Your Partner

for Safer
Tomorrow
r v i ce s
ge m e nt Se
sk M ana
&R i
S a fe ty
Process

Email: [email protected] ǀ Web : www.jogisafetech.com

About Us

We are Process Safety Consultancy company with our head office at

Surat-Gujarat. Lead by a team of Chemical Engineers having profound
knowledge of Management of Safety in highly hazardous industries; we
are privileged to have a client base of around 500 industries in and out of
India. We have a team of in-house experts with profound knowledge and
rich industrial experience in various process industries.
With his extensive experience, the founder Director Mr. Nilesh Jogal;
leads the organization with quality, processes and commitments that are
commensurate with the highest international standards. Under his
stewardship; JOGI has developed methods and procedures for
excellence in Process Safety services, while cultivating a high level of
professionalism in team members.

JOGI believes in practical approach in achieving accident-free workplace and strives to find out
innovative solutions to suit the culture and taboos of the people working in the industry.

To become one of the top

consultancy company providing Be the most reliable and trust-
services in the areas of Process worthy consultancy firm providing
Safety Consulting, HSE Training & world class HSE solutions to
Vision HSE Software. Mission process industries.
PROCESS SAFETY SERVICES

PSM - PROCESS SAFETY MANAGEMENT

HAZOP/HAZID Study I LOPA & SIL Study

QRA I Consequence Modeling
HAC (Hazardous Area Classification)

Fire System Design

Fire Adequacy Survey I Fire Load Calculation
F&G Mapping Study for onshore/offshore facilities

ERDMP following statutory requirements set by PNGRB India.

Flare Radiation & Dispersion Analysis
Accident Investigation

Electric Audit I Third Party Safety Audit I Fire Safety Audit

EHS Training
 CORE PROCESS SAFETY MANAGEMENT
SERVICES

Background Of PSM
PSM is a result of signficant process industry incidents, for example
1984 - Bhopal India, Chemical Release and Fatalities
1985 - Institute, West Virginia Chemical Plant Incident (evacuations of local communities,
no fatalities)
1989 - Pasadena, Texas, chemical plant explosion, 23 deaths and over 100 confirmed injuries
1992 - Congressional pressure, concerns over protecting the Public & workers
OSHA Rules was issued
1994 - OSHA (29 CFR 1910.119) was developed

What Is PSM ? Benefits Of PSM Our Approch

The goal of a sound PSM PSM is an effective tool to The relevance and importance of
program is to effectively ensure systematically manage process various PSM elements depend
that process facilities handling safety at hazardous process upon the type of process, type of
industries. The major aim of unit operations involved, type of
highly hazardous materials
PSM is to develop plant industry, size of industry and
operate safely. PSM also
systems & procedures to number of employees. JOGI
addresses issues related to the therefore, designs a customized
Operability, Productivity, prevent unwanted releases
PSM program considering the
Stability and Quality output of which may ignite and cause
only relevant and sufficient
toxic impacts, local fires or elements of PSM which
processes, leading to providing
explosion . encompasses all the aspects of
safeguards
process safety for that unit.

?
INTERNATIONAL STANDARDS & GUIDELINES
Integral part of OSHA Occupantional Safety and Health Standards since 1992 Process Safety
Management of Highly Hazardous Chemicals (29 CFR 1910.199)

PSM ELEMENTS PSM IS ACHIEVED BY

Ÿ Process Safety Information FOLLOWING
Ÿ Process Hard Analysis
PROCESS & STEPS 1 PSM GAP ANALYSIS
Ÿ Safe Work Practices
Ÿ PSM Gap Audit
Ÿ Management of Change
Ÿ PSM Organogram PSM ACTION PLAN
Ÿ Mechanical Integrity
Ÿ Roles & Responsibility
Ÿ Quality Assurance
Ÿ PSM Action Plan
Ÿ Pre-Startup Safety Review
Ÿ PSM Key Performance Indicators PSM MANUAL
Ÿ Contractor Safety
Ÿ PSM Manual
Ÿ Incident Investigation
Ÿ PSM Awareness Program
Ÿ Emergency Planning &
Ÿ PSM Elements Training TRAINING & IMPLEMENTATION
Response
Ÿ Implementation & Monitoring
Ÿ Training
Ÿ PSM Third Party Audit
Compliance Audits AUDIT & INSPECTIONS
Ÿ Employee Involvement
 CORE HAZOP
SERVICES

HAZOP Study
HAZOP is one of the most widely used PHA technique worldwide in industries like Oil & Gas, Chemical,
Petrochemical, Engineering, etc. The HAZOP technique attempts to identify how a process may
deviate from its design intent, identifies the causes and possible consequences and finally evaluates
existing safeguards to decide further recommendations if required.

Benefits Of HAZOP
In addition to evaluation of efficacy and sufficiency of the safeguards; HAZOP technique gives
recommendations to avoid occurrences of HSE incidents like fire, explosion or release of toxic gas.
HAZOPs seek to minimize the effect of a typical situation in the operation/process by ensuring that
control and other safety systems such as functional safety (e.g. emergency safe shutdown) are in place
and work with a high level of reliability.

?
Why HAZOPs Fail ?
Lack of clarity about the purpose & deliverables of HAZOP. Unbalanced team representing only one
or two departments. Too complex risk matrix when a simplified risk matrix could have been well
understood and easily interpreted by team members. Worksheet not customized as per relevance.
Repetitive filling of unnecessary and irrelevant fields in work-sheet results in bored sessions. Too long
HAZOP session results in loss of interest of team members and it ends up with compromise in HAZOP
quality due to hurry for the sake of completion.

Flow of Activities
INTENTIDENTIFYING
NODES RECOMMENDATIONS

DEFINING DESIGN
INTENT HAZOP
STUDY RISK RANKING OF
CONSEQUENCES
IDENTIFYING POSSIBLE
DEVIATIONS

IDENTIFYING POSSIBLE IDENTIFYING POSSIBLE

CAUSES FOR DEVIATIONS CONSEQUENCES

Our Approach
Our approach is to make HAZOP Study simple, relevant, effective and in compliance to prevailing
codes and guidelines applicable to the client. We start HAZOP study with a half-day session on
HAZOP training to give an outline of the techniques and methodology of HAZOP to all the participants
of HAZOP Sessions. We conduct HAZOP study with appropriate software depending upon the client
needs and relevance; there by ensuring that the deliverables are completely in line with client needs.
We customize the format of worksheet and technique considering the plant life cycle, so that HAZOP
Study becomes COST EFFECTIVE & MEANINGFUL for a particular stage of plant life.
 CORE QRA
SERVICES

Quantitative Risk Assessment (QRA) is a method for calculating individual, environmental, employee
and public risk levels.

Facilities requiring Quantitative Risk Assessment (QRA) studies may include production and
processing facilities, high pressure pipelines or storage and importation sites including liquefied
natural gas (LNG). QRA may be a requirement of applicable legislation and/or internal company
governance to show that risks are identified and controlled to an acceptable level. The criteria for risk
acceptability may be defined by local regulations or company / investor policy.

QRA Study
Ÿ Identification of Hazards
Ÿ Selection of scenarios to be modelled
Ÿ Estimation of Frequency of Failure
Ÿ Consequence Analysis: An analysis of the severity / consequence of accident scenarios
Ÿ Predicted number of fatalities / casualties for each scenario
Ÿ Estimation of Individual risk
Ÿ Group / Societal risk
Ÿ Potential loss of life
Ÿ Location specific risk
Ÿ Preventative / mitigation measures

We carry out Risk Assessment for existing as well as proposed units using most prevalent and
relevant methodologies that involve the steps of identifying hazards associated with the
operations and selecting worst case scenario for consequences estimation. Adopting reputed
software models for consequences estimation. We suggest the measures to minimize or mitigate
risks to meet appropriate acceptability criteria and/or demonstrating that the risks are as low as
reasonably practicable (ALARP).
 CORE HAC (Hazardous Area Classification)
SERVICES

Hazardous Area Classification is a method of analyzing and classifying the environment where explosive gas
atmospheres may occur. The main purpose is to facilitate the proper selection and installation of electrical
equipments to be used in that environment, taking into account the properties of the flammable materials that
will be present.

Hazardous areas are classified into zones based on an assessment of the frequency of the occurrence and
duration of an explosive gas atmosphere, as follows:

Zone 0 Zone 1 Zone 2

An area in which an explosive An area in which an explosive An area in which an explosive

gas atmosphere is present gas atmosphere is likely to gas atmosphere is not likely to
continuously or for long periods. occur in normal operation. occur in normal operation &,
if it occurs, will only exist
for a short time.

Methodology Codes we follow

Ÿ IEC 60079 Ÿ IP 15
The typical Area Classification Process Ÿ ATEX Directives Ÿ IS:5572:2009
consists of following steps:
• Site Visit
• Acquiring details of various chemicals
being handled, stored or processed
Areas Of Expertise
• Identifying the source & extent of release Ÿ HAC (Hazardous Area Classification)
Ÿ Fire Proofing Design for flammable gases and
• Verifying the plant layout liquids & combustible dusts
Ÿ Inspections & Auditing of existing flameproof
• Assessment of Zones
equipments
• Drawing the ZONE contours on layout Ÿ HAC Conformity assessment (Validation)
Ÿ Training for maintenance of equipments and
• Preparing the report with findings and safe practices in classified ZONEs.
Recommendations
 CORE PROCESS SAFETY AUDIT
SERVICES

Safety Audit is an important & useful technique for

Industrial management, whereby one can obtain a
systematic critical appraisal of the effectiveness of
company/plant's safety program that is undertaken
with a view to suggest improvements & up gradation.
There are several types of audits; all with specific
purpose and deliverables.

Third Party Safety Audit

(IS:14489)
JOGI conducts third party safety audits, generate a
Electric Audit
report that identifies any corrective actions required, We follow a systematic approach for evaluating
and then indicate facility safety solutions based on potential electrical hazards and produce reports
“Best Practices”. recommending actions for improvement in
Electrical Installations.
Our customized methodology has been designed to
deliver findings and measures which truly proves to Electrical Safety Auits helps in identifying:
be a value-addition to client's HSE systems and has
proved us the most reliable consultants for Third Ÿ Electrical hazards to minimize the risk of
Party Safety Audits as per IS:14489. accidents like fire due to short-circuiting,
Ÿ Areas of risk or vulnerability in electrical
systems and installations,
Ÿ Non-compliance with the legislation and best
practices.

Office Safety Audit

Fire Safety Audit The Audit shall be carried out with a view to cover the
Fire in any occupancy has potential to cause severe AUDIT ELEMENTS mentioned below:
damages to both life and property. Fire Safety audit is Ÿ Identification of Hazards
found to be the effective tool for assessing fire safety Ÿ Personnel Interactions
standards of occupancy. It helps the owners to identify
Ÿ Evaluation of Evacuation Plan
the areas for improvement and evolve an action plan,
in addition to emergency preparedness and mock Ÿ Sign Boards
drills… Ÿ Security and Vigilance on Personnel movement
Ÿ Ventilation
CORE FIRE SERVICES
SERVICES

Fire Fighting System Design

We provide design solution for installation of appropriate fire fighting facilities like Fire Hydrant
network, Sprinklers, Fire Detection and Alarm Network, etc.

We provide the consultancy services for designing the fire fighting facilities as per TAC, NBC and
NFPA standards.

We design:
Ÿ An integrated Hydrant System
Ÿ Sprinkler Systems
Ÿ Fire Detection network
Ÿ
Code we follow:
Ÿ TAC,
Ÿ OISD
Ÿ IS (Indian Standards)
Ÿ NFPA Standards/ guideline.

Fire Adequacy Survey

We conduct Gap Analysis to access the adequacy and efficacy of the existing fire fighting
network/resources to effectively minimize the fire risk.

Code we follow:
Ÿ TAC Guidelines
Ÿ NFPA Standards
Ÿ National Building Code of India, 2016

Fire Load Calculation (NFPA - 557)

The calculation of the fire load is the basis for the determining the classification of the occupancies
for the fire grading of buildings as well as determining the required resources for fire fighting.
 CORE TRAINING
SERVICES

JOGI provides Process Safety Training to Managers, Officers as well as

Workers on various subjects. We customize our programs to suit the
specific needs of industries.

We conduct regular Training Programs in various cities on INDIA on

following subjects:

HAZOP Study
Its a TWO day training program intended for safety professionals to develop their competencies
to independently conduct a HAZOP Study. Contents are a blend of theoretical understanding of
HAZOP Methodology and some practical case based studies.

Duration: 2 Days

PSM (Process Safety Management)

This program gives basic understanding of PSM program. The participants learn about the need and
benefits of PSM as well as get a considerable clarity about various elements of PSM with their
applicability, relevance and method of implementation.

Duration: 2 Days

Incident Investigation
This program gives basic understanding of PSM program. The participants learn about the need
and benefits of PSM as well as get a considerable clarity about various elements of PSM with
their applicability, relevance and method of implementation.

Duration: 2 Days

Log on to our website to know about upcoming Training Programs:

www.jogisafetech.com/ehs-training

Other Subjects on which we provide Training

Emergency Preparedness PTW (Permit To Work)
Chemical Safety Procedure
Electrical Safety Work At Height
Scaffolding
Fire Fighting
Hot Work
Job Safety Analysis (JSA) Work in Confined Space
Various Elements of PSM Material Handling
 CORE TESTIMONIALS
SERVICES

“ We have engaged JOGI in the areas of Training on PSM implementation, Process Safety
and Risk Assessment. I found his knowledge in the subject to be profound and being an
avid learner himself, he always brought latest updates on the subject to the board
Mr. Premnath

“
Director - Technical
NetMatrix Crop Care Limited, Hyderabad

“
JOGI has built a repo as a trustworthy brand in the Process
Safety. We have high respect for its team for their capabili es
to establish process safety systems.
Sandeep Zaveri

“
Managing Director
CS Performance Chemicals Pvt. Ltd.

“
We have availed the services of M/s. JOGI for HAZOP Training. Par cipants gave high ra ng for trainer’s
ability to engage par cipants, training content with appropriate videos. Would recommend the program
for all employees in O& M
Ilayaraja Palani
General Manager

“
Process Division -Corporate Technical and Energy Services
Aditya Birla Management Corporation Pvt. Ltd
OUR PRESTIGIOUS CLIENTS
Regd. Office:
A 701/702, Shriji Arcade,
Anand Mahal Road, Adajan,
Surat Gujarat (India) – 395009

Branch Office:
101, Sai Maruthi Residency, Near Nalla Pochamma Temple, Srinivas nagar colony.
Nizampet, Hyderabad - 500090.

Contact Details: 0261-6451411, Mobile : +91 74054 80710

Email: [email protected]
Web : www.jogisafetech.com
design by : wlnotion.com