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Practice Examination For Visual Inspection Workshop PDF

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218 views11 pages

Practice Examination For Visual Inspection Workshop PDF

Uploaded by

Vijaya Barani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Practice Examination for Visual Inspection Workshop ip atent Si Revised on: October 1, 1998 PRACTICE E: ef rt B tion Read each question carefully and select the one best answer. It is helpful for you to write down the Appendix number(s) and page(s) where you find the answer. The exam should be completed within a two hour period, 1. The designer is specifying the joint designation, B-U2-GF, for the welding of two structural members. What is’ {he maximum acceptable range of root opening dimensions, as detailed, available to the designer for that joint configuration? a. Oto I/Binch b. 1/16 inch to 3/16 inch . Oto I/4 inch (4. 0 t0 3/16 inch . none of the above 2. Where should the designation A5.18 be placed on the Appendix I form? a. space #5 * f b. space #6 ©, space #7 , space #1 . none of the above 3. Which of the following would be a matching electrode for GMAW of 3 inch thick A514 steel? a. ERI10S b. ER100$ ¢. ER110S with 20 ft-lbs minimum impact strength at 0°F d. all of the above €. none of the above 4. For GMAW welding of 3 inch thick AS14 steel, what is the required preheat and interpass temperature? a, 225°F minimum b. 225°F maximum ¢, 225°F minimum to 450° F maximum 4. 225°F minimum to 400°F maximum €. none of the above Sand 6 Butt Joint weld 5. Is the depth of the undereat on this weld sample acceptable ifthe weld axis is parallel tothe primary stress? 2 yes b. no . no acceptance criteria provided 4. not enough information provided €. none of the above 6. Is the amount of weld reinforcement on this sample acceptable? yes b. no 4 ‘. no acceptance criteria provided fe 4. not enough information provided i €. none of the above 7. Which of the following processes would be acceptable for the prequalified joint B-U2a-GF? a. FCAW b. SMAW c. GTAW d. SAW . none of the above ' 8. What is the matching filler metal classification for this base metal? a, E1IXT with 20 ft-lbs minimum impact strength at (°F b. E10XT c. ESXT - d. E8XT with 20 ft-lbs minimum impact strength at °F . none of the above 9. What is the required preheat and interpass temperature for this procedure? @. 150°C minimum to 205° C maximum b. 125° F minimum to 400° F maximum ¢. 50°C minimum to 230° C maximum 4. aandbabove « ¢. bande above 10. For what thicknesses will this procedure be qualified ifthe required tests are successfully passed? a. 3/4 inch b. 3 inches maximum . unlimited thickness . 3/4 to 1-1/2 inches e. none of the above 11. If the welder who performs this procedure qualification is successfully qualified, in what positions is that individual qualified for production welding? a, horizontal groove and fillet welds in plate b, flat and horizontal grooves in plate ¢: flat and horizontal grooves in pipe ifthe pip is greater than 24 inches diameter with backing or backgouging 4. flat and horizontal fillets in pipe . all of the above 12. What is the F number of the filler metal required for this qualification test? al bs © 6 4.5 e. none of the above 13. What test specimens are required for this qualification test? a. 2 reduced section tensiles, 2 root bends, 2 face bends b. 2 reduced section tensiles, 4 side bends c. 2reduced section tensiles, 2 macroetch specimens, 4 side bends 4d, 2 reduced section tensiles, 2 macroeich specimens, 2 root bends, 2 face bends €. none of the above. 14. A shielding gas flow rate is 7.5 liters per minute, What is the flow rate in cubic feet per hour? a 159 ge os b. 3.54 ef ys Ss ©. 159 0,5 gee * d, 35.4 “A \" e. 128 be 15, During the evaluation of a guided bend test specimen, a 5/16 inch commer crack is observed. There is no evidence of slag inclusions or other fusion type discontinuities. ‘The specimen is: a. acceptable b. rejectable because the crack is greater than1/4 inch long ¢. rejectable because the crack is greater than1/8 inch long . disregarded and a replacement specimen should be removed from the original weld. ¢. disregarded and a replacement specimen should be removed from a different weld 16. Where should the designation E6010 be placed on the Appendix I form? a. space #5 d. space #6 ©. space#7 + d. no prescribed place for this information ‘information is not applicable for procedure qualification esti 17 fer T- mpl 17, Based on the actual size of the fillet weld on Side A, what is the maximum size this weld will meet per the Part B Specification? a. 1/4 inch Dn “Ab b. 5/16 inch of a e ¢. 38 inch 4. 7/16 inch a We e. none of the above = Gg té 18. The discontinuity occurring inthe region ofthe fillet weld from 0 to Al is propetly referred to as: hr root porosity b. linear porosity c. cluster porosity 4. aligned porosity €. wormhole porosity ti and r to the smallest T-Joint sample 19. Is the porosity at location Al acceptable? ans ay a. yes b. no avs ©. cannot be determined ~ 4. no acceptance criteria given . none of the above 20, Is the porosity at location AZ acceptable? _ a. yes b. no «. cannot be determined 4. no acceptance criteria given . none of the above following information applies for Questions 21 through 26: _ °° : “we A welder successfully qualifies on a groove weld in the 5G position on 8 inch, schedule 80 ‘pipe using the SMAW Process. The pipe materials are API SLX, Grades X42 and X52. - 21. For what maximum thickness range is this qualification valid? a. 5/16 inch through 3/4 inch b. 1/2 inch through 1 inch ¢. 0.187 inches to unlimited d. all of the above , none of the above 22, Which electrode classification is an appropriate matching fillet metal for this qualification to Part B? a. E7018 b. E7028 c. E6010 . both a and b above €. none of the above 23. For what range of pipe diameters is this qualification valid? a. 1 inch through 4 inch b. 4 inch and smaller ¢. 4inch and larger 4. test diameter and below ¢. all diameters 24, What test specimens were required? 8. 2 face bends, 2 root bends , 1 face bend, 1 root bend , 2 face bends, 2 root bends, 2 reduced section tensile samples 4. 4 side bends, 2 reduced section tensile samples e. 4 side bends 2, What is the required preheat and interpass temperature for this joint? a. None required b. none if the base metal is above 32°F ©. 50°F minimum 4, 150°F minimum ¢. $0° F minimum and 400° F maximam 26. What F number(s) apply to the proper filler metal for this application? a Land6 b. 2and6 © Tand4 4. 4only e. Lonly 27 9 re ie sample. 21. What is the width of the reduced sect a. 045 inches , 0.50 inches ¢. 12.7 millimeters 4. 15.4 millimeters e. bande above 28. What is the thickness of the reduced section? a. 0.20 inches b. 5.1 millimeters ¢, 0.25 inches 4. both a and b above €. both band c above 29. Using the answers from Questions 27 and 28 above to calculate an area, what sits tensile strength if it exhibited a maximum load of 8560 pounds during the tensile test? ‘Tensile Strength = Load Area 8. 68,000 psi , 68,480 psi ©. 72,500 psi . 74.500 psi . 75,000 psi 30. If& welder completes a weld joint inthe 6G positon for a welder qualification test by starting the weld at the bottom of the pipe and travels upward foward the top, where should that information regarding the welding

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