Fundamentals Handbook: The Eaton UPS and Power Management
Fundamentals Handbook: The Eaton UPS and Power Management
Introduction 4
UPS design considerations 5
Other UPS design considerations 7
Questions to consider when shopping for a UPS 8
UPS form factors 9
The basics of voltage, amps and frequency 10
What is three-phase power? 11
Input plugs and output receptacles 12
Increase server energy efficiencies by using high-voltage power supplies and 208V UPSs 14
Worldwide voltage map and power requirements 16
Nine power problem overview 18
UPS topologies 19
UPS battery overview 20
Factors affecting battery life 22
UPS software overview 23
Service overview 24
Frequently asked questions 26
Electric transmission distribution system 28
Eaton's Blackout Tracker 30
Overview of 2009 national power outage data 32
Eaton product overview 36
A case study example 38
Commonly-used acronyms 40
Glossary of power terms 42
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Introduction
Welcome to the Eaton UPS and
Power Management Handbook.
This comprehensive guide includes every-
thing you need to understand and purchase
industry-leading power protection solutions
from Eaton®.
From plug and receptacles charts and facts
about power problems to an overview of
various UPS topologies and factors affecting
battery life, you’ll find a wealth of pertinent
resources designed to help you select the
optimum solution. We have also included
valuable, real-world case studies that
showcase exactly how Eaton can help
you to develop the best power protection
solution.
Whether you’re supplying power protection
for small, medium or large data centers,
health care facilities, or other environments
in which ensuring uptime and safeguarding
data are critical, the Eaton UPS and Power
Management Handbook is your one-stop
source for essential information.
The following 10 factors outline the key design considerations to take into account
when analyzing your needs to select the proper solution. By assessing 10 factors,
you can make important trade-off decisions during the selection and purchase Generally, the amount of runtime required purchasing additional modules that can be
process. To see how to use these design considerations, please see the sample case can significantly affect the cost of a solution. added in an expandable chassis or rack as
However, many Eaton solutions are actually their power load increases.
study on page 38.
more cost effective in extended runtime While modular solutions—including multiple,
applications. Be sure to find out how much paralleled systems—are often a more
1. Power environment: single and 3. Power load runtime you need and why. Evaluate
three phase affordable option initially, they can be a
The VA or watt rating of your power load multiple solutions to find the most beneficial more expensive solution over the long term
Understanding your existing power is one of the most important factors in to your organization. due to added hardware and installation
infrastructure is a crucial step in the identifying the right UPS for your overall costs. Depending on your specific needs, a
purchase process. While many resellers solution. 5. Scalability larger, centralized, non-modular system with
typically focus on larger, three-phase power After identifying the power environment (if It’s always important to consider your future inherent scalability might ultimately be the
systems, the majority of IT managers are the UPS needs to be single-phase or three- expansion needs when evaluating a solution. most cost-effective solution.
dealing primarily with single-phase phase), the size of the UPS further narrows Eaton’s scalable UPS solutions provide a
equipment, often at the rack level. down the selection. Although many competitive advantage by offering 6. Power distribution
Many existing computer rooms and small to customers have this information readily customers a cost-effective way to increase It is imperative to understand your power
mid-sized data centers have single-phase available, you might find it helpful if your capacity. Virtually all Eaton UPSs with a 6 distribution scheme. Keep in mind that
loads at the rack level. While ground-up reseller assists in sizing the power kVA or greater power rating offer some form Eaton’s larger three-phase PDUs and single-
designs are increasingly moving three-phase requirements of your equipment. Be sure to of scalability, either through a simple phase PDU products, including ePDUs and
power to the point of utilization in order to take into account your growing power load. firmware upgrade, the addition of modular rack power modules, can be used with any
gain efficiencies and reduce costs, creating In single-phase deployments especially, it hardware components or the paralleling of UPS product.
great opportunity for three-phase solutions often makes sense to select a UPS that multiple UPSs.
in new construction. exceeds your current power requirements In some instances, data center managers
For the cost-conscious or budget- want to more effectively monitor
but offers greater runtimes and allows for constrained customer, a UPS with inherent
2. Installation environment future growth. departmental usage of resources to better
scalability often proves to be the best value allocate overhead for the organization. In
It is imperative to understand how a UPS in the long run, allowing you to increase deploying metering to the rack level, one
4. Availability capacity without having to purchase
will be deployed. Since most environments Eaton customer was able to track each
support several different solutions, you may This is where you need to determine true additional hardware. A simple kVA upgrade department’s demand and allocate expenses
need to evaluate these options. Be prepared runtime requirements. While runtime may is all that’s needed to enable a UPS with based on meter readings. In addition, the
to review value propositions, feature seem like a simple thing to quantify, inherent scalability to operate at full ability to analyze peak hours of usage for
comparisons and pricing for multiple understanding the facts behind the numbers capacity. computing process and the most efficient
solutions. can help contribution to the development of Customers who have an internal IT or servers available enables an IT manager to
an end-to-end solution. facilities staff and service their own further increase efficiency.
equipment may prefer to add capacity by
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7. Manageability 8. Operation and maintenance 9. Budget 10. Expanding the opportunity
Eaton’s manageability software and While many customers value the ability to Most customers indicate that redundancy, Our broad portfolio of products and
accessories bring together the UPS solution service their own equipment, the vast scalability, modularity and serviceability are capabilities—including single- and three-
for customers. Eaton’s manageability tools majority of IT and facility management all critical components in deciding which phase UPSs, power distribution products,
complete the overall solution and help lower professionals prefer the peace of mind that UPS to purchase. connectivity and manageability tools, and
total cost of ownership. comes with full factory support through Since you will likely be focused on world-class service and support—enables
Consider a customer who expressed a need on-site service. numerous features, it is important for you to Eaton to fulfill all our customer’s power
for 15 minutes of runtime in order to reach a Understanding your organizations availability evaluate each item and consider its quality needs.
remote facility he managed approximately requirements and technical proficiency— importance relative to its impact on the As a global provider of power quality
10 minutes away. Based on a salesperson’s along with your tolerance for risk—can budget. Looking at multiple options and infrastructure products and services that
ability to ascertain the customer's real need, ensure you select the right solution for your ranking the importance of each feature will provide an industry-leading balance of
a network interface card for the rack-based environment. In addition, considering the help you determine the optimal solution reliability, energy efficiency and value, Eaton
UPS was recommended, along with remote product’s up-front costs in combination with from a value perspective. is uniquely positioned to help customers
management software enabling the UPS to customer service level agreements is an around the globe manage all elements of
gracefully shut down applications in the integral component of any purchase their power systems.
event of an extended outage. ePDUs were process.
also employed to deliver multiple levels of While some IT professionals place a value
monitoring and control. on being able to independently swap
The customer was so pleased with the modules or replace batteries within their
ability to remotely monitor his UPSs and products, others prefer a hands-off approach
reboot his servers—which eliminated his to power in their data center. In addition, the
need to drive to the facility in the event of type of installation (decentralized or
a power disturbance. By understanding his centralized large UPS) may also influence
communication and control needs, Eaton your service preference.
was able to provide a complete solution. For those who want some level of service
autonomy, small single-phase or rack-based
equipment with user-serviceable batteries
and modules may be the ideal solution.
Customers with smaller budgets and higher
kVA ratings may prefer a low-cost,
centralized, end-of-row solution supported
by on-site factory support.
3. Ensure that the UPS can be placed in 7. Hardwired connections. 9. Using a UPS and a generator together.
its final position.
Hardwired outputs are generally useful if A UPS provides backup power and actively
Will the UPS components fit through doors? you want the UPS output to be distributed conditions and regulates voltage. Similar to a
Are there any stairs? Please consult Eaton’s via electrical panels. Using an electrical UPS, a generator provides backup power.
Web site for detailed UPS dimensions and distribution panel allow for flexibility with However, auxiliary generators typically take
specifications: www.eaton.com/power- receptacles types. If there is no other UPS 10-15 seconds to start up, depending upon
quality. that fits your receptacle and power require- generator type. For long term backup
ments, you may need to hardwire the UPS. servers and IT equipment, this is not an
4. Verify that the floor is strong enough Hardwired UPS models typically require the optimal situation, so during this time the
to support the UPS and battery cabinets. use of a certified electrician to wire the UPS UPS kicks in. Basically, the UPS bridges the
to the electrical distribution panel and this power gap between loss of power and
The UPS and its battery cabinets can be could be a more costly option for some when the generator comes on-line.
heavy so make sure the site has the proper customers.
floor loading capacity. When designing your UPS solution, it is
important to keep power ratings in mind;
8. Installing small UPS models behind you cannot size a generator in a 1:1 match
5. Confirm that the UPS will have larger UPS models.
adequate ventilation. to the UPS and expect successful results.
If you are installing a smaller UPS behind a There are two reasons for this: first, UPSs
Eaton UPS models use internal fans to cool larger UPS, you must consider the total aren’t 100% efficient and second, genera-
the UPS. You should not install the UPS in a potential power of the smaller UPS as well tors need to account for step loads. In
sealed container or small, sealed room. as other loads that will be powered by the addition to accounting for step load, very
larger UPS. For example, if you are plugging small generators don’t often provide enough
The following design guidelines should be 6. Always be sure which wall receptacle a 1500 VA UPS into a 10,000 VA UPS, you kinetic energy to provide a smooth transi-
reviewed and followed prior to ordering the is required to plug in the UPS. must consider the 1500 VA load of the tion. As a rule of thumb, for 20kVA and
appropriate UPS solution. smaller UPS rather than just the load that is above, auxiliary generators should be sized
Only UPSs with power ratings up to 1500 1.5 times the size of the output rating of the
VA plug into a standard 15 amp wall outlet. plugged into it. In addition, the larger UPS
1. Check to see if there is an adequate must be at least five times larger than the UPS in kW, while 20kVA and below should
All others require a larger receptacle, which be two times. Also, it is important to note
electrical supply near the UPS. must be installed by an electrician. Things smaller UPS. This design guideline must be
followed due to charging capacity that may that gas powered generators should be
Compare UPS fuse ratings (amps) and go more smoothly if your customers are not sized a bit larger.
waiting for this to be done after all of their be required by the smaller UPS, any anoma-
breaker types and whether any electrical lies associated with the building power, and
work may be needed (i.e. cabling to the UPS equipment has arrived. Most small
to avoid overheating or potential over 10. Verify that the final UPS solution
terminal block input). The site may have its computers and rackmounted computers run
loading of the larger UPS which may result meets local building codes.
own electrical contractors. on normal 120 volt, 15 amp electrical
service. Some computers have a power in failure of the all UPS models in the string. The facility manager is often the best
2. Find out the dimensions of the UPS cord that requires a higher voltage of 208V contact to understand local building codes.
and include any battery cabinets. or 240V. In such cases, you will need a 3000
VA or larger UPS.
Make sure that the installation site has
enough space available.
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Questions to
By asking yourself the following questions, Accessories
you will be fully knowledgeable of your
1. How is power getting from the UPS to
needs and expectations, further enabling
equipment?
you to define the right solution for your
2. Do you have a need for enclosures,
consider when
business.
communications, seismic mounting,
UPS floor stands or rail kits?
1. What size UPS do you need? (kVA or 3. Is a maintenance bypass switch needed?
amperage)
shopping for
Software
2. What voltage is currently available at
the site? 1. Is there a need to have orderly scheduled
shutdown?
3. What voltage do you need?
2. Do you want to remotely monitor the
a UPS.
4. What runtime do you want?
UPS?
5. Are there any clearances or size
3. Would you like to remotely notify others
constraints?
of UPS events?
6. What are the bypass requirements?
7. What type of input and output Service
connections are required? 1. Do you need immediate factory
8. Is there a generator on site? response?
9. Does the UPS need to be scalable? 2. What kind of parts and labor coverage do
you need?
10. Do you need redundancy?
3. Do you want any type of preventive
maintenance?
2. Wall-mount UPS
a The Eaton 5115 rackmount UPS includes
b hardware to mount it to a wall
3. Rackmount UPS
3 4 The Eaton 9130 rackmount UPS occupies
only 2U of rack space (fits both 2-post and
4-post racks)
5. Scalable UPS
a. The Eaton BladeUPS is a scalable,
redundant rackmount UPS
b. The Eaton 9170+ is also a scalable,
5 6 redundant UPS
b
a
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The basics of voltage, amperes
and frequency
When discussing and dealing with the number of volts characterizes how hard
electricity and electrical products, those electrons are being pushed. For an
several terms are used to specify equivalent voltage, a wire carrying more
electrical characteristics. Three of the amps needs to be a larger diameter, similar
most common are voltage, amperes to a fire hose operating at the same
and frequency. pressure as a garden hose would obviously
deliver a greater amount of water.
In layman’s terms, volts (V) is a measure of
the “pressure” with which electricity moves Frequency, on the other hand, is the number
through a wire/circuit, while amperes or of times per second (Hz) that the electrical
amps (A) is a measure of the “volume.” signal oscillates. Frequency in household
Volts and amps are often compared to voltages may vary based on geographic
water in a hose, with volts representing location, while industrial voltages can often
the amount of pressure there is and amps be customized to meet specific site
representing the volume of water. When requirements.
you turn on a garden hose without a nozzle, Ensuring that the volts, amps and frequency
there is a lot of water (amps) but not much of connected equipment are compatible
pressure (volts). But by placing your thumb with the supply of electricity is much like
over the end of the hose, you reduce the filling up a car with the appropriate type of
quantity (amps) but increase the pressure fuel. Just as diesel fuel would not power a
(volts), so it squirts farther. gasoline-driven car, a 120V, 15A, 60 Hz
Applying this analogy to electricity, the device cannot be connected to a 240V, 15A,
number of amps signifies how many 50 Hz outlet.
electrons are flowing in the wire, while
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Input plugs and
output receptacles
When you receive a UPS, you should Input Plug and Output Receptacle Chart
be able to plug it in right away. If you
receive a UPS and can’t plug it into the 5-15R 5-15P 5-20R 5-20P
wall socket, or can’t plug your equipment
into the UPS, you’ve got a problem.
Any UPS with a rating of 1500 VA or below
can be plugged into a standard household
receptacle/socket. UPS models with ratings
higher than 1500 VA use input plugs that
L5-30R L5-30P 6-15R 6-15P
cannot be plugged directly into a standard
receptacle. Many higher rated UPSs (above
1500 VA) may also be hardwired directly into
the electrical distribution panel at the
installation location. This procedure should
only be done by a licensed electrician.
L6-20R L6-20P L5-20R L5-20P
Many UPS models offer a fixed set of input
and output receptacles. Other UPS models
can be configured with a custom set of
input and output connections.
For reference we have included the
following chart to help you visually confirm
IEC-320-C13 (female) IEC-320-C14 (male) IEC-320-C19 (female) IEC-320-C20 (male)
input and output plug/receptacle options.
2. Customized
UPS models like the Eaton 9355 can be
customized with a variety of output
receptacles
3. Hardwired
Large UPS models like the Eaton 9390
are hardwired to incoming utility power
4. Additional Receptacles
Eaton ePDU products mount easily into
racks and provide additional receptacles
1 2 3 4
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Increase server energy
efficiencies by using
high-voltage power
supplies and 208V UPSs
www.eaton.com/powerquality 1.800.356.5794 15
Worldwide voltage map and power
requirements
50 Hz
60 Hz
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Nine power problems
And their UPS solutions
Eaton UPSs address any of the nine power and industrial markets. Low-cost products Eaton 5125, Evolution, EX, MX, MX Frame
protection problems to fulfill power such as the Eaton 3105, 5110 and EX UPSs and BladeUPS are designed to safeguard a
protection, distribution and management protect general desktop systems for small myriad of mission-critical systems including
needs in the office, computer networking, office/home office (SOHO) applications. The network servers and power hungry blade
data center, telecommunications, healthcare line-interactive and online UPSs such as the servers.
1
A total loss of utility power Can be caused by a number of events: lightning strikes, downed power lines, grid over-
Power Failure demands, accidents and natural disasters.
3
Short-term high voltage above Can be caused by a lightning strike and can send line voltages to levels in excess of 6,000
Power Surge 110% of nominal volts. A spike almost always results in data loss or hardware damage.
(Spike)
5
Increased line voltage for Triggered by a rapid reduction in power loads, heavy equipment being turned off, or by
Over-voltage extended periods of a few utility switching. The results can potentially damage hardware.
minutes to a few days
6
High frequency waveform Can be caused by either RFI or EMI interference generated by transmitters, welding
Electrical caused by EMI interference devices, SCR driven printers, lightning, etc.
Line Noise
7
A change in frequency stability Resulting from generator or small co-generation sites being loaded and unloaded.
Frequency
Frequency variation can cause erratic operation, data loss, system crashes and equipment
Variation damage.
Instantaneous and under- Normal duration is shorter than a spike and generally falls in the range of nanoseconds.
8 Switching
Transient
voltage (notch) in the range of
nanoseconds
9 Harmonic Distortion of the normal line Switch mode power supplies, variable speed motors and drives, copiers and fax machines
waveform, generally transmitted are examples of non-linear loads. Can cause communication errors, overheating and
Distortion
by nonlinear loads hardware damage.
UPS topologies
Rectifier Inverter
Battery
Which UPS is the best fit for your customers? Buck Boost
There are several different UPS topologies that provide varying degrees of protection. Online UPSs provide the highest
AC tolevel
DC of protection by isolating equipment from raw utility
DC to AC
Rectifier Inverter
Selecting the best fit for your customer depends on several factors, including the level of power—converting power from AC to DC and back to AC again. When input voltage is
reliability and availability desired by the customer, the type of equipment being protected within preset UPS tolerances, the output isBattery
regulated without going to battery. In this
and the application/environment. While all four of the most common UPS topologies manner, the UPS uses the batteries less often and for less time than either standby or
outlined below meet the input voltage requirements for IT equipment, there are key line-interactive designs. Many online UPSs allow an even wider input acceptance window
differences in how the result is achieved, as well as the frequency and duration of when the UPS is below 100% load.
demands on the battery.
Standby UPSs allow equipment to run off utility power until the UPS detects a problem, at Internal Static Bypass
which point the UPS switches to battery power to protect against sags, surges or outages.
Because the band of normal operation is typically narrow, the UPS must resort to batteries
frequently, which can reduce battery runtime and service life.
AC to DC
Rectifier DC to AC
Inverter
Battery
AC to DC DC to AC
Rectifier Inverter
High-efficiency mode UPSs are among the latest generation of UPS models, successfully
Battery combining the benefits of both single- and double-conversion technologies. Under normal
AC to DC DC to AC conditions when power falls within acceptable limits, the multi-mode UPS operates as a
Rectifier Inverter
Line-interactive UPSs regulate voltage either by boosting or decreasing utility power as high-efficiency, energy-saving system, regulating voltage and resolving common utility
Battery equipment or by resorting to battery
necessary before allowing it to pass to the protected power anomalies.
power. Line-interactive models typically switch to battery mode with a transfer time of 3-8
Buck Boost During erratic power or fleeting disturbances when AC input power falls outside of preset
ms, which is within acceptable limits for most power supplies. Battery usage is lower than tolerances for line-interactive mode, the UPS switches to online double-conversion mode,
a standby UPS, but still higher than an online model. completely isolating equipment from incoming power. If power is lost altogether, or the
input power exceeds the tolerances of the double-conversion rectifier, the UPS relies on
Buck Boost the battery to keep loads operating, converting back to high-efficiency mode when it is safe.
AC to DC DC to AC
Rectifier Inverter
Battery
AC to DC DC to AC
Rectifier Inverter
Negative
questions: batteries support. Individual batteries must be
monitored to prevent a single bad battery
Pasted Plate 1. What is the “end of useful life?” from taking down an entire string, and
Lead Alloy putting the load at risk. Also, as systems get
Grid
The IEEE defines “end of useful life” for a larger, wet-cell batteries become much
UPS battery as being the point when it can more common.
Polypropylene no longer supply 80 percent of its rated
Container/Jar capacity in ampere-hours. When your 3. My UPS has been in storage for over a
Separator
battery reaches 80 percent of its rated year. Are the batteries still good?
capacity, the aging process accelerates and
the battery should be replaced. As batteries sit unused, with no charging
VRLA batteries are frequently used in UPS Internal and external components of a valve-regulated lead regimen, their battery life will decrease. Due
or other high-rate applications. acid (VRLA) battery. to the self-discharge characteristics of lead-
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Factors
All UPS batteries have a limited service life,
regardless of how or where the UPS is
3. Cycling.
affecting
battery life
After a UPS operates on battery power
deployed. While determining battery life can
during a power failure, the battery is
be tricky, there are four primary factors that
recharged for future use, which is called the
contribute to a battery’s overall lifespan.
discharge cycle. At installation, the battery is
at 100 percent of its rated capacity, but each
1. Ambient temperature. discharge and subsequent recharge slightly
Because the rated capacity of a battery is reduces the relative capacity of the battery.
based on an ambient temperature of 25°C Once the chemistry is depleted, the cells fail
(77°F), any variation from this can affect and the battery must be replaced.
performance and reduce battery life. For
every 8.3°C (15°F) average annual 4. Maintenance.
temperature above 25°C (77°F), the life of
For larger UPS models, service and
the battery is reduced by 50 percent.
maintenance of batteries are critical to the
reliability of the UPS. Periodic preventive
2. Battery chemistry. maintenance not only extends battery string
UPS batteries are electro-chemical devices life by preventing loose connections and
whose ability to store and deliver power removing corrosion, but can help identify
slowly decreases over time. Even if all ailing batteries before they fail. Even though
guidelines for storage, maintenance and sealed batteries are sometimes referred to
usage are followed, batteries will still require as “maintenance free,” they still require
replacement after a certain period of time. scheduled service, as “maintenance free”
refers only to the fact that they do not
require replacement fluid.
available as a free download online as well. designed to provide monitoring and devices, keeping you apprised of power and environmental conditions.
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Service overview
One of the best ways to protect your
investment is by including a service
plan with your UPS purchase. Scheduled
preventive maintenance can help detect
a wide range of ailments before they
become serious and costly issues.
In fact, research indicates that regular
preventive maintenance is crucial in order
to achieve maximum performance from
equipment. Studies show that routine
preventive maintenance appreciably
reduces the likelihood that a UPS will
succumb to downtime. The 2007 Study of
Root Causes of Load Losses compiled by
Eaton revealed that customers without
preventive maintenance visits were almost
four times more likely to experience a UPS
failure than those who complete the
recommended two preventive maintenance
visits per year.
All manufacturers’ UPSs are complex
devices that perform several critical power
conditioning and backup supply functions
and are subject to failure. Without proper
maintenance, all UPSs will eventually fail
over their useful life since critical
components like batteries and capacitors
will wear out from normal use. A good
maintenance plan delivered by trained and
experienced personnel can greatly
minimize this risk of failure.
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Frequently
We have compiled the following set 5. My business is too small for protective cost of replacing equipment, as well as
of questions based on our extensive measures. Do I really need a UPS? the business lost during breakdown and
experience in dealing with both resellers replacement, can greatly affect a company’s
Power problems are equal-opportunity
and end users. For frequently asked bottom line.
threats. Your PCs, servers and network are
asked
questions about UPS batteries, please the
just as critical to your business as a data
UPS battery overview section on page 20. 9. We have a generator—do I still need
center is to a large enterprise. Downtime is
costly in terms of hardware and potential a UPS?
1. What’s the difference between a surge loss of goodwill, reputation and sales from Many customers do not realize that a
questions
protector and a UPS? downtime. Also add in the delays that generator will NOT protect their equipment
A surge protector provides just that—surge inevitably occur when rebooting locked-up against power problems. You need a UPS to
protection. In addition to surge protection, a equipment, restoring damaged files and guarantee that the equipment stays up until
UPS continually regulates incoming voltage re-running processes that were interrupted. the generator kicks on—which often
and provides battery backup in the event of A sound power protection strategy is cost- requires several minutes to stabilize.
a power failure. You'll often see surge effective insurance.
protectors plugged into a UPS for added 10. How much UPS capacity do I need?
surge protection and additional output 6. Why is power quality such a problem
receptacles. today? Determine the total load (in watts) of the
equipment you want to protect. Add
Today’s high-tech IT equipment and control 10–20% for future growth and decide the
2. How much capacity of a UPS should units are much more sensitive to electrical minimum amount of runtime you need. Use
I use? disturbances and are more important to the the online sizer at (www.eaton.com/
To allow for future expansion, we critical functions of many businesses than powerquality) to identify the right solution
recommend that you install a UPS at in the past. As a result, power quality for your application.
approximately 75% capacity. In addition, the problems today are more frequent and
batteries degrade over time; by oversizing, more costly than ever. 11. I already have surge protection. Why
you provide room for error. In the online do I need a UPS?
Eaton UPS sizing tool (www.eaton.com/ 7. Are power quality problems always
powerquality) we have included a noticeable? Surge protection will not keep your
“capacity used” column. business and phones operational during a
No. In many cases, disturbances can cause blackout. In addition, surge protectors do
imperceptible damage to circuits and other nothing to improve the quality of power
3. How much UPS battery runtime do components, a major cause of premature feeding your sensitive and expensive
I need? equipment failure and problems like telecom equipment. The Eaton UPS
During an outage, you need enough battery computer lockups. Many power quality provides perfect, clean power to your
runtime to gracefully shut down systems or problems go unresolved, resulting in lost equipment at all times. Over time, poor
switch to backup generators. You may add revenue and data. quality power will degrade your equipment.
an optional external battery module (EBM)
to increase runtime. 8. How are phone systems and IT 12. What happens if the UPS is
equipment affected by inconsistent overloaded? For example, if the
4. How is battery runtime impacted if power? protected equipment and/or load draws
I reduce the load on the UPS? Fluctuating power is a waste of valuable more current than the UPS can provide.
There can be a significant increase in time and money. If customers expose their The UPS transfers the load to bypass (for a
runtime. Generally speaking, a UPS that telephone systems (and any other electronic few minutes) until the overload condition is
provides five minutes at full load will equipment) to inconsistent utility power, reversed. If the overload condition
provide 15 minutes at half load. they are vulnerable to hardware and continues, the UPS automatically
software damage, data corruption and shuts down.
communication breakdown. The time and
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Electric transmission
The flow of electricity begins at the
utility company where it is created at the
generating station. The voltage is then
stepped up by a generator transformer
distribution system
at the station switchyard. This is done
to minimize the cable size and
electrical losses.
The transmission substation then increases
the voltage from 69,000-765,000 volts. The
voltage depends upon the distance the
power needs to travel and the amount
desired. Electricity then enters the
transmission system, traveling at nearly the
speed of light, over heavy cables strung
between tall towers. A step-down
transformer located at a substation near the
final destination reduces the voltage to
between 22,000 and 69,000 volts, so the
electricity can be carried on smaller cables.
Distribution lines then carry the electricity to
the end user. At or near each end user
facility are transformers that adjust the
voltages down to the proper level for use.
For commercial use, the load can range
from 416 volts to 480 volts, while residential
use is typically 208/120 volts.
2
9 10 Pad Mounted 13 14
4
Powers Poles Transformer
Conduits 11
3
12,470
Volts
15
5 6
12
www.eaton.com/powerquality 1.800.356.5794 29
Eaton’s Blackout Tracker
www.eaton.com/powerquality 1.800.356.5794 31
Overview of 2009 U.S. national power
The following data was compiled by Eaton based on reported power outages during 2009.
(This is the sum of the number of people affected by reported power outages in the USA for 2009.)
Total duration of outages 196,212 minutes (approximately 3,270 hours or 136 days)
(This is the sum of the durations of the reported power outages for 2009.)
(This number is determined by dividing the “Total number of people affected by outages” by the number of outages that reported
the number of people affected. Not all reports of outages included number of people affected. The number of outages used for
this calculation can be found in the note following this table.)
(This number is determined by dividing the “Total duration of outages” by the number of outages that reported durations. Not all
reports of outages included the duration. The number of outages used for this calculation can be found in the note following this
table.)
Notes:
a. Total number of people affected (and average) is based on 1,813 (64%) of the total reported outages. Total duration of outages (and average) is based on 1011 (36%) of
the total reported outages. These are the number of outages that had reports that included data for number of people affected and duration, respectively.
b. Reports from news services, newspapers, Web sites, etc. that are used as sources sometimes give statistics using different terms. For example, some reports may be
based on “people” while others may be based on “addresses,, “homes and businesses” or “utility customers.” For purposes of this report all of these are assumed to
be and are counted as people.
Theft/Vandalism
outage data
Unknown
273 141
19 Vehicle Accident
456
Weather/Falling Trees
150
Theft/Vandalism 2008
100
2009
Unknown 50
273 141
19 0
456 Vehicle Accident
Fe ary
ry
ch
il
ay
ne
ly
em t
O er
em r
em r
r
us
N obe
be
be
pr
Ju
ua
b
ar
Ju
ug
nu
A
Weather/Falling Trees
M
br
ct
A
Ja
pt
ov
ec
Se
D
Note: Each power outage was grouped into one of seven possible causes. The outages by cause were totaled Note: Data collection began February 16, 2008.
and the results displayed in the chart above. The number adjacent to the pie piece is the number of outages
attributable to that cause.
350
300
250
200
www.eaton.com/powerquality 1.800.356.5794 33
150
2008
Power outage overview (continued)
Top ten reported data center outages in 2009
Data centers have become absolutely centers are increasingly becoming the focal and through social networking. Below, in
essential to business. Whether it is point of IT and business activity. So when a chronological order, are ten data center
supporting customer service, providing the data center is not operating, many problems that were caused by power
conduit for collaboration between businesses simply cease to function. This issues. Please note that it is difficult to
colleagues, performing number crunching dependence will only continue to grow. The ascertain the financial impact of the outages
for accounting and engineering or supporting criticality of data centers is evident by the but in many cases, it is reasonable to expect
a myriad of other business functions; data coverage that downtime gets in the news that they were significant.
1. Amazon.com – Ashburn, Va. – 6/10/09: 4. Rackspace Hosting – Dallas, Texas – 8. Server Beach – Herndon, Va. –
An electrical storm knocked-out power 7/7/09: There was a 20-minute power 8/28/09: When a short occurred in a
for some customers of Amazon’s EC2 failure in Rackspace Hosting’s data switch, many customers of Server Beach
Cloud Computing Service. The outage center. The problem was caused by a experienced downtime. Although power
lasted more than four hours. The failed bus duct. was restored within an hour, problems
company said the customers affected 5. State of Missouri – Jefferson City, Mo. for some continued until early the
were in one of Amazon’s four availability – 7/24/09: An overnight power outage next day.
zones in the United States. shut down Missouri’s data center which 9. Washington Metro – Washington D.C.
2. Rackspace Hosting – Dallas, Texas – knocked the state’s Web sites off-line. – 11/4/09: Much of the Metro’s
6/29/09: There was a power failure in 6. The Planet – Dallas, Texas – 8/4/09: A communications system was disrupted
phase 1 of Rackspace Hosting’s data power failure affected the company’s by a power failure affecting the data
center. Some customers were moved to data center. Among the customers that center. The public address system at rail
generator power but the generators experienced the outage was HostGator, a stations and the bus communications
failed. Customers’ servers lost power for large shared-hosting company. The system were inoperable. The problem
about 40 minutes. duration of the outage was about 60 was caused by an internal power
3. Fisher Plaza – Seattle, Wash. – 7/2 to minutes. distribution unit malfunction.
7/3/09: A fire in an electrical vault 7. Internap Network Services – Boston, 10. Harvard University – Cambridge,
caused multiple data centers to go off- Mass. – 8/5/09: Internap Network Mass. – 12/28/09: A power outage at
line. The complex was left without Services (INAP) data center lost power the university’s data center took down
power and generator support. The due to a battery failure in a DC power several online services including
greatest impact was lengthy downtime plant that was supposed to provide Harvard’s main web site. The precise
for payment portal Authorize.net, which power during the outage. The power cause was not known. Power was
was offline for hours. This left thousands outage lasted about 80 minutes. restored after about four hours.
of merchants unable to process credit
card payments through websites. The
duration of the outage was about 33
hours.
www.eaton.com/powerquality 1.800.356.5794 35
Eaton product overview
Eaton’s power quality portfolio encompasses a comprehensive solution. With all our products, Eaton strives for continued success
offering of power management solutions from a single-source in lever¬aging technical innovation to develop next-generation
provider. This includes UPSs, surge protective devices, power solutions. The products and services listed below are just a
distribution units (PDUs), remote monitoring, meters, software, sampling of our comprehensive solution set. To view the complete
connectivity, enclosures and services. Our power quality portfolio offering or to request a product catalog, please visit www.eaton.
was designed to fulfill specific customer requirements, complement com/powerquality.
a new or pre-existing solution, and to deliver a comprehensive
Eaton 5110, 500–1500 VA Eaton 9130, 700–3000 VA, rack and tower
www.eaton.com/powerquality 1.800.356.5794 37
Case study example
Here is an example of a complete solution for an Eaton Customer.
Challenge Budget: The budget is a major Recommended solution 5 Intelligent Power Manager UPS software
consideration, since the satellite campus IT (free with UPS) for comprehensive
A small college with multiple satellite budgets have been reduced due to Customer equipment monitoring
campuses is consolidating data centers to a consolidation of IT equipment. The IT 1 On-site generator
brand new facility. The branch office is a 6 Recommended service contract: Flex
manager expects to spend less than On-Site
small community branch with only single- 2 Distribution panel
$20,000.
phase loads left in the data center. This 3 Single-phase power • Comprehensive coverage of UPS
facility supports only small processes and Management: The IT manager wants to & batteries
equipment. continue to manage the equipment over the 4 Three telephony racks with a total load of
network but only minimal monitoring is 4.5 kW (120V) • Telephone technical support
The facility does have generator backup, needed.
which works for long-term outages, but the 5 Two server racks with a total load of 5 • eNotify Remote Monitoring
IT Manager wants 15 minutes of runtime. Power distribution: The facility has several kW (208V) • Connectivity support
The usual shutdown process takes six to rackmount UPSs being fed from an
upstream distribution panel. There is a • Expedited delivery of replacement
seven minutes, but the IT manager prefers Eaton solution
mixture of 5-20R and L6-30R receptacles parts, modules & batteries
to have 15 minutes for peace of mind. The
available on this distribution panel. The IT 1 Three Eaton 9130 UPSs and three EBMs • On-site startup
main IT support and servers will be handled
manager prefers to continue using the provide 1.8 kW of power each and 40
from the main campus, but some of the • On-site corrective maintenance
existing distribution panel without bringing minutes of battery runtime.
backup and support processes will be run
from the data center and need power in an electrician to rewire the facility. Eaton UPS part number: PW9130L2000R-XL2U • Next-day 24 hour response
protection. 9130 UPSs are available with these options
in both tower and rackmount models. The IT EBM part number: PW9130N3000R-
There is no need for scalability as the load at manager can separate racks based on 208V EBM2U
the various branches will most likely or 120V, due to the limited equipment and 2 Two Eaton 9130 UPSs and two EBMs
decrease over the next several years. With ample rack space from the consolidation. provide 2.7 kW of power each and 20
the move to the central data center, the minutes of battery runtime.
expectation is that over the next five years Additional power quality needs: All
almost 100 percent of IT equipment will be purchasing decisions in the future will be UPS part number: PW9130G3000R-XL2U
housed at the main campus. made at the main campus. Power protection EBM part number: PW9130N3000R-
for workstations and computer labs are EBM2U
The majority of the load that needs handled by the facility manager and a
protection is telecom equipment. There are contact at each campus. 3. Six ePDU models. Two in each rack for
three 120V telephony racks with an average the A and B feeds. Model
power draw of 1.5 kW each. There are two PW102BA0U015with eight 5-20R output
208V racks of servers to handle the support receptacles
processes that average 2.5 kW each.
4. Four ePDU models. Two in each rack for
Operation and maintenance: With the move the A and B feeds. Model
to the main data center, the support staff on PW105BA1U163 with twelve C13 output
site will be minimal. The IT manager wants receptacles.
a comprehensive support plan to handle all
service and maintenance.
3 6
5
4
2 4
www.eaton.com/powerquality 1.800.356.5794 39
Commonly-used acronyms
UPS and electrical acronyms Eaton acronyms
A Ampere IEC International Electrotechnical PFC Power Factor Correction ABM Advanced Battery
Commission (IEC) Management
AC Alternating Current PoE Power over Ethernet
IEEE Institute of Electrical And AFC American Football Conference
AFCI Arc Fault Circuit Interrupter POTS Plain Old Telephone System
Electronics Engineers
AM Advanced Monitored (ePDU)
AH Ampere Hour PPDM PowerPass Distribution
IGBT Insulated Gate Bi-polar
Module ARG Amphibious Ready Group
ANSI American National Standards Transistor
Institute PUE Power Usage Efficiency BA Basic (ePDU)
ISO International Standards
ASCII American Standard Code for Organization REPO Remote Emergency Power- CSE Customer Service Engineer
Information Interchange off
ITIC Information Technology EOSL End of Service Life
BBM Break-Before-Make (Bypass Industry Council RFI Radio Frequency Interference
EMS Energy Management System
Switch)
kAIC Ampere Interrupting Capacity RM Rackmount
ESS Energy Saver System
BDM Bypass Distribution Module
kVA Kilovolt ampere RoHS Restriction of Hazardous
ME Metered (ePDU)
BTU British Thermal Unit Substances
LAN Local Area Network
MI Ethernet Monitored (ePDU)
CSA Canadian Standards SCR Silicon-Controlled Rectifier
LCD Liquid Crystal Display
Association NFC National Football Conference
SLA Service Level Agreement
LED Light-Emitting Diode
DC Direct Current VMMS Variable Module Management
SNMP Simple Network Management
MBB Make-Before-Break (bypass System
EBC Extended Battery Cabinet Protocol
switch)
PDR Power Distribution Rack
EBM Extended Battery Module SPD Surge Protection Device
MIB Management Information
ROO Remote On/Off
EMC Electromagnetic Compatibility Base THD Total Harmonic Distortion
RPO Remote Power Off
EMF Electromagnetic Force MOV Metal Oxide Varistor TVSS Transient Voltage Surge
Suppressor RMA Return Material Authorization
EMI Electromagnetic Interference MTBF Mean Time Between Failure
UL Underwriter’s Laboratory ROO Remote On/Off
FCC Federal Communications MTTR Mean Time To Repair
Commission UPS Uninterruptible Power System RPO Remote Power Off
NEC National Electrical Code
GFCI Ground-Fault Circuit USB Universal Serial Bus RPM Rack Power Module
NEMA National Electrical
Interrupter
Manufacturers Association V Volt RPP Remote Power Panel
HV High Voltage
NIC Network Interface Card VA Volt Ampere SEAL Sea Air Land
Hz Hertz
PDM Power Distribution Module VRLA Valve Regulated Lead Acid SW Switched (ePDU)
HW Hardwired
PDU Power Distribution Unit W Watt T&M Time and Material
PF Power Factor CPU Central Processing Unit
www.eaton.com/powerquality 1.800.356.5794 41
Glossary of power terms
In the following glossary, we have Advanced Battery Management Blackout Communication Bay
attempted to capture the common terms Three-stage charging technique that A zero-voltage condition lasting for more A communication bay or option slot
related to UPS and power distribution automatically tests battery health. than two cycles. Also known as a power on a UPS enables you to add various
products. If you look closely, you might Provides advance notification when outage or failure. connectivity cards for Web, SNMP,
see us trying to have a little fun! preventive maintenance is needed, BTU – British Thermal Unit Modbus or serial connectivity interface
allowing ample time to hot-swap batteries this is used to measure heat dissipation capabilities.
without ever having to shut down and is the amount of energy required to
connected equipment significantly raise one pound of water one degree
extending the life of your UPS's battery Fahrenheit. One pound of water at 32
(and, quite possibly, your contract). degrees F requires the transfer of 144
Alternating Current (AC) BTUs to freeze into solid ice.
An electric current that reverses its Brownout
direction at regularly recurring intervals, A steady state of low voltage, but not
as opposed to direct current, which is zero voltage. Brownouts often occur
constant. Usually in a sine wave pattern, during summer months when energy use
for optimal transmission of energy. is high.
Ampere (A or Amp) Canadian Standards Association (CSA)
The unit of measure for the rate of flow An independent Canadian organization Eaton 9130 equipped with a communication bay.
of electricity, analogous to gallons per that tests for public safety, similar to the
minute. VA x 0.7 (power factor) = watts function of Underwriter’s Laboratories Converter
Apparent Power (UL) in the U.S. As far as we know, they A device that delivers DC power when
Applied voltage multiplied by current in an don’t set the rules for hockey. energized by a DC source. It is also a
AC circuit—this value would not take the section of a switching power supply that
Capacitor performs the actual power conversion
power factor into account. Unit is volt
amperes (VA). An electronic component that can store and final rectification.
an electrical charge on conductive plates. Crest Factor
Arc
Sparking that results when undesirable Cloud Computing Usually refers to current. It is the
current flows between two points of (1) Internet- (cloud-) based development mathematical relationship between RMS
differing potential; this may be due to and use of computer technology. This is a current and peak current. A normal
leakage through the intermediate new supplement, consumption and resistive load will have a crest factor of
insulation or a leakage path due to delivery model for IT services based on 1.4142, which is the normal relationship
contamination. In astronomy, an arc is the the Internet, and it typically involves the between peak and RMS current. A typical
part of a circle representing the apparent provision of dynamically scalable, and PC will have a crest factor of 3. Unrelated
course of a heavenly body. often virtualized, resources as a service to toothpaste.
over the Internet. (2) Work done on a Critical Equipment
Audible Noise commercial passenger jet.
A measure of the noise emanating from a Equipment such as computers,
device at audible frequencies. Common Mode Noise communications systems or electronic
An undesirable voltage that appears process controls, whose continuous
Backup Time between the power conductors and availability is imperative.
The amount of time the battery in a UPS ground.
is designed to support the load. Delta Connection
Commercial Power A circuit formed by connecting three
Balanced Load The power supplied by local utility electrical devices in series to form a
(1) AC power system using more than companies. The quality of commercial closed loop; most often used in three-
two wires, where the current and voltage power in the US varies drastically phase connections. If you fly Delta
are of equal value in each energized depending on location, weather and other Airlines, this is something that most likely
conductor. (2) Laundry with equal parts of factors. takes place in Atlanta, Salt Lake City or
light and dark clothes. Cincinnati.
www.eaton.com/powerquality 1.800.356.5794 43
Load Segment Nominal Output Voltage Power Factor (PF) Rail Kit
UPS configuration with separate The intended, ideal voltage of any given (1) The ratio of real power to apparent A set of metal brackets that allow you
receptacle groups, enabling scheduled output. power. Watts divided by VA. Most power install a UPS or extended battery module
shutdowns and maximum backup power Offline supplies used in communication and in a 2- or 4-post rack.
time for critical devices. Any UPS that does not fit the definition of computer equipment have a power factor
online. Line-interactive and standby of 0.9.
topologies are offline, as are minor (PF = 0.9)
skirmishes that take place just outside VA x PF = W
the boardroom.
W/PF = VA
Ohm
The unit of measurement for electrical (2) Why DeNiro can get immediate
resistance or opposition to current flow. seating in any restaurant he wants, and
you can’t.
Online 4-post rail kit
(1) A UPS that provides power to the load Power Sag
from its inverter 100% of the time, Low voltage (below nominal 120 volts). Rectifier
regulating BOTH voltage and frequency, UPS component that converts incoming
Power Surge AC power to DC power for feeding the
This Eaton 9130 UPS is equipped with two load usually double-conversion topology. High voltage (above nominal 120 volts). inverter and for charging the battery.
segments, each with three 5-15R Orderly Shutdown Pulse Width Modulation (PWM) Redundancy
Low Voltage (LV) The sequenced shutdown of units a circuit used in switching regulated
comprising a computer system to prevent The ability to connect units in parallel so
In the contect of UPS products, low power supplies where the switching that if one fails the other(s) will provide
voltage is anything <200V (100V and damage to the system and subsequent frequency is held constant and the width
corruption or loss of data. continual power to the load. This mode
120V). of the power pulse is varied, controlling is used in systems when power failure
Parallel Operation both lines and load changes with minimal cannot be tolerated.
Maintenance Bypass
The ability of UPSs to be connected dissipation.
An external wiring path to which the load Relay Communication
can be transferred in order to upgrade or so that the current from corresponding Rackmount
outputs can be combined into a Communication between a UPS and
perform service on the UPS without Ability to mount an electrical assembly a computer through the opening and
powering down the load. single load. into a standardized rack. Generally closing of solid-state relays that are
Partition stacked up to 42U and 19 inches wide— pre-defined to indicate UPS status.
Make Before Break
A logical division of a hard disk created about the size of a pizza box but not as
Operational sequence of a switch or relay RS-232
to have different operating systems on greasy.
where the new connection is made prior (1) The standard for serial interfaces
to disconnecting the existing connection, the same hard disk or to create the Rack Unit (U)
appearance of having separate hard (serial refers to the eight bits of each
also soft-load-transfer switching. A unit of height measurement in a rack character successively sent down one
drives for file management, multiple enclosure. A U is equivalent to 1.75
Network Transient Protector users, or other purposes. wire) used by most computers, modems
inches. and printers. (2) A little known droid in the
UPS feature that isolates networks,
modems and cables from power threats Peak Demand Star Wars trilogy.
including surges and spikes. The highest 15- or 30-minute demand
recorded during a 12-month period. Sine Wave
Noise Mathematical function that plots three
(1) A disturbance that affects a signal; it Phase qualities of an electrical signal over time:
can distort the information carried by the Time relationship between current and amplitude, frequency and phase. Clean,
signal. (2) Random variations of one or voltage in AC circuits uninterrupted power is represented by a
more characteristics of any entity such as Plug and Play sine wave. Can also resemble ocean
voltage, current or data. (3) Loosely, any An electrical device that does not require The Eaton 5130 UPS occupies 2U of rack space waves, though they're rarely very perfect.
disturbance tending to interfere with extensive setup to operate. and the optional extended battery module also
normal operation of a device. (4) What occupies 2U.
parents with children deal with every day.
www.eaton.com/powerquality 1.800.356.5794 45
Notes and numbers
Use these pages to keep track of additional helpful numbers and commonly referenced data.