3 CFD Analysis of Intake Valve For PDF
3 CFD Analysis of Intake Valve For PDF
© 2012 K.M Pandey & Bidesh Roy. This is a research/review paper, distributed under the terms of the Creative Commons
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CFD Analysis of Intake Valve for Port Petrol
Injection SI Engine
K.M Pandey α & Bidesh Roy σ
Abstract - The air standard efficiency for SI engine is corners and small crevices of the combustion chamber
approximately 60% under full load condition but the actual where the close distance of the walls diminished out
brake thermal efficiency under full load condition is turbulence. Heat transfer, evaporation, mixing and
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approximately 32.6% which is due to the various losses that
combustion rates all increase as engine speed
occur. One of the primary lose is burning time loss which is
increases. This increases the time rate of fuel
approximately 4% and occur due to finite time combustion of
the charge. This lose can be reduced to some extend by evaporation, the mixing of the fuel vapor and air as well
generation of a higher degree of swirl which will increase as combustion process. Fluid motion within the engine
turbulence intensity with in the engine cylinder. The production cylinder is one of the major factors that control the fuel- 13
of turbulence of higher intensity is one of the most important air mixing and combustion process in spark ignition
factors for stabilizing the ignition process, fast propagation of engines. It also has a significant impact on heat transfer.
T
he engine cycle of typical internal combustion Combustion phenomenon in downsized gasoline
engines consist of four consecutive processes as engines. This paper has focused on a particular
intake, compression, expansion (including abnormally rapid, yet non destructive and seemingly
combustion) and exhaust. Of these four processes, the stable combustion phenomena which have been
intake and compression stroke is one of the most identified on low speed mid to high load operating
important processes which influences the pattern of air points when performing aggressive downsizings on
flow structure coming inside cylinder during intake various engines. Franz X. Tanner & Seshasai Srinivasan
stroke and generates the condition needed for the fuel [4] worked on CFD-based optimization of fuel injection
injection during the compression stroke. As a result of strategies in a diesel engine using an adaptive gradient
the high velocity inside the internal combustion engine method. A gradient-based optimization tool has been
(ICE) during operation, all in cylinder flows are typically developed and, in conjunction with a CFD code, utilized
turbulent. The exception to this is the flows in the in the search of new optimal fuel injection strategies.
The approach taken uses a steepest descent method
Author α σ : Department of mechanical engineering, NIT Silchar, India.
E-mail : [email protected] with an adaptive cost function, where the line search is
performed with a backtracking algorithm. Vijaya Kumar and compares the functional characteristics and
Cheeda, R. Vinod Kumar, G. Nagarajan [5] worked on features of these tools. The paper also discusses
design and CFD analysis of a regenerator for a coolant flow items that can be evaluated by CFD
turboshaft helicopter engine. In this paper a continuous analysis and the merits of applying CFD to these items.
heat transfer regenerator for a turboshaft helicopter Semin, N.M.I.N. Ibrahim, Rosli A. Bakar and Abdul R.
engine is designed suitably. The regenerator Ismail [11] worked on In-Cylinder Flow through Piston-
effectiveness is assessed by the CFD tool CFX and Port Engines Modeling using Dynamic Mesh. This paper
evaluated the effectiveness and the pressure drop. The presents numerical study of three-dimensional analysis
predicted CFD results are in good agreement with of two-stroke spark-ignition cross loop-scavenged port.
experimental results. L. Li, X.F. Peng, and T. Liu [6] The objective of this study is to investigate the in-
worked on combustion and cooling performance in an cylinder characteristics at motored transient condition.
aero-engine annular combustor. The investigation was The pressure on in-cylinder and intake port were
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conducted to understand the characteristics of the flow, collected and applied for validation with numerical
combustion, cooling performance and their interaction in results for 1400 rpm. The three-dimensional modeling
an aero-engine combustor. The conservation equations analysis was performed utilizing dynamic mesh method.
and Eddy-dissipation combustion model were employed The prediction of distribution of in-cylinder pressure and
for solving the flow, heat transfer, and combustion in the mass fraction of gases function of crank angle were
14 entire combustor. The reliability of the simulation was discussed. The results shown that the relative error
demonstrated by comparing calculated combustor exit between experimental and numerical less that 2 %.
temperature distributions with profiles of the rig-test Helmut Doleisch [12] worked on simvis: interactive
Global Journal of Researches in Engineering ( A ) Volume XII Issue V Version I
measurements. Christian Hasse, Volker Sohm, and visual analysis of large and time-dependent 3d
Bodo Durst [7] worked on Numerical investigation of simulation data. In this paper the major new
cyclic variations in gasoline engines using a hybrid technological concepts of the SimVis approach are
URANS/LES modeling approach. The study investigates presented and real-world application examples are
the feasibility of using the SST DES model to predict given. SimVis is a system for the graphical analysis of
cycle to cycle variations in internal combustion engines simulation data, built on a new, cutting-edge
and the effect of cyclic variations in engines and their technological approach for interactive visual analysis of
root causes including the major flow patterns. Wendy large, multi-dimensional, and time-dependent data sets
Hardyono Kumiawan, Shahrir Abdullah and Azhari resulting from CFD simulation. S. M. Jameel Basha, P.
Shamsudeen [8] worked on CFD study of cold-flow Issac Prasad and K. Rajagopal [13] worked on
analysis for mixture preparation in a motored four-stroke simulation of in-cylinder processes in a DI diesel engine
direct injection engine. In this study, the CFD simulation with various injection timings. In this paper an attempt
to investigate the effect of piston crown to the fluid flow has been made to study the combustion processes in a
field inside the combustion chamber of a four-stroke compression ignition engine and simulation was done
direct injection automobile engine under the motoring using computational fluid dynamic (CFD) code Fluent.
condition is presented. The analysis is focused on study An Axisymmetric turbulent combustion flow with heat
of the effect of the piston shape to the fluid flow transfer is to be modeled for a flat piston 4-stroke diesel
characteristics the result obtained from the analysis engine. The unsteady compressible conservation
could be employed to examine the homogeneity of air- equations for mass (Continuity), axial and radial
fuel mixture structure for better combustion process and momentum, energy, species concentration equations
engine performance. Andras Kadocsa, Reinhard Tatschl can express the flow field and combustion in
and Gergely Kristof [9] worked on analysis of spray axisymmetric engine cylinder. Turbulent flow modeling
evolution in internal combustion engines using and combustion modeling was analyzed in formulating
numerical simulation. This paper summarizes results of and developing a model for combustion process. R.
research about a new approach of spray formation Rezaei, S. Pischinger, P. Adomeit and J. Ewald [14]
calculations. Using a primary breakup model for worked on Evaluation of CI In-Cylinder Flow using
separately describing the initial liquid disintegration of optical and numerical techniques. In this paper different
injected liquid based on the flow properties stemming port concepts for modern Compression-Ignition
from a previous calculation of injector nozzle flow gives engines, usually quantities as the swirl level and the flow
a better prediction capability and suits the new needs of coefficient are evaluated, which are measured on a
advanced combustion systems such as HCCI engines stationary flow test bench. As additional criterion, in this
or various forms of split injection. Toyoshige Shibata work, the homogeneity of the swirl flow is introduced
Hideo Matsui, Masao Tsubouchi and Minoru Katsurada and defined quantitatively. Different valve lift strategies
[10] worked on Evaluation of CFD Tools Applied to are evaluated using three-dimensional Particle Imaging
Engine Coolant Flow Analysis. This paper presents the Velocimetry in a stationary flow configuration and
results of test application of some automatic mesh transient In-Cylinder CFD simulation using both the
generation tools to the CFD calculation of coolant flow, Reynolds Averaged Navier Stokes equation and the
Large Eddy simulation approach. M.M.Noor1, special single cylinder transient water analog. This
K.Kadirgama1, R.Devarajan, M.R.M.Rejab, N.M.Zuki shrouded intake valve configuration was used to obtain
N.M. and T.F.Yusaf [15] worked on Development of a a prototypical "pure tumble" flow suitable for
High Pressure Compressed Natural Gas Mixer for A 1.5 fundamental combustion studies. K.M Pandey, S.N
Litre CNG-Diesel Dual Engine. In this paper Pandey, and Bidesh Roy [20] worked on numerical
Computational Fluid Dynamics (CFD) analysis software analysis to determine the effect of temperature on the
was used to study the flow behavior of compressed intake generated swirl for port fuel injection SI engine.
natural gas (CNG) and air in a CNG-air mixer to be Hence, for computational investigation for intake swirl
introduced through the air inlet of a CNG-Diesel dual within the engine, cold flow simulation will provide faster
fuel stationary engine. Yasar Deger, Burkhard Simperl computational result. In this study it was concluded that
and Luis P. Jimenez [16] worked on Coupled CFD-FE- the temperature on various part of the engine produces
Analysis for the Exhaust Manifold of a Diesel Engine. a very negligible effect on the intake swirl generation.
Year 2012
This paper aims to investigate the thermo-mechanical Thus, we can see that very few works have been done in
behaviour of an exhaust manifold which has an active field of determining the behavior of intake swirl red along
cooling system, the full water flow, partial water flow (by the length of the engine cylinder.
50% reduced cooling flow) and Vapour flow three cases
of cooling analyzed. Fluid flow, thermal heat transfer and II. Specification of the Si Engine
stress analysis are coupled for each case using a one- 15
The engine considered for the computation
way coupling approach. Selected results given in form analysis is a single-cylinder continuous type port fuel
of temperature, stress and displacement distribution
IV. Computational Domain and I. Inlet boundary on the inlet port of the engine: -
The inlet boundary condition is assigned as mass
Boundary Conditions flow inlet. Since the investigation is performed at
The numerical formulation of the problem is 72 degree of the crank angle and at that instant
incomplete without prescribing boundary conditions, the mass flow inlet of air is 0.01319 kg/sec for the
which correspond to the specific physical model. The computation.
specification of mathematically correct boundary II. Solid surface of the cylinder of the engine: - It is
conditions that ensure the uniqueness of the solution, assigned wall boundary condition i.e. no slip
while being compatible with the physics at the condition on the solid surface of the cylinder. The
boundaries, is not always straightforward. Before computation is performed with solid surface of the
arriving at the boundary conditions at various cylinder at a temperature of 300◦K for faster
boundaries, we have to first identify the computational result [20].
solution/computational domain of the problem. The III. Outlet Boundary on the piston of the engine: -
physical domain and computational domain usually Outlet boundary is assigned the pressure outlet
differ. However, the computational domain largely boundary condition. For the investigation outlet
depends on the geometry of physical domain. The pressure is taken as a static pressure of 0:935
computational domain boundary (truncated from the bar.
real boundary) along with appropriate boundary IV. Discrete phase surface injection for injector: - In
conditions should be chosen in such a way that there is the computation domain the injector of the valve
negligible change in the results with further increase in is assign as discrete phase surface injection with
its size. fuel flow rate of 0.0011 kg/sec for the engine
The computational domain shown in the figure 2 considered.
is a generalized one since, the analysis is performed at
different crank angle during the suction stroke of the V. Grid Independence Study
engine as result the distance of the piston from the The resolution of the grid has a great
engine head shown in the figure 2 by “B” also varies quantitative impact over the results obtained. There
corresponding to the engine crank angle. exists a level of refining of a computational domain
beyond which there is no significant quantitative
changes in the results achieved. The computational
domain at this level of refinement is said to enter the
regime of grid independence. In the present work
maximum tangential velocity at a surface 9.18mm from
engine cylinder head has been taken as the criteria and
the number of grid is refined until the required value is
gained. For the simulation grid independence was
reached for 384876 cells and 82377 nodes as shown in
table 2.
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VI. Result and Discussion
Figure 5 : Contour plot of tangential velocity (m/sec) for
Computational result at 72 ◦ crank angle for the surface located at 18.1mm mm from Engine cylinder
specified SI engine at various locations along the length head.
of the engine cylinder is shown below:- 17
NOMENCLATURE
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12. Helmut Doleisch, SIMVIS: Interactive visual analysis
of large and time-dependent 3D simulation data,
Proceedings of the 2007 Winter Simulation
Conference, pp. 712–720.
13. S. M. Jameel Basha, P. Issac Prasad and K. 19
Rajagopal, Simulation of in-cylinder processes in a
DI diesel engine with various injection timings,
20
Global Journal of Researches in Engineering ( A ) Volume XII Issue V Version I