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Horizontal Multi-Stage Jet Pumps "HMS-1FL" Series: Models

Manual

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juliustt
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0% found this document useful (0 votes)
267 views

Horizontal Multi-Stage Jet Pumps "HMS-1FL" Series: Models

Manual

Uploaded by

juliustt
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OWNERS MANUAL

Horizontal Multi-Stage Jet Pumps


“HMS-1FL” Series

MODELS
3/4 HP 1 HP 1-1/2 HP
HMSD-1FL HMSE-1FL HMSF-1FL

293 WRIGHT STREET, DELAVAN, WI 53115 WWW.sta-rite.COM


PH: 888-782-7483

© 2012 Pentair, Inc. All Rights Reserved. S1002 (11/07/12)


California Proposition 65 Warning Close regulator adjusting valve, located on end of regulator,
by turning stem clockwise. See Figure 1.
This product and related accessories con- Remove priming plug from top of regulator valve. Fill with
tain chemicals known to the State of California to cause clean water. Replace plug. See Figure 1.
cancer, birth defects or other reproductive harm.
Start pump and run a few moments.

Deep Well Installation If pressure does not build up, remove priming plug and refill
with more water. All of the trapped air in pump body was not
Under certain conditions, horizontal multi- removed.
stage pumps can develop extremely high Restart pump.
pressure. Install a pressure relief valve When pump is completely primed and builds up pressure,
capable of passing entire pump flow at 75 PSI. slowly open the regulator valve, (turn counter-clockwise), and
observe the pressure reading on the pressure gauge.
Do not allow pump, pressure tank, piping, or any
other system component containing water to freeze. When the pump reaches a point where it will lose prime, cavi-
Freezing may damage system, leading to injury or flood- tation noise can be heard.
ing. Allowing pump or system components to freeze will The best, or correct, pressure gauge setting is approximately
void warranty. 3 pounds higher than the pressure gauge reading was when
NOTICE: Support pump base to avoid strain on casing adapt- the pump started to lose prime.
er or pump. Lack of support can damage adapter or pump. If pump loses prime, repeat the priming procedure above and
Figure 2 shows casing adapter bolted directly to pump body. this time open regulator valve only until the correct pressure
reading is reached.
Shallow Well Installation If a vacuum gauge is available, screw it into the 1/8” AVC
NOTICE: If no foot valve is used, install 1” check valve in tapping on front of tank body. Adjust regulator until 20” of
horizontal line. vacuum is registered on the gauge. Tighten locknut on regu-
lator. This method will give maximum performance of the unit.
Priming the Deep Well Pump
To prime pump, completely close the priming valve located
just below the suction opening by turning screw clockwise.
This valve will be left closed during operation in a deep well
installation. See Figure 1.

Priming Plug
Regulator Regulator Adjusting Regulator
Valve Valve Valve
1" Close nipple & Priming Plug
90 Elbow

To Service
Plastic Pipe
Adapter (2)
To Service
Hose Clamp
(2)

Plastic Hose
(2)

Drive Line

Suction
Priming Line
Valve
Drain
Pipe fittings not furnished Plug
278 1093 279 1093

Figure 1 – Deep Well Installation Figure 2 – Well Casing Adapter bolted directly to
pump

2
To Service
Never run pump against closed discharge.
Priming Plug & To do so can boil water inside pump, causing hazardous
1/2" Street Elbow
pressure in unit, risk of explosion and possibly scalding per-
sons handling pump.
To prime the pump, completely open the priming valve locat-
1" Pipe Plug ed just below the suction opening on the tank body by turning
the valve stem counter-clockwise all the way until it stops.
This valve may be left open during operation as a shallow
Plastic Pipe well pump with no jet. See Figure 3 and “NOTICE” below.
Adapter
Remove priming plug from top of elbow (see Figure 3), and
fill with clean water. Replace plug.
Hose Clamp
Start pump and between 45-60 seconds. If water is not being
Plastic pumped, turn off pump and repeat priming process.
Hose
NOTICE: If a bolt-on jet is being used, after pump is primed,
close the priming valve during operation as a shallow well
From
pump.
Priming Well
Valve
Pipe fittings not furnished
Service – Draining for Winter
240 1093 Do not touch an operating motor. Modern
motors are designed to operate at high temperatures. To
Figure 3 – Shallow Well Installation avoid burns when servicing pump, allow it to cool for 20 min-
utes after shut-down before handling.
HMSC pumps come equipped with pressure switch set When the pump is to be disconnected from service, or is in
to operate within a 20-40 PSI range. HMSD, HMSE, and danger of freezing, it should be drained. The pump has a
HMSF pumps have 30-50 PSI pressure switches. When drain plug which must be removed. Remove the priming plug
pump is used with precharged tank in system, set tank to vent the pump.
pre-charge at 18 PSI with a 20-40 PSI switch; set tank pre-
charge at 28 PSI with a 30-50 PSI switch. Check tank pre- If pump and motor are damaged due to freezing, the
charge annually with an ordinary tire gauge. Pre-charge is Warranty is void.
set with no water pressure on system.

Priming the Shallow Well Pump


Never run pump dry. Running pump without
water may cause pump to overheat, damaging seal and pos-
sibly causing burns to persons handling pump. Fill pump with
water before starting.

TABLE I
Recommended Fusing and Wiring Data – 60 Cycle Motors

DISTANCE IN FEET FROM MOTOR TO METER


BRANCH 0’ 101’ 201’ 301’ 401’
MAX. FUSE* to to to to to

MOTOR LOAD RATING 100’ 200’ 300’ 400’ 500’
HP VOLTS AMPERES AMPS WIRE SIZE
3/4 115 14.8 20 12 8 6 6 4
3/4 230 7.4 15
14 14 14 12 10
1 115 19.2 25 10 8 6 4 4

1 230 9.6 15 14 14 12 10 10
1-1/2 115 24.0 30 10 6 6 4 3
1-1/2 230 12.0 15 14 14 12 10 10
*Fusetrons are recommended instead of fuses on all motor circuits.

3
Electrical
Disconnect power before working on pump, motor, pressure switch, or wiring.

Motor Switch Settings


Your motor terminal board (located under the motor end cover) should look like one of those below.
If the motor can operate at either 115 or 230 volts, it is set at the factory to 230 volts. Do not change
motor wiring if line voltage is 230 volts, or if you have a single voltage motor.
Never wire a 115 volt motor to a 230 volt line.

Plug Type Voltage Selector


Power Connections Power Supply Connections

Voltage Change Plug

Voltage
Change
Dial

Pressure Switch
Ground Wire Connection
Pressure Switch Ground Wire Connection
4530

Figure 4: Voltage set to 230 volts, Plug Type Figure 6: Voltage set to 230 volts, Dial Type

Voltage is factory set to 230 volts. To change to 115 volts:


Dial Type Voltage Selector
1. Make sure power is off.
2. Pull the voltage change plug off of the tabs. Voltage is factory set to 230 volts. To change to 115 volts:
3. Move the voltage change plug to the 115 volt position. The 1. Make sure power is off.
plug will now cover 2 metal tabs and the arrow on the plug 2. Turn the dial counter-clockwise until 115 shows in the dial
will line up with the 115V arrow on the label (see Figure 5). window as shown in Figure 7.

Figure 7: Voltage set to 115 volts, Dial Type


Figure 5: Voltage set to 115 volts, Plug Type
3. Attach the incoming power leads to the two outer screws
4. Attach the incoming power leads to the two outer screws on the pressure switch as shown in Figure 6.
on the pressure switch as shown in Figure 4. 4. Attach the ground wire to the grounding connections as
5. Attach the ground wire to one of the grounding shown in Figure 6.
connections, shown in Figure 4. 5. If there are other wires, they should be capped.
6. If there are other wires, they should be capped. 6. Reinstall the Motor end cover.
7. Reinstall the Motor end cover.

4
Hazardous voltage. Can shock, burn, or Connection Procedure:
kill. Connect ground wire before connecting power sup- 1. Connect the ground wire first as shown in Figure 4. The
ply wires. Use the wire size (including the ground wire) ground wire must be a solid copper wire at least as large
specified in the wiring chart. If possible, connect the pump as the power supply wires.
to a separate branch circuit with no other appliances on it.
2. There must be a solid metal connection between the pres-
Explosion hazard. Do not ground to a gas sure switch and the motor for motor grounding protection.
supply line. If the pressure switch is not connected to the motor, con-
nect the green ground screw in the switch to the green
WIRING CONNECTIONS ground screw under the motor end cover. Use a solid cop-
per wire at least as large as the power supply wires.
Fire hazard. Incorrect voltage can cause a fire 3. Connect the ground wire to a grounded lead in a service
or seriously damage the motor and voids the warranty. The panel, to a metal underground water pipe, to a metal well
supply voltage must be within ±10% of the motor nameplate casing at least ten feet (3M) long, or to a ground electrode
voltage. provided by the power company or the hydro authority.
NOTICE: Dual-voltage motors are factory wired for 230 volts. 4. Connect the power supply wires to the pressure switch as
If necessary, reconnect the motor for 115 volts, as shown. Do shown in Figure 4.
not alter the wiring in single voltage motors.
Install, ground, wire, and maintain your pump in compliance
with the National Electrical Code (NEC) or the Canadian
Electrical Code (CEC), as applicable, and with all local codes
and ordinances that apply. Consult your local building inspec-
tor for code information.

Limited Warranty
STA-RITE warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free
from defects in material and workmanship for the Warranty Period shown below.
Product Warranty Period
whichever occurs first:
Water Systems Products — jet pumps, small centrifugal pumps,
12 months from date of original installation,
submersible pumps and related accessories
or 18 months from date of manufacture
Pro-Source™ Composite Tanks 5 years from date of original installation
Pro-Source™ Steel Pressure Tanks 5 years from date of original installation
Pro-Source™ Epoxy-Lined Tanks 3 years from date of original installation
12 months from date of original installation, or
Sump/Sewage/Effluent Products
18 months from date of manufacture

Our warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication,
improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase
power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg,
ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.
Your only remedy, and STA-RITE’s only duty, is that STA-RITE repair or replace defective products (at STA-RITE’s choice). You
must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing
dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has
expired. This warranty is not transferable.
STA-RITE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. THE FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an
implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and
You may also have other rights which vary from state to state.
This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011.
STA-RITE INDUSTRIES
293 Wright Street • Delavan, WI U.S.A. 53115
Phone: 1-888-782-7483 • Fax: 1-800-426-9446 • Web Site: sta-rite.com
5
1

5
EXPLODED VIEW

22
23

26
24 27 7
6
25 3 8
9

10
10A
11

6
12

10B
13 16
15
14
8

12A
17

12B

21 18A
18

20 19

225 0993
REPAIR PARTS
KEY PART NO. HMSD-1FL HMSE-1FL HMSF-1FL
NO. DESCRIPTION W/KIT USED 3/4 HP 1 HP 1-1/2 HP

1 Motor, 60 Hz, 115/230V - Single Phase 1 A700DH A700EH A700FH


•1A Key - Shaft OH 2 U65-15SS U65-15SS U65-15SS
2 Water Slinger 1 17351-0009 17351-0009 17351-0009
3 Capscrew - 3/8” x 16 x 1” Hex Head 4 U30-74ZP U30-74ZP U30-74ZP

4 Seal Plate 1 L3-26 L3-26 L3-26
5 Gasket - Seal Plate OH/SG 1 L20-43 L20-43 L20-43

6 Shaft Seal OH/SG 1 U109-267 U109-267 U109-267
7 Spring Holder Washer OH/SG 1 J24-11 J24-11 J24-11
8 Impeller OH 2 L105-2PC L105-2PB L105-2P
9 Spacer - Impeller 1 J43-23 J43-23 J43-23
10 Diffuser Assembly w/Wear Rings 1 L101-45 L101-45 L101-45
10A Wear Ring OH (1) L23-9 L23-9 L23-9
10B Wear Ring OH (1) P23-19 P23-19 P23-19
11 Stop Nut - Shaft OH 1 U36-175SSW U36-175SSW U36-175SSW
12 Diffuser Cover w/Wear Ring 1 L103-27 L103-27 L103-27
12A Wear Ring (1) L23-9 L23-9 L23-9
12B Capscrew - 1/4” - 20 x 3” Lg. 3 U30-528SS U30-528SS U30-528SS

13
Diffuser Ring OH/SG 1 L21-1 L21-1 L21-1
14 Pipe Plug - 1/2” NPT 1 U78-59ZPS U78-59ZPS U78-59ZPS

15 Pressure Gauge 1 U239-8 U239-8 U239-8

16 Pump Body 1 L76-36 L76-36 L76-36
17 Pipe Plug - 1/8” NPT 1 U78-56ZPS U78-56ZPS U78-56ZPS

18
Valve Assembly 1 01322 01322 01322

18A
Gasket 1 L20-39 L20-39 L20-39
19 Plug - 1/4” NPT 1 U78-941ZPV U78-941ZPV U78-941ZPV

20
Base 1 U4-5 U4-5 U4-5
•20A Lockwasher - 3/8” 2 U43-12ZP U43-12ZP U43-12ZP
•20B Capscrew - 3/8” - 16 x 5/8” Lg. 2 U30-71ZP U30-71ZP U30-71ZP
21 Capscrew - 3/8” - 16 x 7/8” Hex Head 8 U30-73ZP U30-73ZP U30-73ZP
22 Connector 1 L43-5C L43-5C L43-5C
23 Locknut - 1/2” 1 U36-112ZP U36-112ZP U36-112ZP

24 Pressure Switch 1 U217-1216 U217-1216 U217-1217
25 Compression Fitting - Elbow - 1/4” 1 U111-212T U111-212T U111-212T
26 Tube - Pressure Switch 1 U37-677P U37-677P U37-677P
27 Compression Fitting - Straight - 1/4” 1 U111-100T U111-100T U111-100T

• Not shown.

SERVICE KITS
Seal and Gasket Kit 1 PP1625 PP1625 PP1625
Overhaul Kit 1 PP1631 PP1632 PP1633
NOTE: SG Included in Seal and Gasket Kit. O
H Included in Overhaul Kit.

7
J212-24H Regulator Valve
EXPLODED VIEW

8
5
7

4
3 6

9
2F 2G

2E

2D
2B
2C 2

2A
1A

1
229 1093

Repair Parts
KEY PART PART
NO. DESCRIPTION QTY. NUMBER
Pressure Regulator – Complete 1 Pkg. 107
1 Regulator Body w/Seat 1 J112-14
1A Seat 1 J66-16
2 Diaphragm Assembly w/Guide (Incl. 2A, 2B) 1 J220-16B
2A Guide 1 J42-5
2B Diaphragm Assembly (Incl. 2C, 2D, 2E, 2F, 2G) 1 J120-16
2C Stem 1 J62-9
2D Diaphragm 1 J20-16
2E Spring Follower 1 J43-31
2F Lockwasher 1 J43-23ZP
2G Nut 1/4-20 1 U36-36ZP
3 Spring 1 J24-13
4 Spring Guide 1 J61-5
5 Bonnet 1 J52-9
6 Capscrew 5/16-18 4 U30-60ZP
7 Hex Nut 5/16-18 1 U36-37ZP
8 Adjusting Screw 5/16-18 1 U30-665ZP
9 Pipe Plug 1/2 NPT 1 U78-59ZPS
• Compression Fitting 1/4” 90°EL 1 U111-86T
• Tubing - Pressure Switch 1 U37-625P

• Not shown

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