Boost-Chopper-Derived PFC Rectifiers: Interest and Reality
Boost-Chopper-Derived PFC Rectifiers: Interest and Reality
1, FEBRUARY 2005
Abstract—This paper presents an overview of single-phase to the input current HF harmonic content. In boost-derived
boost-chopper-derived power-factor-correction rectifiers. Con- topologies, based on either continuous current mode (CCM)
verters are presented for several control strategies in continuous or discontinuous current mode (DCM) operation, it is mainly
and discontinuous current mode operations. The presenta-
tion highlights the main characteristics of the converters and the differential-mode harmonic contents that may be greatly
underlines harmonic content over a wide frequency range. A affected. Therefore, a more or less large differential-mode filter
methodology is derived to compute these harmonics in order to must be added to comply with the standard regulation and these
facilitate the analysis and performance evaluation of the con- filter needs should be considered as a necessary component in
verters. Based on this methodology, a comparison is conducted in the design routine for optimal converter selection and operation.
order to highlight advantages and drawbacks of the most popular
converters and control strategies. A table is given where main The objectives of this paper are to present and to analyze
converter critical parameters are summarized in order to help the what the price to pay is in terms of design, and also character-
designer , in converter and operating mode selections. Practical istics when simple and low-cost low-power-level single-switch
results are provided to validate the modeling technique. boost-chopper-derived rectifiers are used as a possible solution
Index Terms—Filtering, modeling, power-factor correction, rec- for standard compliance. This paper will first summarize the
tifiers. main topologies with a classical state of the art in a power range
of a few hundred watts, and then, a modeling technique will be
presented in order to help analyze and compare their main char-
I. INTRODUCTION
acteristics. Special care will be paid in order to consider in the
(1)
(2)
(6)
(3)
(7)
DCM operation with constant switching frequency, variable
duty cycle offers much better performance in the low-frequency with
range as can be seen in Fig. 4. Here, again, DCM operation re-
quires filtering of large harmonics in the upper frequency range. (8)
Two specific parameter calculations are listed here: the boost
inductor computation (4) and the duty cycle evolution as a func- As it has been underlined, all DCM operation control techniques
tion of time (5) generate high-level HF harmonics levels that need to be fil-
tered. The magnitude of these harmonics may require “com-
plex” filter topologies (complex in the sense of number of el-
(4) ements, volume, and weight). As has been presented in the in-
troduction, supposed cost-effective solutions may not be so in-
teresting when the EMI filter is added to the price. As a result,
(5)
several other topologies have been developed by the community
in order to reduce this problem. Several of them are presented
DCM operation with variable switching frequency and hereafter as possible examples for comparison with a classical
constant on-time seems to offer a nice compromise between single-switch boost rectifier.
low-frequency and high-frequency harmonics generation (see
Fig. 5). It operates as a perfect input current shaper and its par- B. Interleaved Boost Rectifier
ticular operating principle spreads out HF harmonics, giving, The simplest solution consists of interleaving technique.
as a first approximation, lower HF harmonic levels [7], [10]. Fig. 6 presents a boost rectifier made out of two boost choppers
However, taking into account IEC55011 standard testing and in parallel [11]. Several chopper units can be paralleled. The
measuring conditions (CISPR16 [3]), the spectral envelope two switching frequencies are out of phase in order to minimize
used for experimental acquisition summarizes and averages HF ripple and, therefore, filter needs. Any kind of the above
harmonics leading to quite large filter requirements in order to control strategies can be implemented here with respect to
comply. application specifications. More components are required in
Boost inductor computation is given in (6). Minimum and this case but these components are designed to handle the input
maximum switching cycle frequencies computations (7) and (8) current only during half the switching period.
CRÉBIER et al.: BOOST-CHOPPER-DERIVED PFC RECTIFIERS: INTEREST AND REALITY 39
allows one to supply each boost rectifier at half the input line
voltage. This means that with simple control strategy (constant
duty cycle, constant frequency), better performance in terms of
PFC can be expected from this structure.
In Fig. 9 is presented a set of plots showing the interest of
such topology. The operating conditions are constant duty cycle,
constant switching frequency. It clearly appears that the input
current has a reduced HF ripple while boost choppers are still
operating in DCM. In addition, this solution exhibits similar
low-order harmonics compared with the classical solution pre-
sented in Fig. 4. However, in this case, the output voltage level
(325 V) is about half reduced.
Fig. 6. Interleaved boost chopper single-phase rectifier topology. Below are given (9) and (10) to calculate what the sizes of
passive components for such structure are, as functions of oper-
ating conditions and maximum input voltage ripple across the
capacitors
(9)
(10)
TABLE I
MAIN DESIGN PARAMETERS AMONG BOOST-DERIVED RECTIFIERS (V = 230 V, V = 385 V, P = 1 kW, F = 20 kHz)
ever, it has been demonstrated in [22] that, for a PFC rectifier, the
switching frequency is likely to remain limited to several tens of
kilohertz due to the line network pulsating power filtering need
and standard limits frequency range.
Table I provides quantitative design estimations for boost
chopper components. The output stage filter capacitor is not
included in the table because it does not vary much with the
topology or the control strategy used because, at first, it is
filtering the 100–120-Hz network pulsating power flow. The
full-bridge rectifier operating under bipolar control strategy is
used as a reference for PFC quality and HF harmonic contents.
In all cases, with today’s integrated control ICs, the control
part complexity is not any more an issue as long as stability
under closed-loop control can be guaranteed [8].
As can be seen in Table I, where correct PFC is obtained
most of the time, there is a real compromise to find a compro-
mise between maximum input current rating and inductor size.
Global active components stress remains reasonable in all cases
although DCM peak current may require larger silicon dies.
However, input discontinuous current remains much harder to
filter than continuous current. Requirements on inductors are
less important in DCM operation, but the HF ripple current
being much larger, the inductor size (more or less a function
Fig. 15. Computation circuit including LISN and EC55011 standard limits for of ) is not so different in all cases. Looking
class A, B.
at computed filtering requirements, it appears that DCM oper-
ation often requires using excessive capacitor values. This
in this computation). In these computation conditions, the means that the resulting filter will have to include at least an-
impact of the LISN is taken into account. It becomes simple other inductor or a proportional-plus-integral (PI)-type differ-
to compute the capacitor needed to comply with the Class ential-mode filter. Calculations have been realized in order to
A standard limit. The capacitor requirement is computed for estimate the filter inductor size required to change the ca-
several harmonics, and then, the most critical capacitor value pacitor value from 12 to 2.5 F and it is around H.
is selected (the greatest value). This means that the real gain in passive components is really not
Of course, the switching frequency selection is of importance so clear when the differential-mode filter is taken into account.
for conducted EMI generation and high or low switching fre- The same comments are made to interleaved techniques where
quency may not lead to the same comments. It is especially the additional components and DCM operation does not generate
case for HF differential-mode filtering where it can be demon- enough improvements reducing differential mode harmonics. It
strated that the impact of the switching frequency is very impor- is especially the case for the interleaved converters operating
tant when compliance with IEC55011 is mandatory [22]. How- under DCM.
44 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 52, NO. 1, FEBRUARY 2005
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Table I with the main design parameters has been provided for a
specific operating point in order to highlight differences among
converters and control strategies in order to help designers in
their converter selections.
Bertrand Revol was born in France in 1976. He Jean-Paul Ferrieux received the Ph.D. degree and
received the Engineer degree of ENSIEG from the HDR, both in electrical engineering, from the In-
the Institut National Polytechnique de Grenoble, stitut National Polytechnique de Grenoble, Grenoble,
Grenoble, France, in 2000, and the Ph.D. degree in France, in 1984 and 1989, respectively.
electrical engineering from the University Joseph He is a Professor at the Institut Universitaire
Fourier, Grenoble, France, in 2003. These principal de Technologie 1 de Grenoble (University Joseph
fields of research relate to the EMC of the power Fourier), Grenoble, France. His research activities
electronics converters. take place in the Laboratoire d’Electrotechnique
Since September 2004, he has been an Assistant de Grenoble (LEG). His major field of interest is
Professor at the High Normal School of Cachan power electronics (static converters and resonant
(ENSC), Cachan, France, where he carries out converters, integration). He has published over 80
research in the laboratory of SATIE and works on the improvement of the EMI technical papers in these areas and is the coauthor of a power electronics book,
filtering optimization. Switching-Mode Power Supplies, Resonant Converters (Paris, France: Dunod,
1999).