Tech Spec Civil (Non - DSR - Items) - Vol 3
Tech Spec Civil (Non - DSR - Items) - Vol 3
PARTICULAR SPECIFICATIONS
(VOL 3)
Spec not covered in CPWD
Project Architect:
Structural Consultant:
VASTECH
2nd Floor Almonte Building,
Kharadi Hadapsar Bypass Road, Kharadi,
Pune-411014, Yashwantnagar Chowk
MEP Consultant
Sunil Nayyar Consultants Pvt. Ltd
206, 206A, 305A, 305B Second & Third Floor,
Time Centre, Golf Course Road,
Sector-54, Gurgaon-122002
Sl. No Description
1. PART-B2
1.0 Scope of works
2.0 Earthworks
3.0 Concrete Works
4.0 Masonry
5.0 Doors
6.0 Structural Steel Works
7.0 Plastering Works
8.0 Waterproofing Works
9.0
EPC- Façade Works
10.0 Interior Finishing Wood Works
11.0 Flooring and False Ceiling Works
12.0 Internal Partition Works
13.0 Finishing and Painting Works
14.0 Sanitary Installation
15.0 Soil. Waste, Vent and Rain Water Pipes
16.0 Pumps and Allied Works
17.0 Hot water System
18.0 Water Treatment System
19.0 Technical Information for Plumbing Work
20.0 Pipe Color Code
21.0 Miscellaneous Works
22.0 Horticulture and Misc. Works
23.0 Sewage Treatment Plant
24.0 Approved Make Lists
Work shall be executed as per scope and specification and drawing. If any service and item
and component and provision required to make building / scheme functional habitatable if not
specifically mentioned in the scope of this tender, the same shall be deemed to be included
within the scope of this tender and nothing extra shall be paid on this account.
The rates quoted in schedule of financial quote shall be inclusive of all material, labour
workmanship, all taxes i/c GST and other incidental charges.
The Contractor shall be fully responsible for the execution and supervision of all works,
including all Geotechnical Building Works (GBW). He shall engage a Professional Engineer
and Specialist Professional Engineer to undertake work in accordance with statutory
requirements and condition of this contract.
1.2 The basic analogy behind this design flow has been considered to reduce the energy load by
best orientation of building, use of light shelves, insulated cavity walls, higher window wall
ratio, growing plantation for indoor fresh air, etc.
Structural system for building is mainly columns/shear walls, beam frame structure.
1.4 The Contractor’s attention is drawn to the presence of existing services, drain line, concrete
footpath at site, and shall make the necessary provision for the removal, due to such
encumbrances. The works shall be done on ground as available; therefore, no claim for extra
cost or time shall be entertained for this account.
The Contractor shall ensure that the quality and workmanship shall be as per CWPD
specifications and other specification mentioned in the documents of tender.
The Contractor shall also comply with Authorities' requirements regarding the removal and
discharge of any spoil, surplus materials, debris or other materials.
1.7 Materials:
The quality of the works throughout and workmanship shall be to the satisfaction of Engineer-in-
charge or his Representative.
All materials and workmanship shall be comply with the latest relevant Indian standard.
However, there may be requirement to use of material & workmanship as per standards of
British standard or American Specifications and/or Code of Practice the work and workmanship
shall be done and to be used by the contractor without extra payment. The Contractor is deemed
to be conversant with the relevant IS, BS, ACI / AISC / ASTM / AWS, and CP standards referred
to and shall allow for complying therewith.
All materials which do not comply with this Contract and BIS code, shall be removed from the
Site at the Contractor's own expense.
2.1 Earthwork
2.1.1 General
All types of excavation work shall be done in accordance with CPWD specifications Volume - I & II
with correction slips up to the last date of submission of tender documents.
Any trenching and digging for laying sewer lines / water lines /cables etc. shall be commenced by
the contractor only when all men, machinery’s and materials have been arranged and closing of
the trench(s) thereafter shall be ensured within the least possible time.
Dumping shall be at designated place identified by the agency. Contractor shall also obtain
necessary permissions / approvals / authorization from the competent authority of local body /
traffic / police as the case may be for removal of excavated earth/material. No payment/fees on
this account shall be entertained by the department.
2.2 Dewatering:
The dewatering is in the scope of the contract as per condition of this tender document. The
Contractor shall arrange to have the entire dewatering system designed in detail, installed,
maintained and operated by qualified and experienced personnel throughout the course of the
work.
2.2.1 The name, qualifications, record of previous jobs of a similar nature of dewatering of sub -
contractor personnel to be employed on the work shall be submitted to the Project Engineer for
approval.
2.2.2 Two weeks prior to commencement of installation of the dewatering system, Contractor shall
submit to the Engineer in Charge for his technical approval, complete plans, details and
description of the dewatering system.
2.2.3 Approval of the dewatering system by the Engineer in Charge shall in no way relieve the
Contractor from his responsibility of satisfying the entire dewatering requirements as specified
herein.
2.2.4 The Contractor shall install, maintain and operate a system of wells, trenches and pumps as
required for performing the excavations for the areas and subsequent construction of the structure
and placement of backfill, in dry condition.
2.2.5 Dewatering of the excavation shall be accomplished in a manner that will prevent seepage,
boils, loss of fines, corrosion, softening of the strata, and that will maintain the stability of the
bottom and slopes of excavation.
2.2.6 In case any damage is caused to the work, in the opinion of Engineer in charge, due to
inadequacy or failure of the dewatering system, in part or in whole, then the supply of all labour,
materials and plant, such damage shall be undertaken and re-done by the contractor at his own
cost.
2.2.7 The cost of any damage caused to the structures or other equipment’s due to the failure of
the dewatering system shall be borne by the contractor and shall be covered by proper insurance
to be provided by the contractor, in accordance with insurance clauses of the “General Condition
of Contract”.
2.2.8 The Dewatering system shall be designed to operate on a continuous basis in such a
manner that during excavation, the water level as observed in all piezometers installed near the
2.2.9 During construction of structures and subsequent backfill placement and associated work
operations, the dewatering system shall operate on a continuous basis in such a manner that the
water level, as observed in the piezometers located below the level of construction and backfill
placement is at least one meter below the lowest point of construction and backfill placement and
the water level in the piezometers is maintained at such level till the concrete if any, has
sufficiently hardened and until in the opinion of the Project Engineer, it is safe to allow the water
level to rise up to a predetermined level.
2.2.10 The Dewatering System shall be maintained in operating condition so as to achieve the
specified results until the construction of the structures and the backfill placement at all points, has
reached upto 3rd floor level above the ground level. The opinion of the Engineer in Charge shall
obtained if dewatering system is cut off in stages.
2.2.11 The Contractor shall not permit the accumulation of surface water within the confines of the
excavation areas. The Contractor shall control, remove and divert surface water run-off, and water
discharging from the dewatering system away from the excavations, to a point outside the working
area as required by the Engineer in Charge.
2.2.12 The Contractor shall perform all work including, but not limited to, the construction and
maintenance of ditches and sumps and provide, install, maintain and operate pumps and pipelines
of adequate capacity as are necessary for the effective control of surface run-off and ground water
not required to be intercepted by the dewatering system.
2.2.13 The Contractor shall make necessary arrangement for power supply which shall be of
sufficient capacity to maintain all pumps and equipment for both the Basic and Standby systems,
operating on a continuous basis.
2.2.14 The Contractor shall supply, install and maintain an alarm system that will alert responsible
personnel at the time of power failure and at the same time will automatically activate the standby
units.
2.2.15 The dewatering system shall be designed in such a manner that all or parts of the standby
system may be directly connected to the basic system.
2.2.16 The standby dewatering systems shall be operated for a period of at least 3 hours duration
each week to demonstrate its complete effectiveness. For such demonstrations, the Contractor
shall not be entitled to any payment/ compensation.
2.2.17 Contractor's dewatering system shall include the supply, installation, data recording and
maintenance of piezometers as may be required to demonstrate the satisfactory performance of
the dewatering system.
2.2.19 Contractor shall obtain necessary permissions from the competent authority of local body
or regulatory body traffic, irrigation department, at his own level to drain out of de-watering water.
The arrangement is including cost of material in respect of laying pipes, making drains from site to
the final disposal of dewatering pump out water shall be make by the contractor at his own level
and cost. No claim shall be entertained on this account by the department.
2.3.3 Shoring system may be of in the form of RCC/PCC piles, timber, reinforced concrete, pre-
stressed concrete or steel. Depending upon the materials adopted by looking at various
parameters, the conformance shall be as per the specifications given for the timber, reinforced
concrete; pre stressed concrete and steel sheet pile. Sheet pile in accordance with IS: 2911 (part
II)-1980, IS: 456-1978, IS: 1343-1980 and IS: 2314 – 1963 respectively.
2.3.4 The contractor shall submit design calculations, including soil design parameters used,
methods of construction, and detail drawings for all the design cases. He shall be responsible for
the external stability of all temporary sheet piles. Differential and absolute settlements of sheet
piles shall be limited to ensure minimal detrimental effects.
2.3.5 When a satisfactory bearing stratum is not encountered at a reasonable depth below the
surface in front of the earth to be retained, then a sheet-pile wall may be provided. If the height of
the wall and the pressure on the sheet plies are such that an excessively thick pile is required, the
provision of a tie can be provided at one level or at many levels.
2.3.6 As per the schematic section shown in the excavation drawing, ties are not only at the top
level but also at intermediate levels. The ties numbers can be either being reduced or increased
depending upon the availability of anchorage in economy of design.
2.3.7 A general scheme of excavation and shoring has been shown in the tender drawings.
Shoring/sheet piles design, Methodology. Shall be got approved in advance from Engineer-in-
2.3.9 The pre stressing steel shall be used which conform to IS: 2090-1983.
2.3.11 Pre stressing Steel - The number of wires or strands are so provided that initial pre
stressing force is at a level of 70 percent of guaranteed ultimate tensile strength of the steel.
2.3.13 The fixed length of the anchor shall be decided based on allowable bond stress between:
(a) steel and grout, (b) the grout and the rock, and (c) shear strength of rock. The fixed length
(bond length) should be provided considering the following aspects:
a) Co-relation between unconfined compressive strength of the rock and bond value
b) From the data available on typical rocks.
c) Experience with similar type of rocks in adjacent areas.
2.3.14 Fixed length of the anchor shall be decided based on the pullout criteria. The minimum
safety factor of 1.5 for permanent anchors and 1.25 for temporary anchors is required against
pullout. Minimum free length of 5 m is considered desirable and if the pullout criterion requires
more free length, additional length should be provided.
3.2.1 If the quantity of cement actually used in the work is found to be more than the theoretical
quantity of cement including authorised variation, nothing extra shall be payable to the contractor
on this account. In the event of it being discovered even after the completion of the work, the
quantity of cement used is less than the quantity ascertained as herein before provided (allowing
variation on the minus side as stipulated in clause 42) the cost of quantity of cement so less used
shall be recovered from the contractor at the rate as specified in schedule ‘F’. Decision of the
Engineer-in-Charge in regard to the quantity of cement which should have been actually used as
per the schedule and recovery at the rate specified shall be final and binding on the contractor.
3.2.2 For non-scheduled items, the decision of the Superintending Engineer regarding
theoretical quantity of the cement which should have been actually used shall be final and binding
on the contractor.
3.2.3 Cement brought to site and cement remaining unused after completion of work shall not be
removed from site without written permission of the Engineer-in-Charge.
3.2.4 In case the contractor brings surplus quantity of cement the same after completion of the
work will be removed from the site by the contractor at his own cost after approval of the Engineer-
in-Charge.
Cement bags shall be stored in separate godowns to be constructed by the contractor at his own
cost as per sketch (which is only indicative and actual size will depend on the site requirements)
given in CPWD specifications with weather proof roofs and walls. Each godown shall be provided
with a single shutter door with two locks. The key of one lock shall remain with Engineer-in-charge
or his authorized representative and that of the other lock with the authorized agent of the
contractor at the site of work so that the cement is issued from the godown according to the daily
requirements with the knowledge of both parties and proper account for the same is maintained in
the standard Performa.
PARTICULARS OF ISSUE
Qty. Total Daily Contractor's JE’s Remarks (AE/EE’s
returned issued balance in initial initial periodical check)
at the hand
end of
the day
7 8 9 10 11 12
3.2.8 The concrete mix design / laboratory tests with and without admixture shall be got done by
contractor at his own cost and will be carried out by the contractor through one of the
following laboratory / Test houses.
The various ingredients for mix design / laboratory tests shall be sent to the test houses
through the Engineer-in-Charge and the samples of such aggregate & cement shall be
preserved at site by the department.
3.2.9 The contractor shall submit the mix design report from any of above approved laboratory
for approval of Engineer-in-Charge within 30 days from the date of issue of letter of
acceptance of the tender. No concreting shall be done until the mix design is approved by
the Engineer-in-charge. In case of white Portland cement and the likely use of admixtures
in concrete with PPC / white Portland cement the contractor shall design and test the
concrete mix by using trial mixes with white cement and/or admixtures also for which
nothing extra shall be payable.
3.2.10 In case of change of source or characteristic properties of the ingredients used in the
concrete mix during the work, a revised laboratory mix design report conducted at
laboratory established at site shall be submitted by the contractor as per the direction of
the Engineer-in-Charge
a. Aggregates: -
As per CPWD Specifications and to be crushed naturally occurring materials
conforming to IS: 383-2016. All physical properties and grading parameters must
conform to BIS code and CPWD specification.
b. Water: -
(i) Water shall be tested in accordance with the relevant IS Code. IS:456-2000 and
as per CPWD specification.
(ii) The Contractor shall make its own arrangements for storing of water. Care shall
be taken to ensure that water is not contaminated anyway.
(iii) For RMC concrete, quality of water shall be got tested at concrete producing
plant at every 2months intervals from the reputed laboratory approved by Engineer
in charge, If required the water treatment plant shall be installed at RMC producing
plant for which no extra cost shall be paid by department.
c. Cement: -
Cement arranged by the contractor will be OPC (in bags) conforming per the
additional condition for cement attached with tender documents.
d. Admixture: -
The admixture shall be as per relevant BIS code and as per CPWD specification.
The contractor shall not be paid anything extra for admixture required for achieving
desired workability without any change in specified water cement ratio for RCC /
PCC work.
Specified
Compressive Minimum
characteristic Maximum
Sr. Strength on 15cm cement
Grade compressive Water cement
No cubes min 7days content* (Kg
strength at 28days ratio
(N/mm2) per cum)
(N/mm2)
(i) M-25 As per Design 25 330 0.45
The Concrete mix will be designed for minimum workability as specified in para 7 of IS-456-2000
Degree of
Placing Conditions Slump (mm)
Workability
(1) (2) (3)
Lightly reinforced sections in slabs, beams, walls,
Low 25-75
columns
Heavily reinforced section in slabs, beams, walls,
Medium 50-100
columns.
Pumped concrete Medium 75-100
The degree of quality control for this work is “good” for which the standard deviation(s) obtained
for different grades of concrete shall be as per IS relevant IS Standards/Codes.
Out of the six specimen of each set, three shall be tested at seven days and remaining three at 28
days. The preliminary tests at seven days are intended only to indicate the strength to be attained
at 28 days.
The batching equipment shall be capable of determining and controlling the prescribed amounts of
various constituent materials for concrete accurately i.e. water, cement, sand, individual size of
coarse aggregates etc. The accuracy of the measuring devices shall fall within the following limits.
In case concrete is to be transported by pumping, the conduit shall be primed by pumping a batch
of mortar / thick cement slurry through the line to lubricate it. Once the pumping is started, it shall
not be interrupted (if at all possible) as concrete standing idle in the line is liable to cause a plug.
Materials for pumped concrete shall be batched consistently and uniformly. Maximum size of
aggregate shall not exceed one-third of the internal diameter of the pipe. Grading of aggregate
shall be continuous and shall have sufficient ultra fine materials (materials finer than 0.25mm).
Proportion of fine aggregates passing through 0.25mm shall be between15 & 30% and that
passing through 0.125 mm sieve shall not be less than 5% of the total volume of aggregate. When
pumping long distances and through hot weather, set-retarding admixtures may be used.
Admixtures to improve workability can be added. Suitability of concrete shall be through pumping
shall be verified by trial mixes and by performing pumping tests.
3.2.20 Preparation of Mixes as per approved design mix and conducting confirmatory test at field
lab:
The contractor shall make the cubes of trial mixes as per approved Mix design at site laboratory
for all grades, in presence of Engineer in charge using sample of approved materials proposed to
be used in the work prior to commencement of concreting and get them tested in his presence to
his entire satisfaction for 7 days and 28 days. Test cubes shall be taken from trial mixes as
follows.
For each mix, a set of six cubes shall be made from each of the three consecutive batches. Three
cubes from each set of six shall be tested at age of 7 days and remaining three cubes at age of 28
days. The cubes shall be made, cured, transported and tested strictly in accordance with
specifications. The average strength of nine cubes at age of 28 days shall exceed the specified
target mean strength for which design mix has been approved , the evaluation of test results will
be done as per IS : 456-2000.
The quality of concrete in terms of uniformity, incidence or absence of internal flaws, cracks and
segregation etc. indicative of the level of workmanship employed, can thus be assessed using the
guidance given in table below, which have been evolved for characterizing the quality concrete in
structure in term of the ultrasonic pulse velocity.
Pulse velocity method of test of concrete is to be conducted for CPWD works as a routine test.
The acceptance criteria as per the above table will be applicable which is as per IS 13311 (part-1):
1992. From the above “Good” and “Excellent” grading are acceptable and below these grading the
concrete will not be acceptable.
5% of the total number of RCC members in each category i.e. beam, column, slab and footing
may be tested by UPV test method for establishing quality of concrete. It is suggested that test be
conducted on RCC beam near joint with column, on RCC column near joint with beam, in RCC
footings and rafts. On RCC rafts a suitable grid can be worked out for determining number of
tests. In addition doubtful areas such as honeycombed locations, locations, where continuous
seepage is observed, construction joints and visible loose pockets will also be tested.
The test results are to be examined in view of the above acceptance criteria “Good” and
“Excellent” and wherever concrete is found with less than required quality as per acceptance
criteria, repairs to concrete will be made. Honeycombed areas and loose pockets will be repaired
by grouting using Portland Cement Mortar/Polymer Modified Cement Mortar /Epoxy Mortar, etc.
after chipping loose concrete inappropriate manner. In areas where concrete is found below
acceptance criteria and defects are not apparently visible on surface ,injecting approved grout in
appropriate proportion using epoxy grout / acrylic Polymer modified cements slurry made with
shrinkage compensating cement / plain cement slurry etc. will be resorted to for repairs.(refer
relevant chapters from CPWD Hand Book on Repairs and Rehabilitation of RCC Buildings).Repair
to concrete will be done till satisfactory results are obtained as per the acceptance criteria by
retesting of the repaired area. If satisfactory results are not obtained dismantling and relaying of
concrete will be done.
The contractor shall take remedial measures necessary to retain the structure as approved by the
Engineer in charge.
As per general engineering practice, level of floors in toilet / bath, balconies, shall be kept 12 to
20mm or as required, lower than general floors shuttering should be adjusted accordingly. The
landing level of mumty / staircase cabin shall be kept one riser level higher than adjoining slab
level so as to accommodate water proofing treatment over terrace slab. In case of kitchen slab
the portion of floor trap below kitchen platform is kept at lower level as per drawings.
For the execution of centering and shuttering, the contractor shall use propriety “Reebole”
chemical mould release agent of FOSROC or equivalent as shuttering oil as approved by
Engineer-in-charge.
Before taking up the work, the contractor shall submit, shop drawings and method statement for
the whole of the pre-stressed system for approval of the Engineer-in-Charge. The system
proposed by the contractor shall be a proven system and the Engineer- in-Charge (whose
decision shall be final) shall determine the acceptability of any system.
For post-tensioned work, the Contractor’s proposal shall include the type, composition and
number of strands, type of sheathing, anchorage devices and associated reinforcement, stages of
stressing and any other relevant information.
During the construction, the Contractor shall maintain such records and perform or arrange to
perform such tests as the Engineer-in-Charge may deem necessarily to ensure compliance with
the various provisions in this specification.
The tenderer shall do all repair of all cracks due to shrinkage, insufficient curing, settlement
cracks, temperature movements or cracks due to pre stressing.
For post-tensioned construction, temporary openings shall be provided in the formwork wherever
necessary to enable placing and adequate compaction of concrete especially around and
underneath sheathing and anchorage. Care shall be taken to avoid damaging the sheathing.
Vibrators shall not come into direct contact with the sheathing in the case of post tensioned work.
If the sheathing is damaged during concreting the Engineer-in-Charge may reject the whole or a
portion of the concrete cast. Sheathing shall be cleaned out within half an hour of completion of
each concreting operation
The wire shall be stored in weather proof sheds on damp proof platforms at least 300 mm above
ground level to avoid contamination with soil, ground water etc.
The H.T. Steel before being incorporated in the works shall be free from loose rust, scales, grease
and similar other deleterious matter liable to adversely affect its bond with concrete/ grout. It shall
also be free of kinks, notches and other mechanical defects liable to adversely affect its strength.
H.T. Steel shall be supplied in strength straight length or in large diameter coil to lay out straight.
The jack is suitable also for short clearance spaces (block- out). For stressing the minimum space
requirement with full stroke of piston extended is 1000mm.
3.3.6 Mixer:
The mixers are specially designed for the purpose of mixing and agitating the grout and carrying
out the grouting operation in single unit requirement they enable the grout constituents to be
metered accurately and an absolutely homogeneous mixer passes to the pump. The
recommended pressure to be maintained on complete grouted tendon with a lock-off nozzle is at 3
to 5 bars.
3.3.7 Sheathing:
In case of post tensioned pre-stressed work all tendons shall be properly encased in galvanized
metal sheathing of proper diameter till the final stressing of the tendon is done. The sheathing
shall be strong enough to bear the cable weight or any other incidental loads and impact applied
during construction. It should also be flexible enough to adopt smooth curvature of the tendons.
The strength and the connection of the same with anchorage other pieces of sheathing shall be
leakage-tight in order to avoid ingress of cement slurry inside the duct during concreting and
leakage of grout during grouting. Suitable acceptance test for achieving the same may be called
for the Engineer. The thickness of metal strip forming sheathing shall not be less than 0.24mm for
sheathing up to 48mm I.D. and 0.30mm for sheathing unto 60mm I.D. Higher thickness may be
specified for larger diameter. The density of galvanizing shall not be less than 35 gm/m 2 on each
surface.
3.3.8 Anchorages:
The anchoring device shall be such as to hold the pre-stressing tendons firmly and permanently
and be strong enough to resist in all respects, force equal at least 92% of bearing strength of the
pre-stressing element in anchors. The minimum elongation of wires when tested for above should
not be less than 1.8%. The anchorage shall transfer effectively and distribute evenly the entire
force from the pre-stressing tendons to the concrete without including dangerous secondary
stresses. The anchorage shall be adequately protected against damage and corrosion by
encasing them in concrete.
Corrosion of the gripping and anchoring system wedges and anchor head is prevented by oil and
grease for the wedges and wedge holes of the anchor heads.
Oil or grease or other corrosion protection agents are non-aggressive and non-degrading. Light
corrosion on the other anchorage parts (bearing plats, casting heads etc.) is permissible.
In post tensioning systems for bonded tendons the following anchorages are available.
Stressing Anchorage
Dead End Anchorage
Stressing Anchorage:
At this anchorage the strands are stressed, anchored and the tendon forces transferred to
concrete.
3.3.9 Tendons:
The strands shall be continuous over the entire length of tendon and joint shall not be permitted.
The tendon shall be carefully and accurately located in the exact position and profile and the
method of fixing them shall be such that they are not displaced during placing or compaction of
concrete and during tensioning (stressing). Type of fixture used for positioning of tendons shall be
such as not to give rise to friction greater than prescribed codal limits. The fixtures and the entire
scheme of positioning tendons will be dully approved by Engineering-Charge.
3.3.10 Stressing:
After the concrete has reached the required strength as well as has achieved prescribed age,
stressing operation may be undertaken. The pre-stressing job shall be done under supervision of
an experienced supervisor approved by the Engineer and in the presence of an authorized
representative of an engineer. The force in tendon shall be measured by means of calibrated and
approved pressure gauges attached to the tensioning apparatus as well as by measuring the 5%
either for force or elongation will be normally accepted. Variations beyond the limits shall be
reported to the Engineer. Also all theoretical expected elongations for each strand should be
submitted to client RCC consultant during the time of design calculations approval.
The instruction entered on drawing shall be carefully followed. The contractor shall forward 3
copies of the entire stressing and elongation data to the Engineer in prescribed form. The data so
forwarded will bear signatures, both of representatives of Engineer and the contractor’s supervisor
present during stressing. The data shall be true and faithful record actual measurements at site.
All the equipment’s such as dial gauges etc. will be checked periodically and check certificates
obtained for record.
3.3.11 Grouting:
All the tendons will be fully grouted as early as practicable as and not later than 2 weeks after they
are finally stressed unless otherwise permitted by the Engineer.
The grouting holes shall be left in concrete at such places and in such manner as directed by
Engineer. The cable ducts will be first cleansed by passing compressed air through them in order
to see than no obstructions to passage of grout exist. The grout shall be made to the consistency
of thick paste with water-cement ratio not exceeding 0.60 %. After flushing the
Re-grouting will be done to fill up the space formed as a result of settlement of grout after min 24
Hrs.
Grout consists of:-
Ordinary Portland cement in 50 kg bags
Portable water
Grout additive type FOSROC-CEBEX 100 or
equivalent
Water / Cement ratio 0.35-0.43
Additive / Cement ratio 0.5% -1% by weight of cement
Bleeding Max 2% after 3 Hrs
Max 4% at any time
Water to be absorbed after 24 Hrs.
Compressive Strength Min 17 N/mm2 at 7 days
Min 30 N/mm2 at 28 days
Mixing Time Min 3 minutes
For edge beams where tendons are anchored open links be used. Top longitudinal rebars and
closing links are to be placed after tendons are installed.
It is of paramount importance that the main Contractor and the Owners authorized representative
shall ensure that the placement of rebars do not interfere with tendon Profiling.
Should there any conflict, Priority should be given to correct tendon placement.
Important
All tendon profiles shall be measured from formwork level.
Do not damage duct with tie bars or formwork.
Avoid stepping on duct placed.
Check visually the axis of ducts placed and fixation at support before concreting.
Repair any damage with tapes.
Pour concrete carefully and avoid any damage of duct and profile by vibrator.
Tendon extensions will be measured up to 1mm accuracy. The total pre-stressing force applied to
a beam shall not vary more than + or – 3% from the design force specified and measured in terms
of the total elongation of all the tendons in that member.
In the case of slabs this variation shall be measured and restricted over a range of five
consecutive tendons.
Tendons which are stressed at both ends may be stressed from end followed by the other. The
sum of elongation from both ends is then covered with the total theoretical extension.
The stressing Procedures are as follows:
a. Initial stressing to 25% of the total force can commence any time after the concrete has
attained minimum cube strength of 25 N/mm2.
b. A mark is made on the strands after initial stressing.
c. Sequence of stressing at this stage is not important.
d. No elongation measurement is done during real stressing. This is due to a varying degree
of slacks in each strand and therefore, measurements made at this stage would prove
erroneous.
e. Proceed with 100% stressing after the concrete has attained the strength required as
mentioned above.
f. Measurement of elongation then be made (say x mm). As the “datum” mark is from the
previous 25% stressing. The measurement made would only reflect the elongation of the
strand from 25% to 100%.
g. Due to the wedge draw-in upon release of jack pressure, the measurement made in item
(f), i.e. x mm, should include an additional 4-7mm (Approx.)
h. In order to obtain the full elongation of the strands extrapolation of the measurement made
is done as follows :
i. For elevated slab construction the stripping of formwork can be carried out after full
stressing of the slab is completed. The intermediate props are to provide at the interval of
2.00 m spacing, if the construction or design load of the proposed next above slab is more
than the completed floor slab. However, the Resident Engineer / Design Engineer
Consultant on site would have to be consulted before any removal of formwork is
performed.
NB: for tendon less than 10m in length theoretical strand elongation is used as a guide rather than
criteria for acceptance.
Test reports for steel Tendons for ultimate Tensile Failure strength and elongation .2% proof
stress shall be produced by the vendor for 4 samples for each batch of procurements in 10 days in
advance before taken from the Consultants before execution.
3.3.18 Grouting:
Grouting Material, mixing sequence and Quantities
(a) Water/ Cement Ratio : 0.43
(b) Sika Intra plast NN or Equivalent : 0.4% weight of cement (Additive)
(c) Mixing time : Minimum 3 minutes
(d) Mixing sequence : Water-Cement-Additive
Tests
The following tests shall be carried out to determine the most suitable mixes,
(e) Viscosity (flow-time) : (i.e. trial Mix Purpose only)
(f) Bleeding : (i.e. trial Mix Purpose only)
(g) Compressive strength
Viscosity
(h) Viscosity test will be executed by means of flow cone.
(i) Flow time measured with a stopwatch.
(j) Measurement is carried out directly and 10 minutes after mixing. The flow time should not
exceed max 13 to 14 seconds.
Bleeding
(k) Measurement is carried out in order to determine the effect of the additive.
(l) For bleeding tests, plastic or glass containers are used. Containers must be placed in
horizontal plan.
(m) Fill the container up to approximately 100 mm and measure the exact height.
(n) Bleeding: - shall not exceed 2% after 3 hrs
Shall not exceed 4% at all times
And the water shall be absorbed after 24 hrs.
If the above values cannot be achieved, the grouting formula is to be changed and the test will be
repeated.
(o) 6 samples of cubes of size 100mm*100mm*100mm will be taken and tested for 7 days and
28 days strength. The minimum cube strength should be as below.
7 days : min. 17 N/mm² (3 cubes)
28 days : min. 30 N/mm² (3 cubes)
Cut-off
After completion of stressing work and approval of stressing records by the authorized
representative / consultant, excess length of strands are to be cut-off by means of a grinding disc
or fibre disc cutter minimum 20 mm from the edges.
Acceptant criterion and Remedial Measures for Different Failures during Stressing and De-
shuttering activity
3) If same failure (A) occurs in two tendons within one column bay then site can do de-
shuttering but all remaining tendons within same column bay can be stress for 430 bar
pressure instead of 410 bar pressure.
4) If above failure (A) occurs in more than two tendons within one column bay then no need to
hold entire slab de-shuttering but do not de-shutter slab area of full column bay where
failure occur. Hold a de-shuttering still replacement of casting head, fresh concreting and
successful stressing.
5) In case of above failure (A) in PT beam then do not de-shutter PT beam bottom still
replacement of casting head, fresh concreting and successful stressing. Adjacent slab can
be de-shutter if stressing is over successfully.
1) If failure (A) occurs then first de-stress all strands and remove old voided concrete behind
casting head by hacking within appropriate area as mark by design engineer.
2) After removal of old voided concrete remove old casting head and fix a new casting head
at same position and do a fresh concreting of same grade with proper needle vibrator to
ensure void free concreting. Also at same time take sufficient number of cubes for concrete
to check required strength.
3) After getting required concrete strength then go for normal stressing procedure.
B) Strand Slip / Strand cut during stressing activity due to failure of bearing plate, Barrel and
Wedge:
In case of failure of tendons occur due to Strand Slip then following measures to be adopted at
site.
1) If above failure (B) occurs at single tendon within one column bay then normal de-
shuttering can be adopt no extra remedial measure required for de-shuttering.
2) If same failure (B) occurs in two tendons within one column bay then site can do de-
shuttering but all remaining tendons within same column bay can be stress for 430 bar
pressure instead of 410 bar pressure.
3) If above failure (B) occurs in more than two tendons within one column bay then no need to
hold entire slab de-shuttering but do not de-shutter slab area of full column bay where
failure occur. Hold de-shuttering till any special remedial measure to be given by design
engineer.
2) If same failure (C) occurs in two tendons within one column bay then site can do de-
shuttering but all remaining tendons within same column bay can be stress for 430 bar pressure
instead of 410 bar pressure.
3) If above failure (C) occurs in more than two tendons within one column bay then no need
to hold entire slab de-shuttering but do not de-shutter slab area of full column bay where failure
occur. Hold a de-shuttering still de-stressing of strands, replacement of fresh concreting and
successful stressing.
2) After removal of old voided concrete make sure bulking end is ok otherwise redo bulking end
and place a fresh concrete of same grade with proper needle vibrator to ensure void free
concreting. Also at same time take sufficient number of cubes for concrete to check required
strength.
3) After getting required concrete strength then go for normal stressing procedure.
3) Providing all necessary equipment to carry out the post tensioning works as per
specifications mention above.
6) Lying, stressing, cut-off strands and grouting of the PT tendons as per the shop drawings
and specifications mention above.
7) Preparation of as built drawings.
9) Principle approval of design and drawings from client structural consultant before award of
the job.
The post tensioned structural members should be carried through an approved specialized agency
as per method of working approved by Engineer-in-charge.
However the contractor shall solely be responsible for the satisfactory performance until the expiry
of the above guarantee period.
3.4 Formwork
Scope:
All the specifications for shuttering shall be as per CPWD Specifications. Centering and shuttering
for all concrete and reinforced concrete wherever required shall be in steel and or BWP grade
plywood treated with preservatives / Film Faced mainly used for concrete purpose to produce a
smooth straight level and sharp profiles shall be used for the works for uniform finish on all
exposed surfaces. Panels to be in largest practicable sizes to reduce the number of joints, Form
material shall have strength adequate to withstand pressure of newly placed concrete. However,
all props, bracings, scaffolding etc., shall be in steel. The entire responsibility of planning, design,
erection and safety of formwork shall lie with the Contractor.
a) Dimensional tolerance
b) Demountable without shock, disturbance or damage to concrete
c) All construction joints in beams and slabs shall be provided as shown in drawings.
d) Ties shall be provided where required
e) Cambers shall be provided where shown.
f) Props / supports of extra ceiling height shall be specially designed.
3.4.2 Formwork: - Form work shall be placed and removed as per time line provided in CPWD-
specification.
Work shall be carried out with specialized agency as per preferred make list. Cost of expansion
Joint accessories both horizontal and vertical is in the scope of this tender.
Treatment to be done to all floor to floor joints, Wall to wall joints, and Roof to Roof Joints.
Expansion joint treatment to be done as approved by Engineer in Charge as per design
requirement
Five years Guarantee bond in prescribed proforma as per the CPWD format shall be submitted
by the contractor which shall also be signed by both the specialized agency and the contractor to
meet their liability / liabilities under the guarantee bond. However, the sole responsibility about
efficiency of expansion joint work shall rest with the contractor. 5% percent amount of the cost
of expansion joint work shall be retained as Security Deposit and the amount so deducted
would be released after five years from the date of completion of the entire work under the
agreement, if the performance of the treatment is found satisfactory. The cost of expansion
joints for the purpose of retention of security deposit shall be determined by E-in-charge on
prevailing market rate, whose determination and decision shall be final and binding on the
Contractor. If any defect is noticed during the guarantee period, the contractor shall rectify it within
7 days of receipt of intimation of defects in the work. If the defects pointed out are not attended to
within the specified period, the same will be got done from another agency at the risk and cost of
contractor. Further this security deposit can be released in full, if bank Guarantee of equivalent
amount for Full 5 (Five) years is produced and deposited with the Engineer-in-charge.
The work shall be done in accordance with CPWD specifications Volume - I & II with correction
slips up to the last date of submission of tender documents.
Compressive strength of AAC blocks shall be not less than 5 N/mm2 conforming to IS 2185/1984
Polymer modified adhesive mortar shall be used for construction of masonry walls as per the
approval of Engineer in Charge and manufacture’s instructions
Wherever required RCC Bands of required thickness shall be provided by the contractor in the
masonry walls as a part of scope of work, RCC bands shall be properly anchored in columns for
stability as directed by Engineer in charge.
For Low height Masonry Walls RCC Coping shall be provided of required sizes as per
Architectural Drawings.
4.1 Wherever required and considered by Engineer-in-charge necessary to use FPS bricks
and fly ash bricks, the same shall be used in the work with mortar as per CPWD specification.
These shall also in the bloke of work and tendered amount.
Modular Extruded Aluminum matt anodized door frame shall be fixed with fasteners provided by
the manufacture
All Works will be done in accordance with CPWD specifications Volume - I & II with correction
slips up to the last date of submission of tender documents with provision of IS Codes listed in
CPWD specifications shall form a part of this document with all latest codes.
The work includes framed glass doors, frameless glass door, and modular glass shutter door with
stile or without stile, flush doors and all required hardware’s and all finishes all as per drawings
attached. Glass shutters shall be of approved thicknesses as per detail drgs.
The contractor shall arrange a test for one door with the specified hardware and place the door for
testing in exactly the same way as fixed at site. The team formed by the Engineer-in charge/E-in-C
at random basis will select the door during the process or end of the manufacture and conduct the
test at an approved laboratory in the presence of the representative of E-in-C within the quoted
rate and ensure that the door shall comply with the set out criteria. Provide a Guarantee certificate
and Test certificate for the tested door in an acceptable format in a stamped paper.
GUARANTEE:
The work shall be guaranteed for a period of five years from the date of N.O.C. issued by the Fire
Services Department, Hyderabad or from the date of declaration of work completion. The
contractor shall execute the necessary guarantee bond against any structural defect, faulty
materials, workmanship and defective finish.
If any defect is noticed during the guarantee period, it shall be rectified by the contractor along
with any incidental repairs to structure, flooring, finishing, fixtures and any other related damaged
work within fifteen days of receipt of intimation of such defects in the work. If the defects pointed
out are not attended to with the specified period, the same shall be got done from another agency
at the risk and cost of the contractor and the cost of attending such repairs shall be deducted from
any dues payable to the contractors.
Hardware includes fixings, striker plates, shims, and escutcheons for a complete installation,
whether indicated or not. All hardware’s to be Satin Stainless Steel finish.
It also include, labour, fabrication, delivery, assembly, erection, lifting, painting / finishing,
supervision and Non-destructive testing of welded steelwork.
All other incidental works not specified herein mentioned but necessary for the satisfactory
completion of the works, shall be deemed to be included.
All the specifications for structural steel works shall be as per CPWD Specifications Volume - I & II
with correction slips up to the last date of submission of tender documents.
The design to be got approved from the Engineer in Charge. Approval of the system by the
Engineer in charge shall in no way relieve the contractor from his responsibility of satisfying the
entire requirements as specified.
The priming coat shall, except where masked, be completed prior to dispatching from the
workshop. Surfaces encased in concrete shall not be painted.
Each coat shall be applied as specified at an interval that ensures the proper hardening or
curing of the previous coat and provided the specified dry film thickness without detriment
to the surface finish.
Wherever directed by the Engineer in Charge, all joints between concrete frames and masonry in
filling shall be expressed by a groove cut in the plaster. Where grooves are not called for, the
joints between concrete members and masonry in filling shall be covered by plaster mesh strips of
Arpitha or equivalent make shall be used over junctions of concrete and masonry or two dissimilar
materials about 200mm wide fixed with GI wire nails etc. which shall be in position before
plastering. All the exposed edges to be protected with the concealed PVC corner guard of Arpitha
or equivalent make at the time of internal plastering.
Ceiling which is not covered with false ceiling shall be plastered with 6mm thick plaster with white
cement based polymer modified self-curing mortar of approved make as per the direction of
Engineer-In-Charge.
8.1.2 The Contractor shall engage a qualified waterproofing specialist sub-contractor, preferably
manufacturer authorized applicator to install or supply & install the waterproofing system, all in
accordance with the manufacturer's recommendations & approved water proofing details.
For the Quality assurance and quality of workmanship, waterproofing specialist applicator should
be proficient in handling and installing water proofing membrane and the applicator shall be
approved by CPWD qualification criteria.
Waterproofing specialist applicator should have the proven track record, technical reliability,
capability and agreement to supply full technical assistance, expert supervision during installation
and performance guarantee. The Contractor shall submit the name of his Specialist waterproofing
contractor (waterproofing applicator) for approval along with work experience certificate of
satisfactorily completion of similar nature of three works each costing not less than 40% of
estimated cost of water proofing work or two works or one work each costing not less then 60% or
80% respectively of estimated cost of water proofing work. The determination of estimated cost of
water proofing work under this item shall be done by the Engineer-in-charge on prevailing market
rates whose decision shall be final in binding on the contractor.
8.1.3 Below-grade structures in contact with earth or water (including foundations, footings, pile
caps, lift pits, water tanks, fuel tanks, all sunken pits, trenches, etc.) shall be protected by a
waterproofing system on all exposed surfaces, of the type complying with Clause. Retaining walls
forming part of an enclosed usable space and in contact with earth and / or water shall similarly be
waterproofed by an approved membrane system.
Properties of Membrane:
Density : 0.9-1.0 g/cm3
Tensile Strength : > 8-10 N/mm2 (ASTM D412)
Elongation : > 400% (ASTM D412)
The mixed product should have the following features and benefits
1) be fast reacting
2) have high build capability
3) Have fast installation (sets in 30 to 40seconds)
4) Should have high water vapour permeability – low risk of blistering (19.21 g/m2/day as per
BS 3177)
5) Have excellent crack bridging capability (>6mm as per EN 10204)
6) be Root resistant
7) be resistant to puncture
8) be resistant to standing water
9) be thermoset and hence does not soften at elevated temperatures
10) Should remain elastic at low temperatures.
9.2 Procedure:
Contractor needs to follow below mentioned procedures and submit to Engineer in charges for
approvals before installations:
a) Preparing shop drawings for all elements of façade.
b) Engineering calculations, structural STAAD, FEM analysis for all products and components
c) Installation methodology.
d) All material approval plans, design submission plan and all material samples
e) Detailed project schedule
f) All process test reports, material test certificates and product guaranties and warranties.
g) Operation and maintenance manuals.
h) Design and performance guaranties.
i) Thermal performance calculation on overall Facade as per ECBC norms
j) Façade Cleaning System
9.3 Standards:
For design, materials, finishes, acoustic performance, air-tightness, smoke isolation & fire
separation, lightning, thermal properties, self-generated noise, sealants, gaskets, welding,
installation, workmanship and performance testing shall comply with all relevant standards like
National Building Code of India, BIS, IS Codes and other related Codes for all elements for façade
works.
Minimum wall thickness for the structural members shall be 2.5mm & non-structural member shall
be 1.5mm thick.
Extruded profiles shall be free from die lines, pressure marks, scratches or graphite lines
Finished welds shall be de-scaled and free of surface and internal cracks, and free of porosity.
All Bolts & Nuts for Visible area shall be Stainless Steel A4 Grade (316 Grade) confirming to BS
6105
High Strength Friction Grip Bolts and associated nuts and washers shall comply with BS 4395:
Part 1 unless otherwise specified. Contact surfaces shall be left unpainted or prepared as
otherwise indicated on the shop drawings. HSFG Bolts shall be installed in accordance with BS
4604 using a wax based lubricant and coronet type load indicator washers or as accepted by the
Engineer in charge.
Holding down Bolts and associated nuts and washers shall be galvanized Grade Class 4.6 to
ASTM A307 or BS 4190 and shall be rigidly held in place at the top and bottom by tack welding to
mild steel links before galvanizing.
Channel shall be installed with polystyrene insets & plastic end caps
Channel Size (Length / Width / Thickness / No of Studs) shall be checked for the most extreme
loading conditions
Cast in channels comprise of Channels, rivets & anchor made of cold rolled steel with hot dip
galvanized of minimum 50 micron complete with polystyrene insets & plastic end cap
The cast in channels need to have European Technical Approval (ETA), i.e. with the CE mark.
9.4.7 Sealants:
Comply with minimum dimensional requirements for edge clearance, edge cover, front clearance,
back clearance, and as required by AS 1288.
Relevant Standard: AAMA CW 13 - Structural sealant glazing systems; (A Design Guide for
Aluminum Curtain Wall).
Sealant manufacture shall be providing testing for adhesion, compatibility & non-staining.
Where sealants are used to seal movement joints, movement capability of sealant shall be
appropriate to expected maximum deflection or movement.
All required accessories recommended by sealant manufacturer, including backing rods, bond
breaker tape details to be submitted for review and acceptance to Engineer in Charge.
Deglazing should be used as method of quality inspection for units which are structurally glazed.
They are to be compressed to limits specified by the Manufacturer and shall be located in a
manner which prevents them from dislodging from the rebate that is being sealed.
Backer rods shall not inhibit movement joints from allowing the designed movement of the joint
from occurring.
Shore Adurometer hardness: 85 +/- 5 when tested in accordance with ASTM D2240.
Compression set (168 hrs.): Not greater than 25% when tested in accordance with ASTM D395.
Setting Block lengths shall be calculated in accordance with BS6262 and shall be not less than
100mm
Shims used with setting blocks shall be the same material as the setting block
Side blocks of extruded silicone may be accepted for IGUs with silicone edge seals. Neoprene or
EPDM side blocks may be accepted only if recommended by the IGU manufacturer
9.4.11 Pads:
Friction reducing pads shall be provided to separate moving surfaces at all connections subject to
thermal or other movement (Preferred materials include Teflon or Graflon or Herculon).
Pads shall have minimum 3mm thickness, shall sufficiently reduce friction to permit movement,
shall be resistant to wear, shall be positively retained in position (open ended slots are not
acceptable).
Pads shall not be subjected to heat damage from welding or cutting or to excessive pressure from
over-tightening of bolts.
Flashing shall be factory fabricated in long lengths where practical, and pre-painted on visible
surfaces.
Where visible, matching materials and finishes shall be provided, include all fixings and sealing.
Corners shall be accurately scribed and mitred. If the flashing is concealed, flashing joints shall be
lapped at least 100mm and sealed.
Where flashings are fitted to pre-formed rebates, co-ordinate cast-in grooves or reglets as
required
Construct weep-holes as required to enable the passage of moisture to the outside of the building.
External exposed flashing shall be 3mm thick. Aluminum sheet with PVDF coated matching with
external Aluminum profiles
Internal exposed flashing shall be 2mm thick. Aluminum sheet with powder coated matching with
internal aluminums profiles.
9.4.13 Shims:
Shims where necessary shall be provided up to but not exceeding the limits specified on the
drawings and designed for in the engineering calculations.
Polypropylene shims may be accepted at static connections where shims transfer only
compressive loads.
The lining shall be supported off galvanized cold formed steel battens, separated from the building
envelope frame to prevent bimetallic corrosion.
The cement sheet and batten frame shall be separated from the building envelope so that in-plane
movements of the building envelope can occur without transferring loads into the cement lining.
Internal trims shall be provided to jambs and ceiling transoms at all floors. These trims are to
provide a uniform surface, with hairline joints
Various types of glasses required in the project to compile ASTM (American Society for Testing
and Materials) standards.
Safety glazing requirement to follow as per standard decided and approved by the consultant of
Engineer-in-charge.
(i) Structural Performance Deflection and deformation by static air pressure test (1.5 times
designing wind pressure without any failure) as per ASTME-330-10 testing method for
a range upto 50mm
(ii) Seismic Movement Test (upto 30mm) as per AAMA 501.4-09 testing method for
Qualitative test. Tests to be conducted on site
(iii) Onsite Test for Water Leakage for a pressure range 50kpa to 240 kpa (35psi) upto
2000ml
9.7.1 Glass fibre reinforced concrete Jali / Panels shall of required shape, size, design, pattern,
colour, and shade as approved by Engineer in charge and as per architects design intent.
9.7.2 Thickness of GFRC Jali / Panels shall be as per structure stability, and support pattern as
per approved design requirement.
9.7.3 Material used for GFRC Jali / Panels to be as per CPWD specifications / BIS code. The
glass fibres used shall be of high zirconium content (minimum 16%) alkali resistant glass fibres
specifically designed for use in concrete; with density of 2.7 g/crn3 and length of 1-1/2" to 2", and
concrete Pigment Harmless to concrete strength and set, stable at high temperatures, sunlight
fast, alkali-resistant, not to exceed 10% of amount of cement, and conforming to the requirements
of "Specification for Pigments for Integrally coloured Concrete." Polymer curing admixture, flex
anchors shall also be confirming to ASTM standards.
9.7.4 Steel Framing Galvanized studs and track formed from steel. Light gage steel materials shall
be either painted or galvanized to inhibit corrosion.
Stone panels shall be set with individual anchors and scope includes copings, sills, jambs, and
soffits as per the Architectural drawings.
Stone cladding shall be supported by a structural steel framework and anchoring system from floor
to floor level including pins, cramps of stainless steel etc. complete. The thickness of the stone
shall be between 30mm to 40mm as approved by Engineer-in-charge. The scope includes cost of
stone, MS frame work with structurally designed other accessories required to hold stone with
approval of Engineer in charge. The work shall be done as per CPWD specification.
9.9 Exterior Perforated / Plain Aluminium Sheet Cladding, False Ceiling and
Horizontal Louvers:
The work of Exterior grade perforated Aluminium Cladding, False Ceiling and Louvers work shall
be got executed by a specialized vendor as approved by the Engineer-in-charge. Necessary shop
drawings for the exterior aluminium cladding shall be prepared by the specialized vendor and
submitted to Engineer-in-charge for approval. Only after approval from the Engineer-in-charge, the
specialized vendor will go ahead with procuring and installing the exterior grade perforated or plain
aluminium sheet cladding, false ceiling and Louvers works.
9.9.1 The Contractor shall be responsible for the detailed engineering design development of
entire work and the provision of all, labour, material, fabrication, assembly, packing, installation,
coordination with adjacent and abutting construction.
Exterior grade perforated and plain aluminium cladding, false ceiling and Louvers extent shown on
Architectural drawings include in the scope of work.
9.9.2 This work shall be got executed through specialized agency. The engagement of specialized
agency shall be as per condition at Sl. No. 7.10 under general requirement of tender will be
followed. Only specialized agency approved by Engineer in charge. In accordance with terms &
condition will be allowed to execute this item/work.
The CPWD specification shall be followed for this work. Testing shall also be conducted as per
specification and as per relevant BIS code.
All surfaces to receive sealant shall receive either of the coating systems described above.
Coating application, including quality of base metal and its pre-treatment, primer, intermediate
coat and top coat shall conform to standards and procedures, written or otherwise, of coating
manufacturer, and to AAMA 2604 for the polyester based super durable powder coating system.
Maintain records and samples of entire coating production. Records and samples shall be made
available to engineer in charge at his request.
The finish coating(s) shall be fully opaque. Base metal, pre-treatment and primers shall not be part
of the appearance of the finish.
All design and system methodology to be submitted to Engineer in charge for approval
Ten years Guarantee bond in prescribed proforma as per the CPWD format shall be submitted
by the contractor which shall be signed by the specialized agency and the contractor to meet their
liabilities under the guarantee bond. However, the sole responsibility about efficiency of entire
external facade work shall rest with the building contractor. Ten % amount of facade work as
explain in para 7.8 particular specification shall be retained as Security Deposit and the
amount so deducted would be released after ten years from the date of completion of the
entire work under the agreement, if the performance of the treatment is found satisfactory.
Amount of entire external façade work shall be determine by Engineer-in-charge at the prevailing
market rates for the purpose of rating 10% amount of entire external façade work. The decision of
Engineer-in-Charge shall be final and binding on the contractor. If any defect is noticed during the
guarantee period, the contractor shall rectify it within 10 days of receipt of intimation of defects in
the work. If the defects pointed out are not attended to within the specified period, the same will be
got done from another agency at the risk and cost of contractor. This security deposit can be
released in full, if bank Guarantee of equivalent amount for Full 10 (Ten) years is produced and
deposited with the department.
The contractor shall execute all the items under this section by reputed interior contractor as
approved by Engineer in charge. The contractor shall prepare shop drawings of all interior
finishing items as per the intent of interior look and feel and submit to Engineer in charge for
approvals.
Contractor will submit three samples of each finishing items, furniture’s hardware’s to Engineer in
charge before executing the work for approvals.
All work shall be carried out as per the CPWD specification with all correction slips up to date and
as per the detail interior drawings.
All Veneer to be 4mm thick and quarter cut having 0.6mm flex. All veneer to be finished in zero
matt PU polishing. Veneer to be of approved shade and colour as mentioned in material palette.
All exposed laminate to be 1.5mm thick and balancing laminate to be 0.8mm thick in approved
shade and colour.
Acrylic Solid surfaces is, non-porous surfacing material homogeneously composed of ±1/3 acrylic
resin (also known as PolyMethyl MethAcrylate or PMMA), and ± 2/3 natural minerals. These
minerals are composed of Aluminum TriHydrate (ATH) derived from bauxite, an ore from which
aluminium is extracted.
INSTALLATION
Joints:
To minimize material and facilitate installation, corner joints should be made square (butt) rather
than mitred. All joints should be reinforced. The edges to be joined should be straight, smooth and
clean. Corners of a cutout must be rounded to 5 mm radius and edges smoothed, top and bottom,
all around a cutout. L- and U- shaped corners need smooth, 13 mm radius inside corners
Lacquered Glass to be toughened 6mm, 8mm and 10mm thick in approved make, shade and
colour and shall be used for writable surfaces, glass to be stuck with 2mm thick VHP tapes of
approved make and as per instructions of Engineer in charge.
Extra Clear Mirror of 8mm thick of approved make, sizes shall be used for toilet mirrors and
Gym Area. Mirror shall be stuck with 2mm thick mirror mounting tapes of approved make and as
per instructions of Engineer in charge. Necessary framing and frosting work shall be done as per
detail drgs.
Acoustical Perforated Wood work panelling in Auditorium shall be done as per detail drgs
and material specified in material palette. Work shall be inclusive of necessary framing work,
insulation work 50mm thick with 64Kg/cum density of approved make, GI mesh for holding the
insulating and finally perforated wood work panels shall be installed all work shall be done as per
the instructions of Engineer in charge.
All Hand wash counter work including finishing for all common toilets, room toilets shall be done
as per the detail drgs and as per the instructions of Engineer in charge.
Acoustical board wrapped with Fabric Panelling work: 15/18/24mm thick acoustical board as
mentioned in detail drgs and of approved make shall be wrapped with approved fabric of size with
min 15mm thick foam infill as per the detail drgs. Note the fabric shall be stretched uniformly along
the direction of weave and shall be wrinkle free. Acoustical board to be fixed on a backing of 8mm
thick Ply as mentioned in the detail drgs.
Rate to be inclusive of all edges to be finished in PVC wall gripper from WALL TRACK make as
per the instructions of Engineer in charge.
Over Head Storages / below pantry counter storage / Low height drawer storage unit in all Cabins
/ Low Height Storage in Meeting / Full Height Storages: Contractor need to follow all interior detail
drgs room wise for all types of storage units for construction and finishing, SS hardware’s to be
followed as per detail drgs.
Sliding Panels for hiding Shaft door: Contractor need to follow all interior detail drgs room wise for
construction and finishing, SS Sliding hardware’s to be followed as per detail drgs
Ply used for all types of construction work to be of approved thickness as mentioned in detail drgs
and shall be IS 303 grade for other than wet area. In wet Areas IS 710 grade ply to be used.
(i) Contractor will submit all material or finishing samples to Engineer in charge for
approvals before executing the respective job.
(ii) Constractor shall need to protect the finished floor surface during execution of other
activities using Cello or approved equivalent bubble guard of minimum 500 GSM thick
(minimum size 8’ x 4’), fixing the same over floor surface with mastic tape or other
approved adhesive. Removing protective layer during handing over, disposal of all
debris out of site, cleaning the entire covered flooring area as directed by the Engineer-
in-charge.
(iii) All flooring, skirting, dado and window sill works will be done in accordance with CPWD
specifications Volume I & II with correction slips up to the last date of submission of
tender documents. The provision of IS Codes listed in CPWD specifications shall form
a part of this document with all latest codes.
(iv) Pattern for any type of flooring / dado shall be as per detail drawings submitted. The
cost of flooring work is inclusive all material, workmanship, labour, pattern, colour,
style, skirting etc. complete. No extra payment on this ground shall be entertained. The
joints for all flooring to run in a straight line and should follow as mentioned below:
a) For Marble stone flooring and dado: 0mm (Zero mm) joint filled with approved adhesive other
and else specified.
b) For any type Tile / Granite / Kota Stone floor & dado: 1mm (one mm) joint filled with approved
adhesive other and else specified.
c) For any type of tile floor & dado: 3mm spacer joint filled with approved adhesive other and else
specified.
Contractor shall need to protect the finished floor surface during execution of other activities using
Cello or approved equivalent bubble guard of minimum 500 GSM thick (minimum size 8’ x 4’),
fixing the same over floor surface with mastic tape or other approved adhesive. Removing
protective layer during handing over, disposal of all debris out of site, cleaning the entire covered
flooring area as directed by the Engineer in charge.
Concreting shall of RMC M20 grade. Flooring shall have hard top on the concrete base. Flooring
shall be laid in panels as per the direction of engineer in charge, expansion joint shall be provided
as per requirement. Specification for RMC and cement will remain same as mentioned technical
specifications in contract/RCC sub head.
De-vacuumization shall be done for removing the voids. The whole concrete surface shall be
leveled, compacted by ramming and trowelling. Prepared surface shall be allowed to set.
Surface. Excessive trowelling shall be avoided. After the initial set, further compaction shall be
done by steel trowelling. Final brushing where required (to achieve desired surface finish) shall be
made before the floor top becomes too hard.
11.1.2 Staircase and Entrance Steps & Risers, Handicap Ramp at Entrance:
Stone for staircase and entrance treads / steps and risers and handicap ramp shall be in one
single piece in approved premium quality as mentioned in material palette and room data sheet
document. All exposed edges of treads shall be chamfered, half or full bull nosing with mirror
polishing should be factory finished and brought to site. All staircases treads or any entry steps to
have three nos. of “V” grooving for anti-slip purpose should be factory finished and brought to site.
(Refer the staircase detail drgs). All polishing work and laying details for stone work shall be as
per CPWD specifications and as directed by Engineer in charge.
Minimum thickness for any type of stone:
For steps / treads - 25mm
For risers – 18mm
Handicap ramp flooring shall be laid in approved pattern as mentioned in Architectural drawings.
Contractor needs to apply minimum 15mm thick IPS work in 1:4 cement mortar (1cement: 4fine
sand) with neat cement slurry @ 2.2 kg/sqm for smooth finishing above the PCC screed where the
carpet and Vinyl flooring is proposed as per the direction of Engineer in charge. Curing work to be
done as per CPWD specifications
Color of marble or granite shall be uniform and the slabs free from all defects. The granite and
Marble proposed by the Architect are mentioned in material palette. No change shall be permitted
Tiles used at site shall be machine-cut. The slabs shall be made from selected stock, which are
hard, sound, homogeneous and dense in texture and free from flaws, angles and edges shall be
true, square, and free from chipping and surface shall be plane. The slabs shall preferably to
machine cut the required dimensions.
In machine-cut tiles, edges shall be protected from any damage in transit. No breakage shall be
permitted. All edges shall be sharp, perfectly rectangular. Edges shall be pencil-rounded and
polished for exposed corners and faces.
Uniformity of size shall generally be maintained for the flags used in any one room. The stone
flags shall be without any soft veins cracks or flows and shall have a uniform color. They shall
have even natural surfaces free from broken flakes on top and shall be true and square to ensure
uniform width of joint. Samples of stone slabs to be used shall be got approved by the Engineer-
in-charge and the slabs to be used shall conform to the approved sample.
The slabs would be cut by Gang saw and the lubricant for cutting will be water only.
Test for stone slabs shall be conducted in accordance of relevant BIS codes / CPWD specification
for stone properties.
For white Italian Marble only Quartz Sand shall be used with removing all metal particles from
sand (necessary methodology to be used from making silica sand free from metal content) and
White cement ratio of 1:4 shall be used for bedding. No tolerance shall be acceptable.
All types of Marble should be treated with chemical solvent based Impregnator which gives
excellent repellence against water and oil based stains on the bottom and edges. One coat of
Impregnator is to be applied on the bottom and edges of the cut to size tiles and applied before
installation.
Stone sealer of approved make which gives excellent repellence against water and oil based
stains is to be applied on top surface of the stone One coat will be applied on the unpolished cut to
size before installation and then the cut to size stones are installed. After the final polish the
second coat of stone sealer will be applied on top side and a buffing done after about 24-36 hours.
No tolerance shall be acceptable.
Lying and cladding of stone work shall be carried out as per CPWD specifications.
The work to be carried out with specialized installers as per the supplier recommendation and to
be approved by Engineer in charge
11.1.6.1 Warrantee:
1) Contractor will provide warranties by Carpet manufacturer and Trade Contractor as
follows:
a) Wear - Surface wear shall not be more than 10% by weight throughout the life of the
product.
b) Static - Carpet will maintain static generation at less than 2.5 KV at 70 degrees F, and
20% R.H. throughout the life of the product.
c) No delamination throughout the life of the product.
d) No edge ravels throughout the life of the product.
e) No dimensional instability, I.e. shrinkage, curling, and doming which adversely affect
the ability of the tile to lay flat throughout the life of the product (per installation
instructions). See Aachen test.
f) Environmental warranty for recycling.
11.1.6.2 Specifications for Carpet Tiles to be as mentioned below:
Construction of Carpet Tiles: Level Loop, Tufted Cut & Loop Pile Carpet Tile, Multi-level pattern,
Fibre: 6,6 Nylon, Eco Solution Nylon, All nylon fibre shall be branded nylon containing post-
consumer recycled content
Dye Method: 100% solution dyed
Pile Weight: Minimum 712 g/m2
Tufted Yarn weight: Minimum 20oz/m2
Gauge: 1/12
Total Thickness of carpet Tile: 6mm +-0.5mm
Finished Pile Thickness: 3mm +-0.5mm
Density: Minimum 5000oz/cubic yard as determined by ASTM D418
Size of Tile: 500mm x 500mm, 600mm x 600mm or as per size available in selected pattern.
Size of Roll
Primary Backing: Synthetic, GlasBac®, GlasBac®RE & CushionBac™, classicbac®
Warranties: Lifetime commercial
Environmental certification: Green Label Plus certification
Antimicrobial properties (AATCC 174, part II): > 95.0% reduction
Recyclability: 100%
Carpet tiles must be eligible for recycling by the supplying mill or fibre producer to an existing
operational third party certified recycling centre, submit program parameters.
(i) Field constructed products will not be accepted. Physical properties of the indoor resilient
athletic surfacing shall conform to the following criteria:
Width - 2meter
Length – 25.9meter approx.
Wear Layer – 2mm
Total Thickness - 6.5mm
Rolling Load - 0.30 (EN 1569 {11/1999})
Surface Finish Effect - ASTM F2772 (80 – 110)
Chemical Resistance – Passed as per ASTM D543
(ii) Welding rods - Color to blend with the indoor resilient athletic surfacing color or design. All
seams shall be welded to create a monolithic and impermeable surface.
(iii) Adhesive Pasting with Full Spread Application of approved Pressure Sensitive Adhesive /
Water Based / Solvent-Free / Low odour / CRI Green Label Certified (0 Grams VOC) as per
manufactures recommendation.
The access floor shall be factory finished with Anti-static High Pressure laminate with Non Warp
technology up to 1mm thickness for superior adhesion and Surface flatness within 0.75mmThe
work to be carried out with specialized installers as per the supplier recommendation and to be
approved by Engineer in charge and as per the CPWD Specifications Volume I and II with
correction slips up to the last date of submission of tender documents. The provision of IS Codes
listed in CPWD specifications shall form a part of this document with all latest codes.
Contractor to obtain prior approval of Engineer in charge for tiles make, sizes, shade and color as
per Architectural drawings and material palette before bringing it to site. The tiles shall be laid on
the floor with cement based high polymer modified quick set tile adhesive (water based)
conforming to IS: 15477, in average 6 mm thickness, including grouting of joints with pigmented
epoxy grouts. Tiles joints shall be as per the pattern provided in Architectural drawings.
Contractor will submit minimum three samples of each items proposed in tender document to
Engineer in charge for approvals before executing the respective job.
All false ceiling work shall be executed through the specialized sub-contractor/ vendors. The
engagement of specialized agency/associated agency shall be approved by the Engineer-in-
charge on submission of work experience certificate of that agency
b) The tiles to be of approved texture, design and pattern and should have Humidity Resistance
(RH) of 99%, NRC 0.5, Light Reflectance ≥85%, Thermal Conductivity k = 0.052 - 0.057 w/m K,
Color White, Fire Performance UK Class 0 / Class 1 (BS 476 pt - 6 &7) in size of 600 x 600 x
16mm with beveled tegular edge, suitable for Green Building application, with Recycled content of
32%.
c) The tiles to be of approved texture, design and pattern and should have Humidity Resistance
(RH) of 95%, NRC 0.9 – 1.0, Color Black, Fire Performance UK Class 0 / Class 1 (BS 476 pt - 6
&7) in size of 600 x 600 x 20mm with beveled tegular edge, suitable for Green Building
application, with Recycled content of 66% GW &74% RW.
The Tile and Grid system used together should carry a 15 year warrantee.
The Tile and Grid system used together should carry a 15 year warrantee.
12.2.2.3 Axioms:
This includes perimeter trim (Axiom) of required size including Splice Plate, Trim Tee-bar hanging
clips with material, color, shade etc. and other accessories required to complete false ceiling
items/work shall be the part of contract including all cost.
Contractor shall submit the shop drawing for the same to Engineer in charge for approvals before
the installation of work.
Reference Image for False Ceiling work:
All Work to be carried out as per CPWD Specifications Volume I and II with correction slips up to
the last date of submission of tender documents with provision of IS Codes listed in CPWD
specifications shall form a part of this document with all latest codes.
All partition work shall be executed through the specialized sub-contractor / vendors. The
engagement of specialized agency/associated agency shall be approved by the Engineer-in-
charge on submission of work experience certificate of that agency
Brief Specification for construction of partition system as per BOQ shall be followed by the
contractor.
13.2.1 All Work shall be carried out with provision of IS Codes listed in CPWD specifications.
13.2.2 Contractor shall provide
a) Protective film on aluminium profiles from factory which will be removed at time of
handover.
b) Protective film on safety film on glass from factory and removal of the film at time of
handover.
Brief Specification for construction of partition system mentioned shall be followed by the
contractor.
Metal Frame of approved make all-round the glass shall be of section 105mm wide x 25mm high
made up in extruded aluminum and finished in matt anodized in approved color (refer the detail
drawings for modular glass partition and door) No deviation shall be permissible for change in
section of partition works. Glass panels shall be of required sizes and of 10mm thick clear
toughened glass having polished edges of approved make shall be fixed in the frame with
necessary rubber gaskets. Glass Partition height to be as mentioned in detail drawings, The linear
joints between the glazed panels to be sealed with matt anodized in approved color "I" section as
per the system requirement and fixed with high bonding double – side adhesive tapes from VHB
3M or BOW make. The partition system to include all types of connectors, profiles and
accessories as per requirement of partitioning system finished in matt anodized of approved
shade and color. The partition system to offer sound insulation Minimum 32 dB, All Certificates to
be submitted to the Engineer in charge.
Contractor also needs to make an item provision for two skins of 12.5 mm thick tapered edge
gypsum fire resistant board on both sides of GI frame instead of Soundbloc + Duraline where ever
any specific requirement at per site requirement or as instructed by Engineer in charge.
Fully glazed steel fire rated partition with 120 minutes of integrity and radiation control and 15
minutes of insulation (EW 120 I 15) fabricated with 1.6mm thick galvanized steel sheet. The
frames are manufactured from 1.6mm galvanized steel sheet pressed to form a profile of 50mm x
60mm all-round the glass panel. Height of partition shall be 2700mm from FFL. The test is
conducted in IFTS, Bern as per EN 1634-1: 1999.
The glass should be clear 120 min fire rated (EW 120) Non wired toughened glass with a light
transmission of 86% and a sound reduction of 37 db. The glass should be compliant to class 2 (B)
2 category of Impact Resistance as per EN 12600. The glass should be held in its place with the
help of 1.6mm GI beading and a special ceramic tape with cross section of 5mm x 20mm as per
the test evidence. The maximum glazing size should be not more than 1044 mm x 2188 mm (w x
h) or 2.28 sqmt in total area which should be clearly mentioned in the test certificate.
All types of paint, polish, primer to have low VOC content as per the requirement of LEED
platinum rating. The contractor will need to submit all relevant documents to Engineer in charge
pertaining to the same.
GENERAL REQUIREMENTS:
15.5 All materials, sanitary fixtures and fittings shall be new and of best quality confirming to
CPWD specification and subject to the approval of Engineer in charge. Wherever
particular makes are mentioned, the choice of selection shall remain with the Engineer in
charge.
15.6 All Appliances, fixtures and fittings shall be provided with all such accessories as are
required to complete the item in working condition whether specifically mentioned or not
specifications, and drawings. Accessories shall include proper fixing arrangement,
brackets, nuts, bolts, screws and required connection pieces.
15.7 Fixing screws shall be half round head chromium plated brass screws with C.P. washers
where necessary.
15.8 Porcelain sanitary ware shall be glazed vitreous china of first quality free from warps,
cracks and glazing defects confirming to I.S. 2556.
15.9 Sinks for pantry or kitchen shall be stainless steel or as specified in the Drawings.
15.10 Chromium plated fittings shall be cast brass chromium plated of the best quality approved
by Engineer in charges.
15.11 All Appliances, fittings and fixtures shall be fixed in a neat workmanlike manner true to
level and heights shown on the drawings and in accordance with the manufacturer’s
recommendations. Care shall be taken to fix all inlet and outlet pipes at correct positions
at proper location and height. Faulty locations shall be made good and any damage to the
finished floor, Filing Plaster, Paint, insulation shall be made good by the Contractor at his
own cost.
15.12 Sanitary appliances, subject to the type of appliance and specific requirements, shall be
fixed in accordance with the relevant standards and the following :
a) Contractor shall, during the entire period of installation and afterwards protect the
appliances by providing suitable cover or any other protection so as to absolutely
prevent any damage to the appliances until handing over. (The original protective
wrapping shall be left in position for as long as possible).
b) The appliance shall be fixed in a manner such that it will facilitate subsequent removal if
necessary.
15.21 The scope also include access doors/opening for clean out, accessible for maintenance
i/c MS ladder, platform etc. at suitable locations with primer and paints complete.
16.2.1 Without restricting to the generality of the foregoing, the water supply system shall include
the following:-
a) Complete WTP system Piping
b) Hydro-pneumatic supply from Domestic / Flushing/ RO/ Soft Water/ Irrigation Water
UGT to all fixtures/appliances.
c) Thermal insulation to hot water pipes & valves.
d) Connections to all fixtures etc.
e) Ball valve/butterfly valve/Non Return valve/Pressure Reducing Valve/Water Meter.
f) All supports made of galvanized iron.
16.3 All concealed pipes fittings bends for water supply shall be of stainless steel 316L of
required diameter as per drawing & design. The scope includes smooth flow of WS pipes
with equitable & proper distribution of pressure.
16.4 Valves and other appurtenances shall be located as to provide easy accessibility for
operations, maintenance and repairs.
Pipe shall be securely fixed to wall and ceiling by suitable and adjustable clamps at
intervals specified.
16.5 Stainless Steel Pipes: - Domestic, Flushing Water, Soft Water and RO Water running in
shafts, inside toilets, on terrace, in basement and in Pump Room.
16.5.1 Supplying, installing testing and commissioning of Stainless Steel 316L pipes with
properties and dimensions conforming EN 10312, series 2, including all bends, tee, union,
coupling, adaptor, etc. Pipes supplied shall have a smooth outer surface, with external
weld bead removed. Pipes to be supplied with ends capped to prevent ingress of
deleterious material. Pipes shall be horizontally marked:
a) Brand
b) Standard
c) Size – OD x thickness
d) Pipe Fittings Brand : All pipe fittings shall like bends, tees, union, coupling, adaptors
etc. Shall be of stainless steel 316L with press ends and shall be made as per
PROCESS DESCRIPTION
The treatment scheme comprises of pre-treatment and reverse osmosis block. The process
description is as follows:
Pre-Treatment:
Dual Media Filter- The system is provided with a Dual Media Filter. The main purpose of the
filter is to remove the Suspended Solids & reduce Turbidity. The Filter is provided with Inlet
Distributor, Bottom Collector & various Filtration Media like pebbles, gravels, sand and anthracite
to achieve effective filtration. Externally, the filter has either a Multiport Valve or mesh of valves to
assist in various service requirements like Filtration, Backwash & Rinse.
Activated Carbon Filter- The system is provided with a Activated Carbon Filter. The main
purpose of the filter is to remove free Chlorine, balance organics, colour etc. The Filter is
provided with Inlet Distributor, Bottom Collector & various Filtration Media like pebbles, gravels
High Pressure Pump: The system is provided with a high pressure pump of suitable flow rate,
head & material of construction. The pump is provided with low pressure switch to ensure smooth
operation.
Reverse Osmosis Block: The RO Block comprises of membranes encased inside the pressure
tubes. The membranes considered are thin film composite in spiral wound construction. The feed
water at high pressure enters the RO block and gets separated in to permeate (product) and
reject (waste) streams. The product water is usually taken to a tank & pumped for further use.
The reject water is drained in nearby drain. The RO Block is provided with adequate
instrumentation & interlocks to ensure smooth operation. The RO block is also provided with
automatic flush valve on reject line. This valve ensures the flushing of accumulated salts &
maintains the clean membrane surface.
Post Treatment
PH Correction Dosing Set (optional): The system is provided with a tank (HDPE) & dosing pump
to dose the appropriate solution to increase the PH. Usually Sodium Hydroxide (non drinking
applications) or Soda Ash (for drinking application) solution is used. The pump has provision to
change the dosage rate by manually controlling the knob.
16.11 DUCTILE IRON (DI) PIPE: - (For Water Line from Municipal line to UGT)
16.11.1 Ductile Iron (DI) Pipe
a) Pipe laid in ground for water supply of municipal connection shall be laid in
trenches/underground shall be of DI class K-9 of required dia and size as per
drawing/design including trenching necessary fittings like union coller bends and tees with
tital joints. The technical specification of ductile iron pipe confirm to indian standard IS :
8329-1994, IS : 2531-1998 and EN : 545-1994
b) The ductile from pipe shall be strong, both inner and outer surfaces are smooth, free from
lumps, crakes blister and scares.
c) The ductile iron pipe shall be lined with cement motor in the manufacturing unit by
centrifugal process.
d) The ductile iron fitting shall confirm to IS: 9523-1980
16.12.3 APPLICATION:
a) All preparation method and polished proactive coat shall be done in supervision and
instruction of engineer in charge or manufacturer instructions.
16.13.2 Without restricting to the generality of the foregoing the Garden Hydrant System shall
include the following:
a) Ring main & branch connections.
b) Manholes (masonry chamber)
c) Garden hydrants.
d) Excavation and refilling of pipes trenches.
e) Connections tapping from Irrigation Water Lifting Pump located at Sewage Treatment
Plant [STP].
f) Testing the entire Garden Hydrant System.
(ii) The work shall be carried out in conformity with the Plumbing drawings and within the
requirements of architectural, HVAC, electrical, structural and other specialised services
drawings.
(iii) The Contractor shall cooperate with all trades and agencies working on the site. He shall
make provision for hangers, sleeves, structural openings and other requirements well in
advance to prevent hold up of progress of the construction schedule. All supports to the
civil structure shall be provided with dash fasteners.
(iv) On award of the work, Contractor shall submit a schedule of construction in the form of a
PERT chart or BAR chart for approval of the Engineer in charge/Architect/ Consultant.
All dates and time schedule agreed upon shall be strictly adhered to within the stipulated
time of completion/ commissioning along with the specified phasing, if any.
Piping and drainage works shall be tested as specified under the relevant clauses of
CPWD specifications.
Contractor or his associate agency engaged to do this work must hold a valid plumbing or
any other as required licence by the municipal authority or other competent authority
under whose jurisdiction the work falls.
Vibration Eliminators
All suction and delivery lines as shown on the drawings shall be provided with double flanged
reinforced neoprene flexible pipe connectors. Connectors should be suitable for a working
pressure of each pump and tested to the test pressure given in the relevant head. Length of the
connectors shall be as per site requirements in accordance with manufacturer details.
Multi-Port Valves
1 Each vessel will be provided with multi-port valves to operate and regulate the normal flow,
backwash and rinsing, rapid washing, on the face piping.
Flow measurement
1 Provide rota meter reading "LPH" or "LPM" on delivery line of the plant.
2 Provide one direct reading flanged type water meter with strainer on outlet of water
softener or water filter.
Commissioning
(i) On completion of the work in all its aspects, the contractor shall start up the
equipment in a manner normally done for the continuous operation for a period of not
less than 48 hours and shall rectify and adjust the equipment for leakages and
balancing the system.
(ii) After satisfactory commissioning of the plant, the contractor shall conduct performance
tests on the equipment to satisfy the Engineer in charge that all equipment is
performing to the rated outputs. Any or all equipment’s shall be rectified or replaced if
the same is not performing in accordance with CPWD specifications.
Guarantees
(i) On completion of the work contractor shall submit a guarantee covering the quality and
performance of all materials supplied and installed under the contract. This guarantee
shall cover each and every material whether manufactured by the contractor or not.
Completion
(i) On completion of the job, the contractor shall hand over to the Engineer in charge the
following:-
(ii) One flow chart drawn in ink on thick paper and mounted in a glass frame showing the flow
diagram of the process including legend showing valves to be normally open or closed
and instructions for back washing, operation and maintenance of chlorination & other
chemical feeding pumps and other equipment’s.
(iii) Five sets of operating and maintenance instructions with spare parts list and their
manufactures and/or suppliers.
(iv) Five sets of catalogues and drawings for all equipment supplied.
Consumption
(For 8 hour operational period)
(i) Power requirement in KWH
(ii) Fresh water required
for back wash lit.
(iii) Salt for regeneration
(iv) Chemical consumption
(v) Salt rejection in kg.
Ground Color
1st Color Band
2nd Color band
2. Treated water
(Soft water) Sea green Light orange
Contractor needs to supply and install the Roller blinds of approved make consisting of approved
shade and color of Fabric, head channel, traversing cord, drive unit, End plug, support brackets,
roller tube, bottom rail, ball chains all as described below and all warranty etc. as per
specifications mentioned,
Ball chain shall be 2mm diameter cord with acetyl balls moulded co-axially to it on 6mm pitch to
form ball chain.
22.2.5 Acoustic Motors with Sensors for Automatic Blinds and curtains:
Motor to have black and thin round head for discreet blending; Motor to be compatible with solar
protection functions and Modulis functions
Dimension: Dia: 40mm / Length: from 478 to 548mm
Torque: 3N.m, Speed: 30 rpm, Nominal Voltage / Frequency: 230V - 50Hz, Noise Level 50 dB(A)
Contractor will need to supply and install curtain rod 30mm thick made up in aluminium with
required accessories as approved by Engineer in charge.
1) Durable, dimensionally stable. It should be in uniform colour for both transmitted and
reflected light.
2) Eliminate glare, Resist mild glare, excellent water resistant
Approx. 40% area of glass to be covered in shape, design, pattern as per approval of Engineer -
in-charge
Types of Trims proposed for the project for specific locations as per the requirement of detailing as
follows:
a) Steps nosing proposed for Auditorium internal steps edge guard (Stair nosing
SNPO91 from Bottom line)
Size 24mm x 9mm one-piece profile,
Installation with concealed screws and other accessories as part of system
Nosing to have Pre-drilled holes
c) Transition profile for carpet / vinyl to any other flooring: Width 28mm, (Z pro from
Bottom line)
Designed to be Z Profile is for transition,
Variable double sided profile which bends as per the height of the flooring on either side
No Screw visible on top surface giving smooth finish
d) Decorative profile for wall detailing: (“T” profile from Bottom line)
Designed for area where two different material as proposed on all walls,
Protects the corners and edges
Sizes: 7.5mm and 10mm
e) Decorative profile for wall detailing: (“L” profile from Bottom line)
Designed for area to project corners and edges on all walls,
Sizes: 10mm and 12mm
Specifications:
Entry system consisting of the following inclusive of removal of existing flooring, making good of
surface in smooth cement paste of 1:1 cement mortar, and providing anodised matt finished “L”
angle 10mm x 10mm of Bottom line make to all four sides.
Contractor shall design, evaluate and execute fire sealing works. All reports and systems to be
submitted to Engineer in charge for approvals before execution
All products to have test certificate as determined by ASTM G21-96, DIN EN ISO 1519 and UL
listed and should have VOC content as per LEED 2009.
The designing part to be done by specialized agency HILTI, 3M or Promat, Deviation shall not to
permissible. Installation shall be done by trained / accredited Fire stop Specialty Contractor as
approved by Engineer in Charge. Applicator needs to provide complete installation report through
Software CFS DM for inspection purpose.
All Fire sealing, guarantee, warrantee certification work shall be submitted to Engineer in charge.
Areas of Applications:
1) IT and Sever area applications
2) Curtain wall Joint
3) Through Penetration on wall and Floors (mechanical and electrical works)
4) Joints of Concrete and Gypsum Partitions.
23.2 All work to be carried out for landscape and horticulture works as mentioned the drawings &
Architectural Intent and per the CPWD specifications and as per the instruction of Engineer in
charge. Contractor need to submit all material samples to Engineer in charge for approvals before
installation of the same.
23.3 Contractor shall follow general civil work under this section i.e. excavation, PCC, backfilling,
RCC work, shuttering, reinforcement steel, brick masonry, plastering, CC flooring, stone flooring,
stone coping, structural steel work, painting / finishing, kerb stones, precast drain covers with
frame, recess chamber covers with frame in FRP, regular chamber or drain cover in FRP, good
earth supply and laying, sludge supply, mixing and laying, trees, shrubs, creepers and lawn etc.
23.4 Contractor shall study all the landscape and architectural drgs and finishing schedule for
making his item schedule, No deviation shall be permitted.
23.5 Contractor shall submit all material samples to Engineer in charge for approvals before
execution.
23.6 Chamber Cover with frame / Strom water Drain Cover with frame: Contractor shall provide
regular chamber or drain covers with frame constructed in FRP / GRP of size, shape and pattern
as per requirement as mentioned in drgs. Chamber cover shall be thoroughly tested for load
bearing and permanent set as per BSEN 124 1994 & AASHTO M306 standards.
23.7 Recess Chamber Cover with frame: Contractor shall provide recessed chamber covers with
frame constructed in FRP / GRP of size and shape as per requirement as mentioned in drgs.
24.2 Objective:
The object of sewage treatment is to stabilize the organic matter present in sewage so as to
produce an effluent liquid and sludge, both of which can be disposed of into the environment
without causing hazard or nuisance.
The endeavor should be to adopt modern and cost effective technologies and equipment to
achieve value for money and maximum user satisfaction to achieve this object, the contractor has
to ensure to adopt such technology which is appropriate and it may be ensured that it seamlessly
integrates with existing system.
The degree of treatment shall be decided by regulatory bodies like local body, CPHEEO, PCB,
and guidelines of Environment Ministry.
STP is to be designed for average flow of waste water per day. The possibilities of augmentation
for future in charge load may also be taken in design with a view that the STP is not considerably
under loaded in the initial stage. STP capacity shall be computed and submitted for approval, with
a minimum capacity of not less than 30 KLD.
The quality of sewage and its characteristics should be considered for design as far sewage is
being generating in the users of office of Govt. of India.
Degree of treatment of sewage to be done considering suitable method of effluent disposal and
re-use and recycle of effluent. As a matter of society waste water should be recycled for non-
potable user after treatment. The treated water shall be used for cooling tower and air washer
mak-up, flushing, gardening should have following characteristics :
i. PH = 6.5-8.5
ii. TSS = NIL
iii. BOD = <5 mg/l
iv. COD = As Applicable
v. Oil & Grease = NIL
vi. Residual chlorine = <1.0 mg/l
vii. Coliform = <100 counts / 100 ml (………….. Nill)
Removal of contaminates is brought about by a sequential combination of various physical,
chemical and biological unit processes.
Sr.
Materials Preferred makes / brands
No
1 Anti-Termite Treatment Agency Pest Control India Ltd, Godrej Pest Control, Capital
pest control (India)
Chemical to be used for
2 DE-NOCIL and Bayer
20% E.C. Anti-termite treatment
Sr.
Materials Preferred makes / brands
No
Siporex India Pvt. Ltd, JK Lakshmi, Megicrete
1 AAC Blocks Building Solutions Pvt. Ltd, Biltech ACE, Ultratech
xtralite, Aerocon.
Polymer modified adhesive mortar for Saint Gobain Weber - blokset plus, MYK Laticrete -
2
AAC Blocks latafix® 305, Sika Block Jointing Mortar
U.P TWIGA Fiberglass Ltd, LLOYD, Rockwool India,
3 Thermal Insulation Boards
Twiga Insulating India
4 Plywood (IS 710 Grade) Green ply, Century, Anchor, Euro ply, Archid,
Sr.
Materials Preferred makes / brands
No
1 Aluminium Jindal, Bhoruka, Sapa, Global Aluminum, Gulf Extrusion.
Saint Gobain SGG Cool-Lite Xtreme 50/22II, Asahi Excel
2 Reflective Glass Green Sparkle, Guardian Sunguard SNX 50 HT, Guardian
SN 40 Nuetral, PPG Solarban 90on Clear
3 Clear Float Glass Saint Gobain, Asahi
4 Glass Processing Saint Gobain, Asahi
5 PVB or SGP Lamination DuPont Kurarray, Solutia
Weather and Structural
6 Sika, Dow Corning, Momentive, Tremco
Sealant
7 Aluminum Sheet Novelis, Euramax
8 Anchor Fasteners Hilti, Fischer
9 SS Cramps Hilti
10 EPDM & Silicon Gasket Amee Rubber, Osaka, Eltech, Avigiri
11 Spacer Tape (Open PU Cell) Norton, Tremco, BOW
U.P TWIGA Fiberglass Ltd, LLOYD, Rockwool India, Twiga
12 Spandrel Insulation
Insulating India
13 Rock wool (Fire Stop) Rockwool India, Roxul Rockwool.
14 Smoke Seal Intumuscent Hilti, Sika
15 Smoke Seal Sealant Hilti, Sika, Dow Corning
16 Backer Rod Supreme Industries
17 Spider Fittings Dorma, Lisus, Kinlong
18 Revolving Doors Dorma, Geze, Kone, Boonedam
19 Mild steel Jindal, Sail, Tata
20 Stainless Steel Jindal, Sail, Tata
21 Glass Railing Q rail, Neki, Kich, Façade One, Ally Dzine Services Pvt. Ltd
22 Cast in Channel Hilti, Jordal, Halfen
23 Powder Coating Jotun, Akzonoble
SP Coating, MJ Coaters, Aura International, Bhoruka, Sapa,
24 Powder & PVDF Processer
Gulf Extrusion
25 Casement Window Hinges Giesse, Alualpha, Laval, Savio
26 SS Friction Hinges Giesse, Cotswold, Securistyle
27 Multipoint Locking sets Giesse, Alualpha, Laval, Savio
28 Flush lock for Sliding’s Giesse, Laval, Sotralu, Roto, Savio
Rollers for Sliding’s windows
29 Giesse, Laval, Sotralu, Roto, Savio
/ doors
30 Handle Giesse, Laval, Sotralu, Roto, Savio
31 Wool Pile with PVC Film Schlegel
32 External Vertical Louvers Hunter Douglas Systems, Jindal Sections
Sr.
Materials Preferred makes / brands
No
Thermodrain. Fibrocast, Everlast Composites
1 FRP covers
Private Limited
Yuccable Planters, Sereno planters, Frontier
2 FRP Planters and Benches
Polymer, RAGA
Basant Batten, Pavers India Pvt. Ltd., Pavit,
3 Paver Blocks
Ultra Tiles
ACC, Ultratech, Vikram, Ambuja, JYPEE
4 Cement (PPC, OPC)
cement & J.K
All types of Admixtures and waterproofing
5 Fosroc, BASF, Sika, Pidilite
compounds
6 Ready Mix Concrete ACC, Lafarge, Ultratech
7 All types of Admixtures Fosroc, BASF, Sika, Pidilite
Timber Trendz, KBJ Interiors, Grid Floors Pvt
8 IPE Wood Panels
Ltd
Virendra Textiles, Ovilite Industries,
11 Drain cell and Geo textiles
Rightvision India Pvt Ltd.
Sr.
Materials Preferred makes / brands
No
7.1 Flooring, Skirting and Dado Works
Vacuum Dewatering
1 Switech India Pvt Ltd, Tremix Flooring,
System
Piditop 333 (Non – metallic) – Pidilite, Nitotop - Fosroc, Sika,
2 Floor Hardener Fairmate, BASF
3 Cement (PPC, OPC) ACC, Ultratech, Vikram, Ambuja, JYPEE cement & J.K
4 Ready Mix Concrete ACC, Lafarge, Ultratech
5 All types of Admixtures Fosroc, BASF, Sika, Pidilite
6 Carpet Tiles Form Shaw, Interface, Mohawk, Milliken, Tandus
Carpet Roll form
7 Shaw, Interface,
(Board loom)
8 Carpet Protection Film 3M
9 Vinyl Roll form Tarkett, Polyflor, Armstrong, Forbo, Responsive