Installation AND Maintenance: Troubleshooting
Installation AND Maintenance: Troubleshooting
AND
MAINTENANCE
TROUBLESHOOTING
Content:
0DOIXQFWLRQGLVSOD\PHWKRG
+DUGZDUHPDOIXQFWLRQLPPHGLDWHGLVSOD\UHIHUWR³HUURUFRGHOLVW´
2SHUDWLRQVWDWHLPPHGLDWHGLVSOD\UHIHUWR³HUURUFRGHOLVW´
2WKHUPDOIXQFWLRQVLWLVGLVSOD\HGDIWHUWKHFRPSUHVVRUVWRSVIRUVUHIHUWR³HUURUFRGHOLVW´1RWH
ZKHQWKHFRPSUHVVRULVUHVWDUWHGWKHPDOIXQFWLRQGLVSOD\GHOD\WLPHVLVFOHDUHG
'LVSOD\FRQWUROYLDUHPRWHFRQWUROOHU
(QWHUGLVSOD\FRQWUROSUHVVOLJKWEXWWRQVXFFHVVLYHO\IRUWLPHVZLWKLQVWRGLVSOD\WKHFRUUHVSRQGLQJPDOIXQFWLRQFRGH ([LW
GLVSOD\FRQWUROSUHVVLQJOLJKWEXWWRQVXFFHVVLYHO\IRUWLPHVZLWKLQVRUDIWHUGLVSOD\LVVKRZQIRUPLQWKHGLVSOD\ZLOO
WHUPLQDWH
,QVWDOODWLRQDQG0DLQWHQDQFH 1
(UURU&RGH/LVW
2 ,QVWDOODWLRQDQG0DLQWHQDQFH
(UURU&RGH/LVW
,QVWDOODWLRQDQG0DLQWHQDQFH 3
(UURU&RGH/LVW
(during (during
Compressor blinking, blinking,
Min ON ON Showing during min. cooling or
23 P0
frequence in 0.25s 0.25s min. heating test
test state and OFF and OFF
0.25s) 0.25s)
(during (during
Compressor blinking, blinking,
rated ON ON Showing during nominal cooling or
24 P1
frequence in 0.25s 0.25s nominal heating test
test state and OFF and OFF
0.25s) 0.25s)
(during (during
Compressor blinking, blinking,
maximum ON ON Showing during max. cooling or
25 P2
frequence in 0.25s 0.25s max. heating test
test state and OFF and OFF
0.25s) 0.25s)
4 ,QVWDOODWLRQDQG0DLQWHQDQFH
(UURU&RGH/LVW
Static OFF 3S
32 dedusting H2 and blink
protection twice
,QVWDOODWLRQDQG0DLQWHQDQFH
5
(UURU&RGH/LVW
Indoor unit
OFF 3S OFF 1S
and outdoor compressor and Outdoor fan Indoor unit and outdoor unit doesn't
42 LP and blink and blink
unit doesn't motor can’t work match
19 times 16 times
match
During cooling and drying
operation, compressor will stop
OFF 3S
Failure start- while indoor fan will operate;
43 LC and blink Refer to the malfunction analysis
up During heating operation, the
11 times
complete unit will stop
operation.
6 ,QVWDOODWLRQDQG0DLQWHQDQFH
(UURU&RGH/LVW
Frequency OFF 1S
49 limiting and blink
(power) 13 times
OFF 1S
50 Compressor and blink
running once
The
temperature OFF 1S
51 for turning and blink
on the unit is 8 times
reached
Frequency
limiting OFF 1S
52 and blink
(module
11 times
temperature)
,QVWDOODWLRQDQG0DLQWHQDQFH 7
(UURU&RGH/LVW
8 ,QVWDOODWLRQDQG0DLQWHQDQFH
7URXEOHVKRRWLQJIRU0DLQ0DOIXQFWLRQ
0DOIXQFWLRQRI7HPSHUDWXUH6HQVRU))
Troubleshooting for
F1,F2 malfunction
Is
the wiring terminal between the
temperature sensor and the controller yes
loosened or poorly contacted?
no
Is malfunction
no eliminated
no
Is malfunction
no yes
eliminated
Is the
temperature sensor normal according
to the Resistance no
Table?
Replace it with a
temperature sensor
with the same model
yes
yes
no Is malfunction
removed
End
,QVWDOODWLRQDQG0DLQWHQDQFH 9
7URXEOHVKRRWLQJ
0DOIXQFWLRQRI%ORFNHG3URWHFWLRQRI,'8)DQ0RWRU+
Troubleshooting for
H6 malfunction
Is malfunction
no yes
eliminated
yes
no Is malfunction yes
eliminated
Turn on the
unit again ; measure whether the output
voltage on control terminal for PG motor
is more than 50V within 1 min after the yes
louvers are opened
yes
Measure the voltage of this foot to neutral
wire on the mainboard
no no
Replace PG motor
Is malfunction
no eliminated yes
End
10 ,QVWDOODWLRQDQG0DLQWHQDQFH
7URXEOHVKRRWLQJ
0DOIXQFWLRQRI3URWHFWLRQRI-XPSHU&DS&
Troubleshooting for C5
malfunction
yes
no Is malfunction
eliminated
Is
the jumper cap inserted no
correctly and
tightly ?
Insert the
jumper cap
tightly
yes
no Is malfunction yes
eliminated
yes
Is malfunction yes
eliminated
no
End
,QVWDOODWLRQDQG0DLQWHQDQFH 11
7URXEOHVKRRWLQJ
0DOIXQFWLRQRI=HURFURVVLQJ,QVSHFWLRQ&LUFXLW0DOIXQFWLRQRIWKH,'8)DQ0RWRU8
Troubleshooting
for U8 malfunction
Re-energize1
minute after
de-erergization
End
12 ,QVWDOODWLRQDQG0DLQWHQDQFH
7URXEOHVKRRWLQJ
0DOIXQFWLRQRIFRPPXQLFDWLRQ(
Start
yes
no
yes
no
Replace
Communication cord is damaged? yes communication Malfunction eliminated? yes
cord
no
no
Replace IDU's
main board
yes
Replace ODU's
Malfunction eliminated? no
main board.
yes
End
,QVWDOODWLRQDQG0DLQWHQDQFH 13
7URXEOHVKRRWLQJ
0DOIXQFWLRQRISRZHUVXSSO\IURPLQGRRUXQLWWRRXWGRRUXQLW
Measure voltage
between L and N
Voltage > 200V? Y of outdoor wiring
block
Normal wiring? N
Voltage > 200V? N
Y Y
Indoor main board error Adjust wiring Outdoor electric indoor and outdoor
box error wiring error
Remove malfunction
,QGRRUIDQGRHVQRWURWDWHDQGWKHUHLVQRIHHGEDFN
(2) Indoor fan does not rotate and there is no feedback
Main detection point:
Is the control panel reliably connected with the motor? Is it loose? Is the connecting sequence correct?
Is the input voltage within the normal range (measure the voltage between L and N of the wiring block XT with AC voltage
gauge.)?
14 ,QVWDOODWLRQDQG0DLQWHQDQFH
7URXEOHVKRRWLQJ
Energize the
unit and start it
Voltage between
L and N of
indoor wiring
block
Check the
connecting
Voltage > 200V? Y state of the
connecting
terminal
Reliable Adjust
N connecting
connection
N state
Y
Replace main
Check power board of indoor N remove the
supply unit error?
Remove the N
error?
Y
Replace motor
Y
Finish
7HPSHUDWXUHVHQVRUPDOIXQFWLRQ
(3) Temperature sensor malfunction
Main detection points:
Is outdoor ambient temperature within the normal range?
Is indoor and outdoor fan running normally?
Is the radiating environment inside and outside the unit good enough?
Malfunction diagnosis process:
Energize the
unit and start
it
Check connecting
Indoor unit state of indoor
Y
display F1/F2 temperature
sensor
Adjust
Y connecting state
Check connecting state of Y
outdoor temperature sensor
Reliable Replace
N Adjust temperature N Remove error?
connected? connecting state sensor
Y
Replace
Tesmepnesroar N Remove error? Remove error?
ture Sensor?
Y
N
Remove error?
Replace main
boarudn iotf indoor Y
N
Y Y
Replace parts
of outdoor
electric box
Finish
,QVWDOODWLRQDQG0DLQWHQDQFH 15
7URXEOHVKRRWLQJ
Energize the
0DOIXQFWLRQGLDJQRVLVRIVWDUWXSIDLOXUH
(4) Malfunction diagnosis of startup failure unit and start it
Is compressor damaged? Y
Connect it according
Is compressor wire connected correctly? N
to wiring diagram
Replace
compressor
finish
'LDJQRVLVRIORVLQJV\QFKURQLVPIRUFRPSUHVVRU
(5) Diagnosis of losing synchronism for compressor
Main detection points:
Is pressure of the system too high?
Y
Y
Is outdoor fan Remove N Reliable
blocked by Y stuff connected?
stuff?
Is wire of compressor Y
well connected? N
Replace parts
Replace parts of outdoor
N of outdoor electric box
electric box
Y
Y Remove error? N
Y Replace
outdoor fan
N Replace
compressor
Replace
compressor
Finish
Finish
16 ,QVWDOODWLRQDQG0DLQWHQDQFH
7URXEOHVKRRWLQJ
'LDJQRVLVRIRYHUORDGDQGGLVFKDUJHPDOIXQFWLRQ
(6) Diagnosis of overload and discharge malfunction
Main detection points: 20min after
de-energization
Is electric expansion valve well connected? Is it damaged? of complete unit
Is refrigerant leaked?
Is overload wire connection normal?
Is electric
Malfunction diagnosis process: expansion valve N
well connected?
Is overload wire
reliably connected? N
Remove
malfunction? Y
Replace parts
of outdoor
electric box
Remove malfunction? Y
Refrigerant leakage,
recharge the
refrigerant
Finish
,QVWDOODWLRQDQG0DLQWHQDQFH 17
7URXEOHVKRRWLQJIRU1RUPDO0DOIXQFWLRQ
$LU&RQGLWLRQHU&DQ
WEH6WDUWHG8S
3RVVLEOH&DXVHV 'LVFULPLQDWLQJ0HWKRG$LUFRQGLWLRQHU6WDWXV 7URXEOHVKRRWLQJ
&RQ¿UPZKHWKHULW
VGXHWRSRZHUIDLOXUH,I\HV
1RSRZHUVXSSO\RUSRRU $IWHUHQHUJL]DWLRQRSHUDWLRQLQGLFDWRULVQ¶WEULJKW ZDLWIRUSRZHUUHFRYHU\,IQRWFKHFNSRZHU
FRQQHFWLRQIRUSRZHUSOXJ DQGWKHEX]]HUFDQ
WJLYHRXWVRXQG VXSSO\FLUFXLWDQGPDNHVXUHWKHSRZHUSOXJLV
FRQQHFWHGZHOO
:URQJZLUHFRQQHFWLRQEHWZHHQ
&KHFNWKHFLUFXLWDFFRUGLQJWRFLUFXLWGLDJUDP
LQGRRUXQLWDQGRXWGRRUXQLW 8QGHUQRUPDOSRZHUVXSSO\FLUFXPVWDQFHV
DQGFRQQHFWZLUHVFRUUHFWO\0DNHVXUHDOO
RUSRRUFRQQHFWLRQIRUZLULQJ RSHUDWLRQLQGLFDWRULVQ
WEULJKWDIWHUHQHUJL]DWLRQ
ZLULQJWHUPLQDOVDUHFRQQHFWHG¿UPO\
WHUPLQDOV
0DNHVXUHWKHDLUFRQGLWLRQHULVJURXQGHG
UHOLDEO\
0DNHVXUHZLUHVRIDLUFRQGLWLRQHULVFRQQHFWHG
$IWHUHQHUJL]DWLRQURRPFLUFXLWEUHDNHUWULSVRIIDW
(OHFWULFOHDNDJHIRUDLUFRQGLWLRQHU FRUUHFWO\
RQFH
&KHFNWKHZLULQJLQVLGHDLUFRQGLWLRQHU&KHFN
ZKHWKHUWKHLQVXODWLRQOD\HURISRZHUFRUGLV
GDPDJHGLI\HVSODFHWKHSRZHUFRUG
0RGHOVHOHFWLRQIRUDLUVZLWFKLV
$IWHUHQHUJL]DWLRQDLUVZLWFKWULSVRII 6HOHFWSURSHUDLUVZLWFK
LPSURSHU
$IWHUHQHUJL]DWLRQRSHUDWLRQLQGLFDWRULVEULJKW
5HSODFHEDWWHULHVIRUUHPRWHFRQWUROOHU
0DOIXQFWLRQRIUHPRWHFRQWUROOHU ZKLOHQRGLVSOD\RQUHPRWHFRQWUROOHURUEXWWRQV
5HSDLURUUHSODFHUHPRWHFRQWUROOHU
KDYHQRDFWLRQ
+RUL]RQWDO/RXYHU&DQ
W6ZLQJ
3RVVLEOH&DXVHV 'LVFULPLQDWLQJ0HWKRG$LUFRQGLWLRQHU6WDWXV 7URXEOHVKRRWLQJ
&RQQHFWZLUHVDFFRUGLQJWRZLULQJGLDJUDPWR
:URQJZLUHFRQQHFWLRQRUSRRU &KHFNWKHZLULQJVWDWXVDFFRUGLQJWRFLUFXLW
PDNHVXUHDOOZLULQJWHUPLQDOVDUHFRQQHFWHG
FRQQHFWLRQ GLDJUDP
¿UPO\
6WHSSLQJPRWRULVGDPDJHG 6WHSSLQJPRWRUFDQ
WRSHUDWH 5HSDLURUUHSODFHVWHSSLQJPRWRU
2WKHUVDUHDOOQRUPDOZKLOHKRUL]RQWDOORXYHU
0DLQERDUGLVGDPDJHG 5HSODFHWKHPDLQERDUGZLWKWKHVDPHPRGHO
FDQ
WRSHUDWH
18 ,QVWDOODWLRQDQG0DLQWHQDQFH
7URXEOHVKRRWLQJ
2'8)DQ0RWRU&DQ
W2SHUDWH
3RVVLEOHFDXVHV 'LVFULPLQDWLQJPHWKRGDLUFRQGLWLRQHUVWDWXV 7URXEOHVKRRWLQJ
&RQQHFWZLUHVDFFRUGLQJWRZLULQJGLDJUDPWR
:URQJZLUHFRQQHFWLRQRUSRRU &KHFNWKHZLULQJVWDWXVDFFRUGLQJWRFLUFXLW
PDNHVXUHDOOZLULQJWHUPLQDOVDUHFRQQHFWHG
FRQQHFWLRQ GLDJUDP
¿UPO\
0HDVXUHWKHFDSDFLW\RIIDQFDSDFLWRUZLWKDQ
&DSDFLW\RIWKH2'8IDQPRWRULV XQLYHUVDOPHWHUDQG¿QGWKDWWKHFDSDFLW\LVRXWRI
5HSODFHWKHFDSDFLW\RIIDQ
GDPDJHG WKHGHYLDWLRQUDQJHLQGLFDWHGRQWKHQDPHSODWHRI
IDQFDSDFLWRU
3RZHUYROWDJHLVDOLWWOHORZRU 8VHXQLYHUVDOPHWHUWRPHDVXUHWKHSRZHUVXSSO\
6XJJHVWWRHTXLSZLWKYROWDJHUHJXODWRU
KLJK YROWDJH7KHYROWDJHLVDOLWWOHKLJKRUORZ
:KHQXQLWLVRQFRROLQJKHDWLQJSHUIRUPDQFH
&KDQJHFRPSUHVVRURLODQGUHIULJHUDQW,IQR
0RWRURIRXWGRRUXQLWLVGDPDJHG LVEDGDQG2'8FRPSUHVVRUJHQHUDWHVDORWRI
EHWWHUUHSODFHWKHFRPSUHVVRUZLWKDQHZRQH
QRLVHDQGKHDW
&RPSUHVVRU&DQ
W2SHUDWH
3RVVLEOHFDXVHV 'LVFULPLQDWLQJPHWKRGDLUFRQGLWLRQHUVWDWXV 7URXEOHVKRRWLQJ
&RQQHFWZLUHVDFFRUGLQJWRZLULQJGLDJUDPWR
:URQJZLUHFRQQHFWLRQRUSRRU &KHFNWKHZLULQJVWDWXVDFFRUGLQJWRFLUFXLW
PDNHVXUHDOOZLULQJWHUPLQDOVDUHFRQQHFWHG
FRQQHFWLRQ GLDJUDP
¿UPO\
0HDVXUHWKHFDSDFLW\RIIDQFDSDFLWRUZLWKDQ
&DSDFLW\RIFRPSUHVVRULV XQLYHUVDOPHWHUDQG¿QGWKDWWKHFDSDFLW\LVRXWRI
5HSODFHWKHFRPSUHVVRUFDSDFLWRU
GDPDJHG WKHGHYLDWLRQUDQJHLQGLFDWHGRQWKHQDPHSODWHRI
IDQFDSDFLWRU
3RZHUYROWDJHLVDOLWWOHORZRU 8VHXQLYHUVDOPHWHUWRPHDVXUHWKHSRZHUVXSSO\
6XJJHVWWRHTXLSZLWKYROWDJHUHJXODWRU
KLJK YROWDJH7KHYROWDJHLVDOLWWOHKLJKRUORZ
8VHXQLYHUVDOPHWHUWRPHDVXUHWKHUHVLVWDQFH
&RLORIFRPSUHVVRULVEXUQWRXW 5HSDLURUUHSODFHFRPSUHVVRU
EHWZHHQFRPSUHVVRUWHUPLQDOVDQGLW
V
&\OLQGHURIFRPSUHVVRULVEORFNHG&RPSUHVVRUFDQ
WRSHUDWH 5HSDLURUUHSODFHFRPSUHVVRU
$LU&RQGLWLRQHULV/HDNLQJ
3RVVLEOHFDXVHV 'LVFULPLQDWLQJPHWKRGDLUFRQGLWLRQHUVWDWXV 7URXEOHVKRRWLQJ
(OLPLQDWH WKH IRUHLJQ REMHFWV LQVLGH WKH GUDLQ
'UDLQSLSHLVEORFNHG :DWHUOHDNLQJIURPLQGRRUXQLW
SLSH
'UDLQSLSHLVEURNHQ :DWHUOHDNLQJIURPGUDLQSLSH 5HSODFHGUDLQSLSH
:DWHUOHDNLQJIURPWKHSLSHFRQQHFWLRQSODFHRI
:UDSSLQJLVQRWWLJKW :UDSLWDJDLQDQGEXQGOHLWWLJKWO\
LQGRRUXQLW
$EQRUPDO6RXQGDQG9LEUDWLRQ
,QVWDOODWLRQDQG0DLQWHQDQFH
19
www.cooperandhunter.us