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Thermal Block Construction Brochure

These blocks provide structural insulation for buildings from below ground to the roof. They are made of rigid polyurethane foam and come in various compressive strengths to suit different construction needs. The blocks insulate structures, are resistant to moisture and corrosion, and contribute to energy efficiency and cost savings.

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josephfulwood
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0% found this document useful (0 votes)
241 views4 pages

Thermal Block Construction Brochure

These blocks provide structural insulation for buildings from below ground to the roof. They are made of rigid polyurethane foam and come in various compressive strengths to suit different construction needs. The blocks insulate structures, are resistant to moisture and corrosion, and contribute to energy efficiency and cost savings.

Uploaded by

josephfulwood
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Structural Thermal Isolation

Blocks for Construction

STRUCTURAL INSULATION FROM BELOW GROUND TO THE


BUILDING ROOF

The LAST-A-FOAM® R-9300 Continuous Insulation Series for cold storage


and industrial buildings couples a thermal barrier with high-strength
structural support.
WHERE GREAT IDEAS TAKE SHAPE
These high-density polyurethane foams extend building insulation from
below ground to the building’s roof. A wide range of compressive strengths
are offered to address industrial thermal construction applications.
LAST-A-FOAM® R-9300 CONTINUOUS INSULATION BLOCK SERIES
R-9320 R-9325 R-9330 R-9335 R-9340

Product Overview
The LAST-A-FOAM® Continuous Insulation Blocks are made of high-density rigid polyurethane material. It has insulating
qualities which reduce thermal bridging through adjoining materials, making it ideal for most applications. The foam also
combines high compressive strength with minimal deflection. We offer a wide range of compressive strengths to address
industrial thermal construction applications: 350, 500, 1,000, 1,500, and 1,800 psi.

The cold, hard truth: Not all thermal


block solutions are created equal. BENEFITS AT A GLANCE:
• Ensures minimal energy loss to cooler/warmer earth at
Here’s why: the foundation
• Blocks have high compressive strength to support roof-
• Greater value
column loads
They’re priced right, offer lower cost over a longer life, and
cut utility costs. • Creep resistant – blocks resist distortion under load
over time
• Energy Efficiency • Locks out moisture – closed-cell material does not
Foam’s insulating qualities reduce thermal bridging absorb water
through adjoining materials. • Chemically and biologically inert – products will not rot
or decompose
• Guaranteed Performance
• Does not promote steel corrosion
The enduring physical properties of our blocks are
guaranteed with certified testing. • Does not attract or support insects or vermin
• Will not release chemicals into surrounding soil
• Fast Turnaround • Compatible with most grouts, adhesives and concrete
Most orders will ship within 10 working days of approved • Contributes to LEED certification
shop drawings − the best ship times in the industry.

• Smooth Installation FEATURES AT A GLANCE:


Blocks arrive ready to use, with holes pre-drilled if desired. • Custom-manufactured for specific job requirements
• Most orders produced as single-piece blocks with no
• Solid Track Record field assembly required
Our thermal column-bearing blocks have been sold and • Custom-cut blocks provided with optional pre-drilled
remained stable in continuous use for 20-plus years.
anchor-bolt holes
• Blocks are marked for easy placement at the job site

All blocks are custom-cut and can be


provided with pre-drilled anchor-bolt holes.
PRODUCT APPLICATIONS

Tank Isolation Protection Block Structural Thermal Column-Bearing Block


These custom-shaped insulating The R-9300 Series are designed
blocks securely support chiller to support heavy and structural
equipment outside cold-storage loads while maintaining thermal
facilities, thereby reducing the control within industrial building
possibility of condensation on interiors. Made of proven,
the supporting structure. high-density rigid polyurethane
material, these blocks are ideal for cold-storage facilities.
Equipment Support Block They combine high compressive strength with little
Placed on top of the building’s deflection and extraordinary thermal insulation.
roof, these insulating blocks
support HVAC and other heavy Precast/Tilt-Up Concrete Wall Panel Block
equipment while preventing
radiant heat transfer to the
building’s interior. This added R-9300 Series prevents thermal
insulation keeps the building energy transfer between the
interior cooler and reduces the load on cooling equipment, building and ground when
lowering utility costs. installed under precast and
tilt-up concrete walls. Because
these insulating construction
Floor Reinforcement Block blocks offer excellent load-bearing ability and durability,
R-9320 blocks are used inside only a few are required to support each wall. This eliminates
the floor panels of insulated wasted material while preventing costly energy loss.
walk-in coolers and freezers.
Lower-density blocks cost-
effectively support shelving
and provide a valuable thermal POLYURETHANE OUTPERFORMS OTHER
break to prevent the transfer of thermal energy between MATERIALS – EVERY TIME
the floor and ground. These insulating qualities minimize
costly energy losses. High-density polyurethane will not rot or dissolve in
subgrade application. It is inert, so it will not promote
corrosion of steel components placed in contact with it.
Perimeter Fall-Protection Block
The material provides nothing for vermin or insects to feed
These sturdy blocks are a key upon, nor does it release any chemical compounds into
component of a commercial or surrounding soil. Its closed-cell structure prevents absorption
industrial roof safety system. The of water into the material.
high-density material provides
greater load-bearing ability and
durability than wood. READY WHEN YOU ARE – EFFORTLESS
INSTALLATION
Canopy/Mansard Isolation for Residential/ R-9300 Continuous Insulation Blocks are supplied cut-to-size
Commercial Use to your specifications. If you prefer, anchor-bolt holes can be
pre-drilled at the factory with supplied drawing or templates.
Our LAST-A-FOAM® R-9300 This makes on-site block placement fast and easy. R-9300
high-density polyurethane foam blocks are delivered ready to install.
blocks provide a thermal barrier
Guaranteed with certified testing, blocks that have been in
for metal canopy or mansard use for over twenty years have remained stable. Products
supports where they penetrate ship within 10 working days of approved shop drawings –
the building exterior walls. the best ship time in the industry.
TECHNICAL DATA

Thermal Isolation Blocks


R-9320 R-9325 R-9330 R-9335 R-9340
Property Eng. Metric Eng. Metric Eng. Metric Eng. Metric Eng. Metric Test Method
Density (pcf ) (kg/m^3 20 320 25 400 30 481 35 561 40 641 ASTM D-1622
Compressive Strength (psi) (kPa) Vertical loads parallel to rise - min. value
2% Deflection @ 75°F mean
350 6675 500 4932 1000 6895 1500 10342 1800 12411 ASTM D-1621
min. values*

Thermal Conductivity "K-Value" ASTM C-518 @ 75°F


0.388 0.056 0.45 0.065 0.512 0.074 0.575 0.083 0.637 0.092
(BTU*in/ft^2*°F*h) [(W/m*K) mean temp.
"R-Value" per inch 2.58 17.86 2.3 15.87 1.95 13.51 1.74 12.05 1.57 10.87
Water Absorbtion (lbs./ft^2)
0.009 0.045 0.007 0.036 0.006 0.029 0.005 0.023 0.004 0.018 ASTM D-2842
(kg/m^2):

Self-extinguishing via
Fire Safety S/E S/E S/E S/E S/E S/E S/E S/E S/E S/E
test method below**

Note: Compressive strengths shown are minimum values


*Consult structural engineer for deflection measurement.
** Tested vertically on 1/2” thick specimen using 12-second and 60-second ignition with Bunsen burner.

PLACING AND CUSTOMIZING ORDERS


General Plastics’ R-9300 LAST-A-FOAM® Continuous Insulation Block Series is available through CSI of Virginia, Inc. As our distributor,
CSI is responsive and knowledgeable in the application of these products for their intended use, with staff possessing solid
backgrounds in civil engineering. Please contact CSI for technical service and sales assistance.

CSI also offers the following services:


• Material take-off assistance for qualified buyers
• Creation of material shop drawings from AutoCAD templates for customer approval and manufacturing

of Virginia, Inc.
PO Box 74728 Richmond, VA 23236
• PH (804) 744-0700 • FAX (804) 744-3911
[email protected] • www.csiinc.org

CSI of Virginia, Inc. is General Plastics’ exclusive distributor of the R-9300 thermal isolation block. Please contact CSI for
technical service and sales assistance.

General Plastics is certified according to


ISO 9001:2008/AS9100C and meets such demanding quality
systems as NQA-1, Mil-I-45208A and The Boeing Company D6-82479

www.generalplastics.com
All General Plastics products are manufactured in the United States, and are free of CFCs and VOCs.

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