XINDER-TECH ELECTRONICS

WL-UVL SERIES WHEELCHAIR LIFT

USER MANUAL

XINDER-TECH ELECTRONICS
ADD: NO 1 Kele Rd., Xinbei Dist., Changzhou Jiangsu China
Tel: 0086-519-85122329 / 85120805 / 85139690 Fax: 0086-519-85120805
E-mail: [email protected] [email protected] Web: www.china-wheelchair-lift.com

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CATALOGUE

CATALOGUE ......................................................................................................................................... 2
PREFACE ............................................................................................................................................... 4
1. Lift Introduction .............................................................................................................................. 5
2. After-sales Service .......................................................................................................................... 6
3. Shipment Information ..................................................................................................................... 7
3.1 Standard Parts ........................................................................................................................... 7
4. General Safety Precaution............................................................................................................... 8
5. Main Components ............................................................................................................................... 9
5.1 Components Description ........................................................................................................... 9
5.2 Warning Sign ...........................................................................................................................11
6. Technical Specification ..................................................................................................................... 13
6.1 Power Unit .............................................................................................................................. 13
6.2 Main Dimensions .................................................................................................................... 14
7 Installation Instruction ....................................................................................................................... 17
8. Operation Instruction ........................................................................................................................ 19
8.1 Safety Precaution .................................................................................................................... 19
8.2 Daily Safety Inspection ........................................................................................................... 19
8.3 Electrical Instruction ............................................................................................................... 20
8.3.1 Switches and sensors ............................................................................................................20
8.3.2 Remote Control .....................................................................................................................22
8.3.3 Working Condition................................................................................................................22
8.3.4 Working Process ...................................................................................................................22
8.3.5 Manual Operation of Power Unit ..........................................................................................24
8.4 Operate Platform Manually From Stow Position To Extend Position .................................... 25
8.5 Operate Front Rollstop Manually ........................................................................................... 26
8.6 Operation Step ........................................................................................................................ 27
8.7 Platform Adjustment ............................................................................................................... 29
8.8 Pressure switch........................................................................................................................ 30
8.9 Locking Device ....................................................................................................................... 31
9. Maintenance ...................................................................................................................................... 33
9.1 Cleaning .................................................................................................................................. 33
9.2 Maintenance Schedule ............................................................................................................ 33
9.3 Instructions of indicator lights on PCB board ......................................................................... 35
9.4 clutch device ........................................................................................................................... 39
9.5 Trouble Shooting .................................................................................................................... 45
9.6 Lubrication Instruction............................................................................................................ 51
10. Shipment and Storage ..................................................................................................................... 52
10.1 Shipment Requirements ........................................................................................................ 52
10.2 Storage Requirements ........................................................................................................... 52
10.3 Discard as Useless................................................................................................................. 52

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ATTACHMENT 1 Hydraulic Diagram ................................................................................................ 53
ATTACHMENT 2 Electrical Diagram ................................................................................................. 53
ATTACHMENT 3 Owner Registration Card ........................................................................................ 54

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PREFACE

1. The user manual contains how to operate of XINDER wheelchair lift. Customer should read

and thoroughly understand function and operation, maintenance of this lift before attempting to

install and operate it, which is important for prolonging life of wheelchair lift.

2. XINDER will not be responsible for any loss or loss to third party caused by incorrect

installation and operation.

3. Due to product improvement, this user manual will be updated after certain period. XINDER

will disclaim liability of modification and improvement of products which have been already

sold. Customer can consult with XINDER or authorized dealer directly.

4. This user manual comes to effect from October, 2015.

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1. Lift Introduction

WL-UVL series wheelchair lift can be installed under the vehicle floor. With the electrical and

hydraulic drive way, this equipment can help the disabled to get in/out of vehicle. The operation of

this lift is easy, safe and reliable. The loading capacity can be 300 kg.

This lift has got CE certificate.

This lift can be operated by wheelchair occupant, attendant or driver through handle switch.

First, the platform will extended from vehicle floor, then lower down to ground. After the wheelchair

getting in/out of vehicle, the platform will return back.

This lift has the non-skid platform which is used to take wheelchair. And there are rollstops at

the front and the end of the platform which can make a protection for the user during platform

moving up and down.

This lift uses electrical and hydraulic power unit. The function of hydraulic cylinder is to make

the lifting stable and safe. The platform lowers down through gravity, which is quiet and can save

power.

There is emergency hand drive, so under the situation of no power, this lift can be manually

operated by two operators.

This user manual contains lift main technical specifications, installation instructions, and

maintenance and so on. It is very important that the lift operator should familiar with the operation

absolutely.

Once the lift is installed, it should be properly maintained according to the following cleaning,

lubrication, and inspection instructions recommended by Xinder because it’s very important for lift

performance.

If there is any question about this user manual, or additional copies are needed, please contact

Xinder.

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2. After-sales Service

Xinder-Tech warrants the original buyers that Xinder-Tech will repair or replace any part failed
due to defective material or workmanship during warranty period. Details are as follows:
1. Warranty Period ：
Warranty Period: 12 Month from the delivery date from seller.
Repair or replace parts failed due to defective material or workmanship during warranty
period.
Repair or replace parts of power units failed due to defective material or workmanship
during warranty period.
The parts can be got from Xinder-Tech Electronics.
2. After-sales Service
If there is some problem happened, please call our Quality Department (86-519-85139690)
or send e-mail to [email protected] or [email protected], we will analyze the problem and
give solution within 24 hours. If the problem is failed due to defective material or
workmanship, we will provide part free for replacement.
If you need to return some part for repair, please give us advanced notice as possible, and
allow reasonable amount of time to repair it. Shipping charges for returning parts to
Xinder-Tech shall be the responsibility of the customer. Xinder-Tech will pay shipping
charges when returning warrantable parts to the customer. Xinder-Tech will not accept
C.O.D. shipments of any returned goods.
The warranty does not cover: Malfunction or damage to parts caused by accident, misuse,
lack of proper maintenance, improper adjustment, alteration, mechanical of vehicle,
hazards, overloading, failure to follow operating instruction, or acts of nature (i.e. weather,
lightning, and flood).
Xinder's obligation under this warranty is exclusively limited to the repair or exchange of
parts that fail within the applicable warranty period.
Xinder-Tech assumes no responsibility for expenses or damages, including incidental or
consequential damages. Some states do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation or exclusion may not apply.
3. Note and Warning
Xinder-Tech recommends that this product should be inspect very six months, and it is
batter to do some maintenance if necessary at that time. Details of maintenance can be
seen in User Manual.
This lift has been designed and manufactured to exact specification. It is hazardous to
make any modification.
The warranty is void if: Modification to any parts of this lift is not authorized by
Xinder-Tech. Moreover, it is dangerous.
Xinder-Tech has no responsibility for any personal injury or property damage due to the
operation of lifts that has been modified from our original design. No one or company
should alter lift without written authorized by Xinder-Tech.

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3. Shipment Information

When the product is received, unpack it and check for freight damage. Claims for damage

should be made to freight carrier immediately.

Be sure installation kit contains all items listed on kit packing list. Please report any missing

items immediately to Xinder. The warranty and owner registration cards (see attachment 2)

must be completed and returned to Xinder within 20 days for the warranty to be valid.

3.1 Standard Parts

Table 3-1 Packing List for 1 pcs of Lift

NO ITEM NAME QTY REMARK
1 — Wheelchair Lift 1 PCS
2 — 24V Hydraulic Unit 1 SET
3 60008 Remote Control 1 PCS Not Wireless
4 Manual Handle 1 PCS

5 UVL-700-0000110-E00 adjusting plate(L) 2PCS Send the plate by customer's

6 UVL-700-0000210-E00 adjusting plate(R) 2PCS requirements

7 GB-T 41-2000 - M18-N hexagon nut grade C 8PCS

plain washer-product
8 GB-T 95-2002 - 18 4PCS
grade C
spring lock
9 GB 93-1987 - 18 4PCS
washer-normal type
One for manual operation, the
10 B1044 & B1045 Operating Label 1SET
other for electrical operation
11 GB/T 3452.1 - 6.3×1.8-A Rubber Ring 2PCS

12 power switch 1 PCS

13 AMP282188-1 connector(without wires) 1SET

14 Security considerations 1 PCS

15 certificate of quality 1 PCS

16 User Manual 1 PCS

17 Packing List 1 PCS

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4. General Safety Precaution

The following general safety precautions must be followed during installation, operation, service,
and maintenance.

Under no circumstances should installation, maintenance, repair, and adjustments be attempted

without immediate presence of a person capable of rendering aid.
An injury, no matter how slight, should always be attended. Always administer first aid or seek
medical attention immediately.
Protective eye shields and appropriate clothing should be worn at all times.
To avoid injury, always exercise caution when operating and be certain that hands, feet, legs,
and clothing are not in the path of product movement.
Check under vehicle before drilling so as not to drill into frame, subframe members, wiring,
hydraulic lines, fuel lines, fuel tank, etc.
Read and thoroughly understand operating instructions before attempting to operate. Stay away
from the lift working scope.
Inspect product before each use. If an unsafe condition, unusual noises or movements exist, do
not use it until problem is solved.
Never load or stand on platform until installation is complete.
After installation is done, test the lift with load of 125% of its rated load capacity.
The product requires regular periodic maintenance. A thorough inspection is recommended at
least once every six months. The product must always be maintained at the highest level of
performance.

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5. Main Components

5.1 Components Description

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Table 5.1.1 Lift Main Components Description

NO Name Code Description

1 Lift frame Cover to contain lift after the platform stows

2 Guide UVL-700-0210000-E00 Handle for locking or releasing platform under manual
Mechanism operation
3 Hydraulic UVL-700-0600009-E01 Hydraulic unit to make platform move up and down
Cylinder
4 Working UVL-700-0410000-E02 Carrier of wheelchair and passenger
Platform
5 Rear Rollstop UVL-700-0400007-E00 Provide the function of protection during platform moves up
and down. It will link with vehicle floor when platform level
with vehicle floor.
6 Front Vice UVL-700-0321000-E01 Moving arm for platform moving up and down
Swing Arm
7 Main Swing UVL-700-0311000-E00 Moving arm for platform moving up and down
Arm
8 Rear Vice UVL-700-0331000-E01 Moving arm for platform moving up and down
Swing Arm
9 Front Rollstop UVL-700-0400001-E01 provide the function of protection; help wheelchair get on/off
platform
10 Electric UVL-700-0400015 Device to control the working of front rollstop
Actuator
11 Hydraulic unit 330600698 Device to provide hydraulic power for lift
12 Rope of rear UVL-700-0000025-E00 Adjust the length of platform, which can make rear rollstop
rollstop UVL-700-0000026-E00 reach vehicle floor under different lifting height.
13 Clutch handle 0516-004 Handle for locking or releasing platform under manual
operation. Be sure this handle is locked when lift is not needed.
14 Locking Device UVL-700-0600018-E00 Platform on the track is locked automatically under the
UVL-700-0200015-E00 hydraulic power.
UVL-700-0200013-E00

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5.2 Warning Sign

Nameplate with series NO

and date of production: It is
uniqueness and traceability

Important warning sign: Make

sure to read it carefully and
particularly before installation
and operation.

Operation label: the left

one is for electrical
operation, and the right
one is for the manual
operation. After the lift
installed, please stick
them at the place where is
easy to see to help
operator refer to.

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Company LOGO

Warning sign is on the middle

of the rear vice swing arm. Each
arm has one warning sign.

Warning sign is on the middle of

the front vice swing arm. Each
arm has one warning sign.

Number on the board is as

same as the serial NO on the
nameplate.

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6. Technical Specification

6.1 Power Unit

Motor System Diameter and working length

Lift model Voltage
power pressure of hydraulic cylinder

WL-UVL series 12V/24V 0.8KW 2500Psi Φ60 X70 single action

Lift platform: motor drive, hydraulic function;

Lower down platform: pressure release valve of power unit control velocity of flow, use gravity
function;
Lift platform manually: operate manual pump;
Lower down platform manually: rotate button of manual pressure release valve with specialized
tool;
Working of front & rear rollstop: electric drive(front rollstop), mechanical drive (rear rollstop);
Model & Capacity of hydraulic oil: L-HV46

NOTE: If temperature is too low, proper hydraulic oil should be selected according to parameter

listed in Table 6-1.

Table 6.1.1 Hydraulic Oil
ISO DYNAMIC VISCOSITY
mm2/s FLASH POUR VISCOSITY
Model VISCOSITY
GRADE 100 ℃ 40 ℃ 50 ℃ POINT ℃ POINT ℃ NUMBER

32 / 28.8~35.5 / 160 < -15 >95

HM GRADE 46 / 41.4~50.6 / 180 < -9 >95
68 / 61.2~74.8 / 180 < -9 >95
32 / 28.8~35.5 / 160 < -33 >130
HV GRADE
46 / 41.4~50.6 / 180 < -33 >130

32 / 28.8~35.5 / 160 < -45 160

HS GRADE
46 / 41.4~50.6 / 180 <-39 180

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6.2 Main Dimensions

UVL-700/1300 Dimensions(Installed in step)

Net
Lifting Lowering Floor Depth of
Platform size Dimensions door Step depth
Model height height height first step
width
L*W (mm) L*W*H (mm) E F A B C D
UVL-700 1220*750 1995*1135*166 ≤550 ≤550 ≥800 ≤1100 ≤330 ≤770
UVL-1300 1295×750 2070×1135×166 ≤830 ≤850 ≥800 ≤1680 ≤330 ≤1050
UVL-700-800 1220×800 1995×1185×166 ≤380 ≤590 ≥850 ≤1100 ≤330 ≤770
UVL-1300-800 1295×800 2070×1185×166 ≤830 ≤850 ≥850 ≤1680 ≤330 ≤1050

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UVL-700S/1300S Dimensions(Installed under step)

Lifting Lowering Net door Floor Depth of Step

Platform size Dimensions
Model height height width height first step depth
L*W (mm) L*W*H (mm) E F A B C D
UVL-700-S 1220×750 1792×1135×166 ≤430 ≤550 ≥850 ≤980 ≥350 ≤650
UVL-1300-S 1295×750 1867×1135×166 ≤670 ≤800 ≥850 ≤1470 ≥350 ≤940
UVL-700-S-800 1220×800 1792×1185×166 ≤430 ≤550 ≥900 ≤980 ≥350 ≤650
UVL-1300-S-800 1295×800 1867×1185×166 ≤670 ≤800 ≥900 ≤1470 ≥350 ≤940
UVL-700-S-1090 1090×750 1660×1135×166 ≤430 ≤550 ≥850 ≤980 ≥350 ≤650

Note: UVL-700-S-1090 can be use for van, such as MB Sprinter, HIACE, Transit V348

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UVL-700II /1300II /1600II-H Dimensions(Installed in luggage)

Net width
Lifting Lowering Net door Floor
Platform size Dimensions of luggage
Model height height width height
door
L*W (mm) L*W*H (mm) E F A B C
UVL-700Ⅱ 1220*750 1920*1135*166 ≤505 ≤465 ≥800 ≤970 ≥1100
UVL-1300Ⅱ 1295*750 1995*1135*166 ≤740 ≤710 ≥800 ≤1450 ≥1100
UVL-700Ⅱ-800 1220*800 1920*1185*166 ≤505 ≤465 ≥850 ≤970 ≥1150
UVL-1300Ⅱ-800 1295*800 1995*1185*166 ≤740 ≤710 ≥850 ≤1450 ≥1150
UVL-1600Ⅱ-H 1445*750 2192*1185*166 ≤1160 ≤770 ≥800 ≤1930 ≥1150
For the above lift model, the operations are all same except the installation position and lifting height.

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7 Installation Instruction

There are 4 mounting bracket for installation. The length between brackets and the height of
bracket are adjustable.
Parts used for installation:
M10*L Hexagon bolt 8.8 magnitude 8 PCS
M10 Hexagon Nuts 8 PCS
d=10 Flat washer, standard spring washer each 8 PCS
(These parts should be supplied by customer, because different customer may need different
length of bolts)
Before install this lift, be sure there in no interface between vehicle and lift upper cover,
because it may drop the upper cover, block the driver of chain and motor, affect lift working.
Installation room required:

These three lengths will be different

/decided according lift model.

This distance should not less

that300mm, otherwise, the rope
will be curving, and locking
device cannot work well.

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After installation, be sure to check whether lift lock device can work well.

When the clutch handle is at the states as figure 7.1, the lift platform can’t be pulled out

manually.

When the clutch handle is at the states as figure7.2. lift platform can be pushed in.

Figure 7.1 Figure 7.2

After inspection, be sure the clutch handle is as the states in Figure 6.3.1, and it should be fixed

with ribbon or some other tool so that some accident can be avoided due do muffed operation.

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8. Operation Instruction

It is very important to follow below instruction to operate WL-UVL series wheelchair lift.
【WARNING】The operation only can be done after completely understand this instruction.
8.1 Safety Precaution

When operate the lift, must obey the following requirements any time:
Before using the lift, vehicle must be stopped on smooth road, be attention not to stop on
slope.
Before using the lift, vehicle motor must be powered off and pull the braking.
If unusual noise or movement occurs, immediately ask XINDER or designated after-sales
service points to inspect.
Before each use, do a pre-inspection. Such as inspect whether the mounting bolt or nut is
loose. If there is something unsafe, stop using the lift. If there is something serious, please
return to XINDER or authorized dealer (after-sales service points) to maintain.
When the platform and wheels are damp, the wheelchair brake system power is little,
therefore, particularly be careful to use it.
When the platform is up or down, wheelchair must be braked (electric wheelchair must be
powered off and braked).
Keep the planar lift clean.
Be careful not to load more than the rated load capacity.
Don’t get on or off the platform when it is up and down. When not use, lift must be retracted
back to the lift body box before starting vehicle.
Children and other people are not allowed to do with the lift, it is dangerous.
Don’t put your arms and legs among the movement area to keep you away from unnecessary
harm.
When the platform is up and down, nobody should allow standing on the front or rearing
rollstop.
When somebody stays on the platform, anyone should not be allowed to press operating “IN”
key.

8.2 Daily Safety Inspection

Clean and maintain lift surface before each use.

Make sure the following provisions are met before operating the lift:
All the functions of the lift are completely normal.
Appearance and lubrication system is normal.
All the fastening parts are normal.

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8.3 Electrical Instruction

8.3.1 Switches and sensors

A. stow sensor (on lift body)

a

B. extend sensor (on lift body)

b

C. prepare switch (JP2_1-2, 3) (on the controller)

c

D. pressure switch (on lift body)

1

E. level switch (on lift body)

2

F. lifting switch (on lift body)

3

Key switch JP3_1

(Options )

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B. stow sensora

Stow position

Extend position

C.extend sensor
b

Magnet of extend position

Magnet of stow position

E. Pressure switch 1 Used to adjust pressure

F. Level switch 2

G. Lifting switch 3

Driving motor

Note:
The subscript (including digitals, letters and symbols) of all switches or keys is corresponding
with the position symbols of switches or keys on the PCB board.

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8.3.2 Remote Control

The remote control is on the Hydraulic unit

OUT<: key for extend platform
IN>: key for retract platform
UP^: key for lift platform
DOWNV: key for lower down platform

Key’s function of remote control

Key Description
Platform extends from the stow position, move up from the existing position, ground or
UP extending position (after the platform leave ground, front rollstop overturns upward
automatically under the function of electric actuator)
Platform extends from the stow position, low down from the existing position, ground or
DOWN extending position (when the platform touch ground, front rollstop overturns to ground
automatically under the function of electric actuator)
OUT Platform extends from the stow position
IN Platform returns to extend position, then back to the stow position.

8.3.3 Working Condition

Power is on (on the power contactor of drive sensor of pump motor which is inside the
Hydraulic unit); JP2_1-5 imputes 24V; and prepare switch c is on (JP2_1-2,3connected).

8.3.4 Working Process

Extend out platform: Effective keys of handle switch (OUT: key for extend platform <; UP: key
for lift platform ^; DOWN: key for lower down platform V) ．
When extend the platform, if the platform is in stow position (Stow sensor a is on), first adjust the
platform to level position (controlled by level switch 2), and then the platform can be extended.
When the Stow sensor a is off, the status signal JP2_1-1(24V) is output. When the platform is
extended completely, and the extend sensor b is on, there are three kinds of situation: first, if the
effective key of handle switch is OUT<, the platform will extend. Second, if the effective key of
handle switch is UP ^, the platform extends, and then move up. The platform will stop to move up

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until the lifting switch 3 is on. Third, if the effective key of handle switch is DOWN V, the platform
extends, and then move down. The front rollstop of platform will unfold until the pressure switch is
on, and the platform will stop to move down.

Retract platform: Effective key of handle switch is IN （key for retract platform ） >

When retract platform, if the platform is in stow position (extend sensor b is on), first, the front
rollstop will be folded, the platform will be adjusted to level position (controlled by level switch 2),
and then the platform will retract. When the platform retract completely, the Stow sensora is on, the
platform stops to retract, the status signal JP2_1-1(0V) will be outputted, and the pressure is
released.

Lifting platform: Effective key of handle switch is UP (key for lifting platform ^), extend sensor b
is on.
The front rollstop will be folded, and the platform will stop to move up until the lifting switch 3 is
on.

Lower down platform: Effective key of handle switch is DOWN (key for lifting platform V),
extend sensor b is on.
The platform will move down until the pressure switch 1 is on, and then the front rollstop unfolds,
and the platform stops to move down.
Note:
1. This lift is controlled by the handle switch. Lift will stop moving if stop pressing any keys
on the handle switch.
2. When extend or retract platform, the controller will adjust the platform to level position
according to level switch 2, then the lift can work. (The level switch 2 only can work under the
condition that the platform is extended completely. That is to say, the adjustment id done after the
extend sensor b is on)
3. The front rollstop works through pressure switch. When the platform lowers down to
ground, the pressure switch will be on because of the decrease of pressure. The front rollstop will
unfold after the pressure switch is on.
4. Steps to adjust platform to level position: If the platform is under level position (level
switch2 is off), first, lift the platform until level switch2 is on, then release the valve to lower down
platform. Decompression will stop when level switch2 is off. Till now, the adjustment is finished.
If the platform is above level position (level switch2 is on), release valve, platform will lower
down. Decompression will stop when level switch2 is off. Till now, the adjustment is finished.
5. Controller is inside of the Hydraulic unit.

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8.3.5 Manual Operation of Power Unit

Refer to figure 8.3.5.1, manual operation is done under the condition that there is no power

from vehicle. Operation steps are below:

Stick handle in the hole of hydraulic pump and

push down it repeat to raise lift

Stick handle in knob of hydraulic valve and

rotate it counterclockwise to release oil

Stick handle in hydraulic knob and rotate

clockwise to avoid releasing oil.

Figure 8.3.5.1

Note: the oil should be released before lift is fixed on vehicle floor.

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Lift platform manually
Refer to figure 8.3.5.2, put the end of handle into the button of release valve. Be sure the
handle’s notch is completely in the pin on the button of release valve. Rotate the button of release
valve clockwise to tight it, and then put the end of handle into the jack of manual pump, press the
handle repeatly until the platform move to right position.

Figure 8.3.5.2 Lift platform manually

Lower down platform manually
Refer to figure 8.3.5.1, put the end of handle into the button of release valve. Be sure the
handle’s notch is completely in the pin on the button of release valve. Rotate the button of release
valve counterclockwise to loosen it until the platform move to right position.

8.4 Operate Platform Manually From Stow Position To Extend Position

Refer to Figure 8.4.1, first put the end of handle into the button of release valve, make sure the
handle's notch is completely in the pin on the button of release valve; then press the handle to make
the locking buckle release from the pin, when the operation handle is at the position 1, the platform
can be easily moved manually along the track. When the operation handle is at the position 2, the
platform cannot be moved manually, and it is only work under electrical operation.

Position 2
Position 1

Figure 8.4.1 Operate platform manually

[Special Warning]:
When platform moving up and down, wheelchair must be locked and handrail should be held
with two hands. When platform with person on it,it should be forbidden to carry out in and out
command . Once platform cannot stop moving up, open pressure relief valve and cut off the power
immediately.
Check if the relay which installed on the motor of the oil pump is damaged. Turn on key
switch after inspection.

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8.5 Operate Front Rollstop Manually

Refer to 8.5.1, the front rollstop can be manually controlled under the situation that there is no

power supplied or the electric actuator does not work.

A. Normal Situation B. Remove the pin

C. Remove the pin between font rollstop and electric actuator

D. Open front rollstop

Figure 8.5.1 Operate front rollstop manually

WARNING
Be sure the front rollstop is vertical with platform and locked before operating lift.

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8.6 Operation Step

Before using the lift, vehicle must stop on smooth road, and make sure there is enough space
for lift working and wheelchair moving.
This lift must be operated carefully. Make sure there is nothing within lift working space.
[WARNING]
1. During lift working, operator should stay away from it and should not be within the
working space. Otherwise, the operator may be hurt if lift platform falls down suddenly.
2. After platform stowed in, turn off power after buzzer stops buzzing.
1. Move wheelchair out of vehicle

Extend platform: press the UP, DOWN, OUT key (Refer to figure 8.3.1.1) until platform

extend completely.

• “UP”: platform will extend, and then lift to highest level

• “DOWN”: platform will extend, and then lower down to ground

• “OUT”: platform will extend, and then stop in level position

Lower down platform: when platform is at extend position, press DOWN, platform will

extend and lower down to ground. The front rollstop will unfold.

Move wheelchair on platform: push wheelchair on platform, and then active wheelchair brake.

Lift platform: press UP, first front rollstop will work to be vertical with platform; second

platform move to be level with vehicle floor; third rear rollstop unfold automatically to reach

vehicle floor.

Move wheelchair out of platform: push wheelchair off platform to get in vehicle.

Retract platform to stow position: press IN, platform will move from up or down to stow

position.

2. Move wheelchair in vehicle

Extend platform: press the IN key until platform retract completely

3. Manual Operation

First put the end of handle into the button of release valve, make sure the handle's notch is

completely in the pin on the button of release valve; press the handle to make the locking buckle

release from the pin, and then do the manual operation of the platform.

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Manually extend platform
Refer to figure 8.4.1, operate the handle, platform can be pushed in or pulled out along the track in
different position. When the handle is at position 2, platform will be locked along track by locking
device.
Manually lower down platform
Refer to figure 8.3.5.1, put the end of handle into the button of release valve. Be sure the
handle’s notch is completely in the pin on the button of release valve. Rotate the button of release
valve counterclockwise to loosen it until the platform move to ground.
Unfold front rollstop: Refer to figure 8.5.1 to unfold front rollstop.

Manually lift platform

Push wheelchair on platform as step 3. Operate front rollstop to be vertical with platform. Refer to
figure 8.3.5.1, put the end of handle into the button of release valve. Be sure the handle’s notch is
completely in the pin on the button of release valve. Rotate the button of release valve clockwise to
tight it. And then put the end of handle into the jack of manual pump; press the handle repeat until
the platform move to be level with vehicle floor. At this time, the rear rollstop will reach vehicle
floor automatically. Now wheelchair can move into vehicle.
Manually retract platform
Check whether platform is in stow position, if not, operate lift according below steps.
Platform is above stow position: Refer to figure 8.3.5.1, put the end of handle into the button
of release valve. Be sure the handle’s notch is completely in the pin on the button of release
valve. Rotate the button of release valve counterclockwise to loosen it until platform move to
stow position.
Platform is under stow position: Refer to figure 8.3.5.1, put the end of handle into the button
of release valve. Be sure the handle’s notch is completely in the pin on the button of release
valve. Rotate the button of release valve clockwise to tight it. And then put the end of handle
into the jack of manual pump, press the handle repeat until the platform move to stow
position.
Refer to figure 8.4.1, operate handle to position 1, platform can be retracted manually along
track from extend position to stow position. After platform is retracted completely, operate handle
to position 2 to lock platform.
【NOTE】After platform retracts completely, manually check whether the locking device can
works well.

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8.7 Platform Adjustment

Start wheelchair lift, press OUT key, platform will extend from frame and stop at the specified
position. At this time, press UP/DOWN key to lift/lower platform to the highest/lowest position.
After platform extends from the frame, the platform can be retracted from any position by
pressing IN key.
Check whether there are below problems during platform retracting or extending.
1. Platform doesn’t in stow position. It is above or under position.
2. Platform cannot reach the high position or platform move over than high position.

If the problem insists, below adjustment should be down:

High switch
Level switch

First, make sure there is no looseness at rotating block of travel switch

If there is no looseness, adjust the travel switch rear and front, then tighten the nut of travel switch
￠
and mounting support (glue must be used). The user can use 17 wrench to tighten the nut.
（） 1 Level switch: If the platform is lower than the right position, move the switch backward
(separate with the block); if the platform is higher than the right position, move the switch
forward (close to the block)
（） 2 Switch for high position: This is the switch used for high position. If the platform cannot
reach high position, adjust the switch backward (the high position should be decided according
to actual situation)

If there is looseness insists, tighten it. If the platform still cannot be retracted, adjust it follow
the below steps:
（） 1 When the platform is higher or lower the stow position, unlock the clutch handle of
moving frame and mounting frame. Make sure the moving frame will not move back and
front during adjustment. Press IN, the platform will move to stow position automatically.
After the platform stops, loosen the rotating block of travel switch, so that the slanting lump
will touch with switch roller. At this time, the travel switch is on. Tighten the mounting nut of
rotating block. Then lock clutch handle of moving frame and mounting frame, and press IN to

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stow the moving frame.
（） 2 If the block of highest level is loosen, manual open the rope, and press IN to move
platform to level position, then release the manual rotating block. Press UP to lift platform,
and when the platform move to right position, stop lifting and manually rotate block, so that
the slop can reach to switch contact. Then tighten the block. Press DOWN, make adjustment
when the platform arrives to half position.

8.8 Pressure switch

This wheelchair lift uses new Pressure switch, which can adjust the highest lifting height and
special position of whole hydraulic system.

Installation position
of pressure switch

Position for install pressure switch

Adjust the pressure

Position for adjust pressure

Adjust method and tool

Adjust method and tool

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8.9 Locking Device

UVL series wheelchair lifts adopt the locking device, to avoid the situation that the chain get off or
disconnected when the platform on the return, and in case the lift slip from the cabinet
automatically.

Under the hydraulic operation, when platform on the return position, the locking buckle is engaged
with the pin.

Under hydraulic operation, be sure the platform move when the locking buckle release from the pin

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Working states of locking device

State 1.when hydraulic system makes pressure relief, with the force of piston rod, locking buckle will be
engaged with the pin. Then locking device is locked.

Locking device

Locking buckle be
engaged with the pin.

State2.when hydraulic system with oil pressure,with the force of piston rod,locking buckle will release
from the pin,then locking device is unlocked.

Locking buckle
release from the pin

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9. Maintenance

Regular maintenance for wheelchair lift will help optimize its performance and reduce the need for
repairs. This chapter contains cleaning instructions, maintenance schedule and so on.

9.1 Cleaning

Regularly clean lift with mild soap (i.e. dish soap, car wash liquid) and dry it thoroughly, which
will protect painted surfaces. Cleaning is especially important in areas where roads are salted in winter.

9.2 Maintenance Schedule

Under normal operating conditions, maintenance inspections are required at least every six months
or less. Service should be increased under conditions of heavier use (more than 10 cycles per day).
Thorough inspection should be performed at service intervals referenced in Table 9.2.1.

Table 9.2.1: Maintenance Schedule

Item Description
Daily inspection(10-20 cycles)
Lift is in stow position
Lift mounting bracket Inspect whether lift mounting brackets are destroyed.
Lift is in extend position
lift working of extending and 1. inspect whether there is abnormal noise during extending or retracting
retracting 2. whether lift stow position and extend position are right
Important mounting shaft Check whether the connecting shaft between lift frame, platform and moving
frame is installed right, or whether there is some damage on the shaft. Check
whether the screws on shaft (used to tight shaft) can work correct.
Check whether there is damage on all cotter and snap ring, and whether they can
work correct.
Check whether the hinge pin on hydraulic cylinder is installed right; whether there
is damage on hinge pin; whether the screws on shaft (used to tight shaft) can work
correct.
Connection between 1. Platform can move up and down correct with no block.
2. There is no abnormal situation on welding points of lift.
platforms
3. The connection parts (e.g. bolts, nuts) between platform and moving frame can
work well with no looseness.

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Lift platform to be level with vehicle floor

Rear rollstop and its Rear rollstop can work well during platform extending, retracting, moving to be
operation level with vehicle floor.
Lower down platform to ground

Front rollstop Front rollstop can unfold, fold and lock correct.
Front rollstop can unfold when platform reach ground.
Retract platform

Normal stow position Check whether platform is in normal stow position when retract platform.

Weekly inspection ( 140-180 cycles )

Extend and retract drive There are no obstructions in the side track during platform extending and
mechanism retracting.

Three month inspection (900-1000cycles)

Driving chain and shaft Spray lubricant on driving chains and clean the excess grease.

Connecting hinge pin of Spray lubricant on the connecting hinge pin of main swing arm and shaft, and
main swing arm and rear
clean the excess grease.
rollstop

Level of hydraulic oil Check whether there is enough hydraulic oil left. If not, add new according to
table 6.1.1.

Annual inspection(3600-4000 cycles)

Driving chain and hinge 1. Inspect the tension of chain, and adjust if necessary.
2. Inspect whether main drive sprocket and driven sprocket are in safe situation; And
pin
whether hinge pin and mounting nuts of sprocket are loosen.
3. Spray lubricant on the connecting hinge pin of main swing arm and shaft, and
clean the excess grease.
Hydraulic unit 1. Check the level of hydraulic oil. Add new if necessary according to table 6.1.1.
2. Inspect whether there is damage on oil tube.
3. Inspect whether there is leakage on the connectors of all oil tube.

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9.3 Instructions of indicator lights on PCB board

(PCB BOARD)

Description of working process of UVL wheelchair lift

First, connect power line (with sectional area is 16mm²) to the input end of the relay which installed on
the motor of the oil pump. Plug in power line of controller to pin _5 of connectors (JP2_1) with 6 pins.
Then power light (Power) will be on, means controller is electrify. Connect pin _2 and pin _3 of the
connector (JP2_1), then enable light (EN) will be on, means controller be enabled and in working
conditions at this moment.

Power line

Oil pump motor

motor
Relay

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 XINDER-TECH ELECTRONIC

Positive wire

Negative wire

Oil pipe inlet

Controller

Buzzer
(Hydraulic unit)

controller

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Extend out:
、
When platform is not in extend position (extend sensor is off), whatever press “out” ”up” and “in” key,
platform will firstly adjust to middle position, then move out (process of adjustment is that, first
platform will move up till the horizontal level switch is on, then the hydraulic system will make pressure
relief till the level switch just disconnect and then horizontal level adjustment be finished). Then it will
move out, and will stop when reached the extend position (extend sensor be on). If “out” key be pressed
at that time, then the command of moving out would be executed successfully. At the meantime
controller will prepare for next command, if “up” key was pressed, platform will go on moving up until
it reaches the high position, then controller will also prepare for the next command. if “down key” is
pressed, platform will turn to moving down, when it reaches the ground, pressure switch will be on and
front roll-stop will open , after this, controller will wait for next command.

Electrical components and locations

Stow sensor
Stow position

Extend position

Extend sensor

Magnet of extend position

Magnet of stow position

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Pressure switch Used to adjust pressure

Level switch

High switch

Electric actuator
Driving motor

Front roll-stop

Adjusting ring
for switches

Rotating block

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9.4 clutch device

Working states of clutch device :

State 1.open the handle as Figure1 shows, locking pin will be pulled out of the hole on sprocket axle ,
then clutch device works for unlock state.
Clutch device

Clutch handle be
opened

Clutch cable
sprocket axle
Locking pin

(Figure 1) (Figure 2)

State 2.close the handle as Figure 3 shows, locking pin will be put insert the hole
On sprocket axle, then clutch device works for lock state.

Clutch lock be
closed

(Figure 3) (Figure 4)

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Platform stays in every position

Platform in high
position

Platform in middle
position

Platform down to
ground and front
roll-stop opens.

Move up:
When platform is not in extend position (extend sensor is off), press “up” key, platform will firstly adjust
to middle position then move out, if platform is already in middle position, it will move out directly.
When it reaches the extend position, if “up” key is still pressed, platform will go on moving up till it
reaches high position, then up movement stop, controller will wait for next command.
When platform is in extend position ( extend sensor is off), press “up” key, front roll-stop closed,
platform will move up till it reaches high position , then up movement stop, controller will wait for next
command.

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Move down:
When platform is not in extend position (extend sensor is off), press “down” key, platform will firstly
adjust to middle position then move out, if platform is already in middle position, it will move out
directly.
when it reaches extend position, if down key still be pressed, platform will move down, when it will
drop down to the ground, pressure switch will be on, front roll-stop will open, after this controller will
wait for the next command.
When platform is in the extend position (extend sensor is on), press “down” key, platform will go on
moving down, when it reaches the ground, pressure switch will be on, and front roll-stop will open, after
this, controller will wait for next command.

Stow in:
When platform is not in extend position ( extend sensor is off), press “in” key, platform will firstly
adjust to middle position then move in, if platform is already in middle position, it will move in directly,
when it reaches stow position, it stops and system makes pressure relief, then platform will drop down.
When platform is in extend position ( extend sensor is on), press “in” key, front roll-stop will close and
platform adjust to middle position then move in, if platform is already in middle position, it will move in
directly. When it reaches stow position, it stops and system makes pressure relief, then platform will
drop down.

Note:
Pressure relief keeps for 6 seconds in order to make hydraulic pressure relieved fully and ensure locking
device to lock completely. That is to say, the power should not be turned off within 6 seconds while
platform is unloading and dropping down.

Indicator lights on UVL PCB board (characters in arc behind light is also marked near light
on circuit board, which representing the function of light)
Distribution area of Indicator lights on board (see the yellow rectangle part)

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Power light of controller (Power) Indicator lights on PCB board

/red
Indicator light of down
to ground (Lo)/yellow

Working indicator light

Enable light of controller
(CHRG)/green
(EN)/red
Indicator light of driving in
Indicator light of up key
the electric actuator (PRS2)
(∧))/orange
/blue
Indicator light of down
Indicator light of driving
key (∨))/orange
out the electric actuator
(PRS1) /blue Indicator light of out key
(<))/orange
Indicator light of driving out
the driving motor (Dr1) Indicator light of in key
/blue (>)/orange

Indicator light of driving in Indicator light of stow

the driving motor (Dr2) sensor (TB)/yellow
/blue
Indicator light of extend
sensor (PO)/yellow
Indicator light of up Indicator light of down Indicator light of level
movement (UP))/green movement (Down)/green switch (HP)/yellow Indicator light of high
switch (Hi)/yellow

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Red lights (power and enabled)
Power light of controller (power):
If power light is on, means controller is connected to power. If not, without connecting to power.
Enable light of controller (EN):
If enabling light is on, means controller is enabled, if not, not enabled.
Orange lights (handle switch):
Indicator light of up key (∧ );
Indicator light of down key (∨ ) ;
（ ）；
Indicator light of out key <
（）
Indicator light of in key > ;
If power light is on but enable light is not, only “in” key can response. Press “in” key, indicator
light of in key will be on.
If both power light and enable light are on, all key can response.
All key be pressed one by one, also the relevant indicator light should be on.
Yellow lights (input state):
Indicator light of extend position (PO);
Indicator light of stow position (TB);
Indicator light of high position( (Hi);
Indicator light of middle position (HP);
Indicator light of down to ground (Lo)
If indicator light of extend position (PO) is on, means extend sensor is on. If the light is not on,
means the sensor is off.
If indicator light of stow position (TB) is on, means stowed sensor is on, If the light is not on,
means the sensor is off.
If indicator light of high position (Hi) is on, means high switch is connected. If the light is not on,
means the switch is disconnected.
If indicator light of middle position (HP) is on, means level switch is connected. If the light is not
on, means the switch is disconnected.
If indicator light of down to ground (Lo) is on, means sensor of ground switch is on. If the light is
not on, means the switch is off.
Green lights (output state):
Working indicator light (CHRG);
Indicator light of up movement (Up);
Indicator light of down movement (Down)
If working indicator light is on, means platform works in moving status, that is to say, it is not in
stow position. If the light is not on, means platform is in stow position, and without output of
moving out.
If indicator light of up movement is on, means controller has output to oil pump. If not, means
controller without output.
If unload indicator light is on, means controller has output of pressure relief. If not, means
controller without output.
Blue lights (drive signal of electric actuator and driving motor)
Indicator light of driving out with the electric actuator (PRS1);
Indicator light of driving in with the electric actuator (PRS2);
Indicator light of driving out with the driving motor (Dri1);

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Indicator light of driving in with the driving motor (Dri2);
If indicator light of driving out the electric actuator (PRS1) is on, means controller has output of
driving out with electric actuator, if light is not on, means without output.
If indicator light of driving in with the electric actuator (PRS2) is on, means controller has output
of driving in electric actuator, if light is not on, means without output.
If indicator light of driving out of motor (Dri1) is on, means controller has output of driving out of
the motor, if light is not on, means without output.
If indicator light of driving in with the motor (Dri2) is on, means controller has output of driving in
of the motor, if light is not on, means without output.

Normal working state of indicator light when platform in each position

Platform in stow position:

Power light of controller (power) should be on.
Enable light of controller (EN) should be on.
Indicator light of stow position (TB) should be on.
Indicator light of down to ground (Lo) should be on.
Platform in middle position (neither extend position nor stow position);
Power light of controller (power) should be on.
Enable light of controller (EN) should be on
Platform in extend position;
Platform in high position
Power light of controller (power) should be on.
Enabling light of controller (EN) should be on.
Indicator light of extend position (PO) should be on.
Indicator light of middle position (HP) should be on.
Indicator light of high position (Hi) should be on.
Platform in middle position
Power light of controller (power) should be on.
Enable light of controller (EN) should be on.
Indicator light of extend position (PO) should be on
Platform in ground position
Power light of controller (power) should be on.
Enable light of controller (EN) should be on.
Indicator light of extend position (PO) should be on.
Indicator light of down to ground (Lo) should be on.

Platform extending out:

Indicator light of driving out with the driving motor (Dri1) should be on.
Platform retracting in:
Indicator light of driving in with the driving motor (Dri2) should be on.
Front roll-stop extending out:
Indicator light of driving out with the electric actuator (PRS1) should be on.
Front roll-stop retracting:

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Indicator light of driving in with the electric actuator (PRS2) should be on.
Press “Up” key:
Indicator light of “up” key should be on.
Press “Down” key:
Indicator light of “down” key should be on.
Press “Out” key:
Indicator light of “out” key should be on.
Press “In” key:
Indicator light of “in” key should be on.

9.5 Trouble Shooting

Corresponding indicator light of keys is not bright

1.1 Check if power light of controller is bright or not, if not, means controller power without input.
(All key lights will not bright).
Check pin 5 of connector with 6 pins has power input?
1.2 Check if enable light of controller is bright or not, if not, means controller is not enabled
(indicator lights of “out”, “up” and “down” keys will not bright).
Check if pin_ 3 and pin_ 2 of connectorJP2_1 with 6 pins be connected well.
1.3 If controller power light and enable light are bright, but indicator light of keys are not bright,
then inspect connector (JP6) with 5 pins and handle switch.
Corresponding indicator light of keys are bright
2.1 “Up” key with no response (troubleshoot should be check with difference of platform when it
stays in different positions)
2.1.1 When platform in extend position, extend sensor is on (indicator light of extend position(PO)
is on), “up” key will have no response.
2.1.1.1 Front roll-stop will be folded before platform begin to move up.(troubleshoot of front
roll-stop see section 7)
2.1.1.2 If high switch is connected (indicator light of high position (Hi) is on), “up” key will have
no response.
If high switch is on, means platform is already in high position, so “up” key will have no response.
If the high position of the platform is not correct, inspect if the high switch is damaged. If not, you
need to readjust the ring of high switch.
2.1.1.3 If high switch is off (indicator light of high position(Hi) is not bright) but “up” key with no
response.
Check if controller has output with moving up the platform and the indicator light (Up) whether be
on:
If controller has no output, inspect it.
If controller has output, but oil pump does not run, then check if the oil pump motor be
electricity. If yes, inspect motor of oil pump. If not, inspect the relay installed on the oil pump.
If motor of oil pump is working, also check if the relief valve is working or not (relief valve
contains manual and electric), if platform moving up while unloading, then oil pressure will not
hold up eventually.

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2.1.2 When platform is in the extend position, but extend sensor is not on (indicator light of extend
position (PO) is not on), means there is failure with sensor or wrong position with magnet, then
inspect the sensor and readjust the local position of magnet.
2.1.3 When platform is not in the extend position, but the extend sensor is on (Extend indicator
light (PO) is bright), means failure with sensor or wrong position with magnet, then inspect the
sensor and readjust the local position of magnet.
2.1.4 When platform is not in extend position and the extend sensor is not on (indicator light of
extend position (PO) is not on), “up” key will have no response. Because platform cannot move up
if it is not in extend position, before moving up, it should first adjust to horizontal level, then
extend out and access to extend position (troubleshooting of level adjustment see section 3, cannot
move out see section 4).
2.2 “down” key with no response (troubleshoot according to platform in different position)
2.2.1 When platform in extend position and extend sensor is on (Extend indicator light (PO) is on),
“down” key with no response.
2.2.1 Check if controller has relief output and indicator light (Down) is on.
If controller has no output, then inspect it.
If it has output, indicator light (Down) should be on. Manually relief the oil pressure to see if the
platform can drop down, if it lowers down, means electric relief valve is blocked or damaged. If
not, check the lift arms and rear roll-stop to see if platform be blocked.
2.2.1.2 When platform down to the ground, pressure switch will be on (Indicator light of down to
ground (Lo) is on), if pressure switch is off, means it is failure.
When pressure switch is on, front roll-stop will open. (Trouble shoot of front roll-stop see section
6).
2.2.2 When platform is not in extend position ( indicator light of extend sensor(PO) is not on),
、 ，
Whatever you pressed “out” “up” and “down” key platform works the same.(Trouble shooting
see 2.1.2 to2.1.4).
2.3 “Out” key with no response (troubleshoot according to platform in different position).
2.3.1 When platform is in extend position, sensor of extend is on (indicator light of extend sensor
(PO) is on), but “out” key with no response.
It is correct, when platform already moved out to extend position, so “out” key will not response
again.
2.3.2 When platform is not in extend position, extend sensor is not on (indicator light of extend
sensor (PO) is not on),
、 ，
Whatever you pressed “out” “up” and “down” key platform works the same (troubleshooting
see 2.1.2 to 2.1.4).
2.4 “In” key with no response (troubleshoot according to platform in different position)
2.4.1 When platform is in extend position, sensor of extend is on (indicator light of extend sensor
(PO) is on), “in” key with no response.
2.4.1.1 Front roll-stop will be closed before the platform going to stow in (troubleshooting of front
roll-stop see section 7).
2.4.1.2 After front roll-stop retracted completely, platform will adjust to middle position. Platform
in different places, so adjustment will be different.
2.4.1.2.1 if platform is below horizontal position ,it will adjust to middle position:
In this situation, level switch should be off (Indicator light of level switch (HP) is not on),but if

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level switch is on, you should inspect if the level switch is damaged, if not, readjust the position of
the switch ring.

Process of adjustment is: first, platform moves up till the lever switch is connected (indicator
light of middle position (HP) is on), then up movement stop, it turn to moving down till the level
switch is just disconnected (Indicator light of level switch (HP) is off), then down movement stop,
and adjustment be finished.
Troubleshooting of platform can not move up see 2.1.1.2 to 2.1.1.3.
If the level switch is not on when platform already reached middle position, check if the switch is
damaged, or readjust the position of the switch ring.
Troubleshooting of platform can not move down see 2.1.1.1 to 2.1.1.2.
2.4.1.2.2 When platform is above horizontal level and it will adjust to middle position:
In this situation, level switch should be on (indicator light of level switch (HP) is on), but if level
switch is not on, inspect if the level switch is damaged, if not, readjust the position of the switch
ring.
The process of adjustment is: platform moves down till the lever switch is just disconnected
(indicator light of level switch (HP) is off ), then down stop, adjustment be finished.
Troubleshooting of platform can not move down see 2.2.1.1 to 2.2.1.2.
2.4.2 “In” key with no response after level adjustment is finished.
After platform adjusts to middle position, press “in” key, it will stow in.
If it can not stowed in:
2.4.2.1 Sensor of stow position is on (indicator light of stow position (TB) is on), means platform
has already reached the stow position. But if platform is not in the right position, check if the
sensor is damaged or magnet with wrong position, then inspect sensor and readjust the install
position of the magnet.
2.4.2.2 Troubleshooting of platform can not retract see section 5.
3. Platform can not adjust to middle position (or the middle position adjustment is not correct).
Operate out the platform manually, adjust it to middle position (see operate manual or
2.4.1.2.1to2.4.1.2.2) .
4. Platform can not extend out
Check if indicator light of driving out of with the motor (Dri1) is on.
If light is on, means controller has output with driving out the motor, so check if the driving motor
works well and manual clutch handle be closed. If not, inspect the motor and close the clutch
handle and adjust tightness of the chain.
If indicator light (Dri1) is not on, controller has no output, then inspect the controller.
5. Platform cannot stow in
Check if indicator light of driving in with the motor (Dri2) is on.
If light (Dri2) is on, means controller has output with driving in the motor, so check if the move
motor works well and manual clutch handle be closed. If not, inspect the motor and close the
clutch handle and adjust tightness of the chain.
If indicator light (Dri2) is not on, controller has no output, then inspect the controller.
6. Front roll-stop cannot open.
Check if indicator light of driving out with the electric actuator (PRS1) is on.
If light (PRS1) is on, means controller has output with driving out the electric actuator, then inspect

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if the electric actuator is damaged or connected wire between actuator and controller is not
correct.
If light (PRS1) is not on, means controller has no output, then inspect the controller.
7. Front roll-stop cannot be closed
Check if indicator light of driving in with the electric actuator (PRS2) is on.
If light (PRS2) is on, means controller has output with driving in the electric actuator, then inspect
if the electric actuator is damaged or connected wire between actuator and controller is not
correct.
If light (PRS2) is not on, means controller has no output, then inspect the controller.
8. Response of keys is not correct
8.1 Only corresponding indicator light of key will be on at one time, others will not be on. If not,
check if connector (JP6) with 5 pins or handle switch is failure.
8.2 If all indicator lights (extend (PO) \ stow (TB) \ pressure switch (Lo) \ horizontal (HP) \ high
(Hi)) are not bright whatever platform is in any positions (the platform is in high, horizontal,
ground, extend and stow position), check if the common port of all switches and pin_1 on
connector (JP5_2) with 16 pins is disconnected, or pin_1 and ground wire of controller are not
connected well.
9. Platform cannot move up
When platform began to move up, extend sensor should be on (indicator light (PO) should be on).
When platform is in extend position, extend indicator light (PO) is on.
1.1 Check if the high switch is on (indicator light of high switch (Hi) is on).
If light is on, means platform already moved up to the top position, then “up” key will have no
response. Or if the high position is not right, inspect the high switch and readjust the switch ring.
If light is not on, check if indicator light (Up) is on?
1.2 If indicator light (Up) is on, means controller has output to oil pump.
1.2.1 If oil pump can not work,
Check if it has power supply.
If not, inspect the relay installed on the pump.
If it has power supply, inspect the oil pump.
1.2.2 If oil pump works well,
Check if the platform moving up, while the oil pressure reliefs. Then the platform can not move up.
1.3 If indicator light (Up) is not on, means controller was damaged and without output to oil pump.
If platform in extend position, but extend sensor is off, means extend sensor is damaged or wrong
position with the extend magnet.

10. Platform cannot move down:

When platform going to move down, extend sensor must be closed (indicator light of extend sensor
(PO) is on).
When platform is in extend position, and indicator light (PO) is on.
1.1 Check if platform is blocked
1.2 Check if indicator light (Down) is on.
If light is on, means controller has output with pressure relief. Then inspect electric relief valve and
check if oil pipes is bend.
If light is not on, means controller was damaged and without output.

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 XINDER-TECH ELECTRONIC
If platform is in extend position, but extend sensor is off (extend indicator light (PO) is off), means
extend sensor is damaged or extend magnet with wrong install position.

11. Platform cannot move out:

When extend sensor is off (indicator light of extend sensor (PO) is not on), whatever “out”” up”
and “down” key be pressed, platform will firstly adjust to middle position then will move out,
When platform is not in middle position
Platform cannot make horizontal adjustment
1.1 If platform cannot move up,
Check if the level switch is on (indicator light of level switch (HP) will be on).
1.1.1If level switch is not on (indicator light (HP) is not on)
Then check if indicator light (Up) is on.
1.1.1.1 If indicator light (Up) is on,
Means controller has output to oil pump with moving up.
If pump motor can not work,
Check if it has power supply.
If not, inspect the relay installed on the pump.
If it has power supply, then inspect the oil pump.
If oil pump works well
Check if the platform moving up, while the pressure reliefs. If that, the platform can not hold on in
the end.
1.1.1.2 If indicator light (Up) is not on, means controller was damaged and without output to oil
pump.
1.1.2 If level l switch is on (indicator light (HP) is on)
Check if light (Down) is on?
If light (Down) is on ,but if platform is not sitting on the bottom of the frame case, means electric
relief valve is damaged. And if platform is in the bottom of the frame case, level switch is damaged
or adjustment of horizontal is not correct.
1.2 When platform is moving up,
Check if level switch is on (indicator light of level switch (HP) is on)
1.2.1 If level switch is not on (indicator light (HP) is not on), means level switch is damaged or
adjustment of horizontal is not correct.
1.2.2 If level switch is closed (indicator light of level switch (HP) is on),
If up movement cannot stop, means controller was damaged.
If up movement can stop, then check if indicator light (Down) is on.
If indicator light (Down) is on but the platform is not sitting on the bottom of the frame case,
means electric relief valve was damaged.
If light is not on, means controller was damaged and with no output of pressure relief.
2 When platform be adjusted or already in middle position,
Check if indicator light of driving out with the motor (Dri1) is on?
If light (Dri1) is on, controller has output with driving out the motor, then check if the motor is
working on and the clutch handle is closed.
If not, closed the clutch handle and adjust tightness of chain
If motor still can not work, means motor was damaged.

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 XINDER-TECH ELECTRONIC
If light is not on, means controller was damaged and without output.

12. Platform cannot stow in;

Press “in” key.
When platform is not in stow position,
1 Check if stow sensor is on (indicator light of stow position (TB) is on), if light (TB) is on, means
stow sensor is damaged or magnet with wrong position.
2 When platform is not in middle position
2.1 Platform cannot make adjustment of horizontal
(Troubleshooting see section 1 platform cannot extend out)
2.2 When platform be adjusted to or already in middle position,
Check if indicator light of driving in with the motor (Dri2) is on.
If light (Dri2) is on, controller has output with driving in the motor, then inspect if the motor is
working on and the clutch handle is closed, if not, closed the clutch handle and adjust the tightness
of chain.
If motor still can not work, means motor was damaged.
If light is not on, means controller was damaged and without output.

13. Front roll-stop cannot extend out

When platform is in extended position, press “down” key, platform will move down to the ground.
If front roll-stop will not extend then,
1. Check if pressure switch is on (indicator light of down to ground (Lo) is on).
If light (Lo) is not on, adjust the oil pressure of pressure switch and make the switch be on when
platform down to ground, if it cannot be adjusted, means pressure switch is failure.

3. Check if indicator light of driving out with the liner actuator (PRS1) is on.
If light (PRS1) is on, means controller has output with driving out the liner actuator, then inspect if
the liner actuator is damaged, or check if it is connected well with controller.
If light is not on, means controller was damaged and without output.

14. Front roll-stop cannot retract

When platform is in extend position, press “up” and “in” key, if front roll-stop does not retract,
Check if indicator light of driving in with the electric actuator (PRS2) is on.
If light is on, means controller has output to liner actuator with driving in, then inspect if the liner
actuator is damaged, or check if it is connected well with controller.
If light is not on, means controller was damaged and without output.

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 XINDER-TECH ELECTRONIC
9.6 Lubrication Instruction

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 XINDER-TECH ELECTRONICS

10. Shipment and Storage

10.1 Shipment Requirements

This lift will be packed with special wooden box. (one box contains 1-3 lifts)

Be sure lift is completely fixed, and there is no dangerous factor.

Handling should be done exactly according to instruction on packing. Be sure there is no shift of

centre of gravity, upend and so on.

10.2 Storage Requirements

Storage temperature: -15 ℃-40℃；

Storage humidity: ≤60% (compare with the normal temperature of 20 ℃)
Do not store this lift under the situation of corrosive gas or liquid

Do not store this lift under the situation of strong magnetic field

Ramp should be fixed tightly to store.

10.3 Discard as Useless

If this lift achieve its working life or it is seriously damaged, it should be discarded as useless.

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 XINDER-TECH ELECTRONIC
ATTACHMENT 1 Hydraulic Diagram

ATTACHMENT 2 Electrical Diagram

Contact with Xinder for clear diagram if necessary.

53
 1 2 3 4 5 6

Parts supplied by customer nut (M8) of fuse sock parts inside of the cover of hydraulic station
starting relay Nut (M6) of fuse socket 16mm2 harness motor of pump/relay
+ -
100A
D D
battery Pump motor TP1_1 JP1_2
15# black 1 1 15# black
16# red 2 2 16# red
LAMP BUS SUPPLY 17# blue 3 3 17# blue
SPEAKER 18# white 4 4 18# white
Release valve

DOOR OPEN SW PARKNG BRAKE SW ENABLE SW

Hydraulic station

JP2_1 JP2_2
1 1 running state
10A
2 2 ready_com
24V IN 3 3 ready_out c
FUSE
POWER SW 4 4 JP4_1 JP4_2
5 5 power 1 1
6 6 2 2
JP3_2
C AMP 282108-1 AMP 282090-1 C

Lift frame
1# black
2# red
3# blue
1
2
3
JP5_1 JP5_2
1
2
3
1# black
2# red
3# blue
Controller
4# white 4 4 4# white
5# green 5 5 5# green
Pressure switch extend switc 6 6
7 7
8# blue 8 8 8# blue
9# white 9 9 9# white
Level switch stow switch 10# green 10 10 10# green
Motor of front roolstop 11# yellow11 11 11# yellow
Lifting switch 12# red 12 12 12# red
B NO 13 13 NO B
NO 14 14 NO
NO 15 15 NO
NO 16 16 NO

16PIN 16PIN

Driving motor

Description：
The parts in the top left frame of this diagram should be supplied by customer.
Power circuit is from the output port of starting relay. After connect the circuit with fuse, connect it with the input port of the relay of pump motor on hydraulic station 。
The lead of power circuit should be 16mm2 lines. The connection screw on fuse should be M6. The connection screw on the input port of the relay of pump motor should be M8. Handle switch
The NO 1 port of JP2_1 plug is the port output lift status. When there is 24V power on port NO.5, if the lift is not at stow position, 24V will be outputted to stop vehicle moving.
The port of NO 2, NO3 of JP2_1 plug is the control circuit of lift extending, lift lifting and lift lowering down. This port is always series connect with door open switch handle
braking switch and so on. JP6_1 JP6_2
DOWN
>

The port NO 5 of JP2_1 plug is the power of controller which output 24 V. Generally, there is a lift power switch on driver's board which connect 15A fuse in series and then IN > 23# green 1 1 23# green
connect to port NO 5. Meanwhile, use indicator light to connect port NO 1. 22# white 2 2 22# white
The lift power switch only can be turned off when the indicator light is off. And if the indicator light is on, the vehicle cannot move. 21# blue 3 3 21# blue
Lift working condition: there is power supplied (16mm2 power line); the port NO 5 of JP2_1 output 24V; port NO 2 and NO3 is on. 20# red 4 4 20# red
<

OUT < UP 19# black 5 5 19# black

A A

Title

Size Number Revision

B
Date: 18-Oct-2015 Sheet of
File: C:\Documents and Settings\Administrator\桌面 \重要文件
Drawn By: \EJTB-N~11.DDB
1 2 3 4 5 6

PDF 檔案使用 "pdfFactory Pro" 試用版本建立 www.pdffactory.com

 XINDER-TECH ELECTRONICS

ATTACHMENT 3 Owner Registration Card

OWNER INFORMATION

Name Add

Tel Fax

Zip Code E-mail

PRODUCT INFORMATION

Product Model

Quantity Serial NO.

Date of
Place of Purchase
Purchase

Owner Signature:
Note：
1. Owner should confirm by signature after filling out the above information.

2. All the owner should fill out the above information factually after purchasing XINDER product, then

give it back to XINDER authorized dealer or mail to XINDER.

3. XINDER authorized dealer is responsible for tracking using condition of XINDER product and provide

with warranty in time after receiving OWNER REGISTRATION CARD filled out by owner.

4. If owner don’t fill out and mail OWNER REGISTRATION CARD after purchasing XINDER product,

XINDER will not answer for unnecessary loss due to service not to be provided by XINDER.

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