SCE Training Curriculum

Siemens Automation Cooperates with Education | 09/2017

TIA Portal Module 012-001

Firmware Update SIMATIC S7-1500

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Matching SCE Trainer Packages for these Learn-/Training Document

· SIMATIC S7 CPU 1516F-3 PN/DP

Order no.: 6ES7516-3FN00-4AB2
· SIMATIC STEP 7 Professional V14 SP1 - Single license
Order no.: 6ES7822-1AA04-4YA5
· SIMATIC STEP 7 Professional V14 SP1 - Classroom license (set of 6)
Order no.: 6ES7822-1BA04-4YA5
· SIMATIC STEP 7 Professional V14 SP1 - Upgrade license (set of 6)
Order no.: 6ES7822-1AA04-4YE5
· SIMATIC STEP 7 Professional V14 SP1 - Student license (set of 20)
Order no.: 6ES7822-1AC04-4YA5

Please note that these trainer packages are replaced with successor packages when necessary.
An overview of the currently available SCE packages is provided at: siemens.com/sce/tp

Continued training
For regional Siemens SCE continued training, contact your regional SCE representative:
siemens.com/sce/contact

Additional information regarding SCE

siemens.com/sce

Notes on use
This SCE training curriculum for the integrated automation solution Totally Integrated Automation (TIA)
was prepared for the program "Siemens Automation Cooperates with Education (SCE)" specifically for
training purposes for public educational and R&D institutions. Siemens AG assumes no responsibility for
the content.

This curriculum may be used only for initial education with respect to Siemens products/systems. That is,
it may be copied in part or in whole and handed out to trainees for use within the framework of their
education. Transmission and reproduction of this curriculum as well as communication of its content is
permitted within public educational institutions for educational purposes. Any exceptions require written
consent from Siemens AG. Contact: Roland Scheuerer [email protected].

Parties breaching this provision shall be liable for damages. All rights reserved, including those relating to
translation and in particular those rights created as a result of a patent being granted or utility model
being registered.

Use for industry customers is expressly prohibited. Commercial use of the curriculum is not permitted.

We wish to thank the TU Dresden, especially Prof. Dr.-Ing. Leon Urbas, the Michael Dziallas Engineering
Corporation and all other involved persons for their support during the preparation of this training
curriculum.

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Table of contents
1 Goal ..................................................................................................................................... 4

2 Requirement ......................................................................................................................... 4

3 Required hardware and software ........................................................................................... 4

4 Theory .................................................................................................................................. 5

4.1 SIMATIC S7-1500 automation system ...............................................................................5

4.2 Operator control and display elements of the CPU 1516F-3 PN/DP .......................................6

4.2.1 Front view of the CPU 1516F-3 PN/DP with integrated display ..........................................6

4.2.2 Status and error displays...................................................................................................6

4.2.3 Operator control and connection elements of the CPU 1516F-3 PN/DP
behind the front flap ..........................................................................................................7

4.2.4 SIMATIC Memory Card (MC) ............................................................................................8

4.2.5 Mode selector ...................................................................................................................8

4.3 SIMATIC STEP 7 Professional V14 (TIA Portal V14) programming software .....................9

4.3.1 Basic settings for the TIA Portal ......................................................................................10

4.3.2 Setting the IP address on the programming device .......................................................... 12

4.3.3 Setting the IP address in the CPU ................................................................................... 15

4.3.4 Formatting the memory card in the CPU.......................................................................... 18

4.3.5 Restoring the factory settings of the CPU ........................................................................ 19

4.3.6 Downloading a firmware update from the SIEMENS Support website .............................. 21

4.3.7 Firmware update of the CPU ........................................................................................... 28

4.3.8 Firmware update of the display ....................................................................................... 31

5 Additional information .......................................................................................................... 33

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Firmware Update – SIMATIC S7-1500

1 Goal
This chapter will show how the firmware version of the CPU of a SIMATIC S7-1500 can be
checked and upgraded using the TIA Portal.

The SIMATIC S7 controllers listed in Chapter 3 can be used.

2 Requirement
No prerequisites have to be met for successful completion of this chapter.

3 Required hardware and software

1 Engineering station: requirements for hardware and operating system
(for additional information, see Readme on the TIA Portal Installation DVD)

2 STEP 7 Professional software in TIA Portal – V14 or higher

3 SIMATIC S7-1500 controller, e.g. CPU 1516F-3 PN/DP – Firmware V1.6 or higher
with memory card

4 Ethernet connection between engineering station and controller

2 SIMATIC STEP 7
1 Engineering station Professional (TIA Portal)
V14 or higher

4 Ethernet connection

3 SIMATIC S7-1500 controller

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4 Theory
4.1 SIMATIC S7-1500 automation system
The SIMATIC S7-1500 automation system is a modular controller system for the middle to upper
performance range.

A comprehensive range of modules is available to optimally adapt the system to the automation
task.

SIMATIC S7-1500 is the next generation of the SIMATIC S7-300 and S7-400 automation systems
with the following new performance features:

– Increased system performance

– Integrated motion control functionality
– PROFINET IO IRT
– Integrated display for machine-level operation and diagnostics
– STEP 7 language innovations while maintaining proven functions

The S7-1500 controller consists of a power supply ①, a CPU with integrated display ② and input
and output modules for digital and analog signals ③. The modules are mounted on a mounting
rail with integrated DIN rail profile ④. If necessary, communications processors and function
modules for special tasks such as stepper motor control are also used.

④
②
③
①

The system is programmed with the STEP 7 Professional software.

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4.2 Operator control and display elements of the CPU 1516F-3 PN/DP
The figure below shows the operator control and display elements of a CPU 1516F-3 PN/DP.

The arrangement and number of elements differ from this figure for other CPUs.

4.2.1 Front view of the CPU 1516F-3 PN/DP with integrated display

1) LED displays for the current operating mode and diagnostic status of the CPU
2) Display
3) Control keys

4.2.2 Status and error displays

The CPU comes with the following LED displays:

1) RUN/STOP LED (yellow/green LED)

2) ERROR LED (red LED)
3) MAINT LED (yellow LED)
4) LINK RX/TX LED for port X1 P1 (yellow/green LED)
5) LINK RX/TX LED for port X1 P2 (yellow/green LED)
6) LINK RX/TX LED for port X1 P1 (yellow/green LED)

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4.2.3 Operator control and connection elements of the CPU 1516F-3 PN/DP
behind the front flap

1) LED displays for the current operating mode and diagnostic status of the CPU
2) Display connection
3) Slot for the SIMATIC memory card
4) Mode selector
5) LED displays for the 3 ports of PROFINET interfaces X1 and X2
6) MAC addresses of the interfaces
7) Display connection
8) Slot for the SIMATIC Memory Card
9) Mode selector
10 LED displays for the 3 ports of PROFINET interfaces X1 and X2
11) MAC addresses of the interfaces

Note: The hinged front cover with the display can be removed and inserted during operation.

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4.2.4 SIMATIC Memory Card (MC)

A SIMATIC Micro Memory Card (MC) is used as the memory module for the CPUs. This is a
preformatted memory card that is compatible with the Windows file system. It is available with
various storage capacities and can be used for the following purposes:
- Transportable data storage medium
- Program card
- Firmware update card
For operation of the CPU, the MMC must be inserted because the CPUs have no integrated load
memory. A commercially available SD card reader is needed to write/read the SIMATIC memory
card with the programming device or PC. This allows files to be copied directly to the SIMATIC
memory card using Windows Explorer, for example.
Note: It is recommended that the SIMATIC Memory Card only be removed or inserted when the
CPU is in the POWER OFF state.

4.2.5 Mode selector

The mode selector allows you to set the operating mode of the CPU. The mode selector is
designed as a toggle switch with three switch positions.

Position Meaning Explanation

RUN RUN mode The CPU is executing the user program

STOP STOP mode The CPU is not executing the user program

MRES Memory reset Position for the memory reset of the CPU

You can also use the button on the CPU operator panel of the SIMATIC STEP 7
Professional V14 software in Online & Diagnostics to switch the operating mode (STOP or RUN).
The operator panel also contains an MRES button for performing a memory reset and displays
the status LEDs of the CPU.

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4.3 SIMATIC STEP 7 Professional V14 (TIA Portal V14) programming

software
The SIMATIC STEP 7 Professional (TIA Portal) software is the programming tool for the following
automation systems:
- SIMATIC S7-1500

- SIMATIC S7-1200

- SIMATIC S7-300
- SIMATIC S7-400

- SIMATIC WinAC

SIMATIC STEP 7 Professional provides the following functions for plant automation:

- Configuration and parameter assignment of the hardware

- Specification of the communication

- Programming
- Testing, commissioning and service with operational/diagnostic functions

- Documentation

- Creation of visualizations for SIMATIC Basic Panels with the integrated

WinCC Basic software
- Visualization solutions for PCs and other panels can also be created with other WinCC
software packages

Support is provided for all functions through detailed online help.

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4.3.1 Basic settings for the TIA Portal

® Users can specify their own default settings for certain settings in the TIA Portal. A few
important settings are shown here.

® In the project view, select the ® "Options" menu and then ® "Settings".

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® One basic setting is the selection of the user interface language and the language for the
program display. In the curriculums to follow, "English" will be used for both settings.

® Under ® "General" in "Settings", select "User interface language ® English" and "Mnemonic
® International".

Note: These settings can always be changed.

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4.3.2 Setting the IP address on the programming device

You need a TCP/IP connection in order to upgrade the CPU of a SIMATIC S7-1500 controller
from the PC, the programming device or a laptop.
It is important that the IP addresses of both devices match for the computer and SIMATIC
S7-1500 to communicate with each other via TCP/IP.
First, we will show you how to set the IP address of a computer with the Windows 10 operating
system.

® Select the network icon in the taskbar at the bottom and click ® "Network settings".

® In the network settings window that opens, click ® "Ethernet" and then on ® "Change
adapter options".

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® Select the desired ® "LAN Connection" that you want to use to connect to the controller and
click ® "Properties".

® Select ® "Properties" for ® "Internet Protocol Version 4 (TCP/IPv4)".

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® You can now use the following IP address, for example ® IP address: 192.168.0.99 and enter
the following ® subnet mask 255.255.255.0. Accept the settings. (® "OK" )

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4.3.3 Setting the IP address in the CPU

Before a firmware update of the CPU can be performed, set the IP address of the
SIMATIC S7-1500 correctly so that the programming device can reach the CPU via TCP
(IP communication). The IP address of the SIMATIC S7-1500 is set as follows.

® Double-click the Totally Integrated Automation Portal to select it. ( ® TIA Portal V14)

® Click ® "Online & Diagnostics" and open ® "Project view".

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® In the project tree under ® "Online access", select the network adapter that was set
previously. If you click ® "Update accessible devices", you will see the IP address (if
previously set) or the MAC address (if IP address not yet assigned) of the connected
SIMATIC S7-1500. Select ® "Online & Diagnostics".

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® Under ® "Functions", you now find the ® "Assign IP address" item. Enter the following IP
address here (example): ® IP address: 192.168.0.1 ® Subnet mask 255.255.255.0. Next,
click ® "Assign IP address" and this new address will be assigned to your SIMATIC S7-1500.

® If the IP address was not successfully assigned, you will receive a message in the ® "Info"
window under ® "General".

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4.3.4 Formatting the memory card in the CPU

If the IP address could not be assigned, the program data on the CPU must be deleted. This is
accomplished in two steps: ® "Format memory card" and ® "Reset to factory settings".

® First, select the ® "Format memory card" function and press the ® "Format" button.

® Confirm the prompt asking if you really want to format the memory card with ® "Yes".

® If necessary, stop the CPU. (® "Yes")

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4.3.5 Restoring the factory settings of the CPU

® Before you can reset the CPU, you must wait until the formatting of the CPU has finished.
Afterwards, you must select ® "Update accessible devices" and ® "Online & Diagnostics" of
your CPU again. To reset the controller, select the ® "Reset to factory settings" function and
then ® "Delete IP address" and click ® "Reset".

® Confirm the prompt asking if you really want to reset the module with ® "Yes".

® If necessary, stop the CPU. (® "Yes")

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® Once the CPU has been reset, click ® "Update accessible devices" again. The MAC address
of the connected SIMATIC S7-1500 can now be seen. Select ® "Assign IP address" under
® "Functions" in ® "Online & Diagnostics". Enter the following IP address here (example): IP
address: 192.168.0.1 Subnet mask 255.255.255.0. Click "Assign IP address" and this new
address will be assigned to your SIMATIC S7-1500.

® You will receive a message regarding successful transfer of parameters in the ® "Info" ®
"General" window.

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4.3.6 Downloading a firmware update from the SIEMENS Support website

You can download current firmware updates free of charge from the Industry Online Support of
SIEMENS AG.

® Open your choice of Internet browser and enter the address ®

"support.automation.siemens.com".

® Select your desired language ® "Language" ® "English".

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® In "Searching for product information", enter the CPU for which you need a firmware update.
For example:® "S7-1500 CPU1516F"

® Under "Filter criteria for entries" select the "Entry type" ® "Download" and click the entry with
firmware updates for your CPU and the associated display in the selection list.

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® Various updates are offered in the next window. Select the update for your CPU that is
recommended for the upgrade.

® If you have not already registered, do so in the next window. (® "Yes I would like to register
now"), or if already registered – log in with your "Login" and "Password". (® "Login")

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® Enter the requested data for the registration, select the option "Download of export restricted

software" and then save the registration. (® ® "Save")

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® Return to the login. After login you can save the firmware update on your computer.
(® "Save as")

® Enter the desired memory location on your computer and click ® "Save".

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® Back on the Industry Online Support website of SIEMENS AG, you can select the firmware
update for your display. Select the update recommended for the upgrade. You can then save
the firmware update on your computer. (® "Save as")

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® Enter the desired memory location on your computer and click ® "Save".

® Click the downloaded compressed files for your CPU and the display in Windows Explorer
and select ® "Extract All" for each compressed file.

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4.3.7 Firmware update of the CPU

The files with the firmware update can be imported into the SIMATIC S7-1500 CPU as follows.

® In the project tree under ® "Online access", select the network adapter that was set
previously. If you click ® "Update accessible devices", you will see the IP address of the
connected SIMATIC S7-1500. Select ® "Online & Diagnostics". Under the "General" menu
item, you can check the current firmware in your CPU in "Diagnostics".

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® In the ® "Functions" menu, change to ® "Firmware update" ® "PLC". In the ® "Firmware

loader" sub-item, click ® "Browse".

® Select the previously downloaded and extracted firmware file ® "6ES7 ***-*****-****.upd" on
your computer and click ® "Open".

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® The following dialog indicates whether your firmware file is compatible with your CPU. Now
start the update. (® "Run update")

® The progress of the update and its successful completion are indicated with the following
dialogs. Click ® "OK" to confirm.

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4.3.8 Firmware update of the display

Once the firmware of the SIMATIC S7-1500 CPU has been updated, it is advisable to update the
firmware of the display.

® In the project tree under ® "Online access", select the network adapter that was set
previously. If you click ®"Update accessible devices", you will see the IP address of the
connected SIMATIC S7-1500. Select ® "Online & Diagnostics" here. In the ®"Functions"
menu, change to ® "Firmware update" ® "Display". In the ®"Firmware loader" sub-item,
click ®"Browse".

® Select the previously downloaded and extracted firmware file ® "6ES7 ***-*****-****.upd" on
your computer and click ® "Open".

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® The following dialog indicates whether your firmware file is compatible with your display. Now
start the update. (® "Run update")

® The progress of the update and its successful completion are indicated with the following
dialogs. Click ® "OK" to confirm.

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5 Additional information

You can find additional information as an orientation aid for initial and advanced training, for
example, Getting Started, videos, tutorials, apps, manuals, programming guidelines and trial
software/firmware, at the following link:

siemens.com/sce/s7-1500

Preview "Additional information"

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