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208V ODU Installation Manual

This document provides installation instructions for an X-POWER Full DC Inverter Outdoor Unit. It contains warnings about safely installing the unit according to the instructions to avoid risks like water leakage, electrical shock, or fire. The instructions specify using the provided accessories for installation and ensuring the installation location is strong enough to hold the unit. Electrical work should follow all applicable regulations and standards.

Uploaded by

Kleber Cumbajin
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
71 views

208V ODU Installation Manual

This document provides installation instructions for an X-POWER Full DC Inverter Outdoor Unit. It contains warnings about safely installing the unit according to the instructions to avoid risks like water leakage, electrical shock, or fire. The instructions specify using the provided accessories for installation and ensuring the installation location is strong enough to hold the unit. Electrical work should follow all applicable regulations and standards.

Uploaded by

Kleber Cumbajin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 27

INSTALLATION MANUAL

X-POWER Full DC Inverter Outdoor Unit

Thank you very much for purchasing our air conditioner,


Before using your air conditioner , please read this manual carefully and keep it for future reference.
Caution:The manual is applicable for the cooling&heating and cooling only outdoor unit.The
cooling&heating indoor unit is applicable for the cooling&heating and the cooling only outdoor
unit;the heating capacity of the indoor unit will be effective only when the indoor unit connect
to the cooling&heating outdoor unit.
CONTENTS PAGE Install according to this installation instructions strictly.
If installation is defective, it will cause water leakage, electrical
shock fire.
PRECAUTIONS........................................................................................1
CONSTRUCTION CHECKPOINTS..............................................................2 When installing the unit in a small room, take measures
against to keep refrigerant concentration from exceeding
ACCESSORIES........................................................................................3
allowable safety limits in the event of refrigerant leakage.
OUTDOOR UNIT INSTALLATION..............................................................3 Contact the place of purchase for more information. Excessive
refrigerant in a closed ambient can lead to oxygen deficiency.
REFRIGERANT PIPE..............................................................................10
ELECTRIC WIRING................................................................................17 Use the attached accessories parts and specified parts for
TRIAL RUN.............................................................................................20 installation.
Otherwise, it will cause the set to fall, water leakage, electrical
CUSTOMER DETAILS............................................................................22 shock fire.

Install at a strong and firm location which is able to


withstand the set's weight.
If the strength is not enough or installation is not properly done,
the set will drop to cause injury.

The appliance shall be installed in accordance with


national wiring regulations
1. PRECAUTIONS
The appliance shall not be installed in the laundry.

Before obtaining access to terminals, all supply circuits


Precautions before reading the Installation manual. must be disconnected.

This Installation manual is for the outdoor unit. The appliance must be positioned so that the plug is
accessible.
Refer to the indoor unit Installation manual for indoor parts
installation. The enclosure of the appliance shall be marked by word, or
by symbols, with the direction of the fluid flow.
Please read the power source unit Installation manual to install
the power source unit.
For electrical work, follow the local national wiring
standard, regulation and this installation instructions. An
Please refer to the refrigerant distributor Installation manual to
independent circuit and single outlet must be used.
install the refrigerant distributor.
If electrical circuit capacity is not enough or defect in electrical
work, it will cause electrical shock fire.
The safety precautions listed here are divided into two categories. In
either case, important safety information is listed which must be read Use the specified cable and connect tightly and clamp the
carefully. cable so that no external force will be acted on the
terminal.
If connection or fixing is not perfect, it will cause heat-up or fire
WARNING at the connection.

Failure to observe a warning may result in death. The Wiring routing must be properly arranged so that control
appliance shall be installed in accordance with national board cover is fixed properly.
wiring regulations.
If control board cover is not fixed perfectly, it will cause heat-up
at connection point of terminal, fire or electrical shock.

CAUTION If the supply cord is damaged, it must be replaced by the


Failure to observe a caution may result in injury or damage manufacture or its service agent or similarly qualified
to the equipment. person in order to avoid a hazard.

After completing the installation, make sure that the unit operates An all-pole disconnection device which has at least 3mm
properly during the start-up operation. Please instruct the customer separation distance in all pole and a residual current
on how to operate the unit and keep it tained. Also, inform customers device(RCD)with the rating of above 10mA shall be
that they should store this Installation manual along with the owner's incorporated in the fixed wiring according to the national
manual for future reference. rule

When carrying out piping connection, take care not to let


air substances go into refrigeration cycle.
WARNING Otherwise, it will cause lower capacity, abnormal high pressure
in the refrigeration cycle, explosion and injury.
Be sure only trained and qualified service personnel to
install, repair or service the equipment.
Improper installation, repair, and maintenance may result in
electric shocks, short-circuit, leaks, fire or other damage to the
equipment.

Installation manual

1
Do not modify the length of the power supply cord or use The appliance is not intended for use by young children or
of extension cord, and do not share the single outlet with infirm persons without supervision.
other electrical appliances.
Otherwise, it will cause fire or electrical shock. Young children should be supervised to ensure that they
do not play with the appliance.
Carry out the specified installation work after taking into
account strong winds, typhoons or earthquakes. Don't install the air conditioner in the following locations:
Improper installation work may result in the equipment falling
There is petrolatum existing.
and causing accidents.
There is salty air surrounding (near the coast).
The temperature of refrigerant circuit will be high, please (Except for the models with corrosion-resistant function)
keep the interconnection cable away from the copper tube.
There is caustic gas (the sulfide, for example) existing in the air
(near a hot spring).
The power cord type designation is H07RN-F.
Equipment complying with IEC 61000-3-12. The Volt vibrates violently (in the factories).
In buses or cabinets.
If the refrigerant leaks during installation, ventilate the area
immediately. In kitchen where it is full of oil gas.
Toxic gas may be produced if the refrigerant comes into the place
There is strong electromagnetic wave existing.
contacting with fire.
There are inflammable materials or gas.
After completing the installation work, check that the
There is acid or alkaline liquid evaporating.
refrigerant does not leak.
Toxic gas may be produced if the refrigerant leaks into the Other special conditions.
room and comes into contact with a source of fire, such as a
The insulation of the metal parts of the building and the air
fan heater, stove or cooker.
conditioner should comply with the regulation of National
Electric Standard.

CAUTION

The cooling&heating indoor unit is applicable for the


2. CONSTRUCTION CHECKPOINTS
cooling&heating and the cooling only outdoor unit;the
heating capacity of the indoor unit will be effective only Acceptance and Unpacking
when the indoor unit connect to the cooling&heating
outdoor unit. After the machine arrives, check whether it is damaged during
the shipment. If the surface or inner side of the machine is
This A/C is a kind of amenity unit. Don’t install it at the damaged, submit a written report to the shipping company.
place where for storing machine, precise instrument, food,
plant, animal, artwork or any other special used occasion. Check whether the model, specification and quantity of the
equipment conform to the contract.
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes, lightning After removing the outer package, please keep the operation
rod or a telephone ground wire. Incomplete grounding may instructions well and count the accessories.
result in electric shocks.
Refrigerant pipe
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric Check the model and name to avoid mistaken installation.
shocks.
An additionally purchased refrigerant distributor (manifold
Connect the outdoor unit wires , then connect the indoor adapter and manifold pipe) must be used for installing the
unit wires. refrigerant pipes.
You are not allowed to connect the air conditioner with the
power source until wiring and piping the air conditioner is done. The refrigerant pipes must have the specified diameter.
Nitrogen of a certain pressure must be filled into the refrigerant
While following the instructions in this Installation manual, pipe before welding.
install drain piping in order to ensure proper drainage and
insulate piping in order to prevent condensation. The refrigerant pipe must undergo heat insulation treatment.
Improper drain piping may result in water leakage and property
damage. After the refrigerant pipe is installed completely, the indoor unit
cannot be powered on before performing the airtight test and
Install the indoor and outdoor units, power supply wiring creating a vacuum. The air-side and liquid-side pipes must
and connecting wires at least 1 meter away from undergo the airtight test and vacuum extraction.
televisions or radios in order to prevent image interference
or noise. Airtight test
Depending on the radio waves, a distance of 1 meter may not The refrigerant pipe must undergo the airtight test [with 3.9
be sufficient enough to eliminate the noise. MPa(40kgf/cm2) nitrogen].

Installation manual

2
Creating a vacuum
Be sure to use the vacuum pump to create a vacuum of the
3. ACCESSORIES
connective pipe at the air side and liquid side concurrently.
Table.3-1
Refrigerant replenishment
Model All of units Outline Function
If the length is greater than the reference pipe, the refrigerant Name
replenishment quantity for each system should be calculated
through the formula obtained according to the actual length of Outdoor unit
installation manual 1
pipe.

Record the refrigerant replenishment quantity, actual length of Outdoor unit Be sure to deliver
owner’s manual 1 it to the customer
pipe and the height difference of the indoor & outdoor unit onto
the operation confirmation table of the outdoor unit in advance
for future reference. Indoor unit Be sure to deliver
owner’s manual 1 it to the customer

Electric wiring
Toggling flathead For toggling of indoor
1
Select the power supply capacity and wire size according to screw and outdoor units
the design manual. The power cable of the air conditioner is
generally thicker than the power cable of the motor. 90° mouthing elbow 1 For connecting pipes

In order to prevent misoperation of the air conditioner, do not


interleave or entwine the power cablewith the connection wires Seal plug 8 For pipe cleaning
(low-voltage wires) of the indoor/outdoor unit.
Connective pipe Connect to the side
accessory 1 of liquid pipe
Power on the indoor unit after performing the airtight test and
making a vacuum.
Bolt bage 1 Stone for service

For details of setting the address of the outdoor unit, see Connect to the air
Switching pipe 1 (the qty. of
Outdoor unit address bits. 12, 14HP are 2)
pipe side,use
(Air side) when it is needed
Trial run

Before operation, remove the six pieces of PE foaming which


are used at the rear of the unit for protecting the condenser. Be
careful not to damage the fin. Otherwise, the heat exchange
performance may be affected.
4. OUTDOOR UNIT INSTALLATION
Perform the trial run only after the outdoor unit has been
powered on for over 12 hours.
4.1 Outdoor unit combination

Table.4-1

HP Mode Max Qty.of HP Mode Max Qty.of


indoor unit indoor unit
8 8HP×1 13 26 16HP+10HP 43

10 10HP×1 16 28 18HP+10HP 46

12 12HP×1 20 30 16HP+14HP 50

14 14HP×1 23 32 18HP+14HP 53
16 16HP×1 26 34 18HP+16HP 56
18 18HP 29 36 18HP×2 59

20 10HP×2 33 38 18HP+10HP×2 63

22 12HP+10HP 36 40 16HP+14HP+
10HP 64

24 14HP+10HP 39 42 16HP×2+10HP 64

Installation manual

3
Table.4-2 4.3 Selecting installation position
Mode Max Qty.of Mode Max Qty.of Ensure that the outdoor unit is installed in a dry, well-ventilated
HP HP
indoor unit indoor unit
place.
44 18HP+16HP+10HP 64 60 18HP×2+ 64
14HP+10HP
Ensure that the noise and exhaust ventilation of the outdoor
46 18HP×2+10HP 64 62 18HP×2+16HP 64 unit do not affect the neighbors of the property owner or the
+10P
surrounding ventilation.
48 18HP+16HP+14HP 64 64 18HP×3+10HP 64
Ensure that the outdoor unit is installed in a well-ventilated
50 18HP×2+14HP 64 66 18HP×2+16HP 64 place that is possibly closest to the indoor unit.
+14HP
52 18HP×2+16HP 64 68 18HP×3+14HP 64 Ensure that the outdoor unit is installed in a cool place without
direct sunshine exposure or direct radiation of high-temp heat
54 18HP×3 64 70 18HP×3+16HP 64 source.

56 18HP×2+
10HP×2 64 72 18HP×4 64 Do not install the outdoor unit in a dirty or severely polluted
place, so as to avoid blockage of the heat exchanger in the
58 18HP+16HP+ 64 outdoor unit.
14HP+10HP
Do not install the outdoor unit in a place with oil pollution or full
4.2 Dimension of outdoor unit of harmful gases such as sulfurous gas.

8、10 HP Unit:mm Do not install the outdoor unit in a place surrounded by salty
air. (Except for the models with corrosion-resistant function.)

4.4 Base for outdoor unit


A solid, correct base can:

Avoid the outdoor unit from sinking.


1615

Avoid the abnormal noise generated due to base.

Base types

Steel structure base

Concrete base (see the figure below for the general making
960 method)
Outdoor unit
765

Φ10 Expansion bolt


Rubber shocking
Fig.4-1 proof mat

12、14、16、18 HP Solid ground Concrete basement


Unit:mm or roofing h=200mm
1250
200mm

≥80mm

Fig.4-3
1615

CAUTION
The key points to make basement:

The master unit’s basement must be made on the solid


concrete ground . Refer to the structure diagram to make
concrete basement in detail, or make after field measurements.

In order to ensure every point can contact equality, the


765

basement should be on completely level.

Fig.4-2

Installation manual

4
If the basement is placed on the roofing, the detritus layer isn’t Centering position illustration of each connective pipe (Unit: mm)
needed, but the concrete surface must be flat. The standard
concrete mixture ratio is cement 1/ sand 2/ carpolite 4, and add 1) 8HP, 10HP
Φ10 strenthen reinforcing steel bar, the surface of the cement
and sand plasm must be flat, border of the the basement must
be chamfer angle.

Before construct the unit base, please ensure the base is


directly supporting the rear and front folding edges of the
bottom panel vertically, for the reason of these edges are the
actual supported sites to the unit.

In order to drain off the seeper around the equipment, a


discharge ditch must be setup around the basement.

Please check the affordability of the roofing to ensure the load


capacity.

When piping from the bottom of the unit, the base height should
no less than 200mm.

Position illustration of screw bolt (Unit: mm)

B Liquid side
1988 (The connected pipe
A diameter Φ12.7)

Gauge point
(Cooling only type without)
Detect the pressure/
D
C

Refrigerant replenishment
Oil balancer pipe
For parallel connect
266

223
3

167

the modular units

15×23 long u-shape hole Fig.4-4 Gas side


1622 (The connected pipe
diameter Φ25.4)
2266

R amplification
Table.4-3 Unit: mm
Fig.4-5

HP
8,10 12,14,16,18
SIZE

A 830 1120
2) 12HP, 14HP, 16HP, 18HP
B 960 1250
C 736 736

D 765 765

P1、P2

Installation manual

5
12HP, 14HP, 16HP 4.6 Installation space for outdoor unit
194
4
Liquid side
(The connected pipe Ensure enough space for maintenance. The modules in the
diameter Φ15.9) same system must be on the same height.(see the Fig.4-8)
Gauge point
(Cooling only type without) When installing the unit, leave a space for maintenance shown
Detect the pressure/ in Fig.4-9. Install the power supply at the side of the outdoor
Refrigerant replenishment
unit. For installation procedure, see the power supply device
Oil balancer
272

Installation manual.
2233

172

For parallel connect


the modular units
Gas side In case any obstacles exist above the outdoor unit, refer to
162
2 (The connected pipe Fig.4-14.
diameter Φ31.8)
226
6
(Air-out )
P1 amplification Fig.4-6-1

18HP Gauge point (Air-in ) (Air-in )


(Cooling only type without)
Detect the pressure/
Refrigerant replenishment
Gas side
(The connected pipe
diameter Φ31.8)
Installation and maintenance surface Fig.4-8
Oil balance pipe
For parallel connect
the modular units
Liquid side
>1000mm
239

(The connected pipe


diameter Φ19.1) 100mm~500mm 100mm~500mm

>1000mm >1000mm >1000mm


170
230
Top view of the outdoor unit
290
Fig.4-6-2 Fig.4-9
P2 amplification

4.7 Layout
4.5 Outdoor units’ placement sequence &
master and slave units’ settings When the outdoor unit is higher than the surrounding obstacle

A system, which provide with more than two outdoor units, will One row
>800mm

be set as the followings method: The outdoor units in this


system should place sequentially from the large to the small
capacity; the largest capacity outdoor unit must be mounted at
>1m

the first branch joint site; and set the largest capacity outdoor
unit address as the master Unit, while the other setting as the >1m
Slave Unit. Take 38HP (composed by 18HP, 10HP and 10HP)
as an example: Front Front
>1m

100-500mm
1) Place the 18HP at a side of the first branch joint site.
2) Place the unit from the large capacity to the small (See the
detail placement illustration) Fig.4-10
3) Set 18HP as the main unit, while the 10HP and the 10HP
as the aux. unit.

18HP 10HP 10HP Tow rows


>1m

>800mm

Outdoor unit
(38HP) >1m

Front Front
>1m

Front Front
>1m

100-500mm

The 1st branch joint Indoor unit A Indoor unit B Indoor unit C Fig.4-11

Fig.4-7

Installation manual

6
More than two rows 4.8 Set the snow-proof facility
In snowy areas, facilities should be installed to prevent snow.
>1m

(See the figure below) (defective facilities may cause


>1m malfunction.) Please lift the bracket higher and install snow
shed at the air inlet and air outlet.
>1m

Front Front

>800mm
Snow shed for air inlet Snow shed for air outlet
>1m

Front Front

Front Front
>1m

100-500mm

Fig.4-12

Snow shed for air inlet


Fig.4-15
When the outdoor unit is lower than the surrounding obstacle, 4.9 Explanation of valve
refer to the layout used when the outdoor unit is higher than
the surrounding obstacle. However, to avoid cross connection
of the outdoor hot air from affecting the heat exchange effect,
please add an air director onto the exhaust hood of the outdoor
unit to facilitate heat dissipation. See the figure below. The 1 3
height of the air director is HD (namely H-h). Please make the
air director on site. 2 4
H- h
>1m

>1m
H

Front Front
>1m

100-500mm
Note: For a single modular that is not
necessary to connect with oil balancer. Fig.4-16
Table.4-4
Fig.4-13
1 Connect the liquid pipe (accessory, field installation)

2 Oil balancer pipe


8-16HP
3 Connect the gas pipe
If miscellaneous articles are piled around the outdoor unit, such
articles must be 800mm below the top of the outdoor unit. 4 Gauge point(Cooling only type without)
Otherwise, a mechanic exhaust device must be added.

D
A
C
4
B

Front view Side view 5


3
A
A
2
B B

Front view
1
Front view

Fig.4-17
A >45° B >300mm
C >1000mm D Airflow deflector
18HP

Fig.4-14 1 Connect the liquid pipe (accessory, field installation)

2 Connect the gas pipe

3 Oil balance pipe

4 Gauge point(Cooling only type without)

5 Stop valve

Note: For a single module that is not


necessary to connect with oil balance pipe.

Installation manual

7
4.10 Mount the air deflector Table.4-6 Unit: mm
(If the static pressure of outdoor unit is over 20Pa, The
unit need be customized.)
8HP, 10HP Installation illustration
3000
Example A
725≤D≤760
920

Example B
Support

940
Fig.4-18 920
A
Radius
B
Support 90
C

100
D A
Radius
725
B

Air outlet louver dimension (optional)


100

Fig.4-22

Air outlet louver dimension (optional) 725

Fig.4-19 12 ST3.9 self-threading screws

Remove the
iron filter firstly
12 ST3.9 self-threading screws

Remove the
iron filter firstly Fig.4-23
765
393

Fig.4-20
243 330 243
960 12-Φ3.2

10

243 330 243 Fig.4-24

Unit: mm
765

Table.4-7
393

10

243 330 243 12-Φ3.2


960
3000
Fig.4-21

Installation manual

8
Curve diagram of static pressure, air flow volumn. 10

Air pressure curve diagram 411 213 411


Air volume(m3/h) (take down the mesher)
12200

765
393
12000
411 213 411
11800 B:

10
1250 12-Φ3.2
be Re
11600 ed se
to rve
11400 A: be po Fig.4-29
De cu siti
fau sto on Table.4-8 Unit: mm
11200 lt th mi ,
e fa ze
11000 cto d
ry s
et
10800
3000
0 10 20 30 40 50
Static pressure (Pa) 725≤D≤760
Fig.4-25

12HP, 14HP, 16HP, 18HP Installation illustration Curve diagram of static pressure, air flow volumn.

Example A 1210
12HP
Air pressure curve diagram
Air volume(m3/h) (take down the mesher)
13400

C: ed
B: d to

be
13200

Re o b
be

Re
13000

se e c
e
A: e fac

t
se

rv us
th
12800

e
rve usto
De tor

po tom
be
12600 fau y s

po

sit ize
c
12400
lt et

ion d
sit ized
i on

,
12200

m
Fig.4-26

,
12000
11800
Support 0 20 40 60 80
C
Static pressure (Pa) Fig.4-30
A
Radius
725
B

14HP、16HP、18HP
100

Air pressure curve diagram


Air volume(m3/h)
(take down the mesher)
Air outlet louver dimension (optional) 15600
B: d t

Fig.4-27 15400
be

Re o b
A: e fa

15200
se e c
th
De cto

rv
fa ry

15000
ul se

12 ST3.9 self-threading screws


po om
t

sit

14800
us

io ed
t

n,

14600
t

iz

14400
14200
0 10 20 30 40 50
Static pressure (Pa) Fig.4-31

Remove the
two iron filter firstly

Fig.4-28

Installation manual

9
Example B Support
NOTE
C
Before install the air deflector, please ensuring the mesh
enclosure has been took off, otherwise the air supply efficiency
would be block down.

1290
Once mounting the shutter to the unit, air volume, cooling
(heating) capacity and efficiency would be block down, this
1210
affection enhance along with the angle of the shutter. Thus, we
A are not recommend you to mount the shutter, if necessary in
Radius use, please adjust the angle of shutter no larger than 15°.
B

Only one bending site to be allowanced in the air duct (see as


above figure), otherwise, misoperation may led out.

Install the flexible connector between the unit and the air pipe,
for avoiding to produce vibration noise
Air outlet louver dimension (optional)

Fig.4-32
725

12 ST3.9 self-threading screws


5. REFRIGERANT PIPE
Remove the two
iron filters firstly 5.1 Length and drop height permitted of the
refrigerant piping

Table.5-1
Permitted value Piping

1000m L1+(L2+L3+L4
3.2
Fig.4-33 Total pipe length (Please refer to +L5+L6+L7+L8
(Total extended length) the caution 5 of +L9)×2+a+b+c
conditions 2) +d+e+f +g+h+i+j
Pipe length

L1+L5+L8+L9+j
Actual length 175m (Pipe diameter
Maximum requirements,
411 213 411
piping (L) please refers
200m(Please
Equivalent length to table. 5-4 or
refer to caution 1)
5-5)
765

393

Pipe(between the farthest indoor 40/90*m(Please


L5+L8+L9+j
411 213 411 unit and first branch joint) length refer to caution 5)
1250 (Please refer to
Indoor unit- Outdoor unit up 70m caution 3)
Drop height

Fig.4-34 outdoor unit


(Please refer to
Table.4-9 Unit: mm drop height Outdoor unit down 110m caution 4)
Indoor unit to indoor unit drop height 30m

3000

Installation manual

10
Outdoor unit
(one or more outdoor units)

N1
(140) N2
(*1.Level differences above 50 m are available on request)
a b (140)

C
L3 Indoor unit
L1 L2 B
A D d
L4 c
unit and outdoor unit H≤70m
Drop height between indoor

N3 N4
(140) (140)
Pipe ( between the farthest indoor unit
The first branch joint
and outdoor unit) equivalent length L≤200m

Indoor unit to intdoor unit


L5 Pipe ( between the farthest indoor
unit and first branch joint) length L≤40/90*m

drop height h≤30m


N5 N6
(140) (71)
e f
L6
E F G N7
L7 g (71)
L8
L9 I
H
h i j
N8 N9
(140) (56)
N10
(56) Fig.5-1

*1.Level difference above 50m are not supported by default but are available on request for customized.(if the outdoor unit is above the indoor unit.)

≥300mm

≥300mm

Fig.5-2

Conditions
CAUTION
1. It is needed to increase all the pipe diameters of the the main
1. The reduced length of the branch joint is the 0.5m of the distribution pipe which between the first and the last branch joint
equivalent length. assembly. (Please change the pipe diameter at field) If the pipe
2. The inner units should as equal as possible to be installed in the diameter of the main slave pipe is the same as the main pipe, then
both sides of the U-shape branch joint. it is not needed to be increased.
3. When the outdoor unit is on the top position and the difference of
level is over 20m, it is recommended that set a oil return bend Examples
every 10m in the air pipe of the main pipe, the specification of
the oil return bend refers to Fig.5-2.
4. When the outdoor unit is on the low positon, H≥40m, the liquid N10 L5+L8+L9+j≤90m L2,L3,L4,L5,L6,L7,L8,L9
pipe of the main pipe need to increase one size. Need to increase the pipe diameter of the distribution pipe
5. The allowable length of the fist branch joint which connected to
the indoor unit should be equal to or shorter than 40m. Increasing size as the following
But when the following conditions are all meeted, the allowable φ9.5→φ12.7 φ12.7→φ15.9 φ15.9→φ19.1
length can extended to 90m. φ19.1→φ22.2 φ22.2→φ25.4 φ25.4→φ28.6
φ28.6→φ31.8 φ31.8→φ38.1 φ38.1→φ41.3
φ41.3→φ44.5 φ44.5→φ54.0

Installation manual

11
Table.5-2
Conditions
Pipe name Code (As per the Fig. 5-3)
2. When counting the total extended length, the actual length of
above distribution pipes must be doubled.(Expect the main pipe Main pipe L1
and the distribution pipes which no need to be increased. )
L1+(L2+L3+L4+L5+L6+L7+L8+L9)×2+a+b+c+d+e+f+g+h+i+j≤1000m Indoor unit main pipe L2~L9

Indoor unit aux. pipe a, b, c, d, e, f, g, h, i, j


Examples
Indoor unit branch joint assembly A, B, C, D, E, F, G, H, I
Reference Figure. 5-1
Outdoor unit branch joint assembly L, M

Conditions Outdoor unit connective pipe g1, g2, g3, G1

3. The length from the indoor unit to the nearest branch joint
assembly ≤40m
a,b,c,...j≤40m(Pipe diameter requirements, please 5.3 Size of joint pipes for indoor unit
refers to table .5-9)

Examples Table.5-3 Size of joint pipes for 410A indoor unit

Reference Figure .5-1 Capacity of Size of main pipe(mm)


indoor unit
Conditions A(×100W) Available
Gas side Liquid side
branch joint
4. The distance difference between [the outdoor unit to the farthest A<166 Φ15.9 Φ9.5 BJF-224-CM(i)
indoor unit] and [the outdoor unit to the nearest indoor unit] is
≤40m. 166≤A<230 Φ19.1 Φ9.5 BJF-224-CM(i)
The farthest indoor unit N10
230≤A<330 Φ22.2 Φ9.5 BJF-330-CM(i)
The nearest indoor unit N1
(L1+L5+L8+L9+j)-(L1+L2+L3+a)≤40m 330≤A<460 Φ28.6 Φ12.7 BJF-710-CM(i)

Examples 460≤A<660 Φ28.6 Φ15.9 BJF-710-CM(i)

660≤A<920 Φ31.8 Φ19.1 BJF-710-CM(i)


Reference Figure .5-1
920≤A<1350 Φ38.1 Φ19.1 BJF-1344-CM(i)

1350≤A<1800 Φ41.3 Φ22.2 BJF-E1344-CM(i)

1800≤A Φ44.5 Φ25.4 BJF-E1344-CM(i)

5.2 Select the refrigerant piping type e.x.1: Refer to Fig.5-3 , the capacity of downstream units to L2 is
140×4=560, i.e. the gas pipe for L2 is Φ28.6, liquid pipe is Φ15.9.
W3 W2 W1
(10) (10) (18) N1 N2
(140)
(140)
a b
C
L3
B D
L4 d
g1 g2 g3 c
L2 N3 N4
L A (140) (140)
M L1
G1
N5 N6
L5 (140) (71)
e f
L6
E F G N7
L7
L8 g (71)
L9
H I
i j
h
N8 N9 N10
(140) (56) (56)

Fig.5-3

Installation manual

12
5.4 Size of joint pipes for outdoor unit 5.5 Branch pipes for outdoor unit
Base on the following tables, select the diameters of the outdoor Table.5-6
unit connective pipes. In case of the main accessory pipe large Outdoor unit pipe connective
than the main pipe, take the large one for the selection. opening dimension(mm)
Model
Gas side Liquid side
Example: parallel connect with the three outdoor units 18+18+10
(the total capacity is 46HP), all indoor units total capacity is 1360, 8HP, 10HP Φ25.4 Φ12.7
provided that the equivalent length of all pipes are ≥90m, accord-
ing to the Table.5-5 the main pipe diameter areΦ38.1/Φ22.2; in 12HP, 14HP, 16HP Φ31.8 Φ15.9
according to all indoor unit capacity 1360, we could find out the
master unit diameter isΦ41.3/Φ22.2 base on Table.5-3. Take the 18HP Φ31.8 Φ19.1
large one for the selection, we final confirm the main pipe diameter
is Φ41.3/Φ22.2.
5.6 Branch pipes for indoor unit
Table.5-4 Size of joint pipes for 410A outdoor unit Base on Table.5-7 and Table.5-8 select the multi connecting pipes
of outdoor unit. Before installation, please read the Outdoor Unit
When the equivalent length of all liquid branch joint Installation Manual carefully.
Model pipes < 90m, the size of main pipe(mm)
Table.5-7 Outdoor unit multi-connective pipe assembly (Illustration)
Gas side Liquid side The 1st branch joint

8HP Φ22.2 Φ9.53 BJF-330-CM(i) Outdoor


unit Qty. Illustration
10HP Φ22.2 Φ9.53 BJF-330-CM(i)

12~14HP Φ25.4 Φ12.7 BJF-330-CM(i)


2 units g2 g1
16HP Φ28.6 Φ12.7 BJF-710-CM(i) Main pipe
L
18~22HP Φ28.6 Φ15.9 BJF-710-CM(i)

24HP Φ28.6 Φ15.9 BJF-710-CM(i)

Φ31.8 3 units
26~32HP Φ19.1 BJF-710-CM(i) g3 g2 g1
Main pipe
L M
34~48HP Φ38.1 Φ19.1 BJF-1344-CM(i) G1

50~64HP Φ41.2 Φ22.2 BJF-E1344-CM(i)

66~72HP Φ44.5 Φ25.4 BJF-E1344-CM(i) 4 units g4 g3 g2 g1


Main pipe
M N
L
G1 G2

Table.5-5 Size of joint pipes for 410A outdoor unit

When the equivalent length of all liquid Table.5-8 Outdoor unit multi-connective pipe assembly
Model pipes ≥ 90m, the size of main pipe(mm)
Gas side Liquid side The 1st branch joint Outdoor Outdoor unit connective Parallel connect
with the branch
unit Qty. pipe diameter Main pipe
8HP Φ22.2 Φ12.7 BJF-330-CM(i) joint assembly
g1, g2:
10HP Φ25.4 Φ12.7 BJF-330-CM(i) L:
2 units 8, 10HP: Φ25.4/Φ12.7;
BJC-02-CM (i)
12~14HP Φ28.6 Φ15.9 BJF-710-CM(i) 12~18HP: Φ31.8/Φ15.9

16HP Φ31.8 Φ15.9 BJF-710-CM(i) g1, g2, g3:


8, 10HP: Φ25.4/Φ12.7; L+M:
18~22HP Φ31.8 Φ19.1 BJF-710-CM(i) 3 units Refer to
12~18HP: Φ31.8/Φ15.9; BJC-03-CM(i) Table. 5-4
24HP BJF-710-CM(i) or 5-5 for
Φ31.8 Φ19.1 G1: Φ38.1/Φ19.1 main pipe
g1, g2, g3, g4: dimension
26~32HP Φ38.1 Φ22.2 BJF-1344-CM(i)
8, 10HP: Φ25.4/Φ12.7;
34~48HP Φ38.1 BJF-1344-CM(i) 4 units L+M+N:
Φ22.2
12~18HP: Φ31.8/Φ15.9;
BJC-04-CM(i)
50~64HP Φ44.5 Φ25.4 BJF-E1344-CM(i) G1: Φ38.1/Φ19.1;
G2: Φ41.3/Φ22.2
66~72HP Φ54.0 Φ25.4 BJF-E1500-CM(i)
Note: The pipe assemblies in above table is special for this model,
must be purchased separately.

Installation manual

13
6) The main pipe L9 with N9, N10 downstream indoor units that total
5.7 Example capacity is 56+56=112, the pipe L9 diameter is Φ15.9/Φ9.5, thus
select BJF-224-CM(i) for the branch joint I.
1) Take (18+10+10) HP that composed by three modules as an
example to clarify the pipe selection. 7) The main pipe L8 with N8~N10 downstream indoor units that total
capacity is 140+56+56=252, the pipe L8 diameter is Φ22.2/Φ9.5,
2) Take Fig.5-4 as an example. Provided that the equivalent thus select BJF-330-CM(i) for the branch joint H.
length of all pipes in this system is larger than 90m.
8) The main pipe L5 with N5~N10 downstream indoor units that total
Table.5-9 Unit: mm capacity is 140×2+56×2+71×2=534, the pipe L5 diameter is Φ
28.6/Φ15.9, thus select BJF-710-CM(i) for the branch joint E.
When branch joint’s When branch joint’s
Indoor unit length ≤10m length>10m 9) The main pipe A with N1~N10 downstream indoor units that total
capacity capacity is 140×6+56×2+71×2=1094, thus select
A(×100W) BJF-1344-CM(i) for the branch joint A.
Gas side Liquid side Gas side Liquid side

A≤45 Φ12.7 Φ6.4 Φ15.9 Φ9.5 C Main pipe (Refer to Table.5-3, Table.5-5):
Main pipe L1 in the Fig.5-4, which upstream outdoor units total
A≥56 Φ15.9 Φ9.5 Φ19.1 Φ12.7 capacity is 10+12+16=38, base on table.5-5, the gas/liquid pipe
diameter are Φ38.1/Φ19.1, total capacity of the downstream
indoor unit is 140×6+56×2+71×2=1094, base on table.5-3, the
gas/liquid pipe diameter are Φ38.1/Φ19.1, take the large one for
A The branch joint at the inside of the unit.
your selection, final confirm the main pipe diameter is: gas/liquid
There are a~j branch joints at the inside of the unit, the branch
pipe Φ38.1/Φ22.2.
joint diameter should be select as per Table. 5-9.

B Main pipe at the inside the unit (Refer to Table. 5-3) D Parallel connect the outdoor units

1) The main pipe L3 with N1, N2 downstream indoor units that 1) The outdoor unit linked by Pipe g1 is 10HP, parallel connects with
total capacity is 140×2=280, the pipe L3 diameter is Φ22.2/Φ outdoor unit. refer to Table.5-8 the connective pipe diameter is
9.5, thus select BJF-330-CM(i) for the branch joint C. Φ25.4/Φ12.7;
The outdoor unit linked by Pipe g2 is 10HP, parallel connects with
2) The main pipe L4 with N3, N4 downstream indoor units that outdoor unit.refer to Table.5-8 the connective pipe diameter is
total capacity is 140×2=280, the pipe L4 diameter is Φ22.2/Φ Φ25.4/Φ12.7;
9.5, thus select BJF-330-CM(i) for the branch joint D. The outdoor unit linked by Pipe g3 is 18HP, parallel connects with
outdoor unit. refer to Table.5-8 the connective pipe diameter is
3) The main pipe L2 with N1~N4 downstream indoor units that Φ31.8/Φ15.9.
total capacity is 140×4=560, the pipe L2 diameter is Φ28.6/Φ
15.9, thus select BJF-710-CM(i) for the branch joint B. 2) The upstream of G1 is the two parallel connected outdoor units,
refer to Table.5-8 select the three parallel connected outdoor unit,
4) The main pipe L7 with N6, N7 downstream indoor units that the pipe diameter isΦ38.1/Φ19.1.
total capacity is 71×2=142, the pipe L7 diameter is Φ15.9/Φ
9.5, thus select BJF-224-CM(i) for the branch joint G. 3) Parallel connect the three outdoor units, refer to Table.5-8 should
select BJC-03-CM(i) for outdoor unit connective pipes (L+M).
5) The main pipe L6 with N5~N7 downstream indoor units that
total capacity is 140+71×2=282, the pipe L6 diameter is Φ
22.2/Φ9.5, thus select BJF-330-CM(i) for the branch joint F.

W3 W2 W1 N1
(10) (10) (18) N2
(140)
(140)
a b
C
L3
B D
L4 d
g1 g2 g3 c
L2 N3 N4
L A (140) (140)
M L1
G1
N5 N6
L5 (140) (71)
e f
L6
E F G N7
L7
L8 g (71)
L9
H I
i j
h
N8 N9 N10
(140) (56) (56)

Fig.5-4

Installation manual

14
5.8 Remove dirt or water in the piping 5.10 Vacuum with vacuum pump

Make sure there is no any dirt or water before connecting 1) Use the vacuum pump which vacuum level lower than
the piping to the outdoor units. -0.1MPa and the air discharge capacity above 40L/min.

Wash the piping with high pressure nitrogen, never use 2) The outdoor unit is not necessary to vacuum, don’t open the
refrigerant of the outdoor unit. outdoor unit gas and liquid pipe shut-off valves.

3) Make sure the vacuum pump could result as -0.1MPa or


below after 2 hrs or above operation. If the pump operated 3
hrs or above could not achieve to -0.1MPa or below, please
5.9 Gas tight test check whether water mix or gas leak inside of the pipe.

1) Upon set up the indoor unit pipeline, please connect the Hi- Connect with vacuum pump
pressure pipe with shut-off valve firstly.

2) Weld the pipe at the low pressure side to the meter connector. Perform the pump (last for 2 hrs or above)

Use the vacuum pump discharging air inside the liquid side 1. Close-off the valve of
3) shut-off valve and meter connecter, until to the -1kgf/cm2. When get the vacuum level vacuum meter.
-0.1MPa, the pump should 2. Cut off the connection
Close the vacuum pump, charge 40kgf/cm2 nitrogen gas from keep running for 20-60 mins between pressure meter
4) the piston of shut-off valve and from the meter connector. and vacuum pump.
Pressure inside should be maintained at there no less than 3. Close the vacuum
24 hrs. Shut down the pump.
vaccun pump
Upon the airtightness test, do a good welding between float
5) valve and pipe at the low pressure side.

Place the vaccum state unused (1 hrs or above)


Outdoor unit
Fig.5-5

Gas side of shut-off valve


Liquid side of
shut-off valve
CAUTION

Don’t mix up the different refrigerants or abuse the tools and


measurements which directly contact with refrigerants.

Nitrogen Don’t adopt refrigerant gas for air vacuuming.


Liquid pipe Indoor unit
Gas pipe
If vacuum level could not get to -0.1MPa, please check whether
Nitrogen Pressure meter connector
resulted by leakage and confirm the leakage site.If no leakage,
please operate the vacuum pump again 1 or 2 hrs.
Fig.5-5

5.11 Refrigerant amount to be added


CAUTION
Calculate the added refrigerant according to the diameter and
● Pressurized nitrogen(3.9MPa;40kgf/cm2)is used for
the length of the liquid side pipe of the outdoor/indoor unit
airtightness test.
● It is not allow to bring pressure on the float valve directly. connection. The refrigerant is R410A.
(See Fig. 5-5) Table.5-10
● It is not allow to use oxygen, combustible gas or toxic gas
to conduct the airtightness test. Pipe size on Refrigerant to
● When welding, please use wet cloth insulating the low liquid side be Added per meter
pressure valve for protection.
Φ6.4 0.022kg
● For avoid the equipment be damaged, the pressure
maintainedtime should not last too long. Φ9.5 0.057kg
Φ12.7 0.110kg
Φ15.9 0.170kg
Φ19.1 0.260kg
Φ22.2 0.360kg
Φ25.4 0.520kg
Φ28.6 0.680kg

Installation manual

15
5.12 The Installation key points of connective
pipes between outdoor units
1) Connect the pipes between outdoor units, the pipes should
place horizontally (Fig.5-6,Fig.5-7), it is not allow the concave
at junction site(Refer to Fig.5-8).

2) All connective pipes between the outdoor units are not


allowed to over than the height of every outlets of the
pipes(Refer to Fig.5-9).

× Wrong way

Fig.5-9

3) The branch joint must be installed horizontally, error angle of it


should not large than 10°. Otherwise, malfunction will be
caused.

U-shaped branch joint

A
√ Correct way Fig.5-6
A direction view

Wrong Correct

10°
10°

Horizontal surface

Fig.5-10

4) For avoid oil accumulate at the outdoor unit, please install the
branch joints properly.
√ Correct way Fig.5-7

× Wrong way Fig.5-8 Fig.5-11

Installation manual

16
The display contents as followings:
(1)Normal display:When standby, the high positon displays the
adress of the outdoor unit,and the low position displays the Qty.of
indoor units that can communicate with outdoor unit .When it is
operating, it will display the rotation frequency of the compressor.
(2)Operation mode: 0-OFF; 2-Cooling; 3-Heating; 4-Constraint
cooling.
(3)Fan speed: 0-stop; 1~15: speed increase sequentially, 15 is
the max. fan speed.
(4)EXV opening angle: Pulse count=display value×8;
(5)Priority mode: 0-heating priority mode ; 1-cooling priority mode;
2-Number 63 & the more operating mode first; 3-respond the heating
mode only ; 4-respond the cooling mode only.
(6)Night noise control mode:0-Night noise control mode ; 1- silent
mode ; 2-most silent mode;3-no priority.
(7)Static pressure mode:0-Static pressure is 0 Mpa ; 1-Static
pressure mode is low pressure ; 2-Static pressure mode is medium
pressure ; 3-high static pressure mode is high pressure.
Fig.5-12

6. ELECTRIC WIRING
6.1 Sw2 query instructions
Use application of the SW2 spot check
Table.6-1
Note
Normal Display content Dsp1:outdoor unit address,
display Current frequency Dsp2:indoor unit qty.(stand-by)
0.-- Outdoor unit address 0,1,2,3
1.-- Outdoor unit itself capacity 8,10,12,14,16,18
2.-- Modular outdoor unit Qty Available for main unint
3.-- Qty.setting of indoor units Available for main unint
4.-- Total capacity of outdoor unit Capacity requirement
Total requirement of indoor unit
5.-- Available for main unint
capacity
6.-- Total requirement of main unit Available for main unint
corrected capacity
7.-- Operation mode 0,2,3,4

8.-- This outdoor unit actual operation Capacity requirement


capacity
9.-- Speed of fan A 0, 1, ……,14,15
10.-- Speed of fan B 0, 1, ……,14,15
11.-- T2B/T2 average Temp. Actual value
12.-- T3 pipe Temp. Actual value
13.-- T4 ambient Temp. Actual value
Discharge Temp.of Inverter
14.-- compressor A Actual value
Discharge Temp.of Inverter
15.-- compressor B Actual value
16.-- Heat sink Temp. Actual value
17.-- Discharge pressure corresponding Actual value +30
to the saturation temperature
18.-- Current of inverter compressor A Actual value
19.-- Current of inverter compressor B Actual value
20.-- Opening angle of EXV A Actual value÷8
21.-- Opening angle of EXV B Actual value÷8
22.-- High pressure Actual value×10
23.-- Reserve
24.-- Qty. of Indoor units
25.-- Qty. of the working Indoor units Actual value
26.-- Priority mode 0,1,2,3,4
27.-- Night noise control mode 0,1,2,3
28.-- Static pressure mode 0,1,2,3
29.-- Reserve
30.-- Reserve
31.-- Reserve
Display code 8.8.8 if there is no
32.-- The last error or protection error/protection
33.-- -- Check end

Installation manual

17
6.2 Terminal base function
CN4 CN6 CN5

L1 L2 L3 K1 K2 E O A E X Y E P Q E H1 H2 E

To outdoor units To kilowatthour To indoor units To indoor units To outdoor units


central monitor meter central monitor communication communication
To 208/230V-3ph-60Hz bus
bus

Fig.6-1
Fig.6-2

6.3 Electric wiring system and installation

Outdoor unit power wiring

Outdoor unit Leakage Manual


power supply protector switch
208/230V-3ph-60Hz

Fig.6-3

Indoor unit power wiring

Indoor power
Leakage protector

Manual switch Branch box

1 2 3 4 5 6 7 8

Indoor unit

9 10 11 12 13 14 15 16

Fig.6-4

CAUTION
Set refrigerant piping system, signal wires between
indoor-indoor unit, and that between outdoor-outdoor unit
into one system.

Power must unified supply to all indoor units in the same


system.

Please do not put the signal wire and power wire in the
same wire tube; keep distance between the two tubes.
(Current capacity of power supply: less than 10A--300mm,
less than 50A--500mm.)

Make sure to set address of outdoor unit in case of parallel


multi-outdoor units.

Installation manual

18
6.4 Electric parameter form of outdoor unit
Table.6-2

Outdoor Unit Power Current Compressor OFM


System
Voltage Hz Min. Max. MCA TOCA MFA MSC RLA KW FLA

8HP 220 60 196 244 36.0 35.0 40 - 35.5 0.42 4.4

10HP 220 60 196 244 36.0 35.0 40 - 35.5 0.42 4.4

12HP 220 60 196 244 46.5 49.5 55 - 35.5+21.1 0.22*2 2.2*2

14HP 220 60 196 244 54.6 54.4 60 - 35.5+21.1 0.36*2 3.4*2

16HP 220 60 196 244 54.6 54.4 60 - 35.5+21.1 0.36*2 3.4*2

18HP 220 60 196 244 64.1 65 70 - 35.5+35.5 0.36*2 3.4*2

Notes:

1.The current value of combination unit is the total value of each basic model(refer to Table.6-2)

For example: 46HP=10HP+18HP*2

Power current: MCA=36+64.1*2=164.2


TOCA=35+65*2=165
MFA=40+70*2=180
Compressor: RLA=35.5+(35.5+35.5)*2=177.5
OFM: FLA=4.4+3.4*2*2=18

2. RLA is based on the following conditions, Indoor temp. 27°C DB/19°C WB, Outdoor temp. 35°C DB

3. TOCA means the total value of each OC set.

4. MSC means the Max. current during the starting of compressor.

5. Voltage range units are suitable for use on electrical systems where voltage supplied to unit terminals is not

below or above listed range limits.

6. Maximum allowable voltage variation between phase is 2%

7. Selection wire size based on the larger value of MCA or TOCA

8. MFA is used to select the circuit breaker and the ground fault circuit interrupter (earth circuit breaker).

Remark:
MCA: Min. Current Amps. (A) TOCA: Total Over-current Amps. (A)
MFA: Max. Fuse Amps. (A) MSC: Max. Starting Amps. (A)
RLA: Rated Locked Amps. (A) OFM:Outdoor Fan Motor.
FLA: Full Load Amps. (A) KW: Rated Motor Output (KW)

Installation manual

19
6.5 Control system and Installation 6.7 Example for power wire connection
Power(208/230V-3ph-60Hz)
The control line should be shielded wire. Using other wiring L1 L2 L3
shall create signal interference, thus leading to error
L1 L2 L3
operation.

The shielded nets at the two sides of shielded wires are


either grounded to the earth, or connected with each other Branch Box
and jointed to the sheet metal along to the earth.
Outdoor unit(master unit) Outdoor unit(slave unit) Outdoor unit(slave unit)
Control wire could not be bound together with refrigerant
pipeline and power wire. When power wire and control wire L1 L2 L3 H1 H2 E P Q E L1 L2 L3 H1 H2 E P Q E L1 L2 L3 H1 H2 E P Q E

is distributed in parallel form, keep gap between them above


300mm so as to preventing signal interference. Signal wire between outdoor units
Signal wire between indoor/outdoor units
Control wire could not form closed loop. Indoor unit Indoor unit Indoor unit

L N P Q E A B C D E L N P Q E A B C D E L N P Q E A B C D E

Control wire has polarity, so be careful when connecting.

Branch Box Branch Box Branch Box

Signal wire between indoor units Signal wire between indoor unit and wire controller

NOTE A B C D E A B C D E A B C D E

The shield net should be grounded at the wiring terminal Wired controller Wired controller Wired controller
of outdoor unit. The inlet and outlet wire net of indoor Fig.6-6
communication wire should be connected directly and
could not be grounded, and form open circuit at the shield
net of final indoor unit.
7. TRIAL RUN

7.1 Inspection and confirmation before


commissioning
6.6 Signal wire of indoor/outdoor units
Check and confirm that refrigeration pipe line and
communication wire with indoor and outdoor unit have
Signal wire of indoor/outdoor unit adopts 3-core shielded wire (
been connected to the same refrigeration system.
≥0.75mm2) which has polarity, please connect it correctly.
Otherwise, operation troubles shall happen.
Outdoor unit Outdoor unit Outdoor unit Outdoor unit
(master unit) (slave unit) (slave unit) (slave unit)
Power voltage is within ±10% of rated voltage.

(All shield terminals of shield wires Check and confirm that the power wire and control wire
connect to COMM terminal ) are correctly connected.
(P Q E) (H1 H2 E)
(H1 H2 E) (H1 H2 E) (H1 H2 E) Check whether wire controller is properly connected.
Signal wire between outdoor units
Before powering on, confirm there is no short circuit to
To closed end of shield wire each line.

(P Q E)
Check whether all units have passed nitrogen
Signal wire of pressure-keeping test for 24 hours with R410A: 40kg/cm2 .
indoor/outdoor units
group control Confirm whether the system to debugging has been
carried out vacuum drying and packed with refrigeration as
matching

P
required.
resisitor

Q (open)
7.2 Preparation before debugging

The indoor unit at the terminal of communication system should Calculating the additional refrigerant quantity for each set
parallel connect a impedance between port P and port Q. of unit according to the actual length of liquid pipe.

Keep required refrigerant ready.


Fig.6-5
Keep system plan, system piping diagram and control
wiring diagram ready.

Record the setting address code on the system plan.

Turn on power switches outdoor unit in advance, and keep


connected for above 12 hours so that heater heating up
refrigerant oil in compressor.

Installation manual

20
Turn on air pipe stop valve, liquid pipe stop valve, oil balance A [ kg]
valve and air balance valve totally. If the above valves do not B [ m3] ≤ Critical thickness:0.3 [kg/m3]
be turned on totally, the unit should be damaged.
Countermeasure against overhigh thickness
Check whether the power phase sequence of outdoor unit is
correct. Install mechanical ventilator to reduce the refrigerant
thickness under critical level. (ventilate regularly)
All dial switch to indoor and outdoor unit have been set
according to the Technical Requirement of Product. Install leakage detector alarming device related to
mechanical ventilator if you can not regularly ventilate.

7.3 Fill the name of connected system


b. Leakage detector alarming device
related to mechanical ventilator
To clearly identify the connected systems between two or
more indoor units and outdoor unit, select names for every
system and record them on the nameplate on the outdoor Indoor unit
electric control box cover. OA

Model(indoor unit)
Room Name
Eg: Indoor unit (A) of the a:Ventilation peristome
first system on second floor
is recorded as:-2F-1A
Fig.7-3

Fig.7-1
7.5 Turn over to customer

7.4 Caution on refrigerant leakage Be sure to deliver the Installation Manual of the indoor unit,
and the outdoor unit to the user.
This air conditioner adopts R410A as refrigerant, which is
safe and noncombustible.

The room for air conditioner should be big enough that


refrigerant leakage can not reach the critical thickness.
Besides this, you can take some action on time.

Critical thickness-----the max thickness of Freon without


any harm to person. R410A critical thickness:0.3 [ kg/m3]

Outdoor unit

Indoor unit

Room full of leaking refrigerant


(All the refrigerant has leaked)

Fig.7-2

Calculate the critical thickness through following steps,


and take necessary actions.

Calculate the sum of the charge volume (A[kg])


Total refrigerant volume=refrigerant volume when
delivered(nameplate)+superaddition

Calculate the indoor cubage (B[m3]) (as the minimum


cubage)

Calculate the refrigerant thickness.

Installation manual

21
8. CUSTOMER DETAILS

Branch Address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Telephone : ……………………………………………………………

Person to be contacted : ……………………………………………………………

Dealer address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Telephone : ……………………………………………………………

Person to be contacted : ……………………………………………………………

……………………………………………………………

Signature of the Dealer with Seal.

In all correspondence/communication state your name, address, the serial number of your air
conditioning unit, date of purchase and dealer’s name (include address), location of unit and
description of problem, for prompt and immediate attention

Name of Customer : ……………………………………………………………

Address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Sr.No. of the Unit : ……………………………………………………………

Sr.No. of the Compressor : …………………… Date of purchase:………………

Invoice No : ……………………………………………………………

2020001B8529 V2.0

Installation manual

22
版本更换明细(本页不出菲林,仅作为电子文档说明)

本说明书是在MD12I-024EW基础上更改,用于220V全变频机型。
A升级为B:19.20页标题序号勘误
12~14页分歧管型号由-C改为-D
15页图5-5球阀改成截止阀
17页更改部分“Actual value”为“Actual value=Display value”
20页图6-6更改部分单词
修改第9页风量曲线
B升级为C:增加18匹机型内容。
C升级为D:附件页去掉表接头。(该机型借用大变频管路,无表接头)
D升级为E:更改17页表6-1

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