Project N° Unit Document Code Serial N° Rev.

Page
2342 AA00 JSD 1300 07 1 1/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

GENERAL DESIGN RULES

FOR PIPING
which it is specifically furnished or outside the extent of the agreed upon right of use.

1 14/09/2009 ISSUED FOR FEED A. PIETROPAOLI A. PIETROPAOLI S. MINGARDI / M. FELICI

0 24/09/2009 ISSUED FOR FEED A. BACCHETTA A. PIETROPAOLI S. MINGARDI / M. FELICI

A 24/08/2009 ISSUED FOR REVIEW A. BACCHETTA A. PIETROPAOLI S. MINGARDI / O. LOIACONO

REV. DATE STATUS WRITTEN BY CHECKED BY APPROV./AUTHOR. BY

(name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

4.
3.
2.
1.
GENERAL
DESIGN RULES
INSTALLATION RULES
INDEX
2342
Project N°
Unit

CONSTRUCTION RULES FOR PIPING ELEMENTS

AA00

SCOP – IRAQ (Contract n° 2171)

KARBALA REFINERY FEED PROJECT
JSD 1300
Document Code
07

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

Serial N°
1
Rev.
Page
2/31

Page

30
16
3
3
 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 3/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

1. GENERAL

1.1. Scope

These General Design Rules establishes the minimum requirements, codes and
standards to be followed by the EPC Contractor (directly or through his
Subcontractor/Vendor) for the plant design, piping design and piping installation for
a new SCOP refinery to be located in Karbala.
During FEED stage, the use of this specification will be limited to the contractual
framework and scope of work of Karbala FEED Project.
Where referred to in this document, the Subcontractor is the Piping Contractor, who
is typically appointed by the EPC Contractor under his responsibility and control, for
the prefabrication and the installation of piping.

2. DESIGN RULES

2.1. General

EPC Contractor will develop the Detail Piping Engineering Design of the EPC project
following the requirements given in this specification and in all other applicable
documents and drawings contained in the EPC package, which shall be validated and
updated according to the actual project development.
EPC Contractor shall prepare and issue, as a minimum, the following
documents/drawings and relevant contents:

2.2. Piping and Instruments Diagram (P&ID)

The "P&ID" is the basic document for the piping system design; it contains:

- Indication of all equipment with relevant items and service

- All process and utility lines concerning the plant. Diameter, fluid content, line
number, class to which the piping belongs, steam tracing, hot water tracing
and/or jacketing, if any, are shown for each line
- Valve types and positions
- Instrumentation
which it is specifically furnished or outside the extent of the agreed upon right of use.

- Itemized piping components

2.2.1. Line List

The Line List contains all plant lines, indicating for each-one:

- Line number
- Connection references (from/to)
- Operating and design temperatures
- Operating and design pressure
- Rating
- Finishing of flanges

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 4/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

- Corrosion allowance
- Diameters
- Material
- Piping class
- Test pressure
- PWHT requirements
- Insulation material and thickness
- Painting cycles
- Number and diameters of steam tracers.

2.2.2. Piping Classes Details

These are specifications for piping components, grouped per fluid and service.
Dimensional characteristics and type and grade of material for each single unit are
detailed in each class.

2.2.3. Plot Plans

According to plant characteristics, the following drawings are produced:

- Overall Plot Plans (or General Plot Plans)

- Unit Plot Plans (or Detailed plot plans)

2.2.4. Overall Plot Plan

This is usually made on a "84.1 x 118.9" (A0) format, using the appropriate scale
according to plant dimensions, and shows:

- Battery limits with relative coordinates

- Main and secondary roads
- Process Units
- Utility Units
- Storage Tanks with relative basins
- Loading and unloading areas
- Main pipe-racks and sleeper ways
- Structures and buildings
which it is specifically furnished or outside the extent of the agreed upon right of use.

- Geographic & conventional north and direction of prevailing winds

- Flare area
- Interconnecting area.
- Ground level.

2.2.5. Unit Plot Plan

This is generally made on a "84.1 x 118.9" (A0) format, 1:100 or 1:200 scale, and
represents one Unit or one Area of the Plant, showing:

- Unit or Area battery limits

- Main and secondary roads with relevant coordinates

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 5/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

- All ground or elevated equipment with items and position referred to the
reference axis. List of equipment shall be shown on the drawing.
- All structures with their position referred to the reference axis, with alignments,
position of stairs, layout of each floor, monorails and/or bridge cranes
- All pipe-rack columns with their position referred to the reference axis and
alignments
- All sleeper ways with their position referred to the reference axis
- All building with their position referred to the reference axis and with overall
dimensions
- Equipment dismantling and maintenance areas
- Equipment elevations table.

The drawing shows all equipment elevations with reference to the tangent line for
vertical equipment, to the equipment axis for horizontal ones, and to the bearing
surface for equipment without reference axis. In special cases, where greater detail of
certain parts of the plant is required, elevation drawings shall be produced.

2.2.6. Plot and Unit Key Plan

The Plot and Unit Key Plan subdivides the Plot Plan into several General Arrangement
Drawings (piping layouts), according to the selected format and scale.

2.2.7. General Arrangement Drawings (GAD)

The GAD is a piping layout and covers a certain area of the plant, identified on the Key
Plans.
It is generally made on a "84.1 x 118.9" (A0) format, on a 1:33 1/3 or 1:50 scale for the
process areas and/or utility areas and a 1:50 or 1:100 scale for storage areas.
If necessary, drawings at different levels will be made for each area, to show clearly
the following information:

- all the elements indicated on the detailed plot plan (equipment, structures,
buildings, pipe racks, etc.)
- all the above-ground level foundations
- all the trenches
- all the platforms and ladders on the equipment
which it is specifically furnished or outside the extent of the agreed upon right of use.

- all main obstacles for piping routing or accessibility (control boards, fire-fighting
equipment, etc.)
- all piping and components (pipes, valves, flanges, fittings, etc.) according to the
"Piping Symbols for Piping Layouts Standards". Each line on the GAD will show
the following information: flow direction, line number, piping class, diameter,
insulation and tracing symbol if required, and all dimensions necessary for
installation
- all on-line and on equipment instruments

U/G piping, cables, civil foundation etc. are not covered by GAD.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 6/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

2.2.8. Sections, Elevations and Details

Sections, and/or elevations, of the GAD will be made only in particular cases and only
where isometric sketches are not provided.
Details on 1:50 or 1:33 1/3 scale may be provided if necessary for 1:100 GAD scale of
storage areas.

2.2.9. Isometric Sketches

Isometric sketches will be provided for all lines, made on a "29.7 x 42.0" (A3) format.
These sketches will not be made to scale and will always be one-line type.

The Isometric Sketches show the following information:

- the routing of the line with the position of all fittings (valves, flanges, bends, etc.)
- symbols with references, for all typical installations (vents, drains, etc.)
- flow direction
- line number
- piping class
- pipe and piping components diameters
- equipment connections reference (item/nozzle)
- all dimensions required for the line construction (prefabrication and erection)
- orifice flanges pressure taps orientation
- orientation of flange holes if not standard
- construction details, if any, concerning special components, to be constructed on
site with piping materials
- item and number of all on line instruments or on equipment
- for piping 1½” or less, the isometric sketch will be only indicative for routing and
dimensions and will be checked on site by the Mechanical Contractor before
construction. Piping supports will not be shown
- for 2" or larger pipes only, the isometric sketch will show:
 final dimensions to allow prefabrication and erection of the lines
 symbols and references for standard and special auxiliary piping supports
 field welding, to be executed during erection
- stress analysis calculation number
- Bill of materials
which it is specifically furnished or outside the extent of the agreed upon right of use.

2.2.10. "As-Built" Drawings

On completion of the construction work, the only drawings to be up-dated "As-Built"

are the Plot Plans, the underground process GAD and the isometric sketches.

2.2.11. Sketches List

The list of sketches includes all the isometric sketches for the plant, detailing for each:

- Line number
- Zone or Area reference

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 7/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

- Sheet number
- Date of issue and revision
- Destination weight
- Total weight
- Piping class

2.2.12. Line Material List

For each line and/or isometric sketch, a list of piping materials will be provided with the
following information:

a) Reference to the sketch

- Line number
- Area and/or Zone
- Sheet number
- Date
- Piping class

b) Description of the piping components

- Code
- Destination
- Component type
- Material type
- Diameters
- Thickness or schedule
- Rating
- Quantity
- Line length
- Weight of each single element
- Prefabrication and erection weight
- Total weight
2.2.13. Piping Material Summary

According to specific requirements, a bill of piping materials will be provided,

summarized per:
which it is specifically furnished or outside the extent of the agreed upon right of use.

- Code
- Area/Zone/Unit
- Destination

2.2.14. Auxiliary Piping Supports

The auxiliary piping supports will be as per:

a) Auxiliary supports for 2" or larger lines.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 8/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

For lines from 2" to 24", auxiliary supports will normally be indicated on the isometric
sketches and designed according to the FEED "General Design Rules for Auxiliary
Piping Supports” 2342 JSD 1300.10.

b) Auxiliary support for 1½” or smaller lines.

For 1½” or smaller lines, auxiliary supports will be defined on site by the piping
erection Contractor.

2.2.15. Auxiliary Piping Supports List

The lists of auxiliary piping supports will be provided, listed per:

- Line/Area/Support
Lines and relevant supports are listed in increasing order
- Support/Line/Area
Supports of the same type are listed in increasing order. Construction design is
indicated for each support.
- Weight range/Line/Area
The supports are listed by weight range.

2.2.16. Auxiliary Piping Supports Material Take Off

This document lists all materials necessary for the construction of the standard and
special auxiliary piping supports, showing in detail:

- Type of material (steel shape and plate), and dimensions

- Quantity
- Total weight per material type
- Total weight of the supports.

2.2.17. Piping Stress Analysis

The stress analysis of the lines will be carried out according to the FEED "General
Design Rules for Piping Stress Analysis” 2342 JSD 1300.08. For the lines where the
which it is specifically furnished or outside the extent of the agreed upon right of use.

stress analysis is performed by means of calculations, the calculation number will be

indicated on the relevant isometric sketch.

2.3. Particular Design Prescriptions

2.3.1. Plot Plan

Plot Plan will be drawn up according to:

- National standards and codes in force in the Country where the plant will be
erected.
- Safety rules required by the "National Fire Protection Association", as applicable.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 9/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

- Minimum clearance between equipment in the process units, as indicated in the

FEED STANDARD DESIGN DRAWING STD 0000 1380.01 “TABLE OF
MINIMUM CLEARANCES FOR EQUIPMENT INSTALLATION IN PROCESS
UNITS”.
- Distances between equipment required by process conditions.
- Free areas for maintenance.
- Fixed facilities for ordinary maintenance.
- Accessibility and operability.
- Erection requirements.

While meeting the above requirements plot plan definition shall also take into account
economy and management criteria for the plant.

2.3.2. Free Areas for Maintenance

a) minimum distance between edge of equipment/piping of different

units: 50.0 m

b) minimum distance between edge of equipment/piping and internal

fence of the plant: 50.0 m

c) Plant internal roads:

1) Width of main road 7.5 m

2) Shoulder of main road 2.0 m
3) Internal radius of main road curve 10.0 m
4) Width of secondary road 6.0 m
5) Shoulder of secondary road 1.0 m
6) Internal radius of secondary road curve 7.5 m
7) Width of process unit internal road 4.0 m
8) Internal radius of process unit internal road curve 7.5 m
9) Width of road accessible by tankers (for hydrocarbon 7.5 m
loading/unloading facilities)
10) Shoulder of road accessible by tankers 1.5 m
which it is specifically furnished or outside the extent of the agreed upon right of use.

d) Head clearance above main road to the plant, for the passage of
large maintenance vehicles, measured between the road bed and
the lowest point of uncovered or insulated pipes or of steel shape
supports: 6.1 m

e) Head clearance above any railway passage measured between the

upper edge of the rail and the lowest point of uncovered or insulated
pipes or of structural steel supports (to be checked with local
regulations): 6.5 m

f) Minimum distance between center line of railway and any obstacle

(to be verified with local rules): 2.6 m

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 10/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

g) Head clearance above the passage for maintenance cranes in the

plant areas: 4.3 m

h) Minimum maintenance head clearance above the pumps: 3.2 m

i) Free access area for the maintenance of pumps, from the end of the
pumps/motor and the external edge of structural steel and/or piping: 3.0 m

j) Minimum distance between edge of road and edge of equipment or

piping: 1.5 m

k) Minimum width, for access of personnel, between equipment,

structures and/or piping: 0.80m

l) Head clearance, for passage, under piping or structures: 2.1 m

m) Minimum bottom pipe elevation from the ground or floors of

structures: 0.3 m

n) Minimum clearance between structures members and:

1) non insulated pipes 25 mm

2) piping insulation 50 mm

o) Minimum clearance between non-insulated pipes:

1) between pipes on pipe-rack 25 mm

2) between pipes on sleeper ways 50 mm

p) Minimum width of walkways between platforms or sleeper ways

crossings: 0.80 m

2.3.3. Horizontal Heat Exchangers Installed on Structures

a) Fixed tube bundle exchangers:

which it is specifically furnished or outside the extent of the agreed upon right of use.

- Minimum clearance between the end of a structures and the

edge of distributors 0.80 m

b) Removable tube bundle exchangers:

- Minimum clearance between the end of a structures and the

edge of fixed head of shell 0.80 m

- For floating-head exchangers, increase the clearance up to 1.20 m

- Minimum clearance between the end of a structure and the

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 11/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

end of the distributor 1.25 m

c) "Double pipe" or "Fin-tube" exchangers:
- Minimum clearance between the structure and shell cover 1.5 m

- Minimum clearance between the structure and the piping

connections 0.75m
d) For all types of exchangers, the clearance between the bottom of
pipe connection flanges and the structure will be: 0.20m

2.3.4. Air Coolers Installed on Structures or Pipe-racks

a) Free space, from piping and/or equipment, for the disassembling of

tube bundles using a mobile crane: 4.0 m

b) Head clearance between fans electric motors and walkways: 1.8 m

2.4. For heat exchangers, furnaces and boilers which require the removal of internal tubes, a
clearance corresponding to the length of removable tubes increased by 1.5 m shall be
provided on the removal side.
The roads that can be interrupted during maintenance, without preventing entry of
fire-fighting vehicles in all plant areas, are considered as free spaces.

2.5. For trench-ways pipes, the clearance between the top of trench-way bed and bottom of
pipes or flanges shall be:

2.6. The diameter of pipe crossing holes in floor structures shall be equal to the outside
diameter of the standard line flange plus 50 mm.

2.7. Equipment Maintenance

2.7.1. Fixed Equipment for Ordinary Maintenance

Fixed equipment for maintenance includes:

which it is specifically furnished or outside the extent of the agreed upon right of use.

- Davit
- Monorail with trolley for hoist
- Bridge crane.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 12/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

2.7.2. Columns

a) When trays are removable through manholes, a "Davit" will be provided on the
top of columns.

b) For columns with cartridge trays, removable from the top of the column, no fixed
equipment is provided. Removal of trays shall be carried out by mobile crane.

2.7.3. Reactors

a) Reactor which requires replacement of catalyst:

- Small reactors shall be equipped with a "Davit" on top.

- Large reactors and banks of reactors shall be equipped with a monorail.

B) Continuous catalyst regeneration reactors: no fixed maintenance equipment shall

be provided.

2.7.4. Horizontal Heat Exchangers

a) Heat exchangers installed at ground level, whether single or more than one laid
upon each other, no fixed maintenance equipment shall be provided.

b) Heat exchangers installed between two floors of a structure:

- Only exchangers with removable tube bundle or "double pipe" shall be

equipped with a monorail, to be extended over the external edge of the
service floor, or over any pipe or other obstacle. This extension length will
be equal to the tube bundle's outside diameter plus 1.0 m.

c) Heat exchangers installed on the top floor of structures: no fixed maintenance

equipment shall be provided. Removal of tube bundle shall be carried out by
mobile crane.

2.7.5. Vertical Heat Exchangers

which it is specifically furnished or outside the extent of the agreed upon right of use.

No fixed maintenance equipment shall be provided for vertical heat exchangers. The
removal of tube bundles shall be carried out by mobile crane.

2.7.6. Pumps

No fixed maintenance equipment shall be provided unless the access for maintenance
is limited.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 13/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

2.7.7. Compressors

1 a) For compressors located under protecting shelters (semi-open type), the

following shall be provided:

- a monorail for single or small-size compressors

- a bridge crane for several or large compressors.

The monorail and the bridge crane shall be designed to hoist the heaviest piece
of equipment required for maintenance and not to remove the whole compressor,
electric motor or the whole turbine.

b) No fixed equipment shall be provided for the maintenance of uncovered

compressors and pumps.

2.8. Piping components (valves, check valves, safety valves, filters, spectable blinds, etc.). No
fixed equipment will be provided.

2.9. Accessibility and Operability

2.9.1. Vessel or Column Manholes

a) For manholes located at a maximum of 3 m. above ground, no service platform

or fixed ladders will be provided.

b) When a service platform is required, it will be designed taking into account the
following criteria:

- Clearance at manhole access 900 mm

- Clearance at each side of manhole measured between

external flange edge and any obstruction (ladders,
instruments, etc.) 300 mm

- Minimum height from manhole center line to service floor 700 mm

which it is specifically furnished or outside the extent of the agreed upon right of use.

- Maximum height from manhole center line to service floor 1200 mm

2.9.2. Miscellaneous

a) All valves requiring operational handling will be installed so that the handwheel
can be reached from the floor or platform.
If installed at a height of more than 2.1 m. (handwheel center line) above service
floor, operation will be by a chain control (this is not applicable to 1½” or smaller
valves).
If installed under the service floor, the handwheel will be extended to 1.2 m.
above the service floor.
1½” and smaller valves are considered accessible from fixed ladders also.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 14/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

b) Branch block valves on headers do not need accessories for handling.

c) Control valves will be accessible from the ground or platforms.

On platforms, control valves shall be installed inside the railings.
Control valves will be installed on circular column platforms only if expressly
required for process reasons.

d) Safety valves will be accessible from the ground or from platforms.

On platforms, safety valves will be installed inside the railings.

e) Valved branches for pressure instruments will be accessible from the ground or
platforms or fixed ladders. If installed at a maximum height of 3.6 m. above floor
they will be considered accessible by portable ladder.

f) Temperature instruments will be accessible from the floor, platforms or fixed

ladders. If installed at a maximum height of 3.6 m. above floor, they will be
considered accessible by portable ladder.

g) Orifice flange valve outlets will be accessible from the floor, platforms or fixed
ladders. If installed at a maximum height of 3.6 m. above floor, they will be
considered accessible by portable ladder. If installed on pipe racks, they need no
accessories for handling.

h) Level glass indicators will be accessible from the ground, platforms or fixed
ladders.

i) "Displacement" or "differential" type level instruments will be accessible from the

ground or platforms. If installed with the instrument lower edge at a maximum
height of 3 m. above floor, they will be considered accessible from fixed ladders.

2.10. Piping Materials

2.10.1. Line Diameters

Pipes and fittings with diameters of 1¼”, 2½", 3½", 4½" and 5" will not normally be
which it is specifically furnished or outside the extent of the agreed upon right of use.

used.
Where such diameters are required for connections to equipment, the pipe length will
be reduced to a minimum.

2.10.2. Flanges and Unions

a) The use of flanges on pipes will be minimized and anyway limited to:

- Connecting lines to equipment.

- Connecting flanged elements installed on-line (valves etc.)
- On pipes which have to be removed for particular service and
maintenance.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 15/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

b) Unions will not be used on flammable or toxic product lines.

In any case, the use of unions will be limited to utility lines, 1½” or smaller
diameter and when the line rating is not larger than 600 #.

c) Flat-faced flanges (FF) will be used for cast-iron valves and/or cast-iron
equipment nozzle joints.

2.10.3. Bends

a) Changes in direction will be made by means of elbows (forged or mitred), or bent

pipes.

b) Elbows will be long radius type (R = 1.5 D) unless otherwise specified.

c) Mitre bends will be made with 3, 4 or 5 elements.

d) For changes of direction, bent pipe can be used with a bending radius longer
than 1.5 times the pipe diameter. In particular, this solution will be adopted for
slurry lines, pneumatic transport lines, pigged lines, utility lines with 1½” or
smaller diameter. (e.g. steam tracing, utility lines to equipment, etc.)

2.10.4. Diameter Reductions

To reduce piping diameter, reducers or reducers nipples will be used; reducing flanges
will be used only in exceptional cases.

2.10.5. Branches

a) Branches will generally be at 90° and will be made by "tee" pieces, pipe to pipe
branch connections with or without reinforcing plates or weldolets, as per the
"Branches table" for each project.

b) Pipe to pipe branch connections (with or without reinforcing plates), with an angle
of less then 90°, will be used only for flow requirements (slurry lines, safety valve
discharges on flare headers, etc.).
which it is specifically furnished or outside the extent of the agreed upon right of use.

c) Reinforcing plates will be defined as per ASME B 31.3 code.

2.11. Symbols for Piping Drawings

The applicable symbols for Piping Drawings are listed in the following FEED
STANDARD DESIGN DRAWING:

- 0000 STD 1380.08 “SYMBOLS FOR PIPING DRAWINGS”

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 16/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

3. INSTALLATION RULES

3.1. Piping Components and Fittings Installation

3.1.1. General

a) Piping will be arranged so that the equipment or the part of it that requires
maintenance (exchangers, tube bundles, pumps, etc.) can be removed without
removing block valves or all the lines connected to same equipment.

b) Hot pipes will be arranged or insulated in order to limit radiation effects on

adjacent equipment, which could be damaged by excessive heat (motorized
valves, conduit, etc.), to less than 40°C.

c) Pipes will be assembled as far as possible in bundles. Bundle elevation will vary
in order to allow deviations, extensions and orthogonal crossings, without
interferences.
d) Pipes will be designed in order to avoid liquid or gas pockets; otherwise a vent
for gas pockets and a drain for liquid pockets will be provided respectively.

e) In pipes conducting caustic products, acids, liquids that can solidify or gas that
can create corrosive condensate, fluid stagnation points will be avoided.

f) Branches from air, condensate, steam or gas headers will be executed on the
top of the pipe. In particular cases and anyhow when the branch diameter is
smaller than the manifold diameter, a lateral branch is acceptable.

g) Branches from liquid product headers will be generally made on the bottom of
the pipes. Lateral and top branches are acceptable however.

h) No process pipe will be installed inside the control room. No steam or

condensate pipe will be installed inside electric sub-stations.

3.1.2. On-line Valve Installation

Gate valve and globe valve installation:

which it is specifically furnished or outside the extent of the agreed upon right of use.

a) At the inlet and at the outlet of safety valves, the valve stem will be always
oriented horizontally.

b) On pipes containing dangerous liquids, the valve stem will never be installed
below the horizontal level.

c) On cryogenic service pipes, the valve stem will be oriented vertically or at the
most at 45 from vertical.

d) Chain for valve handling shall not obstruct passage areas. The chain will extend
to 900 mm above the operation platform.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 17/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

e) All the CSO/LO gate valves will be installed with horizontal stem, in order to
avoid the wedge falling due to gravity and obstruct the fluid flow in case of
failure.

3.1.3. Check Valve Installation

a) Clapet check valves will be preferably installed horizontally. Vertical installation is

allowed in the case of upwards flow.

b) If a check valve is installed in such a way that when it closes liquid accumulates
in the pipes, a drain is required upstream from the valve.

3.1.4. Plug Valve, Ball Valve Installation

a) On plug valves and ball valves chain operation and/or operation by extension will
be allowed only in exceptional cases.

b) The position indicator of gear-operated plug and ball valves shall be visible from
operational floor.

c) Handwheel shall be installed horizontally to avoid any accumulation of dust in the

pin seat.

3.1.5. Butterfly Valve Installation

a) In butterfly valve installation, check that during handling the butterfly does not
interfere with elements inside pipes (thermometer pockets, line reductions,
internal coating etc.).

b) If butterfly valve is not "Threaded legs type", supplementary couple of flanges will
be installed when downstream line can be removed during maintenance
operations.

c) Handwheel shall be installed horizontally to avoid any accumulation of dust in the

pin seat.
which it is specifically furnished or outside the extent of the agreed upon right of use.

3.1.6. Vents and Drains

a) Piping will be designed in order to avoid gas and liquid accumulations.

Otherwise:

- on all liquid accumulations drain valves will be installed

- on all gas accumulations, no valved vents will be installed.

b) Vent diameter: ¾"

c) Drain diameter:

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 18/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

- ¾" for ¾" to 14" lines

- 1½” for 16" or larger lines.

Except for lines containing heavy products whose diameter will be 1" minimum.

d) For vents and drains installed on high pressure lines or hydrogen lines, the first
connecting nipple to main line will be SCH. 160 minimum.

e) Drains installed on hydrogen and GPL lines will be designed with a double valve.

3.2. Instrument Installation Assembly on Piping

3.2.1. Control Valves

a) In control valve installation, sufficient clearance for actuator accessibility and/or

removal will be provided.

- The plug will always be removed from the bottom of the valve and the
minimum clearance, to be agreed on with the Instrumentation Department,
will be provided.
- The actuator diaphragm will be accessible from the top of valve and a 300
mm clearance will be provided.

b) Control valves will be positioned preferably with the stem oriented vertically. In
particular cases, the stem may be oriented to 45 from the vertical axis. The stem
may never be oriented horizontally or downwards.

c) In the control sets, a valved drain will be provided between the first block valve
and control valve.

The typical assemblies are shown in the following FEED Standard Design
Drawings:

- 0000 STD 1380.02 “TYPICAL INSTALLATION ASSEMBLY OF CONTROL

VALVE ADJUSTING UNIT”
which it is specifically furnished or outside the extent of the agreed upon right of use.

3.2.2. Instruments

The typical installation assemblies for instruments are shown in the following FEED
standard drawings:

- 0000 STD 1380.03 “ORIFICE FLANGES”

- 0000 STD 1380.04 “STRAIGHT RUNS OF PIPE FOR FLOW MEASURING
INSTALLATION”
- 0000 STD 1380.05 “TYPICAL INSTALLATION FOR PRESSURE INDICATOR &
PRESSURE TRANSMITTER”
- 0000 STD 1380.06 “TYPICAL INSTALLATION FOR TEMPERATURE
INDICATORS & TEMPERATURE TRANSMITTERS”

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 19/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

3.2.3. Safety Valves

a) Installation criteria

- Safety valves will be installed in accessible areas in order to ensure

operability and disassembling.
- Safety valves will always be installed vertically.
- Avoid installing valves in dead stretches of pipe (e.g. at the end of
horizontal pipes where normally there is no fluid flow).
- Valves discharging into the atmosphere will be located at the highest point
of the line on which they operate. Valves discharging into a closed system
will be located at a minimum distance from the header to which they are
connected.

b) Inlet line

- The safety valve inlet line will be vertical and as short as possible; fittings
used will be kept to a minimum to minimize the pressure drop.
- In order to reduce mechanical stress on safety valves and on relevant inlet
lines, the reaction forces caused by valve opening must be taken into
consideration, especially in the case of discharge into the atmosphere.
A proper analysis of such forces and relevant effects on valve and
connected piping will be made applying the calculation criteria for such
forces as per ASME B31.1 (Appendix II para. 2.3) and in API 520.
- Gate valves shall be installed with horizontal stem, in order to avoid the
wedge falling due to gravity, and obstructing the fluid flow in case of failure.
- In case of joint assembly of a main safety valve and a spare safety valve,
block valves on the inlet and outlet lines will be installed creating a system
which does not allow the block valves to be closed on the main safety valve
without first opening the block valves on the spare safety valve, or vice
versa. This system can be obtained by mechanical interlock or using valves
with padlocks.
- For safety valves with operating temperatures below zero degrees Celsius
which discharge into the atmosphere, it is necessary to avoid the formation
of ice and condensate in the valve plug, due to air humidity. For this
which it is specifically furnished or outside the extent of the agreed upon right of use.

purpose, the safety valve shall be installed leaving the last part of the inlet
line without insulation. In this case, the non-insulated part will be long
enough to prevent dew point being reached in the valve; otherwise the
safety valve must be heated (using steam or other proper means).

c) Outlet line - Discharge into the Atmosphere

- When a valve discharge into the atmosphere the outlet shall be directed
upwards for gas discharges, and downwards for liquid discharges.
- For dangerous fluids, if a safe discharge location is expressly required on
the P&ID, the outlet pipe will be raised 3 m. above any walkway situated
within 15 m.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
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KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

- For those fluids for which a safe discharge location is not required, the
outlet pipe will be oriented towards an area where persons do not pass.
- Outlet pipes of safety valves discharging into the atmosphere will have a 10
mm diameter hole in the bottom to drain any condensate or rainwater. In
case of dangerous fluids, the said hole will be connected by piping to a
safe area or to the sewer.

d) Outlet line - Discharge into a closed system

Safety valves discharging into a closed system shall be installed at a higher level
than the flare header, so that the safety valve outlet line always slopes towards
the header; the intake will be on the top header, oriented at 45° in the flow
direction. Horizontal intakes will be allowed when the safety valve discharge pipe
diameter is at least one diameter smaller than that of the header.

- If the safety valve has to be installed lower than header, a 3/4" valved drain
line could be provided, at the minimum distance from safety valve outlet
flange, discharging, previous check of process, into a recovery pot where
liquid after vaporization shall be connected to blow down header.
- For the assembly of block valves on safety valve outlet lines, the same
rules will be observed as for the assembly of inlet line valves.
- Special care will be taken in the safety valve outlet line arrangement, in
order to minimize changes of direction.
- Supports for the above line will be designed in order to minimize stress on
the valve, taking into account that the line will have to maintain its position
when the safety valve is disassembled.

The typical assembly is shown in the following FEED STANDARD DESIGN

DRAWING:

- 0000 STD 1380.07 “TYPICAL INSTALLATION ASSEMBLY FOR SAFETY VALVE”

3.3. Typical Piping Installation on Pumps, Compressors and Steam Turbines

3.3.1. Pumps
which it is specifically furnished or outside the extent of the agreed upon right of use.

Pump suction lines will be as short as possible, compatibly with thermal expansion
requirements. In any case, no pockets are allowed on suction lines.

In end-top type centrifugal pumps, if the suction nozzle is smaller than the line, an
eccentric reducer will be used, assembled with flat side upwards.
In lines carrying slurry or fluids for which pockets are expressly forbidden, the eccentric
reducer will be installed with flat side downwards.

On the suction of a double suction pump, a straight length of pipe shall be provided 5
times the line diameter, will be provided. It will be assembled between the pump nozzle
and first elbow if installed horizontally. If the elbow is installed vertically the straight
pipe will be omitted.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 21/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

On pipes connected to equipment threaded nozzles (utility lines, seal lines, vent lines
or recovered drainage lines) flanges or unions between equipment and line
block-valve, will be provided.

Any temporary filter required shall be installed as close as possible to the equipment,
between the suction nozzle and first block-gate valve.
The line routing and relevant supports will be designed to allow the filter to be
disassembled.
which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 22/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

The typical piping arrangement around the centrifugal pumps is shown in the following
FEED STANDARD DESIGN DRAWING:

- 0000 STD 1380.09 “TYPICAL PIPING INSTALLATION ASSEMBLY ON

CENTRIFUGAL PUMPS”

3.3.2. Compressors

On reciprocating compressors, suction and discharge pipes shall be installed and

anchored on the ground, as close to the equipment as is compatible with thermal
expansion requirements, in order to reduce vibrations.

For lines subject to chemical washing, special connections and dismantling spool
pieces will be provided.
Relevant supports will be calculated considering the line full of water; otherwise,
temporary supports shall be provided before washing operations.

3.3.3. Turbines

Block and/or control valves on turbine steam inlet pipes will be installed on a horizontal
length of pipe. Upstream from the block-valve only, a drain can be installed; in
automatic-starting turbines, a steam trap will be installed upstream from the control
valve.

Turbines are generally supplied with a permanent filter; when not supplied, a "Y" filter
will be installed as close as possible to the turbine nozzle.

When the exhaust steam outlet nozzle is located at the lowest part of turbine, a steam
trap discharging in sewer will be provided at the lowest point of the line.

When turbines are positioned near pipe-racks and exhaust steam discharge to the
atmosphere, the outlet pipes will end 2 m. higher than the pipe-rack's top floor.

On exhaust steam pipes discharging to the atmosphere, silencers will be installed only
when specifically indicated in the flow diagram.
which it is specifically furnished or outside the extent of the agreed upon right of use.

The typical piping arrangement around the steam turbines is shown in the following
FEED STANDARD DESIGN DRAWING:

- 0000 STD 1380.10 “TYPICAL PIPING INSTALLATION ASSEMBLY ON STEAM

TURBINES”

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 23/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

3.3.4. Gussets

1½" and smaller branches will be supplied with reinforcing gussets (positioned in two
planes), according to the following table.

Type of equipment Branches to be reinforced

Reciprocating compressors All branches on interstage lines (1)
All branches on suction & discharge
lines between compressor & first vessel.

Centrifugal compressors All branches on centrifugal compressor piping

within the greater of 6 m. or 20 pipe diameters,
measured along the pipe axis, from the
equipment nozzle.

Reciprocating pumps All branches on suction and discharge (1)

piping between pump & first vessel.
Centrifugal pumps All branches on pump piping within the greater of
6 m. or 20 pipe diameters, measured along the
pipe axis, from the pump nozzle.
All branches on suction lines if valve are not
provided on vessel.

Centrifuges All branches on centrifuges piping within the

greater of 6 m. or 20 pipe diameters, measured
along the pipe axis, from the equipment nozzle.

Machinery where rotating or All branches on all piping connected to (1)

reciprocating component or supported by structures connected to
speed range is 60 to 1000 machinery.
rev/min. (RpM)

Note 1. Gussets are not required for:

a) Connections which terminate at valve, if the valve outlet is located

which it is specifically furnished or outside the extent of the agreed upon right of use.

within 225 mm of the connection.

b) Indicating pressure gauge connections if the outlet of the first valve is

located within 225 mm of the connection.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
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SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Gussets shall be of the same material as the line.

However, carbon steel gussets shall be used for the following line materials:

- ASME IX PNR 3 C. Mo Steel

- ASME IX PNR 4 & 5 Chrome Steel.

3.4. Typical Piping Installation on Pressure Equipment

3.4.1. Piping on Columns or Vessels

Piping installed on columns will be assembled in an area free from connections and
oriented towards the pipe-rack; walkway crossings must be avoided, as for as
possible.
which it is specifically furnished or outside the extent of the agreed upon right of use.

Pipes descending along columns will be positioned at a suitable distance from the
equipment to allow the proper installation of supports.

All spill-over lines from fractionation columns shall have to run downwards from the
nozzle for a minimum of 3 m., before changing direction.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
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KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

3.4.2. Piping on Exchangers

Disassembling spool pieces will be provided on lines connected to nozzles of

removable covers; the line will have to be supported in order to allow the spool to be
disassembled.
Piping connecting to exchangers will not be positioned above the exchangers
themselves. Pipe routing and supports will be designed to facilitate pipe bundle
removal.

Inlet-outlet cooler water pipes must never be directly connected to underground

headers; piping routing will be designed in such a way to allow pipes adjustment of
during erection.

3.4.3. Piping on Air-cooling Systems

Pipes connected to air coolers will be arranged so as to minimize the part of lines to be
disassembled during pipe bundle removal.
Fluid lines connected to air exchangers will be designed in order to ensure a balanced
inlet and outlet distribution.

Pipes and related supports connected to air coolers will be arranged in order to leave
sufficient clearance in front of the pipe maintenance areas on the distributor face; in
the case of distributors with removable covers, removal must not be hampered by
supports or pipes.

3.5. Typical Piping Installation on Furnace

3.5.1. Process Piping

The inlet and outlet furnace process pipes will be designed in order to insure a
balanced distribution on all furnace passages.

The transfer line between the furnace outlet and fractionation column, will slope
towards the column and a straight horizontal length of at least 10 diameters long, will
be provided upstream from the column nozzle. In the case of lower outlet furnaces the
abovesaid line will be raised close to the furnace and will slope towards the column.
which it is specifically furnished or outside the extent of the agreed upon right of use.

The supports will be designed in order to reduce any vibration induced by the fluid in
the intermediate phase (liquid gas).

In piping assemblies on furnaces, the inspection doors and access doors must not be
obstructed; moreover pipes must not be installed in front of explosion doors.
In furnace without flanged nozzles (butt welded connections), compatibility between
lines and furnace piping test pressures will be verified. If they are not compatible, the
line isometric sketches shall indicate that, the union welding between furnace and
piping shall be carried out after the relevant pressure tests. The pipe shall be
constructed with a longer end to allow welding after removal of the temporary closing.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
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KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

3.5.2. Utility Piping

Utility pipe manifold feeding burners will be grouped over the inspection doors of the
furnace, and be supported by the furnace structures. Headers will be blind flanged, to
allow steam cleaning before start-up.
The fuel oil header will be designed as an "open ring" type to ensure continuous oil
circulation and avoid dead ends.
Manually operated valves for emergency closing, installed on fuel oil and gas pipes,
will be located in a safe area at least 15 m. from the furnace wall (preferably near the
snuffing steam manifold).

Branches for fuel gas, pilot gas, fuel oil and atomizing steam to burners, shall be
provided on the top of the header. Lateral or bottom branches are acceptable only for
fuel oil.
Manually operated burner valves will be positioned near the inspection doors; if a
second set of valves is required, they will be positioned at a minimum distance from
the burner.
In any case, the pilot gas valve will be positioned at a minimum distance from burner.
Pipes connected to burners will be supplied with flanged joints in order to allow burner
disassembly for maintenance.
Steam atomizing lines and fuel oil lines connected to the burner, must be sufficiently
flexible to allow the removal of the burner liner without transmitting excessive stress
which could misalign the liner itself.

The furnace snuffing steam manifold will be positioned in a safe area at least 15 m.
from the furnace wall. Upstream from the block-valve, which will be operable from the
ground, a steam-trap will be installed in order to have continuously pure steam.
On the pipe downstream from the block-valve, neither vents or drains will be installed.
Piping pockets will be drained through 6 mm. diameter holes; the block-valve
downstream line will not be subjected to hydraulic test, but only to visual inspection.

Steam pipes connected to soot blowers (fixed or retractable) will be designed with a
slope allowing the condensate to run to the lowest point of the system, where a drain
to the sewer will be provided.
For the whole system design, reference is made to the flow diagram supplied by the
soot blower Vendor.
which it is specifically furnished or outside the extent of the agreed upon right of use.

The typical utility piping arrangement around the furnaces is shown in the following
FEED STANDARD DESIGN DRAWING:

- 0000 STD 1380.11 “TYPICAL PIPING INSTALLATION ASSEMBLY FOR

UTILITIES TO FURNACE BURNERS”

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
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KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

3.6. Steam Distribution Network

Where possible, the steam header will be positioned at one end of pipe-racks and
sleepers for the installation of thermal expansion loops if any.

Steam headers will be blind flanged, (never with a cap), in order to allow for header
cleaning. When block valves are provided on header branches, they will be installed on
the upper horizontal length of pipe to allow the line to drain on both sides.

On the lowest points or on the end of steam headers, pots will be provided with steam
traps.

The typical piping arrangement for the steam distribution network is shown in the
following FEED STANDARD DESIGN DRAWING:

- 0000 STD 1380.12 “TYPICAL INSTALLATION ASSEMBLY FOR CONDENSATE

POT”

3.7. Utilities Stations

Service hose stations for water, air, steam and nitrogen supplies (the last only where
expressly required by the design specifications) will be located in the following areas:

3.7.1. Process, Utilities Production and Workshop Area

On ground floor: hose stations will be arranged to reach all equipment or pipes
concerned, using 15 m. hose lengths.

On structures: hose stations will be arranged to serve the whole floor. The water hose
station shall be limited to the first floor.

On fractionation columns: hose stations will be provided on all manholes platforms and
on the highest platform, with the exception of water.

For vertical structures and vessels in general, utilities stations will be installed on every
other floor.
which it is specifically furnished or outside the extent of the agreed upon right of use.

3.7.2. Off-site Area for Storage and Loading

Hose stations will be provided in pump room, in tank trucks and/or railway loading
area, in additive and waste treatments area.

The typical installation assembly for the hose station is shown in the following FEED
STANDARD DESIGN DRAWING:

- 0000 STD 1380.13 “TYPICAL INSTALLATION ASSEMBLY FOR HOSE

STATIONS”

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
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SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

3.8. Instrument Air Distribution

The instrument air distribution network will be completely separate from the service air
network; its only use will be for plant instrumentation.
From each utility branch from the header, a block-valve will be provided, installed at a
minimum distance from the header.
Threaded piping instrument air distribution networks shall be provided with assembly
joint by unions on 1½" or smaller lines, and flanges on 2" or larger lines, to be installed
about every 12 m. length of straight pipe and every two changes of direction.

3.9. PVC Piping Installation

3.9.1. Overhead PVC pipes

Overhead PVC pipes shall be installed according to the following criteria:

Piping will not be installed near hot equipment or pipes.

Due to the extreme plasticity of the material, contiguous pipe supports will be provided
both vertically and horizontally, to avoid deformations or pockets.

Since PVC is essentially dedicated to chemical fluids services will be properly shielded
and supported, according to their degree of hazardousness, to prevent dangerous
dripping and/or jets.

Support will be free from roughness, in order to avoid PVC erosion, and supporting
guides will be installed to allow for pipe expansion.
Pipe shall have expansion loops every 50 m.

Valves shall be properly fixed to supports near the extremities, to avoid any failure
during operation.

Drains will be installed in PVC pipes where ambient temperature can cause the
freezing of the contained fluid.

3.10. PVC Pipes in Trenches

which it is specifically furnished or outside the extent of the agreed upon right of use.

PVC pipes installed in trenches shall conform to the following criteria:

The laying surface will be smooth and free from roughness.

It could be advantageous to protect pipe with a layer of sand on the bottom and
another layer to cover. The recommended total sand thickness will be 30 cm.,
subdivided into 2 equal layers.

3.10.1. PVC underground piping

PVC underground piping shall be installed according to the following criteria.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 29/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

Piping will be installed 60 cm. min. under the paving.

In paved or crossing areas, a concrete protection will be provided.

It is not advisable to install metal jacketing on PVC pipes unless they are embedded in
a concrete base course, since due to any settlement of the ground, the metal jacket
could damage PVC lines.

3.11. Installation Assembly Standards Drawings List

The typical piping installation assembly standards other than those already described
before are shown in the following FEED Standard Design Drawings:

0000 STD 1380.14 “Rating 150300 non insulated piping, center to center, free
space 25 mm”
0000 STD 1380.15 “Rating 600 non insulated piping, center to center, free space
25 mm”
0000 STD 1380.16 “Rating 150300 non insulated piping, center to center, free
space 50 mm”
0000 STD 1380.17 “Rating 600 non insulated piping, center to center, free space
50 mm”
0000 STD 1380.18 “Ring and gasket dimensions”
0000 STD 1380.19 “Tee reducer dimensions”
0000 STD 1380.20 “Rating 1500 RF & RTJ flange dimensions”
0000 STD 1380.21 “Rating 2500 RF & RTJ flange dimensions”
0000 STD 1380.22 “Lap joint stub-end dimensions”
0000 STD 1380.23 “Typical assembly for vents and drains”
0000 STD 1380.24 “Typical "Slip-on" flanges arrangements”
0000 STD 1380.25 “Typical piping trenches, basin or road crossing arrangements”
0000 STD 1380.26 “Single pipe concrete wall crossings arrangements”
0000 STD 1380.27 “Multiple pipe concrete wall crossings arrangements”
which it is specifically furnished or outside the extent of the agreed upon right of use.

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 Project N° Unit Document Code Serial N° Rev. Page
2342 AA00 JSD 1300 07 1 30/31

KARBALA REFINERY FEED PROJECT

SCOP – IRAQ (Contract n° 2171)
The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for

4. CONSTRUCTION RULES FOR PIPING ELEMENTS

The piping elements shall be constructed in accordance with the following FEED
Standard Construction Drawings:

- 0000 STC 139C.01 Mitre bends (3 elements)

- 0000 STC 139C.02 Mitre bends (4 elements)
- 0000 STC 139C.03 Mitre bends (5 elements)
- 0000 STC 139C.04 Reducing nipple & swage dimensions
- 0000 STC 139C.05 Reducers for slurry product
- 0000 STC 139C.06 90° and 45° elbows R=5D
- 0000 STC 139C.07 Jacket pipe for 90° and 45° elbows R=5D
- 0000 STC 139C.08 “45° branch for slurry product”
- 0000 STC 139C.09 "Y" branch for slurry product
- 0000 STC 139C.10 Flanges long welding neck
- 0000 STC 139C.11 "Pad type" flange 150# & 300# RF
- 0000 STC 139C.12 Jackscrew dimensions flanges
150#-300#-600# RF & FF
- 0000 STC 139C.13 Jackscrew dimensions flanges
150#-300#-600#-900#-1500#-2500# RTJ
- 0000 STC 139C.14 Drip rings 150# ÷ 600# RF & FF
- 0000 STC 139C.15 Drip rings 150# ÷ 2500# RTJ
- 0000 STC 139C.16 Spectacle blinds 150# ÷ 600# RF & FF
- 0000 STC 139C.17 Spectacle blinds 150# and 300# RTJ
- 0000 STC 139C.18 Miscellaneous spectacle blinds 600# and 900# RTJ
- 0000 STC 139C.19 Spectacle blinds 1500# and 2500# RTJ
- 0000 STC 139C.20 Blinds 150# ÷ 600# RF & FF
- 0000 STC 139C.21 Blinds 150# and 300# RTJ
- 0000 STC 139C.22 Blinds 600# and 900# RTJ
- 0000 STC 139C.23 Blinds 1500# and 2500# RTJ
- 0000 STC 139C.24 Spacer rings 150# ÷ 600# RF & FF
- 0000 STC 139C.25 Spacer ring 150# and 300# RTJ
- 0000 STC 139C.26 Spacer rings 600# and 900# RTJ
- 0000 STC 139C.27 Spacer rings 1500# and 2500# RTJ
- 0000 STC 139C.28 Spectacle blinds, blinds and
spacer rings: thickness calculation
which it is specifically furnished or outside the extent of the agreed upon right of use.

- 0000 STC 139C.29 Flat perforated strainers

- 0000 STC 139C.30 Plate ring dimensions and installation
- 0000 STC 139C.31 Special components - sampler cooler
- 0000 STC 139C.32 Temporary filter type 1
- 0000 STC 139C.33 Temporary filter type 2
- 0000 STC 139C.34 Temporary filter type 3
- 0000 STC 139C.35 Temporary filter type 4
150#÷600# RF & FF
- 0000 STC 139C.36 Temporary filter type 4
150#÷1500# RTJ
- 0000 STC 139C.37 Permanent filter type 1
150#÷600# RF/RTJ

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

 The present document or drawing is property of TECHNIP ITALY S.p.A. and shall not, under any circumstances, be totally or partially, directly or indirectly, transferred, reproduced, copied, disclosed or used, without its prior written consent, for any purpose and in any way other than that for
which it is specifically furnished or outside the extent of the agreed upon right of use.

-
-

0000 STC 139C.39

0000 STC 139C.38
2342
Project N°
Unit
AA00

150#÷600# RF/RTJ
SCOP – IRAQ (Contract n° 2171)

Permanent filter type 2

KARBALA REFINERY FEED PROJECT

Permanent strainer for pumps

JSD 1300
Document Code
07

TECHNIP ITALY S.p.A. - 00148 ROMA - Viale Castello della Magliana, 68

Serial N°
1
Rev.
Page
31/31