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Factory Inspection and Test Procedure (MitasPole)

This document outlines inspection and laboratory testing procedures for raw materials at a manufacturing facility. It describes receiving inspection procedures for raw materials, including visual inspections, dimensional checks, quantity verification, and hardness testing to ensure conformance with specifications. Laboratory testing procedures are also defined for dimensional inspections, welding tests, fastener testing, and galvanizing tests. The purpose is to define responsibilities and methods for carrying out tests under controlled conditions.

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111 views

Factory Inspection and Test Procedure (MitasPole)

This document outlines inspection and laboratory testing procedures for raw materials at a manufacturing facility. It describes receiving inspection procedures for raw materials, including visual inspections, dimensional checks, quantity verification, and hardness testing to ensure conformance with specifications. Laboratory testing procedures are also defined for dimensional inspections, welding tests, fastener testing, and galvanizing tests. The purpose is to define responsibilities and methods for carrying out tests under controlled conditions.

Uploaded by

ionelg834549
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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PROCEDURE

Date : 04.12.2006
INSPECTION and Revison : 1
LABORATORY TESTS Page : 1 / 16
P 8.2.4

ISSUE, REVISION AND DISTRIBUTION PAGE

Revised Page Date Content of the Revision Revised by


-- 04.12.2006 First Issue Management
Representative
Production Manager.

Revision 0 1 2 3 4 5 6 7 8 9 10 DISTRIBUTION LIST (print) SIGN


Page 1 Management Representative (Mitaş) (original copy)
2 Management Representative (Emta) (original copy)
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CONTROLLED COPY

Prepared By Approved By
Quality Inspector Management Representative
İlkay Şensöz Dr. İlhami Pektaş

CONTROLLED COPY
PROCEDURE
Date : 04.12.2006
INSPECTION and Revison : 1
LABORATORY TESTS Page : 2 / 16
P 8.2.4
1. PURPOSE

The purpose of this procedure is to define authority, responsibilities and methods for ensuring that
inspection and factory test methods are carried out under controlled conditions.

2. SCOPE

This procedure applies to laboratory tests of raw materials, dimensional inspections, welding tests ,
fastener test and galvanizing tests at Mitaş laboratories and workshops.

3. REFERENCES

• ISO 9001 : 2000 Item 7.5.1


• Mitaş ISO 9001 Quality Manual
• P 4.2.3 Document Control Procedure
• P 7.5.3 Product Identification and Traceability Procedure
• P 7.5.5 Preservation of Products Procedure
• P 7.6 Control of Monitoring and Measuring Devices
• P 8.2.4-01 Monitoring and Measurement Procedure
• P 8.3 Control of Nonconformity Procedure
• Operator Instructions
• Control Plans
• Standards (EN 10204, EN 10002, EN 10045, EN 6507, EN ISO 1461, BS 571-1, EN 1290, EN
1714, ISO 898-1/2, ASTM A 90, ASTM A 239, EN 25817/C)

4. METHOD

4.1 Raw Material Inspection

Purchased incoming materials are unloaded to a defined stock area and subjected to receiving
inspection and testing as to verify their conformance related to acceptance inspections according to
following technical methods.

4.1.1 Production Process Inputs

Incoming raw material having the same cast number, category, type and dimension presented at
once is accepted as a lot to be used for lattice tower and polygonal pole production processes.

Raw materials are subjected to visual inspection as to verify quality characteristics specified in
purchasing specifications such as mill deformation and surface defects and compliance of the
inspection is checked according to the values of these purchasing specifications.

Raw materials are then subjected to dimensional inspection as to verify dimensional properties
specified as dimensional tolerances section in purchasing specification and compliance of this
inspection is checked according to purchasing specification and dimensions within the delivery
notes for raw materials.

The quantity is checked and compared for compliance to the delivery note. The tolerance is ± %5.0
of the ordered quantity.

One sample is taken and subjected to hardness testing with portable hardness tester and results
are compared with mechanical values given in the purchasing specifications. In case any

CONTROLLED COPY

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