Determining The Minimum Crack Width That Can Be Detected Using The Impact-Echo Method Part 1 Experimental Study
Determining The Minimum Crack Width That Can Be Detected Using The Impact-Echo Method Part 1 Experimental Study
To determine the minimum crack width that can be detected usin9 the impact-echo method,
two types of laboratory experiment on concrete plate specimens were conducted. In each
experiment, a crack was propagated through the plate parallel to the plate surfaces, while
surface displacement caused by crack openin9 was measured and impact-echo tests were
performed along the crack trajectory. The relationship between the surface displacement and
the real crack openin 9 displacement was established usin9 the results of nonlinear fracture
analyses (reported elsewhere). The minimum crack width was determined by estimatin9 the
crack openin9 displacements for each impact-echo test location.
crack or an external boundary can be calculated width-to-thickness ratios large enough to avoid inter-
as [2] ference caused by wave reflections from the side
boundaries of the plate. To simplify both COD and
d - Cp (1)
2f impact-echo measurements and interpretation of results,
the objective was to propagate a crack through the plate
where f is the frequency of P wave reflections from the along a trajectory that was parallel to the plate surfaces,
internal interface or bottom plate surface. at least over a distance that permitted crack-opening
measurements to be made. Considering these criteria, two
2.2 Instrumentation types of specimen were designed.
The impact-echo test system used in current work is
composed of three components: impactors; a receiving 2.3.1 Mechanical splitting specimen
transducer; and a portable computer with a data
acquisition card. The specimens used in this set of studies were 1.5 m (5 It)
The force-time history of an elastic impact can be wide, 1.6 m (5 ft 3 in) long and 0.31 m (1 It) thick. The
approximated as a half-cycle sine curve [2]. The duration
(or contact time to) of the impact determines the frequency
content of the stress pulse that is generated [2]. Most of
the energy in the pulse can be considered to be contained
in frequencies less than about t.5/t c. A shorter duration
impact produces a broader range of frequencies in the
stress pulse; however, the amplitude of each component
frequency is lower. The impact duration determines the
lateral dimensions of the defect which can be detected
using the impact-echo method. Shorter duration impacts
produce pulses containing higher frequency (shorter
wavelength) components, and smaller defects or inter-
faces can be detected. The impact duration should be (a) _
chosen so that the pulse that is generated contains
components with wavelengths approximately equal to or
less than the lateral dimensions of the defect or interface
to be detected and twice the depth (2d) of the defect. In ~ " ' 0 31 m ~
current impact-echo research and field work, hardened
steel spheres on spring-steel rods are used as impact
sources. The durations of the impacts produced by these Section A-A
sources range from about 10 gs to 80 ps. F coil of DCDT
The receiver is a broadband displacement transducer core of DCDT
r Fixed
consisting of a small, conically shaped, piezoelectric
element cemented to a brass cylinder [3]. The output of 16 gauge wire
this transducer is proportional to normal surface dis- crack plane
placement. A thin sheet of lead is used between the conical (b)
element and the concrete surface to complete the
transducer circuit and to couple the transducer to the /--- Fixed
concrete surface. In the test system used by the authors,
the impactors and transducer are housed in a hand-held
unit which can be used to test horizontal, vertical, or
overhead surfaces [4]. The distance between the impactor
and receiver is 30 mm.
A portable computer-based data acquisition system artificial slot
is used to capture the output of the transducer, store the
digitized waveforms, and perform signal processing and notch , , ~ J
analyses. For all of the experimental results presented in
this paper, displacement waveforms contain 1024 points bo,t and nuts - / - " t ~-
recorded at a sampling interval of 2 gs. The resulting 3 rnm steel strip
(c)
digital amplitude spectra have a resolution of 0.488 kHz.
Fig. 1 The specimen used in the mechanical splitting
2.3 Laboratory specimens experiment: (a) the geometry of the specimens and the points
for displacement and impact-echo measurements;
The specimens for both experimental and numerical (b) positioning of a typical DCDT; and (c) detail of the
studies were chosen to be plain concrete plates, with mechanical jack configuration.
76 Cheng and Sansalone
/
//•I 4 space @ 0.05 5 space @ 0.05 3 space @ 0.05 ~ "
1.2. f
// i
? ," t / ~/.!'11 /z" ,,,TX'I I I , ,,~
/ / .k'.~,_'~,-,:z~JJ..,_'L~2",.,'~g, kZ ' ' -:.4~,,.'- I"] I ," t . " s ; , Z 1
/ / r/.~, ~'s s " s ~- /.i s % ~i r ~'J /j , //I .,(-y/ /
/ /
I
.,;:;.~%', ,
,,/'.~,,.//-/
., ,~'0."
~, / I /i ~"
v
./ ~
, ~,,.,
,~J /
,,
/
,7 -:,"
I o,o,e ,
I~'~ .. 1 . 4 \
t
L-----
0.022 dlarrmeter ~ll~stic pipes
I indicates the position of DCDT
All dimensions are in meters
Fig. 2 Typical example of the layout of the pipes in the expansive cement experiment.
maximum coarse aggregate size was 11 mm (9/20 in). The (1/8 in) diameter hole, which had been cast into the
geometry of the specimen and the points for displacement specimen, and the rod was fixed to the opposite surface.
and impact-echo measurements are shown in Fig. la. A Thus, when a crack propagated across the location of
0.03 m x 0.04 m notch was cast into one edge of the the DCDT, the relative displacement of the plate surfaces
specimen, and an artificial slot located at the centre of produced by the crack opening could be measured. All
the notch was cast into the concrete using a thin, rigid the DCDTs were connected to a data acquisition system
plastic sheet, to serve as a point for crack initiation. The which read and recorded measurements on demand and
crack opening force was produced by using mechanical converted the voltage change produced by the DCDTs
jacks made of 12.7 mm diameter bolts and nuts which to displacement.
were placed in the notch at 0.15 m intervals. Turning
the nuts a specified amount served to open the notch
2.3.2 Expansive cement specimen
and propagate a crack from the tip of the artificial
slot (see Fig. lb). To avoid a local failure caused A second way to initiate and propagate cracks in a
by the concentrated compression forces produced by the concrete specimen was used to verify independently the
mechanical jacks, a 25.4 mm wide (t in), 3.18 mm thick minimum crack width measured from the mechanical
(1/8 in) steel strip was inserted between each end of the splitting experiment. Several concrete plate specimens
jack and the wall of the notch. with thicknesses 0.2-0.31 m and lateral dimensions five
The cross-sectional geometry of the specimen was times the thickness were cast. In each specimen, several
similar to the geometry of the double-cantilevered beam 22 mm diameter plastic pipes were split in half in advance
specimens used in typical fracture experiments. It was and bound by masking tape before being placed in the
expected that after propagating parallel to the plate form for each specimen prior to casting the concrete. The
surfaces for a distance, the crack path would deviate pipe layout was varied until it produced cracks parallel
from the line of symmetry in this kind of specimen [6]. to the top and bottom plate surfaces. A typical example
In an effort to propagate a crack parallel to the surfaces of the layout of these pipes is shown in Fig. 2, where four
of the slab, the slab was positioned vertically as shown groups of three pipes were placed horizontally at
in Fig. la. This position caused the direction of the mid-depth in the concrete plate. After about one month
self-weight of the plate to be perpendicular to the crack curing time, the pipes were filled with an expansive
propagation direction, as well as to the direction of the cement called Bristar 150. After water is added, this
crack opening force. The effect of the self-weight was cement expands to a volume several times its original
symmetric with respect to the crack. The supports on volume over a period of a day. Thus bursting forces
the bottom of the plate were placed away from the edge similar to those produced by corroding steel over a period
where crack initiation and propagation were to occur, of many years are produced by the expansive cement in
to eliminate any restraint at the bottom surface of a matter of hours. Cracks initiated after a few hours,
the slab. when the bursting force caused by the expanding mortar
As shown in Fig. la, a series of DCDTs was placed caused stresses exceeding the tensile strength of the
along the anticipated crack trajectory to measure the concrete. Cracks propagated horizontally in the plane of
surface displacements caused by the propagating crack. the pipes and eventually a crack plane formed across
Fig. lc shows the positioning of a typical DCDT. The the entire slab. Three or four D C D T s were placed in the
coil of the D C D T was fixed on one plate surface, while space between each group of pipes before the pipes were
the core was attached tO a rod passing through a 3.18-mm filled with the expansive mortar, so that the crack opening
Materials a n d Structures 77
a specified displacementI
v~l NotChmechanicalOpened
I by jacks.
0.7
I step 22 "N \
0.6 step 21
read DCDTs obtain impact-echo /
and calculate response along plate/ "" 0.5 step 2019- N " x - ~ ~
relative surface surface / ,~ step ensor 2
displacement \\\'<
data
I I ~o 0.4 step 18
step 17
,~ 0.3 step 16
~" step 15
yes
0.2 step 14
step 13 ~sensor 3
o.1 step 12
step 11
0.o , step 10
, i , , ,
~ 9 591~ P9
.2.=_
<E
5 10 15 20 25 30
Frequency (kHz)
(a)
P0 5.9 Q0 0 5 I0 15 20 25 30
Frequency (kHz)
.g (b)
<E <
5 10 15 20 25 30 5 ~0 15 20 25 30
}<
Frequency (kHz) Frequency (kHz)
(a) (b)
59 SO 0 5 10 15 20 25 30
Frequency (kHz)
(c)
.~_ Fig. 8 Impact-echo spectra obtained at test point P for
< < notch opening steps: (a) P9, (b) PI0, and (c) P11.
5.4 Q 11 Rll
5 10 15 20 25 30 5 I0 15 20 25 30 5 I0 15 20 25 30
Frequency(kHz) Frequency(kHz) Frequency(kHz)
(a) (b) (a)
L9 ~ 11.2 Q12
JI 113.7
.-=
< < <
5 10 15 20 25 30 ; ,0"~; 20 25 30 0 5 10 15 20 25 30
Frequency(kHz) Frequency(kHz) Frequency(kHz)
(e) (d) fb)
;/l.
13.7 Q16 ] 137 Q19
e~
< <E <
5 10 15 20 25 30 5 10 15 20 25 30 0 5 10 15 20 25 30
Frequency(kHz) Frequency(kHz) Frequency(kHz)
(e) (0 (c)
Fig. 9 Impact-echo spectra obtained at test point Q for Fig. 10 Impact-echo spectra obtained at test point R for
notch opening steps: (a) Q10, (b) Qll, (c) Q12, (d) Q13, notch opening steps: (a) R11, (b) R12, and (c) R13.
(e) Q16, and (f) Q19.
step, the impact-echo responses began to change. As the For position Q, the responses for tests Q10, Q11, Q12,
notch was opened, a peak at a frequency corresponding Q13, Q16, and Q19 are shown in Fig. 9a-f, respectively.
to the depth of the crack appeared and then began to Again as in P9, the pattern in the spectrum obtained
increase in amplitude. Figs 8-14 show the impact-echo from test QI0 is very similar to the solid response at
responses for the loading steps just before and after the point Q (Fig. 7b). With increasing notch opening (steps
appearance of the peak corresponding to the depth of 11-13), the multiple peaks which exist around 14 kHz in
the crack for points P-T, respectively. the spectra became more and more dominant and the
Fig. 8a-c shows impact-echo spectra for tests P9, P/0, thickness frequency shifts down to 4.9 kHz. In Q13, Q16,
and P l l , respectively. The response shown for P9 is and Q19, the peak at 13.7 kHz becomes distinct and
similar to the solid response shown in Fig. 7a. For P10, dominant. Thus, at point Q, the calculated depth of the
the thickness frequency has shifted one digital point cracking plane is about 0.134 m. This is based on using
lower, to 5.4 kHz, and lower frequency peaks at 2.4 kHz 13.7 kHz in Equation (1). Similar results are shown in
and 4.4 kHz correspond to the flexurat vibrations of the Fig. 10a-c for Rll, R12, and R13, respectively. The
concrete section above the notch and slot 1-5]. The peak responses for test point S (not shown) are also similar
at 11.2 kHz, which originally corresponded to the to test points P, Q, and R with a peak at l l . 7 k H z
distance between point P and the top of the slot, becomes corresponding to the depth of the crack beginning at
dominant, because the crack has extended under point notch opening step 13. Thus, summarizing the experi-
P and the crack has opened enough to produce significant mental results, the first indication of crack response in
reflection of waves. The depth of the crack at point P the impact-echo spectra happened at notch opening steps
for the measured frequency of 11.2 kHz is about 0.16 m 10, 11, 12 and 13 for test positions P, Q, R, S, respectively.
(6.37 in), which is very close to the middle of the slab. In The minimum crack width when stress can no
P11, the peak corresponding to the depth of the crack longer be transmitted through the crack faces was also
becomes even more distinct. determined from the impact-echo responses. As the
80 Cheng and Sansalone
.= 2
e~
< <
5 10 |5 20 25 30 5 I0 15 20 25 30 5 I0 15 20 25 30
Frequency(kHz) Frequency (kHz) Frequency (kHz)
(a) (a) (b)
"O
B
e~ e~
< < <E
5 I0 15 20 25 30 0 5 10 15 20 25 30 0 5 10 15 20 25 30
Frequency (kHz) Frequency(kHz) Frequency(kHz)
(b) (c) (d)
-g
<
<
10 20 30
Frequency (kHz)
(a)
10 20 30
Frequency (kHz)
5 9 COD = 0.025 mm
(a)
. 17.1
.g
49 C O D = 0 037 mm
<
10 20 30
H
Frequency (kHz) <
(b)
I0 20 30
.5 Frequency (kHz)
(b)
<
Fig. 14 Impact-echo spectra obtained from the 0.3 m thick
specimen for the expansive cement experiment: (a) for
0 10 20 30 measured crack opening of 0.021 mm, and (b) crack opening
Frequency (kHz) of 0.037 ram.
(c)
used to identify the existence of a crack. Surface profiles continued support of the National Science Foundation
corresponding to each notch opening step were measured for impact-echo studies is gratefully acknowledged.
using DCDTs.
In the expansive cement experiments, cracks parallel
REFERENCES
to a plate surface were produced in a matter of hours by
filling small diameter tubes located inside the concrete 1. Cheng, C. and Sansalone, M., 'Determining the minimum
specimens with expansive cement. Surface displacements crack width that can be detected using the impact-echo
were measured using DCDTs, and impact-echo tests method. Part II: Numerical fracture analyses', Mater.
were conducted as in the previous experiment. Struct. (1995) in press.
To estimate the real crack opening displacement at 2. Sansalone, M. and Carino, N. J., 'Impact-Echo: A Method
for Flaw Detection in Concrete Using Transient
the impact-echo test locations for both the experiments,
Stress Waves', NBSIR 86-3452, National Bureau
nonlinear fracture analyses were conducted. The results
of Standards, Washington, DC/PB 87-10444/AS
of these analyses and the determination of the minimum (National Technical Information Service, Springfield,
crack width that can be detected using the impact-echo MA, 1986).
method are presented in a subsequent paper [1]. 3. Proctor, T. M., 'Some details on the NBS conical transducer',
J. Acoustic Emission 1, No. 3 (1982) 173-178.
4. Pratt. D. and Sansalone, M., 'Impact-echo signal interpre-
tation using artificial intelligence', Mater. J. ACI 89
ACKNOWLEDGEMENTS (1992) 178-187.
5. Cheng, C. and Sansalone, M., 'The impact-echo response
The assistance of Mr. Timothy Bond, manager of the
of concrete plates containing delaminations - numerical,
George Winter Structural Engineering Laboratory, is experimental, and field studies', Mater. Struct. 26 (1993)
gratefully acknowledged. The research work presented in 274-285.
this paper was funded by Grant No. MSM-8957131 from 6. Broek, D., 'Elementary Engineering Fracture Mechanics',
the United States National Science Foundation. The Chap. 5 (Martinus Nijhoff, 1986) pp. 137-140.