XGB Basic Tutorial

- XBMS
- XBC-U/H/S/SU/E Type
 - Contents -
1. Specification
2. Main Unit
3. System Configuration
4. XG5000
1. Specifications

1.1 General Specifications

No. Item Specification Reference
1 Ambient Temp. 0 ~ 55 °C
2 Storage Temp. -25 ~ +70 °C
3 Ambient Humidity 5 ~ 95 %RH, Non-Condensing
4 Storage Humidity 5 ~ 95 %RH, Non-Condensing
Occasional vibration -
Frequency Acceleration Amplitude Times
10 < f < 57 Hz - 0.075 mm
57 < f < 150 Hz 9.8 m/s2 (1 G) -
5 Vibration
Continuous vibration 10 times each IEC61131-2
direction
Frequency Acceleration Amplitude (X,Y and Z)
10 < f < 57 Hz - 0.0375 mm
57 < f < 150 Hz 4.9m/s2(0.5 G) -
• Peak acceleration : 147 m/s2 (15 G)
6 Shock • Duration : 11 ms IEC61131-2
• Half-sine, 3 times each direction per each axis
Square wave AC ±1,500 V
LSIS standard
impulse noise DC ±900 V
Electrostatic IEC61131-2
Voltage: 4 kV (Contact discharge)
7 Impulse Noise discharge IEC61000-4-2
Radiated
IEC61131-2
electromagnetic 27 ~ 500 MHz, 10V/m
IEC61000-4-3
field noise

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1. Specifications

No. Item Specification Reference

Power supply Digital/Analog Input/Output,
Fast transient Segment IEC61131-2
7 Impulse Noise module Communication Interface
/Burst noise IEC61000-4-4
전압 2 kV 1 kV
8 Operation ambience Free from corrosive gases and excessive dust
9 Altitude Less than 2,000 m
10 Pollution degree* 2 or less
11 Cooling Air-cooling

* Pollution degree: An index indicating pollution degree of the operating environment which decides insulation performance of the devices.
For instance, Pollution degree 2 indicates the state generally that only non-conductive pollution occurs. However, this state contains temporary
conduction due to dew produced.

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1. Specifications

1.2 CPU Specifications

1.2.1 XBMS Type
Specification
Item Remarks
XBM-DR16S XBM-DN16S XBM-DN32S
Program control method Reiterative operation, fixed cycle operation, constant scan
Scan synchronous batch processing method (Refresh method),
I/O control method
Directed by program instruction
Program language Ladder Diagram, Instruction List

Number of Basic 28
instructions Application 677
Processing speed 0.16 ㎲/Step Basic Instruction
Program capacity 10 Ksteps
Max. I/O points 240 Points 256 Points 7 Expansion

Total No. of Programs 128

Initial task 1
Cyclic task Max. 8 Total 128

I/O task Max. 8

Internal device task Max. 8
Operation mode RUN, STOP, DEBUG
Diagnosis functions Watch-dog, Memory, I/O error, Power failure
Data back up K area, Latch area set up(Super Capacitor: ??) 25℃
RS-232C/485, High speed counter, PID, Pulse catch, Input filter, Internal Interrupt, * Position Control:
Built in functions
Position control* XBM-DNxxS Only
* Data can be backed-up up to 5 days by built-in Super Capacitor.

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1. Specifications

1.2.2 XBC-H Type

Specification
Item Remarks
XBC-DN32H XBC-DR32H XBC-DN64H XBC-DR64H
Program control method Reiterative operation, fixed cycle operation, constant scan
Scan synchronous batch processing method (Refresh method),
I/O control method
Directed by program instruction
Program language Ladder Diagram, Instruction List

Number of Basic 28
instructions Application 687
Processing speed 0.083 ㎲/Step Basic Instruction
Program capacity 15 Ksteps
Max. I/O points 352 Points 384 Points 10 Expansion

Total No. of Programs 128

Initial task 1
Cyclic task Max. 8 Total 128

I/O task Max. 8

Internal device task Max. 8
Operation mode RUN, STOP, DEBUG
Diagnosis functions Watch-dog, Memory, I/O error, Power failure
Data back up K area, R area, Latch area set up(Battery: 3 Years) 25℃
RS-232C/485, High speed counter, PID, Pulse catch, Input filter, External Interrupt, * Position Control:
Built in functions
Position control* XBC-DNxxH Only

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1. Specifications

1.2.3 XBC-S/SU Type

Specification Remarks
Item XBC-DN20S/SU XBC-DN30S/SU XBC-DN40SU XBC-DN60SU S: RS-232C Loader
SU: RS-232C and
XBC-DR20SU XBC-DR30SU XBC-DR40SU XBC-DR60SU USB Loader
Program control method Reiterative operation, fixed cycle operation, constant scan
Scan synchronous batch processing method (Refresh method),
I/O control method
Directed by program instruction
Program language Ladder Diagram, Instruction List

Number of Basic 28
instructions Application 687
Processing speed 0.094 ㎲/Step Basic Instruction
Program capacity 15 Ksteps
Max. I/O points 244 Points 254 Points 264 Points 284 Points 7 Expansion

Total No. of Programs 128

Initial task 1
Cyclic task Max. 8 Total 128

I/O task Max. 8

Internal device task Max. 8
Operation mode RUN, STOP, DEBUG
Diagnosis functions Watch-dog, Memory, I/O error, Power failure
Data back up K area, R area, Latch area set up(Super Capacitor: 18 Days, RTC option: 3 Years) 25℃
RS-232C/485, High speed counter, PID, Pulse catch, Input filter, External Interrupt, * Position Control:
Built in functions
Position control* XBC-DNxx Only

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1. Specifications

1.2.4 XBC-E Type

Specification Remarks
XBC-DR10E XBC-DR14E XBC-DR20E XBC-DR30E
Item
XBC-DN10E XBC-DN14E XBC-DN20E XBC-DN30E
XBC-DP10E XBC-DP14E XBC-DP20E XBC-DP30E
Program control method Reiterative operation, fixed cycle operation, constant scan
Scan synchronous batch processing method (Refresh method),
I/O control method
Directed by program instruction
Program language Ladder Diagram, Instruction List

Number of Basic 28
instructions Application 677
Processing speed 0.24 ㎲/Step Basic Instruction
Program capacity 4 Ksteps
14 Points 18 Points 28 Points 38 Points
Max. I/O points
(Main + 1 Option) (Main + 1 Option) (Main + 2 Option) (Main + 2 Option)

Total No. of Programs 128

Initial task 1
Cyclic task Max. 8 Total 128

I/O task Max. 4

Internal device task Max. 8
Operation mode RUN, STOP, DEBUG
Diagnosis functions Watch-dog, Memory, I/O error, Power failure
Data back up K area, R area, Latch area set up(Super Capacitor: 5 Days, RTC option: 3 Years) 25℃
Built in functions RS-232C/485, High speed counter, Pulse catch, Input filter, External Interrupt

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1. Specifications

1.2.5 XBC-U Type

Specification
Item XBC-DR28U XBC-DR28UP XBC-DR28UA Remarks
XBC-DN32U XBC-DN32UP XBC-DN32UA
Program control method Reiterative operation, fixed cycle operation, constant scan
Scan synchronous batch processing method (Refresh method),
I/O control method
Directed by program instruction
Program language Ladder Diagram, Instruction List

Number of Basic 28
instructions Application 677
Processing speed 0.060 ㎲/Step Basic Instruction
Program capacity 32 Ksteps
Max. I/O points XBC-DR28U/UP/UA: 348 Points, XBC-DN32U/UP/UA: 352 Points 10 Expansion

Total No. of Programs 256

Initial task 1
Cyclic task Max. 16
Total 256
I/O task Max. 8
Internal device task Max. 16
High Speed Task Max. 8
Operation mode RUN, STOP, DEBUG
Diagnosis functions Watch-dog, Memory, I/O error, Power failure
Data back up K area, R area, Latch area set up(Battery Back-up: 3 Years) 25℃

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1. Specifications

Specification
Item XBC-DR28U XBC-DR28UP XBC-DR28UA Remarks
XBC-DN32U XBC-DN32UP XBC-DN32UA
Fast Ethernet, RS-232C/485, High speed counter, PID, Pulse catch,
Common
Input filter, Data Logging, Web-Server
Built in functions
XBC-DNxxUP Common + Position Control
XBC-DNxxUA Common + Analog Input/Output

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1. Specifications

1.3 Data Memory Specifications

Item XBM XBC-H XBC-S/SU XBC-E XBC-U Remarks
P0000 ~ P127F P0000 ~ P1023F P0000 ~ P1023F P0000 ~ P127F P00000 ~ P2047F
P I/O Refresh
(2,048 Bits) (16,384 Bits) (16,384 Bits) (2,048 Bits) (32,768 Bits)
M0000 ~ M255F M0000 ~ M1023F M0000 ~ M1023F M0000 ~ M255F M00000 ~ M2047F
M Internal Bit
(4,096 Bits) (16,384 Bits) (16,384 Bits) (4,096 Bits) (32,768 Bits)
F000 ~ F255F F0000 ~ F1023F F0000 ~ F1023F F000 ~ F255F F00000 ~ F2047F
F System Flag
(4,096 Bits) (16,384 Bits) (16,384 Bits) (4,096 Bits) (32,768 Bits)
Bit
L00000 ~ L1279F L0000 ~ L2047F L0000 ~ L2047F L00000 ~ L1279F L00000 ~ L4095F P2P Flag &
L
(20,480 Bits) (32,768 Bits) (32,768 Bits) (20,480 Bits) (65,536 Bits) HS Link Flag
K00000 ~ K2559F K00000 ~ K2559F
(40,960 Bits) K0000 ~ K4095F K0000 ~ K4095F (40,960 Bits) K00000 ~ K8191F
K Keep Relay
(Built-in Parameter: (65,536 Bits) (65,536 Bits) (Built-in Parameter: (131,072 Bits)
K02600~2559F) K02600~2559F)

D0000 ~ D5,119 D0000 ~ D10,239 D0000 ~ D1,0239 D0000 ~ D5,119 D0000 ~ D19,999
D Data Register
(5120 Word) (10,240 Word) (10,240 Word) (5,120 Word) (20,000 Word)
Z000~Z127 Z000~Z127 Z000~Z127 Z000~Z127 Z000~Z127 Index
Z
(128 Word) (128 Word) (128 Word) (128 Word) (128 Word) Register
Word
U00.00 ~ U07.31 U0.0 ~ U0A.31 U0.0 ~ U0A.31 U00.00 ~ U0A.31 U00.00 ~ U0B.31 Special
U
(256 Word) (352 Word) (352 Word) (352 Word) (384 Word) Module I/F

R00000 ~ R10239 R00000 ~ R10239 R00000 ~ R16,383 Latch Data

R - -
(10,240 Word) (10,240 Word) (16,384 Word) Register

99 Steps X
Step S S00.00 ~ S127.99 S00.00 ~ S127.99 S00.00 ~ S127.99 S00.00 ~ S127.99 S00.00 ~ S127.99
128 Pairs
T000 ~ T255 T0000 ~ T1023 T0000 ~ T1023 T000 ~ T255 T0000 ~ T2047 1, 10, 100 ms
Timer T
(256 Points) (1,024 Points) (1,024 Points) (256 Points) (2,048 Points) base time
C000 ~ C255 C0000 ~ C1023 C0000 ~ C1023 C000 ~ C255 C0000 ~ C2047
Counter C
(256 Points) (1,024 Points) (1,024 Points) (256 Points) (2,048 Points)

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1. Specifications

1.4 Built-In Functions Specifications

1.4.1 Serial Communication(RS-232C, RS-485)

Specification
Item Remarks
XBM XBC-H XBC-S/SU XBC-E XBC-U
RS-232C: 1 Ch.
Channels*
RS-485: 1 Ch.
Baud Rate 1,200/2,400/4,800/9,600/19,200/38,400/57,600/76,800/115,200
Data Bit 7/8
Stop Bit 1/2
Parity Bit None/Even/Odd
RS-232C 1:1
Topology
RS-485 1:1, 1:n
Protocol XGT Protocol, Modbus-RTU/ASCII, User-Defined Protocol Client/Server
Diagnostic function Frame monitor, Service Monitoring, P2P Flag(NDR, ERR, SVC_CNT, ERR_CNT)

* Simultaneous use of RS-232C and RS-485 is possible except XBC-E Type. XBC-E type can use only 1 channel between RS-232C and RS-485
channel.

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1. Specifications

1.4.2 High Speed Counter

Specification
Item Remarks
XBM XBC-H XBC-S/SU XBC-E XBC-U
100 KHz 4 Ch. 100 KHz 2 Ch.
1 Phase 20 KHz 4 Ch. 4 KHz 4 Ch. 100 KHz 8 Ch.
Performance 20 KHz 4 Ch. 20 KHz 6 Ch.
& Channels 50 KHz 2 Ch. 50 KHz 1 Ch.
2 Phase 10 KHz 2 Ch. 2 KHz 2 Ch. 50 KHz 4 Ch.
10 KHz 2 Ch. 8 KHz 3 Ch.
• 1 Phase Pulse (Direction is assigned by program)
• 1 Phase Pulse + Direction
Input Pulse Type
• 2 Phase Pulse
• CW/CCW Pulse
Pulse Signal Level DC 24 V
Counter Range -2,147,483,648 ~ 2,147,483,647
• Internal/External preset function
• Latch counter function
Additional Function
• Comparison output function
• Revolution number per unit time function

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1. Specifications

1.4.3 Position Control*1)

Specification
Item Remarks
XBM XBC-H XBC-S/SU XBC-UP
Performance & Channels 100 kpps 2 Ch. 2 Mpps 4 Ch.
• Pulse & Direction
• Pulse & Direction
Output Pulse Type • Pulse & Direction • Pulse & Direction • CW/CCW
• CW/CCW
• Phase
Pulse Signal Level DC 24 V Open Collector Line Drive
Control Unit Pulse Pulse, mm, Inch, Degree
• Pulse:
-2,147,483,648 ~
Position Range -2,147,483,648 ~ 2,147,483,647 Pulse 2,147,483,647
• mm: Pulse X 10-4
• Inch, Degree: Pulse X 10-5
Speed Range 0 ~ 100,000 pps • Pulse: 0 ~ 2,000,000 pps*2)
• Position Control
• Position Control
Control Method • Speed Control
• Speed Control
• Feed Control
• Linear: 2/3/4 Axis
• CAM: 2/3/4 Axis
Interpolation Operation -
• Circular, Elliptical: 2 Axis
• Helical: 3 Axis
Pulse, Drive Ready
Servo Drive Interface Pulse
Servo ON, Servo error Reset
External Interface High Limit, Low Limit, Dog, Home

*1) Position Control function is not available in XBC-E, XBC-U, XBC-UA type.
*2) When one of mm, Inch, Degree is selected in control unit, the speed range is dependent on mechanical constant assigned by parameters such
as pulses per rotation, Travel per rotation and Unit multiplier, and its unit can be selected one of the two choices, unit/m and rpm.

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1. Specifications

1.4.4 PID*

Specification
Item Remarks
XBM XBC-H XBC-S/SU XBC-U
Loop 16 Loops
• P Control (Proportional Control)
Control Method • PI Control (Proportional-Integral Control)
• PID Control (Proportional-Integral-Derivative Control)
• Controlled by PID Instruction
• Auto-tuning
• PWM Output
• Forward/Reverse
• Manual Value Output
Functions hybrid operation
• Adjustable Cycle time
• Cascade PID
• Anti-Windup
• Delta-MV
• SV-RAMP

* PID Control function is not available in XBC-E.

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1. Specifications

1.4.5 Others

Specification
Item Remarks
XBM XBC-H XBC-S/SU XBC-E XBC-U
• 10 ㎲ 4 Points • 10㎲ 2 Points
• 50㎲ 8 Points (P00~P03) (P00~P01) • 50㎲ 4 Points • 50㎲ 8 Points
Pulse Catch
(P00 ~ P07) • 50 ㎲ 4 Points • 50㎲ 6 Points (P00 ~ P03) (P08 ~ P0F)
(P04 ~ P07) (P02 ~ P07)
• 10 ㎲ 4 Points • 10㎲ 2 Points
• 50㎲ 8 Points (P00~P03) (P00~P01) • 50㎲ 4 Points • 50㎲ 8 Points
External Interrupt
(P00 ~ P07) • 50 ㎲ 4 점 • 50㎲ 6 Points (P00 ~ P03) (P08 ~ P0F)
(P04 ~ P07) (P02 ~ P007)
Input Filter 1,3,5,10,20,70,100 ms

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2. Main Unit

2.1 XBMS type Main Unit Part Name

XGB-DN16S No. Name Description

XGB-DR16S XGB-DN32S
① Input indicator LED Input indicator LED

② Output indicator LED Output indicator LED

⑦ ⑦
① ② RUN / STOP mode switch
① ② ③ Mode switch ▪ RUN: Local Run mode
▪ STOP: Local Stop mode/Remote mode

④ Loader Port Programming tool connector(RS-232C)

③
⑤ Input Connector Input wiring connector
④ ⑥ Output Connector Output wiring connector
⑤ ⑥
⑤ ⑥ ▪ PWR(Red): Power status
▪ RUN(Green): RUN status
CPU Status indicator
⑦ LED
- ON: RUN mode
- Off: STOP mode
▪ Error(Red): In case of error, it is flickering.
Front View ⑧ RS-485 Port* RS-485 communication port

⑨ RS-232C Port* RS-232C communication port

⑧ ⑩ Power Connector Main power input connector(DC 24 V)

⑩
⑨

Bottom View

* SG is signal ground of RS-232C and RS-485 together.

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2. Main Unit

2.2 XBC-H type Main Unit Part Name

⑨ ⑤ No. Name Description

① Input indicator LED Input indicator LED

② Output indicator LED Output indicator LED

RUN / STOP mode switch

⑧ ③ Mode switch ▪ RUN: Local Run mode
①
③ ▪ STOP: Local Stop mode/Remote mode
⑫
④-2 ⑪ ④-1 Loader Port Programming tool connector(RS-232C)
⑦
④-1
② ④-2 Loader Port Programming tool connector(USB)

⑤ Input Connector Input wiring connector

⑥ Output Connector Output wiring connector

▪ PWR(Red): Power status
▪ RUN(Green): RUN status
CPU Status indicator
⑩ ⑥ ⑦ LED
- ON: RUN mode
- Off: STOP mode
Front View ▪ Error(Red): In case of error, it is flickering.

⑧ RS-485 Port* RS-485 communication port

⑨ RS-232C Port* RS-232C communication port

⑩ Power Connector Main power input connector(AC 100/220 V)

⑪ Battery Program, Data backup battery

⑫ O/S Download Switch O/S download mode select switch

* SG is signal ground of RS-232C and RS-485 together.

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2. Main Unit

2.3 XBC-S/SU/E type Main Unit Part Name

⑨ ⑤ No. Name Description

① Input indicator LED Input indicator LED

② Output indicator LED Output indicator LED

⑦ ⑧ RUN / STOP mode switch
③ Mode switch ▪ RUN: Local Run mode
① ▪ STOP: Local Stop mode/Remote mode

⑪ ④-1 Loader Port Programming tool connector(RS-232C)

⑫
② ④-2 Loader Port*1) Programming tool connector(USB)
③
⑤ Input Connector Input wiring connector
④-2
④-1 ⑥ Output Connector Output wiring connector
▪ PWR(Red): Power status
▪ RUN(Green): RUN status
CPU Status indicator
⑩ ⑥ ⑦ LED
- ON: RUN mode
- Off: STOP mode
Front View ▪ Error(Red): In case of error, it is flickering.

⑧ RS-485 Port*2) RS-485 communication port

⑨ RS-232C Port*2) RS-232C communication port

⑩ Power Connector Main power input connector(AC 100/220 V)

⑪ Option Slot Slot in which option module is connected

O/S Download
*1) USB loader port is available in XBC-SU type. ⑫ Switch*3)
O/S download mode select switch
*2) SG is signal ground of RS-232C and RS-485 together.
*2) XBC-E case, only one of the two communication port, RS-232C and RS-485, can be used.
*3) O/S download switch is inside of main unit.

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2. Main Unit

2.4 XBC-U type Main Unit

①
⑦ ②

③
⑪
④

⑩ ⑤ ⑥
Front View

Bottom View

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2. Main Unit

2.5 XBC-UP type Main Unit

①
⑦ ② ⑭

③
⑪
④

⑩ ⑤ ⑥ ⑬
Front View

Bottom View

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2. Main Unit

2.6 XBC-UA type Main Unit

①
⑦ ② ⑭

③
⑪
④

⑩ ⑤ ⑥ ⑬
Front View

Bottom View

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2. Main Unit

2.7 XBC-U type Main Unit Part Name

No. Name Description

① Input indicator LED Input indicator LED

② Output indicator LED Output indicator LED

RUN / STOP mode switch

③ Mode switch ▪ RUN: Local Run mode
▪ STOP: Local Stop mode/Remote mode

④ Loader Port Programming tool connector(USB)

⑤ Input Connector Digital input wiring connector

⑥ Output Connector Digital output wiring connector

▪ PWR(Red): Power status
▪ RUN(Green): RUN status
CPU Status indicator
⑦ LED
- ON: RUN mode
- Off: STOP mode
▪ Error(Red): In case of error, it is flickering.

⑧ RS-485 Port* RS-485 communication port

⑨ RS-232C Port* RS-232C communication port

⑩ Power Connector Main power input connector(AC 100/220 V)

⑪ SD Card Slot Slot in which option module is connected

⑫ Ethernet Port Built-in Ethernet port

⑬ Option Connector Option function wiring connector(UP, UA)

⑭ Option State LED Option operation state display(UP, UA)

* SG is signal ground of RS-232C and RS-485 together.

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3. System Configuration

3.1 System Configuration

3.1.1 XBMS type System Configuration
1) Module Configuration

+ …
Main Unit Expansion Module*1) (Max. 7EA including Max. 2 expansion communication module)

2) I/O Address*2)
Slot I/O Address Slot I/O Address
Input P00000 ~ P0001F Slot 4 P00160 ~ P0019F
Main Body
Output P00020 ~ P0003F Slot 5 P00200 ~ P0023F
Slot 1 P00040 ~ P0007F Slot 6 P00240 ~ P0027F
Slot 2 P00080 ~ P0011F Slot 7 P00280 ~ P0031F
Slot 3 P00120 ~ P0015F - -

*1) High speed bus expansion modules(XBF-PN04/08B) cannot be connected to XBM type main unit.
*1) The total current consumption of expansion modules must not exceed the current supplied by the main unit. For main unit current supply and
current consumption of each expansion module, please refer to the XGB catalog or the manual of each module.
*2) Each slot charges 4 words in P device regardless of module type.

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3. System Configuration

3.1.2 XBC-H type System Configuration

1) Module Configuration

+ …
Main Unit Expansion Module*1) (Max. 10EA including Max. 2 expansion communication module)

2) I/O Address*2)
Slot I/O Address Slot I/O Address
Input P00000 ~ P0001F Slot 5 P00200 ~ P0023F
Main Body
Output P00020 ~ P0003F Slot 6 P00240 ~ P0027F
Slot 1 P00040 ~ P0007F Slot 7 P00280 ~ P0031F
Slot 2 P00080 ~ P0011F Slot 8 P00320 ~ P0035F
Slot 3 P00120 ~ P0015F Slot 9 P00360 ~ P0039F
Slot 4 P00160 ~ P0019F Slot 10 P00400 ~ P0043F

*1) High speed bus expansion modules(XBF-PN04/08B) cannot be connected to XBC-H type main unit.
*1) The total current consumption of expansion modules must not exceed the current supplied by the main unit. For main unit current supply and
current consumption of each expansion module, please refer to the XGB catalog or the manual of each module.
*2) Each slot charges 4 words in P device regardless of module type.

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3. System Configuration

3.1.3 XBC-S/SU type System Configuration

1) Module Configuration

+ …
Main Unit Expansion Module*1) (Max. 7EA including
Max. 2 expansion communication module)
Total Max. 7EA

Option Module*2) (Max. 2EA)

*1) High speed bus expansion modules(XBF-PN04/08B) cannot be connected to XBC-S/SU type main unit.
*2) Number of option module slot is 1 or 2 depending on the size of main unit. (20 points: 1, 30, 40, 60 points: 2)
*1, 2) The total current consumption of expansion modules must not exceed the current supplied by the main unit. For main unit current supply and
current consumption of each expansion module, please refer to the XGB catalog or the manual of each module.

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3. System Configuration

2) I/O address*

Slot I/O Address Slot I/O Address

Input P00000 ~ P0001F Slot 5 P00240 ~ P0027F
Main Body
Output P00040 ~ P0007F Slot 6 P00280 ~ P0031F
Slot 1 P00080 ~ P0011F Slot 7 P00320 ~ P0035F
Slot 2 P00120 ~ P0015F - -
Slot 3 P00160 ~ P0019F Slot 9(Option 1) P00400 ~ P0043F
Slot 4 P00200 ~ P0023F Slot 10(Option 2) P00440 ~ P0047F

*2) Each slot including option slot charges 4 words in P device regardless of module type.

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3. System Configuration

3.1.4 XBC-E type System Configuration

1) Module Configuration

Main Unit
+ Option Module* (Max. 2EA)

2) I/O Address*2)

Slot I/O Address Slot I/O Address

Input P00000 ~ P0001F Slot 9(Option 1) P00400 ~ P0043F
Main Body
Output P00040 ~ P0007F Slot 10(Option 2) P00440 ~ P0047F
Slot 1 ~ 8 - - -

*1) All kinds of expansion modules cannot be connected to XBC-E type main unit.
*1) Number of option module slot is 1 or 2 depending on the size of main unit. (10, 14, 20 points: 1, 30 points: 2)
*1) The total current consumption of expansion modules must not exceed the current supplied by the main unit. For main unit current supply and
current consumption of each expansion module, please refer to the XGB catalog or the manual of each module.
*2) Slot numbers 1 ~ 8 of which I/O addresses are P00080 ~ P00039F are not used. The appropriate devices can be used as internal device.
*2) Each slot including option slot charges 4 words in P device regardless of module type.

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3. System Configuration

3.1.5 XBC-U type System Configuration

1) Module Configuration

XGB-U Main Unit

+ …
Expansion Module* (Max. 10EA including
Max. 2 expansion communication module)

XGB-UP/UA Main Unit

* High speed bus expansion modules(XBF-PN04/08B) can be connected to all kinds of XBC-U type main unit.
* The total current consumption of expansion modules must not exceed the current supplied by the main unit. For main unit current supply and
current consumption of each expansion module, please refer to the XGB catalog or the manual of each module.

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3. System Configuration

2) I/O Address*1)

Slot I/O Address Slot I/O Address

Input P00000 ~ P0001F Slot 6 P00240 ~ P0027F
Main Body
Output P00020 ~ P0003F Slot 7 P00280 ~ P0031F
- - Slot 8 P00320 ~ P0035F
Slot 2*2) P00080 ~ P0011F Slot 9 P00360 ~ P0039F
Slot 3 P00120 ~ P0015F Slot 10 P00400 ~ P0043F
Slot 4 P00160 ~ P0019F Slot 11 P00440 ~ P0047F
Slot 5 P00200 ~ P0023F - -

*1) Each slot charges 4 words in P device regardless of module type.

*2) Because slot 1 is assigned to built-in function, the first expansion module charges slot number 2, regardless of main unit type U, UP or UA.

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3. System Configuration

3.3 Wiring
3.3.1 XBMS Transistor Output type Main Unit Wiring

XBM-DN16S
XBM-DN32S

R40H/20HH-xxS-XBM3
Xx: Length(05: 0.5 m, 10: 1 m)

TG7-1H40S

Input Output
* Wiring connector is not included in XBM-DN16S and XBM-DN32S unit.

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3. System Configuration

3.3.2 32 Points Digital Input Module Wiring

XBE-DC32A

C40HH-xxSB-XBI
xx: Length
(05: 0.5 m, 10: 1 m
15: 1.5 m, 20: 2 m TG7-1H40S
30: 3 m)

* Wiring connector is not included in XBE-DC32A module.

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3. System Configuration

3.3.3 32 Points Digital Output Module Wiring(NPN, Terminal Board)

XBE-TN32A

C40HH-xxSB-XBI
xx: Length
(05: 0.5 m, 10: 1 m
15: 1.5 m, 20: 2 m TG7-1H40S
30: 3 m)

* Wiring connector is not included in XBE-TN32A module.

* TG7-1H40S and C40HH-xxSB-XBI are available in cabling XBF-PD02A(Position control expansion module) and XBC-UP type built-in position control.

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3. System Configuration

3.3.4 32 Points Digital Output Module Wiring(PNP, Terminal Board)

XBE-TP32A

C40HH-xxSB-XBI
xx: Length
(05: 0.5 m, 10: 1 m
15: 1.5 m, 20: 2 m TG7-1H40S
30: 3 m)

* Wiring connector is not included in XBE-TP32A module.

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3. System Configuration

3.10 32 Points Digital Output Module Wiring(NPN, Relay Board)

XBE-TN32A

C40HH-xxSB-XBE
xx: Length
(05: 0.5 m, 10: 1 m
15: 1.5 m, 20: 2 m R32C-NS5A-40P
30: 3 m)

* Wiring connector is not included in XBE-TN2A module.

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4. XG5000

4.1 XG5000 Overview

XG5000 is programming and diagnostic tool for XGT series PLC including XGR, XGI, XGK and XGB.

Tool bar Menu bar Short icons

Variable
monitoring
window

Program
Project window System catalog &
window EDS(for EtherNet/IP)
information

Function, F/B
window
Message Status Bar
window

* The placement of each window can be changed by dragging window, selecting or deselecting window in view menu.

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4. XG5000

4.2 Project Composition

There are 3 methods in project composition.

4.2.1 Composing New Project

Composing new project can be started by selecting ‘New Project’ in the project menu of XG5000.

1) New Project Window

① Project name.
① ② Project file storage folder.
When project name is given in ①, XG5000 will make a folder whose
② name is same as project under the base folder.
③ The base folder can be assigned in ‘Options’ in Tools menu.
③ CPU series and type
④ - XGK: XGK-CPUE, XGK-CPUS, XGK-CPUA, XGK-CPUH, XGK-CPUU.
- XGB: XGB-XBMS, XGB-XBCH, XGB-XBCS, XGB-XBCE, XGB-XBCU.
⑤ - XGB(IEC): XGB-XECH, XGB-XECS, XGB-XECE, XGB-XECU.
- XGI: XGI-CPUE, XGI-CPUS, XGI-CPUH, XGI-CPUU/D.
- XGR: XGR-CPUH, XGR-INC.
⑥

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4. XG5000

④ Program name
PLC needs scan program and XGT series PLC can have maximum 128/256 programs in one PLC.
Program name assigned here is the name of the 1st scan program for the PLC.
⑤ Program Language: XGB series PLC can use only LD(Ladder Diagram) language.
⑥ Project Description: Description for the project can be given.

When setting is completed and ‘OK’ button is clicked, XG5000 will compose a new project.

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4. XG5000

4.2.2 Open from PLC

Project can be composed by modifying project in a PLC. To modify project in a PLC, the project in a PLC must be read.
Project in a PLC can be read by selecting ‘Open from PLC’ in Project menu of XG5000.

1) Online Settings Window

① Type: Communication method can be assigned.

- RS-232C.
① ② - USB.
- Ethernet.
③ ④ - Extended Base USB: XGR Only.
② Settings: Parameters for selected communication can be assigned.
③ Depth
- Local: Direct connection between computer and PLC CPU
- Remote 1: Connection between computer and PLC CPU via
one communication module.
- Remote 2: Connection between computer and PLC CPU via
two communication modules.
④ Preview: Display connection settings.

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4. XG5000

2) Connection Depth

① Local Connection

XBM: RS-232C
XBC-H, XBC-SU: USB, RS-232C
XBC-S, XBC-E: RS-232C
XBC-U: USB, Ethernet

· USB cable(Part name: USB-301A)

A type mini b type

· RS-232C cable(Part name: PMC-310S)

D-sub 9 pin PS-2 6 pin

(Female) (Male)

· RS-232C cable wiring

2 2 5 6
3 6 3 4
5 3 1 2

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4. XG5000

② Remote 1 Connection

Remote 1 Connection

· Connection setting and Parameter setting

- IP address: IP address of PLC Ethernet module.

- Scan IP: Searching all XGT series PLC in the Ethernet network in which the computer is included.

* Host name and User custom port are available when connection is executed with Ethernet module via DDNS host.

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4. XG5000

③ Local and Remote 1 Connection

PLC #1 PLC #2

Local Connection

Remote 1 Connection
- Cnet, FEnet, RAPIEnet, EtherNet/IP
· Connection setting and Parameter setting

- Local communication module: Base and Slot number where communication module which is used for remote
connection is installed in locally connected PLC.(PLC #1)
- Remote 1 communication module: Communication parameters for communication module installed in the remote
connection PLC.(PLC #2)

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4. XG5000

④ Remote 1 and Remote 2 Connection

#1 #2 #3

Remote 1 Connection Remote 2 Connection

- Cnet, FEnet, RAPIEnet, EtherNet/IP
· Connection setting and Parameter setting

#2

#1
#3

Connection Setting Remote 1 Connection Setting Remote 2 Connection Setting

* #1, #2, #3 in this page are communication module number, regardless of module type and parameters such as station number.

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4. XG5000

⑤ Local, Remote 1 and Remote 2 Connection

#1 #2 #3 #4

Local Connection Remote 1 Connection Remote 2 Connection

- Cnet, FEnet, RAPIEnet, EtherNet/IP - Cnet, FEnet, RAPIEnet, EtherNet/IP
· Connection setting and Parameter setting

#1 #3

#2 #4

Connection Setting Remote 1 Connection Setting Remote 2 Connection Setting

* #1, #2, #3, #4 in this page are communication module number, regardless of module type and parameters such as station number.

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4. XG5000

4.2.3 Open KGLWIN/GMWIN file

KGLWIN and GMWIN are programming and diagnostic tool for LS old products, MASTER-K and GLOFA-GM series PLC,
respectively.
KGLWIN file can be converted to project file for XGK, XBM and XBC series PLC and GMWIN file can be converted to project
file for XGR, XGI and XEC series PLC. When file is converted, program and comments will be converted, but parameters in
KGLWIN/GMWIN file will not be converted. So, When conversion is finished, program and parameters must be checked.
· KGLWIN file  XGK, XBM, XBC project file.
· GMWIN file  XGR, XGI, XEC project file.

1) New Project Window

CPU series and type can be selected in ‘New Project’ window which is displayed when KGLWIN/GMWIN file is open.

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4. XG5000

2) Checking converted Program

Not all components of KGLWIN/GMWIN file is converted to XGT series PLC project because some concept is changed.

① Normally converted program, program and comments, together, are converted.

KGLWIN Program

XG5000 Program

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4. XG5000

② Error occurs while program conversion, red line will be displayed in step number printing cell and if instruction can-
not be converted, the original instruction will be converted to ‘ERR’.
If ‘ERR’ is in converted program, the instruction must be modified.

KGLWIN Program

XG5000 Program

③ Parameters such as latch area setting and timer boundary and so on cannot be converted and all parameters of XGT
project will be initial value.
Especially, KGLWIN file is converted to XGK, XBM, XBC series PLC project, timer boundary must be checked because
number of timer and initial boundary is different from MASTER-K PLC.
* Some reasons of incomplete conversion
- Special function and communication modules are controlled by instruction in MASTER-K and GLOFA-GM PLC, but those modules of XGT PLC are
controlled by parameters. Instruction for special function and communication module cannot be converted.
- Some instructions available in MASTER-K and GLOFA-GM PLC is not available in XGT PLC.

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4. XG5000

4.3 Project Structure

XG5000 project can be composed with more than one PLCs. There are two common items between PLCs in the project,
Network Configuration and System Variables, and each PLC has Variables/Comment, Parameters, Scan Programs and Tasks
such as Initializing, Cycle, Input and Internal Device Task.

4.3.1 Project Tree

Project configuration is displayed in the project window.

Project Name
Network Configuration

Common items

System Variable
PLC Name

Individual PLC items

PLC Name
PLC Name

* Project composed with more than two PLCs is multi-PLC project. PLCs in a multi-PLC project can be connected to one XG5000 simultaneously.

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4. XG5000

1) Common

① Network Configuration: More than one network configuration can be registered in one project and each Network
Configuration must have more than one network modules installed in the PLCs in the project. Network parameters
for network modules can be setup in Network Configuration. Actual communication function and data will be assign-
ed in High speed Link and P2P tab of project window.
② System Variable: Variables used in the High Speed Link and P2P will be listed up.

2) Individual items

① Variable/Comment: Variable and/or comment for device can be edited or listed up.
② Parameter: Parameters are composed with 3 items, Basic, I/O and Internal parameters. Internal parameters are differ-
ent depending on main module type.
- XBM, XBC-H/S/SU: High Speed Counter, PID, Positioning.
- XBC-E: High Speed Counter.
- XBC-U: High Speed Counter, PID, Data Log.
③ Scan Program: Maximum (128/256 – number of Task program) programs can be edited for one PLC.
④ Task: All types of XGB series PLC has Initializing, Cycle, Input and Internal Device Task, commonly. Especially XBC-U
type has one more task, High Speed Counter task.

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4. XG5000

3) Item Modification

① Add Item
1) Select 1 step higher item. For example, to add a PLC, project must be selected.
2) Click right button of mouse and 1st pop-up menu will be displayed.
3) Select ‘Add Item’ in the 1st pop-up menu and 2nd pop-up menu will be displayed and items which can be added
will be enable in 2nd pop-up menu.
4) Select item to be added and ‘Properties’ window of selected item will be displayed.
5) Editing ‘Properties’ window is completed and ‘OK’ button is clicked, the selected item will be added in the project.

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4. XG5000

② Item Properties modification

1) Select an item to be modified properties.
2) Click right button of mouse and pop-up menu will be displayed.
3) Select ‘Properties’ in the pop-up menu and Properties window of selected item will be displayed.
4) Editing ‘Properties’ window is completed and ‘OK’ button is clicked, the selected item properties will be modified.

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4. XG5000

4.3.2 Project Component

1) Project Properties

① Project name, description and project file storage can be modified in ‘Project’ tab.
② Password can be assigned or modified in ‘Password’ tab. The password assigned here is file open password. When
XG5000 opens a project file in which file open password is assigned, XG5000 will ask the password.
Password assigned here will not be downloaded to PLC.
Online password which is asked when connection is tried can be set up in ‘Online’ menu of XG5000.

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4. XG5000

2) PLC Properties

① PLC name, type, description can be modified. For PLC type modification, XGK, XBM, XBC type PLCs can be modified
mutually and XGR, XGI, XEC type PLCs can be modified mutually, but XGK, XBM, XBC type PLCs cannot be modified
to XGR, XGI, XEC type PLCs and vice versa.

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4. XG5000

3) Variable/Comment Edition

When Variable/Comment is double clicked Variable/Comment window will be displayed. There are three methods for
editing variable/comment.

① Editing variable/comment when editing program

1) Type device in Variable/Device.
2) Check ‘Add to Symbol’ in ‘Input Variable/Device’ window.
3) Click ‘OK’ button.
4) Type characters which will be used as variable. For variable, characters, numbers and under bar( _ ) are available.
5) Type characters which will be used as comment. For comment, characters, numbers and all kinds of special
characters are available.
6) When ‘Add Variable/Comment’ window is displayed, cursor will be flicker in variable input cell. If ‘Comment input
First’ is checked, cursor will be flicker in comment input cell.

2)
1)
4)

5)

6)

3)

* Input Variable/Device window will be displayed when ladder symbol is registered in ‘Program’ window or a device in the program is double clicked.

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4. XG5000

② Editing variable/comment in the ‘Variable/Comment’ window

Variable and/or comment can be edited in ‘Variable/Comment’ window.

It is convenient to select ‘View Device’ tab when variable and/or comment are edited in Variable/Comment window.
- Copying Data: A variable or comment is edited and it is dragged, it will be copied to dragged cell.

Drag

* Short cut key for line insertion is CTRL+ L. in View Variable window.

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4. XG5000

- Number Automatic Increasing: A variable or comment with number is edited and it is dragged while ‘CTRL’ key is
pressed, the number in variable or comment will be increased automatically.

++

Press CTRL key

and Drag

* Short cut key for line insertion is CTRL+ L.

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4. XG5000

③ Editing variable/comment by copying from MS-Excel

If MS-Excel file in which the usage of device is described exists, the MS-Excel file contents can be copied to XG5000
variable and/or comment. It is convenient to select ‘View Device’ tab when MS-Excel contents are copied.

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4. XG5000

4) Task

① Task name, Priority, number, type and items dependent on task type can be assigned. Adding ‘Task’ means register-
ing task event in the project, and task program must be registered independent of adding task event for data proce-
ssing when task event occurs.
Task program can be registered by project item adding sequence after registering task event.

* Any Task will not be registered when new project is composed. To use task in a new project, task must be added manually.

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4. XG5000

4.3.3 Parameter
1) Basic Parameter

① Basic Operation Setup

- Fixed period operation time must be longer than maximum scan time which can be monitored ‘Online’ menu.
- Watchdog Timer: If scan time is longer than watchdog timer time, PLC will be error state.

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4. XG5000

- Standard Input Filter: this parameter decides input response time. The state of input signal must hold state(ON/OFF)
longer than standard input filter time to be recognized as normal input. If state of input signal is changed within
input filter time, the change of state will be ignored. Standard input filter time will be applied to all input points
except individual input filter time is set in I/O parameter.
If short input filter time is set, the input points can be sensitive to noise.
- Output during debugging: This option decides if digital output data is transmitted to output module while
debugging operation. If this option is not checked, output points will not be turned on although output data is
turned on in the program while debugging operation.
- Keep output when an error occurs: This option decides if all digital output data will be cleared or not when error
occurs. Generally, all digital output data will be cleared when error occurs, . And although this option checked
digital output data will be cleared when error occurs. One more parameter, I/O parameter must be set up to
keep digital output status when error occurs.
- Delete all areas except latch when an error occurs: Although error occurs, the data stored in data memory outside
of latch area will not be cleared until PLC is reset. When this option is checked, the data stored in data memory
outside of latch area will be cleared when error occurs.

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4. XG5000

② Device Area Setup

- Enable area 1 and 2: Because K and R areas of data memory are latch area, the data in these area will not be
cleared when PLC is reset. If more latch memory is required or data in other area must not be cleared when PLC is
reset, the other area can be used as latch area by checking Enable area 1 and/or 2. Latch area 1 and 2 are not
simple area division but each area has different property depending on resetting method.

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4. XG5000

- Data Status after PLC mode change.

Operation K, R area Latch 1 area Latch 2 area

CPU STOP/RUN Hold Hold Hold
Power Reset Hold Hold Hold
Reset Hold Hold Hold
Overall Reset Clear Clear Hold
Clear Selecting area to be cleared.
Clear All Clear Clear Clear

- Latch Area: Latch 1 and/or 2 area can be selected in D, M, S, C, T data memory area.
- Timer Boundary: XGB series PLC has 256(XBM, XBC-E), 1024(XBC-H/S/SU) or 2048(XBC-U) timers and its base time
can be 1, 10, 100ms. Tome number of each base time can be set up in timer boundary. For each base time, more
than one timer must be allocate.

* Reset and Clear function can be executed with XG5000.

* When ‘Clear All’ is executed, all items in the PLC including data, program, parameter, online password will be cleared.

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4. XG5000

③ Error operation Setup

Holding RUN mode or changing to error mode can be selected when some error occurs.

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4. XG5000

2) I/O Parameter

Module configuration and operation can be assigned in I/O parameter. Setting items will be different depending on type
of module.
- Digital input module: Input filter time.
- Digital output module: Clear/hold output data when error occurs.(Combination with basic parameter)
- Special function module: Channel enable/disable, input/output data type and options for module operation etc.

* The operations for network module can be set up in Network Configuration, High Speed Link and/or P2P.

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4. XG5000

3) Internal Parameter

The operation of built-in functions can be set up in internal parameter.

① High Speed Counter

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4. XG5000

② PID: PID parameter is composed with two items, operation and Auto Tuning.

* Because XBC-E PLC type doesn’t support PID function, a project with XBC-E type PLC project doesn’t have PID parameter.

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4. XG5000

③ Positioning parameter is composed with two items, operation parameters and operation data.

* Because XBC-E PLC type doesn’t support positioning function, a project with XBC-E type PLC project doesn’t have positioning parameter.
* Because positioning parameters and data for XBC-UP type PLC are set up by XG-PM software which is executed when ‘Position Control’ is selected
in ‘Tool’ menu of XG5000, a project with XBC-U type PLC project doesn’t have positioning parameter.

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4. XG5000

④ Data log

* Because Data Log function is supported by XBC-U type only, Data Log parameter can be seen in a project with XBC-U type PLC project.

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4. XG5000

4.4 Programming
4.4.1 Device notation
1) Bit Device Notation

Bit devices are used with contacts, coils and 4/8 bit data processing instructions.
① P, M, K, F, L Device
P00000  P 0000 0
Bit number, Hexa-decimal number.(0 ~ F)
Word number, Decimal number.(0 ~ 9 for each digit)
Device.

② U Device (Special function module interface area)

Ubs.w.b  U b s . w . b

Bit number, Hexa-decimal number.(0 ~ F)

Word number, Decimal number.(0 ~ 31)
Slot number where special module is installed, Hexa-decimal number.(0 ~ F)
Base number where special module is installed.(XGK: 0 ~ 7, XGB: always 0)
Device.

③ Timer(T), Counter(C) Device

T0000  T 0000
Timer number, Decimal number.
Device.

* T and C devices used with contact or coil stands for output state and T and C used with word data processing instructions stands for the current
value of timer and counter, respectively.
* U, T and C devices cannot be used with 4/8 bit data processing instructions.

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4. XG5000

④ Bit in Word Device(D, R Device)

D00000.0  D 00000 . 0
Bit number, Hexa-decimal number.(0 ~ F)
Word number, Decimal number.(0 ~ 9 for each digit)
Device.

2) Word Device Notation

Word devices are used with word, double word, floating number data processing instructions.
① P, M, K, F, L Device
P0000  P 0000
Word number, Decimal number.(0 ~ 9 for each digit)
Device.

② U Device (Special function module interface area)

Ubs.w  U b s . w
Word number, Decimal number.(0 ~ 31)
Slot number where special module is installed, Hexa-decimal number.(0 ~ F)
Base number where special module is installed.(XGK: 0 ~ 7, XGB: always 0)
Device.

③ D, R, Z, C, T Device
D00000  D 00000
Word number, Decimal number.(0 ~ 9 for each digit)
Device.
* Z, C, T devices cannot be expressed with word.bit notation.

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4. XG5000

4.4.2 Programming Procedure

1) Symbols for Sequence Program
Program composed of contacts and coils is sequence program.

① Contacts
- Four kinds of contacts are available in XGT series PLC and the function of contacts is reading a bit device.
Symbol Name
Normally Open Contact
Normally Closed Contact
Positive Transition Sensing Contact 1 Scan Time
Negative Transition Sensing Contact 1 Scan Time

② Coils
- Six kinds of coils are available in XGT series PLC and the function of coils is writing the result of logic operations
to a bit device.
Symbol Name
Coil
Negated Coil
Positive Transition Sensing Coil 1 Scan Time
Negative Transition Sensing Coil 1 Scan Time
Set Coil Set Condition ON
Reset Coil Reset Condition ON
* Set/Reset coils are controlled by condition, not result.

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4. XG5000

2) Sequence programming Procedure

① Rung comment edition

1) Double click step number displaying area.

2) Select ‘Comment’ in ‘Comment/Label’ window.

3) Edit the comment in ‘Rung Comment’ window. ‘OK’ button is clicked after editing comment, the edited comment
will be displayed in ‘Program’ window.

Comment is registered.

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4. XG5000

② Editing Contact
1) Select coil in tool bar.

2) Selected item will be located at the bottom of cursor when cursor is located in program window. Click mouse after
locating cursor in a cell where contact will be edited in program window.

3) Input variable or device in ‘Variable/Device’ item. If variable or comment is to be edited, check ‘Add to Symbol’
and click ‘OK’ button. And if ‘English typing mode’ is checked and ‘Variable/Device’ item is clicked, keyboard will
be changed to English typing mode automatically.

Registered variables or comments

will be listed up here.

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4. XG5000

4) Edit variable and/or comment in ‘Add Variable/Comment’ window.

If ‘Comment Input first’ is checked, cursor will be flicker in comment edition box when ‘Add Variable/Comment’
window is displayed.

5) ‘OK’ button is clicked after editing variable and/or comment, edited variable, comment and/or device will be displ-
ayed in program window.

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4. XG5000

* If ‘Input Variable/Device’ window is not displayed when contact is registered, check XG5000 options in ‘Tools’ menu. If ‘Instant input mode is not
checked, variable or device can be edited by double clicking symbol after registering symbol.

* Items to be displayed in program window are different depending on display option.

Variable and Comment

Device and Comment
Device and Variable
Device
Variable (Device if variable is not edited)

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4. XG5000

③ Editing Coil
1) Select coil in tool bar

2) Selected item will be located at the bottom of cursor when cursor is located in program window. Click mouse after
locating cursor in a cell next to last contact in program window.

3) Input variable or device in ‘Variable/Device’ item. If ‘Add to Symbol’ and/or ‘English typing mode’ is checked previ-
ousl, the status will be maintained.

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4. XG5000

4) Edit variable and/or comment in ‘Add Variable/Comment’ window.

5) ‘OK’ button is clicked after editing variable and/or comment, edited variable, comment and/or device will be displ-
ayed in program window.

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4. XG5000

④ Editing ‘END’ Instruction

More than one programs can be registered in a PLC and each program must be finished with ‘END’ instruction.
‘END’ instruction can be edited with Function/FB.

1) Select Function/FB in tool bar.

2) Type ‘END’ in ‘Instruction’ item or select ‘END’ in ‘Instruction List’.

* END instruction must be edited without condition and operand.

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4. XG5000

3) ‘END’ instruction is edited.

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4. XG5000

3) Instruction programming

① Structure of instructions
Instructions for XGK, XBM, XBC series PLCs are composed of prefix, basic instruction and suffix.

 D MOV P D01000 R01000

Suffix
Basic Instruction
Prefix

1) Basic instructions deals with one word(16 bits) size data. For numeric data processing instruction, data types of
operands are signed integer. For example, ‘ADD D00000 D00001 D00010’ is edited, data in D00000 and D00001
are converted to signed integer and stores the result of addition operation in D00010. If the result is out of signed
integer range(-32,768 ~ 32,767), arithmetic error will occur.

2) Prefix assigns data size or type.

D: Double word size integer data processing. Ex) DMOV stores or copy double word(32 bits) size data.
R: Float number data type. Ex) RMOV stores float number.
L: Long number(64 bits float) data type. Ex) LMOV stores long number.
U: Unsigned integer data type. Ex) U=, U>, U< compares two 16 bit size data with unsigned integer data type.
G: Group data. Ex) GMOV copies group data.
$: String data processing. $MOV stores string data.

3) Suffix assigns data size, type and operation condition.

P: Instruction will be executed at the rising edge of condition.
4/8: 4/8 bits data processing. 4/8 are used as suffix, operands must be bit device.
U: Unsigned integer data type. Ex) ADD calculates addition of two 16 bit size data with unsigned integer data
type.

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4. XG5000

② Instruction programming procedure

1) To insert line in program, locate rectangle cursor a line in which line will be inserted.

2) Select ‘Insert Line’ in ‘Edit’ menu.

* Shortcut key for line insertion is CTRL + L and line deletion is CTRL + D, respectively.

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4. XG5000

3) An empty line is inserted.

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4. XG5000

③ Editing Conditions to Execute Instruction

Almost instructions except some instructions such as END, FOR, NEXT and so on need condition to be executed.
Generally, conditions are edited with contacts or comparison result. For editing contacts and instructions, refer to
the previous verse.
Here some useful tips for editing instruction will be explained.

1) An instruction is selected and ‘Instruction Help’ button is clicked, instruction help will be displayed.

* To open instruction manual, a software which can read pdf file must be installed in computer.

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4. XG5000

2) ‘Variables(Ins.)’ button is clicked, variables and/or comments previously edited can be referred while instruction is
edited. A variable or device is selected in ‘Input Variable/Comment’ window, selected variable or device will be
registered as operand where cursor is located.

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4. XG5000

3) Variable and/or comment for devices used with instructions can be edited by double clicking device after editing
instruction.

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4. XG5000

4) Timers

Five types of timer are available in XGK, XBM and XBC series PLC.

① Types and operation of timer

Condition t1 t2 t3
Setting Time
TON Elapsed Time
Output
Setting Time
TOFF Elapsed Time
Output
Setting Time
TMON Elapsed Time
Output
Setting Time
TRTG Elapsed Time
Output
Setting Time t1 ≥ Setting Time
TMR Elapsed Time t2, t3 < Setting Time
Output T2 + t3 ≥ Setting Time

Reset TMR

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4. XG5000

② Timer Boundary and Latch

The base time of XGK, XBM, XBC is 100ms, 10ms and 1ms. Base time is setting time when setting value is 1.
The total number of timer is fixed and timers must be allocated to each base time. Numbers of each base time can
be assigned in ‘Basic Parameter’, ‘Device Area Setup’ tab.
When PLC is reset including turning off main power, elapsed time will be cleared. If elapsed time is to be preserved
when PLC is reset, latch area must be set up.

* No timer is allocated to latch 1 and/or latch 2 area in initial project.

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4. XG5000

③ Timer Editing Procedure

1) Edit condition and call Function/FB like instruction editing.
2) Edit in order of timer function, timer number and setting value in ‘Instruction’. If setting value is to be varied,
allocate one word size device in setting value item.

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4. XG5000

3) To use output of timer, use contact of which device is timer number.

4) To reset timer, edit reset coil of which device is timer number to be reset. Especially, integration timer, TMR, is
used, resetting timer logic must be edited.

5) Program example for TON timer.

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4. XG5000

5) Counters

Four types of counter are available in XGK, XBM and XBC series PLC.

① Types and operation of counter

Count Condition
Reset Condition
Setting Value
Compulsory value
CTU Current Value
change
Output
Setting Value
CTD Compulsory value
Current Value
change
Output
Setting Value
Compulsory value
Current Value
CTR change
Output
CD Condition
Setting Value
CTUD Compulsory value
Current Value
change
Output

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② Counter Latch
When PLC is reset including turning off main power, current value of counter will be cleared. If current value is to be
preserved when PLC is reset, latch area must be set up. Latch area can be set up in ‘Basic Parameter’, ‘Device Area
Setup’ tab.

* No counter is allocated to latch 1 and/or latch 2 area in initial project.

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4. XG5000

③ Counter Editing Procedure(CTU, CTD, CTR)

1) Edit condition and call Function/FB like instruction editing.
2) Edit in order of counter function, counter number and setting value in ‘Instruction’ item. If setting value is to be
varied, allocate one word size device in setting value item.

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3) When CTUD counter is edited, condition must be ‘Always ON’ flag(F00099) and operands are counter number,
count up and down conditions and setting value.

Setting Value
Count down condition
Count up condition
Counter number

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4) To use output of counter, use contact of which device is counter number.

5) To reset counter, edit reset coil of which device is counter number to be reset.

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4. XG5000

6) To use current value of counter, use counter number for operand of instruction of which data size is one word.

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4. XG5000

7) Program example for CTU counter

8) Program example for CTUD counter

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4. XG5000

4.5 Downloading
Writing programs, parameters to PLC is downloading. Comments can be included or excluded depending on user’s
decision.

4.5.1 Downloading Procedure

1) Connection

① Connection setting
Connection between computer and PLC must be established to download project items. For successful connection,
connection setting appropriate to actual connection must be assigned. Connection setting can be assigned in
‘Connection Settings’ item in Online menu. For connection, refer to 4.4.2 verse.

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4. XG5000

② Connection
Connection will be established when ‘Connect’ is selected. When connection is established PLC status will be
displayed in project window and status bar.

Connection Depth, type and state

CPU State
PLC name

Project window Status bar

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③ Download
‘Write’ in ‘Online’ menu is selected, selection items to be downloaded window will be displayed.

1) Sets Program Upload Prohibition: This option is checked when program is downloaded, the program in the PLC
cannot be read with anyway.
2) Sets link enable with parameters*: High speed link or P2P communication is set and downloaded, link must be
enabled to start communication. When this option is checked and High speed link and/or P2P parameter is
downloaded, the communication will start automatically.
3) Clear PLC: This button is enabled when PLC is stop mode. Generally, ‘Clear PLC’ is needless because all items in
PLC except the data in latch area will be cleared when downloading is executed. To clear the data in latch area,
‘Clear PLC’ can be used.

* Link can be enabled in ‘Communication module setting’ in Online menu if ‘Sets link enable with parameters’ is not checked when parameter is
downloaded.

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4) Because downloading while PLC is running is not possible, a message window which ask to permit to change PLC
to stop mode will be displayed when downloading is executed while PLC is running.

5) When downloading is completed, a message window which ask to permit to change PLC to Run mode will be
displayed when downloading is executed while PLC is running.

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4. XG5000

4.6 Monitoring
XG5000 supports many kinds of monitoring functions. Monitoring starts when ‘Start Monitoring’ in Monitor menu is
selected.

4.5.1 Monitoring Functions

1) Program Monitoring

Turned ON or OFF state for bit devices and numeric data for word devices used in program are displayed in program
window when monitoring starts.

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① Displaying data type change

The type of numeric data displayed in program window can be changed between hexa-decimal, signed decimal,
unsigned decimal and ‘As instruction’. When ‘As Instruction is selected, the data will be displayed of which data type
is instruction driven type.
When mouse cursor is in program window and right side button of mouse is clicked, a pop-up window will be
displayed. In the pop-up window, displaying data type can be selected.

Right side
button click

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② Internal bit state change

The state of internal bit used with contact can be changed. *

Double click

③ Internal word device value change

Double click

* The state of internal bit used with coil cannot be changed.

* If PLC is writing data to selected device, data will not be changed although data is written by XG5000.

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4. XG5000

④ Program window Division

Program window can be divided into two window.

Drag

* Editing program is possible although program window is divided.

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4. XG5000

2) Variable monitoring window

Device not displayed in program can be monitored with variable monitoring window. Variable monitoring window will
be displayed when ‘Variable Monitoring Window’ in ‘View’ menu is selected. Changing displaying data type and value is
possible in variable monitor window.

If devices to be monitored are continuous address devices, maximum 100 continuous address devices can be registered
by one operation called ‘Register All’.

Right side
button click

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3) System Monitoring

System Monitoring displays outline of system configuration and operating status.

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4. XG5000

4) Device Monitoring

Device Monitoring displays all data in selected device. The monitored data can be saved as mem file and exported to
csv file. The stored file can be open and written to PLC.

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5) Special Module Monitoring

The operation of special function module can be set up and monitored with ‘Special Module monitoring.

Double click

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6) Trend Monitoring

The change of data according to time change can be displayed with trend monitoring.

Right button
click

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4. XG5000

7) Data Trace

The data when an event occurs can be monitored with Data Trace. After event occurs, data will be captured every
assigned interval. Because, different from trend monitoring, captured data is stored in CPU, the minimum data capturing
interval is scan time. The captured data is read by XG5000 and displayed. The size of storage for data trend is 128 KB.

Setting device to
Right button be monitored
click

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4. XG5000

4.7 Online Editing

PLC program can be modified while PLC is running. But parameters cannot be modified and only one program block can
be modified at a time. If parameters except network parameter is modified, PLC must be stop mode to download the
modified parameter. Network can be downloaded while PLC is running.

4.7.1 Online Editing Procedure

1) Start Online Editing

When ‘Start Online Editing’ in ‘Online’ menu is selected, the background color of program window will be changed.
At this moment, online editing is possible.

* Short cut key for ‘Start Online Editing’ is CTRL + Q.

* Monitoring is possible while online editing is executing.
* The background color can be modified in ‘Options’ in ‘Tools’ menu.

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4. XG5000

2) Program modification

All kinds of program edition is possible for one program. While program is edited, although a program for a line is
completed, PLC will not execute modified program. In the second line program below, although the conditions are
satisfied, output coil, P41, is not turned on because PLC doesn’t executed modified program.

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4. XG5000

3) Write Modified Program

Program modification is completed, the modified program must be written to PLC to be executed by PLC.
XG5000 will check program prior to downloading. If error is in program, XG5000 will report error and writing stop
writing.
When writing is completed successfully, PLC will execute the modified program.

* Short cut key for ‘Write Modified Program’ is CTRL + W.

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4. XG5000

4) End Online Editing

When online editing is completed, it’s better to When ‘End Online Editing’ is selected, the background of program
window will return to original color.

* Short cut key for ‘End Online Editing’ is CTRL + U.

* When program is modified and written to PLC in online editing mode, the modified program will not be saved in computer. To save the modified
program in computer, ‘Save Project’ or ‘Save As’ in ‘Project’ menu must be selected.

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