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364 views

5 PDF

Uploaded by

tahir royal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Concrete Testing


50 Compression testing machines,
Machine parts, Flexural frames and accessories,
Advanced Testing Systems
54 Fresh Concrete Testing � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 255

55 Hardened concrete testing � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 252

58 NDT Non destructive testing� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 304

Concrete structures are a great deal more than sand, gravel, cement and water stirred up and left
to harden into usefully shaped lumps. Considerable care and knowledge are required to produce quality con-
crete. We propose a complete range of testing equipment to satisfy all the EN and other National Standards.
This section includes the widest range available today of Advanced Automatic, Semi-automatic compres-
sion testers and Automatic Testing Systems which satisfy all requirements.

50 Compression Testing Machines,


Flexural frames and accessories
PILOT and AUTOMAX
Automatic power and Control Systems � � � � � � 234
Selection criteria � � � � � � � � � � � � � � � � � � � � � � � � � 215 DATAMANAGER
EN compression testers Universal testing software � � � � � � � � � � � � � � � � � 238
for cubes and cylinders� � � � � � � � � � � � � � � � � � � � 216 Upgrading options,
EN compression testers machine and test accessories � � � � � � � � � � � � � � 240
for cubes, cylinders and blocks � � � � � � � � � � � � � 218 Distance pieces � � � � � � � � � � � � � � � � � � � � � � � � � � 242
EN 4000 and 5000 kN Concrete pipe tester� � � � � � � � � � � � � � � � � � � � � � � 245
High capacity compression frame � � � � � � � � � � 220 Flexural and transverse testing frames� � � � � � � 246
ASTM compression testers for cylinders � � � � � 223
ASTM compression tester
for cylinders and blocks � � � � � � � � � � � � � � � � � � � 224
Advanced Testing Systems
General utility compression testers
Advanced testing systems � � � � � � � � � � � � � � � � � 250
for cubes and cylinders� � � � � � � � � � � � � � � � � � � � 226
AUTOMAX E-Modulus � � � � � � � � � � � � � � � � � � � � 252
General utility compression testers
MCC Multitest � � � � � � � � � � � � � � � � � � � � � � � � � � � 256
for blocks, cubes and cylinders � � � � � � � � � � � � � 228
ADVANTEST � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 260
Dimensions and weights
Accessories for compression
semi-automatic power control system � � � � � � 230
and flexure tests� � � � � � � � � � � � � � � � � � � � � � � � � � 263
Wizard 2 Digital interface� � � � � � � � � � � � � � � � � � 232
Accessories for
Digimax 3 Data acquisition
Elastic Modulus determination � � � � � � � � � � � � � 264
and processing unit� � � � � � � � � � � � � � � � � � � � � � � 233
Accessories for displacement
and strain controlled tests � � � � � � � � � � � � � � � � � 266
Verification and calibration apparatus � � � � � � � 268
Force verification and calibration apparatus � � 270
Reliability of test results � � � � � � � � � � � � � � � � � � � 272
213
50

Testing systems for determining the mechanical properties


of concrete

This vast and complete range includes:


COMPRESSION and FLEXURAL TESTING MACHINES (from page 216 to 249)

ADVANCED SYSTEMS, (from page 250 to 267)


Relating to power and control consoles connectable to up to four frames, performing more sophisticated
determinations such as the modulus of elasticity and deformability/ductility tests under load, displacement
and strain control.

The pages which follow should guide you in the identification of your ideal machine or system, and at the same
time, present a summary of our products which, we believe, are the most complete, modern and advanced
available in the world market today.

ICONS Legend (PCS) Power Control System

kN kN kN kN kN Machine capacity
Semi-automatic, 2 channels
1500 2000 3000 4000 5000 2 digital readout display

K lbf K lbf K lbf


250
335 450 660 Machine capacity
Semi-automatic, 3 channels,
3 2 data acquisition and processing
Numbers of frames
(including the
basic frame) that Automatic, with closed
can be controlled 3 loop control
Number of frames (including thebybasic
the frame)
PCS
2 3 that can be controlled by the PCS,
Super-automatic, with
3 closed loop control
Other voltages option

Additional information
available

214
50

COMPRESSION TESTING MACHINES

SELECTION CRITERIA
Basic components: Frame and Power Control System (PCS) The other important component is the Power and Control System (PCS
The compression testers are primarily characterized by the current test- for short) which also refers to the Standards in terms, mainly, of load ap-
ing Standards (e.g. ASTM/AASHTO or EN) which prescribe the shape and plication, strength measurement and accuracy.
dimensions of specimens (e.g. cylinders, cubes or blocks). This require- We propose four versions, WIZARD 2 Semi-automatic, DIGIMAX3 Semi-
ment determines the type of frame (capacity, spherical seat, compression automatic, Pilot and Automax Automatic testing systems. The following
platen dimensions). table summarize the most common configurations.

Description kN Capacity Power Control System (PCS) Standards Page


Standards
kN kN kN
2000 3000 4000
Compression testers
EN
For Cubes and Cylinders
kN DIGIMAX 3 | PILOT | AUTOMAX EN 12390-4 216
5000

Compression testers kN kN EN 12390-4


EN
For Cubes, Cylinders, Blocks 2000 3000 DIGIMAX 3 | PILOT | AUTOMAX EN 772-1
218

Heavy Duty Compression


kN kN EN 12390-4
EN frames for Cubes, Cylinders, 4000 5000 220
EN 772-1
Blocks

kN kN kN
Compression testers 1500 2000 3000 ASTM C39
ASTM
For Cylinders WIZARD 2 | PILOT AASHTO T22
222
K lbf K lbf K lbf
335 450 660

kN ASTM C39
Compression testers 3000 AASHTO T22
ASTM PILOT 224
For Blocks and Cylinders K lbf ASTM C140
660 ASTM C1314

General Compression testers kN kN kN


Utility* For Cubes and Cylinders 1500 2000 3000 WIZARD 2 | PILOT -- 226

General Compression testers kN kN


Utility* For Blocks, Cubes, Cylinders 2000 3000 WIZARD 2 | PILOT -- 228

Modular system: user selection of testing frame and control system


The integrated COMPACT-Line design The comprehensive range of testing frames and PCS, and the modular-
Combining a single testing frame with a PCS results in the integrated ity of the system, permit to achieve, with the help of our specialists, the
COMPACT-Line version of compression machine where the PCS is at- configuration you need even if it is outside of the standard models we
tached to the side of the frame. propose in this catalogue.

Machine class
DIGIMAX3, PILOT and AUTOMAX PCS are also available housed in a All models are supplied in Class 1 to EN 12390-4 (corresponding to ASTM
stand-alone console (SMART-Line version), for connection and control E74 Class A) starting from the 10% of the full range as standard, but with
of up to 3 different frames (up to 2 frames for DIGIMAX3 PCS), including a special calibration procedure identified by the code 50-C0050/CAL,
flexural and cement compression frames. See page 237 we can grant Class 1 starting from 1% of the full range.

215
50 CONCRETE | COMPRESSION TESTERS

EN Compression testers 2000 | 3000 | 4000 | 5000 kN


Standards EN 12390-4 - Accuracy Cl.1

Cubes Cylinders
up to 300* mm up to dia.
160 x 320 mm,
250 x 500* mm
*With the 4000 and 5000 kN versions only

Pilot 50-C46C02 Automax 50-C56D02

This serie is proposed with different power and control systems (PCS):
3 Note Also available, as alternative, the
configuration with WIZARD 2, Semi-
Super-automatic system with Automatic system with closed Semi-automatic power automatic power and control system�
closed loop control loop control and control system See page 232

Common specifications

Frame data management and reporting Fragment guard lock switch Explosion proof test kit
Four column rigid welded steel is provided with optional soft- Prevents test execution with the safety Upgrading kit comprehending: safety
construction. EN heavy duty ware DATAMANAGER 82-SW/DM guard open cables securing the upper platen to the
spherical seat allows free align- (not suitable for WIZARD 2 PCS). 50-C50/P frame, metallic perforated fragment guard
ment at the initial contact with the See page 238 and bottom platen anti-fall safety system�
For 4000kN and 5000kN testers with AUTO-
specimen. Ram travel 50 mm. MAX PCS and for testers with PILOT PCS� 50-C59/EK
Test Accessories Explosion proof test kit for C56xxx series
Compression Platens
50-C50/P1
These machines can be equipped 50-C69/EK
See physical specifications table. with accessories to perform: For 2000kN and 3000kN testers with
AUTOMAX PCS� Explosion proof test kit for C68xxx
ʰ Splitting tensile test
Safety Features
ʰ Compression on cement samples
50-C50/P2 50-C79/EK
Max. pressure valve to avoid ma- For testers with DIGIMAX and WIZARD PCS�
ʰ Flexural test on concrete beams Explosion proof test kit for C78xxx
chine overloading, piston travel
Special calibration procedure Note: for testing high strength / explosive
limit switch, emergency stop but- Upgrading Options See page 240 failure specimens we strongly recommend
ton, front door and rear fragment the use of distance pieces complete with
Additional testing frame Certified platen hardness
guard. threaded centering pin� See page 242
connection See page 240
For WIZARD 2 and DIGIMAX 3 PCS�
Machine Accessories
See page 232, 233
- Distance pieces to reduce the vertical Frame physical specifications
For PILOT and AUTOMAX PCS�
daylight�
See page 236 model 50- C46xxx C56xxx C68xxx C78xxx
- Frame pedestal�
Printer installation Cap. kN 2000 3000 4000 5000
Software For WIZARD 2 and DIGIMAX 3 PCS�
Max. vertical daylight mm 350 350 525 525
All our PCS are supplied complete See page 232, 233
with the 82-SW/TRM software al- For PILOT and AUTOMAX PCS� Horizontal daylight mm 350 370 425 390
lowing real time and deferred See page 236
Platen dimensions, mm dia� 300 305 x 305
test data download to PC. Full
Surface hardness 53 HRC (550HV)
Flatness tolerance 0�03 mm

216
3 CONCRETE | COMPRESSION TESTERS 50

main features

> High-stiffness 4-column welded frame with EN heavy duty


spherical seat in oil bath, supplied with traceable test certificate for
load transfer verification (stability test) to EN 12390-4
> Class 1 accuracy to EN 12390-4 starting from 10% of full scale�
Special calibration procedure to obtain Class 1 from 1% available as
option� Traceable calibration certificate supplied with the machine
> Optional explosion proof test kit specifically designed to cope with
the explosive energy release resulting from high strength concrete
specimen failure
PILOT and AUTOMAX
> Automatic test execution with closed-loop digital feedback
> 3 channels (for load sensors) with 132˙000 div� resolution (better than
0�01% of full scale)
> sampling rate 50/sec
> ES Energy Saving technology reducing the power consumption and
ensuring silent operations
> Control of additional testing frames
> Unlimited storing capacity on USB pen drive of test data downloadable
AUTOMAX 50-C68D02 to PC via LAN port
> Double-stage hydraulic pump with rapid approach (40 mm/min) and
precise oil flow control� Soft platen-to-specimen contact and smooth
AUTOMAX PILOT load rate control from the very beginning of the ramp
> Dual user-interface via console display and PC
kN kN kN kN kN kN kN kN
2000 3000 4000 5000 3 2000 3000 4000 5000 3

50-C46D02 50-C46C02
AUTOMAX Compact-Line, 2000 kN cap� PILOT Compact-Line, 2000 kN cap� auto-
super-automatic EN compression tester matic EN compression tester for cylinders
for cylinders up to dia� 160 x 320 mm and up to dia� 160 x 320 mm and cubes up to DIGIMAX 3 Frames only
cubes up to 200 mm� Complete with steel 200 mm� 230 V, 50-60 Hz, 1 ph� All frames are supplied complete with
kN kN
base� 230 V, 50-60 Hz, 1 ph� 2000 3000 pressure transducer, connection kit for
50-C56C02 separate control console and steel base
50-C56D02 PILOT Compact-Line, 3000 kN cap� auto- 50-C46B02 (except 50-C68Z00 and 50-C78Z00
AUTOMAX Compact-Line, 3000 kN cap� matic EN compression tester for cylinders DIGIMAX 3, 2000 kN cap� semi-automatic models)
super-automatic EN compression tester up to dia� 160 x 320 mm and cubes up to compression tester for cylinders up to dia�
for cylinders up to dia� 160 x 320 mm and 200 mm� 230 V, 50-60 Hz, 1 ph� 160 x 320 mm and cubes up to 200 mm� kN kN kN kN
cubes up to 200 mm� Complete with steel 230 V, 50 Hz, 1 ph� 2000 3000 4000 5000
base� 230 V, 50-60 Hz, 1 ph� 50-C68C02
50-C56B02 50-C46Z00
PILOT Compact-Line, 4000 kN cap� auto-
50-C68D02 matic EN compression tester for cylinders DIGIMAX 3, 3000 kN cap� semi-automatic EN compression testing frame, 2000 kN cap�
AUTOMAX Compact-Line, 4000 kN cap� up to dia� 250 x 500 mm and cubes up to compression tester for cylinders up to dia� 50-C56Z00
super-automatic EN compression tester 300 mm� 230 V, 50-60 Hz, 1 ph� 160 x 320 mm and cubes up to 200 mm�
EN compression testing frame, 3000 kN cap�
for cylinders up to dia� 250 x 500 mm and 230 V, 50 Hz, 1 ph�
cubes up to 300 mm� 230 V, 50-60 Hz, 1 ph� 50-C68Z00
50-C78C02
EN compression testing frame, 4000 kN cap�
PILOT Compact-Line 5000 kN cap� auto-
50-C78D02 matic EN compression tester for cylinders 50-C78Z00
AUTOMAX Compact-Line 5000 kN cap� up to dia� 160 x 320 mm and cubes up to info EN compression testing frame, 5000 kN cap�
super-automatic EN compression tester 300 mm� AUTOMAX .............................. p. 234
for cylinders up to dia� 160 x 320 mm and 230V, 50-60Hz, 1 ph PILOT �������������������������������������������p. 234
cubes up to 300 mm� DIGIMAX 3 ���������������������������������p. 233
230V, 50-60Hz, 1 ph WIZARD 2 �����������������������������������p. 232
Dimensions and weights ���������p. 230
Certificate of platen For 110V, 60 Hz versions change last
surface hardness �����������������������p. 240 code number from 2 to 4�
Machine accessories �����������������p. 241 Example: 50-C46B04, C56C04, C68D04
Test accessories ...................... p. 263 For 220V, 60Hz versions change last code
DATAMANAGER Software ���������p. 238 number from 2 to 3 (only for WIZARD 2
Special calibration ................. p. 240 and DIGIMAX 3)

217
50 CONCRETE | COMPRESSION TESTERS

EN Compression testers 2000 | 3000 kN


Standards EN 12390-4 | EN 772-1 - Accuracy Cl.1

Cubes Cylinders Blocks


up to 200 mm up to dia.
160x320 mm

Automax 50-C57D02

This serie is proposed with different power and control systems (PCS):

3 Note Also available, as alternative, the


configuration with WIZARD 2, Semi-
Super-automatic system with Automatic system with closed Semi-automatic power automatic power and control system�
closed loop control loop control and control system See page 232

Common specifications

Frame Software Upgrading Options 50-C50/P


Four column rigid welded steel All our PCS are supplied complete Additional testing frame For testers with AUTOMAX and PILOT PCS�
construction. EN heavy duty with the 82-SW/TRM software connection
50-C50/P2
spherical seat allows free align- allowing real time and deferred For WIZARD 2 and DIGIMAX 3 PCS�
ment at the initial contact with the test data download to PC. Full See page 232, 233 For testers with DIGIMAX PCS and WIZARD PCS�
specimen. Ram travel 50 mm. data management and reporting For PILOT and AUTOMAX PCS� See page 236
Special calibration procedure
is provided with optional soft- See page 240
Compression Platens ware DATAMANAGER 82-SW/DM Printer installation
See physical specifications table. For WIZARD 2 and DIGIMAX 3 PCS�
(not suitable for WIZARD 2 PCS). Certified platen hardness
See page 232, 233
See page 238 For PILOT and AUTOMAX PCS� See page 240
Safety Features
Max. pressure valve to avoid ma- See page 236
Test Accessories
chine overloading, piston travel lim- These machines can be equipped Note: for testing high strength / explosive
Fragment guard lock switch failure specimens we strongly recommend
it switch, emergency stop button, with accessories to perform: Prevents test execution with the safety the use of distance pieces complete with
front door and rear fragment guard. - Splitting tensile test guard open� threaded centering pin� See page 242

Machine Accessories - Compression on cement samples


- Distance pieces to reduce the vertical - Flexural test on concrete beams Frame physical specifications
daylight� model 50- C47xxx C57xxx
- Frame pedestal� Cap. kN 2000 3000
- Lifting device for bottom platen Max. vertical daylight mm 350 350
Horizontal daylight mm 350 370
Platen dimensions, mm 310 x 510 x 50*
Surface hardness 55�5 HRC (600 HV)
Flatness tolerance 0�05 mm
*Models fitted with platens 310x510x90mm also available on request

218
3 CONCRETE | COMPRESSION TESTERS 50

main features

> Models matching all requirements of both EN 12390-4 and EN


772-1 Standards
> High-stiffness 4-column welded frame with EN heavy duty spherical
seat in oil bath, supplied with traceable test certificate for load transfer
verification (stability test) to EN 12390-4
> Class 1 accuracy to EN 12390-4 starting from 10% of full scale� Special
calibration procedure to obtain Class 1 from 1% available as option�
Traceable calibration certificate supplied with the machine
PILOT and AUTOMAX
> Automatic test execution with closed-loop digital feedback
> 3 channels (for load sensors) with 132˙000 div� resolution (better than
0�01% of full scale)
> Sampling rate 50/sec
> ES Energy Saving technology reducing the power consumption and
ensuring silent operations
> Control of additional testing frames
> Unlimited storing capacity on USB pen drive of test data downloadable
to PC via LAN port
> Double-stage hydraulic pump with rapid approach (40 mm/min) and
Pilot 50-C57C02 precise oil flow control� Soft platen-to-specimen contact and smooth
with steel base 50-C59/B load rate control from the very beginning of the ramp
> Dual user-interface via console display and PC
AUTOMAX PILOT
kN kN kN kN kN kN
2000 3000 4000 3 2000 3000 4000 3

50-C47D02 50-C47C02
AUTOMAX Compact-Line, 2000 kN cap�, DIGIMAX 3 Frames only
PILOT Compact-Line, 2000 kN
super-automatic EN compression tester for cap�,automatic EN compression tester for All frames are supplied complete with
kN kN
blocks, cylinders and cubes� Complete with blocks, cylinders and cubes� 230 V, 50-60 2000 3000 2 pressure transducer, connection kit for
steel base� 230 V, 50-60 Hz, 1 ph� Hz, 1 ph separate control console and steel base
50-C57D02 50-C57C02 50-C47B02 kN kN
AUTOMAX Compact-Line, 3000 kN cap�, PILOT Compact-Line, 3000 kN DIGIMAX 3, Compact-Line 2000 kN cap, 2000 3000
super-automatic EN compression tester for cap�,automatic EN compression tester for semi-automatic EN compression tester for
blocks, cylinders and cubes� Complete with blocks, cylinders and cubes� 230 V, 50-60 blocks, cylinders and cubes� 50-C47Z00
steel base� 230 V, 50-60 Hz, 1 ph� Hz, 1 ph 230 V, 50 Hz, 1 ph� EN compression frame 2000 kN cap�
50-C57B02 50-C57Z00
DIGIMAX 3, Compact-Line 3000 kN cap, EN compression frame 3000 kN cap�
semi-automatic EN compression tester for
blocks, cylinders and cubes�
230 V, 50 Hz, 1 ph�

info
AUTOMAX .............................. p. 234
PILOT �������������������������������������������p. 234
DIGIMAX 3 ���������������������������������p. 233
WIZARD 2 �����������������������������������p. 232
Dimensions and weights ���������p. 230
Certificate of platen
surface hardness �����������������������p. 240 For 110V, 60 Hz versions change last
Machine accessories �����������������p. 241 code number from 2 to 4�
50-C57B02
Test accessories ...................... p. 263 Example: 50-C47B04, C57C04
with steel base 50-C59/B
DATAMANAGER Software ���������p. 238 For 220V, 60Hz versions change last code
Special calibration ................. p. 240 number from 2 to 3 (only for WIZARD 2
and DIGIMAX 3)

219
50 CONCRETE | COMPRESSION TESTERS

EN Heavy duty compression frames 4000 | 5000 kN


Standards

EN 772-1 | EN 12390-4

Cubes Cylinders Blocks


up to 300 mm up to dia.
160 x 320 mm

This model featuring four column rigid welded steel construction, is fitted with block platens 310x510x90 mm 50-C79Z00 with 50-C10D02 Automax Smart-Line�
thickness and Heavy duty premium spherical seat. Satisfy either the EN 772-1 concerning block testing, or the The frame is fitted with front and rear fragment
guard protections� Upper compression platen is
EN 12390-4 concerning standard cubes and cylinders. The frame is provided with all safety features relating to secured to the frame by steel cords�
the explosive energy release resulting from high strength concrete specimen failure. Bottom compression platen is secured to the
distance pieces� See safety features
It can be fitted with a special block platen lifting assembly which is essential to make easy the placement of
distance pieces, to adjust the vertical daylight, between the piston and the lower platen. See accessories.

Common specifications
main features
Frame > A unique compression frame conforming to EN 772-1 and
Four column rigid welded steel EN 12390-4, certified for stability (verification of force transfer)�
construction. EN Premium heavy Traceable test certificate provided with the machine
duty spherical seat allows free > Specifically designed to cope with the explosive energy release
alignment at the initial contact resulting from high strength concrete specimen failure� Fitted with a
with the specimen. Ram travel specifically designed explosion proof test kit
50 mm.

Compression Platens
See physical specifications table. EN Frame only
kN kN
All compression frames are complete 4000 5000
Safety Features with pressure transducer and connection
These models are fitted with a kit for separate control console� 50-C69Z00
specifically designed explosion EN Compression testing frame, 4000 kN cap
proof test kit comprehending: Detail of the compression frame fitted with
lifting device 50-C9060/B� 50-C79Z00
safety cables securing the upper EN Compression testing frame, 5000 kN cap�
platen to the frame, metallic per- Machine Accessories
forated fragment guard and bot- ʰ Distance pieces to reduce the vertical Frame physical specifications
tom platen anti-fall safety system. daylight�
ʰ Heavy duty lifting device for bottom Model 50- C69Z00 C79Z00
Note: for testing high strength / explosive platen Cap., kN 4000 5000
failure specimens we strongly recommend
the use of distance pieces complete with Max. vertical daylight, mm 310 310
threaded centering pin� See page 242
Horizontal daylight, mm 425 425
Platen dimensions, mm 310 x 510 x 90
Surface hardness 55�5 HRC (600 HV)
Flatness tolerance 0�05 mm

220
CONCRETE | COMPRESSION TESTERS 50

EN High stiffness pre-stressed frames 3000 kN


Standards

EN 12390-4

Cubes Cylinders
up to 200 mm up to dia.
160 x 320 mm
50-C86Z00

These high stiffness frames are particularly suitable for research purposes. The
four column structure is pre-tensioned as shown below. The two proposed Balanced pre-tensioning system
versions are identical except for the load cell incorporated in the piston of the The columns consist of two elements, one contained
within the other� The internal part is the column and works
50-C86Z10 version providing very high accuracy starting from the very begin-
in tension, whilst the external part is a tube and works
ning of load scale. 50-C86Z00 version is fitted with pressure transducer. Both in compression� This configuration guarantees tensional
versions include pedestal and connection kit for control console. uniformity at all load levels� The other specifications
concerning compression platens, spherical seat and safety
features are identical to those of the EN Four column
welded structures
Common specifications

Frame Schematic balanced pre-tensioning system


Four pre-tensioned steel columns
construction. EN heavy duty
spherical seat allows free align-
ment at the initial contact with the EN Frame only kN
specimen. Ram travel 50 mm. All high stiffness compression 3000
50-C86Z10 Detail of load cell housed in the ram frames are complete with pressure 50-C86Z00
Compression Platens transducer or load cell, connection
See physical specifications table. EN compression frame 3000 kN cap�
kit for separate control console and
Load measurement system with
pedestal�
Safety Features pressure transducer
Piston travel limit switch, front rigid
door and rear fragment guard.anti- 50-C86Z10
fall safety system. EN compression frame 3000 kN cap�
Load measurement system with
Machine Accessories load cell
ʰ Distance pieces to reduce the vertical
daylight
Frame physical specifications
Test Accessories info
These frames can be equipped Smart-Line Console DIGIMAX 3.... p. 237 Model 50- C86Z00 C86Z10
with accessories to perform: Smart-Line Console PILOT........... p. 237
Cap�, kN 3000 3000
Smart-Line Console AUTOMAX.... p. 237
ʰ Splitting tensile test Dimensions and weight...............p. 230 Load measurement system Pressure transducer Load cell
ʰ Compression on cement samples Certificate of platen
ʰ Flexural test on concrete beams surface hardness........................ p. 240 Max� vertical daylight, mm 345 345
Machine accessories.....................p. 241
Test accessories.......................... p. 263 Horizontal daylight, mm 330 330
DATAMANAGER Software .......... p. 238 Platen dimensions, mm dia� 300
Special calibration....................... p. 240
Surface hardness 53 HRC (550 HV)

221
50 CONCRETE | COMPRESSION TESTERS

ASTM Compression testers 1500 | 2000 | 3000 kN and 335 | 460 | 660 k lbf
Standards ASTM C39 | AASHTO T22
Accuracy Cl.1/ Cl. A

Cylinders
up to dia.
160x320 mm
(6”x12”)

50-A12A02 with pedestal 50-A22C02 with pedestal


50-C99/B and front door 50-C19/FG 50-C29/B and front door 50-C29/FG

Note Also available, as alternative, the Note Also available, as alternative, the
configuration with DIGIMAX 3, Semi-automatic configuration with AUTOMAX, super
Semi-automatic power power and control system� See page 233 and
Automatic system with closed automatic power and control system� See
and control system ask for our technical support� loop control page 234 and ask us for technical support�

Common specifications

Frame test data download to PC. Full Printer installation Special calibration procedure
Rigid welded steel construction. data management and reporting For WIZARD 2 and DIGIMAX 3 PCS� See page 240
ASTM spherical seat allows free is provided with optional softwa- See page 232, 233
For PILOT and AUTOMAX PCS� Calibration in lbf units
alignment at the initial contact with re DATAMANAGER 82-SW/DM
See page 236 These machines can be calibrated in lbf
the specimen. Ram travel 50 mm. (not suitable for WIZARD 2 PCS). unit� For the codes change second last
See page 238 Fragment guard lock switch code number from 0 to 1
Compression Platens
Prevents test execution with the front
See physical specifications table. Test Accessories Certified platen hardness
door (optional) open�
These machines can be equipped See page 240
Safety Features with accessories to perform: 50-C50/P1
Max. pressure valve to avoid ma- ʰ Capping pads and retainers For testers with PILOT PCS�
chine overloading, piston travel 50-C50/P3
ʰ Sulphur capping equipment
limit switch, emergency stop but- For testers with DIGIMAX 3 PCS and WIZARD 2 PCS�
ʰ Splitting tensile test
ton, front and rear flexible frag-
ʰ Compression on cement samples
ment guards.
ʰ Flexural test on concrete beams
Machine Accessories Frame physical specifications
ʰ Distance pieces to reduce the vertical Upgrading Options
daylight Additional testing frame connec- model 50- A12xxx A22xxx A32xxx
tion Cap., kN 1500 2000 3000
ʰ Frame pedestal
For WIZARD 2 and DIGIMAX 3 PCS� (lbf) (335,000) (450,000) (660,000)
ʰ Rigid front door See page 232, 233
Max. vertical daylight, mm 370 380 380
For PILOT and AUTOMAX PCS� (inches) (14�6") (15") (15")
Software See page 236
All our PCS are supplied comple- Horizontal daylight, mm 265 340 370
te with the 82-SW/TRM software (inches) (10�4") (13�4") (14�6")
allowing real time and deferred Platen dimensions, mm (inches) dia� 165 (6�5")
Surface hardness 55 HRC
Flatness tolerance 0�02 mm

222
CONCRETE | COMPRESSION TESTERS 50

main features

> Rigid welded steel construction


> Spherical seat assembly fully compliant to ASTM C39 for testing
4"x8" and 6"x12" cylinders
> Class A accuracy to ASTM E74 starting from 10% of full scale� Special
calibration procedure to obtain Class A from 1% available as option�
Traceable calibration certificate for load measurement accuracy
supplied with the machine
PILOT
> Automatic test execution with closed-loop digital feedback
> 3 channels (for load sensors) with 132˙000 div� resolution (better than
0�01% of full scale)
> Sampling rate 50/sec
> ES Energy Saving technology reducing the power consumption and
ensuring silent operations
> Control of additional testing frames
50-A12C02 with pedestal > Unlimited storing capacity on USB pen drive of test data downloadable
50-C99/B and front door 50-C19/FG to PC via LAN port
> Double-stage hydraulic pump with rapid approach (40 mm/min) and
precise oil flow control� Soft platen-to-specimen contact and smooth
load rate control from the very beginning of the ramp
> Dual user-interface via console display and PC

WIZARD 2 PILOT
kN kN kN kN kN kN Frames only 50-A22Z00
1500 2000 3000 2 1500 2000 3000 3
All frames are supplied complete with ASTM compression frame 2000 kN cap�
K lbf K lbf K lbf K lbf K lbf K lbf pressure transducer and connection kit for 50-A22Z10
335 450 660 335 450 660 separate control console as above but calibrated in lbf (cap� 450,000 lbf),
when connected to any PCS�
50-A12A02 50-A12C02 kN kN kN
1500 2000 3000
WIZARD 2 Compact-line 1500 kN cap� PILOT Compact-line 1500 kN cap� automa- 50-A32Z00
semi-automatic ASTM compression tester tic ASTM compression tester for cylinders K lbf K lbf K lbf
335 450 660 ASTM compression frame 3000 kN cap�
for cylinders up to dia� 6"x12"(160 x 320 up to dia� 6"x12"(160 x 320 mm)�
50-A32Z10
mm)� 230V, 50Hz, 1 ph 230V, 50-60Hz, 1 ph
50-A12Z00 as above but calibrated in lbf (cap� 660,000 lbf),
50-A12A12 50-A12C12 when connected to any PCS�
as above but calibrated in lbf (cap� 335,000 lbf) as above but calibrated in lbf (cap� 335,000 lbf) ASTM compression frame 1500 kN cap�
50-A12Z10
as above but calibrated in lbf (cap� 335,000 lbf),
50-A22A02 50-A22C02 when connected to any PCS�
WIZARD 2 Compact-line 2000 kN cap� PILOT Compact-line 2000 kN cap� automa-
semi-automatic ASTM compression tester tic ASTM compression tester for cylinders
for cylinders up to dia� 6"x12"(160 x 320 up to dia� 6"x12"(160 x 320 mm)�
mm)� 230V, 50Hz, 1 ph 230V, 50-60Hz, 1 ph info
50-A22A12 50-A22C12 AUTOMAX .............................. p. 234
as above but calibrated in lbf (cap� 450,000 lbf) above but calibrated in lbf (cap� 450,000 lbf) PILOT �������������������������������������������p. 234
DIGIMAX 3 ���������������������������������p. 233
WIZARD 2 �����������������������������������p. 232
50-A32A02 50-A32C02 Dimensions and weights ���������p. 230
WIZARD 2 Compact-line 3000 kN cap� PILOT Compact-line 3000 kN cap� automa- Certificate of platen For 110V, 60 Hz versions change
surface hardness �����������������������p. 240 last code number from 2 to 4�
semi-automatic ASTM compression tester tic ASTM compression tester for cylinders Machine accessories �����������������p. 241 Ex� 50-A12A04
for cylinders up to dia� 6"x12"(160 x 320 up to dia� 6"x12"(160 x 320 mm)� Test accessories ...................... p. 263
mm)� 230V, 50Hz, 1 ph 230V, 50-60Hz, 1 ph DATAMANAGER Software ���������p. 238 For 220V, 60Hz versions change
50-A32A12 50-A32C12 Special calibration ................. p. 240 last code number from 2 to 3
as above but calibrated in lbf (cap� 660,000 lbf) as above but calibrated in lbf (cap� 660,000 lbf) (only for WIZARD 2 and DIGIMAX 3)

223
50 CONCRETE | COMPRESSION TESTERS

ASTM Compression testers 3000 kN | 660 klbf


Standards ASTM C39 | ASTM C140 | ASTM C1314 | ASTM E4 | AASHTO T22
Accuracy Cl.1/CI.A

Blocks Cylinders*
up to dia. 6”x12”
(150/160 x 300/320 mm)

*Using the upgrading option 50-A39/CYL�

PILOT 50-A39C02 with printer 50-C10B/PR


and pedestal 50-C39/B1

Note Also available, as alternative, the


configuration with semi automatic power and
Automatic system with closed control system WIZARD 2, DIGIMAX 3� See Fragment guard lock switch Conversion system to test cylinder
loop control page 232, 233 Ask us for technical support� Prevents test execution with the front This innovative upgrade is achieved by fitting
door open the conversion apparatus, which consists of
Common specifications 50-C50/P a rail sliding system and a 165 mm (6�5”)
diameter compression platen with a spherical
For testers with PILOT PCS� seat, to the rear part of the frame� Once
Frame MANAGER 82-SW/DM (not suitable 50-C50/P2 installed, the testing configuration can be
Four column rigid welded steel for WIZARD 2 PCS). See page 238 changed with minimum effort: all that’s
For testers with DIGIMAX 3 and WIZARD
construction. ASTM spherical seat 2 PCS� required is to loosen the central screw using
allows free alignment at the initial Test Accessories the upper hand wheel, slide off the upper
contact with the specimen. Ram These machines can be equipped Special calibration procedure block platen with spherical seat and fit the
travel 50 mm. with accessories to perform: See page 240 cylinder spherical seat assembly�
ʰ Capping pads and retainers
Compression Platens ʰ Sulphur capping equipment Calibration in lbf units 50-A39/CYL
See physical specifications table. These machines can be calibrated in lbf
ʰ Splitting tensile test Conversion set to test cylinders up to
unit� For the codes change second last
ʰ Compression on cement samples 6" x 12" to ASTM C39, comprehending:
Safety Features code number from 0 to 1
ʰ Flexural test on concrete beams ʰ spherical seat and upper compression
Max. pressure valve to avoid ma- platen dia� 165 mm (6�5")
chine overloading, piston travel lim- Certified platen hardness
Upgrading Options See page 240 ʰ system for easy removal and repositioning
it switch, emergency stop button, of the upper block spherical assembly
front door and rear fragment guard. Additional testing frame
connection
Machine Accessories
For WIZARD 2 and DIGIMAX 3 PCS�
ʰ Slotted distance pieces to reduce the See page 232, 233 Frame physical specifications
vertical daylight For PILOT and AUTOMAX PCS� See page 236
Model 50- A39xxx A39xxx +
ʰ Frame pedestal Printer installation A39/CYL
ʰ Rigid front door For WIZARD 2 and DIGIMAX 3 PCS� Cap., kN (lbf) 3000 (660,000)
See page 232, 233
Software Max. vertical daylight, mm 260 370
For PILOT and AUTOMAX PCS� (inches) (10�2”) (14�6”)
All our PCS are supplied complete See page 236
with the 82-SW/TRM software al- Horizontal daylight, mm 370
(inches) (14�6”)
lowing real time and deferred test
data download to PC. Full data Platen dimensions, mm 310 x 410 x 90 dia� 165
management and reporting is pro- (inches) (12�2”x16�1”x3�5”) (6�5”)
vided with optional software DATA- Surface hardness 55 HRC
Flatness tolerance 0�02 mm

224
CONCRETE | COMPRESSION TESTERS 50

main features

> Rigid welded steel construction


> Premium Heavy Duty spherical seat and rectangular platens 310x410x90
mm (12�2”x16�1”x3�5”) for testing blocks according to ASTM C140 and
ASTM C1314
> Innovative upgrading kit for easily switch of the spherical seat assembly for
testing cylinders to ASTM C39
> Compression machine completely reversible� This model is fitted with
Premium Heavy Duty spherical seat and rectangular platens 310x410x90
mm (12�2”x16�1”x3�5”) for testing blocks according to ASTM C140, C1314�
Upper platen and spherical seat are mounted on a axial screw assembly
allowing easy adjustment of vertical clearance using slotted distance
pieces� Using the innovative upgrading kit the spherical seat-upper platen
assembly for blocks can be easily switched with the other one for testing
cylinders conforming to ASTM C39, resulting a multi-testing unit!
> Class A accuracy to ASTM E74 starting from 10% of full scale� Special cali-
bration procedure to obtain Class A from 1% available as option� Traceable
calibration certificate for load measurement accuracy supplied with the
machine

Detail of axial screw assembly allowing easy Detail of upper platen and spherical seat strictly
adjustment of vertical clearance conforming to ASTM C39 and AASHTO T22
PILOT Frame only
kN K lbf kN K lbf
3000 660 3 3000 660

50-A39C02 All frames are supplied complete with


pressure transducer and connection kit for
PILOT Compact-line 3000 kN separate control console
cap� automatic ASTM compression tester
for blocks�
230V, 50-60Hz, 1 ph 50-A39Z00
50-A39C12 ASTM compression frame 3000 kN cap�
as above but calibrated in lbf 50-A39Z10 Detail of the sliding off operation of the upper Detail of the upper block platen and spherical
(cap� 660,000 lbf), when connected to as above but calibrated in lbf block platen and spherical seat, to be replaced seat sliden off on the solid rail system, to fit the
any PCS� (cap� 660,000 lbf), when connected to by the platen assembly for testing cylinders� platen assembly for testing cylinders
any PCS�

This model fully complies with the


ASTM C140 Standard which speci- Slotted distance pieces
fies the minimum platens thickness Specifically designed for reducing the vertical clearance, to suite the size of specimens�
related to the spherical seat bearing Made of steel�
area and the specimen dimensions
as shown in the sketch�

Min� platens thickness = d = A – DPL/2


ʰ A: distance from spherical seat centre to specimen corner
Slotted distance pieces
ʰ DPL: diameter of spherical seat bearing surface (see Annex A8)

info
AUTOMAX .............................. p. 234
PILOT �������������������������������������������p. 234 Code 65- Dimensions dia. x h Weight approx.
DIGIMAX 3 ���������������������������������p. 233
WIZARD 2 �����������������������������������p. 232 L1000/100B 7�7”x 4” (195 x 100 mm) 44�1 lbs (20 kg)
Dimensions and weights ���������p. 230
Certificate of platen For 110V, 60 Hz versions change last L1000/68B 7�7”x 2�7” (195 x 68 mm) 29�8 lbs (13�5 kg)
surface hardness �����������������������p. 240 code number from 2 to 4�
Machine accessories �����������������p. 241 Example: 50-A39C04 L1000/50B 7�7”x 2” (195 x 50 mm) 21�6 lbs (9�8 kg)
Test accessories ...................... p. 263 For 220V, 60Hz versions change last code
DATAMANAGER Software ���������p. 238 number from 2 to 3 (only for WIZARD 2 L1000/40B 7�7"x 1�6" (195 x 40 mm) 17�2 lbs (7�8 kg)
Special calibration ................. p. 240 and DIGIMAX 3)

225
50 CONCRETE | COMPRESSION TESTERS

General Utility Compression testers 1500 | 2000 | 3000 kN


Standards These series generally relate to previous European national standards
Accuracy Cl.1

Cubes Cylinders
up to 150 up to dia.
and 200* mm 160 x 320

*With the 3000 kN models only

50-C13A02 with pedestal 50-C99/B


and front door 50-C19/FG

50-C23C02 with pedestal


Note Also available, as alternative, the
50-C29/B and front door 50-C29/FG
configuration with DIGIMAX 3, Semi-
Semi-automatic power automatic power and control system� See
Automatic system with closed
and control system page 233 and ask for our technical support� loop control and control system

Common specifications

Frame Software
Rigid welded steel construction. All our PCS are supplied complete Upgrading Options Fragment guard lock switch
Spherical seat allows free align- with the 82-SW/TRM software Additional testing frame Prevents test execution with the front door
ment at the initial contact with the allowing real time and deferred connection (optional) open
specimen. Ram travel 50 mm. test data download to PC. Full For WIZARD 2 and DIGIMAX 3 PCS� 50-C50/P1
data management and reporting See page 232, 233 For testers with PILOT PCS�
Compression Platens is provided with optional soft- For PILOT and AUTOMAX PCS�
See physical specifications table. See page 236 50-C50/P3
ware DATAMANAGER 82-SW/DM
For testers with DIGIMAX PCS and WIZARD PCS�
(not suitable for WIZARD 2 PCS). Printer installation
Safety Features See page 238 For WIZARD 2 and DIGIMAX 3 PCS�
Max. pressure valve to avoid ma- Special calibration procedure
See page 232, 233
chine overloading, piston travel Test Accessories See page 240
For PILOT and AUTOMAX PCS�
limit switch, emergency stop but- These machines can be equipped See page 236 Certified platen hardness
ton, front and rear flexible frag- with accessories to perform: See page 240
ment guards. ʰ Splitting tensile test
Machine Accessories
ʰ Compression on cement samples
ʰ Distance pieces to reduce the vertical
daylight
50-C50/CYL Frame physical specifications
ʰ Frame pedestal Lower compression platen dia�165 x 30 model 50- C13xxx C23xxx C34xxx
mm for testing capped cylinders dia�
ʰ Rigid front door Cap. kN 1500 2000 3000
150 x 300 mm (6"x12")� Resulting
compression machine vertical clearance is Max. vertical daylight mm 340* 350* 350*
increased by 20 mm�
Horizontal daylight mm 265 340 370
Platen dimensions, mm dia� 216 dia� 300
Surface hardness 55 HRC
Flatness tolerance 0�03 mm
*Note: with accessory 50-C50/CYL vertical clearance is increased by 20 mm� See Test Accessories�

226
CONCRETE | COMPRESSION TESTERS 50

main features

> Rigid welded steel construction


> Spherical seat assembly suitable to test both cubes and cylinders
> Class 1 accuracy to EN 12390-4 (Class A to ASTM E74) starting from
10% of full scale� Special calibration procedure to obtain Class 1 / A
from 1% available as option� Traceable calibration certificate for load
measurement accuracy supplied with the machine
WIZARD 2
> 2 channels (for load sensors) with 65˙000 div� resolution (better than
0�01% of full scale)
> Sampling rate 50/sec
> Second frame option available
> Unlimited storing capacity on USB pen drive of test data downloadable
to PC via LAN port
> Digital readout unit with wide high-contrast display 4x20 characters
and 6 keys membrane keyboard
> Real time display of load / stress and applied load rate by symbols for
easy adjustment
> Dual stage pump: low pressure/high delivery for fast piston approach
(40 mm/min) and high pressure/low volume for loading
> Special hand operated pressure-compensated proportional valve for
the manual preset of load rate requiring just occasional operator's
intervention 50-C13C02 with pedestal
50-C99/B and front door 50-C19/FG

WIZARD 2 PILOT Frames only


All frames are supplied complete with
kN kN kN kN kN kN
1500 2000 3000 2 1500 2000 3000 3 pressure transducer and connection kit for
separate control console
50-C13A02 50-C13C02
kN kN kN
WIZARD 2, 1500 kN cap� semi-automatic PILOT Compact-Line , 1500 kN cap� 1500 2000 3000
compact-line compression tester for cylin- automatic compression tester for
ders up to dia� 160 x 320 mm and cubes cylinders up to dia� 160 x 320 mm 50-C13Z00
up to 150 mm� 230V, 50 Hz, 1 ph and cubes up to 150 mm� 230V, General utility compression frame 1500
50-60 Hz, 1 ph kN cap�
50-C23A02
WIZARD 2, 2000 kN cap� semi-automatic 50-C23C02 50-C23Z00
compact-line compression tester for cylin- PILOT Compact-Line , 2000 kN cap� General utility compression frame 2000
ders up to dia� 160 x 320 mm and cubes automatic compression tester for kN cap�
up to 150 mm� 230V, 50 Hz, 1 ph cylinders up to dia� 160 x 320 mm
and cubes up to 150 mm� 230V, 50-C34Z00
50-C34A02 50-60 Hz, 1 ph General utility compression frame 3000
WIZARD 2, 3000 kN cap� Compact-Line kN cap�
semi-automatic compact-line compres- 50-C34C02
sion tester for cylinders up to dia� PILOT Compact-Line , 3000 kN cap�
160 x 320 mm and cubes up to 200 mm� automatic compression tester for info
230V, 50 Hz, 1 ph cylinders up to dia� 160 x 320 mm AUTOMAX .............................. p. 234
and cubes up to 200 mm� 230V, PILOT �������������������������������������������p. 234
50-60 Hz, 1 ph DIGIMAX 3 ���������������������������������p. 233
WIZARD 2 �����������������������������������p. 232
Dimensions and weights ���������p. 230
Certificate of platen For 110V, 60 Hz versions change
surface hardness �����������������������p. 240 last code number from 2 to 4�
Machine accessories �����������������p. 241 Example: 50-C13C04�
Test accessories ...................... p. 263 For 220V, 60Hz versions change last code
DATAMANAGER Software ���������p. 238 number from 2 to 3 (only for WIZARD 2
Special calibration ................. p. 240 and DIGIMAX 3)

227
50 CONCRETE | COMPRESSION TESTERS

General Utility Compression testers 2000 | 3000 kN


Standards These series generally relate to previous European national standards
Accuracy Cl.1

Cubes Cylinders Blocks


up to 200 mm up to dia.
160 x 320 mm

50-C25A02 with pedestal


50-C29/B and front door 50-C29/
FG

Note Also available, as alternative, the Note Also available, as alternative, the
configuration with DIGIMAX 3, Semi- configuration with AUTOMAX, Super Automatic
Semi-automatic power and automatic power and control system� See
Automatic system with closed system with closed loop control� See page 234
control system page 233 and ask for our technical support� loop control and control system and ask us for technical support�

Common specifications

Frame Software Printer installation Special calibration procedure


Rigid welded steel construction. All our PCS are supplied complete For WIZARD 2 and DIGIMAX 3 PCS� See page 240
Spherical seat allows free align- with the 82-SW/TRM software al- See page 232, 233
ment at the initial contact with the lowing real time and deferred test For PILOT and AUTOMAX PCS� Certified platen hardness
specimen. Ram travel 50 mm. data download to PC. Full data See page 236 See page 240
management and reporting is Fragment guard lock switch Note: for testing high strength / explosive
Compression Platens provided with optional software Prevents test execution with the front door failure specimens we strongly recommend
See physical specifications table. DATAMANAGER 82-SW/DM (not (0ptional) open the use of distance pieces complete with
suitable for WIZARD 2 PCS). See threaded centering pin� See page 242
Safety Features 50-C50/P1
page 238
Max. pressure valve to avoid ma- For testers with PILOT PCS�
chine overloading, piston travel Test Accessories 50-C50/P3
limit switch, emergency stop but- These machines can be equipped For testers with DIGIMAX 3 PCS and
ton, front and rear flexible frag- with accessories to perform: WIZARD 2 PCS�
ment guards. ʰ Splitting tensile test
Machine Accessories
ʰ Compression on cement samples
ʰ Distance pieces to reduce the vertical ʰ Flexural test on concrete beams
daylight
Upgrading Options
ʰ Frame pedestal Frame physical specifications
ʰ Rigid front door Additional testing frame
connection Model 50- C25xxx C35xxx
For WIZARD 2 and DIGIMAX 3 PCS� Cap., kN 2000 3000
See page 232, 233 Max. vertical daylight, mm 350 350
For PILOT and AUTOMAX PCS�
See page 236 Horizontal daylight, mm 340 370
Platen dimensions, mm 310 x 510 x 50
Surface hardness 55�5 HRC (600 HV)
Flatness tolerance 0�05 mm

228
CONCRETE | COMPRESSION TESTERS 50

main features

> Rigid welded steel construction


> Spherical seat assembly suitable to test both cubes, cylinders and
blocks
> Class 1 accuracy to EN 12390-4 (Class A to ASTM E74) starting from
10% of full scale� Special calibration procedure to obtain Class 1 / A
from 1% available as option� Traceable calibration certificate for load
measurement accuracy supplied with the machine
WIZARD 2
> 2 channels (for load sensors) with 65˙000 div� resolution (better than
0�01% of full scale)
> Sampling rate 50/sec
> Second frame option available
> Unlimited storing capacity on USB pen drive of test data downloadable
to PC via LAN port
> Digital readout unit with wide high-contrast display 4x20 characters
and 6 keys membrane keyboard
> Real time display of load / stress and applied load rate by symbols for
easy adjustment
> Dual stage pump: low pressure/high delivery for fast piston approach 50-C25C02 with
(40 mm/min) and high pressure/low volume for loading pedestal 50-C29/B
and front door
> Special hand operated pressure-compensated proportional valve for 50-C29/FG
the manual preset of load rate requiring just occasional operator's
intervention

WIZARD 2 PILOT Frames only

kN kN kN kN All frames are supplied complete with


2000 3000 2 2000 3000 3 pressure transducer and connection kit for
separate control console
50-C25A02 50-C25C02 kN kN
WIZARD 2, 2000 kN cap� semi-automatic PILOT Compact-Line , 2000 kN cap� 2000 3000
compact-line compression tester for automatic compression tester for
testing blocks, cylinders and cubes� testing blocks, cylinders and cubes� 50-C25Z00
230V, 50 Hz, 1 ph 230V, 50-60 Hz, 1 ph
General utility compression frame 2000
kN cap�
50-C35A02 Upgrading of the power pump by a two way
WIZARD 2, 3000 kN cap� semi-automatic 50-C35C02 valve to connect a second frame
50-C35Z00
compact-line compression tester for PILOT Compact-Line , 3000 kN cap�
General utility compression frame 3000
testing blocks, cylinders and cubes� automatic compression tester for testing
kN cap�
230V, 50 Hz, 1 ph blocks, cylinders and cubes�
230V, 50-60 Hz, 1 ph

info
AUTOMAX .............................. p. 234
PILOT �������������������������������������������p. 234
DIGIMAX 3 ���������������������������������p. 233
WIZARD 2 �����������������������������������p. 232
Dimensions and weights ���������p. 230
Certificate of platen For 110V, 60 Hz versions change last
surface hardness �����������������������p. 240 code number from 2 to 4�
Machine accessories �����������������p. 241 Example: 50-C35C04
Test accessories ...................... p. 263 For 220V, 60Hz versions change last code
DATAMANAGER Software ���������p. 238 number from 2 to 3 (only for WIZARD 2
Special calibration ................. p. 240 and DIGIMAX 3)

229
50 CONCRETE | COMPRESSION TESTERS

Dimensions and weights of compression testing machines


CODE DIMENSIONS LxDxH (mm) WEIGHT (Kg)
50-C46B02 955 x 450 x 1115 670
50-C46C02 895 x 450 x 1115 680
50-C46D02 930 x 420 x 1530 740
50-C56B02 1035 x 505 x 1190 1040
EN 12390-4
50-C56C02 985 x 505 x 1190 1045
50-C56D02 1020 x 475 x 1550 1105
50-C68C02 1090 x 570 x 1555 2000
50-C68D02 1125 x 570 x 1555 2010
50-C47B02 955 x 605 x 1115 730
50-C47C02 895 x 605 x 1115 740
50-C47D02 930 x 605 x 1530 790
EN 12390-4 / EN 772-1
50-C57B02 1035 x 640 x 1190 1095
50-C57C02 985 x 640 x 1190 1105
50-C57D02 1020 x 640 x 1550 1160
50-A12A02
810 x 425 x 1085 285
50-A12A12
50-A12C02
760 x 370 x 1085 290
50-A12C12
ASTM C39 50-A22A02
835 x 440 x 1090 500
AASHTO T22 50-A22A12
50-A32A02
805 x 450 x 1160 710
50-A32A12
50-A32C02
765 x 450 x 1160 710
50-A32C12
50-A39C02
925 x 510 x 1670 980
50-A39C12
ASTM C140
ASTM C1314 50-A39C02
ASTM C39 50-A39C12
925 x 830 x 1670 1031 (+51)
+
50-A39/CYL
50-C13A02 810 x 425 x 1085 305
50-C13C02 760 x 370 x 1085 315
50-C23A02 835 x 440 x 1090 525
50-C23C02 785 x 420 x 1090 530
50-C34A02 805 x 450 x 1160 755
50-C34C02 755 x 450 x 1160 760
50-C25A02 835 x 555 x 1090 610
GENERAL UTILITY 50-C25C02 785 x 555 x 1090 620
50-C35A02 805 x 600 x 1160 815
50-C35C02 765 x 600 x 1160 820
50-C46Z00 650 x 450 x 1530 665
50-C56Z00 740 x 505 x 1550 1035

50-C68Z00
845 x 570 x 155 1960
50-C78Z00

230
CONCRETE | COMPRESSION TESTERS 50

Dimensions and weights of compression frames


CODE DIMENSIONS LxDxH (mm) WEIGHTS (Kg)
50-C46Z00 650 x 450 x 1530 665
50-C56Z00 740 x 505 x 1550 1035
EN-12390-4
50-C68Z00
845 x 570 x 155 1960
50-C78Z00
EN 12390-4 50-C86Z00 700 x 450 x 1470 1050
Pre-stressed
columns 50-C86Z10 700 x 450 x 1580 1110
50-C47Z00 650 x 610 x 1530 725
EN 12390-4 50-C57Z00 740 x 640 x 1550 1100
EN 772-1 50-C69Z00
845 x 570 x 155 1960
50-C79Z00
50-A12Z00
450 x 365 x 1090 250
50-A12Z10
ASTM C140 50-A22Z00
540 x 440 x 1090 465
ASTM C1314 50-A22Z10
50-A32Z00
440 x 450 x 1160 665
50-A32Z10
50-A39Z00
610 x 510 x 1670 935
50-A39Z10
ASTM C140
ASTM C1314 50-A39Z00
ASTM C39 50-A39Z10
610 x 830 x 1670 986 (+51)
+
50-A39/CYL
50-C13Z00 445 x 365 x 1090 270
50-C23Z00 540 x 400 x 1090 490
General
50-C34Z00 440 x 450 x 1160 715
Utility
50-C25Z00 540 x 555 x 1090 575
50-C35Z00 440 x 600 x 1160 775

Dimensions and weights of multipurpose machines and frames


CODE DIMENSIONS LxDxH (mm) WEIGHTS (Kg)
50-C92A02
810 x 425 x 1085 285
50-C92A12
50-C92C02
760 x 370 x 1085 290
50-C92C12
Multipurpose machines 50-C92Z00
450 x 365 x 1090 250
50-C92Z10
50-C92A22 1060 x 410 x 1090 325
50-C92C22 1010 x 390 x 1090 330
50-C92Z20 695 x 390 x 1090 280

231
50 CONCRETE | COMPRESSION TESTERS
main features

Semi-Automatic Power and Control Systems


These systems include a power pump with a proportional valve and a
load measuring and display system which is produced in two versions:

WIZARD 2
Readout/Digital Interface

DIGIMAX 3
Data Acquisition and Processing Unit

Power pump and proportional valve


The power system consists of a dual-stage pump: low pressure/high delivery (max� 7 bar)
for fast piston approach (up to 40mm/min) and high pressure/low volume (up to 650 bar,
0�50 litres/min) for loading� It is optimised to prevent any overheating effects even under
intensive use and severe working conditions�
The pump is fitted with a special manually-controlled proportional valve (pacemeter
system) to maintain the preset load rate during the test, requiring only occasional
adjustments by the operator� 50-Q60A02 with printer 50-C10A/PR
The power pump with proportional valve can be used to fit existing frames, including other
brands� It is identified with the following code and description: Ordering information
Digital readout unit 50-Q60A02
WIZARD 2, two-channel readout/digital
HARDWARE
Ordering information interface for compression and flexural
ʰ 2 analogue channels
machines� Support bracket not included�
50-Q30B12 ʰ 4 x 20 characters alphanumeric display 110-240V, 50-60Hz, 1ph�
Hydraulic power systemfor compression ʰ 65˙000 points high resolution/stabili-
testing machines� ty analogue channels Accessories
230V, 50Hz, 1ph� ʰ Sampling rate 50/sec
50-Q60A02/ARM
50-Q30B13 ʰ Large storage capacity for test data on
USB memory stick Arm for lateral-wall mounting of WIZARD
As above but 220V, 60Hz, 1ph� 2 digital readout unit�
50-Q30B14 ʰ Ethernet port to download data to PC
As above but 110V, 60Hz, 1ph� using the SW/TRM software
Serial printer
ʰ Optional integrated printer (must be factory installed)
Technical specifications (see Accessories)
50-C10A/PR
ʰ Complete with self-compensated
proportional valve for the manual FIRMWARE Upgrade of the WIZARD 2 unit to incor-
preset of load rate ʰ Simultaneous display of load, specific porate a serial printer in the front panel,
ʰ Maximum pressure: 650 bar, oil load and actual load rate allowing results to be printed at the end
delivery 0�5 litres/min Semi-automatic power system (50-Q30B12 ) ʰ LAN connection to PC for data of a test�
ʰ Maximum usable oil volume: 3�5 litres transmission in real time
ʰ Easy firmware update through Specifications:
ʰ Power: 750W ʰ Very quiet printing
Ethernet port
ʰ Weight: 55kg (approx�) ʰ High speed: 50 mm/sec
ʰ Memory management with options to
display tests stored on USB memory ʰ High resolution: 203 dpi= 8 dots/mm
stick, download data to internal ʰ Supports text printing
Upgrading options printer or PC, delete single tests or ʰ Easy maintenance with self-diagnostics
reset the entire memory ʰ Paper width: 57�5 mm
50-C10B/2F ʰ Multi-coefficient calibration procedure
Two-way valve for WIZARD 2 and DIGIMAX with automatic storage of data wi- Pressure transducer
3 PCS for the connection of a second thout manual editing (using a suitable
testing frame� 82-P0700
load cell and readout unit)
ʰ Language and units selection (kN, Pressure transducer, 0-700 bar�
ton, lbf) 82-P0349/ELT
Detail of proportional valve and dial knob Pressure transducer connecting cable
The WIZARD 2 unit can also be ordered sepa-
rately to upgrade existing frames (including
other makes)� A suitable pressure transducer
(see Accessories) and connection cable would
also be required� For more information get in
touch with our Service department�

232
CONCRETE | COMPRESSION TESTERS 50

main features

DIGIMAX 3
> Three channels (for load sensors) with 132˙000 divs resolution (better

?
than 0�01% of full scale)
> Large advanced touchscreen with 240x128 pixel graphic display, icon-
driven with figures and diagrams
> Compatible with the DataManager software 82-SW/DM� See pages���
> Can be connected to any make of hydraulically operated testing frame
> Recording facility of up to 10 test profiles for each channel allowing
quick and easy test start

50-Q60B02 with printer 50-C10B/PR

ʰ Memory management with options to Ordering information


Data Acquisition and display tests stored on USB memory
stick, download data to internal 50-Q60B02
Processing Unit
printer or PC, delete single tests or DIGIMAX 3, three-channel digital readout
reset the entire memory unit for compression and flexural machi-
HARDWARE nes� Support bracket included�
ʰ Multi-coefficient calibration procedure
ʰ 3 analogue channels 110-240V, 50-60Hz, 1ph�
with automatic storage of data wi-
ʰ Touch screen graphic display thout manual editing (using a suitable
240 x 128 pixel �Icons driven showing load cell and readout unit)
figures and diagrams
ʰ Recording facility for up to 10 test Accessories
ʰ 132˙000 point high resolution/stabili- profiles for each channel including:
ty analogue channels Graphic printer
type of test (e�g� compression, flexu- (must be factory installed)
ʰ Sampling rate 50/sec ral, indirect tensile), specimen size
ʰ Large storage capacity for test data on and shape, load rate, test standard 50-C10B/PR
USB memory stick and other general information� Each Upgrade of the DIGIMAX 3 unit to
ʰ Ethernet port to download data to PC one of the recorded test profiles can incorporate a serial graphic printer in the
using the SW/TRM or the DATAMANA- be recalled automatically to save time� front panel, allowing results (including a
GER software ʰ Compatible with the newly-released Data load/time plot) to be printed at the end
ʰ Optional integrated printer (see Manager Software (82-SW/DM, see page of a test�
Accessories) 238), tailored to the requirements of
construction material testing labora- Specifications:
FIRMWARE tories, for real-time data acquisition, ʰ Very quiet printing
ʰ Simultaneous display of load, specific display and management ʰ High speed: 50 mm/sec
load, actual load rate and load/time ʰ 9 language ʰ High resolution: 203 dpi=8 dots/mm
graph ʰ Unit selection (kN, ton, lbf) ʰ Supports text and graphic printing
ʰ LAN connection to PC for transmis- ʰ Easy maintenance with self-diagno-
sionof load and time data in real time The DIGIMAX 3 unit can also be ordered stics
during loading separately to upgrade existing frames ʰ Paper width: 57�5 mm
ʰ Easy firmware update through (including other makes)� A suitable
Ethernet port pressure transducer (see accessories) and Pressure transducer
connection cable would also be required� 82-P0700
For more information get in touch with our
Service department� Pressure transducer 0-700 bar for use with
compression and flexural testers�
82-P0349/ELT
Pressure transducer connecting cable

DIGIMAX 3 SEMI-AUTOMATIC POWER AND


CONTROL SYSTEMS
The systems include a power pump with a
proportional valve, code 50-Q30B12 and a
load measuring and display system, code
50-Q60B02�

233
50 CONCRETE | COMPRESSION TESTERS

Automatic Power and Control Systems


PILOT and AUTOMAX have the same technical features in common except main features
for the enhanced hydraulic control and firmware of the AUTOMAX Super
Automatic System, which are described in the additional features below. Common to PILOT and AUTOMAX systems
> Automatic test execution with closed-loop digital feedback
> Adopts the latest ES Energy Saving technology for reduction of power
consumption
Technical specifications FIRMWARE
ʰ Simultaneous display of load, specific > Silent operation
(PILOT and AUTOMAX systems)
load, actual load rate and load/time > Double-stage hydraulic pump with rapid approach and precise oil flow
HYDRAULICS graph control allowing high throughput of accurate tests (up to 40 per hour)
ʰ Dual-stage pump: centrifugal low ʰ Memory management with options to > Soft platen-to-specimen contact and smooth load rate control from
pressure for fast approach automati- display tests stored on USB memory the very beginning of the ramp
cally switches to radial multi-piston stick, download data to internal
high pressure for loading printer (optional) or PC, delete single > Control of a second frame (optional for PILOT) and third testing frame
ʰ DC motor, 720W, 50-60Hz tests or reset the entire memory (optional for PILOT and AUTOMAX PCS)
ʰ Maximum working pressure 700 bar ʰ Multi-coefficient calibration curve > Optional internal graphic printer including load/time plot
ʰ Second and third frame optional faci- ʰ Automatic force verification procedure > Connects to laboratory network via LAN port/DataManager
lity using valve selector (PILOT PCS) ʰ Recording facility for up to 10 test
profiles for each channel including:
> Connectable to PC via DataManager software (see page 238)
ʰ Second (included) and third (optio-
nal) frame facility with active frame type of test (e�g� compression, flexu- > Dual user-interface via console display and PC
selection using display or PC software ral, indirect tensile), specimen size
(AUTOMAX PCS)� and shape, load rate, test standard Additional features of the AUTOMAX systems
ʰ ES Energy Saving technology to and other general information� Each > Automatic performance of the complete test cycle with closed-loop
reduce the power consumption and one of the recorded test profiles can digital feedback by pressing the start button� Automatic loading and
enable silent operation be recalled automatically to save time unloading by electronic on/off valve
ʰ Compatible with the newly-released
DataManager software, tailored to the
> Fully computerized system� Connectable to PC via DataManager sof-
HARDWARE tware (see page 238)� The software includes a remote control function
ʰ 132,000 points high-resolution/stabi- requirements of construction material
for full computerization of the system
lity analogue channels testing laboratories, for real-time data
ʰ 240 x 128 pixel, icon-driven tou- acquisition, display and management > Double frame control as standard with optional control of an additio-
chscreen graphic display, showing ʰ 9 languages and unit selection (kN, nal third frame: active frame selection via console display or software
data and plots ton, lbf)
ʰ Large storage capacity for test data on ʰ Real-time clock/date
a USB memory stick ʰ Execution of compression, flexure
ʰ Ethernet port for communication or indirect tensile tests in automatic
with PC mode� The load rate is controlled by a
ʰ Optional integrated graphic printer closed-loop P�I�D� system
ʰ Link to PC via LAN port
ʰ Display of load rate (e�g� N/s) or stress
rate (e�g� MPa/s), data and plot

AUTOMAX, Super-
automatic Power
PILOT Automatic and Control System,
Power and Control connected directly
system, connected to a compression
directly to a frame
compression frame�
The display unit is
upgraded with the
serial graphic printer
50-C10B/PR

234
CONCRETE | COMPRESSION TESTERS 50

Automatic test procedure


Once the specimen has been po-
sitioned and centered, the test
procedure is:
1. The user sets the test
parameters, including load
rate, on the touchscreen (or PC
with DataManager software).
This operation can be avoided
by using a pre-saved test
profile for repetitive tests.
Selection of the test profile (specimen type, load rate, ref� standards, etc�) Test profile data
2. The user presses the start
button on the touchscreen
(or PC). For PILOT System the
loading/unloading valve has
to be switched to the loading
position.
3. The machine automatically
starts the rapid platen
approach, softly contacts the
specimen, switches to the
test speed and applies load to
the specimen with a smooth
load-rate control and, finally,
releases the pressure upon Test results Manual commands for calibration purpose
specimen failure. For PILOT
System the loading/unloading
valve has to be switched to the
unloading position.
4. The machine automatically
saves the test including data
results and load/time graph.
Conformance of the test
execution to standards can be
easily proven.

Date and time Language selection menu

235
50 CONCRETE | COMPRESSION TESTERS

Automatic Power and Control Systems

Upgrading options Second frame connection Third frame connection


Second and third frame connection (AUTOMAX System)
Graphic printer (PILOT System)
(must be factory installed) The AUTOMAX System, which can control
The PILOT System can be upgraded with a two frames as standard, can be upgraded
50-C10B/PR two or three way valve for controlling (not with a hydraulic valve for controlling (not
Upgrade of a PILOT or AUTOMAX system to simultaneously) a second or a third frame� simultaneously) a third frame�
incorporate a serial graphic printer in the
front panel, allowing results (including a 50-C10C/2F
load/time plot) to be printed at the end 50-C10D/3F
of a test� Two-way valve for PILOT System to control Hydraulic valve for AUTOMAX System to
a second frame� This item must be factory control a third frame� This item must be
Specifications: installed� factory installed�
ʰ Very quiet printing
ʰ High speed: 50mm/sec
ʰ High resolution: 203 dpi= 8 dots/mm
ʰ Supports text and graphic printing
ʰ Easy maintenance with self-diagno-
stics
ʰ Paper width: 57�5mm

Detail of the two way valve selector (left) and


loading/unloading valve (right)�

50-C10C/3F
Three-way valve for PILOT System to
control a second and a third frame�
This item must be factory installed�
Detail of display unit with 50-C10/PR graphic
printer

Super-automatic compression tester with


AUTOMAX Power and Control unit, controlling
Flexural on concrete and Compression cement
frames, with the hydraulic valve 50-C10D/3F

Automatic compression tester with PILOT Power


and Control unit, controlling a second Flexural
frame with the two-valve selector 50-C10C/2F

236
CONCRETE | COMPRESSION TESTERS 50

3 Smart-Line stand-alone consoles

DIGIMAX 3, PILOT and AUTOMAX DIGIMAX SMART-Line


PCS are also available in a stand-
alone configuration that can be 50-C10B02
connected to all our compression DIGIMAX 3 SMART-Line, semi-automatic
and flexural frames. In this con- stand-alone Power and Control Console,
figuration, they can be profitably for the control of one testing frame�
Second frame facility available on request�
used to update any make of exist-
230V, 50Hz, 1ph
ing machine. Technical specifica-
tions are identical to those listed 50-C10B03 DIGIMAX 3 SMART-Line,stand-alone control
on pages 233 for DIGIMAX 3 PCS As above but 220V, 60Hz, 1ph� console 50-C10B02 with 50-C56Z00 frame and
distribution block 50-C10B/2F for the control
and on page 234 for PILOT and 50-C10B04 of 50-C0910/FR flexure frame
AUTOMAX PCS. As above but 110V, 60Hz, 1ph�
ʰ Overall dimensions: 1292 x 350 x 450 mm
ʰ Weight: 80 kg (approx�)

PILOT SMART-Line
Accessories
50-C10C02
PILOT SMART-Line, automatic stand-alone
Power and Control Console, for the control
of one testing frame� Second and third
frame facility available on request�
230V, 50-60Hz, 1ph) PILOT SMART-Line, stand-alone console,
50-C10C02, controlling three frames: Compression
50-C10C04 and Flexure on cement and compression on
As above but 110V, 60Hz, 1ph� concrete, with the two way valve 50-C10C/3F

AUTOMAX SMART-Line
50-C10D02
AUTOMAX SMART-Line, super-automatic
stand-alone Power and Control Console,
50-C20Z00 for the control of two testing frames� Third AUTOMAX SMART-Line, stand-
frame facility available on request� alone console, 50-C10D02,
PC cabinet 230V, 50-60Hz, 1ph� controlling three frames:
Dimensions: Compression concrete, Flexure
500 x 650 x 1350 mm (l x p x h) 50-C10D04 concrete and Compression
Weight approx�: 46 kg As above but 110V, 60Hz, 1ph� cement, with the hydraulic
PC and printer not included
valve 50-C10D/3F

237
50 CONCRETE | COMPRESSION TESTERS
intuitive
smart software
Universal Testing Software
DataManager 82-SW/DM
The DataManager software, run-
ning within the RTM (Real Time
Management) environment, is
compatible with DIGIMAX 3, PI-
LOT and AUTOMAX Power and
Control Systems and also with the
more sophisticated AUTOMAX E-
Modulus consoles. It is specially
designed for data acquisition
and reporting of compression,
flexure and indirect tensile tests
performed on different types of
specimens and materials.

The Control System of the testing


machine is connected to the PC
via the RTM software using a high-
speed Ethernet link, passing data
and commands to the software in
real-time and allowing live read-
ings of load, strength and elapsed
time, and a load/time graph to be
displayed on the screen.
When connected to the AU-
TOMAX Control System, tests can
be fully performed remotely, us-
ing the software.
Test data is stored using a data- Automatic force
base system, allowing previous verification procedure
tests to be quickly and easily re-
called for reviewing or creating In addition, by connecting the PC to Control console directly connected
reports. MS Excel® test reports can our digital readout unit (82-P0801/E via software to our digital readout
or 82-P0804/E) and suitable load unit and load cell to perform
be generated singly, or as batch automatic force verification
files containing all the required cells, it is possible to perform an
procedure�
test results for a single client or automatic load measurement veri-
fication procedure, including data
project or other criteria.
acquisition and printing of traceable
Test types and descriptive sam- calibration certificates, using the
ple and test information are fully software�
customisable, meaning that test see page 268
reports can be tailored to the cli-
ent’s specific requirements, and
ensuring that results can be re-
ported in accordance with the
relevant testing standards.

238
CONCRETE | COMPRESSION TESTERS 50

DataManager 82-SW/DM
For Compression, Flexural, Indirect tensile Testing on Concrete, Cement and similar

Standard Test Specimen

EN 12390-3 Compressive strength of Concrete test specimens A

EN 772-1
Compressive strength of masonry units B
ASTM C140, C1314

EN 1917 Concrete unreinforced, manholes and inspection chambers, compressive strength C

EN 12390-5 Flexural strength of concrete test specimens D

EN 1340 Flexural test on Concrete kerb units E

EN 12390-6 Tensile splitting test on concrete test specimens F

EN 1338 Indirect tensile test on concrete paving blocks G

EN 196-1 Compression and flexural strength of cement specimens H

ASTM C39
Compressive strength of cylindrical concrete specimens I
AASHTO T22

ASTM C78 Flexural strength of concrete using third-point loading D

ASTM C293 Flexural strength of concrete using center-point loading D

ASTM C496 Splitting tensile strength of cylindrical concrete specimens F

EN 1339 Flexural test on concrete flagstones J

ASTM C109
Compression and flexural strength of cement specimens K
C348

A B C D
E

F G H I J K

239
50 CONCRETE | COMPRESSION TESTERS

Upgrading options
Platen surface hardness certificates Special calibration procedures

Standards Standards

EN 12390-4 | ASTM C39 | ASTM C109 | ASTM C140 | EN 196-1 | EN 12390-4 | ASTM E74
ASTM D2664 | ASTM D2938
These procedures can be applied to Concrete, Cement and Flexural test-
The standards prescribe a minimum surface hardness depending on the ing machines fitted with WIZARD 2, DIGIMAX 3, PILOT and AUTOMAX
type of test to be performed. When required, the hardness verification systems and testing systems AUTOMAX E, MCC and ADVANTEST.
is performed with certified instruments. This option is identified by the The calibrations are obtained by selecting suitable load sensors and us-
Certificate code shown on the following table. ing the calibration facilities of the Control Systems’ software.
Platen surface
To be specified at the time of ordering

Machine/frame/ Platen dimensions Certificate code Certified


accessory Series (mm) minimum
hardness
HRC

50-A12xxx Machine/Frame Series Calibration in Identification


50-A22xxx Class 1 (A) code
50-A32xxx
165 (circular) 50-C0050/HRD2 55
50-A39xxx + accessory All compression testing frames From 1% to 100% of full
50-C0050/CAL
50-A39/CYL from 1500 to 5000kN capacity scale
50-C92xxx
All cement compression testing
From 1% to 100% of full
50-G13xxx frames, 300 and 600kN testing 50-C0050/CAL
216 (circular) 50-C0050/HRD3 55 scale
50-G23xxx chambers only

50-C34xxx Cement compression


50-C46xxx Testing frame 500 kN capacity From 0,1 % to 100 % of
300 (circular) 50-C0050/HRD4 53 50-C0050/1 CAL
50-C56xxx (model fitted with load cell) full scale
50-C86xxx

50-C25xxx All cement double-chamber


From 5% to 100% of full
50-C35xxx testing frames, for the 15kN 50-C0050/CAL5
scale
50-C47xxx 310 x 510 x 50 chamber
50-C0050/HRD7 55�5
50-C57xxx (rectangular)
50-C67xxx Flexure testing frames fitted
50-C77xxx with load cells:
From 1% to 100% of full
50-C1201/BFR 50-C0050/CAL
scale
50-C69xxx 310 x 510 x 90 50-C1401/BFR
50-C0050/HRD10 55�5
50-C79xxx (rectangular) 50-C1601/BFR

50-C68xxx Flexure testing frames fitted


305 x 305 (square) 50-C0050/HRD6 53
50-C78xxx with pressure transducers:
From 5% to 100% of full
50-C0910/FR 50-C0050/CAL5
scale
65-L17xxx 50-C1200/BFR
65-L27xxx 50-C1400/BFR
40 x 40 (square) 50-C00050/HRD5 60
50-C9030
50-C9030/H

65-L18xxx
65-L28xxx
65-L38xxx 165 (circular) 65-L0050/HRD 55�5
65-L58xxx
50-C92x2x

50-Q0050/HRD* 300 (circular) 50-C0050/HRD9 58


* For rock testing to ASTM D2938, D3148

240
CONCRETE | COMPRESSION TESTERS 50

Machine accessories
Frame pedestals Lifting assembly for block testing platens
All the pedestals in the range are made of steel and are designed to This accessory is used for easier placement of distance pieces which can
make use of the compression machine straightforward, providing easy be used, when necessary, to reduce the vertical clearance of the ma-
specimen loading and machine control. chines/frames.
Two models are available:
Technical specifications and ordering information 50-C9060/A
Lifting device for bottom block platen for easier placement pieces compatible platen size
Code 50- Pedestal For machines/ Approx. weight
310 x 510 x 50 mm thickness� Weight: 19 kg (approx�)
dimensions frame (kg)
(wxdxh) mm 50-C9060/B
50-C23xxx Lifting device for bottom block platen for easier placement of distance pieces compatible
C29/B 620 x 420 x 400 50-C25xxx 29 platen size 310 x 510 x 90 mm thickness� Weight: 18 kg (approx�)
50-A22xxx
50-C34xxx
C39/B 670 x 400 x 400 50-C35xxx 40
50-A32xxx
50-C42xxx
C49/B 650 x 310 x 425 50-C46xxx 35
50-C47xxx
50-C52xxx
C59/B 740 x 370 x 375 50-C56xxx 36
50-C57xxx
50-C92xxx
C99/B 660 x 370 x 400 50-A12xxx 26 50-C9060/A 50-C9060/B
50-C13xxx
C39/B1 670 x 630 x 200 50-A39xxx 35
Centering device for cylinders and cubes
This is a useful accessory for accurately centering cylindrical and cubi-
cal specimens on the compression platens, made of corrosion-resistant
steel.

50-C0050/CTR2
Centering device for specimen with 100, 150, 160 and 200 mm diameter/side� Suitable for
machines fitted with 300 mm dia� platens�
50-C0050/CTR3
Same as above, but suitable for machines fitted with 216 mm square platens�
50-C49/B, 50-C59/B 50-C99/B, 50-C29/B, 50-C39/B 50-C0050/CTR4
Same as above, but suitable for machines fitted with 305 x 305 mm square platens�

Rigid front door


All our EN compression frames/machines series are already fitted with
front rigid door and rear flexible fragment guard. General utility and
ASTM frames/machines series are standard mounted with front and
rear flexible fragment guard. As accessory it is possible to upgrade them
with a front rigid door.
Ordering information
Code 50- For machine/frame
C19/FG 50-C13xxx / 50-A12xxx
C29/FG 50-C23xxx / 50-A22xxx 50-C0050/CTR 2 50-C0050/CTR2
C25/FG 50-C25xxx
C39/FG 50-C34xxx / 50-A32xxx
C35/FG 50-C35xxx

241
50 CONCRETE | ACCESSORIES FOR COMPRESSION TESTING MACHINES AND FRAMES

Machine accessories
Distance pieces
Upper spherical
For adjusting the vertical clearance
seated platen

Made of steel, these pieces are used to reduce the vertical clearance Lower machine Distance pieces
of the compression machine to a height that is appropriate for the size platen
of the specimen and considering that, in general, the maximum piston
travel is 50mm. The following information is provided to help you select
the correct combination of distance pieces.
Distance
How to select distance pieces pieces
When selecting distance pieces, all possible combinations of tests and specimen sizes
should be considered�
The total vertical space that needs to be filled by distance pieces can be calculated using:
(v - h) - 10 mm
Where:
v = Maximum vertical clearance of the machine (mm)
h = Specimen height (mm) Slotted distance pieces
10 mm = typical free vertical space to be left after specimen positioning

For example:
Test accessories
v= 350 mm
Splitting tensile test devices
h = 150 mm
Vertical space to be filled = (v-h) - 10 mm =(350 -150)-10 = 190 mm (approx�) Standards EN 1338 | EN 12390-6 | ASTM C496

This device is a two-column steel frame with a self-centering specimen


holder at the base and an upper load beam suspended with springs for
easy adjustment of the specimen. It can be easily placed on the lower
platen of the compression tester, with suitable distance pieces used to
adjust the vertical clearance.
The devices have to be completed with packing strips which are insert-
ed between the specimen and the load beam.

Model 50-C9000/B is used for splitting tensile tests on cylindrical specimens up to


Technical specifications and ordering information 160 x 320 mm (diameter x height)
Model 50-C9000/A is used for cylinders up to 250 x 500 mm (diameter x height)�
Dimensions Approx. weight Model 50-C9070/B is used for splitting tensile tests on concrete block pavers and concrete cubes�
Code
(diameter xheight, mm) (kg)
50-C9080* 200 x 30 7�3 Technical specifications
50-C9082* 200 x 50 12�3 Model 50-C9000/B 50-C9070/B 50-C9000/A
50-C9083* 200 x 68 16�7 Maximum height*, mm 370 370 388
50-C9084 96 x 158 9 Max vertical daylight, mm 210 (total height: 370)
50-C9086* 200 x 100 25 Min vertical daylight, mm 90 (total height: 250)
50-C9087 96 x 130 7 Max horizontal daylight, mm 160
65-L1000/20 165 x 20 3�5 Max travel, mm 45
65-L1000/30 165 x 30 5�5 Bearers length, mm 345
65-L1000/40 165 x 40 7 Overall dimensions, width/ 255/345 255/345 346/525
length, mm
65-L1000/68 165 x 68 10�5
Usable with All compres- All compres- With 4000/5000kN
Slotted type (for 50-A39xxx only)
sion testers sion testers compression testers
50-L1000/40B 195 x 40 7�8 only
50-L1000/50B 195 x 50 9�8 Approx. weight, kg 28 28 50
50-L1000/68B 195 x 68 13�5 *When testing 150 mm and 160 mm diameter specimens, the vertical height required is 325 mm�
50-L1000/100B 195 x 100 20 When testing 100 mm diameter specimens, the vertical height required is 275 mm�
Suitable distance pieces must be selected to adjust the remaining vertical clearance�
*These codes by adding the suffix / P identify the distance pieces complete with threaded centering pin For models 50-C9000/B and C9070/B max total height is 370 mm� The 370 mm vertical daylight can
suitable for testing high strength / explosive failure specimens� Dimensions are the same as standard models� easily obtained removing the lower platen of the compression tester�

242
CONCRETE | ACCESSORIES FOR COMPRESSION TESTING MACHINES AND FRAMES 50

50-C9070/B

50-C9000/B fitted in the compression machine 50-C9010/B fitted in the compression machine

50-C9000/B Flexural test device for Compression devices for


concrete beams cement and mortars
Ordering information Standards Standards

50-C9000/B EN 12390-5 | ASTM C78 | ASTM C293 | ASTM C109 | EN 196


Splitting tensile test device for cylinders AASHTO T97
up to 160 mm diameter x 320 mm height� This apparatus can be placed and
Conformsto EN 12390-6 and ASTM C496� centered directly on the lower
50-C9000/A machine platen and consists of
Splitting tensile test device for cylinders a robust frame fitted with an up-
250mm diameter x 500 mm height� per platen with a spring-mounted
50-C9030/H
Conforms to EN 12390-6� spherical seat. The 50-C9030/H
model conforms to EN 196-1 and
50-C9070/B
is designed to test portions of 40 x
Splitting tensile test device for concrete 40 x 160 mm prisms broken in flex-
block pavers and concrete cubes� Conforms This device has a double upper ure, while the 50-C9032/ H model,
to EN 1338 and EN 12390-6� bearer for two-point and centre- conforming to ASTM C109, is fit-
point tests. The total height of the ted with 75 mm diameter com-
Accessories
device is 370 mm when adjusted pression platens, has a vertical
50-C9002 for 150 mm beams and 320 mm clearance of 53 mm, and is used
Hardboard packing strips 4 x 15 x 345 mm, for 100 mm beams. When the de- to test 50 mm/2” cubes and other
to EN 1338 and 12390-6� vice is adjusted to 370mm height, small samples such as microcores.
Pack of 50� the required vertical clearance in
The total height of both models is
50-C9001/A the chamber of the compression
222 mm. 50-C9032/H
tester can easily be obtained by
Hardboard packing strips 4 x15 x 550 mm, Vertical clearance of the compres-
for 50-C9000/A device� Pack of 50� removing the lower platen.
sion machine has to be adjusted
50-C9002/A 50-C9010/B accordingly using suitable dis- Ordering information
Plywood packing strips 3 x 25 x 345 mm, Flexural device for concrete beams 100 tance pieces. See accessories. 50-C9030/H
to ASTM C496� Pack of 50� x 100 x 400/500 mm and 150 x 150 x 50-C9030/H can be supplied, on Compression device to test portions of
600/700 mm� request, with a platen hardness 40 x 40 x 160mm prisms broken in flexure
ʰ Maximum vertical clearance: 160 mm certificate. See page 240 to EN 196-1� High stiffness model�
(total height: 370 mm) Weight: 8 kg (approx�)
ʰ Minimum vertical clearance: 110 mm 50-C9032/H
(total height: 320 mm)
Compression device to test 50mm (2") cu-
ʰ Maximum travel: 45 mm bes to ASTM C109� High stiffness model�
ʰ Distance between upper rollers:
100 mm or 150 mm
ʰ Distance between lower rollers:
300 mm or 450 mm
ʰ Total width: 260 mm
ʰ Weight: 33 kg (approx�)

243
50 CONCRETE | FLEXURAL AND TRANSVERSE TESTING FRAMES

Distance pieces (dimensions and weight on page 242) required for specimen size:
Machine Vertical *Cylinders *Cylinders 6”x12”, Blocks up to
Cube Cube Cube Cube
and frames daylight 4”x 8” and Ø 150 x 300 and 300 x 500 x 200
100 mm 150 mm 200 mm 300 mm
Series 50- approx. mm Ø 100 x 200 mm 160 x 320 mm mm (W x D x H)

Q.ty code Q.ty code Q.ty code Q.ty code Q.ty code Q.ty code Q.ty code
A12xxx 370 1x C9084 1x L1000/40 1x C9084
1x L1000/20 2x L1000/40 - - - -
1x L1000/20

C13xxx 340 2x C9083 1x C9080 2x C9082 1x C9082


2x C9083 2x C9083 - - -

A22xxx 380 1x C9084 1x L1000/40 1x C9084


1x L1000/20 1x L1000/30 2x L1000/40 - - - -
1x L1000/30

C23xxx 350 2x C9083 1x C9080 2x C9082 1x C9082


2x C9083 2x C9083 - - -

C25xxx 350 2x C9083 1x C9080 2x C9082 1x C9082 2x 9083 1x C9080 2x C9083


(block platens) 2x C9083 2x C9083

A32xxx 380 1x C9084 1x L1000/40 1x C9084


1x L1000/20 1x L1000/30 2x L1000/40 - - - -
1x L1000/30

C34xxx 350 2x C9083 1x C9080 2x C9082 1x C9082 1x C9082


2x C9083 2x C9083 1x C9083 - -

C35xxx 350 2x C9083 1x C9080 2x C9082 1x C9082 2x C9083 1x C9080 2x C9083


(block platens) 2x C9083 2x C9083

C46xxx 350 2x C9083 1x C9080 2x C9082 1x C9082 2x C9083


2x C9083 2x C9083 - -

C47xxx 350 2x C9083 1x C9080 2x C9082 1x C9082 2x C9083 1x C9080 2x C9083


(block platens) 2x C9083 2x C9083

C56xxx 350 2x C9083 1x C9080 2x C9082 1x C9082 2x C9083


2x C9083 2x C9083 - -

C57xxx 350 2x C9083 1x C9080 2x C9082 1x C9082 2x C9083 1x C9080 2x C9083


(block platens) 2x C9083 2x C9083

C69xxx 330 1x C9082 1x C9082 1x C9082 1x C9082


(block platens) 1x C9083 - 1x C9083 1x C9083 1x C9083 - 1x C9083
1x C9086 1x C9086

C68xxx 525 1x C9083 1x C9083 1x C9083 1x C9083 1x C9083 1x C9083


2x C9086 1x C9086 3x C9086 3x C9086 2x C9086 1x C9086 -
1x C9082 1x C9082 1x C9082 1x C9082 1x C9082

C79xxx 330 1x C9082 1x C9082 1x C9082 1x C9082


(block platens) 1x C9083 - 1x C9083 1x C9083 1x C9083 - 1x C9083
1x C9086 1x C9086

C78xxx 525 1x C9083 1x C9083 1x C9083 1x C9083 1x C9083 1x C9083


2x C9086 1x C9086 3x C9086 3x C9086 2x C9086 1x C9086 -
1x C9082 1x C9082 1x C9082 1x C9082 1x C9082

C86xxx 345 2x C9083 1x C9080 2x C9082 1x C9082 2x C9083


2x C9083 2x C9083 - -

*The distance pieces here above listed refer to cylinders tested without capping devices�

244
50

Concrete pipe tester


Concrete pipe testing machines 750 kN capacity
Designed to test concrete sewer and drain pipes used in drainage works,
water supply systems, irrigation systems etc. The machine is available in
two versions:
50-C9602 conforming to ASTM C497
50-C9612 conforming to EN 1916
This EN version is suitable for testing round shaped pipes, cylindrical barrel shape over the
full length without sockets conforming to EN 1916 Annex C, fig� C�2a� Compression tests
can also be performed on cylindrical pipes with sockets, provided that you specify, at time
of request, the shape and dimensions of above sockets to verify the compatibility with the
loading bearers�

The difference between the two models concerns, mainly, the lower sup-
ports and the upper bearing beam. The machines do not include the elas-
tomeric bearing strips or similar which have to be provided on site.
Other machine versions are available on request. 50-C9612

FRAME Specifications (both models)


The frame is made of structural ʰ Max� load: 750 kN
steel and is bolted together with ʰ Max vertical daylight: 3900 mm
high strength bolts so it can be ʰ Distance between columns: 3250 mm
easily assembled and disassem-
ʰ Max� pipe dimensions: dia�
bled either for delivery or for 3700x2900 mm long
movement from one site to an- ʰ Frame dimensions: 6460 x 4150 x
other. The two upper crossbeams 3000 mm (hxlxd)
are raised and lowered by a motor ʰ Power rating: 1300 W
operated winch. The upper cross- ʰ Net weight approx�: 4300 kg
beam is then locked in position ʰ Shipping weight approx�: 5200 kg
by locking pins inserted through
ʰ Shipping cubage approx�� 11 m3
the columns. Large concrete pipe tested with the 50-C9602 machine

HYDRAULIC RAM ASSEMBLY Important note:


Consists of an alloy steel cylinder, The machine is delivered disassembled
of a piston tempered and ground, Ordering information
and have to be mounted on site following
and hydraulic hoses and spherical the instructions� 50-C9602
seat. Concrete pipe tester, 750 kN capacity,
CONTROL CONSOLE conforming to ASTM C497� 230 V, 50 Hz,
DIGIMAX 3 Smart Line control 1 ph�
console see page 237 50-C9603
As above but 220 V, 60 Hz, 1 ph
For technical specifications about 50-C9604
hydraulic pump and digital pro- As above but 110 V, 60 Hz, 1 ph
cessing unit see page 233
50-C9612
Concrete pipe tester, 750 kN capacity,
conforming to BS/EN 1916�� 230 V, 50 Hz,
1 ph�
50-C9613
As above but 220 V, 60 Hz, 1 ph
50-C9614
As above but 110 V, 60 Hz, 1 ph

245
50 CONCRETE | FLEXURAL AND TRANSVERSE TESTING FRAMES

Flexural and transverse testing frames


These frames can be connected to our Power and Control Systems: WIZ- Ordering information 50-C1401/FR
ARD 2, DIGIMAX 3, PILOT, AUTOMAX, MCC and ADVANTEST, for testing Flexural frame, 150kN capacity, with adju-
standard concrete beams / flagstones / kerbs / tiles / fibre-reinforced 50-C0910/FR stable vertical clearance, complete with
and sprayed concrete etc. in conformance with the relevant EN, ASTM Flexure frame, 100kN capacity, complete load cell and connection kit for separate
and AASHTO standards. with loading rollers for testing standard control console� Rollers not included�
concrete beams conforming to EN 12390- 50-C1400/FR
5, ASTM C78 and ASTM C293� Includes
Testing standard concrete beams in flexure pressure transducer and connection kit for Flexural frame, 150kN capacity, with
EN and ASTM standards prescribe either the two-point or the centre- separate control console and pedestal� adjustable vertical clearance, complete
point methods which are illustrated in the sketch below. The two-point with pressure transducer and connection
50-C1201/BFR kit for separate control console� Rollers not
loading method (three-point for ASTM) however, has been taken as the
reference method by the EN 12390-5. Flexural frame, 100kN capacity, complete included�
with load cell and connection kit for sepa-
All our frames are fitted or can be fitted with accessories to perform rate control console� Rollers not included�
either the two-point or the centre-point loading. 50-C1501/FR
50-C1200/BFR High stiffness flexural frame, 200kN
Flexural frame, 150kN capacity, complete capacity, complete with load cell and
with pressure transducer and connection connection kit for separate control console�
kit for separate control console� Rollers not Rollers not included�
included�

Note:
All our Flexural frames are
fitted or can be fitted with
accessories to perform
either the two-point or the
Two-point loading Centre-point loading
centre-point loading�

Models available
We produce various versions which mainly differ from one another in
the size and shape of the testing space, the type of load sensor (pressure
transducer or load cell), and the maximum capacity. Models fitted with
a load cell give high accuracy when testing low strength specimens.
The 300kN capacity 50-C1601/FR frame features a “C”-shaped open
structure which facilitates the positioning of large and bulky specimens.
This model is particularly suitable for tests under displacement control
(e.g. FRC-FRP concrete and Shotcrete), using MCC and ADVANTEST con-
trol consoles. See page 256, 260

50-C1200/7

50-C0910/FR
50-C1400/FR with 50-C1400/8 50-C1201/BFR with 50-C1200/8 50-C1200/BFR
with 50-C1200/3 (with loading pad)
246
CONCRETE | FLEXURAL AND TRANSVERSE TESTING FRAMES 50

Technical specifications
Model 50-***** C0910/FR C1200/BFR C1201/BFR C1400/FR C1401/FR C1501/FR
Maximum load capacity, kN 100 150 100 150 150 200
For testing 100 x 100 x 400/500 Beams, flagstones, Beams, flagstones, Beams, flagstones, Beams, flagstones, Beams, flagstones,
mm kerbs etc� kerbs etc� kerbs and large kerbs and large kerbs etc�
150 x 150 x 600/700 (with the suitable (with the suitable specimens in general specimens in general (with the suitable
mm concrete beams accessory) accessory) (with the suitable (with the suitable accessory)
accessory) accessory)
Load sensor Pressure transducer Pressure transducer High-precision load cell Pressure transducer High precision load cell High-precision load cell
Horizontal clearance, mm 180 720 720 660 660 650
Maximum vertical 160 - - - - -
clearance with rollers
or accessories, mm
50-C1x00/8 - 207 182 483 443 160
50-C1x00/3 (LP)* - 273 248 405 365 226
50-C1x00/3 (LR)* - 232 207 510 470 185
50-C1x00/3 + 50-C1200/4 - 181 156 458 418 134
50-C1x00/7 235 383 358 600 560 336
Distance between upper 150, 100 or single roller 100, 150, 200 or 100, 150, 200 or 100, 150, 200 or 100, 150, 200 or 100, 150, 200 or
rollers, mm single roller single roller single roller single roller single roller
Distance between lower 450 or 300 100 to 900 100 to 900 100 to 1200 100 to 1200 100 to 900
rollers, mm
Piston travel, mm 75 130 130 110 110 130
Piston travel limit switch - Included Included Included Included Included
Piston return by Counterweight Counterweight Counterweight Springs Springs Counterweight
Overall dimensions, mm 350 x 530 x 1343 950 x 1000 x 981 950 x 1000 x 981 860 x 1400 x 1453 860 x 14090 x 1453 900 x 1000 x 950
(l x w x h) (including pedestal)
Approx. weight, kg 165 (including 130 130 216 224 150
pedestal)
* Note: The accessories 50-C1200/3 and 50-C1400/3 include lower rollers and either a top loading pad for testing kerbs, or an upper central loading roller for testing flagstones� The two different vertical
clearances refer to the use of the loading pad (LP) or the use of the loading roller (LR)� See accessories descriptions�

Accessories
Standard Description Codes for testing frames Codes for testing frames
50-C1200/BFR 50-C1400/FR
50-C1201/BFR 50-C1401/FR
50-C1501/FR
EN 12390-5 Roller bearing assembly for centre and two-point loading� 50-C1200/8 50-C1400/8
ASTM C78, ASTM C293 Bearer dimensions: 40 x 300mm (diameter x length)
Flexural tests Weight: 37kg (approx�)
on standard concrete beams
EN 1339, EN 1340 Set of two loading supports and central loading roller 620mm long, 40mm diame- 50-C1200/3 50-C1400/3
Flexural tests on ter, and top loading swivel jointed pad, 40mm diameter� Weight: 45kg (approx�)
flagstones and kerbs Note: The 50-C1200/3 and 50-C1400/3 sets can be easily expanded to also perform flexural
tests on standard concrete beams in conformance with EN 12390-5, by adding the following
accessory:

50-C1200/4 Set of two upper rollers 40 x 300mm (diameter x length) with support
plate and cylindrical seat�
Weight: 23kg (approx�)
Compression test on Set of lower and upper platens, spherically seated, 165mm diameter, for compres- 50-C1200/7** 50-C1400/7
small/low strength specimens sion tests�
Weight: 23kg (approx�)
**Suitable also for flexure frame model 50-C0910/FR

247
50 CONCRETE | FLEXURAL AND TRANSVERSE TESTING FRAMES

Flexural and transverse testing frames


50-C1601/FR reliable test results, the frame Technical specifications 50-C1601/FR with accessory�
must be connected to a suitable The vertical rod, hydraulically clamped
Universal, open structure ʰ Maximum capacity: 300 kN
in testing position, provides high
flexural frame , 300 kN control console and used with ʰ Load sensor: load cell rigidity and stability�
capacity appropriate testing accessories, ʰ Maximum vertical clearance without
The 50-C1601/FR flexural frame depending on type of test. accessories: 546 mm
has been designed to satisfy ʰ Horizontal clearance (between
Main features uprights): 900 mm
the stringent requirements pre-
scribed by the Standards relating > Universal flexural frame, 300 kN ʰ Minimum/maximum distance betwe-
capacity en lower bearers: 80 to
to determination of deformabil-
> C-shaped open structure for easy 1500 mm
ity and ductility index of sprayed
specimen loading; closed for ʰ Minimum/maximum distance betwe-
concrete and fibre-reinforced
testing with hydraulically-clamped en upper bearers: 80 to
concrete. The 'C-shaped' open 500 mm
structure of the frame allows easy vertical rod
ʰ Overall dimensions (lxwxh):
and practical front-loading but, > Load measurement by high- 1700 x 1266 x 1512 mm
once the specimen is in position, precision load cell
ʰ Weight approx�: 605 kg
the structure is closed with hy- > Large testing space houses a
draulically-clamped rod assuring wide range of accessories for
high rigidity. conventional tests and tests under
displacement and strain control�
Fitted with a high-precision strain
gauge load cell for accurate and

Flexural tests on standard 50-C1601/KIT Flexural strength of paving 50-C1601/KIT


concrete beams Set of four distance pieces and two base slabs Set of four distance pieces and two base
Standards EN 12390-5, ASTM C78, plates for adjusting the vertical clearance� Standards EN 1339 plates for adjusting the vertical clearance�
ASTM C293 Note: the remaining vertical clearance of Note: the remaining vertical clearance of
50-C1601/2 the frame with the above accessory can be
the frame with the above accessory can be
50-C1601/1B adjusted from 263 to 132 mm� Set of one upper and two lower roller adjusted from 263 to 132 mm�
Upper and lower assembly for centre assemblies for testing paving flags�
and two-point loading tests on concrete -Bearers 40 mm diameter, 620 mm long
beams� -Weight approx�: 66 kg
-Bearers 30 mm diameter, 300 mm long
-Weight approx�: 52 kg

50-C1601/FR frame fitted with 50-C1601/FR frame fitted with


50-C1601/1B assembly and 50-C1601/2 assembly and
50-C1601/KIT 50-C1601/KIT

248
CONCRETE | FLEXURAL AND TRANSVERSE TESTING FRAMES 50

Compression tests on small/ 50-C1601/4


low strength specimens Set of spherically seated upper platen
The 50-C1601/FR Universal frame, and lower platen, 165 mm diameter, for
300 kN capacity, can also be prof- compression tests�
itably used, when equipped with -Weight approx�: 19 kg
the accessories described below, 50-C1601/KIT
for compression tests on small/low Set of four distance pieces and two base
50-C9070/B
strength specimens by placing the plates for adjusting the vertical clearance�
specimen directly on the 165 mm Note: the remaining vertical clearance of
dia. platens, for splitting tests on the frame with the above accessories can be
concrete in conjunction with the adjusted from 352 mm to 100 mm�
accessory 50-C9070 or for cement
testing with the suitable compres-
sion device (see page 243).
50-C1601/FR frame fitted with 50-C1601/4
assembly and 50-C1601/KIT
50-C9000/B

50-C9030/H 50-C9032/H

Flexural strength of kerbs


Standards EN 1340
50-C1601/3
Swivel-jointed loading pad for testing
kerbs� To be used with the 50-C1601/2
assembly and 50-C1601/KIT described Frame opening for easy and
above, removing the upper bearer and practical front loading
replacing it with the loading pad�
-Weight approx�: 5 kg
Note: the remaining vertical clearance of
the frame with the above accessories can be
adjusted from 221 to 90 mm�

50-C1601/FR frame fitted with


50-C1601/2 assembly and
50-C1601/KIT

Specimen positioning

249
50 CONCRETE | COMPRESSION TESTERS

Advanced testing systems


The wide range of Control Systems that we propose, may cause, sometimes,
doubts in the selection of the appropriate model. For this reason, in order to
steer our client into the best solution for the requested application, we sum-
marize, hereunder, the main tests on building materials.

Compression and flexural tests


One of the most important test parameter is the loading rate which,
is common knowledge, shall be smooth and precisely controlled conform-
ing to Standard requirement, independently on oil pressure or non-linear
response of the specimen.
This performance is assured, at different level of sophistication, by all our
ADVANCED TESTING SYSTEMS: AUTOMAX E-Modulus, MCC Multitest, AD-
VANTEST

Determination of Modulus of Elasticity


An important test determination is the elastic deformability of con-
crete and mortar under loading before first cracking, known as ELASTIC MOD-
ULUS: longitudinal (Young’s modulus) and transverse (Poisson’s modulus).
International Standards prescribe the specimen to be submitted to a se-
quence of loading and unloading cycles under controlled load rate. The
testing system shall control the oil flow with precise increments and decre-
ments and measure longitudinal and transverse deformation.
This test can be performed, at different level of sophistication, by AUTOMAX
E-Modulus, MCC Multitest and ADVANTEST.

Tests under displacement and strain control (e.g. FRC/Shotcrete applications)


The above tests are mainly performed to determine the ductility of special construction
materials which are used for their superior capacity of deformation after first cracking. This applies,
in particular, to the following materials:
> FRC, Fiber Reinforced Concrete > SHOTCRETE for tunneling
> Structural specimens reinforced with membranes or similar
The above tests are performed in two phases (or steps):
Hardening:
Load applied to the specimen is gradually increased in order to produce a constant rate of deformation (for example the
deflection rate of a beam) up to the peak load value and first cracking�
Softening:
Load applied to the specimen is gradually decreased in order to maintain the same rate of deformation of the hardening phase�
The test is completed when the load bearing capacity of the specimen becomes zero�
The typical test result is the area below the Stress-Strain diagram� The higher is the value of this area, the higher is the defor-
mation capacity of the tested material�
The testing system must have very fast reaction time and extremely accurate oil flow regulation, if not, at the end of the
hardening phase, facing the typical instability of the following stages, it is possible to loose the control of the test producing an
early specimen failure and loosing the result (Stress-Strain diagram is partially lost and substended area is not measurable)�
The above tests can be performed by MCC Multitest and ADVANTEST�
The capacity of the above systems to perfectly fulfill the stringent requirements requested for deformation/strain controlled tests has
been obtained after years of research and cooperation with the academic world and are outlined by the vast international references�

250
50

Selection guide Advanced testing systems

AUTOMAX E-MODULUS represents MCC Multitest represents the ideal ADVANTEST covers all the
the ideal solution to automatically solution to perform, with high application of MCC Multitest and
perform with the required accuracy accuracy, compression and flexural also represents the ideal solution
and superior productivity, both tests, determination for central laboratories and research
the standard failure tests and the of modulus of elasticity and centers, to perform all tests and non
determination of Modulus of Elasticity. deformation/strain controlled tests. standard determinations.

E-MODULUS MULTITEST

The oil flow, and consequently the load Oil flow control is obtained by a double The advanced technology based on the
rate, is controlled by a double stage stage hydraulic pump powered by an Servo-controlled Proportional valve, fe-
hydraulic pump, specifically designed AC motor combined with a Servo-con- atured by MCC Multitest, in this system
and optimized for construction material trolled Proportional valve with closed is further extended: oil flow control
testing, powered by a variable speed DC loop digital feedback and customized and reaction time are nearly doubled
motor with closed loop digital feedback PID algorithm� and the total flexibility permits the
and customized PID algorithm� This sophisticated technology permits: system to perform ramp sequences,
The oil flow control is furthermore low frequency dynamic tests and user
- Extremely accurate oil flow regulation
integrated by a Flow-Sharing device to defined displacement/strain tests�
controlling precisely even minor flow
allow loading and unloading cycles�
variation (positive and negative)�
Compatible with both small capacity
frames (for cement and mortar spe- - Very fast reaction time , fundamental
cimens) and high capacity frames for for those tests in which the behaviour
concrete, high strength concrete, blocks of the specimen is fragile and requires
and cores� immediate system feedback�
This technology, already in use in our - Wide oil flow range making the sy-
machines by more than 10 years and stem compatible with different tests,
continuously improved, combines high materials and testing frames
performances with the Energy Saving
efficiency�

251
50 CONCRETE | ADVANCED TESTING SYSTEM

E-Modulus main features

> Test cycle with closed-loop digital feedback is automatically performed by


pressing the start button
> Double-stage hydraulic pump with rapid approach and precise oil flow
control allows high throughput of accurate tests (up to 40 per hour)
> Flow-Sharing technology for automatic execution of loading and unloading
cycles
> Adopts the latest ES Energy Saving technology for reduction of power
consumption and silent operation
> Soft platen-to-specimen contact and smooth load rate control from the
very beginning of the ramp
> Double frame control expandable to up to four, with active
frame selection via software
> Complete with PC and DATAMANAGER testing software for EN and ASTM
Standards relating to compression, flexural, splitting tests, etc�
> Software for determination of Modulus of Elasticity and Poisson’s ratio
> Ready to perform automatic tensile test on steel specimens once upgraded
with tensile test kit including a suitable testing frame and accessories listed
in section 70� Ask our technical department for more details�

Compression
and flexural tests
Determination of
modulus of elasticity
50-C20E82

50-C20E82
The AUTOMAX E-Modulus is concerned essentially with the automatic AUTOMAX E-Modulus
controlling a EN
compression, flexural and splitting tests on concrete and cement (when Compression frame
connected to suitable testing frames and determinations of Elastic Mod- with three electronic
ulus and Poisson’s ratio. Essentially the system consists of an ergonomic Compressometer-
Extensometers fitted to
power and control console which houses the power unit and the PC. a cylindrical specimen�

Specifications
Hydraulics Hardware
ʰ Dual-stage pump: centrifugal low ʰ 132,000 points effective resolution
pressure for fast approach and auto- ʰ Closed-loop P�I�D� control
matic switching to radial multi-piston ʰ 4 channels for load sensors (pressure
high pressure for loading transducers/load cells)
ʰ DC motor, 720 W, 50-60 Hz ʰ 6 channels for strain/displacement
ʰ Maximum working pressure 700 bar transducers (potentiometers, magne-
ʰ Third and fourth frame option, active tostrictive, LVDTs)
frame selection by software ʰ 4 channels for strain gauges
ʰ Flow-Sharing technology to perform ʰ Memorization of the calibration cur-
loading and unloading cycles ves enables sensors to be connected
ʰ ES Energy Saving technology to and used immediately
reduce power consumption ʰ Digital linearization of the calibration
ʰ Silent operation curve (multi-coefficent)

User-interface
ʰ the System is fully controlled by the PC

252
CONCRETE | ADVANCED TESTING SYSTEM 50

Determination of modulus of elasticity

(Longitudinal: Young’s Modulus-Transverse: Poisson’s Modulus)

The specimen has to be submitted to a sequence of loading and unloading cycles


under controlled load rate� The testing system shall control the oil flow with precise
increments and decrements and measure longitudinal and transverse deformation�
For the AUTOMAX E-Modulus version, the oil flow control is integrated
by a Flow-Sharing device to allow loading and
unloading cycles. Compatible with both small
capacity frames (for cement and mortar speci-
mens) and high capacity frames for concrete,
high strength concrete, blocks and cores.
This technology, already in use in our machines
by more than 10 years and continuously im-
proved, combines high performances with the latest Energy Saving ef-
ficiency.
E-MODULE software: Elastic Modulus test performed according to EN 12390-13 (Procedure A)

PC and Software > Automatic load measurement veri-


> Remote control of the complete sy- fication procedure via software by
stem (Console and Frame) for au- connecting our digital tester (mo-
tomatic test execution: rapid platen del 82-P0801/E or 82-P0804/E)
approach, zeroing, application of with a strain gauged calibration
user-defined cycles of load/unload cell to the PC allowing automatic
ramps, identification of the failure data aquisition and print-out of
load, verification of conformity to traceable calibration certificates
the selected Standard, calculation > Remote technical assistance/dia-
of results, graphical and numerical gnostics via internet
management of results
> UTSoftware for tensile test on steel
> DATAMANAGER software for specimens available on request
compression, flexural, splitting
tests to EN and ASTM standards
(see page 238)
> E-MODULE software for deter- E-MODULE software: detail of stress/strain graph showing measurements of each transducer and
mination of young Modulus and average readings (dashed red line)
Poisson’s ratio allowing:
• User-defined test cycles and step- Ordering information
programmable sequences
• Real-time display of stress/time, 50-C20E82
stress/axial strain and stress/lateral AUTOMAX E-Modulus stand alone
strain diagrams power and control console, for the (non
• Automatic verification of sample simultaneous) control of up to two testing
centering and sensor functioning, as frames (expandable to four)�
per standards requirements 230 V, 50-60 Hz, 1 ph
• Real- and/or deferred-time ma- Overall dimensions (w x d x h): 500 x 650
nagement of test results, either in x 1354 mm�
graphical or table format Weight approx�: Kg� 102
• Remote selection of test frame
• Memorization of single or batch test 50-C20E84
results Same as above but 110 V, 60 Hz, 1 ph
• Printing and backing-up in MS
Excel® format of user-defined test
reports for single or batch tests E-MODULE software: Elastic Modulus test performed according to customized sequence of steps to
> Multi-language software, customi- fulfill any test procedure
zable with local languages

253
50 CONCRETE | ADVANCED TESTING SYSTEM

E-Modulus

Upgrading Options
Third and fourth frame connection Expandability of performance
The AUTOMAX Smart-Line control console (see page 237) is also avail-
The AUTOMAX E-Modulus which able in an expandable version (code 50-C10D52) to fulfill multi-step
can control two different frames investment programs. This version, designed for standard failure tests,
can be upgraded for controlling, when upgraded with upgrading kit 50-C10D52/EM becomes also suit-
not simultaneously a third and a able for Elastic Modulus and Poisson’s ratio determination.
fourth frame, adding, respectively With this expandability option, all our clients can select a system that will
the following valve system: cover their possible future testing requirements without the risk of hav-
ing to purchase a c omplete new system.
For more information contact us or visit our website
50-C10D/3F
Hydraulic valve for AUTOMAX System for
connection and control of a third frame�
Accessories for the determination of the Modulus of Elasticity
and Poisson's Ratio
50-C20E/4F
Standards
Hydraulic valve for AUTOMAX System for
connection and control of a fourth frame EN 12390-13, EN 13412, EN 13286-43, ASTM C469, ISO 6784, DIN 1048,
BS 1888:121, UNI 6556
Elastic Modulus can be measured on different types of specimens and
These options shall be installed in factory or by materials: concrete cores, cylinders and prisms, cement prisms, etc.
authorized engineers technicians�
Accessories for Elastic Modulus determination are fully described on page 264, 265

50-C20E82 fitted with 50-C10D/3F and


50-C20E/4F hydraulic valves for connection and
control of a third and fourth frame

Concrete cylinder fitted with three Concrete specimen fitted with Strain Gauges
Compressometer-extensometers 50-C0222/F

info
Detail of electronics positioned in the sliding drawer of
EN Compression frames ......... p. 85
Automax E-Modulus Console ASTM Compression frames �����p. 96
General Utility compression frames
����������������������������������������������������p. 105
Flexural frames �������������������������p. 88
Accessories for the determination of
the Modulus of Elasticity ��������p. 88
Cement prism fitted with three
compressometer-extensometers 50-C0222/F

254
CONCRETE | ADVANCED TESTING SYSTEM 50

E-Modulus

50-C20E82 AUTOMAX E-Modulus 50-C20E82 AUTOMAX E-Modulus


controlling a 2000 kN EN compression controlling a 2000 kN
frame 50-C46Z00 ASTM compression frame
50-C42Z00 and a 100 kN flexure
frame 50-C1201/BFR with accessory�

50-C20E82 AUTOMAX E-Modulus controlling


a 2000 kN EN compression frame 50-C46Z00,
a 100 kN flexure frame 50-C1201/BFR with
accessory and a 600/15 kN frame 50-C92Z20

255
50 CONCRETE | SERVO-HYDRAULIC POWER AND CONTROL SYSTEMS

Multitest

main features

> Unique technology based on servo-controlled proportional


valve optimized for construction materials for load, stress and
displacement controlled tests, with superior performances:
fast reaction time, excellent sensitivity to minor variations,
extremely wide oil flow range
> All above features extended onto up to 4 different frames
ranging from 15 kN to 5000 kN
> Completely automatic execution of:
ʰ Compression, flexure and indirect tensile tests�
ʰ Determination of Secant Elastic Modulus
ʰ Tests on Fibre-Reinforced Concrete (FRC-FRP) and Shotcrete
(MCC Multitest only)
> Accuracy and reliability thanks to advanced electronics, efficient
closed-loop control, high effective resolution, optimized P�I�D�
algorithms

50-C8422/MP with 82-D2999 PC cabinet� Printer not included

Compression Determination of Tests under displacement


and flexural tests modulus of elasticity and strain control

MCC Multites connected to the Specifications


appropriate testing frame and fit- Hydraulics Hardware and Firmware ʰ Storage of multiple calibration
ted with the relevant accessories ʰ Max working pressure: 720 bar� ʰ 8 active channels (each one can be curves enables various sensors to be
ʰ Hydraulic motorized power pump used by the machine as feedback connected and used immediately
can perform: with automatic double stage mode: variable to control test execution): ʰ Alphanumeric keyboard with 320x240
• Compression, flexure and split- low pressure/high flow rate (2l/min) • 4 for load sensors (load cells or pixels display
ting tests on concrete, cement, for the fast approach (min� 40mm/ pressure transducers)
mortar, etc. min) and high pressure/low flow rate • 4 for displacement transducers User-interface
(0�7 l/min) for test execution� (potentiometric, LVDT amplified, The System is fully controlled by the PC
• Cyclic tests for determination of
ʰ Wide flow rate range allowing magnetostrictive) and deformation
Secant Elastic Modulus (Young) the control of several frames with transducers (strain gauge) PC and Software
and Poisson’s ratio different capacities from 15kN up to ʰ Remote control of the complete
ʰ Effective resolution 132�000 divisions,
5000kN� system for automatic test execution
• Ductility and fracture energy Closed loop control with high
including remote selection of test
test on Fibre-Reinforced Con- ʰ Forced ventilation oil cooling system� frequency PID�
frame
ʰ High efficiency oil filtering system ʰ Electrical characteristics of the chan-
crete (FRC) and concrete lined with anomalies warnings (e�g� low oil nel conditioners:
ʰ DATAMANAGER software for compres-
with polymers (FRP) sion, flexural, splitting tests to EN and
level and dirty oil filter)� • Feed from 0�5 to 10V DC (digital ASTM standards
• Toughness test on sprayed con- ʰ Oil flow regulated by servo controlled selection)
ʰ E-MODULE software for determination
crete (Shotcrete) under concen- proportional valve with high fre- • Single-/dual-ended input with of Young Modulus allowing:
quency driving signal� automatic detection
trated load • User-defined test cycles and step-
ʰ 2 (extendable to 4, see upgrading • Input signal from -2�5 to +2�5V DC programmable sequences
options) electronic ON/OFF valves for • Zero and gain digitally adjustable
remote automatic selection via PC of • Real-time display of stress/ time
ʰ Data acquisition synchronized on all and stress/axial strain diagrams
the active frame� channels • Automatic verification of sample
ʰ Calibration of the 8 channels in centering, as per standards requi-
engineering units, via linearization rements
function (up to 10 steps) which allows • Real- and/or deferred-time ma-
optimisation of readings accuracy over nagement of test results, either in
the whole test range� graphical or table format

256
CONCRETE | SERVO-HYDRAULIC POWER AND CONTROL SYSTEMS 50

Applications

The various main applications are summarized on pages 263 to 267

ʰ MCC MULTITEST software for displa- ʰ Printing and backing-up in MS Excel® Tests under displacement and strain control
cement/strain controlled tests for the format of user-defined test reports for
determination of the: single or batch tests As explained on page 250, to perform the above tests with the relevant
ʰ Toughness of fiber reinforced concrete ʰ Language selection: English, French, stringent requirements related to the two testing phases (Hardening and
(FRC): ASTM C1550 Spanish and Italian, plus another Softening), the testing system must have very fast reaction time and ex-
ʰ Energy absorption of sprayed concre- language which can be added by the tremely accurate oil flow regulation, if not, at the end of the Hardening
te: EN 14488-5, UNI 10834 user (Latin alphabet only) phase, facing the typical instability of the following stages, it is possible
ʰ Printer not included to loose the control of the test and correct results (Stress-Strain diagram
ʰ Flexural strength of Shotcrete: EN
is partially lost and substended area is not measurable).
14488-3
ʰ Flexural strength of fiber reinforced The capacity of MCC Multitest and ADVANTEST to fulfill perfectly the
Ordering information stringent requirements requested for displacement/strain controlled
concrete (FRC): EN 14641, ASTM
tests has been obtained after years of research and cooperation with the
C1609, C1018 50-C8422/MP
academic world and are outlined by the vast international references.
• Graphical and numerical manage- MCC Multitest, stand-alone closed-loop
ment of data, including the overlay- Control Console for up to two test frames
ing of various curves on the same expandable to four�
axis (e�g� three different deformation Includes software for compression, flexure
curves on a single time axis) and indirect tensile tests, Elastic Modulus
Complete testing system controlled by the MCC Multitest, consisting of 4 frames:
• Possibility to display different curves determination and displacement control compression on concrete, compression and flexure on cement and flexure on
in the same graph (for instance testing facility� concrete�
it's possible to display 3 different PC included� This configuration requires the upgrading of the system with two additional
strain curves acquired by 3 different Power rating: 750 W hydraulic ports 50-C7022/UP2� Printer and PC cabinet not included
transducers in one graph with the Dimensions (lxwxh): 470 x 410 x 1000 mm
same time axis) Weight approx�: 120 kg, excluding PC
• Real time display and monitoring of 220 V, 50 Hz, 1 ph�
all test data 50-C8423/MP
• During the test all the test para- Same as above but 220 V, 60 Hz, 1 ph
meter can be changed/modified 50-C8424/MP
including: active channel (used by Same as above but 110 V, 60 Hz, 1 ph
the console as feedback to control
the test execution), load/displace-
ment rate, axes of diagrams, target
value, etc�
• Constant load/displacement/strain
function with closed loop feedback
assuring precise holding of the
target value

257
50 CONCRETE | SERVO-HYDRAULIC POWER AND CONTROL SYSTEMS

Multitest

Upgrading options Accessories


Third and fourth frame connection 86-D2999
50-C7022/UP1 Cabinet for PC and printer with three
Upgrading the MCC Classic and Multitest extractable shelves to hold keyboard,
Control Consoles to control a third frame� printer and mouse� Complete with dust
prevention system with two vented filters
in the cabinet housing the PC�
50-C7022/UP2 230 V, 50 Hz, 1 ph
Upgrading the MCC Classic and Multitest Overall dimensions (w x d x h):
Control Consoles to control a third and 500 x 550 x 915 mm
fourth frame� Weight approx�: 55 kg
86-D2999/Z
Same as above but 110V, 60 Hz, 1Ph

Main screen of the software dedicated to Elastic Modulus determination


High ductility specimen
(FRC with high % of fibres)

Average ductility specimen


(FRC with medium % of fibres)
Load (kN)

Brittle specimen
(plain concrete or FRC with low % of fibres)

Net Deflection (mm)

Deviation of the strain values measured by each transducer compared to the average reading (red line)
useful to check specimen positioning
Detail of rear panel of MCC series Calibration menu

Detail of MCC display used basically for calibration purpose

Results of flexure test on a fiber reinforced concrete beam performed under deflection rate control
CONCRETE | SERVO-HYDRAULIC POWER AND CONTROL SYSTEMS 50

86-D2999 PC cabinet,
MCC console upgraded with 50-C7022/UP2 distribution block for connection to up to 4 frames PC and printer not included

Optimization and simplification


Optimization and simplification

MCC and ADVANTEST are the outcome of more than 10 years


of research, resulting in high performance and high-flexibility
system suitable for many applications, together with optimi-
zation and simplification of major components
The power system can easily be lifted out of the console for ordinary
maintenance and verification

Rear view of the


MCC Power and Control Consoles
Consoles� The four hydraulic ports
for connection of test frames are visible (the MCC has two ports, extendable to four)

info
EN Compression frames ......... p. 216
ASTM Compression frames �����p. 222
General Utility
compression frames �����������������p. 226
Flexural frames �������������������������p. 246
Accessories for the
determination of the
Modulus of Elasticity ���������������p. 264
Accessories for testing
FRC/Shotcrete concrete �����������p. 266

259
50 CONCRETE | SERVO-HYDRAULIC POWER AND CONTROL SYSTEMS

main features

> Unique advanced technology controlling load, displacement and


strain rate
> Performs user defined displacement/deformation tests for research
purposes:
• Unlimited combinations of load/stress, displacement/strain
cycles, load/stress ramp sequences and test procedures
• Low frequency dynamic tests with a maximum
of 0�1 Hz (depending on the wave amplitude)
• Real time variation of settings, including the control method
(load, displacement or strain), active channel used as feedback
variable, load/displacement/strain rate, target valve
> Completely automatic execution of:
• Compression, flexural and indirect tensile tests
• Determination of Secant Elastic Modulus
• Tests on Fibre-Reinforced Concrete (FRC-FRP) and Shotcrete
> Ready to perform automatic Uniaxial and Triaxial tests on rock
specimens, including stress-path procedure, once completed with
the computerized lateral pressure controller SERCOMP ROCK, the
Hoek cells and all the other relevant accessories listed in section 45�

50-C9842 with 82-D2999 PC cabinet

Compression Determination of Tests under


and flexural tests modulus of elasticity displacement and
strain control

The advanced technology based on the double stage hydraulic pump Specifications
powered by AC motor combined with the servo-controlled proportional Hydraulics Hardware e Firmware
ʰ Max working pressure: 720 bar� ʰ 8 active channels (each one can be
valve with closed loop digital feedback, featured by MCC, in this system is used by the machine as feedback
ʰ Hydraulic motorized power pump
further extended resulting in an increased test control capacity, above all with automatic double stage mode: variable to control test execution):
in terms of reaction time which is particularly important to detect sudden low pressure/high flow rate (2l/min) • 4 for load sensors (load cells or
variations of the specimen behaviour in case of brittle cracking, dropping for the fast approach (min� 40mm/ pressure transducers)
min) and high pressure/low flow rate • 4 for displacement transducers
of the bearing capacity, local failures. In addition the channels resolution
(0�7 l/min) for test execution� (potentiometric, LVDT amplified,
is higher such to measure very small changes of the quantities under in- ʰ Wide flow rate range allowing magnetostrictive) and deformation
vestigation and the total flexibility permits the system to perform fully the control of several frames with transducers (strain gauge)
customizable ramp sequences, low frequency test cycles and displace- different capacities from 15kN up to ʰ Effective resolution 19-bit, 524�288
ment/deformation tests. 5000kN� divisions allowing to measure negligi-
ʰ Forced ventilation oil cooling system� ble variations of the quantities under
For these reasons ADVANTEST is the ideal choice for research laboratories investigation� For each hydraulic
ʰ High efficiency oil filtering system
whose main activity is focused on non-standard tests on new construc- with anomalies warnings (e�g� low oil channel the 524�288 divisions can
tion materials, where the higher performance of the machine makes the level and dirty oil filter)� be displayed in calibration menu/
difference. ʰ Oil flow regulated by servo controlled manual mode from zero up to the full
proportional valve with high fre- scale remaining stable and without
quency driving signal� electric drift�
ʰ 4 electronic ON/OFF valves for remote ʰ 8 analogical outputs corresponding
automatic selection via PC of the to each channel for possible use of
active frame� external data acquisition system

260
CONCRETE | SERVO-HYDRAULIC POWER AND CONTROL SYSTEMS 50

ʰ Electrical characteristics of the chan- User-interface ʰ ADVANTEST software for displace- • Graphical and numerical manage-
nel conditioners: The System is fully controlled by the PC ment/strain controlled tests for the ment of data, including the overlay-
• Feed from 0�5 to 10V DC (digital determination of the: ing of various curves on the same
selection) PC and Software ʰ Toughness of fiber reinforced concrete axis (e�g� three different deformation
• Single-/dual-ended input with ʰ Remote control of the complete (FRC): ASTM C1550 curves on a single time axis)
automatic detection system for automatic test execution, ʰ Energy absorption of sprayed concre- • Possibility to display different curves
• Input signal from -2�5 to +2�5V DC including selection of test frame te: EN 14488-5, UNI 10834 in the same graph (for instance
• Zero and gain digitally adjustable ʰ The PC allows remote control of the ʰ Flexural strength of Shotcrete: EN it's possible to display 3 different
whole system and the automatic 14488-3 strain curves acquired by 3 different
ʰ Data acquisition synchronized on all
execution of test including: fast ʰ Flexural strength of fiber reinforced transducers in one graph with the
channels
approaching, zeroing, test stage, auto- concrete (FRC): EN 14641, ASTM same time axis)
ʰ Closed loop control with PID parame-
matic test interruption after specimen C1609, C1018 • Real time display and monitoring of
ters adjustable in real time during test
failure, automatic unloading phase, • Free unlimited programmable load/ all test data
execution by the user
numerical and graphical management stress/displacement/strain cycles to • During the test all the test para-
ʰ Adjustable control frequency up to of test results, etc� fulfill any kind of test procedure meter can be changed/modified
120 HZ allowing to detect sudden
ʰ DATAMANAGER software for compres- • Possibility to perform low frequency including: active channel (used by
variations of the specimen beha-
sion, flexural, splitting tests to EN and dynamic tests featuring square the console as feedback to control
viour (for example brittle cracking,
ASTM standards wave, triangular wave, trapezoidal the test execution), load/displace-
dropping of the bearing capacity, local
ʰ E-MODULE software for determination wave, approximate sine wave for ment rate, axes of diagrams, target
failures, etc�)
of Young Modulus allowing: examining materials characteristics� value, etc�
ʰ Calibration of the 8 channels in engi-
• User-defined test cycles and step- The maximum work frequency is • Constant load/displacement/strain
neering units, via linearization fun-
programmable sequences dependant on the size of the wave function with closed loop feedback
ction (up to 10 steps) which allows
• Real-time display of stress/ time and on the deformability of the assuring precise holding of the
optimisation of readings accuracy over
and stress/axial strain diagrams sample� target value
the whole test range�
• Automatic verification of sample ʰ Printing and backing-up in MS Excel®
ʰ Storage of multiple calibration curves
centering, as per standards requi- format of user-defined test reports for
for immediate connection of various
rements single or batch tests
sensors�
• Real- and/or deferred-time ma- ʰ Language selection: English, French,
ʰ Alphanumeric keyboard with 320x240
nagement of test results, either in Spanish and Italian, plus another
pixels display
graphical or table format language which can be added by the
user (Latin alphabet only)

Ordering information
ʰ
50-C9842
Advantest, stand alone closed loop
automatic control console for up to 4 test
frames for compression, flexure, indirect
tensile tests under load/specific load con-
trol, for Elastic Modulus determination and
for advanced tests under displacement/
strain control� PC, printer and software
included� 230V, 50Hz, 1ph�
Power rating: 750 W
Dimensions (l x w x h): 470 x 410 x 1000 mm
Weight approx�: 120 kg, excluding PC and
printer
50-C9843
Same as above but 220 V, 60 Hz, 1 ph�
50-C9844
Same as above but 110 V, 60 Hz, 1 ph�

ADVANTEST, ADVANTEST
Configuration for Uniaxial and represents the ideal solution for central laboratories and research
Triaxial tests on rock cores� centers to perform all tests and non standard determinations�

261
50

Main applications and Test accessories

› All above Systems, connected to the appropriate frame


and accessory, can perform the following tests:

Compression
and flexural tests

Determination of
modulus of elasticity

Tests under
displacement and
strain control
50

Main applications and Test accessories


E-Modulus Multitest

Compression and Flexural tests

Standards EN 12390-4, EN 196, ASTM C39, ASTM C109, ASTM C348, AASHTO T22
Compression tests on concrete and cement

Compression and flexure devices for cement testing� See page 46

Our automatic testing systems can be connected to all our concrete and cement testing 50-C9030/H 65-L0019/B, 65-L0019/C 50-C9032/H
frames� See pages 234

Standards

EN 1338, EN 12390-6, ASTM C496


Splitting tensile tests on concrete

The accessory fits all our compression


frames� Two versions are available: one
for prism and paving blocks and one for
cylinders� See page 242

Standards

EN 1339, EN 1340, EN 12390-5,


ASTM C78, ASTM C293,
AASHTO T97
Flexural tests on concrete beams,
kerbs and flagstone.

See our flexural frames� See page 246, 249

Flexure test on a concrete beam

263
50 CONCRETE | ADVANCED TESTING SYSTEMS

Main applications and Test accessories

Determinations of Modulus fo Elasticity

Standards EN 12390-13, EN 13412, EN 13286-43, ASTM C469, ISO 6784, DIN 1048, BS 1888:121, UNI 6556

Electronic universal Concrete cylinder compressometer/ extensometer


compressometer/
Used for determining the axial deformation and diametrical extension
extensometer
of dia. 150 x 300 mm, dia. 160 x 320 mm or dia. 6”x12” concrete cylinder
Aluminium and steel structure specimens during the compression test.
incorporating high-precision in-
ductive transducer. Three units Ordering information
are generally recommended for
55-C0221/E
precise axial deformation meas-
urement. Concrete cylinder compressometer/ exten-
someter complete with two high precision
LDT displacement transducers
Inductive transducer: 10 mm travel�
ʰ Sensitivity: 0�02 micron Weight: 9 kg approx�
ʰ Feed: up to 10 V
ʰ Travel: ± 1�5 mm 55-C0221/D
ʰ Gauge length: Axial-circumferential compression device
adjustable from 50 to 160 mm complete with two digital gauges
ʰ Minimum axial dimension: 150 mm 12�5 x 0�001 mm with output for PC
ʰ Full-travel mechanical stop to prevent connection (special cable required)
damage Three compressometer-extensometers
(55-C0222/F) fitted to a cement prism 55-C0221/E
40 x 40 x 160 mm
82-D1261/LINK
Serial cable for PC connection
Note: the dial gauge fitted on the
55-C0221/D device can be connected to the
PC by using D1261/LINK cable in order to
download displacement readings� By pushing
a button on the cable, the current reading
will be automatically stored in an excel cell or
notepad row� Readings will be not acquired
continuously, but just when pushing the
button�

Three compressometer-extensometers
Three compressometer-extensometers (55-C0222/F) fitted to a cylindrical specimen 55-C0221/D
(55-C0222/F) fitted to a cylindrical specimen (150 mm diameter x 300 mm high) ready for
during compression stage� elastic modulus test�

Ordering information
55-C0222/F
Electronic universal compressometer-
extensometer for cylinders and prisms�
Supplied with adapter for small speci-
mens, template for correct mounting and
elastic bands holding the devices onto the
specimen�

Three compressometer-extensometers
55-C0222/F fitted to a concrete beam

E-MODULE software: Elastic Modulus test performed according to EN 12390-13 (Procedure A)

264
CONCRETE | ADVANCED TESTING SYSTEMS 50

E-Modulus Multitest

Determinations of Modulus fo Elasticity

Standards EN 12390-13, EN 13412, EN 13286-43, ASTM C469, ISO 6784, DIN 1048, BS 1888:121, UNI 6556

Strain gauges
Strain gauges provide a very ac-
curate electrical signal, directly
proportional to the strain of a
loaded specimen.
They can be applied to the speci-
men surface using a special ad-
hesive-catalyst agent and other
accessories, which are included
with 82-P0399/B Strain gauge ap-
plication kit.
Up to four ¼ bridge strain gauges,
can be directly connected to AU-
TOMAX E-Modulus, MCC Multitest
and ADVANTEST Consoles using
the interface 82-P0398. 82-P0399/B 82-P0398

Code 82- P0390 P0391 P0392 P0393 P0396


Gauge width, mm 0�9 1�2 2�3 1 1
Gauge length, mm 10 20 30 60 120
Resistance, ohm 120 120 120 120 120
Bridge ¼ ¼ ¼ ¼ ¼
N° of gauges per package 10 10 10 10 10

Ordering information Accessories


82-P0390 82-P0399/1
Determination of Elastic Modulus using Strain gauge, 10 mm gauge length Connecting terminals, 50-pair sheet
surface- mounted Strain gauges (¼ bridge)� Pack of 10 82-P0398
82-P0391 Compensation device for up to 4
Strain gauge, 20 mm gauge length Wheatstone bridges with ¼ or ½ bridge
(¼ bridge)� Pack of 10 setup
82-P0392 82-P0399/B
Strain gauge, 30 mm gauge length Strain gauge application kit including:
(¼ bridge)� Pack of 10 conditioner, neutralizer, acetone, two
82-P0393 tweezers, adhesive with catalyst agent,
100 m of bipolar cable, solder, soldering
Strain gauge, 60 mm gauge length iron and carrying case�
(¼ bridge)� Pack of 10
82-P0396
Strain gauges mounted on a 40 x 40 x 160 mm
Strain gauge, 120 mm gauge length mortar prism
(¼ bridge)� Pack of 10

265
50 CONCRETE | ADVANCED TESTING SYSTEMS

Main applications and Test accessories


Tests under displacement and strain control

As specified, these tests are performed particularly on Fibre-Reinforced


Concrete (FRC-FRP) and Shotcrete. MCC Multitest or ADVANTEST Power and
Control Consoles are required to perform this type of test, controlling a suit-
able flexural frame. To perform tests on FRC/Shotcrete specimens, we sug-
gest the use of flexure frame model 50-C1601/FR, which features high-rigid-
ity and superior performance. However, the same tests can be performed
with our frame 50-C1201/BFR. For more info see pages 246 and 248

Main screen shot of software used for strain/displacement controlled tests� Results of flexure test on a fiber reinforced concrete beam performed under deflection rate control

Virtual gauges indicating the actual reading of


the sensor in percentage respect the full scale�
It’s an excellent tool for transducers positioning�

Flexural toughness 50-C1601/9


of FRC concrete Linear transducer, 100 mm travel, for
Standards ASTM C1550 measuring the piston displacement�

50-C1601/7 50-C1601/8
Lower support frame and upper loading Displacement transducer, 50 mm travel,
element for slabs 800 mm diameter, 75 for measuring the deformation of the slab
mm thick� centre under concentrated load�
Weight approx�: 59 kg
Slab 800 mm dia�
50-C1601/FR Flexural frame fitted with the
accessories to perform the test�

266
CONCRETE | ADVANCED TESTING SYSTEMS 50
Multitest

Tests under displacement and strain control

Energy absorption of 50-C1601/9


sprayed concrete Linear transducer, 100 mm travel, for
Standards measuring the piston displacement�
EN 14488-5 and UNI 10834
Test accessories for the
Test accessories for the 50-C1201/BFR frame:
50-C1601/FR frame:
50-C1200/6B
50-C1601/6B Supportive square base and upper loading
Supportive square base and element for testing 600 x 600 x 100 mm
upper loading element for testing sprayed concrete slabs to EN Standard�
600 x 600 x 100 mm sprayed concrete slabs Weight approx�: 78 kg
Typical failure under concentrated load
to EN Standard� Weight approx�: 78 kg
50-C1200/6
50-C1601/6 Same as above but componing to UNI
Same as above but componing to UNI 50-C1601/FR Flexural frame fitted with the standard
standard accessories to perform the test� 82-P0331/D1 82-D1260
50-C1601/8 High-precision displacement transducer, Magnetic transducer holder
Displacement transducer, 50 mm travel, 50 mm travel
for measuring the deformation of the slab
centre under concentrated load�

Measurement of crack 50-C1601/9


opening (CTOD-CMOD) Linear transducer, 100 mm travel, for
Standards EN 14651 measuring the piston displacement�
Test accessories for the
50-C1601/FR frame: Test accessory for the
50-C1201/BFR frame:
50-C1601/1B
50-C1200/8B First Crack CMOD test
Upper and lower roller assembly for centre
and two-point tests on concrete beams� Upper and lower roller assembly for Common accessory:
Bearers 30 mm diameter x 300 mm long� centre- and two-point tests on concrete 82-P0331/E
Weight approx 52 Kg� beams� Bearers 30 mm diameter x 300
mm long� Weight approx�45 Kg� High-precision displacement transducer
50-C1601/KIT for measuring Crack Tip Opening Displa-
Set of four distance pieces and two base cement (CTOD) and Crack Mouth Opening
High precision transducer, 82-P0331/E
plates for adjusting the vertical clearance� Displacement (CMOD)�
Weight approx�: 10 Kg� ʰ Measuring capacity: 5 (3 to 8) mm
ʰ Sensitivity: 1000 x 10-6 strain/mm

Beam deflection and Test accessories Common accessories:


toughness of FRC/Shotcrete for the 50-C1201/BFR frame:
50-C1200/5
Standards EN 14488-3, ASTM 50-C1200/8B Auxiliary testing frame for measuring the
C1609, ASTM C1018 Set of 2 supports and 2 loading rollers dia� deflection of beams 100 x100 x 400/500
Test accessories for the 30 x 300 mm� and 150 x 150 x 500/600 mm�
50-C1601/FR frame: 82-P0331/C1 82-P0331/2
50-C1601/1B High-accuracy displacement transducer,
Set of two supports and two loading 10 mm travel (n�2 pieces req�)
rollers, 30 mm diameter x 300 mm long� 82-P0331/2
50-C1601/KIT Electric mean device for displacement
Set of four distance pieces and two base transducer 82-P0331/C�
plates to adjust the vertical clearance�
50-C1601/9
Linear transducer, 100 mm travel, for
measuring the piston displacement� 50-C1601/FR fitted with the
accessories to perform the test

Detail of the auxiliary frame and specimen

267
50 VERIFICATION AND CALIBRATION APPARATUS | FOR COMPRESSION AND FLEXURAL TESTERS

Verification of force transfer


Standards EN 12390-4 Can be performed with the fol- The column is supplied complete
The EN 12390-4 concerning speci- lowing equipment: with auxiliary platen and spacers
fications for compression testing for easy and precise placing of the
machines, describes procedures column either centrally or 6 mm
Strain gauge load cell displaced from the centre.
for Verification of force transfer, in-
cluding: The device consists of a 3000 kN It must be used with a dedicat-
capacity strain gauged column, ed strain measuring apparatus
- Accuracy of force indication
100mm diameter x 200 mm high, such as, for example, our model
- Self-alignment of upper with hardness and tolerances 82-P0804/E.
machine plate conforming to Standard. The
The column can also be used as a
- Restraint of movement of the column is gauged with temper-
standard load cell to test the ac-
upper plate ature-compensated electrical
curacy of force indication.
These verifications can be per- resistance strain gauges. Four
formed using the 82-E0105/1 complete bridges are applied,
Specifications
strain gauged cell connected to each centered at one of the ends
of a pair of orthogonal diameters ʰ Non linearity and hysteresis: ± 0�1% FS
the 82-P0804/E tester. The data ʰ Repeatability: 0�03%
can be processed automatically half-way up the cylinder.
ʰ Uncertainty: 0�05%
on a PC with the testing software. Each bridge consists of two ele-
ʰ Dimensions: 100 mm diameter x 200
The verification of load measure- ments measuring axial strain and mm height
ment accuracy may be limited to two measuring circumferential
ʰ Weight approx�: 17�5 kg
the Accuracy of force indication strain.
using the appropriate load cell Ordering information
(82-E0100/L5 to 82-E0100/500)
with a suitable tester such as our 82-E0105/1
model 82-P0804/E. A detailed de- Strain gauged column/load cell, 3000 kN
scription of these items follows. capacity

82-P0804/E with 82-E0105/1 Strain gauged column and 82-P0172/M 24 column printer� The
strain gauged column is supplied complete with auxiliary platen and spacers for an easy and precise
placing of the column either centrally or 6 mm displaced from the centre� It can also be used as a
3000 kN load cell for force verification�
82-E0105/1� Strain gauged column� Carrying case included�

268
VERIFICATION AND CALIBRATION APPARATUS | FOR COMPRESSION AND FLEXURAL TESTERS 50

Digital tester for Force Force Transfer verification certificate�


Transfer verification The complete document includes another 3
certificates for upper plate self-alignment,
This tester, when connected to alignment and restraint of movement�
the 82-E0105/1 column and to a
PC and printer using the specific
software 82-P0804/E1 and 82-

P0804/E2, provides completely Ordering information Importance of the


automatic data acquisition, pro- verification of force transfer Usually a non-uniform application
82-P0804/E
cessing and printing of the verifi- The result of a compression test of load leads to unsatisfactory fail-
Force transfer digital tester� 230 V, 50-60
cation test certificates concerning on a cube or cylinder specimen is ures, as shown below, which can-
Hz, 1 ph�
either the accuracy of force indica- affected to a considerable extent not be related to a known loss of
82-P0804/EZ
tion or the force transfer verifica- Same as above but 110 V, 60 Hz, 1 ph� by a non- uniform application of strength. EN 12390-4 includes a
tions. Whilst operating, acquired load on the surface of the sam- testing procedure which verifies
data are displayed on the graphic Accessories
ple – this results in an exceptional the self-alignment of machine
screen and then downloaded 82-P0804/E1 force being applied to the mate- components and the restraint on
via the serial port to the PC and Testing software for the automatic data rial causing premature failure. For movement of the upper platen
printer. The system can also con- acquisition and processing of the plate this reason the calibration certifi- using a special strain gauged
nected a 24-column serial printer self-alignment and restraint of movement cate for the force measurement column (e.g. 82-E0105/1) con-
(e.g. our model 82-P0172/M) or verification (stability) of compression instrument mounted on the nected to a suitable data acquisi-
download the test results for fur- testers� machine does not guarantee the tion and processing system (e.g.
ther processing using programs 82-P0804/E2 accuracy of the strength result. 82-P0804/E).
developed by the user.
Testing software for the automatic data
Satisfactory failure
Supplied complete with carrying acquisition and processing of force measure-
case that can also contain the ments for calibration of compression testers�
82-P0172/M printer. 82-P0804/E3
Force transfer verification MS Excel
Specifications spreadsheet Unsatisfactory failure
ʰ Four channels 82-P0804/E4
ʰ Effective resolution:
Force calibration verification MS Excel
ʰ 1/128,000 used with 82-E0105/1 spreadsheet
strain gauged column or 1/256,000
used with load cells 82-P0172/M
ʰ Large permanent memory to store 24-column serial printer� 110-230 V, 50-60
data and test results Hz, 1 ph�
ʰ Graphic display 240 x 128 pixel 82-P0172/1
ʰ Bridge impedance: 350 ohm Serial cable for connection of 82-P0172/M
ʰ Dimensions: 250 x 220 x 150 mm printer
ʰ Weight approx�: 2 kg 82-Q0800/3
RS 232 serial cable and RS 232 to USB
adapter
269
50 VERIFICATION AND CALIBRATION APPARATUS | FOR COMPRESSION AND FLEXURAL TESTERS

Force verification and calibration apparatus


Standards EN 12390-4 | EN ISO 376 tal tester can be supplied com- Ordering information 82-E0100/500
| ASTM C39 | ASTM E4 plete with an official or traceable
82-E0100/L5 Load cell, 5000 kN capacity, complete with
The procedures detailed in these calibration certificate. carrying case�
Load cell, 5 kN capacity, complete with
Standards can be performed with spherical loading head and carrying case� 82-E0100/SIT1
the following equipment: Specifications Official ACCREDIA (ex SIT) calibration certi-
82-E0100/L30
- Load cell, to be selected ʰ Accuracy: Class 1 EN ISO 376 ficate for load cell 30 to 1000 kN capacity,
Load cell, 30 kN cap�, complete with
according to the maximum ʰ Linearity: ≤ ± 0�05% F�S� connected to the relevant Digital tester�
spherical loading head and carrying case�
capacity of the compression ʰ Hysteresys: ≤ ± 0�05% F�S�
82-E0100/5 82-E0100/SIT2
and/or flexural tester. See ʰ Repeatability: Official ACCREDIA (ex SIT) calibration
models 82-E0100/L5 to 82- 0°, 120°, 240°: ≤ ± 0�145% F�S� Load cell, 50 kN capacity, complete with
certificate for load cell 2000 to 5000 kN
spherical loading head and carrying case�
E0100/500. ʰ Reversibility: ≤ ± 0�240% F�S� capacity, connected to the relevant Digital
- Digital tester for force ʰ Zero: ≤ ± 0�030% F�S� 82-E0100/10 tester�
verification. See model ʰ Zero balance: ≤ ± 1% F�S� Load cell, 100 kN capacity, complete with 82-E0100/SIT3
82-P0801/E with optional ʰ Supply voltage: 10 V spherical loading head and carrying case�
Official ACCREDIA (ex SIT) calibration certi-
accessories. ʰ Material: stainless steel 82-E0100/30 ficate for load cell 5 kN capacity, connected
ʰ Connector type: MIL-C-5015 7 poles Load cell, 300 kN capacity, complete with to the relevant Digital tester�
male carrying case� 82-E0100/TRC
Load cells
82-E0100/50 Traceable calibration certificate for load
These high performance cells
Load cell, 500 kN capacity, complete with cells from 5 kN to 5000 kN capacity,
have been specially designed to
carrying case connected to the relevant Digital tester�
meet the stringent requirements
of EN, ISO and ASTM standards for 82-E0100/100
Note: Load cells of other capacities are
calibration of compression test- Load cell, 1000 kN capacity, complete with available on request�
ing machines. The cells must be carrying case�
connected to a suitable Digital 82-E0100/200
tester such as the Digimax Plus Load cell, 2000 kN capacity, complete with
(82-P0801/E). carrying case�
Load cells connected to the Digi- 82-E0100/300
Load cell, 3000 kN capacity, complete with
Model Capacity kN Dimensions, mm Weight carrying case�
(dia. x height) approx., kg
82-E0100/L5 5 57 x 117* 1�5

82-E0100/L30 30 82 x 149* 4�2

82-E0100/5 50 82 x 149* 4�2

82-E0100/10 100 82 x 149* 4�2

82-E0100/30 300 129 x 200 10


Load cells from 300 kN to 5000 kN
82-E0100/50 500 129 x 200 12

82-E0100/100 1000 129 x 200 14 Load cells from 5 kN to 100 kN complete with
spherical loading head
82-E0100/200 2000 129 x 200 16

82-E0100/300 3000 129 x 200 18

82-E0100/500 5000 168 x 200 35

*Including spherical loading head

270
VERIFICATION AND CALIBRATION APPARATUS | FOR COMPRESSION AND FLEXURAL TESTERS 50

Digital tester Main features Ordering information 82-P0800/C


for force verification - High effective resolution: Carring case for DIGIMAX Plus and printer
82-P0801/E
This system, when connected to 256,000 points Digimax Plus, calibration tester, for 82-P0172/1
any strain gauge load cell, pro- (less than 0.05% of full scale) use with load cells or transducers, Serial cable for connection of 82-P0172/M
vides data for the force verifica- - Large graphic display: 256,000-point effective resolution� printer
tion of the testing machine. Data 240 x 128 pixels 230 V, 50-60 Hz� 1 ph�
82-Q0800/3
can be printed by a standard - Language selection 82-P0801/EZ
serial printer such as our model Same as above, but 110 V, 60 Hz, 1 ph� RS 232 serial cable and RS 232 to USB
82-P0172/M, using a serial cable - Large permanent memory adapter
(82-P0172/1, see accessories). - Two RS 232 serial ports for PC 82-P0804/E4
Alternatively, data can be down- and printer Accessories Force calibration verification MS Excel
loaded to the PC for processing - Remote control spreadsheet
and, using the relevant MS Excel 82-P0172/M
- MS EXCEL Template available
template (82-P0804/E4, see ac- 24-column serial printer� 110-230 V, 50-60
for producing calibration
cessories), for producing a test Hz, 1 ph�
certificates
certificate conforming to the rele-
- Clock calendar chip
vant Standard; for example the EN
12390-4 or ASTM C39 for concrete - Dimensions:
compression testers. 250 x 220 x 150 mm
The tester, connected to one of - Weight approx.: 2 kg
our load cells 82-E0100/L5 to 82-
E0100/500 (see Load cells ), can
be supplied complete with an of-
ficial or traceable calibration cer-
tificate. See ordering information.
Each cell must be calibrated sepa-
rately and the certificate refers to Load cell (from 300 kN up to 5000 kN),
digital tester 82-P0801/E and printer
one cell only. 82-P0172/M

Automatic calibration and force verification procedure

In order to perform automatic calibration of our compression machines, our external


digital readout units (P0801/E or 82-P0804/E) can be directly connected on one
side to the serial port of the PC controlling the machine via DATAMANAGER software
and on the other side to a suitable reference load cell� The software displays the true
force both in divisions (bits) and in engineering units (kN)� The operator may enter
a sequence of load levels and, once the true force levels are reached by reading on
the dedicated software window, the corresponding electronic value in divisions will
be saved, thus filling automatically the calibration table and creating the calibration
curve�
In addition, once the calibration is performed, it's also possible to carried out the ca-
libration verification� For the Automax E-Modulus control console, by editing a table
of load target values, the machine will reach them automatically and will store all the
corresponding values in divisions calculating the errors in comparison with true force�
This operation can be repeated for up to three cycles so that a complete calibration
certificate will be ready to be print out being saved in Controls excel format�

271
50 TRACEABILITY OF READYʰMIX CONCRETE, TEST SPECIMENS AND STRENGTH RESULTS

Reliability of strength test


results

Full traceability of concrete, start-


ing with a batch fresh from the
ready-mix plant and ending with
the hardened specimens tested LABORATORY FOR SPECIMEN CRUSH TESTS
in a compression machine, is a
growing demand from contrac-
tors, consultants and inspectors.
Their aim is to maintain continu-
ous control of the whole process
and gain evidence that the initial
construction material designed
with the ready-mix supplier is
exactly the same as the one cast
on-site.

Traceability of concrete, through


production, transportation, sam-
ple picking, identification and
testing, is a difficult task; a long
process involving several partici-
pants working in different loca-
tions and at different times.
Control of the phases from the Layout of a complete system for concrete traceability
ready-mix plant through to the
on-site sample picking is typically ED-CUBE system
achieved using systems, software (it is a CONSYSTECH patent, devel-
and technologies developed oped and distributed Micro-chip (LF technology) is
by specialized companies such by ELETTRONDATA) permanently locked inside the
as ELETTRONDATA SRL (www. hardened concrete specimen
elettrondata.it). The system is based on a tiny
Traceability through the sub- micro-chip (LF technology) which
sequent phases, from sample is cast into the fresh concrete
picking through to laboratory specimen during the preparation
testing, requires full integration phase, which means that it can’t
of the testing machines into the be removed later when specimen
system; therefore CONTROLS is is hardened. This chip is detected from the out- men can’t be removed after a test
fully involved. In partnership with side with a special RFId antenna has started, transmitting full test
ELETTRONDATA S.R.L. we are de- and provides unique identifica- results with encrypted protocol,
veloping an integrated system, tion numbers. ED-CUBE software etc...
based on ED-CUBE technologies, manages all the phases of the Contact us for detailed informa-
designed for this purpose. process, such as the association of tion about the ED-CUBE System
the specimen with corresponding and to evaluate compatibility of
ID numbers (in the picking phase) your CONTROLS compression
and, after the strength test is per- machine with the ED-CUBE sys-
formed, it creates a permanent tems.
link between the specimen ID and
the compressive strength result.
Micro-chip (LF technology) cast into the fresh Compression machine software
concrete and firmware (embedded soft-
ware) provide complimentary
functions, communicating with
the ED-CUBE software, giving
notification when a new test is
started, ensuring that the speci-

272

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