Components of Jet Engines
Components of Jet Engines
1
2 1 MAJOR COMPONENTS
is burned continuously after initially being ig- carrying it is increasing as a square law and has much
nited during the engine start. extra drag in the transonic region. The highest fuel ef-
• Turbine — The turbine is a series of bladed ficiency for the overall vehicle is thus typically at Mach
discs that act like a windmill, extracting en- ~0.85.
ergy from the hot gases leaving the combus- For the engine optimisation for its intended use, impor-
tor. Some of this energy is used to drive the tant here is air intake design, overall size, number of com-
compressor. Turboprop, turboshaft and tur- pressor stages (sets of blades), fuel type, number of ex-
bofan engines have additional turbine stages haust stages, metallurgy of components, amount of by-
to drive a propeller, bypass fan or helicopter pass air used, where the bypass air is introduced, and
rotor. In a free turbine the turbine driving many other factors. For instance, let us consider design
the compressor rotates independently of that of the air intake.
which powers the propellor or helicopter rotor.
Cooling air, bled from the compressor, may be
used to cool the turbine blades, vanes and discs 1.1 Air intakes
to allow higher turbine entry gas temperatures
for the same turbine material temperatures.** The air intake can be designed to be part of the fuse-
lage of the aircraft (Corsair A-7, A-8, Dassault Mirage
III, General Dynamics F-16 Fighting Falcon, Mikoyan-
Gurevich MiG-21) or part of the nacelle (Grumman F-
14 Tomcat, McDonnell Douglas F-15 Eagle, Sukhoi Su-
27, Sukhoi PakFa, Lockheed SR-71 Blackbird, Boeing
737,747, Airbus A380). Intakes are more commonly re-
ferred to as inlets in the U.S.A.
Beginning around Mach 0.85, shock waves can occur as moderate supersonic flight speeds. A detached normal
the air accelerates through the intake throat. shock wave forms just ahead of the intake lip and 'shocks’
Careful radiusing of the lip region is required to optimize the flow down to a subsonic velocity. However, as flight
intake pressure recovery (and distortion) throughout the speed increases, the shock wave becomes stronger, caus-
flight envelope. ing a larger percentage decrease in stagnation pressure
(i.e. poorer pressure recovery). An early US supersonic
fighter, the F-100 Super Sabre, used such an intake.
Thin round intake lip with internal compression due to space con-
straints of the nacelle An unswept lip generate a shock wave, which is reflected multi-
ple times in the inlet. The more reflections before the flow gets
subsonic, the better pressure recovery
in the ducting, to decrease the Mach number at entry to An alternative to the conical intake involves angling the
the shockwave. This weakens the shockwave, improving intake so that one of its edges forms a ramp. An oblique
the overall intake pressure recovery. So, the absolute air- shockwave will form at the start of the ramp. The Century
flow stays constant, whilst the corrected airflow at com- Series of US jets featured several variants of this ap-
pressor entry falls (because of a higher entry pressure). proach, usually with the ramp at the outer vertical edge
Excess intake airflow may also be dumped overboard or of the intake, which was then angled back inward to-
into the exhaust system, to prevent the conical/oblique wards the fuselage. Typical examples include the Repub-
shock waves being disturbed by the normal shock being lic F-105 Thunderchief and F-4 Phantom. This design is
forced too far forward by engine throttling. slightly inferior in pressure recovery to the conical intake,
The second difficulty occurs when the aircraft Mach but at lower supersonic speeds, the difference in pressure
recovery is not significant, and the smaller size and sim-
number changes. The airflow has to be the same at the
intake lip, at the throat and at the engine. This statement plicity of the ramp design tend to make it the preferred
choice for many supersonic aircraft.
is a consequence the conservation of mass. However, the
airflow is not generally the same when the aircraft’s super-
sonic speed changes. This difficulty is known as the air-
flow matching problem which is solved by more compli-
cated inlet designs than are typical of subsonic inlets. For
example, to match airflow, a supersonic inlet throat can be
made variable and some air can be bypassed around the
engine and then pumped as secondary air by an ejector
nozzle.[4] If the inlet flow is not match, it may become un-
stable with the normal shock wave in the throat suddenly
moving forward beyond the lip, known as inlet unstart.[5]
Spillage drag is high and pressure recovery low with only
a plane shock wave in place of the normal set of oblique
shock waves. In the SR-71 installation the engine would
continue to run although afterburner blowout sometimes Concorde intake operating modes
occurred.[6]
Later this evolved so that the ramp was at the top hor-
izontal edge rather than the outer vertical edge, with a
pronounced angle downwards and rearwards. This design
Inlet cone Main article: Inlet cone
simplified the construction of intakes and allowed use of
variable ramps to control airflow into the engine. Most
Many second generation supersonic fighter aircraft fea- designs since the early 1960s now feature this style of in-
tured an inlet cone, which was used to form the conical take, for example the Grumman F-14 Tomcat, Panavia
shock wave. This type of inlet cone is clearly seen at the Tornado and Concorde.
very front of the English Electric Lightning and MiG-21
aircraft, for example.
Diverterless supersonic inlet Main article:
The same approach can be used for air intakes mounted
Diverterless supersonic inlet
at the side of the fuselage, where a half cone serves the
same purpose with a semicircular air intake, as seen on
the F-104 Starfighter and BAC TSR-2. A diverterless supersonic inlet (DSI) consists of a “bump”
and a forward-swept inlet cowl, which work together to
Some intakes are biconic; that is they feature two conical
divert boundary layer airflow away from the aircraft’s en-
surfaces: the first cone is supplemented by a second, less
gine while compressing the air to slow it down from su-
oblique, conical surface, which generates an extra conical
personic speed. The DSI can be used to replace con-
shockwave, radiating from the junction between the two
ventional methods of controlling supersonic and bound-
cones. A biconic intake is usually more efficient than the
ary layer airflow. DSI’s can be used to replace the intake
equivalent conical intake, because the entry Mach number
ramp and inlet cone, which are more complex, heavy and
to the normal shock is reduced by the presence of the
expensive.[8]
second conical shock wave.
The intake on the SR-71 had a translating conical spike
which controlled the shock wave positions to give maxi- 1.2 Compressors
mum pressure recovery.[7]
Axial compressors rely on spinning blades that have aero-
foil sections, similar to aeroplane wings. As with aero-
Inlet ramp Main article: Intake ramp plane wings in some conditions the blades can stall. If
this happens, the airflow around the stalled compressor
1.3 Combustors 5
cles.
Increasing overall pressure ratio implies raising the high
pressure compressor exit temperature. This implies a
higher high pressure shaft speed, to maintain the datum
blade tip Mach number on the rear compressor stage.
Stress considerations, however, may limit the shaft speed
increase, causing the original compressor to throttle-back
aerodynamically to a lower pressure ratio than datum.
1.3 Combustors
Main article: Combustor
Flame fronts generally travel at just Mach 0.05, whereas
Axial compressors
1.4 Turbines
1.6 Nozzle
1.7 Thrust reversers bleed air to wash the turbine disc to extract heat and, at
the same time, pressurize the turbine rim seal, to prevent
Main article: Thrust reversal hot gases entering the inner part of the engine. Other
types of seals are hydraulic, brush, carbon etc.
These either consist of cups that swing across the end of Small quantities of compressor bleed air are also used to
the exhaust nozzle and deflect the jet thrust forwards (as cool the shaft, turbine shrouds, etc. Some air is also used
in the DC-9), or they are two panels behind the cowling to keep the temperature of the combustion chamber walls
that slide backward and reverse only the fan thrust (the fan below critical. This is done using primary and secondary
produces the majority of the thrust). Fan air redirection is airholes which allow a thin layer of air to cover the inner
performed by devices called “blocker doors” and “cascade walls of the chamber preventing excessive heating.
vanes”. This is the case on many large aircraft such as the Exit temperature is dependent on the turbine upper tem-
747, C-17, KC-10, etc. If you are on an aircraft and you perature limit depending on the material. Reducing the
hear the engines increasing in power after landing, it is temperature will also prevent thermal fatigue and hence
usually because the thrust reversers are deployed. The failure. Accessories may also need their own cooling sys-
engines are not actually spinning in reverse, as the term tems using air from the compressor or outside air.
may lead you to believe. The reversers are used to slow
the aircraft more quickly and reduce wear on the wheel Air from compressor stages is also used for heating of the
brakes. fan, airframe anti-icing and for cabin heat. Which stage is
bled from depends on the atmospheric conditions at that
altitude.
1.8 Cooling systems
All jet engines require high temperature gas for good effi-
ciency, typically achieved by combusting hydrocarbon or
hydrogen fuel. Combustion temperatures can be as high
as 3500K (5841F) in rockets, far above the melting point
of most materials, but normal airbreathing jet engines use 1.9 Fuel system
rather lower temperatures.
Cooling systems are employed to keep the temperature of Apart from providing fuel to the engine, the fuel system
the solid parts below the failure temperature. is also used to control propeller speeds, compressor air-
flow and cool lubrication oil. Fuel is usually introduced
by an atomized spray, the amount of which is controlled
1.8.1 Air systems
automatically depending on the rate of airflow.
A complex air system is built into most turbine based jet So the sequence of events for increasing thrust is, the
engines, primarily to cool the turbine blades, vanes and throttle opens and fuel spray pressure is increased, in-
discs. creasing the amount of fuel being burned. This means
that exhaust gases are hotter and so are ejected at higher
Air, bled from the compressor exit, passes around the acceleration, which means they exert higher forces and
combustor and is injected into the rim of the rotating tur- therefore increase the engine thrust directly. It also in-
bine disc. The cooling air then passes through complex creases the energy extracted by the turbine which drives
passages within the turbine blades. After removing heat the compressor even faster and so there is an increase in
from the blade material, the air (now fairly hot) is vented, air flowing into the engine as well.
via cooling holes, into the main gas stream. Cooling air
for the turbine vanes undergoes a similar process. Obviously, it is the rate of the mass of the airflow that
matters since it is the change in momentum (mass x ve-
Cooling the leading edge of the blade can be difficult, be- locity) that produces the force. However, density varies
cause the pressure of the cooling air just inside the cooling with altitude and hence inflow of mass will also vary with
hole may not be much different from that of the oncom- altitude, temperature etc. which means that throttle val-
ing gas stream. One solution is to incorporate a cover ues will vary according to all these parameters without
plate on the disc. This acts as a centrifugal compressor to changing them manually.
pressurize the cooling air before it enters the blade. An-
other solution is to use an ultra-efficient turbine rim seal This is why fuel flow is controlled automatically. Usu-
to pressurize the area where the cooling air passes across ally there are 2 systems, one to control the pressure and
to the rotating disc. the other to control the flow. The inputs are usually from
pressure and temperature probes from the intake and at
Seals are used to prevent oil leakage, control air for cool- various points through the engine. Also throttle inputs,
ing and prevent stray air flows into turbine cavities. engine speed etc. are required. These affect the high
A series of (e.g. labyrinth) seals allow a small flow of pressure fuel pump.
8 1 MAJOR COMPONENTS
Hydraulic pumps can also be used to start some engines Usually the lubrication system has subsystems that deal
through gears. The pumps are electrically controlled on individually with the lubrication supply system of an en-
the ground. gine, scavenging (oil return system), and a breather (vent-
ing excess air from internal compartments).
A variation of this is the APU installed in a Boeing F/A-
18 Hornet; it is started by a hydraulic motor, which itself The pressure system components are typically include
receives energy stored in an accumulator. This accumu- an oil tank and de-aerator, main oil pump, main oil fil-
lator is recharged after the right engine is started and de- ter/filter bypass valve, pressure regulating valve (PRV),
velops hydraulic pressure, or by a hand pump in the right oil cooler/by pass valve and tubing/jets.
hand main landing gear well. Usually the flow is from the tank to the pump inlet and
PRV, pumped to main oil filter or its bypass valve and
oil cooler, then through some more filters to jets in the
10 3 REFERENCES
bearings. [10] “The Aircraft gas Turbine Engine and its operation” P&W
Oper. Instr. 200, December 1982 United Technologies
Using the PRV method of control, means that the pres- Pratt and Whitney
sure of the feed oil must be below a critical value (usually
controlled by other valves which can leak out excess oil
back to tank if it exceeds the critical value). The valve
opens at a certain pressure and oil is kept moving at a
constant rate into the bearing chamber.
If the engine power setting increases, the pressure within
the bearing chamber also typically increases, which
means the pressure difference between the lubricant feed
and the chamber reduces which could reduce flow rate of
oil when it is needed even more. As a result, some PRVs
can adjust their spring force values using this pressure
change in the bearing chamber proportionally to keep the
lubricant flow constant.
2 See also
• Jet engine
3 References
[1] “Trade-offs in jet inlet design” Andras Sobester Journal of
Aircraft, Vol44 No3 May–June 2007
4.2 Images
• File:A380-trent900.JPG Source: https://upload.wikimedia.org/wikipedia/commons/5/52/A380-trent900.JPG License: CC-BY-SA-3.0
Contributors: Own work Original artist: User:Kolossos
• File:Afterburner_GE_J79.jpg Source: https://upload.wikimedia.org/wikipedia/commons/f/fc/Afterburner_GE_J79.jpg License: CC-
BY-SA-3.0 Contributors: Own work Original artist: Stahlkocher
• File:Axial_compressor.gif Source: https://upload.wikimedia.org/wikipedia/commons/c/ca/Axial_compressor.gif License: Public do-
main Contributors: http://www.grc.nasa.gov/WWW/K-12/airplane/caxiala.html Original artist: NASA
• File:Combustion_chamber_GE_J79.jpg Source: https://upload.wikimedia.org/wikipedia/commons/1/1e/Combustion_chamber_GE_
J79.jpg License: CC-BY-SA-3.0 Contributors: Own work Original artist: User:Stahlkocher
• File:Compressor_Stage_GE_J79.jpg Source: https://upload.wikimedia.org/wikipedia/commons/c/c6/Compressor_Stage_GE_J79.jpg
License: CC-BY-SA-3.0 Contributors: Own work Original artist: User:Stahlkocher
• File:Concordeintake.gif Source: https://upload.wikimedia.org/wikipedia/commons/9/90/Concordeintake.gif License: Public domain
Contributors: Moved from en:Image:Concordeintake.gif Original artist: Original uploader was Burbank at en.wikipedia.
• File:GaTurbineBlade.svg Source: https://upload.wikimedia.org/wikipedia/commons/e/e1/GaTurbineBlade.svg License: CC BY-SA 3.0
Contributors: Own work by uploader; produced with Adobe illustrator Original artist: Tomeasy
• File:Intakerecovery.gif Source: https://upload.wikimedia.org/wikipedia/en/c/c2/Intakerecovery.gif License: PD Contributors: ? Original
artist: ?
• File:Jet_engine_numbered.svg Source: https://upload.wikimedia.org/wikipedia/commons/b/b7/Jet_engine_numbered.svg License:
GFDL Contributors: self-made, vector version of en:Image:FAA-8083-3A Fig 14-1.PNG which comes from an FAA handbook Origi-
nal artist: Jeff Dahl
• File:Pitotintake.svg Source: https://upload.wikimedia.org/wikipedia/en/8/87/Pitotintake.svg License: Cc-by-sa-3.0 Contributors:
self-made
Original artist:
K. Aainsqatsi
• File:Question_book-new.svg Source: https://upload.wikimedia.org/wikipedia/en/9/99/Question_book-new.svg License: Cc-by-sa-3.0
Contributors:
Created from scratch in Adobe Illustrator. Based on Image:Question book.png created by User:Equazcion Original artist:
Tkgd2007
• File:Turbine_Stage_GE_J79.jpg Source: https://upload.wikimedia.org/wikipedia/commons/a/a2/Turbine_Stage_GE_J79.jpg License:
CC-BY-SA-3.0 Contributors: Own work Original artist: User:Stahlkocher
• File:TurbofanWithAfterburnerP232b.jpg Source: https://upload.wikimedia.org/wikipedia/en/9/9b/TurbofanWithAfterburnerP232b.
jpg License: PD Contributors:
http://www.hq.nasa.gov/pao/History/SP-468/ch10-3.htm Original artist:
NASA
• File:Turbofan_operation.png Source: https://upload.wikimedia.org/wikipedia/commons/c/c0/Turbofan_operation.png License: CC BY
2.5 Contributors: ? Original artist: ?