API Catalog
API Catalog
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API INTERNATIONAL
Table of Contents
About API International....................................................................................................................................... 01.1
Overview and Services............................................................................................................................................................................ 01.2
Terms & Conditions of Sale................................................................................................................................................................... 01.3
Flange Dimensional Tolerances........................................................................................................................................................... 01.4
Steel AWWA Flanges (per AWWA C207).......................................................................................................... 02.1
Class “B” Steel Flanges (Series PF-B)................................................................................................................................................ 02.2
Class “D” Steel Flanges (Series PF-D)................................................................................................................................................ 02.3-4
Class “E” Steel Flanges (Series PF-E)................................................................................................................................................. 02.5
Class “F” Steel Flanges (Series PF-F)................................................................................................................................................... 02.6
Class “B” Steel Blind Flanges (Series PFBL-B)................................................................................................................................ 02.7
Class “D” Steel Blind Flanges (Series PFBL-D)................................................................................................................................ 02.8
Class “D” Steel Blind Flanges (Series PFBL-86).............................................................................................................................. 02.9
Class “E” Steel Blind Flanges (Series PFBL-E)................................................................................................................................ 02.10
Class “F” Steel Blind Flanges (Series PFBL-F)................................................................................................................................. 02.11
Class “D” Steel Hub Ring Flanges (Series PF-D-H)........................................................................................................................ 02.12
Class “E” Steel Hub Ring Flanges (Series PF-E-H)......................................................................................................................... 02.13
Stainless Steel AWWA Flanges (per AWWA C228)......................................................................................... 03.1
Class “B” Stainless Steel Slip-on Flanges (Series SPF-B)........................................................................................................... 03.2
Class “D” Stainless Steel Slip-on Flanges (Series SPF-D)............................................................................................................ 03.3
Class “E” Stainless Steel Slip-on Flanges (Series SPF-E)............................................................................................................. 03.4
Class “F” Stainless Steel Slip-on Flanges (Series SPF-F)............................................................................................................. 03.5
Class “B” Stainless Steel Blind Flanges (Series SPFBL-B)........................................................................................................... 03.6
Class “D” Stainless Steel Blind Flanges 1986 (Series SPFBL-86).............................................................................................. 03.7
Class “D” Stainless Steel Blind Flanges (Series SPFBL-D)........................................................................................................... 03.8
Class “E” Stainless Steel Blind Flanges (Series SPFBL-E)............................................................................................................ 03.9
Class “F” Stainless Steel Blind Flanges (Series SPFBL-F)............................................................................................................ 03.10
½" Thick Steel Slip-On Flanges.......................................................................................................................... 04.1
½" Thick Steel Slip-on Flanges (Series PFH)..................................................................................................................................... 04.2
½” Thick Steel Slip-on Flanges for O.D. Tubing (Series PFH-16)................................................................................................ 04.3
½” Thick Steel Blind Flanges (Series PFBH)...................................................................................................................................... 04.3
½" Thick Stainless Steel Slip-On Flanges......................................................................................................... 05.1
½” Thick Stainless Steel Flanges for Pipe (Series SPFH)................................................................................................. 05.2
½” Thick Stainless Steel Flanges for O.D tubing (Series SPFH-16)................................................................................................. 05.3
½” Thick Stainless Steel Blind Flanges (Series SPFBH)................................................................................................................ 05.3
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API INTERNATIONAL
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API INTERNATIONAL
This product catalog is for informational purposes only. API International makes no warranties, expressed or implied in this summary. Information in
this catalog, including but not limited to: pricing, dimensions, and pressures, is subject to change without notice.
© Copyright 2016 API International, Inc. Printed in the United States.
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API INTERNATIONAL
API stocks flanges in a variety of alloys, rubber expansion joints, braided flex connectors,
butterfly & check valves and much more, to serve the needs of the various markets we
serve (HVAC, Irrigation, Exhaust, Process, Water, Wastewater, Mining, Power, Tunneling,
and Agriculture). These items are stocked in one of our conveniently located warehouses
in Oregon and Indiana— for fast distribution throughout the North America and abroad.
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01.2
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API INTERNATIONAL
Services
International Procurement
During our forty-plus years of doing business internationally we
have developed relationships with suppliers in Asia and Europe.
Our overseas representatives maintain a close relationship with
our current suppliers and are continuously engaged in source
finding on our client’s behalf.
Custom Fabrication
One of API International’s core competencies is fabricating
custom flanges and shapes in a variety of alloys for our OEM
customers. Our team of professionals work with our engineering
department and select manufacturers to customize high
quality products for your unique requirements.
Logistics Services
API’s logistics services are designed to allow OEMs to focus on the
manufacturing process without worrying about when their custom
parts will be available for use. Our range of services includes all
logistical aspects for OEM customers: shipping from our network
of overseas manufacturers; freight forwarding; customs clearing;
local trucking; material handling and warehousing in one of
our facilities. We handle all of the pieces of the logistics puzzle,
enabling our OEMs clients to maintain inventory levels of quality
controlled products that match their production time- line.
We give our customers the option of either utilizing our warehouse space to inventory blanket orders
or shipping containers directly to a manufacturing facility. In addition, when customers elect to utilize
your own warehouse, we are happy to customize box dimensions to match our customer’s warehouse
rack dimensions.
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1) WARRANTY. All merchandise ordered shall be sold subject to SELLER’S standard warranty, viz: SELLER warrants that any product of its manufacture,
which upon examination is found by SELLER’S representative to be defective either in workmanship of material whereby it is not suitable under proper
usage and service for the purpose for which it was designed, will be at SELLER’S option, repaired or replaced free of charge including transportation
charges, but not the cost of installation, provided that SELLER received written claim specifying that defect within six months after SELLER ships the
product. ALL OTHER WARRANTIES EXPRESSED AND IMPLIED INCLUDING ANY WARRANTY OF MERCHANTIABILITY ARE HEREBY DISCLAIMED. The
foregoing expresses all of the SELLER’S obligations and liabilities with respect to the quality of items furnished by it and it shall under no circumstances
be liable for consequential damages.
3) SAMPLES. In the event samples are furnished to BUYER, SELLER will not assume any liability in connection with the furnishing of use thereof and there
will be no agreement of warranty collateral to, or affecting, the furnishing of such samples.
5) DELIVERY.
a) Shipping Dates: Shipping dates are approximate only and subject to change.
b) Unforeseen Delays: SELLER shall not be liable in damages or otherwise for delays or failure in performance when caused by circumstance, of
every nature and description and however arising, beyond SELLER’S reasonable control in the even SELLER is unable due to any such occurrence
or otherwise, to fulfill its total commitment to all customers, BUYER agrees to accept as full and complete performance by SELLER, deliveries in
accordance with such plan or pro-ration as SELLER may adopt.
c) Packaging: SELLER will provide commercial packaging adequate, under normal conditions, to protect the goods in shipment and identify the
contents. Should BUYER request any special packaging, it will be done at BUYER’S expense.
d) Routing: All goods will be shipped via the cheapest or most expeditious means of transportation under the circumstances, unless BUYER indicates
otherwise. If BUYER provides no routing instructions, SELLER shall be the sole judge of the best method of routing shipment.
6) INSPECTION. SELLER will inspect all goods prior to shipment and such inspection will be adequate to meet SELLER’S standards for dimensional and
visual characteristics.
8) SPECIAL DAMAGES. Neither BUYER NOR SELLER shall make any claims for special consequential damages.
9) PATENT INFRINGMENT. Should the goods furnished by SELLER be of such of a nature that the design therefore is supplied by BUYER, or should the
goods be labeled or marked with a trademark or trade name requested by BUYER, then BUYER agrees to defend SELLER in any action, either civil or
criminal, brought against SELLER by and third party, for the infringement or misuse of any such patents or trademarks, and BUYER further agrees to hold
SELLER harmless from any damage or loss resulting therefrom.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 150 pattern.
Pressure Ratings: 86psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 150 pattern.
Pressure Ratings: 175psi (4” – 12”) 150psi (14” and larger) at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 300 pattern.
Pressure Ratings: 300psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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AWWA Class “B” Steel Blind Flanges - 2013 Specs (86 psi)
API Part Number Size O.D. I.D. Ø B.H.C. Ø B.H. # B.H. THK Weight Lbs
PFBL0400-B 4 9.00 BLIND 7.50 0.750 8 0.625 10.6
PFBL0500-B 5 10.00 BLIND 8.50 0.875 8 0.625 13.0
PFBL0600-B 6 11.00 BLIND 9.50 0.875 8 0.688 17.6
PFBL0800-B 8 13.50 BLIND 11.75 0.875 8 0.688 27.0
PFBL1000-B 10 16.00 BLIND 14.25 1.000 12 0.688 38.5
PFBL1200-B 12 19.00 BLIND 17.00 1.000 12 0.719 67.0
PFBL1400-B 14 21.00 BLIND 18.75 1.125 12 0.791 80.0
PFBL1600-B 16 23.50 BLIND 21.25 1.125 16 0.892 105.0
PFBL1800-B 18 25.00 BLIND 22.75 1.250 16 0.950 132.0
PFBL2000-B 20 27.50 BLIND 25.00 1.250 20 1.040 186.0
PFBL2200-B 22 29.50 BLIND 27.25 1.375 20 1.132 209.0
PFBL2400-B 24 32.00 BLIND 29.50 1.375 20 1.216 268.0
PFBL2600-B 26 34.25 BLIND 31.75 1.375 24 1.307 328.0
PFBL2800-B 28 36.50 BLIND 34.00 1.375 28 1.398 397.0
PFBL3000-B 30 38.75 BLIND 36.00 1.375 28 1.477 488.0
PFBL3200-B 32 41.75 BLIND 38.50 1.625 28 1.581 586.0
PFBL3400-B 34 43.75 BLIND 40.50 1.625 32 1.661 675.0
PFBL3600-B 36 46.00 BLIND 42.75 1.625 32 1.751 790.0
PFBL3800-B 38 48.75 BLIND 45.25 1.625 32 1.853 944.0
PFBL4000-B 40 50.75 BLIND 47.25 1.625 36 1.933 1066.0
PFBL4200-B 42 53.00 BLIND 49.50 1.625 36 2.023 1220.0
PFBL4400-B 44 55.25 BLIND 51.75 1.625 40 2.114 1385.0
PFBL4600-B 46 57.25 BLIND 53.75 1.625 40 2.194 1547.0
PFBL4800-B 48 59.50 BLIND 56.00 1.625 44 2.285 1739.0
PFBL5000-B 50 61.75 BLIND 58.25 1.875 44 2.377 1934.0
PFBL5200-B 52 64.00 BLIND 60.50 1.875 44 2.468 2163.0
PFBL5400-B 54 66.25 BLIND 62.75 1.875 44 2.559 2408.0
PFBL6000-B 60 73.00 BLIND 69.25 1.875 52 2.820 3225.0
PFBL6600-B 66 80.00 BLIND 76.00 1.875 52 3.092 4272.0
PFBL7200-B 72 86.50 BLIND 82.50 1.875 60 3.353 5418.0
Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 150 pattern.
c. AWWA recommends the use of Dish Assemblies for sizes above 72”. Call API customer service for additional information.
Pressure Ratings: 86psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 150 pattern.
c. AWWA recommends the use of Dish Assemblies for sizes above 72”. Call API customer service for additional information.
Pressure Ratings: 175psi (4” – 12”) and 150psi (14” and larger) at atmospheric temperature.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 150 pattern.
c. Manufactured to AWWA C207-1986 specifications.
d. AWWA recommends the use of Dish Assemblies for sizes above 72”. Call API customer service for additional information.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 150 pattern.
c. AWWA recommends the use of Dish Assemblies for sizes above 72”. Call API customer service for additional information.
Pressure Ratings: 275psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 300 pattern.
Pressure Ratings: 300psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 150 pattern.
Pressure Ratings: 175psi (4” – 12”) 150psi (14” and larger) at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Steel material conforms to the requirements of AWWA C207 specifications. Other material is available upon request.
b. Meets ANSI class 150 pattern.
Pressure Ratings: 275psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 150 pattern.
Pressure Ratings: 86psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 150 pattern.
Pressure Ratings: 175psi (4” – 12”) and 150psi (14” and larger) at atmospheric temperature.
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 150 pattern.
Pressure Ratings: 275psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 300 pattern.
Pressure Ratings: 300 psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 150 pattern.
c. AWWA recommends the use of Dish Assemblies for sizes above 72”. Call API customer service for additional information.
Pressure Ratings: 86psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 150 pattern.
c. Manufactured to AWWA C207-1986 dimensional specifications.
d. AWWA recommends the use of Dish Assemblies for sizes above 72”. Call API customer service for additional information.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 150 pattern.
c. AWWA recommends the use of Dish Assemblies for sizes above 72”. Call API customer service for additional information.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 150 patter.n
c. AWWA recommends the use of Dish Assemblies for sizes above 72”. Call API customer service for additional information.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Dual grade 304/304L & 316/316L Stainless Steel material conforms to the requirements of AWWA C228 specifications. Other material is available
upon request.
b. Meets ANSI class 300 pattern.
Pressure Ratings: 300psi at atmospheric temperature.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Flange material is steel (to AWWA C207-13 specifications). Specific grades of steel for structural or critical applications are available upon request.
b. Meets ANSI class 150 pattern.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes
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Notes:
a. Material ASTM available in grades 304L & 316L.
b. Meets ANSI class 150 pattern.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes
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Notes:
a. Flange material is steel (to AWWA C207-13 specifications). Specific grades of steel for structural or critical applications are available upon request.
b. Meets ANSI class 150 pattern.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Material ASTM available in grades 304L & 316L.
b. Meets ANSI class 150 pattern.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Notes:
a. Dimensions and Tolerances per ANSI B16.5.
b. Flanges are painted black.
c. ASTM A-105.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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O.D.
B.H.C.
THK
1/16"
RAISED FACE DIA. PER ANSI B16.5
Notes:
a. Dimensions and Tolerances per ANSI B16.5.
b. Flanges are painted black.
c. ASTM A-105.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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RFS0050-30 0.50 3.75 0.88 2.63 0.750 4 0.563 0.880 1.500 1.375 0.188 2.0
RFS0075-30 0.75 4.63 1.09 3.25 0.750 4 0.625 1.000 1.875 1.688 0.188 2.4
RFS0100-30 1 4.88 1.36 3.50 0.750 4 0.688 1.063 2.125 2.000 0.188 3.0
RFS0125-30 1.25 5.25 1.70 3.88 0.750 4 0.750 1.063 2.500 2.500 0.188 4.5
RFS0150-30 1.50 6.13 1.95 4.50 0.875 4 0.813 1.188 2.750 2.875 0.188 6.5
RFS0200-30 2 6.50 2.44 5.00 0.750 8 0.875 1.313 3.313 3.625 0.188 7.0
RFS0250-30 2.50 7.50 2.94 5.88 0.875 8 1.000 1.500 3.938 4.125 0.188 10.0
RFS0300-30 3 8.25 3.57 6.63 0.875 8 1.125 1.688 4.625 5.000 0.188 13.0
RFS0350-30 3.5 9.00 3.57 7.25 0.875 8 1.188 1.750 5.250 5.500 0.188 17.0
RFS0400-30 4 10.00 4.57 7.88 0.875 8 1.250 1.875 5.750 6.188 0.188 23.5
RFS0500-30 5 11.00 5.66 9.25 0.875 8 1.375 2.000 7.000 7.313 0.188 29.0
RFS0600-30 6 12.50 6.72 10.63 0.875 12 1.438 2.063 8.125 8.500 0.250 36.0
RFS0800-30 8 15.00 8.72 13.00 1.000 12 1.625 2.438 10.250 10.625 0.250 56.0
RFS1000-30 10 17.50 10.88 15.25 1.125 16 1.875 2.625 12.625 12.750 0.250 77.0
RFS1200-30 12 20.50 12.88 17.75 1.250 16 2.000 2.875 14.750 15.000 0.313 113.0
RFS1400-30 14 23.00 14.14 20.25 1.250 20 2.125 3.000 16.750 16.250 0.313 159.0
RFS1600-30 16 25.50 16.16 22.50 1.375 20 2.250 3.250 19.000 18.500 0.313 210.0
RFS1800-30 18 28.00 18.18 24.75 1.375 24 2.375 3.500 21.000 21.000 0.313 253.0
RFS2000-30 20 30.50 20.20 27.00 1.375 24 2.500 3.750 23.125 23.000 0.313 307.0
RFS2400-30 24 36.00 24.25 32.00 1.625 24 2.750 4.188 27.625 27.250 0.313 490.0
Notes:
a. Dimensions and Tolerances per ANSI B16.5.
b. Flanges are painted black.
c. ASTM A-105.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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O.D.
B.H.C.
THK
1/16"
RAISED FACE DIA. PER ANSI B16.5
Notes:
a. Dimensions and Tolerances per ANSI B16.5.
b. Flanges are painted black.
c. ASTM A-105.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Notes
DC# 1019
08.6 CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com
API INTERNATIONAL
DC# 1019
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API INTERNATIONAL
Notes:
a. Dimensions and Tolerances per ANSI B16.5.
b. Available in 304L & 316L.
c. ASTM A182.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Notes:
a. Dimensions and Tolerances per ANSI B16.5.
b. Available in 304L & 316L.
c. ASTM A182.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com 09.3
API INTERNATIONAL
Notes:
a. Dimensions and Tolerances per ANSI B16.5.
b. Available in 304L & 316L.
c. ASTM A182.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
09.4 CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com
API INTERNATIONAL
Notes:
a. Dimensions and Tolerances per ANSI B16.5.
b. Available in 304L & 316L.
c. ASTM A182.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Notes
DC# 1019
09.6 CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com
API INTERNATIONAL
Exhaust Flanges
Domestic & Import
DC# 1019
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API INTERNATIONAL
Notes:
a. Flange material is steel (to AWWA C207-13 specifications).
b. Available in stainless steel 304L/316L.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
Notes:
a. Flange material is steel (to AWWA C207-13 specifications). Specific grades of steel for structural or critical applications are available upon request.
b. Meets ANSI class 150 pattern.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Notes
DC# 1019
10.4 CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com
API INTERNATIONAL
DC# 1019
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= Identical
~~ Approximate
= Different
Ø No Size Available
VISIT: www.apiint.com
PN10 PN16 PN25
STOCK EN-1092 STOCK EN-1092 STOCK EN-1092 STOCK EN-1092 STOCK EN-1092 STOCK EN-1092
Size I.D. I.D. THK THK Size I.D. I.D. THK THK Size I.D. I.D. THK THK
25 1.38 1.36 0.630 0.630 25 25
32 1.69 1.71 0.710 0.710 32 32
40 1.97 1.95 0.710 0.710 40 40
API INTERNATIONAL
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50 2.44 2.42 0.750 0.790 50 50
65 2.95 3.05 0.790 0.790 65 65
DC# 1019
80 3.57 3.56 0.790 0.790 80 80
100 4.57 4.57 0.870 0.870 100 100 4.57 4.57 1.020 1.030
125 5.66 5.57 0.870 0.870 125 125 5.57 5.66 1.100 1.110
150 6.72 6.71 0.950 0.950 150 150 6.71 6.72 1.180 1.190
200 8.72 8.72 0.950 0.950 200 8.72 8.72 1.020 1.030 200 8.72 8.72 1.260 1.260
CALL: 1-800-523-0852
250 10.88 10.89 1.020 1.030 250 10.88 10.89 1.140 1.150 250 10.89 10.88 1.380 1.380
300 12.88 12.89 1.020 1.030 300 12.88 12.89 1.26 1.26 300 12.89 12.88 1.500 1.500
350 14.19 14.15 1.180 1.190 350 14.19 14.15 1.380 1.380 350 14.15 14.19 1.65 1.66
400 16.19 16.18 1.260 1.260 400 16.19 16.18 1.500 1.500 400 16.18 16.19 1.81 1.89
450 18.19 18.19 1.380 1.420 450 18.19 18.19 1.650 1.660 450 18.19 18.19 1.97 2.13
500 20.19 20.22 1.500 1.500 500 20.19 20.22 1.810 1.820 500 20.22 20.19 2.20 2.29
600 24.19 24.27 1.650 1.660 600 24.19 24.27 2.050 2.170 600 24.27 24.19 2.68 2.68
700 28.19 28.19 1.832 1.970 700 28.19 28.19 2.362 2.48 700 28.19 28.19 3.35 3.35
800 32.19 32.19 2.013 2.200 800 32.19 32.19 2.677 2.92 800
900 36.19 35.19 2.148 2.440 900 36.19 35.19 2.992 3.23 900
1000 40.19 39.19 2.329 2.760 1000 40.19 39.19 3.307 3.55 1000
11.2
API INTERNATIONAL
DC# 1019
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API INTERNATIONAL
DC# 1019
11.4 CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com
API INTERNATIONAL
DC# 1019
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API INTERNATIONAL
Note:
Available in grades 304L & 316L.
Note:
Available in grades 304L & 316L.
DC# 1019
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API INTERNATIONAL
Aluminum Flanges
Domestic & Import
DC# 1019
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API INTERNATIONAL
Aluminum Flanges
API Part Number Size O.D. I.D. Ø B.H.C. Ø B.H. # B.H THK Weight lbs
ALPF0300 3 7.50 3.00 6.00 0.750 4 0.800 2.70
ALPF0400 4 9.00 4.00 7.50 0.750 8 0.800 4.00
ALPF0500 5 10.00 5.00 8.50 0.870 8 0.900 4.60
ALPF0600 6 11.00 6.00 9.50 0.870 8 0.900 5.30
ALPF0800 8 13.50 8.00 11.75 0.870 8 1.000 8.30
ALPF1000 10 16.00 10.00 14.25 1.000 12 1.000 10.70
ALPF1200 12 19.00 12.00 17.00 1.000 12 1.000 15.20
Note:
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Backing Flanges
Domestic & Import
DC# 1019
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API INTERNATIONAL
Notes:
a. Also available Hot Dipped Galvanized. Meets ANSI class 150 pattern.
b. Material conforms to ASTM A536.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Notes: a. Also available Hot Dipped Galvanized. Meets ANSI class 150 pattern. b. Material conforms to ASTM A536.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
Notes: a. Also available Hot Dipped Galvanized. Meets AWWA/ASME/ANSI drilling for Class 150. b. Material conforms to ASTM A536.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Note:
• Meets ANSI class 150 pattern.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Note:
• Meets ANSI class 150 pattern.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
DC# 1019
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API INTERNATIONAL
Notes
DC# 1019
14.6 CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com
API INTERNATIONAL
DC# 1019
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API INTERNATIONAL
DIMENSIONS
Holes
API Part Number Size A B A+B C ØE ØK L P (No.x Ød) B2 G P2 F2
BVG0200-D 2 5.56 2.70 8.26 1.65 1.97 3.03 1.18 0.354 4 x 0.276 6.06 2.52 10.78 5.91
BVG0250-D 2-1/2 5.92 2.99 8.91 1.75 1.97 3.03 1.18 0.354 4 x 0.276 6.06 2.52 11.43 5.91
BVG0300-D 3 6.16 3.88 10.04 1.75 1.97 3.03 1.18 0.354 4 x 0.276 6.06 2.52 12.56 5.91
BVG0400-D 4 6.61 4.68 11.29 2.01 2.76 3.54 1.18 0.433 4 x 0.394 6.06 2.52 13.81 5.91
BVG0500-D 5 7.34 5.09 12.44 2.15 2.76 3.54 1.18 0.551 4 x 0.394 6.06 2.52 14.96 5.91
BVG0600-D 6 8.10 5.59 13.69 2.15 2.76 3.54 1.18 0.551 4 x 0.394 6.06 2.52 16.21 5.91
BVG0800-D 8 9.08 6.93 16.01 2.35 4.02 4.92 1.34 0.669 4 x 0.472 8.82 2.91 18.92 11.22
BVG1000-D 10 10.63 8.22 18.85 2.64 4.02 4.92 1.34 0.866 4 x 0.472 8.82 2.91 21.76 11.22
BVG1200-D 12 12.91 9.78 22.69 2.97 4.02 4.92 1.34 0.866 4 x 0.472 8.46 2.95 25.64 11.22
BVG1400-D 14 14.49 10.51 25.00 2.99 4.02 5.51 1.77 0.866 4 x 0.472 8.27 5.04 30.04 11.22
BVG1600-D 16 15.75 12.44 28.19 4.02 5.51 7.76 2.05 0.945 4 x 0.709 10.16 5.04 33.23 11.22
BVG1800-D 18 16.61 13.15 29.76 4.49 5.51 7.76 2.05 1.063 4 x 0.709 10.16 5.04 34.80 11.22
BVG2000-D 20 18.90 14.56 33.46 5.00 5.51 7.76 2.52 1.417 4 x 0.709 11.22 5.04 38.50 15.16
BVG2400-D 24 22.13 18.42 40.55 5.94 6.50 10.86 2.76 1.417 4 x 0.906 11.22 5.51 46.85 15.16
DC# 1019
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API INTERNATIONAL
DIMENSIONS
API Part Number Size A B A+B C ØE ØK L P Holes (No.x Ød) P1 D1 F1
BVL0200-D 2 5.56 2.70 8.26 1.65 1.97 3.03 1.18 0.354 4 x 0.276 9.44 10.47 1.18
BVL0250-D 2-1/2 5.92 2.99 8.91 1.75 1.97 3.03 1.18 0.354 4 x 0.276 10.09 10.47 1.18
BVL0300-D 3 6.16 3.88 10.04 1.75 1.97 3.03 1.18 0.354 4 x 0.276 11.22 10.47 1.18
BVL0400-D 4 6.61 4.68 11.29 2.01 2.76 3.54 1.18 0.433 4 x 0.394 12.47 10.47 1.18
BVL0500-D 5 7.34 5.09 12.44 2.15 2.76 3.54 1.18 0.551 4 x 0.394 13.62 10.47 1.18
BVL0600-D 6 8.10 5.59 13.69 2.15 2.76 3.54 1.18 0.551 4 x 0.394 14.87 14.17 1.18
BVL0800-D 8 9.08 6.93 16.01 2.35 4.02 4.92 1.34 0.669 4 x 0.472 17.35 19.69 1.34
BVL1000-D 10 10.63 8.22 18.85 2.64 4.02 4.92 1.34 0.866 4 x 0.472 20.19 19.69 1.34
BVL1200-D 12 12.91 9.78 22.69 2.97 4.02 4.92 1.34 0.866 4 x 0.472 24.03 19.69 1.34
DC# 1019
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API INTERNATIONAL
DIMENSIONS
Holes
API Part Number Size A B A+B C ØE ØK L P (No.x Ød) Tap Size P2 B2 G F2
BVG0200-LD 2 5.56 2.70 8.26 1.65 1.97 3.03 1.18 0.354 4 x 0.276 5/8-11 UNC 10.78 6.06 2.52 5.91
BVG0250-LD 2-1/2 5.92 2.99 8.91 1.75 1.97 3.03 1.18 0.354 4 x 0.276 5/8-11 UNC 11.43 6.06 2.52 5.91
BVG0300-LD 3 6.16 3.88 10.04 1.75 1.97 3.03 1.18 0.354 4 x 0.276 5/8-11 UNC 12.56 6.06 2.52 5.91
BVG0400-LD 4 6.61 4.68 11.29 2.01 2.76 3.54 1.18 0.433 4 x 0.394 5/8-11 UNC 13.81 6.06 2.52 5.91
BVG0500-LD 5 7.34 5.09 12.44 2.15 2.76 3.54 1.18 0.551 4 x 0.394 3/4-10 UNC 14.96 6.06 2.52 5.91
BVG0600-LD 6 8.10 5.59 13.69 2.15 2.76 3.54 1.18 0.551 4 x 0.394 3/4-10 UNC 16.21 6.06 2.52 5.91
BVG0800-LD 8 9.08 6.93 16.01 2.35 4.02 4.92 1.34 0.669 4 x 0.472 3/4-10 UNC 18.92 8.82 2.91 11.22
BVG1000-LD 10 10.63 8.22 18.85 2.64 4.02 4.92 1.34 0.866 4 x 0.472 7/8-9 UNC 21.76 8.82 2.91 11.22
BVG1200-LD 12 12.91 9.78 22.69 2.97 4.02 4.92 1.34 0.866 4 x 0.472 7/8-9 UNC 25.64 8.46 2.95 11.22
DC# 1019
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API INTERNATIONAL
DIMENSIONS
API Part Number Size A B A+B C ØE ØK L P Holes (No.x Ød) Tap Size P1 D1 F1
BVL0200-LD 2 5.56 2.70 8.26 1.65 1.97 3.03 1.18 0.354 4 x 0.276 5/8-11 UNC 9.44 10.47 1.18
BVL0250-LD 2-1/2 5.92 2.99 8.91 1.75 1.97 3.03 1.18 0.354 4 x 0.276 5/8-11 UNC 10.09 10.47 1.18
BVL0300-LD 3 6.16 3.88 10.04 1.75 1.97 3.03 1.18 0.354 4 x 0.276 5/8-11 UNC 11.22 10.47 1.18
BVL0400-LD 4 6.61 4.68 11.29 2.01 2.76 3.54 1.18 0.433 4 x 0.394 5/8-11 UNC 12.47 10.47 1.18
BVL0500-LD 5 7.34 5.09 12.44 2.15 2.76 3.54 1.18 0.551 4 x 0.394 3/4-10 UNC 13.62 10.47 1.18
BVL0600-LD 6 8.10 5.59 13.69 2.15 2.76 3.54 1.18 0.551 4 x 0.394 3/4-10 UNC 14.87 14.17 1.18
BVL0800-LD 8 9.08 6.93 16.01 2.35 4.02 4.92 1.34 0.669 4 x 0.472 3/4-10 UNC 17.35 19.69 1.34
BVL1000-LD 10 10.63 8.22 18.85 2.64 4.02 4.92 1.34 0.866 4 x 0.472 7/8-9 UNC 20.19 19.69 1.34
BVL1200-LD 12 12.91 9.78 22.69 2.97 4.02 4.92 1.34 0.866 4 x 0.472 7/8-9 UNC 24.03 19.69 1.34
DC# 1019
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API INTERNATIONAL
DC# 1019
15.6 CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com
API INTERNATIONAL
DIMENSIONS
API Part Number Size B ØE ØA Approximate Weight lbs
CV0200-H 2 1.70 2.56 4.13 3.3
CV0250-H 2.5 1.81 3.15 4.80 5.3
CV0300-H 3 2.52 3.70 5.38 7.9
CV0400-H 4 2.52 4.61 6.90 12.6
CV0500-H 5 2.76 5.71 7.75 16.1
CV0600-H 6 2.99 6.69 8.75 19.8
CV0800-H 8 3.50 8.82 11.00 37.5
CV1000-H 10 4.49 10.43 13.38 57.3
CV1200-H 12 4.49 12.20 16.13 92.6
CV1400-H 14 5.00 14.17 17.50 121.3
CV1600-H 16 5.51 16.14 20.25 165.3
CV1800-H 18 5.98 17.72 21.50 225.0
CV2000-H 20 5.98 19.88 23.78 236.0
CV2400-H 24 7.01 24.57 28.25 365.0
CVK0400 4" KIT (1 SHAFT; 2 SPRINGS) Body Cast Iron - ASTM A126 Cl. B
CVK0600 6" KIT (1 SHAFT; 2 SPRINGS) Disc Ductile Iron (Nickel Plated)
Stainless Steel
CVK0800 8" KIT (1 SHAFT; 2 SPRINGS)
Hinge Pin Stainless Steel
CVK1000 10" KIT (1 SHAFT; 2 SPRINGS)
Stop Pin Stainless Steel
CVK1200 12" KIT (1 SHAFT; 2 SPRINGS)
Spring Stainless Steel
CVK1400 14" KIT (1 SHAFT; 2 SPRINGS)
EPDM
Seat Neoprene*, NBR*, Viton*
CVK1600 16" KIT (1 SHAFT; 2 SPRINGS)
Shaft end Plug Mild/Carbon Steel
OPERATING CONDITIONS Finish Epoxy Coated - Blue
Nominal Size 2 - 18 20 - 24
Working Pressure 200 psi 150 psi “*” - Available upon request (may be subject to
minimum quantity requirements).
Shell 300 psi 225 psi
Test Pressure
Seat 220 psi 168 psi
EPDM Seat 10°- 250° F 10°- 250° F
Working Temp. NBR Seat 10°- 180° F 10°- 180° F Note: Not for use in Oil & Gas industries.
Viton Seat 10°- 275° F 10°- 275° F
DC# 1019
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API INTERNATIONAL
USES
• AV series aluminum air vents are used on gravity (or higher pressure
systems and are designed for evacuation of air when filling a pipe
line. The air vents also provide positive vacuum relief when draining
the system.
FEATURES
• Precision ground solid float ball seats against an extra thick
precision O-ring providing a tight seal at very low pressures.
• Air vents operate trouble-free up to 150 psi (for 2”) and 100 psi (for 3”).
• Aerodynamic air-flow design assures maximum vent capacity
without premature closing.
• Material selection prevents “sticking” in the closed position.
• End connection is with standard Female pipe threads.
MATERIALS
2 O-Ring Neoprene
3 Ball Polypropylene
RATINGS / CAPACITIES
API Part Number Size Max. Operating Vent Capacity Vacuum Relief Capacity
Pressure (psi)
AV0150 1-1/2 150 psi 1.79" 1.13" Clear Opening
AV0200 2 150 psi 2.25" 1.75" Clear Opening
AV0300 3 120 psi 3.33" 2.38" Clear Opening
AV0400 4 120 psi 4.33" 3.50" Clear Opening
DC# 1019
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API INTERNATIONAL
USES
• PRV series pressure relief valves are suitable for most aluminum sprinklers and
higher pressure plastic pipe.
FEATURES
• Constructed from high strength aluminum castings with stainless steel shaft,
tempered steel spring, and nonsticking Teflon seal and bushings.
• Dependable, top spring design (out of flow) assures longer & more accurate
operation.
• Valves can be ordered factory set and sealed under actual hydrostatic
conditions, or shipped for final field adjustment.
• End connection is with standard Female pipe threads.
RATINGS / CAPACITIES
API Part Number Size Pressure Relief Body Shaft Spring No.
Settings Range
PRV0200-L 2 22 - 50 psi Aluminum Stainless Steel Tempered Steel 1
PRV0200-S 2 40 - 120 psi Aluminum Stainless Steel Tempered Steel 1
PRV0300-L 3 22 - 40 psi Aluminum Stainless Steel Tempered Steel 1
PRV0300-S 3 40 - 100 psi Aluminum Stainless Steel Tempered Steel 1
PRV0300-H 3 101 - 150 psi Aluminum Stainless Steel Tempered Steel 2
PRV0400-L 4 40 - 60 psi Aluminum Stainless Steel Tempered Steel 1
PRV0400-S 4 70 - 110 psi Aluminum Stainless Steel Tempered Steel 2
PRV0400-H 4 81 - 150 psi Steel Stainless Steel Tempered Steel 2
DC# 1019
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API INTERNATIONAL
Notes
DC# 1019
15.10 CALL: 1-800-523-0852 FAX: 503-692-4343 VISIT: www.apiint.com
API INTERNATIONAL
DC# 1019
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API INTERNATIONAL
“*” - Warnings:
a. Pressure ratings listed in the above table are for up to 110 0F (for Neoprene), and 125 0F (for EPDM). For elevated temperature service, please
contact API Sales for actual working pressure ratings.
b. Limit rods are required in systems that are unanchored and recommended in all other applications.
APPLICATIONS
• Pumps & air compressors in air conditioning system & sanitary equipment.
• Refrigeration systems and blowers in industrial plant equipment.
• Feed-water and drainage equipment in marine piping systems.
• Applicable for use in power generation and chemical plants.
• Marine applications.
DC# 1019
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API INTERNATIONAL
“*” - Warnings:
a. Pressure ratings listed in the above table are for up to 110 0F (for Neoprene), and 125 0F (for EPDM). For elevated temperature service, please
contact API Sales for actual working pressure ratings.
b. Limit rods are required in systems that are unanchored and recommended in all other applications.
APPLICATIONS
• Pumps & air compressors in air conditioning system & sanitary equipment.
• Refrigeration systems and blowers in industrial plant equipment.
• Feed-water and drainage equipment in marine piping systems.
• Applicable for use in power generation and chemical plants.
• Marine application.
DC# 1019
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API INTERNATIONAL
Operating Pressure up to 214 psi up to 114 psi 1 Flanges Mild Steel - Plated
2 Reinforcing Wire Mild Steel
Operating Temp 14°- 170°F (Neoprene) 14°- 170°F (Neoprene)
1 4°- 170°F (Nitrile) 1 4°- 170°F (Nitrile) 3 Tube Synthetic Rubber
Range* 14°- 210°F (EPDM) 14°- 210°F (EPDM) 4 Cover Synthetic Rubber
Burst Pressure 853 psi 340 psi 5 Reinforcing Cord Synthetic Fiber
APPLICATIONS
• Pumps & air compressors in air conditioning system & sanitary equipment.
• Refrigeration systems and blowers in industrial plant equipment.
• Feed-water and drainage equipment in marine piping systems.
• Applicable for use in power generation and chemical plants.
Note: Customized for flanges ANSI-150, ANSI-300 and DIN 304L & 316L
DC# 1019
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API INTERNATIONAL
APPLICATIONS
• Pumps & air compressors in air conditioning system & sanitary equipment.
• Refrigeration systems and blowers in industrial plant equipment.
• Feed-water and drainage equipment in marine piping systems.
• Applicable for use in power generation and chemical plants.
Note: Customized for flanges ANSI-150, ANSI-300 and DIN 304L & 316L
DC# 1019
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API INTERNATIONAL
APPLICATIONS
• Pressure piping systems in building equipment and general industrial plants.
• Pump and turbine lines used for power generation plants, industrial machinery and universal pump blowers.
• Feed-water & drainage lines for waterworks & sanitary piping systems.
• Pipelines for industrial plants and shipbuilding yards.
Note: Customized for flanges ANSI-150, ANSI-300 and DIN
DC# 1019
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API INTERNATIONAL
APPLICATIONS
• Pressure piping systems in building equipment and general industrial plants.
• Pump and turbine lines used for power generation plants, industrial machinery and universal pump blowers.
• Feed-water & drainage lines for waterworks & sanitary piping systems.
• Pipelines for industrial plants and shipbuilding yards.
Note: Customized for flanges ANSI-150, ANSI-300 and DIN
DC# 1019
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API INTERNATIONAL
Warning: Do not elongate rubber expansion joints when installing for suction service. “*” - Non Concurrent Ratings.
“*” - Warning:
Pressure ratings listed in the above table are for up to 110 0F (for Neoprene), and 125 0F (for EPDM).
For elevated temperature service, please contact API Sales for actual working pressure ratings.
APPLICATIONS
• Vibration isolation for small pumps and circular pumps.
• Sewage disposal purifier line.
• Vibration isolation for air-conditioners and pipes.
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MATERIALS
APPLICATIONS
• Pressure piping systems in building equipment and general industrial plants.
• Pump and turbine lines used for power generation plants, industrial machinery and universal pump blowers.
• Feed-water & drainage lines for waterworks & sanitary piping systems.
• Pipelines for industrial plants and shipbuilding yards.
• Chillers & Cooling Towers.
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FEATURES
• High density for low permeability.
• High tensile strength for greater working pressures.
• Low crystallinity for longer flex life.
• Material orientation for reduced stress concentrations and / or
premature fatigue failure.
Note: Nom-Length is approximate and may vary.
Each PTFE expansion joint comes with metal flanges and tapped bolt holes
that accommodate bolts in accordance with ANSI B16.5. Additional tapped
holes are available for connecting Corning Style 11 flanges, by special order.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
Warning: Do not elongate rubber expansion joints when installing for suction service.
APPLICATIONS
• Power generation.
• Chemical handling.
• Food & beverage.
• Pulp and Paper, and Steel mills.
• Water and sewage treatment plants mining.
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Complete unit* Size Expansion Joint Gusset Plate Plate THK. Plate Weight Control ROD Part Approximate
API Part Number Application Part Number (lbs) Number*** Weight (lbs)
CRU0150 1-1/2 SINGLE/TWIN CRP0150 1/2 0.8 CR0625-14S 6.4
CRU0200 2 SINGLE/TWIN CRP0200 1/2 1.0 CR0625-14S 7.2
CRU0250 2-1/2 SINGLE/TWIN CRP0250 1/2 1.3 CR0625-14S 8.4
CRU0300 3 SINGLE/TWIN CRP0300 1/2 1.6 CR0625-14S 9.6
CRUS0400 4 SINGLE CRP0400 1/2 1.4 CR0625-14S 8.8
CRUT0400 4 TWIN CRP0400 1/2 1.4 CR0625-17T 9.2
CRUS0500 5 SINGLE CRP0500 1/2 1.5 CR0625-14S 9.2
CRUT0500 5 TWIN CRP0500 1/2 1.5 CR0625-17T 9.6
CRUS0600 6 SINGLE CRP0600 1/2 1.7 CR0625-14S 10.0
CRUT0600 6 TWIN CRP0600 1/2 1.7 CR0625-17T 10.4
CRUS0800 8 SINGLE CRP0800 1/2 2.1 CR0875-18S 16.4
CRUT0800 8 TWIN CRP0800 1/2 2.1 CR0875-23T 17.6
CRUS1000 10 SINGLE CRP1000 3/4 3.5 CR0875-18S 22.0
CRUT1000 10 TWIN CRP1000 3/4 3.5 CR0875-23T 23.2
CRUS1200 12 SINGLE CRP1200 3/4 5.0 CR1125-18S 34.0
CRUT1200 12 TWIN CRP1200 3/4 5.0 CR1125-23T 36.0
CRUS1400 14 SINGLE CRP1416 3/4 5.0 CR1125-18S 34.0
CRUT1400 14 TWIN CRP1416 3/4 5.0 CR1125-23T 36.0
CRUS1600 16 SINGLE CRP1416 3/4 5.0 CR1125-18S 34.0
CRUT1600 16 TWIN CRP1416 3/4 5.0 CR1125-23T 36.0
CRUS1800 18 SINGLE CRP1820 3/4 6.0 CR1125-18S 38.0
CRUT1800 18 TWIN CRP1820 3/4 6.0 CR1125-23T 40.0
CRUS2000 20 SINGLE CRP1820 3/4 6.0 CR1125-18S 38.0
CRUT2000 20 TWIN CRP1820 3/4 6.0 CR1125-23T 40.0
CRUS2400 24 SINGLE CRP2400 1 7.5 CR1250-18S 47.0
CRUT2400 24 TWIN CRP2400 1 7.5 CR1250-23T 49.0
Warning: Do not elongate rubber expansion joints when installing for suction service.
“*” - Complete units consist of the following: 2 Rods; 4 Plates; 8 Nuts; 8 Steel Washers; & 8 Neoprene Washers.
If needed, 3 or more rod sets are available upon request.
“**” - Sets are also available in 304/316 Stainless Steel.
"***"- Single (S); Twin (T).
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ØB .H . 1/ 8" 45 °
TH K
I. D.
ØB .H .C .
O. D.
Notes:
a. Rings are Steel & Silver Zinc Plated.
b. Navy drilling available on special order basis.
c. DIN drilling available.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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ØB .H . 1/ 8" 45 °
TH K
I. D.
ØB .H .C .
O. D.
Notes:
a. Rings are Steel & Silver Zinc Plated.
b. Navy drilling available on special order basis.
c. DIN drilling available..
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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ØB .H . 1/ 8" 45 °
TH K
I. D.
ØB .H .C .
O. D.
Notes:
a.Rings are furnished in 2 pcs (thru 28”) and 4 pcs (for 30” & greater).
b. Navy drilling available on special order basis.
c. DIN drilling available.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
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Pump Connectors are designed to absorb pump vibration, plus 1/8” misalignment.
“*” For elevated temperature service (above 700 F.) refer to Temperature Correction Chart.
Pressure ratings may vary based on specific application. Above pressures are based on simple pump vibration in a static
installation. For other applications, please contact API Sales.
ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE STATED.
Part Material
TEMPETURE CORRECTION FACTORS
Multiply Working Pressures Hose 300 Series Stainless Steel
@ 700 F. by Below Factors
Braid 300 Series Stainless Steel
Temperature Factor Collar Cooper or 300 Series Stainless Steel
1500 F 0.92 End Cooper
200 0.89
250 0.86
300 0.83
350 0.81
400 0.78
450 0.75
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Notes
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Half Couplings
O.D. TUBE SIZES
API Part Number Nominal Pipe Size OD End to End Length Threads per Inch
(inches)
THC0025 1/4 0.71 0.57 18
THC0050 1/2 1.06 0.75 14
THC0075 3/4 1.31 0.81 14
THC0100 1 1.57 1.00 11.5
THC0125 1 1/4 1.90 1.00 11.5
THC0150 1 1/2 2.20 1.00 11.5
THC0200 2 2.75 1.06 11.5
THC0250 2 1/2 3.25 1.06 8
THC0300 3 4.00 0.63 8
THC0400 4 5.00 1.75 8
THC0500 5 6.29 1.90 8
THC0600 6 7.39 2.00 8
THC0800 8 9.61 2.63 8
THC1000 10 11.71 3.00 8
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API Part Number Nominal Pipe OD End to End Threads Per Min. Thread Min. Wall
Size (inches) Length Inch Length Thickness
TOE0075-1.0 3/4 1.05 1.00 14 0.65 0.113
TOE0100-1.0 1 1.315 1.00 11.5 0.65 0.133
TOE0100-6.0 1 1.315 6.00 11.5 1.00 0.133
TOE0125-1.5 1 1/4 1.66 1.50 11.5 0.93 0.140
TOE0150-1.5 1 1/2 1.90 1.50 11.5 1.00 0.145
TOE0200-2.0 2 2.375 2.00 11.5 1.10 0.154
TOE0250-2.0 2 1/2 2.875 2.00 8 1.30 0.203
TOE0300-3.0 3 3.50 3.00 8 1.65 0.216
TOE0300-4.0 3 3.50 4.00 8 1.65 0.216
TOE0400-3.0 4 4.50 3.00 8 1.75 0.237
TOE0400-4.0 4 4.50 4.00 8 1.75 0.237
TPE0400-5.0 4 4.50 5.00 8 1.75 0.237
TOE0500-4.0 5 5.563 4.00 8 1.85 0.258
TOE0600-4.0 6 6.625 4.00 8 2.00 0.280
TOE0600-4.5 6 6.625 4.50 8 2.00 0.280
TOE0600-6.0 6 6.625 6.00 8 2.00 0.280
TOE0800-4.0 8 8.625 4.00 8 2.15 0.322
TOE0800-6.0 8 8.625 6.00 8 2.15 0.322
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API Part Number Nominal Pipe OD End to End Threads Min. Thread Min. Wall
Size (inches) Length per Inch Length Thickness
TBE0075-1.38 3/4 1.05 1.38 14 0.75 0.113
TBE0075-2.0 3/4 1.05 2.00 14 0.75 0.113
TBE0075-3.0 3/4 1.05 3.00 14 0.75 0.113
TBE0100-4.0 1 1.315 4.00 11.5 1.00 0.133
TBE0100-12.0 1 1.315 12.00 11.5 1.00 0.133
TBE0250-6.0 2 1/2 2.875 6.00 8 1.60 0.209
TBE0400-8.0 4 4.50 8.00 8 1.75 0.237
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DIMENSIONS
LONG RADIUS (LRE) SCHEDULE 10S
• ANSI B16.9
• MSS SP-43
MATERIALS
• ASTM A403
• WP304
• WP304H
• WP304L
• WP316
• WP316L
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HB-B 5.75 .50-13 4.00 3.63 7.12 0.50 1.44 2.88 3.38 5.75 6.75 2.00 3.77 0.59 0.69 0.50 0.43 5
HB-C 7.13 .62-11 5.00 4.31 8.50 0.62 2.00 4.63 5.22 9.25 10.44 3.00 5.18 0.75 0.75 0.68 0.69 12
MATERIALS
Part Material
Body Cast Iron
Notes:
SAE-J744, 3 sizes for the same specification for Gear Pump, Vickers Piston Pump, or Vane Pump & Motors.
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Gaskets
API strives to supply the highest quality Gaskets of all materials. Rubber NBR & BUNA, Teflon®, Viton, graphite, silicone,
compressed sheet and spiral wounds.
Full Face Gaskets - (125/150#) Full Face Gaskets - (125/150#) Ring Gaskets
Nominal Pipe ANSI
Size I.D. Size I.D.
(old style) (new style)
O.D # B.H Ø B.H. Ø B.H.C. O.D # B.H Ø B.H. Ø B.H.C. 125/150# 250/300#
(OD) (OD)
1/2 0.878 3.50 4 0.625 2.375 3.750 4 0.625 2.625 1.875 2.125
3/4 1.062 3.88 4 0.625 2.750 4.625 4 0.750 3.250 2.250 2.625
1 1.313 4.25 4 0.625 3.125 4.875 4 0.750 3.500 2.625 2.875
1 1/4 1.683 4.63 4 0.625 3.500 5.250 4 0.750 3.875 3.000 3.250
1 1/2 1.943 5.00 4 0.625 3.875 6.125 4 0.875 4.500 3.375 3.750
2 2.375 6.00 4 0.750 4.750 6.500 8 0.875 5.000 4.125 4.375
2 1/2 2.875 7.00 4 0.750 5.500 7.500 8 0.875 5.875 4.875 5.125
3 3.500 7.50 4 0.750 6.000 8.250 8 0.875 6.625 5.375 5.875
3 1/2 4.000 8.50 8 0.750 7.000 9.000 8 0.875 7.250 6.375 6.500
4 4.500 9.00 8 0.750 7.500 10.00 8 0.875 7.875 6.875 7.125
5 5.563 10.00 8 0.875 8.500 11.00 8 0.875 9.250 7.750 8.500
6 6.625 11.00 8 0.875 9.500 12.50 12 0.875 10.63 8.750 9.875
8 8.650 13.50 8 0.875 11.75 15.00 12 1.000 13.00 11.00 12.125
10 10.75 16.00 12 1.000 14.25 17.50 16 1.125 15.25 13.38 14.250
12 12.75 19.00 12 1.000 17.00 20.50 16 1.250 17.75 16.13 16.625
14 14.00 21.00 12 1.125 18.75 23.00 20 1.250 20.25 17.75 19.125
16 16.00 23.50 16 1.125 21.25 25.50 20 1.375 22.50 20.50 21.250
18 18.00 25.00 16 1.250 22.75 28.00 24 1.375 24.75 21.63 23.500
20 20.00 27.50 20 1.250 25.00 30.50 24 1.375 27.00 23.88 25.750
22 22.00 29.50 20 1.375 27.25 33.00 24 1.625 29.25 26.00 27.625
24 24.00 32.00 20 1.375 29.50 36.00 24 1.625 32.00 28.25 30.500
26 26.00 34.75 24 1.375 31.75 38.25 28 1.750 34.50 30.50 32.875
28 28.00 36.50 28 1.375 34.00 40.75 28 1.750 37.00 32.75 35.375
30 30.00 38.75 28 1.375 36.00 43.00 28 1.875 39.50 34.75 37.500
32 32.00 41.75 28 1.625 38.50 45.25 28 2.000 41.50 38.00 39.625
34 34.00 43.75 32 1.625 40.50 47.50 28 2.000 43.50 39.00 41.625
36 36.00 46.00 32 1.625 42.75 50.00 32 2.125 46.00 41.25 44.000
38 38.00 48.75 36 1.625 45.25 52.25 32 2.250 48.00 43.63 46.125
40 40.00 50.75 36 1.625 47.25 54.25 36 2.250 50.25 45.63 48.750
42 42.00 53.00 36 1.625 49.50 57.00 36 2.250 52.75 48.00 50.750
44 44.00 55.25 40 1.625 51.75 59.25 36 2.250 55.00 50.13 53.000
46 46.00 57.25 40 1.625 53.75 61.50 40 2.250 57.75 52.13 55.250
48 48.00 59.50 44 1.625 56.00 65.00 40 2.250 60.75 54.50 58.500
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Inert to most
Teflon® Polytetra- Excellent chemical and solvent chemicals, smooth Acetates, NA-K and
(Flourocarbon TFE flouroethylene resistance. Resistant to very high anti-adhesive some amino acids.
resin) temperatures. surface. Easily
cleaned.
Mild acids,
Aramid fiber and General service water & oil Alkalis, Oils, Consult customer
Non-Asbestos NA synthetic fibers gasket. Pressures to 1595 psi, general chemicals service for chemical
bonded with NBR. Temp to 750o F. & petroleum compatibility.
derivatives and
steam.
Notes:
a. The chemical guidelines in this table are offered as a general indication of the compatibility of various materials with chemicals and fluids listed.
b. when in doubt a sample of the compound should always be tested with the particular chemical it is to handle.
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WALL THICKNESS
IPS SIZES
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1) Flexible Couplings in straight runs should be supported as close to the coupling as possible, or within the distance.
2) Flexible couplings provide either axial or longitudinal movement. The available movement for roll-grooved joints is 1/2
of cut-groove dimensions per ANSI/AWWA C606-06.
3) When pre-setting power nut-drivers, the following torque should not be exceeded. Excessive tightening of the nuts
could result in joint failure. (Values Lbs-Ft.) 3/8"= 50-59 ; 1/2"=81-92 ; 5/8"= 147-190; 3/4"=177-179; 7/8"=202-221.
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1) Flexible Couplings in straight runs should be supported as close to the coupling as possible, or within the distance of
1/6 the span.
2) Flexible couplings provide either axial or longitudinal movement. Depending on the type of groove used, reduce the
published cut-groove figures by 1/2 (AWWA/ANSI C606).
3) This coupling is not suitable for end-of-run with an end-cap. Vacuum could suck the end-cap into the coupling.
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1) Rigid couplings used in straight runs should be supported similar to welded or flanged piping.
Refer to: ANSI B31.1, ANSI B31.9, NFPA 13.
2) Rigid couplings do not provide longitudinal movement. However, a gap exists between pipe ends and should be
considered when calculating axial displacement.
3) Rigid couplings are recommended in areas of concentrated weight and where flexibility is not desired, to hold plumb
and pitch.
4) Where large concentrations of weight occur, such as in mechanical rooms and when installing valves, rigid couplings
are highly recommended.
5) When presetting power nut-drivers, the following torque should not be exceeded. Excessive tightening of the nuts
could result in joint failure. (Values Lbs-Ft.) 3/8"= 50-59 ; 1/2"=81-92 ; 5/8"= 147-190; 3/4"=177-179; 7/8"=202-221.
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K10 90 Elbow o
K12 22.5 Elbow o
K11 45 Elbow o
K13 11.25 Elbow o
1) Fittings are cast ductile iron conforming to ASTM A536, Gr. 65-45-12 Ductile Iron
4) Fittings larger than 14" may be fabricated from steel pipe to ASTM A53, Gr. B or equivalent.
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K20 Tee
1 1.315 2.25
1-1/4 1.660 2.75
1-1/2 1.900 2.75
2 2.375 3.25
2-1/2 2.875 3.75
3 3.500 4.25
300 psi 500 psi
4 4.500 5.00
5 5.563 5.50
6 6.625 6.50
8 8.625 7.75
10 10.750 9.00
12 12.750 10.00
1) Fittings are cast ductile iron conforming to ASTM A536, Gr. 65-45-12 Ductile Iron.
4) Fittings larger than 14" may be fabricated from steel pipe A,STM A53, Gr. B or equivalent.
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1) A hard metal washer is required between the # K41 gasket and any rubber mating surface, i.e. wafer and lug butterfly
valves, flexible connectors, etc.
2) Two factory supplied closure bolts are included with the Model K41 Grooved Flange.
3) The Model K41 Grooved Flange should not be used as an anchor point for tie-rods on un-restrained joints
4) When mounting the Model K41 Grooved Flange to valves, assure that there is adequate clearance between the flange
and valve handle, operator, etc.
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1) Fittings are cast ductile iron conforming to ASTM A536, Gr. 65.45.12
3) Fittings larger than 14" may be fabricated from steel pipe to ASTM A53, Gr. B or equivalent.
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K60 K60T
Dimen. UL / FM Max Working
Pressure Pressure Nominal Dimen.
Nominal Size Pipe O.D Size Pipe O.D. Hole Size
L L
1 1.315 0.94 1
1- 1/4 1.660 0.94 2 2.375 0.94 1-1/4
1- 1/2 1.900 0.94 1- 1/2
2 2.375 0.94 1
2- 1/2 2.875 0.94 1-1/4
2 1/2 2.875 0.94
3 3.500 0.94 1-1/2
4 4.500 1.00 2
5 5.563 1.00 1
6 6.625 1.00 300 psi 500 psi 1-1/4
3 3.500 0.94
8 8.625 1.26 1-1/2
10 10.750 1.26 2
12 12.750 1.26 1-1/2
4 4.500 1.00
2
5 5.563 1.00 2
1-1/2
6 6.625 1.00
2
8 8.625 1.10 2
1) Models K60 and K60T are cast ductile iron conforming to ASTM A536, Gr. 65.45.12.
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1 1.315
1-1/4 1.660
1-1/2 1.900
2 2.375
2-1/2 2.875
3 3.500
4 4.500
5 5.563
6 6.625
8 8.625
10 10.750
12 12.750
14 14.000
16 16.000
18 18.000
20 20.000
22 22.000
24 24.000
4) Always lubricate gaskets with inert soap-based lube to avoid pinching during installation.
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ANSI
3/8" X 1-1/2"
3/8" X 2-1/4"
1/2" X 2-1/2"
5/8" X 3-1/4"
3/4" X 3-1/2"
3/4" X 4-1/4"
3/4" X 5"
1) Bolts are carbon steel, heat treated & Zinc electroplated conforming to ASTM A183, Gr.2.
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WARRANTY
We warrant all KLAMPz products to be free from defects in materials and workmanship
under normal conditions of use and service. Our obligation under this warranty is limited to
repairing or replacing at our option at our factory or designated facility any product which
shall within ten years after delivery to the original buyer be returned with transportation
charges prepaid, and which our examination and inspection shall show to our satisfaction to
have been
defective.
This warranty is made expressly in lieu of any other warranties, express or implied, including
any implied warranty of merchantability or fitness for particular purpose. The buyer’s sole
and exclusive remedy shall be for the replacement or repair of defective products as provided
herein. The buyer agrees that no other remedy (including but not limited to, incidental or
consequential damages for lost profits, lost sales, injury to person or property or any other
incidental or consequential loss) shall be available to him/her.
KLAMPz neither assumes nor authorizes any person to assume for it any other liability in
connection with the sale of such products.
This warranty shall not apply to any product which has been the subject to misuse,
negligence or accident, which has been repaired or altered in any manner outside of KLAMPz
factory or designated facility or which has been used in manner contrary to KLAMPz
instructions, recommendations or generally accepted practices. KLAMPz shall not be
responsible for design errors due to inaccurate or incomplete information supplied by the
buyer or his representatives.
10 YEAR
Warranty
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Notes
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Machining Services
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Butterfly Valves
Installation, Operation, &
Maintenance Guide
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GENERAL INFORMATION
API “BV” butterfly valves are designed for installation between ANSI Class 125/150 flat or raised face flanges
to regulate flow in a pipeline. Gaskets are not required. Lined pipe, heavy wall pipe, or flanges must have a
minimum allowable inside diameter at the center body face to clear the disc sealing edge when opening the
valve.
The disc, positioned in the center of the pipe, rotates so that the valve can be opened, closed, or partially
opened (with 10 total locking position options).
Prior to selection, double-check the performance limits of the butterfly valves against the anticipated operating
conditions including the following:
1. Material compatibility of the seat, disk, and body with the media.
2. Maximum start-up, test, and working pressure.
3. Maximum temperature.
4. Other operating conditions/media - including flow rates, viscosity… etc.
5. Space requirements for correct installation.
Butterfly valves should not be subjected to operating conditions beyond the capacity for the service
recommendations of API International.
All valves are packaged and shipped in a manner designed to prevent damage during transportation. If obvious
external damage to the shipping container or package is evident upon receipt of the product, please request a
representative of the shipping carrier be present prior to unpacking the product.
Remove all packing materials surrounding the valve and carefully lift it from the container. Caution, for large or
heavy valves, the appropriate material for handling equipment must be used to prevent injury and/or possible
damage to the valve. API recommends keeping the shipping container and all packing material for reuse in
storage or reshipment.
Visually inspect valves for any signs of damage including scratches, loose parts, broken parts, or any other
physical damage that may have occurred during shipment. If damage is observed, immediately file a claim
with the shipping carrier. Butterfly valves that are damaged during transportation are the responsibility of the
customer.
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If valves are not going to be installed immediately, they should be stored indoors in a clean, dry, corrosion-
free environment without direct exposure to sunlight. The discs should remain in the nearly closed position to
protect the sealing edge and to prevent distortion of the resilient seat. No other maintenance during storage
or use is required.
INSTALLATION
Pre-Installation Information/Checklist:
1. Ensure working conditions (pressure and temperature) are within the specified capacity of the product
being installed.
2. Make sure that the construction material of the butterfly valve is chemically compatible with the media
flowing in the pipeline.
3. Inspect the valve’s flange ends and the pipeline’s mating flanges to ensure the surfaces are clean and free
of defects. The pipeline should also be checked for proper alignment. API butterfly valves should never be
utilized to realign an existing piping system.
4. The distance between pipe flanges should be checked to assure sufficient clearance for valve installation.
5. The appropriate material handling equipment should be available to lift larger valves into position.
6. API butterfly valves are bi-directional and may be installed with flow in either direction, vertically, or
horizontally. If a choice of stem position exists, the valve should be installed with the stem in the horizontal
position; this will minimize seat wear by distributing the stem and disc weight evenly. Also, if the media
is abrasive, the horizontal stem position creates a self-flushing effect that will extend the service life-
expectancy of the valve.
7. Check that the existing pipe sizes match the inlet and outlet sizes of the unit being installed and that no
interference exists. If pipeline strain is a concern with larger valves (due to weight), additional support may be
necessary.
8. Since the rubber seat also functions as the seal between the flanges, additional gaskets are not required.
9. If possible, butterfly valves are recommended to be installed a minimum of six (6) pipe diameters from
upstream components, and a minimum of four (4) pipe diameters from downstream components.
Installation Procedure:
1. Install lever (for manual operated valve) or hand-wheel (for gear operated valve).
2. Using lever or hand-wheel, turn (clockwise) to ensure valve is in full closed position. Disc should be aligned
parallel to the ends.
3. If disc is not aligned parallel to the ends, for lever style - slightly loosen top plate (by loosening 2 bolts), turn
lever clockwise until disc is centered & parallel to ends, and retighten top plate. For gear operated valve, adjust
hex nuts on side of gearbox. Fully open and close disc several times to assure proper operation. If re-alignment
is necessary, repeat.
4. Proceed with valve installation into piping system. Note that “wafer” style valves are placed between
flanges and installed with fully threaded studs, whereas tapped “lug” style valves are installed between
flanges with small cap screws on the inlet and the outlet of the valve.
5. Spread the mating flanges to exceed the valve’s face-to-face dimension by 3/16” before placing the valve
into position to prevent distortion and/or damage to the sealing face of the seat.
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6. Ensure that the pipe flange faces are clean of any foreign material such as scale, metal shavings or welding
slag.
7. With disc in the closed position, carefully insert between the flanges, line up, and center. Note that accurate
centering between upstream and downstream pipe ends is essential for trouble-free operation of the valves.
8. While gradually removing the flange spreader and verifying that the valve is centered to the flanges,
secure by hand-tightening flange bolts.
9. Open the valve slowly to the full open position to assure free unobstructed disc movement and that there is
no contact with the piping or mating flanges. Note that disc interference may result when valves are installed
in pipelines having smaller than normal inside diameters, such as heavy wall pipe, plastic-lined pipe, as-cast
flanges or reducing flanges. Interference can also occur when connecting directly to a swing check or silent
check. Suitable corrective measures must be taken to remove these obstructions, such as taper boring the
pipe, or installing a spacer or spool piece.
10. After proper operation is verified, flange bolts should then be tightened, using a star or crisscross pattern
to evenly load the bolts, to the torque values shown below in table 1.
11. Pressurize piping to valve and inspect for leakage. If leakage is observed, tighten bolts using cross-over
pattern, increasing torque until leak stops. Note that recommended torques are made without warranty.
Installer must verify proper strength bolts for applications. Bolts should be clean and un-lubricated.
2" - 4" 36
5" - 8" 65
10" - 12" 87
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1. Class 250 cast iron and Class 300 steel flanges can not be used on these valves.
2. Rubber faced or mechanical flanges are not recommended.
3. BV/BV-D valves are not recommended for steam service.
4. To avoid damage to the seat from heat, valves should not be assembled to flanges when welding flanges
into the piping system.
5. Valves should not be installed in areas where inspection is not possible.
6. Lever style valves are available up to 12”, but depending on flow velocity and other factors, 8” and larger
valves may require gear operator to fully close.
7. Ensure to fully open valves before a loop test of the piping system is carried out with line pressure of tested
valves.
8. When valves need to be dismantled from pipes for maintenance or any other cause, ensure to thoroughly
relieve the line pressure beforehand. Loosening piping bolts under line pressure is dangerous and can cause
damage to the valve. Any residual fluid left inside the pipeline must be completely drained.
MAINTENANCE
API BV/BV-D butterfly valves require only minimal regular maintenance. The following represents a
preventive checklist:
1. Check (and adjust if necessary) that the valve is operating properly in the full closed and full open position.
2. Visually inspect the valve and around the valve for any signs of leakage.
3. Visually inspect bolts, piping, wiring, and any other related equipment for problems that could hinder
operation (such as loosening or corrosion).
OTHER NOTES
API BV/BV-D valves come equipped with grease/zerk fittings for easy injection of grease. For severe
applications (where valve may be completely submerged), to prevent internal rusting, grease should be fully
injected as follows:
1. Valve Body - Grease fitting is located on the neck of the valve. As received, the body does not contain
grease. For severe applications, slowly apply grease through fitting until excess can be seen between the shaft
and Teflon seat. If Teflon bushing begins to “blow” out, relieve excess pressure by removing grease fitting.
Once pressure is relieved, push Teflon bushing back into valve, and re-install grease fitting.
2. Gear Operator - Grease/Zerk fitting is located on the side of the gear box. There is sufficient grease in the
gear box for standard applications, however for severe applications, fill with lithium based grease either by
removing top plate, or using grease fitting.
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Notes
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PREPARATION
1. Check Application Criteria. Double-check the performance limits of the expansion joint against the
anticipated operating conditions. Expansion joints should never be subjected to operating conditions
beyond the temperature, pressure, and/or vacuum service recommendations of API International. If the
total motions due to initial installation and the movements of pipelines during system operation exceed
the published maximum allowable movement , then the pipeline should be altered to reduce the initial
installation movements. Also, the line should be anchored to EJMA (Expansion Joint Manufacturers
Association) specifications to limit the pipe movements that the expansion joint must absorb. For elevated
temperatures (above 1100 F), contact API Sales for maximum operating pressures.
2. Check Location. Generally, the proper location of rubber expansion joints is installed close to a main
anchor point. Following the joint in the line, a pipe guide, or series of guides, should be installed to keep
the pipe aligned and prevent undue displacement (of the pipe). This is the simplest application of a joint,
namely , to absorb the expansion and contraction of a pipeline between fixed anchor points.
3. Check Expansion Joint. Check the interior, exterior, and flange faces for damage or cracks prior to placing
into service. The cover is designed to keep harmful material from penetrating the carcass of the joint.
4. Check Alignment. Piping should be lined up within a maximum of +/- (1/8”). If piping offset is greater
than 1/8”, and can not be corrected, a special offset joint should be designed and used for the application.
5. Check Support. Piping must be supported by hangers or anchors, so that its weight is not carried by the
expansion joint.
6. Check Flanges. Be sure that companion flanges to be mated with the flanges of the expansion joint are
clean. Used parts should be carefully examined for reasonable smoothness, and any adhering particles
of old gasketing or other foreign material should be scraped off, taking care not to gouge or mutilate the
flange surface. When attaching beaded end flange expansion joints to raised face flanges, the use of ring
gaskets are required to prevent metal flange faces from cutting the rubber bead during installation.
Note: Never install expansion joints next to wafer type check or butterfly valves. Serious damage to the
rubber flange bead can result due to the lack of flange mating surface and/or bolt connection.
WARNING: Expansion joints may operate in pipelines or equipment carrying fluids and/or gases at elevated
temperatures and pressures and may transport hazardous materials. Precaution should be taken to periodically inspect
the joints and protect personnel in the event of leakage or splash. Rubber expansion joints should not be installed in
areas where inspection is not possible.
Note: Some of this information has been replicated from the “Fluid Sealing Association Handbook“ on Non-Metallic Expansion Joints.
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INSTALLATION
1. Apply Lubricant. Rubber expansion joints face flanges may be painted with a solution of graphite in water
or glycerin to prevent adherence of joint to pipe flanges. Petroleum lubricants should not be used.
2. Insert Expansion Joints into Position. Do not use gaskets for AMS/AMT series. Care must be taken when
pushing the joint into the breech between the mating flanges so as not to roll the leading edge of the
joint out of its flange groove. Do not bolt directly to another component with an elastomeric face or to a
specialty flange without inserting a solid full face metallic gasket.
3. Insert Bolts. Bolts should be inserted from the arch side (so that bolt heads are adjacent to arch) to ensure
that bolts do not interfere with arch during periods of compression.
4. Tighten Bolts. Tighten all bolts gradually and equally by alternating around the flange in a diagonal
manner to the recommended torque values listed below. If a water tight seal is not achieved after initial
tightening, slightly tighten nuts until leak is sealed. Do not over tighten to the point where there is metal
to metal contact between the rotating flange and the pipe flange. Check bolt tightness at least one week
after system is started up and periodically thereafter. As any rubber-like material takes a “set” after a
period of compression, the bolts may loosen and result in a broken seal. In a hot and cold water system,
the bolts should be checked before changing from one medium to another.
5. Control Rods. For piping systems that are not anchored, control rods must be used. Control rods are
always recommended as a safety precaution (even when system is properly anchored and guided).
6. Additional Tips.
• Insulation over a non-metallic rubber expansion joint is not recommended; however, if the insulation is
required, it should be made removable to permit easy access to the flange area, to check bolting.
• Do not weld in the vicinity of a non-metallic expansion joint.
• If the expansion joint is to be installed outdoors, appropriate outer cover material must be used to
withstand the ozone, sunlight...etc.
WARNING: Expansion joints may operate in pipelines or equipment carrying fluids and/or gases at elevated
temperatures and pressures and may transport hazardous materials. Precaution should be taken to periodically inspect
the joints and protect personnel in the event of leakage or splash. Rubber expansion joints should not be installed in
areas where inspection is not possible.
Note: Some of this information has been replicated from the “Fluid Sealing Association Handbook“ on Non-Metallic Expansion Joints.
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DC# 1019
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