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C4.4 & C6.6 Tool List: Number Name QTY Dealer CAT Function Tool

This document lists tools needed for servicing various components of Caterpillar C4.4 & C6.6 engines. It includes over 30 specific tools organized by engine system, with the part number, name, function, quantity needed, and whether the tool can be obtained from a Cat dealer or is essential. Key tools include those for measuring cylinder liner projection, installing main oil seals, turning the crankshaft, timing camshafts, checking compression and fuel system pressure, removing injectors and valve springs, and repairing electrical connections.

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375 views

C4.4 & C6.6 Tool List: Number Name QTY Dealer CAT Function Tool

This document lists tools needed for servicing various components of Caterpillar C4.4 & C6.6 engines. It includes over 30 specific tools organized by engine system, with the part number, name, function, quantity needed, and whether the tool can be obtained from a Cat dealer or is essential. Key tools include those for measuring cylinder liner projection, installing main oil seals, turning the crankshaft, timing camshafts, checking compression and fuel system pressure, removing injectors and valve springs, and repairing electrical connections.

Uploaded by

aras
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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C4.4 & C6.

6 Tool List
Caterpillar Service Technology Group

PART PART TOOL CAT


NUMBER NAME FUNCTION QTY DEALER

CYLINDER BLOCK & LINER


8T-0455 Tool Gp. - Liner Projection Measures cylinder liner projection and counterbore depth 1 Essential

CRANKSHAFT, MAIN BEARINGS & FLYWHEEL


227-4393 Socket - Torx Used to remove front pully bolts Essential
276-1209 Installer Used to install front main oil seal Essential
9U-6198 Crankshaft Turning Tool Used to rotate crankshaft 1 Essential

CAMSHAFT & TIMING GEARS


230-6284 Pin - Locating Used to properly time camshaft gear Essential

CYLINDER HEAD, VALVES & CAM FOLLOWERS


228-3610 Feeler Gage Used to set valve lash Essential
268-1971 Adaptor - Compression Used to check engine cylinder compression Essential
276-1221 Adaptor - compressor Used to remove & install valve spings Essential
9U-6193 Valve Spring Compressor Used to remove valve spings Essential

FUEL SYSTEM TEST


300-4988 Kit - Fuel Leak Off Used to identify faulty fuel injectors Essential
301-1501 Test Kit - Air In Fuel Used to Check for air in fuel Essential
304-3107 Adaptor - Pressure Used to check fuel system transfer pump pressure Essential

FUEL SYSTEM REPAIR & ADJUST


268-1968 Prybar Used to remove fuel injectors from cylinder head Essential
276-1216 Wrench Used to torque fuel injection lines Essential
278-2639 Pump Timing Used to time fuel system High Pressure Pump Essential
298-5564 Socket - Torx Used to tighten injector hold down clamp Essential

Caterpillar: Confidential Green Page 1 of 2


Last Modified: 12/07/2006
C4.4 & C6.6 - Tool List
PART PART TOOL CAT
NUMBER NAME FUNCTION QTY DEALER

ELECTRICAL & IGNITION SYSTEM


1U-5804 Crimp Tool Crimps all current connection pins used on Caterpillar engines Essential
274-5816 Wiring Repair Kit Used to repair pins, wires, connector seals and connector bodies on DUETSCH connector Essential
276-2900 Wiring Repair Kit Used to repair pins, wires, connector seals and bodies on AMP seal connectors Essential

HAND TOOLS
8T-3052 Degree Wheel Used for determining torque turn angles 1 Recommended

MISC. TOOLS
247-5377 Torque wrench Used to torque injector connectors Essential
268-1966 adaptor Adaptor used with timing pin to check engine timing Essential
5P-7306 Housing Assembly Used to rotate crankshaft Essential
5P-7305 Gear - Engine Turning Used to rotate crankshaft 1 Essential
136-4632 Pin - Timing Used to set crankshaft positioned at top dead center 1 Essential

Caterpillar: Confidential Green Page 2 of 2


Last Modified: 12/07/2006

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