7400 Method Final PDF
7400 Method Final PDF
OSHA: 0.1 asbestos fiber (>5 µm long and ≥3:1 aspect PROPERTIES: solid, fibrous, crystalline, anisotropic
ratio)/cc; 1 f/cc, 30 min excursion; carcinogen
NIOSH: 0.1 fiber (>5 µm long and ≥3:1 aspect ratio)/cc, for a
400 L sample; carcinogen
MSHA: As OSHA
SYNONYMS: actinolite or ferroactinolite; amosite; anthophyllite; chrysotile; crocidolite; tremolite; amphibole asbestos; refractory
ceramic fibers; fibrous glass
SAMPLING MEASUREMENT
SAMPLER: FILTER (0. 45- to 1.2-µm mixed cellulose TECHNIQUE: LIGHT MICROSCOPY, PHASE CONTRAST
ester membrane, 25-mm; conductive cowl
on cassette ANALYTE: fibers (manual count)
OVERALL
PRECISION (𝐒𝐒�𝐫𝐫𝐫𝐫 ): 0.115 to 0.13 [1]
APPLICABILITY: The quantitative working range is 0.04 to 0.5 fiber/cc for a 1000-L air sample. The LOD depends on sample
volume and quantity of interfering dust, and is <0.01 fiber/cc if free of interferences. The method gives an index of airborne fibers.
This method can be used in conjunction with electron microscopy (e.g., Method 7402) for assistance in identification of fibers. For
fibers with diameters >1 μm, polarizing light microscopy (as in NIOSH Method 7403) may be used to identify and eliminate
interfering non-crystalline fibers [6]. Asbestos fibers thinner than about 0.05-0.15 µm diameter, depending on asbestos type, will
not be detected by this method [7-10]. This method may be used for other materials with alternate counting rules.
INTERFERENCES: If the method is used to detect a specific type of fiber, any other fiber may interfere because all particles meeting
the counting criteria are counted. Chain-like particles may appear fibrous. High levels of non-fibrous dust particles may obscure
fibers in the field of view and increase the detection limit.
OTHER METHODS: This revision replaces Method 7400, issue 2 (dated 08/15/1994).
REAGENTS: EQUIPMENT:
SPECIAL PRECAUTIONS: Wear appropriate personal protection during sampling activities and analysis. It
is essential that suitable gloves, eye protection, laboratory coat, etc., be used when working with the
chemicals. Acetone is toxic at high exposures and is extremely flammable. Take precautions not to ignite
it. Heating of acetone in volumes greater than 1 mL must be done in a ventilated laboratory fume hood
using a flameless, spark-free heat source. DMF is toxic by inhalation; heating in a drying oven or warming
plate located in an operating fume exhaust hood will reduce potential exposure. DMF is also toxic via
absorption through the skin.
SAMPLING:
NOTE: Electrically grounding the cowl is highly recommended during area sampling, where possible,
but especially under conditions of low relative humidity. Use a hose clamp to secure one end of
the wire (Equipment, Item 3) to the monitor’s cowl. Connect the other end to an earth ground
(e.g., cold water pipe). It is recognized that circumstances do not always allow this procedure.
3. Submit at least two field blanks (or 10% of the total samples, whichever is greater) for each set of
samples. Handle field blanks in a manner representative of actual handling of associated samples in the
set. Open field blank cassettes at the same time as other cassettes just prior to sampling. Store top
covers and cassettes in a clean area (e.g., a closed bag or box) with the top covers from the sampling
cassettes during the sampling period.
4. Sample at 0.5 L/min or greater [13]. Adjust sampling flow rate, Q [L/min], and time, t (min), to produce a
fiber density, E, of 100 to 1300 fibers/mm² (3.85×104 to 5×105 fibers per 25-mm filter with effective
collection area Ac = 385 mm2) for optimum counting. These variables are related to the concentration of
fibers in air, L (fibers/cc), of the fibrous aerosol being sampled by:
𝐴𝐴𝑐𝑐 ∗ 𝐸𝐸
𝑡𝑡 =
𝑄𝑄 ∗ 𝐿𝐿 ∗ 103
NOTE 1: The purpose of adjusting sampling times is to obtain optimum fiber loading on the filter. The
collection efficiency does not appear to be a function of flow rate in the range of 0.5 to 16
L/min for asbestos fibers [14]. However, counting efficiency is a function of filter loading, with
lower loadings typically resulting in higher proportional concentrations [14-16]. A sampling
rate of 1 to 4 L/min for 8 h is appropriate in atmospheres containing about 0.1 fiber/cc in the
absence of significant amounts of non-asbestos dust. Dusty atmospheres require smaller
sample volumes (≤400 L) to obtain countable samples. In such cases take short, consecutive
samples and average the results over the total collection time. For documenting episodic
exposures, use high flow rates (7 to 16 L/min) over shorter sampling times. In relatively clean
atmospheres, where targeted fiber concentrations are much less than 0.1 fiber/cc, use larger
sample volumes (3000 to 10000 L) to achieve quantifiable loadings. Take care, however, not
to overload the filter with background dust. If ≥50% of the filter surface is covered with
particles, the filter may be too overloaded to count and will bias the measured fiber
concentration.
NOTE 2: OSHA regulations specify a minimum sampling volume of 48 L for an excursion measurement,
and a maximum sampling rate of 2.5 L/min for all personal asbestos sampling [5].
5. At the end of sampling, shut off the pump, record the time, remove the cassette from the tube
attaching it to the pump, and replace top cover and end plugs. Capping the cassette before shutting off
the pump and removing the tubing will cause a vacuum within the cassette and damage to the filter.
6. Ship samples with conductive cowl attached in a rigid container with packing material to protect
cassettes from jostling or damage.
NOTE: Do not use untreated polystyrene foam in shipping container because electrostatic forces may
cause fiber loss from sample filter.
SAMPLE PREPARATION:
Two acceptable procedures for clarifying either a whole filter or a portion of a filter are described below.
These procedures are the Acetone clearance procedure and the DMF/acetic acid clearance procedure. In
either procedure, the filter material is placed on a glass microscope slide. It is then made transparent
(clarified). Then, either triacetin or Euparal are placed on the clarified filter and a cover slip is placed on top.
NOTE 1: The object is to produce samples with a smooth (non-grainy) background in a medium with
refractive index ≤ 1.46. An early method (P&CAM 239 in APPENDIX F) used dimethyl phthalate
and diethyl oxalate [17]. This method may still be used as an alternative to those described
below, but because the preparations are only stable for one to two days, the procedure is not
further discussed.
NOTE 2: Other procedures use a technique for clearing the filter, either acetone (section A) or
DMF/glacial acetic acid (section B), followed by mounting the cleared preparation (section C
or D). Acetone collapses the filter into a gel, and has the advantage of being the fastest
procedure to prepare the filter for the mounting medium. However, acetone can leave
residual polymeric structures in the filter that may be counted as fibers. DMF/acetic acid
dissolves the filter and does not leave residual structures to the same extent as acetone
collapse.
NOTE 3: After the filter is clarified, either triacetin (section C) or Euparal (section D) are acceptable
alternative mounting media. Triacetin provides reasonably permanent mounts when the
amount used is restricted to ≤ 3.5 µL, otherwise fiber migration has been observed in slides
made with larger quantities [4]. Euparal provides permanent mounts for long-term storage (>
5 years) regardless of the amount used. Either mounting medium can be used with either
filter preparation procedure, and all combinations have been demonstrated to provide
equivalent fiber counts [4].
7. Prepare samples in a clean area away from any bulk samples which might contaminate the samples.
Ensure that the glass slides and cover slips are free of dust and fibers.
8. Determine and record the effective sample collection or filtration area and record the information
referenced against the sample ID number.
9. Cut wedges of about 1/4 for a 25-mm diameter filter using a curved-blade surgical steel knife using a
rocking motion to prevent tearing. Do not use a blade that was used to open the cassette. Scissors are
an option for cutting the filter. The entire filter can be used instead of a wedge, but with the
understanding that the whole sample is lost if there is a problem in preparation. Place the wedge or
entire filter, dust side up, on slide using forceps. To prevent cross-contamination of samples, blades or
scissors should be cleaned between samples.
NOTE 1: Filters can be cut while still in the base of the cassette, or removed and cut on a special cut-
stand. If a cut-stand is used it shall be cleaned between filters to ensure no cross-
contamination.
NOTE 2: Static electricity will usually keep the wedge on the slide.
NOTE 1: The aluminum “hot block” or similar flash vaporization techniques may be used outside the
laboratory [2].
NOTE 2: Excessive water in the acetone may slow the clearing of the filter. Also, filters that have been
exposed to high humidity or water prior to clearing may have a grainy background.
NOTE 3: Rest the “hot block” on a ceramic plate and isolate it from any surface susceptible to heat
damage unless it is designed with appropriate safety features to prevent fire or damage.
A1. If the temperature can be varied, adjust the “hot block” to ca. 70 °C [2], otherwise switch on until ready.
A2. Mount a wedge cut from the sample filter on a clean glass slide. Insert slide with wedge into the
receiving slot at base of the “hot block.” Immediately place the tip of a micropipette or microsyringe
containing ca. 250 μL acetone (use the minimum volume needed to consistently clear the filter
sections) into the inlet port of the PTFE cap on top of the “hot block” and inject the acetone into the
vaporization chamber with a slow, steady pressure on the plunger button while holding the
micropipette or microsyringe firmly in place. After waiting 3 to 5 seconds for the filter to clear, remove
the micropipette or microsyringe and glass slide from their ports.
NOTE: Using excess acetone, or delivering it too fast into the “hot block” may cause material to be
washed off the surface of the filter. Using insufficient acetone may cause the filter to curl.
CAUTION: Although the volume of acetone used is small, use safety precautions. Work in a well-
ventilated area (e.g., laboratory fume hood). Take care not to ignite the acetone. Continuous
use of this device in an unventilated space may produce unhealthful levels or even explosive
acetone vapor concentrations.
B1. Make a mixture of 1.4mL (35% volume) of DMF, 0.6mL (15% volume) of glacial acetic acid and 2mL
(50% volume) of distilled water in a dark brown vial [3]. This should be done in a fume hood to
minimize exposure to chemicals. This solution must be made at least once per week and the vial shall
be stored in accordance with applicable laboratory safety procedures (e.g., kept in a vented chemical
cabinet rated for flammable materials).
B2. Turn on the drying oven or warming plate (vented or located in a laboratory fume hood) and allow to
come to working temperature. Place a cut filter wedge on a glass slide using forceps. Using 20 ± 5 µL
DMF solution, place several drops along the edge of the wedge and allow the solution to wick onto
the filter to avoid washing fibers off the filter. Warm the slide at 60 (+2/-5) °C for 30 minutes in the
drying oven or on the warming plate.
C1. Using a 5-μL micropipette or microsyringe, immediately place 3.0 to 3.5 μL triacetin on the wedge.
Gently lower a clean cover slip onto the wedge at a slight angle to reduce bubble formation. Avoid
excess pressure and movement of the cover glass. Do not wait longer than 30 seconds before applying
the coverslip.
NOTE: If too many bubbles form or the amount of triacetin is insufficient, the cover slip may become
detached within a few hours. If excessive triacetin remains at the edge of the filter under the
cover slip, fiber migration may occur [4].
C2. Mark the outline of the filter segment just inside the edge of the segment with a glass marking pen
(such as a permanent ink marker) to aid in microscopic evaluation and to ensure the edge is avoided in
the examination. Markings on the bottom of the slide are visible, but outside the depth of focus of
fibers and this must be accounted for when positioning the microscope for counting. However,
marking the bottom avoids any pressure on the coverslip. If marking the coverslip is preferred, it must
be done very lightly and carefully.
C3. Glue the edges of the cover slip to the slide using lacquer or nail polish [18]. Counting may proceed
immediately after clearing and mounting are completed.
NOTE: If clearing is slow, warm the slide on a hotplate (surface temperature 50 °C) for up to 15 min in
order to hasten clearing. Heat carefully to prevent gas bubble formation.
D1. Add 1 drop of Euparal solution on the middle of the wedge and 1 drop to the center of a cover slip. In
order to avoid trapping air bubbles, gently lower the cover slip onto the slide at a slight angle. Warm
the slide at 60 (+2/-5) °C for 1 hour to polymerize the Euparal resin.
D2. Mark the outline of the filter segment just inside the edge of the segment with a glass-marking pen
(such as a permanent ink marker) to aid in microscopic evaluation and to ensure the edge is avoided in
the examination. Markings on the bottom of the slide are visible, but outside the depth of focus of
fibers and this must be accounted for when positioning the microscope for counting. However,
marking the bottom avoids any pressure on the coverslip. If marking the coverslip is preferred, it must
be done very lightly and carefully.
D3. It is not necessary to seal the edges of the cover slip with nail polish if Euparal is used. Counting may
proceed immediately after clearing and mounting are completed.
10. Microscope adjustments. Follow the manufacturer’s instructions for centering and focusing the
objectives, condenser, stage, and lamp, if applicable. At least once daily, and preferably at regular
intervals throughout the day, use a phase telescope ocular (or Bertrand lens, for some microscopes) to
ensure that the phase rings (annular diaphragm and phase-shifting elements) are concentric. With each
microscope, keep a paper or electronic logbook in which to record the dates of microscope cleanings
and major servicing.
a. Each time a sample is examined, do the following:
i. Adjust the light source for even illumination across the field of view at the condenser iris.
Use Köhler illumination, if available. With some microscopes, the illumination may have to
be set up with bright field optics before aligning the phase contrast elements.
ii. Focus on the particulate material to be examined (do not focus on the marking line).
iii. Using the condenser focus, make sure that the field iris is in focus, centered on the sample,
and open only enough to fully illuminate the field of view.
b. Check the phase-shift detection limit of the microscope periodically for each
microscopist/microscope combination:
i. Center the certified phase-contrast test slide under the phase objective.
ii. Bring the blocks of grooved lines into focus in the graticule area.
NOTE: The slide contains seven blocks of grooves (ca. 20 grooves per block) in descending order of
visibility. For asbestos counting, it is intended that some blocks of lines are completely visible
and one or more are completely invisible when centered in the graticule area (blocks in
between may be partially visible). The visibility of the blocks must match the statements in
the accompanying certificate [19]. A microscope which fails to meet this requirement for a
test slide has resolution either too low or too high for fiber counting.
iii. If image quality deteriorates, clean the microscope optics. If the problem persists, consult
the microscope manufacturer.
c. Measure the projected diameter of the Walton-Beckett type graticule to assure that it is 100 μm ± 2
μm. Use the measured value to calculate the actual area of graticule. Check the measured value at
the minimum and maximum interpupillary distance of the eyepieces. If the diameter changes, then
the diameter may change any time a different microscopist uses the microscope and changes the
interpupillary distance. If service is performed on the microscope, or components of the microscope
are changed, measure the projected diameter again as changes may occur if the tube length or the
location of the graticule in the eyepiece is changed.
i. Center the stage micrometer under the 40X objective of the microscope.
ii. Bring the scale into focus in the graticule area
iii. The lines in the scale will appear wide. Using the mechanical stage of the microscope,
manipulate the slide until the graticule is at one edge of a major line of the stage
micrometer.
iv. Estimate the diameter of the graticule using edges of the lines of the stage micrometer. Do
not attempt to use the center of the micrometer lines.
v. If the diameter is greater than 102 µm or less than 98 µm, determine if the inter-pupillary
distance is correct for the analyst. If it is, then the microscope must be adjusted by
someone qualified to service the microscope, or the graticule replaced by one meeting the
projected diameter specification.
11. Determine a microscopist’s ability to observe, measure, and count fibers.
NOTE: Prior to examining samples, microscopists shall undergo training to observe, measure, and
count fibers and the results of such training shall be available for inspection. A procedure for
such training, which allows proficiency to be demonstrated quantitatively, may be found in
Appendix B.
12. Document the laboratory’s precision for each microscopist for replicate fiber counts.
a. Maintain as part of the laboratory quality assurance program a set of reference slides to be used on a
daily basis [20]. These slides shall consist of filter preparations including a range of loadings and
background dust levels from a variety of sources including both field and reference samples (e.g.,
PAT, AAR, or commercial samples). The Quality Assurance Officer shall maintain custody of the
reference slides and shall supply each microscopist with a minimum of one reference slide per
workday. Change the labels on the reference slides periodically so that the microscopist does not
become familiar with the samples.
b. From blind repeat counts on reference slides, estimate the laboratory intra- and inter-microscopist
precision. Obtain separate values of relative standard deviation (Sr) for each sample matrix analyzed
in each of the following ranges: 5 to 20 fibers in 100 graticule fields, >20 to 50 fibers in 100 graticule
fields, and >50 to 100 fibers in 100 graticule fields. Maintain control charts for each of these data
files.
c. Alternatively, a laboratory may develop an analytical uncertainty model from intra- and inter-
microscopist precision measurements (but, in practice, most laboratories will choose option b).
NOTE: Certain sample matrices (e.g., asbestos cement) have been shown to give poor precision [23].
13. Prepare and count field blanks along with the field samples. Report counts on each field blank.
NOTE 1: The identity of blank filters shall be unknown to the microscopist until all counts have been
completed.
NOTE 2: If a field blank yields greater than 7 fibers per 100 graticule fields, report possible
contamination of the samples.
14. Perform blind recounts by the same microscopist on 10% of filters counted (slides relabeled by a
person other than the microscopist). Use the following test to determine whether a pair of counts by
the same microscopist on the same filter shall be rejected because of possible bias: Discard the data if
the absolute value of the difference between the square roots of the two counts (in fiber/mm²) exceeds
2.77𝑋𝑋𝑆𝑆𝑟𝑟′ where 𝑋𝑋 is the average of the square roots of the two fiber counts (in fiber/mm²) and 𝑆𝑆𝑟𝑟′ =
(𝑆𝑆𝑟𝑟 /2) where Sr is the intra-microscopist relative standard deviation for the appropriate count range (in
fibers) determined in step 12. For more complete discussions see reference [20].
NOTE 1: Fiber counting as the measurement of randomly placed fibers may be described by a Poisson
distribution, so that a square root transformation of the fiber count data will result in
approximately normally distributed data [20].
NOTE 2: If a pair of counts is rejected by this test, recount all other samples in the set and test the new
counts against the first counts. Discard all rejected paired counts. It is not necessary to use
this statistic on blank counts.
NOTE 3: Do not use an intra-microscopist variation calculated from standard relocatable test slides
(Appendix B) for this test.
15. The microscopist is a critical part of this analytical procedure. Care must be taken to provide a non-
stressful and comfortable environment for fiber counting. Use an ergonomically designed chair, with
the microscope eyepiece situated at a comfortable height for viewing. Set external lighting at a similar
level to the illumination level in the microscope to reduce eye fatigue. In addition, microscopists shall
take 10- to 20-minute breaks from the microscope every one or two hours to limit fatigue [21]. During
these breaks, eye and upper back, and neck exercises can be performed to relieve strain.
16. All laboratories engaged in asbestos counting shall participate in a proficiency testing program such as
the AIHA Industrial Hygiene Proficiency Analytical Testing (IHPAT) Program for asbestos.
17. Each laboratory analyzing asbestos samples shall implement an interlaboratory quality assurance
program that as a minimum includes participation of at least two other independent laboratories. Each
laboratory shall participate in round robin testing at least once every 6 months with at least all the
other laboratories in its interlaboratory quality assurance group. Each laboratory shall submit slides
typical of its own work load for use in this program. The round robin shall be designed and results
analyzed using appropriate statistical methodology.
MEASUREMENT:
18. Center the slide on the stage of the calibrated microscope under the objective lens. Focus the
microscope on the sample-containing plane of the filter.
19. Adjust the microscope (Step 10).
20. Counting rules: (same as P&CAM 239 rules [1,17,22]: see examples in APPENDIX C).
a. Count any fiber longer than 5 μm which lies entirely within the graticule area.
i. Count only fibers longer than 5 μm.
ii. Measure length of curved fibers along the curve. Count only fibers with a length-to-width
ratio equal to or greater than 3:1.
b. For fibers which cross the boundary of the graticule field:
i. Count as 1/2 fiber any fiber with only one end lying within the graticule area, provided that
the fiber meets the criteria of rule “a” above.
ii. Do not count any fiber which crosses the graticule boundary more than once.
iii. Reject and do not count all other fibers.
c. Count bundles of fibers as one fiber unless individual fibers can be identified by observing both ends
of a fiber.
d. Count enough graticule fields to yield 100 fibers. Count a minimum of 20 fields. Stop at 100 graticule
fields regardless of count.
21. Start counting from the tip of the filter wedge and progress along a radial line to the outer edge. Shift
up or down on the filter, and continue in the reverse direction. Select graticule fields randomly. Ensure
that, as a minimum, each analysis covers one radial line from the filter center to the outer edge of the
filter. When an agglomerate or bubble covers ca. 1/4 or more of the graticule field, reject the graticule
field and select another. Do not report rejected graticule fields in the total number counted.
NOTE 1: When counting a graticule field, continuously scan a range of focal planes by moving the fine
focus knob to detect very fine fibers which have become embedded in the filter. The small-
diameter fibers will be very faint but are an important contribution to the total count. A
minimum counting time of 15 s per field is appropriate for accurate counting.
NOTE 2: Do not count at the outside edge of the filter, or at edges where the filter was cut, as the fiber
distribution may be disturbed in these areas. Move in at least 1 mm from the edge (i.e., inside
the marked line).
NOTE 3: Under certain conditions, electrostatic charge may affect the sampling of fibers. These
electrostatic effects are most likely to occur when the relative humidity is low (below 20%),
and when sampling is performed near the source of aerosol. The result is that deposition of
fibers on the filter is reduced, especially near the edge of the filter. If such a pattern is noted
during fiber counting, choose fields as close to the center of the filter as possible [11].
NOTE 4: Counts are to be recorded on a paper or electronic data sheet that provides, as a minimum,
record of the counts for each field, filter identification number, analyst’s name, date, total
fibers counted, total fields counted, mean count, fiber density, and commentary. The average
count is calculated by dividing the total fiber count by the number of fields observed. Fiber
density (fibers/mm²) is defined as the average count (fibers/field) divided by the field
(graticule) area (mm²/field).
22. Calculate and report fiber density on the filter, E (fibers/mm2), by dividing the mean fiber count per
graticule field, F/nf, minus the mean field blank count per graticule field, B/nb, by the graticule field area,
Af:
𝐹𝐹 𝐵𝐵
� � − �𝑛𝑛 �
𝑛𝑛𝑓𝑓 𝑏𝑏
𝐸𝐸 = 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓/𝑚𝑚𝑚𝑚2
𝐴𝐴𝑓𝑓
NOTE 1: Af=0.00785 mm2 is the area for a graticule with a projected diameter of 100 µm. The actual
area shall be calculated using the measured diameter of the graticule. The measured
diameter shall be 100 ±2 µm at the proper magnification. The diameter of the graticule shall
be re-measured whenever the microscope is serviced or if necessary if there is a change in
measured size with inter-pupillary distance (e.g., between different microscopists).
NOTE 2: Fiber counts above 1300 fibers/mm² and fiber counts from samples with >50% of filter area
covered with particulate shall be reported as “uncountable” or “probably biased.” Fiber
counts outside the 100–1300 fiber/mm² range shall be reported as having “greater than
optimal variability” and as being “probably biased.”
23. Calculate and report the concentration, (C) in fibers/cc, of fibers in the air volume sampled, (V) in liters,
using the effective collection area of the filter, Ac (nominally 385 mm² for a 25-mm filter):
𝐸𝐸𝐴𝐴𝑐𝑐
𝐶𝐶 =
𝑉𝑉 ∗ 103
NOTE: The area varies according to the cassette inner diameter, where it contacts the filter, which
could vary between manufacturers and even between production runs. For most accurate
results the value of Ac may be checked and adjusted accordingly, but, in practice, the variation
in this parameter is very small in comparison to other sources of uncertainty.
24. Report intra- and interlaboratory relative standard deviations with each set of results.
NOTE: Precision depends on the total number of fibers counted [1,24]. Relative standard deviation is
documented in references [1,24-25] for fiber counts up to 100 fibers in 100 graticule fields.
Comparability of interlaboratory results is discussed below. As a first approximation, use 213%
above and 49% below the count as the upper and lower confidence limits for fiber counts
greater than 20 (Figure 1).
EVALUATION OF METHOD:
Each revision or release clarified minor points of grammar and procedure as well as major changes. This
summary lists the major changes only.
The initial US Public Health Service/NIOSH method for counting fibers was published in 1968 [26]. It was
based upon the British Hygiene standard [27] and procedures developed by the British Asbestos Research
Council. The procedure was published in the NIOSH Criteria for a Recommended Standard [28] Section VIII,
Appendix I (1972).
An informal draft version was used until 1976 when NIOSH issued it as P & CAM 239. It was published in the
NIOSH Manual of Analytical Methods, 2nd ed., Vol. 1, P&CAM 239, U.S. Department of Health, Education,
and Welfare Pub. (NIOSH) 11-157-A (1977) [17].
In 1984, the NIOSH P&CAM 239 Fiber counting method was renamed Method 7400 and rewritten to be in
the standard format for inclusion in the NIOSH Manual of Analytical Methods. This revision included
changes in three areas:
1. Sampling: The change from a 37-mm to a 25-mm filter improved sensitivity for similar air volumes. The
change in flow rates allowed for 2 m³ full-shift samples to be collected, providing that the filter is not
overloaded with non-fibrous particulates. The collection efficiency of the sampler is not a function of
flow rate in the range 0.5 to 16 L/min [17].
2. Sample preparation technique: The acetone vapor-triacetin preparation technique was included as a
faster, more permanent mounting technique than the dimethyl phthalate/diethyl oxalate method of
P&CAM 239 [2,7,17]. The aluminum “hot block” technique minimizes the amount of acetone needed to
prepare each sample.
3. Measurement:
a. The Walton-Beckett graticule standardizes the area observed [21,29-30].
b. A phase shift test slide standardizes microscope optics [31].
c. Because of past inaccuracies associated with low fiber counts, the minimum recommended loading
was increased to 100 fibers/mm² filter area (a total of 78.5 fibers counted in 100 fields, each with field
area = 0.00785 mm²). Lower levels generally result in an overestimate of the fiber count when
compared to results in the recommended analytical range [15]. The recommended loadings are
expected to yield intra-microscopist Sr in the range of 0.10 to 0.17 [32, 36].
d. An alternative set of counting rules (B rules) was introduced to improve precision of counting.
Revision #1 included a discussion of interlaboratory variability and comparison of the A and B counting
rules.
Revision # 2 added an expanded discussion of interlaboratory variability and comparison of the A and B
counting rules. It moved the “B” rules to an appendix as alternate counting rules (which should be used
when counting man-made mineral fibers, e.g., fibrous glass, refractory ceramic fibers, etc.). It added three
Appendices:
NIOSH Method 7400 Issued 02 February 1984, Issue 1: Revision #3 15 May 1989
Issue 1: Revision #3 corrected some technical issues and clarified the method language.
NIOSH Method 7400 Issued 02 February 1984, Issue 2: 15 August 1994
Issue 2 refined the method language, added some procedural notes and added an additional Appendix D
listing Equivalent Limits of Detection and Quantitation.
NIOSH Method 7400 Issued 02 February 1984, Issue 3: 29 April 2019
1. More accurate values for the minimum width limits for asbestos fiber detection. A value of 0.15 μm for
chrysotile and 0.05 μm for amphibole asbestos is based on published research [7,8]. A recent user check
confirms that these values are achievable [10]. However, not all microscopists can see finer chrysotile
fibers between 0.15 µm and 0.2 µm without adequate training [33-34]. Note that PCM does not
distinguish between asbestos types.
2. DMF/acetic acid as an alternative filter clearing procedure to acetone, and Euparal as an alternative
mounting medium to triacetin. Either mounting medium is used with either clearing procedure. The
DMF/acetic acid procedure does not leave undissolved residues from the filter medium, which may
appear as fibers. Euparal produces permanent mounts regardless of the quantity of medium used [3].
These alternatives have been shown in a user-check to provide fiber counts that are not significantly
different from counts in slides made from the original dimethyl phthalate/diethyl oxalate procedure [4].
This revision also allows the continued use of dimethyl phthalate/diethyl oxalate, if preferred.
3. A generic description of phase-shift test slides, since changes in the manufacture have led to confusion
[19]. The description now only requires the slides to have a certificate stating that there are fully visible
blocks and invisible blocks, so that the required phase-shift is bracketed. The microscopist is expected
to be able to visualize a slide according to its certificate. Newer slides have been shown in a user-check
to provide fiber counts that are not significantly different from counts in slides where the original
version of the phase shift test slide was used for calibration [10].
4. Standard relocatable test slides as an additional non-mandatory quality assurance Appendix, and as
documentation of inter- and intra-microscopist precision without the contribution from the selection of
counting fields. Several user-checks have demonstrated increases in average analyst performance after
training on these slides [33-34].
5. Guidance on the calculation of an expanded uncertainty budget. This guidance allows users to
determine expanded uncertainty as required under international standards [35].
6. Re-numbering of appendices.
INTERLABORATORY COMPARABILITY
An international collaborative study involved 16 laboratories using prepared slides from the asbestos
cement, milling, mining, textile, and friction material industries [23]. The relative standard deviations (Sr)
varied with sample type and laboratory. The ranges were:
A NIOSH study conducted using field samples of asbestos gave intralaboratory Sr in the range 0.17 to 0.25
and an interlaboratory Sr of 0.45 [20]. This agrees well with other recent studies [21,23-24,36].
At this time, there is no independent means for assessing the overall accuracy of this method. One
measure of reliability is to estimate how well the count for a single sample agrees with the mean count
from a large number of laboratories. The following discussion indicates how this estimation can be carried
out based on measurements of the interlaboratory variability, as well as showing how the results of this
method relate to the theoretically attainable counting precision and to measured intra- and
interlaboratory Sr (NOTE: The following discussion does not include bias estimates and cannot be taken to
indicate that lightly loaded samples are as accurate as properly loaded ones).
Theoretically, the process of counting randomly (Poisson) distributed fibers on a filter surface will give a Sr
1
that depends on the number, N, of fibers counted: 𝑆𝑆𝑟𝑟 = 𝑁𝑁
√
Thus, Sr is 0.1 for 100 fibers and 0.32 for 10 fibers counted. The actual Sr found in a number of studies is
greater than these theoretical numbers [15,25,30,36].
Ogden found that the 90% confidence interval of the individual intralaboratory counts in relation to the
means were +2 Sr and −1.5 Sr . In this program, one sample out of ten was a quality control sample. For
laboratories not engaged in an intensive quality assurance program, the subjective component of
variability can be higher.
In a study of field sample results in 46 laboratories, the Asbestos Information Association (AIA) also found
that the variability had both a constant component and one that depended on the fiber count [18]. These
results gave a subjective interlaboratory component of Sr (on the same basis as Ogden’s) for field samples
of ca. 0.45. A similar value was obtained for 12 laboratories analyzing a set of 24 field samples [36]. This
value falls slightly above the range of Sr (0.25 to 0.42 for 1984–85) found for 80 reference laboratories in the
NIOSH PAT program for laboratory-generated samples [25].
A number of factors influence intralaboratory Sr for a given laboratory, such as that laboratory’s actual
counting performance and the type of samples being analyzed. In the absence of other information, such
as from an interlaboratory quality assurance program using field samples, the value for the subjective
component of variability is chosen as 0.45. It is recommended that each laboratory establish an
interlaboratory quality assurance program to improve their performance and thus reduce the
intralaboratory Sr.
The above relative standard deviations apply when the population mean has been determined. It is more
useful, however, for laboratories to estimate the 90% confidence for of the count distribution for both
interlaboratory and intralaboratory results [24].
For example, if a sample yields a count of 24 fibers, Figure 1 indicates that the mean interlaboratory count
will fall within the range of 227% above and 52% below that value 90% of the time. These percentages can
be applied directly to the air concentrations as well. If, for instance, this sample (24 fibers counted)
represented a 500-L volume, then the measured concentration is 0.02 fibers/cc (assuming 100 fields
counted, 25-mm filter, 0.00785 mm² counting field area). If this same sample were counted by a group of
laboratories, there is a 90% probability that the mean would fall between 0.01 and 0.08 fiber/cc. These
limits are to be reported in any comparison of results between laboratories.
Note that the interlaboratory Sr of 0.45 used to derive Figure 1 is used as an estimate for a random group of
laboratories. If several laboratories belonging to a quality assurance group can show that their
interlaboratory Sr is smaller, then it is more correct to use that smaller Sr. However, the estimated
interlaboratory Sr of 0.45 is to be used in the absence of such information. Note also that it has been found
that interlaboratory Sr can be higher for certain types of samples, such as asbestos cement [23].
Quite often the estimated airborne concentration from an asbestos analysis is used to compare to a
regulatory standard. For instance, if one is trying to show compliance with an 0.5 fiber/cc standard using a
single sample on which 100 fibers have been counted, then Figure 1 indicates that the 0.5 fiber/cc
standard must be 213% higher than the measured air concentration. This indicates that if one measures a
fiber concentration of 0.16 fiber/cc (100 fibers counted), then the mean fiber count by a group of
laboratories (of which the compliance laboratory might be one) has a 95% chance of being less than 0.5
fibers/cc; i.e., 0.16 + 2.13 × 0.16 = 0.5.
It can be seen from Figure 1 that the Poisson component of the variability is not very important unless the
number of fibers counted is small. Therefore, a further approximation is to simply use +213% and -49% as
the upper and lower confidence values of the mean for a 100-fiber count.
and
where Sr = subjective interlaboratory relative standard deviation, which is close to the total interlaboratory
Sr when approximately 100 fibers are counted, X = total fibers counted on sample, UCL = upper 95%
confidence limit, and LCL = lower 95% confidence limit.
NOTE: The range between these two limits represents 90% of the total range.
It is also possible to use a similar approach to determining expanded uncertainty within a single laboratory.
The formula:
�𝑁𝑁 + (0.2𝑁𝑁)2
𝑆𝑆𝑟𝑟 =
𝑁𝑁
suggests that if n is the number of counts taken in a single reading, then the distribution of
𝑛𝑛 − 𝑁𝑁
�𝑛𝑛 + 𝑆𝑆𝑟𝑟2 𝑁𝑁 2
though unknown, depends only weakly on N, because the mean and variance are independent of N. In
fact, from many readings by a number of microscopists, with N equal to the mean across the microscopists,
confidence intervals were determined [24] as:
𝑛𝑛 − 𝑁𝑁
−1.8 ≤ ≤ +2.6
�𝑁𝑁 + 𝑆𝑆𝑟𝑟2 𝑁𝑁 2
By solving the two quadratic equations at the two extreme limits for N in terms of n, confidence limits
enclosing the consensus mean N, given single measurements n are easily obtained: 𝐿𝐿𝐿𝐿𝐿𝐿[𝑛𝑛] < 𝑁𝑁 < 𝑈𝑈𝑈𝑈𝑈𝑈[𝑛𝑛]
(95% Confidence Limit), where LCL and UCL are given by:
and
NOTE: In these formulae the confidence level is expanded from 90% to 95%.
From these equations, the confidence limits accounting for both subjective microscopist and Poisson
components for various fiber counts are calculated (Table 1) by taking Sr = 0.2. The intra- and inter-
microscopist variability may be greater if quality control is poor.
Table 1. Intra-microscopist (Sr=0.2) 95% confidence interval bracketing the consensus mean for various
numbers (n) of fibers in a single count
Number (n) for fibers Lower confidence limit Upper confidence limit Expanded uncertainty
(LCL) (UCL) (%)
5 1.6 13 (−68;160)
7 2.6 16 (−63;129)
10 4.2 21 (−58;110)
20 10 37 (−50;85)
50 29 85 (−42;70)
100 62 163 (−38;63)
200 127 319 (−36;60)
NOTE: Also shown is the confidence interval expressed as expanded uncertainty asymmetric around n and
stated relative to n.
Various factors aside from counting errors can introduce random variation in measured values of asbestos
concentrations [35]. Such factors are identified in Table 2.
The uncertainty in Table 2 contributes in quadrature to the expanded uncertainty. Therefore, as 13% is
small relative to the values in Table 1, it may be reasonable to conclude that the contribution of non-
counting errors to the total uncertainties is not significant in comparison to the Poisson and subjective
errors.
REFERENCES:
[1] NIOSH [1979]. USPHS/NIOSH Membrane Filter Method for Evaluating Airborne Asbestos Fibers. By
Leidel NA, Bayer SG, Zumwalde RD, Busch KA. Cincinnati, OH: U.S. Department of Health, Education,
and Welfare, Center for Disease Control, National Institute for Occupational Safety and Health, DHEW
(NIOSH) Publication No. 79-127.
[2] Baron P, Pickford PA, Pickford GC [1986]. An asbestos sample filter clearing procedure. Appl Ind Hyg
1:169–171, 199.
[3] LeGuen JMM, Galvin S [1981]. Clearing and mounting techniques for the evaluation of asbestos
fibers by the membrane filter method. Ann Occup Hyg 24:273–280.
[4] Lee EG, Pang TWS, Nelson J, Andrew M, Harper M [2011]. Comparison of mounting methods for the
evaluation of fibers by phase contrast microscopy. Ann Occup Hyg 55:644-657.
[5] OSHA [1994]. 29 CFR Part 1910.1001 Occupational Exposure to Asbestos. Washington, DC: U.S.
Department of Labor, Occupational Safety and Health Administration.
[6] McCrone W, McCrone L, Delly J [1978]. Polarized light microscopy. Ann Arbor, MI: Ann Arbor Science.
[7] Rooker SJ, Vaughn NP, LeGuen JM [1982]. On the visibility of fibers by phase contrast microscopy.
Am Ind Hyg Assoc J 43:505–515.
[8] Kenney LC, Rood AP, Blight BJN [1987]. A direct measurement of the visibility of amosite asbestos
fibres by phase contrast optical microscope. Ann Occup Hyg 33:261–264.
[9] Harper M, Lee EG, Doorn SS, Hammond O [2008]. Differentiating non-asbestiform amphibole and
amphibole asbestos by size characteristics. J Occup Envir Hyg 5:761–770.
[10] Lee EG, Nelson J, Kashon M, Harper M [2015]. Evaluation of the dark-medium objective lens in
counting asbestos fibers by phase-contrast microscopy. Ann Occup Hyg 59:616–628.
[11] Baron P, Deye G [1990]. Electrostatic effects in asbestos sampling: parts I and II. Am Ind Hyg Assoc J
51:51–69.
[12] ISO [2013]. ISO 13137-13 Workplace atmospheres -- Pumps for personal sampling of chemical and
biological agents -- Requirements and test methods. Geneva, Switzerland: International
Organization for Standardisation.
[13] Johnston AM, Jones AD, Vincent JH [1982]. The influence of external aerodynamic factors on the
measurement of the airborne concentration of asbestos fibers by the membrane filter method. Ann
Occup Hyg 25:309–316.
[14] Beckett ST [1980]. The effects of sampling practice on the measured concentration of airborne
asbestos. Ann Occup Hyg 23:259–272.
[15] Cherrie J, Jones AD, Johnston AM [1986]. The influence of fiber density on the assessment of fiber
concentration using the membrane filter method. Am Ind Hyg Assoc J 47(8):465–474.
[16] Lee EG, Nelson J, Hintz PJ, Joy G, Andrew ME, Harper M [2010]. Field performance of the CATHIA-T
sampler and two cyclones against the standard cowled sampler for thoracic fiber concentrations.
Ann Occup Hyg 54:545-556.
[17] NIOSH [1977]. P&CAM 239. In: Taylor DG, ed. NIOSH manual of analytical methods, 2nd ed.
Cincinnati, OH: U.S. Department of Health, Education, and Welfare, Center for Disease Control,
National Institute for Occupational Safety and Health, DHEW(NIOSH) Publication No. 77-157-A.
[18] AIA [1979]. AIA Health and Safety Recommended Technical Method #1: airborne asbestos fiber
concentrations at workplaces by light microscopy. London, England: Asbestos International
Association.
[20] Abell MS, Shulman SA, Baron P [1989]. The quality of fiber count data. Appl Ind Hyg 4:273–285.
[21] AIA [1983]. A study of the empirical precision of airborne asbestos concentration measurements in
the workplace by the membrane filter method. Arlington, VA: Asbestos Information Association, Air
Monitoring Committee.
[22] NIOSH [1976]. Revised Recommended Asbestos Standard. Cincinnati, OH: U.S. Department of
Health, Education, and Welfare, Center for Disease Control, National Institute for Occupational Safety
and Health DHEW (NIOSH) Publication No. 77-169.
[23] IOM [1982]. A comparison of the effects of different counting rules and aspect ratios on the level and
reproducibility of asbestos fiber counts. Part I: effects on level and Part II: effects on reproducibility.
By Crawford NP, Thorpe HL, Alexander W. Edinburgh, Scotland: Institute of Occupational Medicine.
[24] HSE [1982]. Health and Safety Executive research paper 18: the reproducibility of fiber counts. By
Ogden TL. Sheffield, England: Health and Safety Laboratory, Health and Safety Executive.
[25] Schlecht PC, Schulman SA [1986]. Performance of asbestos fiber counting laboratories in the NIOSH
Proficiency Analytical Testing (PAT) Program. Am Ind Hyg Assoc J 47:259–266.
[26] Edwards GH, Lynch JR [1968]. The method used by the Public Health Service, for enumeration of
asbestos dust on membrane filters. Ann Occup Hyg 11:1-6.
[27] Lane RE, Barnes JM, Roach SA, Smith S, Addingley CG, Holmes S, Hunt R, Knox JF, King E [1968].
Hygiene standard for chrysotile asbestos dust. Ann Occup Hyg 11:47 -49.
[28] NIOSH [1972]. NIOSH criteria for a recommended standard: occupational exposure to asbestos.
Cincinnati, OH: U.S. Department of Health Education and Welfare, Center for Disease Control,
National Institute for Occupational Safety and Health, DHEW (NIOSH) Publication No. 72-10267.
[29] Royal Commission on Matters of Health and Safety Arising from the Use of Asbestos in Ontario.
Measurement of asbestos fiber concentrations in workplace atmospheres: Study No. 9. By Chatfield,
EJ. Toronto, Ontario.
[30] Walton WH [1982]. The nature, hazards, and assessment of occupational exposure to airborne
asbestos dust: a review. Ann Occup Hyg 25:115–247.
[31] LeGuen JMM, Ogden TL, Shenton-Taylor T [1984]. The phase-shift test slide. Ann Occup Hyg 28:237-
247.
[32] Taylor DG, Baron PA, Shulman SA, Carter JW [1984]. Identification and counting of asbestos fibers.
Am Ind Hyg Assoc J 45:84–88.
[33] Pang TWS, Harper M [2008]. The quality of fiber counts using improved slides with relocatable fields.
J Environ Monit 10:89-95.
[34] Harper M, Slaven JE, Pang TWS [2009]. Continued participation in an asbestos fiber counting
proficiency test with relocatable grid slides. J Environ Monit 11:434-438.
[35] ISO [2014]. ISO 8672-14[E] Air quality — determination of the number concentration of airborne
inorganic fibres by phase contrast optical microscopy — membrane filter method. Geneva,
Switzerland: International Organization for Standardisation.
[36] Baron PA, Shulman SA [1987]. Evaluation of the Magiscan image analyzer for asbestos fiber counting.
Am Ind Hyg Assoc J 48:39-46.
[37] Pang TWS [2000]. Precision and accuracy of asbestos fiber counting by phase contrast microscopy.
Am Ind Hyg Assoc J 61:529–538.
[38] Harper M, Bartolucci A [2003]. Preparation and examination of proposed consensus reference
standards for fiber-counting. Am Ind Hyg Assoc J 64:283-287.
[39] WHO [1985]. Reference methods for measuring airborne man-made mineral fibers (MMMF). By: The
WHO/EURO Technical Committee for Monitoring an Evaluating Airborne MMMF. Copenhagen,
Denmark: World Health Organization.
[40] NIOSH [1977]. NIOSH criteria for a recommended standard: occupational exposure to fibrous glass.
Cincinnati, OH: U.S. Department of Health, Education, and Welfare, Center for Disease Control,
National Institute for Occupational Safety and Health, DHEW (NIOSH) Publication No. 77-152.
Paul A. Baron, PhD, NIOSH; Revised by Martin Harper, PhD, CIH, FAIHA, CChem, FRSC, NIOSH (retired) and
Rosa Key-Schwartz, PhD, NIOSH.
Disclaimer: Mention of any company or product does not constitute endorsement by the National
Institute for Occupational Safety and Health, Centers for Disease Control and Prevention. In addition,
citations to websites external to NIOSH do not constitute NIOSH endorsement of the sponsoring
organizations or their programs or products. Furthermore, NIOSH is not responsible for the content of
these websites. All web addresses referenced in this document were accessible as of the publication date.
Before ordering any graticule, the following calibration must be done to obtain a counting area (D) 100 μm
in diameter at the image plane. The diameter, dc (mm), of the circular counting area and the disc diameter
must be specified when ordering the graticule.
1. Insert any available graticule into the eyepiece and focus so that the graticule lines are sharp and clear.
2. Set the appropriate inter-pupillary distance and, if applicable, reset the binocular head adjustment so
that the magnification remains constant.
3. Install the 40x to 45x phase objective.
4. Place a stage micrometer on the microscope object stage and focus the microscope on the graduated
lines.
5. Measure the magnified grid length of the graticule, Lo (μm), using the stage micrometer.
6. Remove the graticule from the microscope and measure its actual grid length, La (mm). This can best
be accomplished by using a stage fitted with verniers.
𝐿𝐿
7. Calculate the circle diameter, dc (mm), for the Walton-Beckett graticule: 𝑑𝑑𝑐𝑐 = 𝐿𝐿𝑎𝑎 × 𝐷𝐷
𝑜𝑜
EXAMPLE: if Lo = 112 µm, La = 4.5 mm, and D = 100 µm, then dc = 4.02 mm.
8. Check the field diameter, D (acceptable range 100 µm ± 2 µm) with a stage micrometer upon receipt of
the graticule from the manufacturer. Determine field area (acceptable range 0.00754 mm² to 0.00817
mm²).
1. Reference slides are commercially available, made from chrysotile or amosite proficiency test filters
obtained from the Industrial Hygiene Proficiency Analytical Testing (IHPAT) scheme of the American
Industrial Hygiene Association Proficiency Analytical Testing, LLC [37]. Each slide has been mounted
NIOSH Manual of Analytical Methods (NMAM), Fifth Edition
ASBESTOS and OTHER FIBERS by PCM: METHOD 7400, Issue 3, dated 29 April 2019 - Page 20 of 40
with a permanent Euparal medium and covered with a relocatable gridded cover slip. The fibers visible
in each grid opening have been identified and their locations marked on a drawing of each opening.
The identity, number and position of each fiber have been verified by a second microscopist. The
accuracy of this verification has been shown to be within 3% of consensus values determined by
multiple microscopists, separately and together [38]. Such slides are referred to in this method as
standard relocatable test slides, and they are applied in various ways to improve and assess the quality
of fiber counts.
NOTE: It is also possible to make standard relocatable test slides in the laboratory from PAT or field
samples by using commercially available relocatable gridded cover slips. Either filter clearance
or slide mounting procedure can be used with these cover-slips, but the DMF/acetic acid-
Euparal procedure has been demonstrated to provide slides with long-term stability. The fibers
in each grid are identified, marked and verified by at least two microscopists as above.
2. Count the fibers in each designated field and refer the counts to the accompanying slide descriptions.
Calculate a score from the number of absolute discrepancies between the reported and verified fibers
in each field as shown in:
𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛 𝑜𝑜𝑜𝑜 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑
𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆 = (1 − � �) × 100
𝑛𝑛𝑛𝑛𝑛𝑛𝑏𝑏𝑒𝑒𝑒𝑒 𝑜𝑜𝑜𝑜 𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣𝑣 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓
3. Microscopists shall obtain a discrepancy score of more than 70 for a slide containing amosite fibers
and more than 50 for a slide containing chrysotile fibers from the AIHA IHPAT scheme (or more than 70
for a slide prepared from chrysotile field samples) before proceeding. These scoring criteria are based
on the results that have been achieved in round-robin studies and proficiency test programs. If these
scores are not achieved, the Quality Assurance Officer is expected to work with the microscopist to
review the slide descriptions to determine the cause and then attempt to rectify the situation by
having the microscopist repeat the microscope set-up or by re-training.
NOTE: The number of absolute discrepancies has been shown to be linearly related to the sum of
counting errors [37]. The positive discrepancies are mainly due to sizing extra fibers (especially
amphiboles). The negative discrepancies are mainly due to oversight of fibers (especially
chrysotile). Chrysotile filters from the AIHA IHPAT program contain a large number of fibers
with narrow widths near the limit of detection and thus provide a very robust test of visual
acuity and concentration. In theory, it should be possible for microscopists to obtain high
discrepancy scores using slides made from chrysotile PAT samples, but a discrepancy score
above 50 is sufficient to ensure the microscopist will be able to see the majority of the wider
fibers typical of field samples.
4. The repeated fiber counts obtained from standard relocatable test slides can be used to document the
laboratory’s precision for each microscopist, per step 13. If repeated counts from specific fields are
used, the resulting intra- and inter-microscopist precision will be improved because there will not be a
contribution from the selection of field areas to be counted.
Figure 2 shows a Walton-Beckett graticule as seen through the microscope. This is a Type G22 graticule
with 3:1 ratios, providing optimal assistance for these counting rules. The rules will be discussed as they
apply to the labeled objects in the figure.
NOTE 1: OSHA Method ID-160 has slightly different counting rules, e.g. Rule 5: If the object is ≤ 5 µm, it
is not counted, would become: If the object is < 5 µm, it is not counted. In practice, these
minor differences would not likely modify calculated concentrations to the extent that
decisions based on those concentrations would be affected, but this opinion has not been
tested.
NOTE 2: Fibers wider than 3 µm are included in this method. Some other methods for counting
asbestos fibers restrict the count to only those fibers of 3 µm width or less, as these are the
fibers most likely to penetrate to the bronchial and lower airways. However, the inlet efficiency
of the cowl has a similar effect in that it limits the maximum diameter of fibers entering the
cassette, so the effect of this additional dimensional counting rule on the total fiber count is
expected to be small. Any bias from not applying an upper width limit is also conservative (i.e.
concentrations will be assessed higher).
Other counting rules may be more appropriate for measurement of specific non-asbestos fiber types, such
as fibrous glass. These include the rules given below (“B” rules from NIOSH Method 7400, Revision #2, dated
08/15/1987), the World Health Organization reference method for man-made mineral fiber [39], and the
NIOSH fibrous glass criteria document method [40]. The upper diameter limit in these methods prevents
measurements of non-thoracic fibers. It is important to note that the aspect ratio limits included in these
methods vary. Graticules designed for counting according to these rules are available (e.g. Walton-Beckett
Type G24).
OSHA recommends using these alternate, or “B” counting rules as given below for all man-made vitreous
fibers (MMVF). It is emphasized that hybridization of different sets of counting rules is not permitted.
Report specifically which set of counting rules are used with the analytical results.
1. Count only ends of fibers. Each fiber must be longer than 5 µm and less than 3 µm diameter.
2. Count only ends of fibers with a length-to-width ratio equal to or greater than 5:1.
3. Count each fiber end which falls within the graticule area as one end, provided that the fiber meets
rules 1 and 2 above. Add split ends to the count as appropriate if the split fiber segment also meets the
criteria of rules 1 and 2 above.
4. Count visibly free ends which meet rules 1 and 2 above when the fiber appears to be attached to
another particle, regardless of the size of the other particle. Count the end of a fiber obscured by
another particle if the particle covering the fiber end is less than 3 µm in diameter.
5. Count free ends of fibers emanating from large clumps and bundles up to a maximum of 10 ends (5
fibers), provided that each segment meets rules 1 and 2 above.
6. Count enough graticule fields to yield 200 ends. Count a minimum of 20 graticule fields. Stop at 100
graticule fields, regardless of count.
7. Divide total end count by 2 to yield fiber count.
Fiber density on filter* Fiber density on filter* Fiber concentration in Fiber concentration in
(Fibers per 100 fields) (Fibers /mm2) air, f/cc (400-L air air, f/cc (1000-L air
sample) sample)
200 255 0.25 0.10
100 127 0.125 0.05
LOQ 80 102 0.10 0.04
50 64 0.0625 0.025
25 32 0.03 0.0125
20 25 0.025 0.010
10 12.7 0.0125 0.005
8 10.2 0.010 0.004
LOD 5.5 7 0.00675 0.0027
*Assumes 385 mm2 effective filter collection area, and field area = 0.00785 mm², for relatively “clean” (little
particulate aside from fibers) filters
1.4.1. All microscopists who perform asbestos counting should meet together for an "asbestos
counting workshop" at least quarterly.· This is best accomplished with counters from several
laboratories using their own microscopes.
1.4.2. Each microscopist should count the same series of slides and with the results being compared.
1.4.3. Differences between counters should be resolved with side-by-side counting of the fields by
the different counters.
1.4.4. Individuals who are found to be persistent outliers over several sessions should be encouraged
to seek other tasks in their respective laboratories.
2. Range and Sensitivity
2.1. The usable range is primarily a function of sample volume, microscope count field area, and
background airborne particulates. The influence of these variables is discussed in 8.1.3. For a
microscope count field area of 0.003 mm2 (see Figure 1) and a pump flow rate of 1.7 lpm, the
optimal fiber densities would be produced over the range of 0.4 fiber/cm3 (8-hour sample) to about
60 fibers/cm3 (15-minute sample). For a field area of 0.006 mm2 (see Figure 2) and a pump flow rate
of 1.7 lpm, the optimal range is 0.2 fiber/cm3 (8-hour sample) to about 30 fibers/cm3 (15-minute
sample). In each case, the optimal detection limits are inversely proportional to pump flow rate.
The upper detection limit can be extended by using sample times less than 15 minutes or using
lower flow rates. The lower detection limit can be extended by increasing the flow rate up to about
2.5 lpm. Filter surface fiber densities less than optimal (less than about 0.5 to 1.0 fiber per count
field) are still adequate, but will lead to decreased precision for the method (increased coefficient of
variation, see Section 4). The minimum total fiber count in 100 fields considered adequate for
reliable quantitation is 10 fibers. Thus, the lower limit of reliable quantitation is 0.1 fiber/cm3
(100,000 fibers/m3). For this level, a flow rate of about 2.5 lpm is recommended. For a field area of
0.003 mm2 , the minimum sample time would be about 2 hours. For a field area of 0.006 mm2, the
minimum sample time would be about 1 hour.
2.2. This method considers only fibers with a length to diameter ratio of 3 to 1 or greater and a length
greater than 5 micrometers.
3. Interferences
In an atmosphere known to contain asbestos, all particulates with a length to diameter ratio of 3 to
1 or greater, and a length greater than 5 micrometers should, in the absence of other information,
be considered to be asbestos fibers and counted as such.
4. Precision and Accuracy
4.1. In the past decade, there have appeared a number of articles examining sources of variation in the
asbestos sampling and counting procedure. These include: Lynch et al. (11.1), Weidner and Ayer
(11.2), Conway and Holland (11.3), Leidel and Busch (11.4), Beckett and Attfield (11.5), and Rajhans
and Bragg (11.6). The sources of variation will be discussed by stages in the membrane filter
evaluation procedure.
4.2. Sources of Variation in the Sampling Process. These include variations in pump flow rate,
proximity of the filter to the employee's body, and filter location (left to right) in the employee's
breathing zone.
4.2.1. Section 9.1 requires that the personal sampling pump be calibrated with sufficient accuracy
such that the 95% confidence limits on the flow rate are ±10%. This is equivalent to a
coefficient of variation (CV) of about 5%. However, this CV makes a negligible contribution to
the total CV for the method due to the relatively large CV of the counting procedure.
4.2.2. Conway and Holland (11.3) concluded that positioning of the filter cassette on the wearer
(regarding the angular portions of the filter and their proximity to the wearer) is not a
significant factor in determining the fiber distribution on filters.
4.2.3. Weidner and Ayer (11.2) concluded that there is no appreciable difference between samples
collected on either the right or left sides of a breathing zone or between samples collected
side-by-side, especially for samples with concentrations less than 2.5 fibers/cm3.
counters improved greatly after personal instruction; also new counters, after instruction,
tended to overcompensate and get exceedingly high counts. Additionally, they found that
counts from an experienced laboratory that had not had contact with other laboratories
performing the same analysis were as far from the standard values as were the counts by new
counters.
4.4. Sources of variations between samples taken at different times on one employee during one work
shift can affect the exposure estimate for that employee. These are primarily due to a) differences in
exposure concentrations during the day, b) differences in location of the employee within the plant,
and c) differences in work operation performed by the employee during the day. These sources of
variation can be controlled by proper choice of sampling strategy. Refer to Leidel and Busch (11.7)
and Leidel, Busch, and Lynch (11.8) for an extended discussion of sampling strategies. Interday
temporal variations can affect the exposure estimates obtained on different days. Refer to Leidel,
Busch, and Crouse (11.9) for a discussion of this type of variation.
4.5. Until recently, the total coefficient of variation (CVT) for the sampling and counting procedure was
best estimated from the work of Conway and Holland (11.3). The conclusions of their study
included:
4.5.1. The precision of their procedure for filters not containing an abundance of fine fibers can be
estimated by a coefficient of variation of 16.2%. This value includes variation among counters
and observed interaction effects.
4.5.2. The accuracy of the procedure for similar filters may be estimated for a 100-fiber count by a
coefficient of variation of 21.4%. This assumes that the contribution of the overall variance
from the nonuniform fiber distribution is additive.
4.5.3. A high percentage of very fine fibers on the filter can significantly affect the standard deviation
and confidence limits for counts by different counters. After combining variations in fiber
concentrations over the entire filter with those for different counters, it was concluded:
a. For filters with a low concentration of fine fibers, the coefficient of variation is estimated
at 21% and the 95% confidence interval is ±43%.
b. For filters with a high concentration of fine fibers, the coefficient of variation is estimated
at 25% and the 95% confidence interval is ±50%.
Lynch, Kronoveter, and Leidel (11.1) have also reported on variations of the method. Their
intralaboratory study utilized the data from a large number of dust counts made by
different methods by experienced counters over a period of years in an epidemiologic
study of the asbestos products industry. They concluded that the standard deviation of
counts of fibers longer than 5 micrometers on membrane filters could be estimated from
the relation 𝜎𝜎 = (𝑁𝑁)0.591 . Thus for counts of about 100 fibers, the coefficient of variation
could be estimated at about 15.2% and the 95% confidence limits at ±30.4%. These
values are lower than the values reported by Conway and Holland (11.3).
Recently, the Johns-Manville Corporation conducted an in-house investigation of the
asbestos count method. (11.10). The study data contained total fiber counts for over 100
filters with each filter counted by two to five counters. From the Johns-Manville data,
NIOSH calculated over 100 estimates of the count CV for the method (11.11). The NIOSH
CV estimates included random intrafilter variations and intercounter variations, but did
not include random pump flow rate variations. It was found that the count coefficient of
variation (all random variations except for pump variations) was a function of the total
fiber count. NIOSH then included a CV of 0.05 for random pump variations (see Section
9.1) in the CV-estimator equation to obtain a CVT-estimator. The CVT-estimator line is
plotted on Figure 3 for total fiber counts in the range 10 to 100 fibers. Or the following
2
equation can be used: 𝐶𝐶𝐶𝐶𝑇𝑇 = �𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎10 �−0.215 − 0.203(𝑙𝑙𝑙𝑙𝑙𝑙10 𝐹𝐹𝐹𝐹)� + 0.0025�
where FB is total fiber count as discussed in Section 10.
Figure 3 demonstrates that for a total fiber count of 100, the best CVT is attainable with
the appropriate sampling times given in 8.1.3 and the count rules in 8.3.9. When making
decisions regarding compliance with the OSHA asbestos exposure standards in 29 CFR
1910.1001, the statistical procedures given in Leidel et al. (11.11) should be followed. The
procedures are based on statistical theory and assumptions given in References 11.12,
11.13.
Because of the possibility of systematic biases due to differences between microscopes,
counters, and laboratories as discussed above, it is strongly recommended that any
laboratory counting asbestos should participate in an interlaboratory quality control
program that includes the counting of standard reference filters. These standard filters
are available from NIOSH through the Proficiency Analytical Testing (PAT) Program. The
PAT Program is used by the American Industrial Hygiene Association (AIHA) as part of its
Laboratory Accreditation Program. Each laboratory's quality control program must
include protocols for routinely adjusting, and calibrating sampling and counting
equipment plus training and evaluation programs for counters.
5. Advantages and Disadvantages of the Method
5.1. The method is intended to give an index of employee exposure to airborne asbestos fibers of
specified dimensional characteristics.
5.2. It is not meant to count all asbestos fibers in all size ranges or to differentiate asbestos from other
fibrous particulates.
6. Apparatus
6.1. Sampling Equipment
The personal sampling equipment train consists of 1) personal sampling pump, 2) tubing, 3)
clothing spring clip, 4) tubing-to-field monitor metal adaptor, and 5) field monitor (filter and
holder).
6.1.1. Personal Sampling Pump. The pump must be capable of sampling at 1.0 to 2.5 liters per minute
(lpm) against a flow resistance of 7.5 inches of water (1.4 mm Hg) for 8 continuous hours on a
fully charged battery.
6.1.2. Tubing. Laboratory tubing such as rubber or plastic with 6-mm bore and about 100 cm length.
6.1.3. Clothing Spring Clip. The clip attaches the rubber tubing to the lapel or shirt of the individual
being monitored.
6.1.4. Tubing-to-field Monitor Adaptor. A short metal adaptor with ridges on one end to grip the
inside of the tubing. The other end is designed for a pressure fit into the field monitor.
6.1.5. Field Monitor (Filter and Holder). The only field monitor currently considered acceptable by
NIOSH is manufactured by the Millipore Corporation. The unit consists of 1) a three section
styrene plastic case designated Millipore Aerosol Monitor Case, 2) a 37-mm diameter plain
white cellulose ester membrane filter designated Millipore AA (pore size of 0.8 micrometer), 3)
a support pad, and 4) two plastic sealing caps. If a large number of samples are to be taken, it
may be less expensive to reuse the plastic cases. Great care must be taken in the cleaning and
reassembly process. The outside mating surfaces of the field monitors may be covered with a
"shrink-fit" band to provide proper sealing and a writing surface for filter identification.
6.2. Optical Equipment and Microscope Features
6.2.1. Microscope body with binocular head.
6.2.2. 10X Huygenian eyepieces are recommended. Other eyepieces can be substituted if necessary.
Wide field eyepieces can be used; however, wide field eyepieces may yield a count field area
less than 0.003 mm2 with the Porton reticle. This is not always desirable from the standpoint of
obtaining optimum sampling times (see Section 8.1.3). If wide field eyepieces are used, it is
preferable to use the Patterson Globe and Circle reticle to obtain a larger count field area.
6.2.3. Koehler illumination (preferably built- in with provisions for adjusting light intensity).
6.2.4. A Porton reticle is recommended. Others such as the Patterson Globe and Circle can be
substituted.
6.2.5. Mechanical stage.
6.2.6. Phase-Contrast condenser with a numerical aperture (N.A.) equal to or greater than the N.A. of
the objective.
6.2.7. 40-45X phase contrast achromatic objective (N.A. 0.65 to 0.75).
6.2.8. Phase-ring centering telescope or Bertrand lens.
6.2.9. Green or blue filter, if recommended by microscope manufacturer.
6.2.10. Stage micrometer with 0.01 mm subdivisions.
6.2.11. For general guidance on phase contrast microscopy, consult Needham (11.12), Clark (11.15)
and McCrone (11.14).
6.3. Filter Mounting Equipment. Experience has shown that certain equipment is useful for efficient
sample mounting. The following items are recommended for extracting and mounting a portion of
the filter for counting.
6.3.1. Microscope slides. 2.5 by 7.5 cm glass slides are most commonly used. Sample number, data,
initials, etc., can be conveniently written on a frosted end slide.
6.3.2. Cover Slips. Cover slips are a necessary part of the slide mount and optical system. The shape
should be appropriate for the size of the filter wedge. The appropriate cover slip depends upon
the objective to be used. Ordinarily, objectives are optically corrected for a #1½ (0.17
millimeter) thickness cover slip. Improper cover glass thickness will detract from the final
image quality.
6.3.3. Scalpel. A scalpel is needed to cut out a portion of the filter to be examined. A number-ten
curved blade scalpel is recommended.
6.3.4. Tweezers. A pair of fine-tipped tweezers is used to remove the membrane filter slice from the
field monitor and place it upon the slide.
6.3.5. Lens Tissue. To insure cleanliness, a lint-free tissue is recommended. This tissue should also be
used for wiping mounting tools and for cleaning slides and cover slips.
6.3.6. Glass Rod. A fire-polished glass rod may be used to spread the mounting solution on the slide.
6.3.7. Wheaton Balsam Bottle. This special glass container has a glass top which prevents
contamination of the mounting solution. A glass rod is included for dispensing the solution.
7. Reagents
Chemicals should be reagent grade, free from particles and color, conforming to the specifications of the
Committee on Analytical Reagents of the American Chemical Society, where such specifications are
available.
7.1. Dimethyl phthalate
7.2. Diethyl oxalate
Avoid getting the mounting solution on the skin. Wash skin promptly with soap and water if skin contact
occurs.
8. Procedure
8.1. Sampling
8.1.1. General Information
Guidelines for the monitoring of employee exposures to industrial atmospheres are given in
Reference 11.8. The Federal requirements for monitoring employee exposure to airborne
asbestos are found in 29 CFR 1910.1001.
8.1.2. Mounting the Sampling Pump on the Worker
Fasten the sampling pump to the worker's belt and fasten the field monitor to the lapel or .shirt
front (as close to the breathing zone as is practical). Remove the top cover of the plastic
monitor, then invert the monitor making certain the exposed filter is facing downward. Turn
the pump on and adjust to the calibrated flow rate (1.0 to 2.5 lpm). Record the following
information in a logbook.
a. Filter number
b. Pump start time and date
c. Flow rate
d. Subject's name and job title
that the optimum times given by Figure 4 are approximate and can be varied by as much as
±25%. The nomogram is intended as a guide to be used where no prior knowledge of the air
concentration is available.
8.1.4. End of Sampling Period
Remove the field monitor, replace the plastic top cover and the small end caps, and store the
monitor. Always shut off the pump when changing monitors to avoid contaminating or
damaging the pump. Record the pump shutoff time and flow rate in the logbook.
8.1.5. Blanks
With each batch (25 to 50 filters) of samples sent for analysis, submit two unopened field
monitors which have been subjected to the same treatment as the samples except that they
were not exposed to the sampling environment. Label these as blanks. If the blanks yield fiber
counts greater than 5 fibers/ 100 fields, then the entire sampling procedure should be
examined carefully for the cause of contamination. The mounting solution of Section 8.2.1
should also be examined for contamination and/ or crystal growth.
8.1.6. Shipping
The field monitors in which the samples are collected should be shipped in a rigid container
with sufficient packing material to prevent crushing.
8.1.7. Numbers of Samples
When sampling for the Federal ceiling standard of 10 fibers (>5 µm)/cm3, [29 CFR 1910-.1001(b)
(3), effective July 7, 1972], only one sample (15 minutes maximum duration) is necessary,
theoretically. However, several samples should be taken during expected periods of peak air
concentrations to allow for detection of gross sampling or counting errors.
When sampling for determination of noncompliance with the Federal 8-hour TWA standard of
2 fibers (>5 µm)/cm3, [29 CFR 1910.100l(b) (2)], one should continuously sample as large a
portion of the work day as is feasible for airborne concentrations of about 2 to 10 fibers/cm3.
However, for a lower airborne concentration such as 0.5 fiber/cm3, one sample might require 4
to 8 hours sampling time in order to get the proper filter fiber density (Section 8.1.3). For this
situation, the 8-hour TWA exposure would be determined from one 8-hour or two 4-hour
samples as appropriate.
8.2. Sample Preparation
8.2.1. Preparation of Mounting Solution
A very important part of the sample evaluation is the mounting process. This process involves a
special mounting medium of prescribed viscosity. The proper viscosity is important in order to
expedite filter dissolving and still minimize particle migration. After the sample has been
mounted, an elapsed time of approximately sixty minutes is needed before the sample is ready
for evaluation.
Combine the dimethyl phthalate and diethyl oxalate in a one to one ratio by volume and pour
into a Wheaton balsam bottle. Add approximately 0.05 (±0.005) grams of new membrane filter
per milliliter of solution to reach the necessary viscosity. The mixture must be stirred
periodically until the-filters have dissolved and a homogeneous mixture is formed. The normal
shelf life of the mounting solution is about three months. Twenty milliliters of mounting
solution will prepare approximately 300 samples.
8.2.2. Sample Mounting
Cleanliness is important! A dirty working area may result in sample contamination and
erroneous counts. The following steps should be followed when mounting a sample.
a. Clean the slides and cover slips with lens tissue. Lay each slide down on a clean surface
with the frosted end up. It is a good practice to rest one edge of the cover slip on the slide
and the other edge on the working surface. By doing this, you keep the bottom surface
(the one which contacts the filter) from becoming contaminated.
b. Wipe all the mounting tools clean with lens tissue and place them on a clean surface
(such as lens tissue). All tools should be wiped clean prior to mounting each sample.
c. Using the glass rod supplied with the Wheaton balsam bottle, apply a drop of mounting
solution onto the center of the slide. It may be necessary to adjust the quantity of
solution so that after the cover slip has been placed on top, the solution extends only
slightly beyond the filter boundary. If the quantity is greater than this, particle migration
may occur.
d. Using another glass rod, spread the mounting media into a triangular shape. The size of
this triangle should coincide with the dimension of the filter wedge.
e. Separate the middle and bottom sections of the field monitor case to expose the filter.
Cut a triangular wedge from the center to the edge of the filter using .the scalpel. The size
of the wedge should approximate one-eighth of the filter surface. The filter can be very
carefully removed from the cassette for cutting, but this should only be done with great
care.
f. Grasp the filter wedge with the tweezers on the perimeter of the filter which was
clamped between the monitor case sections. Do not touch the filter with your fingers.
Place the wedge, sample side up, upon the mounting medium.
g. Pick up a clean cover slip with tweezers and carefully place it on the filter wedge. Once
this contact has been made, do not reposition the cover slip.
h. Label the slide with the sample number and current date before proceeding to the next
filter: On the bottom (backside) of the slide, trace the perimeter of the filter wedge with a
felt tip marking pen. This will ·enable the counter, after the filter has become transparent,
to stay within the filter perimeter when counting.
i. The sample should become transparent within fifteen minutes. If the filter appears
cloudy, it may be necessary to press very lightly on the cover slip. This is rarely necessary;
however, counting should not be started until an hour after the mounting. This allows the
microscopic texture of the filter to become invisible to microscope viewing.
j. Discard the sample mount after two days if it has not been counted. Crystals appearing
similar to asbestos fibers may begin to grow at the mounting media/air interfaces. They
seldom present any problems if the slide is examined before two days. In any case, stay
away from the filter's edges when counting and sizing.
8.3. Counting of Fibers
8.3.1. Place the slide on the mechanical stage of the microscope and position the center of the
wedge under the objective lens and focus upon the sample. Start counting from one end of
the wedge and progress along a radial line to the other end (count in either direction from
perimeter to wedge tip). Random fields are selected, without looking into the eyepieces, by
slightly advancing· the slide in one direction with the mechanical stage control.
8.3.2. It is essential to continually scan over a range of focal planes (generally the upper 10 to 15
micrometers of the filter surface) with the fine focus control during each field count. This is
especially necessary for asbestos fibers due to their impaction into the filter matrix.
8.3.3. On most airborne samples, asbestos fibers will generally have fiber diameters less than one
micrometer. Therefore, it is necessary to look carefully for faint fiber images.
8.3.4. Regularly check phase ring alignment.
8.3.5. When an agglomerate (mass of material) covers a significant portion of the field of view
(approx 1/6 or greater)--reject the field and select another. (Do not include it in the number of
fields counted.) However, report the fact as it may have meaning on other data collection.
8.3.6. Bundles of fibers are counted as one fiber unless both ends of the fiber can be clearly resolved.
8.3.7. Count only fibers with a length to width ratio greater than or equal to 3:1.
8.3.8. Count only fibers greater than 5 micrometers in length. (Be as accurate as possible in accepting
fibers near this length.) Measure curved fibers along the curve to estimate the total length.
8.3.9. Count as many fields as necessary to yield a total count of at least 100 fibers. Exceptions: a)
count at least 20 fields even if you count more than 100 fibers, and b) stop at 100 fields even if
you haven't reached 100 fibers.
8.3.10. For fibers that cross either one or two sides of the counting field, the following procedure is
used to obtain a representative count.
COUNT any fiber greater than 5 micrometers in length that lies entirely within the counting
area. COUNT as "1/2 fiber" any fiber with only one end lying within the counting area. DO NOT
COUNT any fiber crossing any two sides.
Reject and do not count all other fibers. Refer to Figures 5 through 10. Note that the fibers in
Figures 5 through 10 are not representative of the appearance of most asbestos fibers. Most
fibers have a very faint image.
9. Calibration and Standards
9.1. Sampling Train Calibration
The accurate calibration of the sampling pump is essential to the correct calculation of the air
volume sampled. The frequency of calibration is dependent on the use, care, and handling to which
the pump is subjected. Pumps must be recalibrated if they have just been repaired, misused, or
received from the manufacturer. If the pump receives hard usage, more frequent calibration may be
necessary. Ordinarily, pumps should be calibrated in the laboratory both before they are used in the
field and after they have been used to collect a large number of field samples.
The accuracy of calibration is dependent upon the type of instrument used as a reference. The
choice of a calibration instrument will depend largely on where the calibration is performed. For
laboratory testing, a 1-liter buret used as a soap bubble flow meter or wet-test meter is
recommended. Other standard calibrating instruments, such as a spirometer, Marriott's bottle, or
dry gas meter can be used. The calibration should be of sufficient precision that the 95% confidence
limits on the flow rate are ±10% (95% of the flow rates will fall within ±10% of the calibrated value).
Instructions for calibration with the soap bubble flow meter follow. The sampling train used (pump,
hose, filter cassette) in the pump calibration should be the same as the one used in the field.
9.1.1. Check the voltage of the pump battery with a voltmeter both with the pump off and while it is
operating to assure adequate voltage for calibration. If necessary, charge the battery to
manufacturer's specifications.
9.1.2. Fill a beaker with 10 ml of soap solution.
9.1.3. Connect the filter cassette inlet to the top of the buret with a length of hose.
9.1.4. Turn the pump on and moisten the inside of the soap bubble meter by immersing the open
end of the buret into the soap solution and drawing bubbles up the inside of the buret.
Perform this task until the bubbles are able to travel the entire length of the buret without
breaking.
9.1.5. Adjust the pump rotameter to provide a flow between 1.5 to 2.5 lpm.
9.1.6. With a water manometer, check that the pressure drop across the filter is less than 13 inches of
water (about 1 inch of mercury).
9.1.7. Start a soap bubble up the buret and measure the time it takes for the bubble to travel a
minimum volume of 1 liter.
9.1.8. Repeat the procedure in 9 .1. 7 at least three times, average the results, and calculate the
calibrated flowrate by dividing the volume traveled by the soap bubble by the elapsed time. If
the range between the highest and lowest of the three flow rates is greater than about 0.33
lpm, then the calibration should be repeated since it is likely that the precision is not adequate.
9.1.9. Data required for the calibration include the volume measured, elapsed time, pressure drop, air
temperature, atmospheric pressure (or elevation), pump serial number, date, and name of
person performing the calibration.
9.1.10. Corrections to the flow rate for pumps with rotameters may be necessary if the pressure
(elevation) or temperature where the samples are collected (actual flow rate) differs
significantly from that where the calibration was performed (indicated flow rate). Actual flow
rates at time of sampling may be calculated for a linear scale rotameter by using the following
correction formula:
𝑃𝑃𝑐𝑐𝑐𝑐𝑐𝑐 𝑇𝑇𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎
𝑄𝑄𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎 = 𝑄𝑄𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖 �� �∗� �
𝑃𝑃𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎 𝑇𝑇𝑐𝑐𝑐𝑐𝑐𝑐
where both pressure (P) and temperature (T) are in absolute units such as:
psia = psig + 14.7
deg Rankin = deg Fahrenheit + 460
deg Kelvin = deg Celsius + 273
9.2. Microscope Setup
9.2.1. Porton Reticle and the Counting Field
The asbestos fiber count procedure consists of comparing fiber length to the diameters of
calibrated circles of a Porton reticle, and counting all fibers greater than 5 micrometers in
length lying within a given counting field area. The Porton reticle is a glass plate inscribed with
a series of circles and rectangles. The left half of the reticle is divided into six rectangles
constituting the counting field. The counting field is illustrated in Figures 5 through 10.
9.2.2. Placement in Eyepiece
The Porton reticle is placed inside the Huygenian eyepiece where it rests on the field limiting
diaphragm. If other types of eyepieces are used, it may be necessary to insert a counting collar
for retaining the reticle. The reticle should always be kept clean, since dirt on the reticle is in
focus and could complicate the counting and sizing process.
9.2.3. Stage Micrometer
The Porton reticle cannot be used for counting until it has been properly calibrated with a
stage micrometer. Most stage micrometer scales are approximately two millimeters long and
are divided into units of one-hundredth of a millimeter (ten micrometers).
9.2.4. Microscope Adjustment
When adjusting the microscope, follow the manufacturer's instructions while observing the
following guidelines.
a. The light source image must be in focus and centered on the condenser iris or annular
diaphragm.
b. The particulate material to be examined must be in focus.
c. The illuminator field iris must be in focus, centered on the sample, and opened only to
the point where the field of view is illuminated.
d. The phase rings (annular diaphragm and phase-shifting elements) must be concentric.
9.2.5. Porton Reticle Calibration Procedure
Each eyepiece-objective-reticle combination on the microscope must be calibrated. Should
any of the three be changed (disassembly, replacement, zoom adjustment, etc.), the
combination must be recalibrated. Calibration may change if interpupillary distance is
changed. For proper calibration, the following procedure should be followed closely.
With a 10X objective in place, place the stage micrometer on the mechanical stage, focus the
millimeter scale, and center the image. Change to the 40-45X objective and adjust the first
millimeter scale division to coincide with the left boundary of the Porton rectangle. Measure
the distance between the left and extreme right boundaries of the Porton rectangle,
estimating any portion of the final division. This measurement represents 200 L units. The
rectangle is 100 L units on the short vertical dimension. The calculated "L" is inserted into the
formula D = L(2N)1/2 where "N" is the circle number (indicated on the reticle) and "D" is the circle
diameter. Since the circle diameters vary logarithmically, every other circle doubles in
diameter. For example, circle number three is twice the diameter of number one; number four
is twice the diameter of number two. When the circle sizes have been determined, the
counting field area which consists of the left six smaller rectangles can be calculated from the
relation 10,000 L2. This completes the reticle calibration for this specific objective-eyepiece-
reticle combination.
Figure 1 Optimum Sampling Times for airborne asbestos where microscopic field area = 0.003 mm2
Figure 2 Optimum sampling times for airborne asbestos where microscopic field area = 0.006 mm2
Figure 4 Nomogram of optimum sampling times for airborne asbestos fibers in concentrations of 1 to 10 fibers/cm3
Figure 7 COUNT. One-half fiber. Fiber crosses left side and one end lies within the count area.
Figure 8 COUNT. One-half fiber. Fiber crosses bottom side and one end lies within count area.
Figure 10 DO NOT COUNT. Fiber crosses two sides (bottom left corner). COUNT. One-half fiber. Fiber crosses bottom side and one end lies
within count area. COUNT. One fiber (top right corner).