds exceeding the permissible limit.
• Do not increase the surface area of the platform exposed to wind.
This includes adding panels, mesh, banners. Be aware when
working with materials with a large surface area. This will add to
the wind load on the machine.
• Do not raise the platform or drive with platform elevated on an
incline exceeding the rated slope for the machine.

• Do not drive the machine on slopes or grades exceeding the

specified limits.

• Do not replace components critical to stability with components of different weight or

specification.
• Do not use the machine with material or objects hanging from the
guardrail or the boom.

• Do not pull or push towards any object outside of the platform. Do not exceed the maximum
allowable side force stated in the performance specifications.
• Do not use the machine to support any external structure.
• Do not use the machine to tow other machines or to drag materials.

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A- Foreword
Using a machine on a slope : A
Do not drive the machine on slopes with gradients exceeding the authorised transversal and lateral limits
for the machine. Section B 4.1 - Technical specifications.
WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the
specifications. To identify the local wind speed, use the Beaufort scale below, use a wind
gauge or an anemometer. B
N.B.-:-THE BEAUFORT SCALE OF WIND FORCE IS ACCEPTED INTERNATIONALLY AND IS USED WHEN
COMMUNICATING WEATHER CONDITIONS. A WIND SPEED RANGE AT 10 M (32 FT 9 IN) ABOVE FLAT,
CLEAR LAND IS ASSOCIATED WITH EACH DEGREE.

Beaufort scale C
Meteorological
Force Observed effects m/s km/h mph
description
0 Calm Smoke rises vertically. 0 - 0,2 0-1 0 - 0,62
1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1-5 0,62 - 3,11

2 Light breeze
Wind felt on the face. Leaves rustle. Weather
vanes turn.
1,6 - 3,3 6 - 11 3,72 - 6,84 D
Leaves and small twigs in constant motion.
3 Slight breeze 3,4 - 5,4 12 - 19 7,46 - 11,8
Flags move slightly.
Raised dust and loose papers. Small branches
4 Nice breeze 5,5 - 7,9 20 - 28 12,43 - 17,4
are moved.

5 Nice breeze
Small trees in leaf to sway. Crested wavelets
form on inland waterways.
Large branches in motion. Power lines and
8,0 - 10,7 29 - 38 18,02 - 23,6 E
6 Cool wind 10,8 - 13,8 39 - 49 24,23 - 30,45
chimneys 'sing'. Umbrellas used with difficulty.
Whole trees in motion. Inconvenience felt when
7 Near gale 13,9 - 17,1 50 - 61 31 - 37,9
walking against wind.
Some branches break. Generally we cannot
8

9
Gale

Strong gale
walk against the wind.
The wind causes slight damage to buildings.
17,2 - 20,7

20,8 - 24,4
62 - 74

75 - 88
38,53 - 45,98

46,60 - 54,68
F
Tiles and chimney stacks are blown off.

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A- Foreword
2.1.4 - Electrocution Hazards

The machine is not electrically insulated and does not provide protection from contact or
proximity to electrically charged conductors.
Always position the lift at a safe distance from electrically charged conductors to ensure that
no part of the machine is within an unsafe area.
Respect the local rules and the minimum safety distance from power lines.

Minimum safe approach distances

Electric voltage Minimum safety distance

Mètre Feet
0 - 300 V Avoid contact
300 V - 50 kV 3 10
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14 45

N.B.-:-USE THIS TABLE EXCEPT WHERE LOCAL REGULATIONS INDICATE OTHERWISE.

• Do not operate the machine when close to live power lines,

consider the movement of the machine and the sway of the
electric power lines particularly in windy conditions.
• Do not operate the machine during lightning, thunderstorms,
snow/ice or any weather condition that could compromise
operator safety.
• Do not use the machine as a ground for welding.
• Do not weld on the machine without first disconnecting the battery
terminals.
• Always disconnect ground cable first.
• The machine must not be used while charging the batteries.
• When using the AC power supply, ensure it is protected with a
circuit breaker and residual current device.
Keep away from the machine if it contacts energized power lines.
Personnel on the ground or in the platform must not touch or
operate the machine until energized power lines are shut off.

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A- Foreword
2.1.5 - Explosion / Fire Hazards A
• Always wear protective clothing and eye wear when working with
batteries and power sources/systems.

N.B.-:-ACID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER.

B

• Do not work on or operate a machine in an explosive or flammable

atmosphere / environment.
C
• Do not touch hot components.
• Do not bridge the battery terminals with metallic objects.

D
• Do not service the battery in proximity of spark, open flame, lit
cigarettes.
• Do not fill up the fuel tank, when the engine is running and/or near
a flame.
E

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A- Foreword
2.1.6 - Crushing / Collision Hazards

When in the platform :

• Check the work area for overhead clearance, for any obstacles
besides and below the platform when raising/lowering the
platform and or before driving.

• During movement, keep all the parts of the body inside the
platform. Hold onto the guardrails on the opposite side to any
surrounding structures. Take care to avoid trapping hands whilst
holding the guardrails.
• To position machine close to a building/structure, it is
recommended using the upper boom and or arms movement
control functions to position, rather than driving machine closer to
structure.

• Always cordon off the area around the base of the machine to keep personnel and other
equipment away from the machine while in use.
• Warn personnel not to work, stand, or walk under a raised boom/platform.
• Do not drive in reverse direction (opposite the field of vision).
• Be aware of the boom position and tail swing when rotating the turret (turntable).
• Always ensure that the chassis is never driven any closer than 1 m (3 ft 3 in) to holes,
bumps, slopes, obstructions, debris and ground coverings that may hide holes and other
dangers.
• Keep non-operating personnel at least 5 m (16 ft 5 in) away from the machine when driving
and slewing.
• Be aware of driving direction.
• When turret is slewed/rotated 180°, the platform is now facing the rear of the machine.

• Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green
arrows on the platform control box.

• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return
to the neutral position before reversing the drive direction and for movement to occur.

• When driving, position the platform so as to provide the best possible visibility and to avoid
any blind spots.

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A- Foreword
• Hold on securely to the guardrails. A
• Occupants must wear a fall arrest harness with energy absorber, in accordance with
applicable governmental regulations. Attach the lanyard to the designated fall arrest anchor
provided in the platform.
• Avoid contact with fixed or mobile obstacles (other machines).
• Other machines (crane, aerial work platform, etc.) operating in the work area increase the
B
risk of crushing or collision. Restrict the operation of machines moving within the aerial work
platform work area.
• Take into consideration the stopping distance, reduced visibility and blind spots of the
machine.
• Limit travel speed to suit the ground surface condition, slope (incline), and people in the
vicinity.
C
2.1.7 - Uncontrolled movement Hazards

Never use a damaged or malfunctioning machine.

Always respect the following rules :
• Maintain clearance from high voltage lines.
D
• Maintain clearance from generators, radar, electromagnetic fields.
• Never expose the batteries or electrical components to water (high pressure washer, rain).

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A- Foreword
3 - Safety inquiries
Inquiries relating to design criteria/specifications of a product, standards compliance, or overall
machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.

Each inquiry or request should include all relevant information; including contact name, telephone
number, mailing address, email address, plus the machine model and serial number.
The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a
written response.

4 - Incident notification
Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/
accident leading to personal injury or death, or when there is a major property damage.

Connect to our website :

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A- Foreword
5 - Compliance A
5.1 - PRODUCT MODIFICATION

It is strictly forbidden to modify a HAULOTTE® product. Any modification may violate Haulotte
design parameters, local regulations and industry standards.
All modifications must be submitted in writing (form) and approved by the manufacturer.
B
Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to
the issued bulletin(s) or with questions on the policy itself.
5.1.1 - Implementing manufacturer safety campaigns

It is essential to implement the safety campaigns issued by the manufacturer. All of these
campaigns are accessible on our website.
C
Connect to our website :

E
Never place a machine on the market without having applied the Safety Bulletins.

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A- Foreword
5.2 - PRODUCT SPECIFICATIONS

HAULOTTE® cannot be held liable for any changes to the technical characteristics/
specifications contained in this manual. HAULOTTE® has a continuous improvement policy
in place for its product range. Given this policy, the Company reserves the right to modify
products technical characteristics / specifications without notice.
Certain options/accessories can modify the machine's operating characteristics and its'
associated safety. If your machine was originally delivered with options fitted, replacing a
safety component associated with a particular option does not require any particular
precaution other than those associated with the installation itself (static test).
Otherwise, it is essential to follow the manufacturer's recommendations as stated below :
• Installation by authorised HAULOTTE® personnel only.
• Update the manufacturer's identification plate.
• Have stability tests carried out by a certified agency/competent person.
• Ensure decals are updated.

5.3 - CHANGE OF OWNERSHIP NOTIFICATION

It is important and necessary to keep HAULOTTE Services® updated with current ownership
of the machine. This way, HAULOTTE® will be able to provide the necessary support for the
product. If you have sold or transferred this machine(s); it is your responsibility to
notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented
machines on this form.
Connect to our website. :

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B- Familiarization
Familiarization
1 - General safety
A
1.1 - INTENDED USE

Do not operate the product in the following situations :

• On soft, unstable or cluttered ground. B
• With wind blowing faster than the permissible limit :
• Check the allowable wind speed specified in the performace specifications tabulation.

• Consult the Beaufort scale.

• Close to power lines. Keep a safe distance. C

• If the machine is stored at a temperature out of range - 20°C / + 50°C (- 4°F / + 122°F).
• In an explosive atmosphere / environment.
• During storms.
• In the presence of strong electromagnetic fields.
D
N.B.-:-USETHE MACHINE UNDER "NORMAL" CLIMATIC CONDITIONS. IF YOU NEED TO USE THE
MACHINE IN CLIMATIC CONDITIONS LIKELY TO CAUSE DETERIORATION ( EXTREME : HUMIDITY ,
TEMPERATURES, SALINITY, CORROSIVENESS, ATMOSPHERIC PRESSURE), CONTACT HAULOTTE
SERVICES®. REDUCE INTERVALS BETWEEN SERVICING.

N.B.-:-WHILE THE MACHINE IS NOT IN USE, CARE MUST BE TAKEN TO BRING THE MACHINE TO THE
FULLY STOWED POSITION. ENSURE THAT THE MACHINE IS LOCKED IN A SECURE LOCATION, AND THE
E
CONTROL KEY IS REMOVED TO PREVENT UNAUTHORISED USE OF THE MACHINE.

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B- Familiarization
1.2 - DECAL CONTENT

Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms.
Decals provide the following information :
• The level of severity.
• The specific hazard.
• A method to avoid, suppress or reduce the hazard.
• Descriptive text (where required).
Familiarize yourself with the decals and the hazard severity levels.
Decals must be kept in good legible condition.
Familiarize yourself with the decals and their respective color codes.
Additional decals can be ordered from HAULOTTE Services®.
CE and AS standards

2
1 DANGER

ANSI and CSA standards

1
DANGER 2
CRUSH HAZARD
Do not stand or walk behind or in front
of the machine while in use.
3 Stay clear from the path of boom 4
rotation and platform lowering.
Failure to comply will result in death
or in serious injury

Marking Description
1 Hazard symbol
2 Level of severity
3 Avoidance symbol pictorial
4 Avoidance text

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B- Familiarization
1.3 - SYMBOLS AND COLORS A
Symbols and colors are used to alert the operator of safety precautions and/or to highlight
important safety information.
The following safety symbols are used throughout this manual to indicate specific hazards and
the hazard severity level when operating or maintaining the Aerial Work Platform. B
Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage C

Prohibited action

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual

D
Cross-reference to another manual

N.B. :
Cross-reference to repair (contact HAULOTTE Services®)

Additional technical information

E
1.4 - LEVEL OF SEVERITY

Color Title Description

Danger : Indicates a hazardous situation which if not

F
avoided, WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not

avoided, COULD result in death or serious injury.

Caution : Failure to comply could result in minor or

moderate injury.
G
Notice : Indicates recommended practices if not followed,
may result in a malfunction or damage the machine or its
components.

Procedure : Indicates a maintenance operation. H

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B- Familiarization
1.5 - SYMBOLS LEGEND AND DEFINITIONS

Symbols are used throughout this manual to depict hazards, avoidance measures and indicate
when information is required.
Refer to the following table to familiarize yourself with these symbols.

Symbol Description Symbol Description Symbol Description

High pressure fluid ejection

Foot crushing hazard
hazard

Body crushing hazard Hand crushing hazard Entanglement hazard

Health/safety hazards related Health-damaging effects from

to chemicals hot work environment
Injury from Electric arcs -
Burns and scalds from contact
Electrical contact or Energy supply disconnecting
with flames, explosion or
lightning strike devices - Batteries fire,
radiation from heat sources
emissions, etc
Relate and coordinate
Tip over due to excessive
directional arrows on the
Risk of operator(s) falling loading / wind load and
chassis with those on the
excessive ground slope
control box

Do not put foot in this Do not put your hand in this

area area
Keep away from product
Never expose batteries working area
and electrical component Ensure entry drop rail is down
to high pressure washer
Maintain safe clearance from
high voltage electrically
Flames prohibited charged conductors as Overload
described in manual - Do not
use in thunderstorms
Use appropriate lanyard
Refer to operator manual Safety belt x1
attached to dedicated anchor
point.

Use safety prop before

Wheel pressure Enable switch attempting any maintenance
work

Tow point Tie down point Lift point

Keep away from hot

Wear protective equipment
surfaces

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B- Familiarization
2 - Models description A
Regulations Models
HA33JE
ANSI and CSA standards

CE and AS standards
HA43JE
HA12IP
B
HA15IP

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B- Familiarization
3 - Primary machine components
3.1 - LAYOUT

HA12IP - HA33JE

C32 C12 C10 C9 C16 C8 C4 C7

C11

C47

C20
C20
C34 C137 C136 C56 C138
C49 C27 C12 C154
C33
C92
C35

C28
C6 C43
C139

C5 C1 C93 C56

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B- Familiarization
A
Marking Description Marking Description
C1 Chassis C33 Counterweight
C4 Jib C34 Drive wheels
C5
C6
C7
Platform support with load limiter
Platform
Platform control box
C35
C43
C47
Document holder
Turntable rotation lock pin
Battery isolation switch
B
C8 Input jib leveling cylinder C49 Buzzer
C9 Upper boom C56 Battery box
C10 Slew ring C92 Hydraulic filter
C11
C12
Turntable assembly
Side cover
C93
C136
Electric pump unit
Steer wheels
C
C16 Lower arm C137 Electric drive motor
C20 Tie-down (and/or lifting) points C138 Battery charger
C27 Ground control box + Universal plug C139 Electronic variable speed drive
C28

C32
Tilt / Slope sensor

Turntable rotation gearbox

C153

C154
Hydraulic oil tank
For Russia and the Ukraine only :
Temperature probe relays
D
Universal plug

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B- Familiarization
HA15IP - HA43JE

C32 C10 C9 C16 C8 C4

C12 C7

C11
C43
C20

C20

C136 C56 C137 C34 C49 C27 C12 C154

C33
C92

C35 C28 C93

C47
C139

C6 C138 C1 C56

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B- Familiarization
A
Marking Description Marking Description
C1 Chassis C33 Counterweight
C4 Jib C34 Drive wheels
C6
C7
C8
Platform
Platform control box
Input jib leveling cylinder
C35
C43
C47
Document holder
Turntable rotation lock pin
Battery isolation switch
B
C9 Upper boom C56 Battery box
C10 Slew ring C92 Hydraulic filter
C11 Turntable assembly C93 Electric pump unit
C12
C16
Side cover
Lower arm
C136
C137
Steer wheels
Electric drive motor
C
C20 Tie-down (and/or lifting) points C138 Battery charger
C27 Ground control box + Universal plug C139 Electronic variable speed drive
C28 Tilt / Slope sensor C153 Hydraulic oil tank

C32 Turntable rotation gearbox C154

For Russia and the Ukraine only :
Temperature probe relays D
Universal plug

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B- Familiarization
3.2 - GROUND CONTROL BOX
3.2.1 - Layout

General view

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B- Familiarization
Controls and indicators A
Marking Name Description Function
6 HL808 Platform overload indicator Platform overload
Move upwards : Jib lifting
8

9
SA6

SA5
Jib lifting / lowering switch

Boom telescoping switch

Move downwards : Jib lowering
Move to the left : To extend the boom out
B
Move to the right : To retract the boom in
Move upwards : Boom raising
10 SA4 Boom raising switch
Move downwards : Boom lowering
Move upwards : Arm raises
12 SA3 Arm lifting selector
Move downwards : Arm lowers
Move to the right : Platform leveling lowered or placed in
transport position
C
13 SA8 Platform levelling
Move to the left : Platform leveling raised or placed in
operating position
Move to the left : Counter clockwise (CCW) rotation
14 SA2 Turntable rotation switch
Move to the right : Clockwise (CW) rotation

15 SB2 E-stop button

Pulled out : Ground control box energized
Pushed in : De-energizes control system
D
Move to the right : Switching on the flashing light
24 SA7 Flashing light switch (Option)
Move to the left : Switching off the flashing light
43 SB15 Horn button1 Horn
Left : Platform control box energized
Control box activation key
72 SA1
switch
Center : De-energizes control system
Right : Ground control box energized
Total machine running hours - Battery charger status - Fault
E
91 H1 Display - Hour meter
indicator
Emergency lowering system enabled when the cover is
"Overriding system" switch
245 SA801 lifted. This must be used ONLY when normal operation from
under cover
the ground box is unavailable - use in emergencies ONLY.
257 SA905
1. For machines fitted with
Enable Switch Move upwards : Movement enabled
F

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B- Familiarization
3.3 - PLATFORM CONTROL BOX
3.3.1 - Layout

General view

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B- Familiarization
Controls and indicators A
Marking Name Description Function
30 HL13 Platform overload indicator Platform overload
On : Machine switched on
31 HL1 Power ON indicator / Fault Flashing : Machine operating fault
Off : Machine switched off
B
Pulled out : Platform control box power supply energized
46 SB3 E-stop button
Pushed in : De-energizes control system
Move forward :
• Forward drive
• Jib lifting
• Counter clockwise (CCW) platform rotation
• Platform levelling raising
C
• Arm raises
• Boom raising
• Boom telescope in
• Counter clockwise (CCW) turntable rotation
Movement joystick
52 SM1
Move backwards :
• Reverse drive
• Jib lowering
D
• Clockwise (CW) platform rotation
• Platform levelling lowering
• Arm lowers
• Boom lowering
• Boom telescope out

Front axle steering selector

• Clockwise (CW) turntable rotation
Press right side of button : Right-hand steering
E
Press left side of button : Left-hand steering
Low-speed drive selector Pressed down (activated and LED on) : Low-speed drive
57 SB11
switch with indicator light selection (for short distance and final approach)
High-speed drive selector Pressed down (activated and LED on) : High-speed drive
59 SB12
62 SB13
switch with indicator light
Horn selector switch
Jib selector switch with
selection (for long distance)
Pressed down (activated) : Horn F
63 SB8 Pressed down (activated and LED on) : Jib selection
indicator light
Platform rotation selector Pressed down (activated and LED on) : Platform rotation
64 SB10
switch with indicator light selection
Platform levelling selector Pressed down (activated and LED on) : Platform
65

66
SB9

SB5
switch with indicator light
Arm elevation selector switch
compensation selection
Pressed down (activated and LED on) : Arm lifting selection
G
with indicator light
Boom lifting selector switch Pressed down (activated and LED on) : Boom lifting
67 SB6
with indicator light selection
Boom telescope selector Pressed down (activated and LED on) : Boom telescope
68 SB7

69 SB4
switch with indicator light
Turntable rotation selector
switch with indicator light
selection
Pressed down (activated and LED on) : Turntable rotation
selection
H

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B- Familiarization
4 - Performance Specifications
4.1 - TECHNICAL CHARACTERISTICS

For USA : The design standard used for manufacturing the machine depends on its date of
manufacture.
This changes certain technical features :
• Maximum wind speed allowed.
• Maximum tilt allowed.
• Manual force.
The standard reference written on the manufacturer's plate identifies the features of the
machine : ANSI A92.5, ANSI A92.6 or ANSI A92.20
Use the table to select the right Haulotte machine for the job.

CE, AS, EAC, CSA and ANSI A92.20 standards

Machine HA12IP HA33JE HA15IP HA43JE

Characteristics - Dimensions SI Imp. SI Imp.
Overall width of machine 1,35 m 4 ft 5 in 1,50 m 4 ft 11 in
Maximum ground clearance 0,15 m 0 ft 5 in 0,15 m 0 ft 5 in
Transport height 2,00 m 6 ft 6 in 2,10 m 6 ft 11 in
Transport length 5,45 m 17 ft 10 in 6,60 m 21 ft 7 in
Maximum working height 12,00 m 39 ft 4 in 15,00 m 49 ft 2 in
Maximum platform height 10,00 m 32 ft 9 in 13,00 m 42 ft 7 in
Maximum work radius 6,63 m 21 ft 9 in 8,45 m 27 ft 8 in
Turntable rotation 355 ° 350 °
Jib working range +70° / - 70°
Platform length 0,80 m 2 ft 7 in 0,80 m 2 ft 7 in
3 ft 11 in-4 ft
Platform width 1,20 m 3 ft 11 in 1,20 m-1,50m
11 in
Outside turning radius 2,85 m 9t4n 3,70 12 t 1 n
Inside turning radius 2,50 8 ft 2 in 1,70 m 5 ft 6 in
Maximum tilt CE-AS 3°
Maximum wind speed 45 km/h 28 mph 45 km/h 28 mph
Total weight 5900 kg 13007 lb 7300 kg 16094 lb
Maximum platform load 230 kg 507 lb 230 kg 507 lb
Maximum number of occupants allowed 2
Engine type Electric
Hydraulic oil tank capacity 30 l 7.9 gal US 30 l 7.9 gal US
Standard : Semi traction
Battery types
Option : Traction
Battery voltage 48 V
Standard : 345 Ah
Battery capacity
Option : 360 Ah
Maximum climbable slope 25 %
Tire type and/ or size 7.00" - 12" 23.10" - 12"
Maximum ground pressure on hard ground 10,4 daN/cm² 2,13 lbf/sq.ft 8,6 daN/cm² 1,76 lbf/sq.ft
Maximum ground pressure on soft ground 7,2 daN/cm² 1,47 lbf/sq.ft 6,3 daN/cm² 1,29 lbf/sq.ft
Micro drive speed 0,9 km/h 0,56 mph N/A N/A
Low drive speed 2,2 km/h 1,37 mph 2,3 km/h 1,4 mph
High drive speed 4,5 km/h 2,8 mph 5 km/h 3,11 mph
Manual lateral force at platform 400 N - 90 lbf

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B- Familiarization
ANSI A92.5 standard A
Machine HA33JE HA43JE
Characteristics - Dimensions SI Imp. SI Imp.
Overall width of machine 1,35 m 4 ft 5 in 1,50 m 4 ft 11 in
Maximum ground clearance
Transport height
0,15 m
2,00 m
0 ft 5 in
6 ft 6 in
0,15 m
2,00 m
0 ft 5 in
6 ft 6 in
B
Transport length 5,45 m 17 ft 10 in 6,60 m 21 ft 7 in
Maximum working height 12,00 m 39 ft 4 in 15,00 m 49 ft 2 in
Maximum platform height 10,00 m 32 ft 9 in 13,00 m 42 ft 7 in
Maximum work radius 6,63 m 21 ft 9 in 8,45 m 27 ft 8 in
Turntable rotation
Jib working range
Platform length 0,80 m
355 °
+70° / - 70°
2 ft 7 in 0,80 m
350 °

2 ft 7 in
C
1,20 m-1,50 3 ft 11 in-4 ft
Platform width 1,20 m 3 ft 11 in
m 11 in
Outside turning radius 2,85 m 9 ft 4 in 3,70 m 12 ft 1 in
Inside turning radius 2,50 m 8 ft 2 in 1,70 m 5 ft 6 in
Maximum tilt ANSI-CSA
Tilt warning ANSI-CSA
0°
5°
D
Maximum wind speed 45 km/h 28 mph 45 km/h 28 mph
Total weight 5987 kg 13199 lb 7300 kg 16094 lb
Maximum platform load 230 kg 507 lb 230 kg 507 lb
Maximum number of occupants allowed 2
Engine type
Hydraulic oil tank capacity 30 l 7.9 gal US
Electric
30 l
Standard : Semi traction
7.9 gal US E
Battery types
Option : Traction
Battery voltage 48 V
Standard : 345 Ah
Battery capacity
Option : 360 Ah
Maximum climbable slope
Tire type and/ or size 7.00" - 12"
25 %
23.10" - 12" F
Maximum ground pressure on hard ground 10,4 daN/cm² 2,13 lbf/sq.ft 8,6 daN/cm² 1,76 lbf/sq.ft
Maximum ground pressure on soft ground 7,2 daN/cm² 1,47 lbf/sq.ft 6,3 daN/cm² 1,29 lbf/sq.ft
Micro drive speed 0,7 km/h 0,4 mph N/A N/A
Low drive speed 2,3 km/h 1,4 mph 2,3 km/h 1,4 mph
High drive speed
Manual lateral force at platform
5,0 km/h 3,1 mph 4,5 km/h
666 N / 150 lbf
2,8 mph
G

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B- Familiarization
4.2 - WORKING AREA / RANGE OF MOTION

HA12IP - HA33JE

ft in

-6ft 6in -3ft 1in 0 3ft 3in 6ft 6in 9ft 10in 13ft 1in 16ft 4in 19ft 8in 22ft 11in

12 m 39ft 4in

11 m 36ft 11in

10 m 32ft 9in

9m 29ft 6in

8m 26ft 2in

7m 22ft 11in

6m 19ft 8in

5m 16ft 4in

4m 13ft 1in

3m 9ft 10in

2m 6ft 6in

1m 3ft 3in

0 0
-2 m -1 m 0m 1m 2m 3m 4m 5m 6m 7m
m

36 4001000690 E 01.20 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

B- Familiarization
HA15IP - HA43JE A
ft in

-6ft 6in 0 6ft 6in 13ft 1in 19ft 8in 26ft 2in
16 m

15 m
52ft 6in

49ft 2in
B
14 m 45ft 12in

13 m

12 m
42ft 8in

39ft 4in
C
11 m 36ft 11in

32ft 9in
10 m

9m 29ft 6in
D
8m 26ft 2in

7m 22ft 11in

6m 19ft 8in
E
5m 16ft 4in

4m 13ft 1in

3m 9ft 10in
F
2m 6ft 6in

1m 3ft 3in

0 0
G
-2 m 0 2m 4m 6m 8m

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HA12IP - HA33JE - HA15IP - HA43JE

B- Familiarization

Notes

38 4001000690 E 01.20 USA / GB

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B- Familiarization
5 - Decals and markings locations A
Location of the HA12IP decals - CE and AS standards

4001000690 E 01.20 USA / GB 39

HA12IP - HA33JE - HA15IP - HA43JE

B- Familiarization
Location of the HA15IP decals - CE and AS standards

40 4001000690 E 01.20 USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

B- Familiarization
CE and AS standards A
Marking Color Description Quantity HA12IP HA15IP
1 Red Height of the floor and load 2 4000761700 4000761710
2 Red Maximum Pressure per Tire - Floor Loading 4 4000139020 4000138960
3
3
Other
Other
Commercial name - Horizontal logo - Black
Commercial name - Vertical logo - Black
2
1
307P218260
3078148310
307P218250
3078152050
B
3 Other Commercial name - Horizontal logo - White 2 307P220400 307P220430
3 Other Commercial name - Vertical logo - White 1 307P220390 307P220440
4 Other Small format HAULOTTE® logo - Bright machine 1 307P217080
4 Other Small format HAULOTTE® logo - Dark machine 1 307P224740
4
5
Other
Other
Small format HAULOTTE® logo - Red machine
Large format HAULOTTE® logo - Bright machine
1
1
307P220360
307P217230
C
5 Other Large format HAULOTTE® logo - Dark machine 1 307P224930
5 Other Large format HAULOTTE® logo - Red machine 1 307P224920
6 Other Identification plate 1 4000700160
9 Other Control of movements - GREEN directional arrow 1 3078143930
10
11
Other
Other
Control of movements - RED directional arrow
Lanyard attachment points
1
2
3078143940
307P216290 D
12 Other Material risk - Yellow and black adhesive tape 1 2421808660
14 Red Remove the blocking pin before rotating 1 4000027080
15 Green Greasing the turntable rotation gear 1 4000025160
16 Other Max and min oil level 1 307P221060
17
18
19
Red
Orange
Red
Risk of crushing
Hand crushing hazard - Risk of crushed hands
Operation instructions
2
2
1
4000024800
4000024890
4000025140
E
In german ( CE standard) : 307P222730
In english ( CE and AS standards) :
307P222740
In chineese ( CE standard) : 4000698920
In croatian ( CE standard) : 4000360810
In danish ( CE standard) : 307P222760
In spanish ( CE standard) : 307P222770
F
In estonian ( CE standard) : 4000360870
In finnish ( CE standard) : 307P222780
In french ( CE standard) : 3078149030
In greek ( CE standard) : 4000561810
In dutch ( CE standard) : 307P222790
In hungarian ( CE standard) : 4000360890
In italian ( CE standard) : 307P222800
G
20 Red Operation instructions 1
In japanese ( CE standard) : 4000359830
In latvian ( CE standard) : 4000359840
In lithuanian ( CE standard) : 4000359850
In norwegian ( CE standard) :
4000359900
In polish ( CE standard) : 4000359860
H
In portuguese ( CE standard) :
307P222810
In romanian ( CE standard) : 4000359870
In Russian ( CE standard) : 4000359920
In slovakian ( CE standard) : 4000359880
In slovenian ( CE standard) : 4000359890
In swedish ( CE standard) : 307P222820
I
In ukrainian ( CE standard) : 4000359910
21 Red Repairs operation - Prohibited use of the PVG 1 4000027070
22 Orange Wound foot - Do not place foot 2 4000027090

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B- Familiarization
Marking Color Description Quantity HA12IP HA15IP
23 Red Risk of crushing - Driving direction 1 4000024690
CE standard only : 4000025070
24 Red Danger of electrocution 2
AS standard only : 4000227500
25 Red Risk of crushing - Closing drop rail 1 4000025080
26 Red Danger of electrocution - Ground for welding 2 4000027100
27 Red Verification of tilt operation 1 4000027110
30 Other Manual repair 1 307P216850
32 Blue Anchorage point - Traction 4 4000027310
33 Blue Anchorage point - Elevation 4 4000027330
34 Blue Danger of electrocution - Water projection 1 4000025130
36 Red Risk of crushing - Platform 1 4000318140
For CE only : 4000273940
55 Yellow Battery charger socket - 240 V 1
For AS only : 4000307410
64 Green Battery verification 2 4000274040
65 Orange Wear protective equipment 2 4000027440
68 Other Transport height 1 4000417520 4000417530
69 Blue Battery isolation switch 1 4000420660
200 Other "Made in Europe" 1 CE standard only : 4000137690
Not Not
Option - Working area / Range of motion 1 4000361840 4000361730
illustrated illustrated

42 4001000690 E 01.20 USA / GB

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B- Familiarization
Location of the HA33JE decals - ANSI and CSA standards A

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B- Familiarization
Location of the HA43JE decals - ANSI and CSA standards

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B- Familiarization
ANSI and CSA standards A
Marking Color Description Quantity HA33JE HA43JE
ANSI A92.5 standard :
In english : 4000139000 ANSI A92.5 standard :
In french : 4000138990
In spanish :
4000139010
In english : 4000138930
In french : 4000138910
In spanish :
B
1 Red Height of the floor and load 3
ANSI A92.20 and CSA 4000138940
B454.6 standards : ANSI A92.20 and CSA
4000761700 B454.6 standards :
4000821600(Wide 4000761710

2 Red Maximum Pressure per Tire - Floor Loading 4

platform)
4000139020 4000138960
C
3 Other Commercial name - Horizontal logo - Black 2 3078148150 307P222930
3 Other Commercial name - Vertical logo - Black 1 3078148320 307P222940
3 Other Commercial name - Horizontal logo - White 2 307P224710 307P224690
3 Other Commercial name - Vertical logo - White 1 307P224720 307P224700

4 Other
Small format HAULOTTE® logo - Bright
machine
Small format HAULOTTE® logo - Dark
1 307P217080 D
4 Other 1 307P224740
machine
Small format HAULOTTE® logo - Red
4 Other 1 307P220360
machine
Large format HAULOTTE® logo - Bright
5

5
Other

Other
machine
Large format HAULOTTE® logo - Dark
1

1
307P217230

307P224930
E
machine
Large format HAULOTTE® logo - Red
5 Other 1 307P224920
machine
6 Other Identification plate 1 4000700170
9 Other
Control of movements - GREEN directional
arrow
Control of movements - RED directional
1 3078143930
F
10 Other 1 3078143940
arrow
11 Other Lanyard attachment points 2 307P216290
12 Other Material risk - Yellow and black adhesive tape 1 2421808660
In english : 4000024830
14 Red Remove the blocking pin before rotating 1 In french : 4000068080
In spanish : 4000086510
G
15 Green Greasing the turntable rotation gear 1 4000025160
16 Other Max and min oil level 1 307P221060
In english : 4000024640
17 Red Risk of crushing - Do not park 2 In french : 4000067680

18 Orange
Hand crushing hazard - Risk of crushed
2
In spanish : 4000086460
In english : 4000024770
In french : 4000067710
H
hands
In spanish : 4000086490
19 Red Operation instructions 1 4000025140
In english : 4000027580
20 Red Operation instructions 1 In french : 4000068190
In spanish : 4000086590
In english : 4000027570
I
In french : 4000068880
20 bis Red Operation instructions 1
In spanish :
4000086640

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HA12IP - HA33JE - HA15IP - HA43JE

B- Familiarization
Marking Color Description Quantity HA33JE HA43JE
In english : 4000024820
Repairs operation - Prohibited use of the
21 Red 1 In french : 4000067690
PVG
In spanish : 4000086470
In english : 4000024840
22 Orange Wound foot - Do not place foot 2 In french : 4000068180
In spanish : 4000086610
In english : 4000024860
27 Red Verification of tilt operation 1 In french : 4000068090
In spanish : 4000086520
30 Other Manual repair 1 307P216850
32 Blue Anchorage point - Traction 4 4000027310
33 Blue Anchorage point - Elevation 4 4000027330
56 Yellow Battery charger socket 110 V 1 4000419150
64 Green Battery verification 2 4000274040
In english : 4000025030
65 Orange Wear protective equipment 2 In french : 4000068120
In spanish : 4000086550
68 Other Transport height 1 4000417520 4000417530
69 Blue Battery isolation switch 1 4000420660
Not Not
Option - Working area / Range of motion 1 4000361840 4000361730
illustrated illustrated

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B- Familiarization
Location of the HA12IP decals - EAC standard A

4001000690 E 01.20 USA / GB 47

HA12IP - HA33JE - HA15IP - HA43JE

B- Familiarization
Location of the HA15IP decals - EAC standard

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HA12IP - HA33JE - HA15IP - HA43JE

B- Familiarization
EAC standard A
Marking Color Description Quantity HA12IP HA15IP
1 Red Height of the floor and load 2 307P227120 307P227110
2 Red Maximum Pressure per Tire - Floor Loading 4 4000139020 4000138960
3
3
Other
Other
Commercial name - Horizontal logo - Black
Commercial name - Vertical logo - Black
2
1
307P218260
3078148310
307P218250
3078152050
B
3 Other Commercial name - Horizontal logo - White 2 307P220400 307P220430
3 Other Commercial name - Vertical logo - White 1 307P220390 307P220440
For Russia : 4000278870
6 Other Identification plate 1
For Ukraine : 307P227830
9
10
Other
Other
Control of movements - GREEN directional arrow
Control of movements - RED directional arrow
1
1
3078143930
3078143940 C
11 Other Lanyard attachment points 2 307P226710
12 Other Material risk - Yellow and black adhesive tape 1 2421808660
14 Red Remove the blocking pin before rotating 1 307P227810
15 Other Crown greasing 1 307P227020
16
17
18
Other
Yellow
Orange
Max and min oil level
Risk of crushing - Do not park
Hand crushing hazard - Risk of crushed hands
1
2
2
307P221060
307P227670
307P227660
D
For Russia : 307P227190
19 Other Read the operation manual 2
For Ukraine : 307P227840
For Russia : 4000359920
20 Red Operation instructions - Horizontal 1
For Ukraine : 4000359910
21
22
Red
Orange
Repairs operation - Prohibited use of the PVG
Wound foot - Do not place foot
1
2
4000079680
307P227010
E
23 Red Risk of crushing - Driving direction 1 307P227040
24 Red Danger of electrocution 2 307P226960
25 Red Risk of crushing - Closing drop rail 1 307P226950
26 Red Danger of electrocution - Ground for welding 2 307P226970

27 Other Tilt verification 1

For Russia : 307P227060
For Ukraine : 307P227870 F
30 Other Manual repair 1 307P216850
32 Blue Anchorage point - Traction 4 4000135970
33 Blue Anchorage point - Elevation 4 4000135960
34 Red Electrocution Hazard - Water projection 1 307P226780 4000025130
36
55
Red
Blue
Risk of crushing - Platform
Battery charger socket - 240 V
1
1
4000244340
307P227520 G
For Russia : 307P227180
64 Green Battery verification 2
For Ukraine : 307P227860
65 Orange Wear protective equipment 2 4000027440
68 Other Transport height 1 4000417520 4000417530
69
204
207
Blue
Red
Red
Battery isolation switch
Lubrication point
Smoking forbidden
1
6
2
4000420660
307P219370
307P226760
H
209 Yellow Battery danger 2 307P226790
210 Yellow Fire Hazard 2 307P226800
211 Yellow Electrical danger 1 307P226810
213
216
218
Yellow
Other
Blue
Corrosion hazard
Tamper-proof
Caution helmet compulsory
2
5
1
307P226830
307P227450
307P226680
I
221 Blue Obligatory routing 2 307P227510
222 Yellow Danger unstable side 1 307P227680
228 Other Horn 1 4000014830

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HA12IP - HA33JE - HA15IP - HA43JE

B- Familiarization
Marking Color Description Quantity HA12IP HA15IP
229 Red Do not travel down slopes in high speed 1 307P226990
230 Red No admittance 2 307P227560
231 Red Do not park underneath the machine 2 307P227000
235 Yellow Danger risk of crushed body 1 4000014270
236 Blue Wearing eye protection mandatory 1 307P226670
237 Yellow Risk of crushing 2 307P227670
Not Not
Option - Working area / Range of motion 1 4000361840 4000361730
illustrated illustrated

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C- Pre-operation inspection
Pre-operation inspection
1 - Recommendations
A
The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine
is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety
and in compliance with this Operator's Manual. All managers who are responsible for persons
operating the machine must be familiar with the local regulations currently applicable in the country of
use and ensure that they are adhered to.
B
Before using the machine, read the previous chapters in this manual. Ensure that you have understood
the following points :
• Safety precautions.
• Operator's responsibilities. C
• Conditions and the operating principles of the machine.

2 - Working area assessment

Before carrying out any operations, ensure that the machine corresponds to the work to be done and
the working environment :
D
• Carry out a thorough inspection of the site to identify any potential risks within the work zone.
• Take the necessary precautions to avoid collisions with other machinery within the work zone.
Ensure that :
• The weather conditions (wind, rain, etc.) allowing the machine to be used. E
• The ground withstands the weight of the machine and has not been affected by the poor weather conditions.

• Check that the authorisations to work with the machine on the site in question have been obtained
(.g. chemical product factories).
• Define a rescue plan for all the risks, including the risk of falls and crushing.
F

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C- Pre-operation inspection
3 - Inspection and Functional test
3.1 - DAILY INSPECTION

Each day before the beginning of a new work session and with each change of operator, the machine
must be subjected to a visual inspection and a complete functional test.

• Never use a defective or a malfunctioning aerial work platform.

• If any item on the check list is marked "No" during the inspection; machine must be tagged and placed
out of service.
• Do not operate the machine until all identified items are corrected and it has been declared safe for
operation.

In case of loose fasteners, refer to torque table value in maintenance book.

In case of leaks, replace the damaged part before use.

In case of structural part deformation (cracks, broken weld, paint chips) replace the part before use.
Sample of broken welds

We recommend these forms to be completed daily and stored to assist with your maintenance
schedule.

Each action is depicted in the daily inspection sheet using the following symbols.
Use the detailed program below.

Oil change Lubrication-Lubrication Tightening

Functional adjustments / Checks /

Levelling Systematic replacement
Cleaning

Visual inspection To check by test

Serial number : Model :

Hours of operation :

HAULOTTE Services® contract reference :

Signature :
Intervention record number :

Date :

Name :

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C- Pre-operation inspection
Electric articulated platforms A

Corrected
Page or

Daily
associated OK NOK Comments
procedure

Chassis assembly : Wheel, reducer, steering, wheel pivot

B
Check state of tires/tyres and inflations

Batteries

Check the battery level

Check the condition of the battery

C
Check the operation of the lock on the engine casing

Turntable

Test the operation of the turntable locking system D

Hydraulic : oils, filters and hoses
Check the hydraulic oil level (Top up the oil if necessary
; Machine stowed)
Check the clogging indicator on the hydraulic pressure
filter (change if clogged)
Check the hoses, blocks and pumps, fittings, cylinders
and the tank for the absence of leaks, deformations
E
and damage
Platform
Test the automatic closure and locking of access
basket
Check that the harness anchor points are not cracked
or damaged
F

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C- Pre-operation inspection

Corrected
Page or

Daily
associated OK NOK Comments
procedure

General
Check for the presence, cleanliness and readability of
the manufacturer's plates, security labels, user manual
and maintenance manual

Check the cleanliness and readability of the control box

Test the opening and closure of covers (chassis,

turntable, upper control box)
Check the condition of electrical harnesses, cables and
connectors
Check for the absence of abnormal noise and jerky
movements
Check for the absence of visible deterioration and
damage
Check for the absence of cracks, broken welds and
chipped paintwork on the structure
Check for the absence of missing or loose screws and
bolts
Check for the absence of deformation, cracking and
breakage of axis stops, bushing and axes
Check for the absence of foreign bodies in joints and
sliding parts
Safety devices
Test the operation of the upper and lower control
boxes: manipulators, switches, buttons, horn,
emergency stops, screens and lights

Test the operation of visual and audible alarms

Check the absence of visual and audible alarms

Test the operation of the emergency lowering system

Test the operation of the axle locking system

Test the operation of the loading control system (visual

alarm on the control box)

Test the operation of the Activ Shield Bar (If equipped)

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C- Pre-operation inspection
4 - Safety functional checks A
To protect the user and the machine, safety systems prevent the movement of the machine beyond its
operating limits. These safety systems when activated immobilize the machine and prevent further
movement.

The operator must be familiar with this technology and understand that is not a malfunction but an B
indication that the machine has reached an operation limit.

Aerial Work platforms are equipped with two control boxes which allow operators to safely use the
machine. An auxiliary system (Overriding systm) is available on the ground control box in order to
rescue anyone trapped on the platform.

The following checks describe the operation of the machine and the specific controls required. C
For the location and description of these controls : refer to section B 3.2 and D 2 - Ground control
box and B 3.3 and D 3 - Platform control box.

4.1 - E-STOP BUTTON CHECK D

Ground control box E-stop button

Step Action
1
2
Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.
Turn the key of the control box activation switch ( 72 ) to the right to energize the ground control box. The
indicators light up.
E
3 Push the E-stop button ( 15 ). The indicators go out.

Platform control box E-stop button

Step Action F
1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.
2 Turn the selector switch ( 72 ) to the left to energize platform control box. The indicators light up.
3 Push the E-stop button ( 46 ). The indicators go out.

4.2 - ACTIVATION OF CONTROLS

G
The deadman foot pedal (enable switch) must be activated to allow any movement.
The "Enable Switch" system depends on the machine configuration and will consist of one of
the following :
• Joystick trigger at platform box (if fitted).
• Foot pedal (enable switch) in the platform. H
• Enable switch at ground box.

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C- Pre-operation inspection
4.3 - FAULT DETECTOR

N.B.-:-THE PRESENCE OF THIS DEVICE DEPENDS ON THE MACHINE CONFIGURATION.

The fault indicator LED flashes to indicate a malfunction.
The machine switches to downgraded mode.
Certain movements can be limited or forbidden to preserve the operator's safety.
4.3.1 - Indicators/LED's test

From the ground control box

Step Action
1 Pull both the E-Stop buttons ( 46 ) at platform box and ( 15 ) at ground box.
2 Turn the key of the control box activation switch ( 72 ) to the right to energize the ground control box.
3 Check that the LED ( 6 ) and the display ( 91 ) light up, on the ground control box.
4 Check that the indicator light ( 6 ) from the display is turn off after 1s.

From the platform control box

Step Action
1 Pull both the E-Stop buttons ( 46 ) at platform box and ( 15 ) at ground box.
Turn the key on the control box activation selector switch ( 72 ) to the left to energize the platform control
2
box.
4 Check that the LED's ( 30, 31 ) light up on the platform display panel.
5 Check that the indicator light ( 30 ) from the display is turn off after 1s.

4.3.2 - Buzzers test

From the ground control box

Step Action
1 Pull both E-Stop buttons ( 15 ) at ground box and ( 46 ) at platform box.
Select the ground control box or the platform control box by turning the control box activation
2 selector ( 72 ). The indicator ( 31 ) at the platform control box lights up, and there is an audible signal
(beep).

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C- Pre-operation inspection
4.4 - OVERLOAD SENSING SYSTEM A
If the platform load exceeds the maximum allowed load, no movement is possible from the 2
control boxes.
At ground and platform control boxes a buzzer sounds and an indicator light warns the
operator.
To return the machine to normal operation remove weight from the platform until the load is
B
below the maximum allowed load.
Daily check that the LED's illuminate when the machine is switched on :
• Verify that the Overload system is active : Refer to Indicators ( 6 ) at ground and ( 30 ) at
platform.
• Verify that the buzzers are functioning : Refer to Buzzers test C
A periodic inspection of this device must be performed according to the recommendation in
Maintenance Schedule.

4.5 - SLOPE WARNING DEVICE

From each control box, a buzzer alerts the operator that the machine is not folded/stowed and D
is positioned on a slope exceeding the slope allowed.

N.B.-:-THE SLOPE SENSOR IS ONLY ACTIVE WHEN THE PLATFORM IS NOT IN THE STOWED POSITION.
When the unfolded machine is on a slope greater than the rated slope, out of the stowed
position, DRIVE and LIFT functions are disabled(For CE and AS only).
All functions speeds are reduced.
E
In this case, fully lower the platform and reposition the machine on level ground before raising
the platform again.
To restore the disabled functions, perform the following movements :
1. Lower the boom.
2. Lower the arm. F
3. Lower the jib until it is below horizontal.

To check the tilt sensor at ground control box

Step
1
Action
Open the right hand compartment cover (Component location diagrams) and locate the tilt sensor ( C28 )
G
2 Pull both E-Stop buttons; ( 15 ) at ground box and ( 46 ) at platform box.
Turn the key of the control box activation switch ( 72 ) to the right to energize the ground control box.
3 All of the ground control box indicators light up and a sound signal (beep) is emitted. The machine is
switched on.
4
5
Manually tilt and maintain the tilt sensor ( C28 ).
Check that the audible beep sounds. H

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C- Pre-operation inspection
4.6 - TRAVEL SPEED LIMITATION

The machine has a selector of 2 driving speeds - low and high.

All driving speeds are authorised when extending structure of the machine is in stowed
position (transport configuration).
The electronic variable speed unit controls movement and driving speed.
It receives data from the joystick and buttons via the machine calculator. It also manages the
operation and state of the machine safety systems.
The variable speed unit regulates the speed.
This device has the following functions :
• Prevents increase of speed/rpm.
• Triggering of reverse braking if necessary.
Daily check that the speed is limited to less than 1 km/h (0.6 mph) when :
• The boom is raised by more than 10° above horizontal.
• The boom is telescoped/extended more than 400 mm (16 in.).
• The arm is lifted.

4.7 - ELECTRONIC VARIABLE SPEED DRIVE

The machines are fitted with an electronic variable speed drive which manages the power
supplied to the drive motors and hydraulic pump motor. Power to the motors is controlled by
the machine "Calculator (calibration restoration program)".
• The speed regulators are configured for each individual machine
• Do not interchange the speed controllers/regulators between machines even if they are the same model.

4.8 - ON-BOARD ELECTRONICS

The machine is equipped with a specific calculator configured for this machine's functionalities.
Do not interchange the Calculator (calibration restoration) between machines..

4.9 - BATTERY DISCHARGE INDICATOR-HOUR METER

Display by % charge (The tenth lit bar graph segment corresponds to 100 %) :
• 100 % charge : Battery correctly charged.
• 20 % charge : The batteries must be recharged. The movement ascent is stopped.
4.9.1 - Hour meter

It totals up :
• The machine operating hours (Movements and travel).

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C- Pre-operation inspection
4.10 - ON-BOARD CHARGER A
The on-board charger is used to charge the semi-traction or traction batteries.
The maximum amperage is 20 A for the 100 - 115 V networks and 15 A for the 220 - 240 V
networks.
Battery charging starts as soon as it is connected via the mains supply (No movement is
allowed during the charging process. ).
B
4.10.1 - Battery charger

Battery charger

F
Battery charger

Input-Voltage 115 V / 20 A / 50-60 Hz 230 / 15 A / 50-60 Hz

Output-Voltage 48 V / 28 A 48 V / 45 A
G
The ( 93 ) indicator indicates charge status :
• Green LED : Battery charged 100 %.
• Yellow LED : Battery charged 80 %.
• Red LED : Battery in initial charging phase. H
If a fault occurs, the indicator flashes in different colours, depending on the type of fault (See
machine maintenance book). The audible beep sounds.

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C- Pre-operation inspection

Notes

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D- Operation instructions
Operation instructions
1 - Operation
A
1.1 - INTRODUCTION

Only trained and authorized personnel shall be permitted to operate this aerial work platform.
Prior to operation :
B
• Read, understand and obey all instructions and safety precautions in this manual and
attached to the aerial work platform.
• Read, understand and obey all local regulations.
• Become familiar with the proper use of all controls and emergency systems.
C
1.2 - MAJOR DESCRIPTION

All the machines are equipped with :

• Platform control box.
• Ground control box (Auxiliary power and overriding system). D

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D- Operation instructions
1.3 - OPERATION FROM THE GROUND CONTROL BOX

The ground control box is designed for maintenance and emergency rescue operations only.
• Turning "ON" and "OFF" of the machine is performed with selector key switch (72).
• Activation of a desired control box is achieved by turning the control box energizing selector
switch ( 72 ) to the desired position.
• The ground control box is energized and is active ONLY when :
• The E-stop buttons on both ground and platform control boxes are not pressed in (Deactivated).

• The machine is switched on.

• Ground control box is selected.

• An E-stop button at each control box stops all movements when pressed in (deactivated).

N.B.-:-DO NOT TURN OFF THE POWER SUPPLY OF THE MACHINE USING THE E-STOP BUTTON (USE
ONLY IN CASE OF EMERGENCY). TURN OFF THE POWER SUPPLY OF THE MACHINE USING THE
CONTROL BOX ACTIVATION KEY SWITCH ( 72 ) TO POSITION.
• An Enable Switch ( 257 ) provided must be activated and maintained to authorize one or
more function movements. If Enable Switch ( 257 ) is kept engaged without selecting a
function movement for more than 8 s; Enable Switch is automatically de-activated.
• The release of "Enable switch" ( 257 ) while performing a movement stops all the
movements. The stop of movements is progressive. If the Enable Switch system is re-
pressed, the movement doesn't restart. It could restart only when the selected function
switch/joystick is released to neutral position.
• All controls operating a movement, return automatically to neutral when released.
• At power up, all controls must be in their neutral position (not activated).
• Overriding system : Refer to Section D 4.2 - To rescue operator in platform.
• The status of the switches is tested automatically when the machine is switched on, and
checked at every starting. A switch will be active only after it has been detected to be in
neutral position. The following switches are not controlled :
• Beacon light (if fitted)

• A buzzer beeps in the following conditions :

• When power is switched on.

• Overload (if fitted).

• Slope if machine is out of stowed position.

• Movements option.

• Driving option.

• Indicators : All indicators are checked when the machine is powered ON.

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D- Operation instructions
1.4 - OPERATION FROM THE PLATFORM CONTROL BOX A
• The platform control box is energized only when :
• The E-stop buttons on both ground and platform control boxes are not pressed in.

• Machine switched on at ground control box.

• Platform control box selected from ground control box. B

• Overriding system not activated.

• A faulty joystick is not taken into account to control a movement. If this fault disappears, the
movement is authorised again.
• An E-Stop button is present at each control box. When pushed in, it stops all functions
movements C
N.B.-:-DO NOT TURN OFF THE POWER SUPPLY OF THE MACHINE USING THE E-STOP BUTTON (USE
ONLY IN CASE OF EMERGENCY). TURN OFF THE POWER SUPPLY OF THE MACHINE USING THE
CONTROL BOX ACTIVATION KEY SWITCH ( 72 ) TO POSITION.
• A Foot Switch and / or trigger in the basket is present and should be activated to authorize
one or more function movements. If the Enable Switch is kept active for more than 8
D
seconds without selecting a function movement, then movement is disallowed. Before
activating other movement controls, the Foot Switch and/or the Enable switch must be
released in order to reset.
• The release of enable foot pedal and/or trigger while performing a movement stops all the
movements. The stop of movements is progressive. If th eFoot Switch and / or trigger is
pressed again quickly within (0,5 s) the movement restarts. If theFoot Switch and / or trigger
E
is not pressed again quickly enough within ( + 0,5 s ) the movement will not restart. It could
restart only when the selected function switch/joystick is released to neutral position.
• All switches and joystick operating a movement, return automatically to neutral when
released.
• At power up, all switches and joysticks must be in their neutral position.
F
• The status of the switches is tested automatically when the machine is switched on, and
checked at every starting.

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D- Operation instructions
• A buzzer beeps in the following conditions :
• When power is switched on.

• Overload (if fitted).

• Slope if boom and/or arm is in stowed position.

• Indicators - All the indicators are tested

• When the machine is switched on.

• While driving, always place the boom above the rear axle, in the direction of movement.

While driving on a slope :

• Always orientate the machine in the direction of the slope.
• Always place the boom in fully retracted and in stowed position.
• Do not rotate the turret while on a slope greater than 20% (11°).
• Do not travel down slopes in high speed.
• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp
bends.

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D- Operation instructions
2 - Ground control box A
2.1 - TO START THE MACHINE FROM THE GROUND CONTROL BOX
1. Turn the battery main/isolation switch ( SB1 ).
2.
3.
Pull the E-stop button (15) : This will de-activate the state of E-stop button located in platform.
Turn the key of the control box activation switch ( 72 ) to the right to energize the ground control
B
box.
To shut-down the machine from the ground control box :
• Turn the control box activation selector ( 72 ) key to the center.
• Power supply is now switched off.
C
N.B.-:-THISOPERATION TURNS OFF THE POWER SUPPLY TO MACHINE AND IT IS REQUIRED TO
PREVENT BATTERY DISCHARGE.

2.2 - MOVEMENT CONTROL

Platform leveling is available, regardless of the work height. Even at low movement speeds,
use the controls with caution.
D
N.B.-:-RELEASING THE ENABLE SWITCH ( 257 ) WILL STOP ALL MOVEMENTS.

Ground box controls (emergency station)

Command Action
E
Push the arm raise / lower selector ( 12 ) upwards to raise the arm.
Raising / lowering
of arm Push the arm lift/lower selector ( 12 ) downwards to lower the arm.

Push the boom raising switch ( 10 ) upwards to raise the boom.

F
Raising / lowering
of boom Push the boom raising switch ( 10 ) downwards to lower the boom.

Boom telescoping
Push the boom telescoping switch ( 9 ) to the left to extend the boom.
G
extend / retract Push the boom telescoping switch ( 9 ) to the right to retract the boom.

Push the jib switch ( 8 ) upwards to raise the jib.

Jib raising /
lowering Push the jib switch ( 8 ) downwards to lower the jib.
H
Push the turntable rotation switch ( 14 ) to the right for a counter clockwise (CCW)
rotation.
Turntable rotation
Push the turntable rotation selector switch ( 14 ) to the left for a clockwise (CW)
rotation. I

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D- Operation instructions
Command Action
Move the platform leveling switch ( 13 ) upwards to raise the platform.

Platform leveling
Move the platform leveling switch ( 13 ) downwards to lower the platform.

2.3 - ADDITIONAL CONTROLS

For the machines equipped with flashing light :

• Push the flashing light selector switch ( 24 ) to the right to switch ON the flashing light.
• Push the flashing light selector switch ( 24 ) to the left to switch OFF the flashing light.

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D- Operation instructions
3 - Platform control box A
3.1 - TO START AND STOP THE MACHINE
3.1.1 - To start the machine :

At the ground control box :

• Check that the E-stop button ( 15 ) is not pressed in.
B
• Turn the control box energizing selector switch ( 72 ) to the left to energize platform box. The
ground box controls are de-energized.
At the platform control box :
• Pull the E-stop button 46. The power on indicator ( 31 ) lights up.
3.1.2 - To stop the machine :
C
• Push in the E-stop button ( 46 ).
• Turn the control box activation selector ( 72 ) key to the center in order to remove it.

3.2 - DRIVE AND STEER CONTROL D

To activate drive and steer functions, press the Foot Switch and simultaneously operate the
joystick ( 52 ) for the desired function.
Before driving, locate the green / red orientation arrows on the chassis and platform controls.

Move the drive control joystick ( 52 ) in the direction matching the directional arrows. E
N.B.-:-ON UNEVEN TERRAIN, LOWER THE BOOM TO IMPROVE THE DRIVE PERFORMANCE.

Platform box controls (driving station)

Command Action F
Push the low or high speed touch pads ( 59 ) or ( 57 ). Move the drive
joystick ( 52 ) forwards to drive the machine forwards.

Driving
Push the low or high speed touch pads ( 59 ) or ( 57 ). Move the drive
joystick ( 52 ) backwards to drive in reverse.
G
Push the low or high speed touch pads ( 59 ) or ( 57 ). Move the drive
joystick ( 52 ) forwards to drive the machine forwards. Push the front-axle steering

Steering
selector thumb switch ( 52 ) to the right to steer to the right.

Push the low or high speed touch pads ( 59 ) or ( 57 ). Move the drive
H
joystick ( 52 ) forwards to drive the machine forwards. Push the front-axle steering
selector thumb switch ( 52 ) to the left to steer to the left.

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D- Operation instructions
Command Action

Push the driving speed selector ( 59 ) to high speed (long distance driving,

Drive speed tarmac, concrete).

(minimum)
Push the driving speed selector ( 57 ) to for driving in low speed (short
distance, final approach, descending from the lorry).

3.3 - MOVEMENT CONTROL

Activate the desired control and the Foot Switch simultaneously to perform that selected
function.
Foot Switch

Command Action
Push the arm lift/lower touch pads ( 66 ).
Raising / lowering Push the arm lift/lower joystick ( 52 ) forwards to raise the arm.
of arm
Push the arm lift/lower joystick ( 52 ) backwards to lower the arm.

Push the boom lifting touch pads ( 67 ).

Push the boom raising joystick ( 52 ) forwards to raise the boom.
Raising / lowering
of boom
Push the boom raising joystick ( 52 ) backwards to lower the boom.

Push the jib elevation touch pads ( 63 ).

Push the jib joystick ( 52 ) forwards to raise the jib.
Jib raising /
lowering
Push the jib joystick ( 52 ) backwards to lower the jib.

Push the turntable rotation touch pads ( 69 ).

Push the turntable rotation joystick ( 52 ) backwards for counter clockwise (CCW)
Turntable rotation rotation.
Push the turntable rotation joystick ( 52 ) forwards for clockwise (CW) rotation.

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D- Operation instructions
Command Action
A
Push the platform rotation touch pads ( 64 ).
Push the turntable rotation joystick ( 52 ) backwards for counter clockwise (CCW)
rotation.
Platform rotation
Push the platform rotation joystick ( 52 ) forwards for clockwise (CW) rotation. B
Push the platform compensation touch pads ( 65 ).
Push the platform compensation joystick ( 52 ) forwards to raise the platform.

Platform leveling
Push the platform compensation joystick ( 52 ) backwards to lower the platform.
C
Push the boom telescope touch pads ( 68 ).
Push the boom telescoping joystick ( 52 ) forwards to retract the boom.
Boom telescoping
extend / retract
Push the boom telescoping joystick ( 52 ) backwards to extend the boom.
D
3.4 - ADDITIONAL CONTROLS
• Horn : Push the horn selector ( 62 ) to the right to sound the horn. The horn stops when the
selector switch is released. E

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D- Operation instructions
4 - Rescue and emergency procedures
4.1 - MAIN POWER SUPPLY FAILURE

There is a way of performing movements from the ground, when the main energy source
malfunctions. It is a hand pump located next to the hydraulic distributors on the turntable.
This pump can be used in combination with a manual override multi bank electro-hydraulic
valve, to perform the movement required the work platform can be safely returned into a
position from which it is possible to leave it without danger :
• Raising / lowering of arm.
• Raising / lowering of boom.
• Telescope extension/retraction.
• Turntable rotation.
• Jib raising / lowering.

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D- Operation instructions
4.1.1 - Procedure A
• Make sure the tap ( 1 ) is closed.
• Insert the lever ( 2 ) in the return bend of the
pump ( 3 ).
B

D
• Push the lever ( 2 ) from top to bottom several times
w hi l s t k e ep i n g p r es s e d th e m a n ua l e l ec t r o -
distributor ( A ) control for the required movement.
(Please refer to paragraph B.5 - Decals and markings
E
locations - Marking (30)).

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D- Operation instructions
Manual repair – Marking (30)

In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the platform
occupant(s) must respect the following recommendations :
• Exit onto a sturdy and safe structure.
• Allowance must be made for the possibility of boom deflection when egressing from the platform.
• The occupant(s) must ensure that 2 lanyards are used for security/safety. One must be attached to the
designated anchorage point on platform the occupant(s) is in and the other attached to the structure
intended to get on.
• Do not leave platform without taking into account the allowance for possibility of boom deflection when
exiting platform.
• Occupant(s) must exit the current platform through the normal access.
Do not detach the lanyard from the current platform if the transfer to the new structure poses any danger
or until the transfer is safely completed. Do not attempt to climb down from the platform. Wait for
assistance to leave the cradle safely.

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D- Operation instructions
4.2 - TO RESCUE OPERATOR IN PLATFORM A
In a situation where an operator located in the platform needs to be rescued (for example in
case of illness, injury or trapped against a structure making the control box inaccessible), the
rescue personel at ground level needs to obtain rapid and direct access to operating functions.
HAULOTTE® has implemented a control system for safely lowering the operator to the ground
in the event of an emergency to enable him to receive the neccessary treatment.
B
Procedure :
• Turn the control box selector ( 72 ) to the "right" to energize the ground control box.
• The platform box controls are now de-energized.
• Check that the E-Stop button ( 15 ) at ground is not pressed in. C
• To lower the platform, hold Enable Switch ( 257 ) upwards and simultaneously push the
desired function switch.
• If the platform E-stop button ( 46 ) or a safety device does not allow normal movement from
the ground control box, use the overriding system :
• Simultaneously, push upwards and maintain overriding switch in addition to desired movements actuator to
obtain movement of the extending structure.
D
It is recommended to first retract the boom before lowering the boom.
4.2.1 - Operation of overriding system from ground control box

N.B.-:-A SAFETY DEVICE DOES NOT ALLOW NORMAL MOVEMENT FROM THE GROUND CONTROL BOX,
USE THE OVERRIDING SYSTEM.
E
Operation of the "overriding system" switch must be an exception and not a normal emergency operation.

Procedure :
• Press and hold the "overriding" system control ( 245 ) .
• Press simultaneously the telescoping boom control ( 9 ) to retract the boom .
F
• Press the boom raising control ( 10 ) to raise or lower the boom.
• Press the arm raising control ( 12 ) to raise or lower the arm.

N.B.-:-ONCE RESCUE OPERATIONS ARE COMPLETE, WRITE AN INCIDENT REPORT. G

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D- Operation instructions
5 - Transportation
5.1 - PUTTING IN TRANSPORT POSITION

During loading, ensure that :

• The loading ramp can support the machine weight.
• The loading ramp is correctly attached to transport vehicle.
• The loading ramp has sufficient grip surface.
• The transport vehicle must be parked on a level surface and must be secured to prevent
rolling away while machine is being loaded or unloaded.
Do not place yourself below or too close to the machine during loading.
The machine must be completely in the stowed configuration :
• Check the platform is completely empty.

To climb the slope, select low driving speed.

If the slope is too steep, use a winch in addition to the low speed drive.
• Lower the boom.
• Ensure that the jib is raised as necessary to give ground clearance when driving the machine
onto the loading ramp.
• Drive onto the truck bed slowly.

• Secure the machine to the tie down points provided (Section D-Machine layout).
• Lock the turntable with the rotation stop pin located under the turntable before transporting
(Section D-Machine layout).
• The platform/basket must be chocked and the boom strapped to prevent bouncing up and
down, thus preventing possible material damage during transporting.
• Do not use excessive downward force when securing boom section.

A wrong move can lead to machine tipping over and may cause serious injuries and material damage.

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D- Operation instructions
5.2 - MACHINE LAYOUT - HA12IP - HA33JE - HA15IP - HA43JE A
Turntable rotation enabled - HA12IP - HA33JE

C
Turntable rotation enabled - HA15IP - HA43JE

Turntable rotation disabled - HA12IP - HA33JE E

Turntable rotation disabled - HA15IP - HA43JE

G

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D- Operation instructions
Machine stowing

N.B.-:-S ECURE TURNTABLE WITH THE TURNTABLE LOCKING PIN BEFORE TRAVELING LONG
DISTANCES OR HAULING MACHINE ON A TRUCK.

5.3 - UNLOADING

Before unloading, check that the machine is in good condition.

• Remove the turntable rotation locking pin (Section D-Machine layout).
• Remove the tie downs.

• Select low drive speed at the platform control box.

• Start the machine from platform control box.

Warning : Upon starting a machine that has been secured and transported, the safety system may detect
a false overload preventing all movement from the platform control box.

To reinstate the system, lift the jib a few centimetres (inches) using the ground control box.

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D- Operation instructions
5.4 - TOWING A
In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport
vehicle :
• Ensure that no one is in the platform during towing.
• Ensure boom is in the stowed position and the turntable is locked, prior to towing.
• The platform must be empty.
B
To tow a broken-down machine, disconnect the wheel drive hubs.
Perform this operation on flat ground with wheels chocked.
In the towing configuration, the machine braking system is inactive. Use of a drawbar is
recommended :
C
• Do not exceed the maximum freewheel speed (Refer to Section B 4.1 - Technical
specifications).
• Do not exceed a grade of 25%.
5.4.1 - Disengaging the drive hubs
D
To tow a broken-down machine, disconnect the wheel drive hubs.
Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the
machine. When drive hubs are disengaged, the machine is in free wheel mode and the brake system no
longer functions.

Unscrew the central nut until the nut is at the limit.

As soon as there is resistance, do not force further to
E
avoid breaking the central nut in the reducer.

F
5.4.2 - Re-engaging the drive hubs

After repairing the machine, re-engage the wheel drive hubs.

Tighten the central reducer nut ( 1 ). G
N.B.-:-IN THE EVENT THAT RESISTANCE TO GEAR ENGAGEMENT IS FELT, PERFORM THE MACHINE
DRIVE FUNCTION TO SLOWLY MOVE THE INTERNAL HUB GEAR TO A MESH POSITION WHERE BOTH
GEARS WILL ENGAGE ; THEN SCREW THE CENTRAL NUT IN FULLY.

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D- Operation instructions
5.5 - STORAGE

The machine can be stored in a designated area when not in use. If it has been stored for longer than 3
months without use then a periodic inspection must be conducted.

For engine storage condition follow engine supplier operator and maintenance manuals.

Machine must be parked in a protected/designated area with the boom in a stowed

configuration, however the boom can be raised but must not be extended. Make sure there is
no load in the platform.
It is recommended that the machine is not stored or immobilized unfolded.
Ensure all access panels, doors and side compartment covers are shut and secured.
Turn the energizing key selector switch ( 72 ) at the ground control box to the "center" position
to shut OFF the power.
Ensure that the turntable rotation locking pin is removed and stored properly.
Remove the ignition key to prevent unauthorized operation of the machine.

Storing of the machine with an obstacle under the boom structure is forbidden.

To avoid any risk of corrosion on rods of cylinders during a storage period of more than 1 month :
• In a normal atmospheric environment : perform a complete cycle for the cylinders every 2 months while
they are in storage.
• In harsh environments (high levels of salinity in the atmosphere: close to the sea, industrial environment
with chloride emissions and/or humidity >70%), we recommend applying the following protection
process :
• Wash and rinse the entire machine with plenty of clean water.
• Dry all the cylinder rods using an air gun.
• Apply a solvent-based oil leaving an oily film after evaporation of the solvent
directly to all rods left exposed when the machine is in storage position.
• Re-apply the product every month.
After washing the machine, make sure it is fully air-dry and does not contain moisture on corrosive parts
(cylinders rods for example).
Do not wash any electrical components, particularly with high pressure washer. Wipe away dirt from
around electrical components with a dry cloth.

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D- Operation instructions
5.6 - LIFTING OPERATION A
During loading / unloading operation with an overhead crane, it is important to respect the
following :
• Put the machine in stowed position, boom and arm fully retracted and lowered.
• Platform must be empty.
• Rotate the turret and the jib to the configuration in the photos below.
B
• Verify that lifting attachments are in good operating condition and match the technical
specifications. Lifting devices must be attached only to the designated lifting eyes.
• Each of the slings used for lifting the machine must be adjusted to keep the machine level
and to minimize the risk of damage to the machine. C
• Anchorage point for lifting are identified / labeled by the following symbol .

• ONLY trained and authorized personnel should attempt to lift the machine.

Never lift the machine with slings attached to counterweight.

D
Lifting configuration with slings

E
A B

G
C

Machine Distance C Number of slings Length A Length B

Maximum load per sling
and shackle
H
HA12IP - HA15IP 20 cm (8 in) 4 5 m (16 ft 5 in) 5 m (16 ft 5 in) 5000 DaN (11241 lbf)

Before using slings, lift the jib to obtain a minimum 20 cm (8in) clearance between the ground and cage.

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D- Operation instructions
6 - Cold Weather Recommendations
In extreme cold conditions, machines should be equipped with optional cold start kits.

N.B.-:-INITIAL STARTING SHOULD ALWAYS BE PERFORMED FROM THE GROUND CONTROL BOX.

6.1 - ENVIRONMENTAL CONDITIONS

6.1.1 - Hydraulic oil

External environmental conditions can reduce performance of the machine if the hydraulic oil
temperature does not reach its optimum range.
It is recommended to use the hydraulic oil according to weather condition. Refer to the table
below.

Environmental conditions SAE Viscosity grade

Ambient temperature between - 15°C (5°F) and + 40°C (+ 104°F) HV 46
Ambient temperature between - 35°C (- 31°F) and + 35°C (+ 95°F) HV 32
Ambient temperature between 0°C (+ 32°F) and + 45°C (+ 113°F) HV 68

N.B.-:-IT IS RECOMMENDED TO REPLACE LOW TEMPERATURE OIL AS THE AMBIENT TEMPERATURE

REACHES + 15°C (59°F). IT IS NOT ADVISABLE TO MIX OILS OF DIFFERENT BRANDS OR TYPES.

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E- General Specifications
General Specifications A
Notes
B

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E- General Specifications
1 - Machine dimensions
Stowed / Transport position : Configuration that takes the minimum floor space necessary for
storage and / or delivery of the machine - Access position. HA12IP - HA33JE

Stowed / Transport position : Configuration that takes the minimum floor space necessary for
storage and / or delivery of the machine - Access position. HA15IP - HA43JE

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E- General Specifications
CE, AS and EAC standards A
Machine HA12IP HA15IP
Marking Specifications - Dimensions SI Imp. SI Imp.
A Overall length of machine 5,45 m 17 ft 10 in 6,60 m 21 ft 7 in

C
D
B Overall width of machine
Overall height of machine
Wheel base
1,35 m
2,00 m
1,80 m
4 ft 5 in
6 ft 7 in
5 ft 10 in
1,50 m
2,10 m
2,00 m
4 ft 11 in
6 ft 11 in
6 ft 7 in
B
E Ground clearance 0,15 m 0 ft 5 in 0,15 m 0 ft 5 in in
3 ft 11 in / 4 ft 11
FXG Platform dimensions 1,20 x 0,80 m 3 ft 11 in x 2 ft 7 in 1,20/1,50 x 0,80
in x 2 ft 7 in
H Storage length 4,80 m 15 ft 9 in 5,30 m 17 ft 4 in
J Storage height 2,00 m 6 ft 7 in 2,10 m 6 ft 11 in C
ANSI and CSA standards

Machine HA33JE HA43JE

Marking
A
B
Specifications - Dimensions
Overall length of machine
Overall width of machine
SI
5,45 m
1,35 m
Imp.
17 ft 10 in
4 ft 5 in
SI
6,60 m
1,50 m
Imp.
21 ft 7 in
4 ft 11 in
D
C Overall height of machine 2,00 m 6 ft 7 in 2,10 m 6 ft 11 in
D Wheel base 1,80 m 5 ft 10 in 2,00 m 6 ft 7 in
E Ground clearance 0,15 m 0 ft 5 in 0,15 m 0 ft 5 in in
3 ft 11 in / 4 ft 11
FXG Platform dimensions 1,20 x 0,80 m 3 ft 11 in x 2 ft 7 in 1,20/1,50 x 0,80
H
J
Storage length
Storage height
4,80 m
2,00 m
15 ft 9 in
6 ft 7 in
5,30 m
2,10 m
in x 2 ft 7 in
17 ft 4 in
6 ft 11 in
E

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E- General Specifications
2 - Major component masses
N.B.-:-MASSES MEASURED WITH EMPTY TANKS.

Component HA12IP - HA33JE HA15IP - HA43JE

Frame assembly mass 2630 kg - 5798 lb
• Mass of each wheel 51,3 kg +/- 1 kg (113,1 lb +/- 2,2 lb)
Turret assembly mass 350 kg - 772 lb
• Counterweight mass - Turntable 1178 kg +/-29 kg (2597 lb +/- 64 lb)
• Battery mass 576 kg - 1370 lb
Boom assembly mass 410 kg - 904 lb 500 kg - 1102 lb
Arm assembly mass 490 kg - 1080 lb
Jib assembly mass 40 kg - 80 lb
Platform assembly mass 109 kg - 240 lb

3 - Acoustics and vibrations

The acoustics and vibrations specifications are based upon the following conditions :
• The airborne noise emissions at workstation are determined per European Directive 2006/42/CE.
• The guaranteed sound power level LWA (displayed on the product) is determined per European
Directive 2000/14/CE.
• The vibrations transmitted by the machinery to the hand/arm system and to the whole body are
determined per European Directive 2006/42/CE.

Specifications
Sound pressure level at workstation < 70 dBA
Vibration transmitted by this MEWP to the hand-arm does not exceed 2,5 m/
Vibrations hand/arm
s²(98,4 in/s²)
Vibration transmitted by this MEWP to the whole body does not exceed 0,5 m/
Vibrations whole body
s²(19,6 in/s²)

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E- General Specifications
4 - Wheel/Tire assembly A
4.1 - TECHNICAL SPECIFICATIONS

Reference number
Type
Component Standard wheel
"solideal 600 x 190"
Solid tires/tyres - NO MARKING
B
Size 898 mm /190 mm (36 in /8 in)
Torque 210 Nm (154 ft lb)

4.2 - INSPECTION AND MAINTENANCE

C
Replace the wheels and the tires if any of the following
conditions exist :
• Presence of cracks, damage, deformation or other
faults on the hub
• Damage to the tire :
• Cut or hole > 3 cm (2 in) in the rubber side wall.
D
• Blister or pronounced lump on the external and lateral
wall.
• Damaged wheel stud.
• Damage or wear on the side wall to the extent that the
reinforcing wire is visible.
E
• Consistent wear of the ground contact surface greater
than 25%

Tires and rims are critical components for the stability of the machine. For safety reasons :
• Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to
H
the spare parts catalog.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
• Never replace foam filled tire with a pneumatic (air filled) tire.
I

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E- General Specifications
Procedure of replacement :
• Loosen the wheel nuts on the wheel to be removed.
• Raise the machine using a jack or a hoist.
• Remove the wheel nuts.
• Remove the wheel.
• Install the new wheel.
• Lower the machine to the ground.
• Tighten the wheel nuts to the recommended torque Refer to maintenance and repair
manuals.

N.B.-:-IF A WHEEL HAS BEEN REPLACED, WHILE OBSERVING THE AXLE TRACK PATTERN CHECK FOR
CORRECT INSTALLATION.

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E- General Specifications
5 - Options A
5.1 - ACTIV' SHIELD BAR - SECONDARY GUARDING SYSTEM
5.1.1 - Description

General Specification Activ' Shield Bar :

• The Activ' Shield Bar is a device designed to reduce the risk of entrapment against the control panel
B
when the platform is in confined spaces.
• This device is complementary to the existing operator protection including the enable switch system
(Trigger of joystick, Foot Switch and Enable Switch on ground control box).
• The Activ' Shield Bar is active when the platform is elevated (boom or arm) and creep speed is
automatically engaged. It is not enabled when stationary or in the transport position, when drive, turret
rotation and jib raise are possible.
C
• The green indicator light of the Activ' Shield Bar is illuminated indicating the device is active.
This system does not relieve the operator from the responsibilities of learning and practicing the
principles of safe use and operation of the machine as provided by the manufacturer's instructions,
employer's safety rules and worksite regulations
D

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E- General Specifications
5.1.2 - Characteristics

Marking Description
1 Activation bar
2 Electrical box
3 RESET push-button
4 Green indicator light
5 Blue flashing indicator, indicates activation bar operates

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E- General Specifications
5.1.3 - Safety precautions A
It is mandatory to ensure that the Activ' Shield Bar is functional at each start-up of the machine

Do not use the Activ' Shield Bar as a handhold. This could result in an inadvertent triggering of the Activ'
Shield Bar. B
• Check the work area for overhead clearances,
obstructions or other possible hazards.

D
• When driving, position the platform so as to provide
the best visibility possible and avoid any blind spots.

E
• Always ensure that the chassis is never driven any
closer than 1 m (3 ft3 in) from holes, bumps, tilts,
obstructions, debris and ground coverings that may
hide dangers.
• During operation, keep all the parts of the body inside
the platform. F
• To position the machine close to obstacles, it is
recommended to use boom movements (arm, boom,
etc.) instead of the drive movements.
• Do not drive fast in narrow or cluttered areas. Keep
speed under control while making turns or sharp
bends.
G
• Do not use the Activ' Shield Bar as a handhold. To
prevent unintentional activation of the system.

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E- General Specifications
5.1.4 - Pre-operation inspection

• If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out
and placed out of service.
• DO NOT operate the machine until all identified items are corrected and it has been declared safe for
operation.

Description Yes No

Perform all specified machine functional tests

• All machine functional tests result positive

Start the machine from platform control box

Switch off (pushed in) all E-Stop buttons

• Check absence of warning signal

• Check that the light indicator is not activated when

the machine is in stowed position

To ensure Activ' Shield Bar device is functioning correctly, perform the following :

When stowed :
• Check that the green indicator light *1 is not
illuminated

When boom or arm is raised above 15° :

• Check that the green indicator light *1 is illuminated

Simultaneously make a movement and push forward

the activation bar to trigger the system :
• Check that all movements stop
• Check that the horn and the blue flashing light *1 are
activated

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E- General Specifications
5.1.5 - Operation A
If the Activ' Shield Bar is pushed forward, all movements are stopped. The horn sounds and
the warning blue light flashes. Only movements to move away from the entrapment are
authorised.
To re-set the Activ' Shield Bar, release the activation bar, the Foot Switch and controls. Then
press the reset button. B
Care must be taken during all operations to prevent collision and entrapment against
structures.
5.1.6 - Specific decals

Location of the decals

C

Marking Description Quantity Part number

G
1 Do not lean on the bar 1 4000206690
2 Risk of crushed hands 2 4000244570
3 Activ' Shield Bar controls 1 4000614500
4 Activ' Shield Bar instructions 1 4000609540
H

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E- General Specifications
Activ' Shield Bar instructions

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F- Maintenance
Maintenance
1 - General
A
As an owner and/or operator of Haulotte equipment, your Safety is of utmost importance
to HAULOTTE® , which is why HAULOTTE® places such a high priority on product safety.

INSPECTIONS are not only required by HAULOTTE®, but may also be required by industry standards
and/or local regulations.
B
To ensure your equipment continues to achieve the level of performance set in the factory, it is
important to maintain it regularly. We remind you that it is strictly forbidden to make any modifications.
Regular and timely inspections will reduce equipment down time as well as prevent possible injury.

N.B.-:-DO NOT OPERATE UNLESS YOU ARE FAMILIAR AND TRAINED IN THE PRINCIPLES OF SAFE C
MACHINE OPERATION.

Overview :
• Walk-around inspections take only a few minutes at the beginning and end of each shift – one of the
best ways to prevent mechanical problems and safety hazards.
What to Do :
D
• Use your senses: sight, smell, hearing and touch.

Frequency :
• Check your machine periodically during your entire workday.
• Make sure to do your inspection the same way every time.
E
• Complete one of these inspections at the start and end of each shift.

N.B.-:-IF DAMAGE OR UNAUTHORIZED MODIFICATIONS ARE DISCOVERED, THE MACHINE MUST BE

REMOVED FROM SERVICE UNTIL REPAIRS ARE MADE BY A QUALIFIED SERVICE TECHNICIAN.

It is the owner's responsibility to ensure the required maintenance as recommended by Haulotte is

completed prior to the operation of the machine.
F
If regular maintenance is not carried out, this may :
• Void the warranty.
• Cause machine malfunction.
• Reduce machine reliability and shorten its service life.
G
• Jeopardize operator safety.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or
adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine
HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work
completed.
H
The inspection and maintenance table, identifies the role and the responsibilities of each party in
periodical machine maintenance. Section C 3 - Inspection and Functional test.

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F- Maintenance
2 - Maintenance Schedule
This section provides the necessary information needed to place the machine in safe operation. In
accordance with the regulations that are currently applicable, this machine is deisgned to have a 10
year life span in normal usage conditions. The life may be extended or reduced dependent on the
severity of operating conditions, the machine condition itself and by conducting effective inspections
and maintenance in addition to other external factors. There are a number of factors which can affect
the design life including but not limited to, severity of operating conditions/routine maintenance which
should be carried out in accordance with this manual.

Severity of operating conditions may require a reduction in time between maintenance periods.
Machines that have been out of service or have not been in use for more than 3 months must undergo
a periodic inspection before the machine is put back into service.

Maintenance must be carried out by a competent company or person familiar with

mechanicalprocedures.

Maintenance operations performed must be recorded in a register / log book of the machine.

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F- Maintenance
3 - Inspection program A
3.1 - GENERAL PROGRAM

The machine must be inspected on a regular basis at intervals of no less than once 1 per year.
The purpose of the inspection is to detect any defect which could lead to an accident during
routine use of the machine. Local standards and regulations may require more frequent B
inspections.
HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to
extend its service life.
Inspections must be carried out by a competent company or person.
The inspection results must be recorded in the safety register or machine log book controlled
and overseen by the company manager. This register or machine log book and the list of
C
competent repair persons must be made available to the government work inspector
and HAULOTTE Services®.

When Responsible Stakeholder What

Before sale Owner (or renter)

Competent technician or qualified
technician HAULOTTE Services®
Periodic
inspection
D
Competent technician or qualified
Before rent Owner (or renter)
technician HAULOTTE Services®
Daily inspection
Before use or every
User User
change of user
Annually ( 1 year) Owner (or renter)
Competent technician or qualified
technician HAULOTTE Services®
Periodic
inspection E
Qualified technician HAULOTTE Reinforced
5 years Owner (or renter)
Services® inspection
Qualified technician HAULOTTE
10 years Owner (or renter) Major inspection
Services®

3.2 - DAILY INSPECTION F

The Daily inspection includes a visual inspection, operational checks and testing of the safety
systems. This must be conducted by the operator before using the machine.
This inspection is the responsibility of the user. Refer to Section C 3.1 - Daily inspection.
G

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F- Maintenance
3.3 - PERIODIC INSPECTION

The Periodic inspection is a thorough evaluation of the operation and safety features of the
machine.
It must be conducted before the sale / resale of the machine and/or at least once every year.
Local regulations may have specific requirements on frequency, and content of inspections.
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and inspections must be carried out by a
competent company or person.
This inspection is in addition to the daily inspection.
This inspection should also be conducted after :
• Extensive dismantling and reassembly of major components.
• Repairs involving the machine's essential components.
• Any accident causing stress to the machine.

3.4 - REINFORCED INSPECTION

The Reinforced inspection is a thorough evaluation of the machine's structural components, to

ensure proper functionality of the machine.
This evaluation must occur at a frequency of 5000 hours or every 5 years.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician or by a competent company or person.
This inspection includes :
• Daily inspection
• Periodic inspection

N.B.-:-REFER TO THE MAINTENANCE MANUAL FOR DETAILS.

3.5 - MAJOR INSPECTION

The Major inspection is a thorough evaluation of the machine's integrity and proper
functioning; after a normal service life of 10 years.
This evaluation must take place after 10 years of operation and then repeated every 5 years
thereafter.
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician or by a competent company or person.
This inspection includes :
• Daily inspection
• Periodic inspection
• Reinforced inspection

N.B.-:-REFER TO THE MAINTENANCE MANUAL FOR DETAILS.

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F- Maintenance
4 - Repairs and adjustments A
Extensive repairs, interventions or adjustments on the safety systems or components must be
performed by a HAULOTTE Services® technician. Use original spare parts and components only.

N.B.-:-HAULOTTE SERVICES ® TECHNICIANS ARE TRAINED PROFESSIONALS TO PERFORM

EXTENSIVE REPAIRS , INTERVENTIONS AND ADJUSTMENTS ON THE SAFETY SYSTEMS OR
B
COMPONENTS OF HAULOTTE® MACHINES. THE TECHNICIAN CARRIES GENUINE HAULOTTE®
SPARE PARTS AND TOOLS AS REQUIRED, AND ALSO PROVIDES FULLY DOCUMENTED REPORTS ON
ALL WORK COMPLETED.

HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or
repairs performed by other unauthorised personnel. C
HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission
of HAULOTTE®.

Any unauthorised repairs/modifications will void HAULOTTE® warranty.

To check for safety campaigns, consult our website : D

N.B.-:-WHEN DISPOSING OR SCRAPPING THIS MACHINE, PLEASE CONSIDER APPROPRIATE METHODS F

OF RECYCLING. ANY ITEMS THAT REQUIRE SPECIFIC DISPOSAL ARE LISTED WITH INSTRUCTIONS IN
THE MAINTENANCE MANUAL.

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F- Maintenance

Notes

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G- Other information
Other information
1 - Warranty disclosure
A
1.1 - AFTER SALES SERVICE

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's
service life to ensure the optimum use of your HAULOTTE product :
• When contacting our After Sales Service, ensure that you provide the machine model and
B
serial number.
• When ordering any consumables or spare parts, please use this manual and
the HAULOTTE® Essential catalogue to receive your genuine HAULOTTE® spare parts,
your only guarantee of parts interchangeability and correct machine operation.
• If there is an equipment malfunction involving a HAULOTTE® product, then
C
contact HAULOTTE Services® immediately even if the malfunction does not involve material
and/or bodily damage.

1.2 - MANUFACTURER'S WARRANTY

1.2.1 - Warranty acceptance D
On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.
1.2.2 - Warranty period

The present warranty is valid for a period of 12 months or up to a maximum of 1000 operating
hours for lifting and handling equipment and 2000 operating hours for public works machinery,
starting from delivery and terminating when the first limit is reached.
E
Spare parts are covered by a 6 month warranty.
1.2.3 - Procedure conditions

To benefit from the warranty, the owner or rental company must inform the
nearest HAULOTTE® subsidiary or the subsidiary that delivered the machine (the only dealer
authorised to carry out an intervention under the manufacturer's warranty agreement) of the
F
defect in writing as quickly as possible.
The subsidiary will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company must present the duly completed maintenance book supplied
with the machine as proof that the maintenance operations recommended by the manufacturer
have been carried out. G
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is reported to and acknowledged by the HAULOTTE® subsidiary as rapidly as
possible or must report the defect in writing.
Work carried out under the HAULOTTE® warranty will be performed by the subsidiary which
delivered the machine, wherever possible. H

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G- Other information
1.2.4 - Conditions of warranty

HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In the event of operation or use which does not comply with the instructions or
recommendations in the maintenance book, warranty claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.
• If elements or products other than those recommended by the manufacturer are used.
• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.
• After an unreasonably long delay before reporting a manufacturing problem.
• If the owner or rental company continues to use the machine despite problems.
• If damage is caused by modifications that do not comply with HAULOTTE® specifications.
• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations
are used.
• If the machine is incorrectly repaired or used by the customer.
• In case of an accident caused by a third party.
If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused.

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G- Other information
The present warranty does not cover damage that may result directly or indirectly from any
flaws or defects covered by the latter :
A
• Consumables : No claims will be accepted for objects or parts replaced in the context of
normal machine usage.
• Settings : Adjustments of all sorts may become necessary at any time. Therefore
adjustments are considered a part of normal machine usage conditions and are not covered
by the warranty.
B
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that
fuel and hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims
concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct
contact with fuel or lubricants.
• Wearing parts (pads, bearings, tires/tyres, connections, etc.) : These parts are, by definition,
subject to deterioration during the period of operation. Wearing parts will therefore not be
C
covered by the warranty agreement.

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G- Other information
2 - Subsidiary contact information

HAULOTTE FRANCE
PARC DES LUMIERES HAULOTTE INDIA
HAULOTTE ITALIA
601 RUE NICEPHORE NIEPCE Unit No. 1205, 12th foor,Bhumiraj Costarica,
VIA LOMBARDIA 15
69800 SAINT-PRIEST Plot No. 1&2, Sector 18,
20098 SAN GIULIANO MILANESE
TECHNICAL Department: Palm Beach Road,
(MI)
+33 (0)820 200 089 Sanpada, Navi Mumbai- 400 705
TEL: +39 02 98 97 01
SPARE PARTS : +33 (0)820 205 344 Maharashtra, INDIA
FAX: +39 02 9897 01 25
FAX : +33 (0)4 72 88 01 43 Tel. : +91 22 66739531 to 35
E-mail : [email protected]
E-mail : [email protected] E-mail : [email protected]
www.haulotte.it
www.haulotte.fr www.haulotte.in

HAULOTTE HUBARBEITSBÜHNEN GmbH HAULOTTE VOSTOK HAULOTTE DO BRASIL

Ehrenkirchener Strasse 2 61A, bld.1, Av. Alameda Caiapós, 589
D-79427 ESCHBACH RYABINOVAYA STREET CEP: 06460-110 – TAMBORE
TEL : +49 (0) 7634 50 67 - 0 121471 MOSCOW BARUERI – SAO PAULO – BRASIL
FAX : +49 (0) 7634 50 67 - 119 RUSSIA TEL : +55 11 4196 4300
E-mail : [email protected] TEL/FAX : +7 495 221 53 02 / 03 FAX : +55 11 4196 4316
www.haulotte.de E-mail : [email protected] E-mail : [email protected]
www.haulottevostok.ru www.haulotte.com.br

HAULOTTE IBERICA HAULOTTE MÉXICO, S.A. de C.V.

C/ARGENTINA N° 13 - P.I. LA GARENA HAULOTTE POLSKA Sp. Z.o.o. Calle 40 SUR ESQUINA 13 ESTE No. S/N
28806 ALCALA DE HENARES UL. GRANICZNA 22 Colonia CIVAC, JIUTEPEC, MORELOS
MADRID 05-090 RASZYN - JANKI CP 62578
TEL : +34 902 886 455 TEL : +48 22 720 08 80 México
TEL SAT : +34 902 886 444 FAX : +48 22 720 35 06 TEL : +52 77 7321 7923
FAX : +34 911 341 844 E-mail : FAX : +52 77 7516 8234
E-mail : [email protected] E-mail : [email protected] E-mail : [email protected]
www.haulotte.es www.haulotte.pl www.haulotte.com.mx

HAULOTTE MIDDLE EAST FZE

HAULOTTE in JAPAN HAULOTTE SINGAPORE Pte Ltd. PO BOX 293881
SBJ ShinOsaka BLDG 3F No.26 CHANGI NORTH WAY, Dubaï Airport Free Zone
4-6-5 Nishinakajima SINGAPORE 498812 DUBAÏ
Yodogawa-ku, Osaka, Parts and service Hotline: United Arab Emirates
JAPAN, Post Code: 532-0011 +65 6546 6150 TEL : +971 (0)4 299 77 35
TEL : +81 6 6795 9008 FAX : +65 6536 3969 FAX : +971 (0) 4 299 60 28
FAX : +81 6 6795 9009 E-mail: [email protected] E-mail : haulottemiddle-
www.haulotte.com www.haulotte.sg [email protected]
www.haulotte.ae
HAULOTTE TRADING (SHANGHAI)
HAULOTTE ARGENTINA
HAULOTTE SCANDINAVIA AB Co. Ltd.
Ruta Panamericana Km. 34,300
Taljegårdsgatan 12 #7 WORKSHOP
(Ramal A Escobar)
431 53 Mölndal No 191 HUA JIN ROAD
1615 Gran Bourg
SWEDEN MIN HANG DISTRICT
(Provincia de Buenos Aires)
TEL : +46 31 744 32 90 SHANGHAI 201108 CHINA
Argentina
FAX : +46 31 744 32 99 TEL : +86 21 6442 6610 TEL : +54 33 27 445991
E-mail : [email protected] FAX : +86 21 6442 6619 FAX : +54 33 27 452191
[email protected] E-mail : E-mail : [email protected]
www.haulotte.se [email protected]
www.haulotte.com.ar
www.haulotte.cn

HAULOTTE GROUP / BILJAX HAULOTTE NORTH AMERICA

HAULOTTE UK Ltd 125 TAYLOR PARKWAY 3409 Chandler Creek Rd.
1 Gravely Way Four Ashes ARCHBOLD, OH 43502 – USA VIRGINIA BEACH, VA 23453 – USA
Wolverhampton WV10 7GW ENGLAND TEL : +1 419 445 8915 TEL : +1 757 689 2146
TEL : +44 (0)1216 199753 FAX :+1 419 445 0367 FAX :+1 757 689 2175
FAX : + 44 (0)1952 292758 Toll free : +1 800 537 0540 Toll free : +1 800 537 0540
E-mail : [email protected] E-mail : [email protected] E-mail : [email protected]
www.haulotte.co.uk www.haulotte-usa.com www.haulotte-usa.com

HAULOTTE NETHERLANDS BV HAULOTTE AUSTRALIA PTY Ltd HAULOTTE CHILE

Koopvaardijweg 26 51 Port Link Drive Panamerica Norte Altura
4906 CV OOSTERHOUT - Nederland DANDENONG – VIC – 3175 Km 21,5 Colina (Cruce c/Lo Pinto)
TEL : +31 (0) 162 670 707 TEL : 1 300 207 683 Santiago (RM)
FAX : +31 (0) 162 670 710 FAX : +61 (0)3 9792 1011 TEL : + 562 2 3727630
[email protected]
E-mail : E-mail : [email protected] E-mail : [email protected]
www.haulotte.nl l
www.haulotte.com.au
h l www.haulotte-chile.com

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G- Other information
2.1 - CALIFORNIA WARNING A
For electric (battery operated) machines

CALIFORNIA B
Proposition 65 Warning

Battery posts, terminals and related accessories

C
contain lead and lead compounds, chemicals known to
the State of California to cause cancer and reproductive
harm. Batteries also contain other chemicals known to
the State of California to cause cancer.
D
WASH HANDS AFTER HANDLING.

For more information go to www.P65Warnings.ca.gov E

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G- Other information

Notes

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