Service Information

Document Title: Function Group: Information Type: Date:

Frame, description 700 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

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Frame, description
General
The frame is built of a strong box frame construction. The rear axle is direct mounted using bolts, and the front axle is
mounted on a centre pivot.
Vital attaching surfaces between frame and components are machined, thereby obtaining an accurate fit and strong joints.
The cab, engine and transmission are mounted on rubber supports.
Frame for sideshift backhoe (BL61/BL71)
This frame is specially designed for a sideshift backhoe and cannot be modified. The loader unit is direct mounted to the
loader tower. At the rear it carries the sliding sideshift frame on which the swing base assembly and the backhoe unit, which
can be moved sideways, are installed.

Figure 1
Frame for sideshift backhoe (BL71/BL61)
Frame for centre mount backhoe (BL60/BL70)
This frame is specially designed for a centre mount backhoe and cannot be modified. The loader unit is direct mounted to
the loader tower. At the rear it carries the swing base assembly and the backhoe unit.

Figure 2
Frame for centre mount backhoe (BL60/BL70)
 Service Information

Document Title: Function Group: Information Type: Date:

Frame, description 700 Service Information 2014/3/18
Profile:
BHL, BL70, BL61, BL71 PLUS, BL71, BL61 PLUS, BL60 [GB]

Go back to Index Page

Frame, description
General
The frame is built of a strong box frame construction. The rear axle is direct mounted using bolts, and the front axle is
mounted on a centre pivot.
Vital attaching surfaces between frame and components are machined, thereby obtaining an accurate fit and strong joints.
The cab, engine and transmission are mounted on rubber supports.
 Service Information

Document Title: Function Group: Information Type: Date:

Frame, description 700 Service Information 2014/3/18
Profile:
BHL, BL61, BL71 PLUS, BL71, BL61 PLUS [GB]

Go back to Index Page

Frame, description
Frame for sideshift backhoe
This frame is specially designed for a sideshift backhoe. The loader unit is direct mounted to the loader tower. At the rear it
carries the sliding sideshift frame on which the swing base assembly and the backhoe unit, which can be moved sideways,
are installed.
 Service Information

Document Title: Function Group: Information Type: Date:

Frame, description 700 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Frame, description
Frame for sideshift backhoe

Figure 1
 Service Information

Document Title: Function Group: Information Type: Date:

Counterweight, description 716 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Counterweight, description

Figure 1

1. base counterweight
2. additional counterweights

The machine is equipped with a cast-iron counterweight. It is located beneath the radiator grill on the machine front and is
mounted to the frame.
It is designed to counteract the boom weight and force effects on the boom.
Depending on the boom configuration and the attached loader bucket the machine has to be equipped with additional
counterweights. The additional counterweights are mounted onto the base counterweight.
 Service Information

Document Title: Function Group: Information Type: Date:

Additional counterweight, 716 Service Information 2014/3/18
removing
Profile:
BHL, BL71 PLUS [GB]

Additional counterweight, removing

Op nbr 716-004

1. Place the machine in service position 1. See 191 Service positions.

2. Battery disconnect switch off.

3. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Figure 1
Counterweights, support
Using a suitable safe method, support the additional counterweight(s).

Weight of each additional counterweight 140 kg (308 lbs)

4. Detach nuts, remove nuts and bolts (underside of counterweight).

Figure 2
Counterweight, remove
 1. Bolted joints, counterweight

5. WARNING
Heavy lift. Make sure that no persons are under the counterweight when it is lifted.

Remove the additional counterweight(s).

6. Close engine hood

7. Battery isolator switch on.

 Service Information

Document Title: Function Group: Information Type: Date:

Additional counterweight, 716 Service Information 2014/3/18
installing
Profile:
BHL, BL71 PLUS [GB]

Additional counterweight, installing

Op nbr 716-005

WARNING
Risk of personal injury. Very heavy object.

NOTE!
If an additional counterweight is already attached to the machine, this must first be removed before a further additional
counterweight is attached. Both additional counterweights must be attached at the same time. See
716 Additional counterweight, removal.

1. Place the machine in service position 1. See 191 Service positions.

2. Battery disconnect switch off.

3. WARNING
Heavy lift. Make sure that no persons are under the counterweight when it is lifted.

WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Using a suitable safe method, bring the additional counterweight(s) to the installation position.

Weight of each additional counterweight 140 kg (308 lbs)

Figure 1
Counterweight, install

4. Install and tighten the bolted joints (1) for the additional counterweight(s). See
030 Counterweight, tightening torques.
 Figure 2
Counterweight, install

1. Bolted joints, counterweight

5. Close engine hood

6. Battery isolator switch on.

 Service Information

Document Title: Function Group: Information Type: Date:

Counterweight, removing 716 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Counterweight, removing
Op nbr 716-001

NOTE!
If the machine is also fitted with counterweights, these must first be removed, see 716 Additional counterweight, removal.

1. Place the machine in service position 3, see 191 Service positions.

Figure 1
Engine hood catch on protective frame

1. Fixing bolts

2. Battery disconnect switch off.

3. Open the engine hood.

4. Detach fixing bolts (1) of engine hood catch, remove bolts and engine hood catch.

5. Detach fixing bolts (4x) for radiator grille (4), remove bolts and radiator grille.

Figure 2
Protective frame, radiator grille
 1. Fixing bolts protective frame, top
2. Protective frame
3. Fixing bolts protective frame, top
4. Radiator grille
5. Fixing bolts protective frame, bottom (2x left, 2x right)

6. Detach fixing bolts (1, 3, 5) for protective frame (2), remove bolts and protective frame.

7. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Attach lifting strap to lifting eye of counterweight, attach lifting strap to suitable lifting gear.
NOTE!
Depending on machine configuration, one of the two following counterweights is attached.

Weight of counterweight, light: 105 kg (231 lb)

Weight of counterweight, heavy: 202 kg (445 lb)

Figure 3

1. Fixing bolts

8. Loosen and remove the fixing bolts (1).

9. WARNING
Heavy lift. Make sure that no persons are under the counterweight when it is lifted.

Carefully remove the counterweight and place on a suitable stable surface.

Figure 4
Counterweight
 Service Information

Document Title: Function Group: Information Type: Date:

Counterweight, removing 716 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Counterweight, removing
Op nbr 716-001

NOTE!
If the machine is also fitted with counterweights, these must first be removed, see 716 Additional counterweight, removal.

1. Place the machine in service position 1. See 191 Service positions.

2. Battery disconnect switch off.

3. Open the engine hood.

4. Detach fixing bolts for radiator grille (4x), remove bolts and radiator grille.

5. Attach lifting strap to retaining bracket (2), attach lifting strap to suitable lifting gear.

Figure 1
Guard plates, remove

1. Rear fixing bolts

2. Retainer holder
3. Front fixing bolts
4. Side guard plates

6. Loosen and remove rear fixing bolts (1) from side guard plates (4).

7. Loosen and remove front fixing bolts (3) from side guard plates.

8. WARNING
 The parts are heavy. Take appropriate safety cautions when handling them.

Carefully remove both guard plates with retaining bracket using the lifting gear.

Weight of both guard plates and retaining bracket: 69 kg (152 lb)

9. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Attach lifting strap to lifting eye of counterweight, attach lifting strap to suitable lifting gear.
NOTE!
Depending on machine configuration, one of the two following counterweights is attached.

Weight of counterweight, light: 106 kg (234 lb)

Weight of counterweight, heavy: 209 kg (461 lb)

Figure 2
Counterweight, remove

1. Fixing bolts

10. Loosen and remove the fixing bolts of the counterweight.

11. WARNING
Heavy lift. Make sure that no persons are under the counterweight when it is lifted.

Carefully remove the counterweight and place on a suitable stable surface.

Figure 3
Counterweight
 Service Information

Document Title: Function Group: Information Type: Date:

Counterweight, fitting 716 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Counterweight, fitting
Op nbr 716-002

1. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Attach lifting strap to lifting eye of counterweight, attach lifting strap to suitable lifting gear.

Figure 1
Counterweight

2. WARNING
Heavy lift. Make sure that no persons are under the counterweight when it is lifted.

Carefully lift the counterweight into place.

NOTE!
The weight of the counterweight depends on the machine configuration.

Weight of counterweight, light: 105 kg (231 lb)

Weight of counterweight, heavy: 202 kg (445 lb)

3. Insert and tighten the fixing bolts (1) that hold the counterweight. See 030 Counterweight, tightening torques.
NOTE!
Maximum gap between frame and counterweight: 5 mm (0.2 in).
 Figure 2
Counterweight mounting

1. Fixing bolts

4. Remove lifting strap from counterweight.

5. Attach protective frame (2) and fixing bolts (1, 3, 6), tighten bolts.

Figure 3
Protective frame, radiator grille

1. Fixing bolts protective frame, top

2. Protective frame
3. Fixing bolts protective frame, top
4. Radiator grille
5. Fixing bolts protective frame, bottom (2x left, 2x right)

6. Attach radiator grille (4) and fixing bolt (4x), tighten bolts.

7. Attach engine hood catch and fixing bolts (1), tighten bolts.
NOTE!
Check the hood lock function.
 Figure 4
Engine hood catch

1. Fixing bolts

If additional counterweights must be attached to the machine, see 716 Additional counterweight, installation.

8. Close engine hood

9. Battery isolator switch on.

 Service Information

Document Title: Function Group: Information Type: Date:

Counterweight, fitting 716 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Counterweight, fitting
Op nbr 716-002

WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

1. Attach lifting strap to lifting eye of counterweight, attach lifting strap to suitable lifting gear.
NOTE!
Depending on machine configuration, one of the two following counterweights is attached.

Weight of counterweight, light: 106 kg (234 lb)

Weight of counterweight, heavy: 209 kg (461 lb)

Figure 1
Counterweight

2. WARNING
Heavy lift. Make sure that no persons are under the counterweight when it is lifted.

Carefully lift the counterweight into place.

3. Insert and tighten the fixing bolts (1) that hold the counterweight. See 030 Counterweight, tightening torques.
NOTE!
Maximum gap between frame and counterweight: 5 mm (0.2 in).
 Figure 2
Counterweight mounting

1. Fixing bolts

4. Remove lifting strap from counterweight.

5. Attach lifting strap to retaining bracket (2), attach lifting strap to suitable lifting gear.

Figure 3
Guard plates, install

1. Rear fixing bolts

2. Retainer holder
3. Front fixing bolts
4. Side guard plates

6. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Lift retaining bracket with both guard plates to the installation position.

Weight of both guard plates and retaining bracket: 69 kg (152 lb)

7. Install and tighten front fixing bolts (3) of both side guard plates (4).

8. Install and tighten rear fixing bolts (1) of both side guard plates.
 9. Remove lifting strap from retaining bracket.

10. Install radiator grille and fixing bolts (4x), and tighten bolts.

11. Close engine hood

12. Battery isolator switch on.

 Service Information

Document Title: Function Group: Information Type: Date:

Additional counterweight, 716 Service Information 2014/3/18
removing
Profile:
BHL, BL71 PLUS [GB]

Additional counterweight, removing

Op nbr 716-004

1. Place the machine in service position 1. See 191 Service positions.

Figure 1
Lifting eyes on base counterweight

2. Battery disconnect switch off.

3. Loosen and remove fixing bolts (4x) for radiator grille, remove radiator grille.

4. Attach lifting strap to lifting eyes of base counterweight, attach lifting strap to suitable lifting gear.

5. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Using a suitable safe method, support the additional counterweight(s).

Weight of each additional counterweight 133 kg (293 lbs)

 Figure 2
Counterweights, support

6. Loosen and remove bolted joints (1) on counterweights.

Figure 3
Counterweights, remove

1. Bolted joints, counterweights

7. WARNING
Heavy lift. Make sure that no persons are under the counterweight when it is lifted.

Remove the additional counterweight(s).

8. Reinstall bolted joints and tighten. See 030 Counterweight, tightening torques.

9. Remove lifting strap from base counterweight.

10. Attach radiator grille and fixing bolts (4x), tighten bolts.

11. Close engine hood

12. Battery isolator switch on.

 Service Information

Document Title: Function Group: Information Type: Date:

Additional counterweight, 716 Service Information 2014/3/18
installing
Profile:
BHL, BL71 PLUS [GB]

Additional counterweight, installing

Op nbr 716-005

WARNING
Risk of personal injury. Very heavy object.

NOTE!
If an additional counterweight is already attached to the machine, this must first be removed before a further additional
counterweight is attached. Both additional counterweights must be attached at the same time. See
716 Additional counterweight, removal.

1. Place the machine in service position 1. See 191 Service positions.

Figure 1
Lifting eyes on base counterweight

2. Battery isolator switch off.

3. Loosen and remove fixing bolts (4x) for radiator grille, remove radiator grille.

4. Attach lifting strap to lifting eye of base counterweight, attach lifting strap to suitable lifting gear.

5. Loosen and remove bolted joints on base counterweight.

6. WARNING
Heavy lift. Make sure that no persons are under the counterweight when it is lifted.

WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Using a suitable safe method, bring the additional counterweight(s) to the installation position.
 Weight of each additional counterweight 133 kg (293 lbs)

Figure 2
Counterweights, support

7. Install and tighten bolted joints for the attached counterweights. See 030 Counterweight, tightening torques.

Figure 3
Counterweights, install

1. Bolted joints, counterweights

8. Remove lifting strap on base counterweight.

9. Attach radiator grille and fixing bolts (4x), tighten bolts.

10. Close engine hood

11. Battery isolator switch on.

 Service Information

Document Title: Function Group: Information Type: Date:

Front wheel, removal 771 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Front wheel, removal

Op nbr 771-002

1. Place the machine in service position 2, see 191 Service positions.

2. Remove the wheel nuts and the washers.

Figure 1
Front wheel

1. Wheel nut

3. Place a jack under the front axle and lift up the wheels.

Figure 2
Wheels lifted

4. Support the front axle on blocks or preferably axle stands as a safety measure.

5. Remove the front wheel.

 Service Information

Document Title: Function Group: Information Type: Date:

Front wheel, removal 771 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Front wheel, removal

Op nbr 771-002

11668010 Wheel forklift

1. Place the machine in service position 2, see 191 Service positions, and lift up the front wheels by using the loader
boom.

2. WARNING
Never work under/on machines without using recommended support equipment.

Support the front axle on blocks or preferably axle stands as a safety precaution.

3. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Use a wheel forklift and secure the wheel.

Special tool:
11668010 Wheel forklift

front wheel weight: up to 80 kg

(depending on configuration) (176 lb)

Figure 1
Wheel forklift

4. Loosen and remove the wheel nuts and the washers.

5. Remove the wheel with the wheel fork lift.

 Service Information

Document Title: Function Group: Information Type: Date:

Front wheel, installation 771 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Front wheel, installation

Op nbr 771-003

1. Lift the front wheel into place.

2. Fit the washers.

3. Fit the wheel nut at the top.

Figure 1
Front wheel

1. Wheel nut

4. Fit the remaining wheel nuts crosswise without tightening them.

5. Remove the supports under the front axle.

6. Lower the wheels to the ground.

7. Tighten the wheel nuts according to illustration.

Tightening torque, see 771 Wheels, tightening torques.
 Figure 2
Torquing sequence

8. Check the tyre pressure.

 Service Information

Document Title: Function Group: Information Type: Date:

Front wheel, installation 771 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Front wheel, installation

Op nbr 771-003

11668010 Wheel forklift

NOTE!
Clean the contact surfaces at the rim and on the hub before installing the wheel. Make sure that the thread bolts on the hub
are clean and free from any damage.

1. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Use the wheel forklift to lift the front wheel into place.
NOTE!
Make sure that the wheel is well fitted on the wheel hub.

Special tool:
11668010 Wheel forklift

front wheel weight: up to 80 kg

(depending on your machine configuration) (176 lb)

Figure 1
Wheel forklift

2. Assemble the washers.

3. Assemble the wheel nut at the top.

4. Lower the wheel forklift and remove it from the wheel.

5. Fit the remaining wheel nuts crosswise without tightening them.

6. Tighten the wheel nuts according to the illustration.
Tightening torque, see 771 Wheels, tightening torques.

Figure 2
Tightening sequence

7. Remove the supports from the front axle.

8. Lower the machine to the ground.

9. Check the tyre pressure. Refer to your Operator´s manual for tyre pressure and checking procedure.
 Service Information

Document Title: Function Group: Information Type: Date:

Rear wheel, removal 771 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Rear wheel, removal

Op nbr 771-004

WARNING
The parts are heavy. Take appropriate safety precautions.

1. Place the machine on a firm level ground.

2. Lift up the rear of the machine and support the rear axle on stands.

Figure 1

3. Remove the wheel nuts and the washers.

Figure 2
Rear wheel

1. Wheel nut

4. Remove the rear wheel.

Rear wheel weight, see 771 Wheels, weights.
Figure 3
 Service Information

Document Title: Function Group: Information Type: Date:

Rear wheel, removal 771 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Rear wheel, removal

Op nbr 771-004

11668010 Wheel forklift

1. Place the machine in service position 2, see 191 Service positions, and lift up the rear wheels by lowering the
stabiliser legs.

2. WARNING
Never work under/on machines without using recommended support equipment.

Support the rear axle on blocks or preferably axle stands as a safety precaution.

3. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Use a wheel forklift and secure the wheel.

Special tool:
11668010 Wheel forklift

rear wheel weight: up to 180 kg

(depending on configuration) (396 lb)

Figure 1
Wheel forklift

4. Loosen and remove the wheel nuts and the washers.

5. Remove the wheel with the wheel fork lift.

 Service Information

Document Title: Function Group: Information Type: Date:

Rear wheel, installation 771 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Rear wheel, installation

Op nbr 771-005

WARNING
The parts are heavy. Take appropriate safety precautions.

1. Lift the rear wheel into place.

Rear wheels weight, see 771 Wheels, weights.

Figure 1

2. Fit the washers and the wheel nuts.

 Figure 2
Rear wheel

1. Wheel nut

3. Lift up the machine and remove the supports under the rear axle.

Figure 3

4. Tighten the wheel nuts according to illustration.

Tightening torque, see 771 Wheels, tightening torques.

Figure 4
Torquing sequence

5. Check the tyre pressure.

 Service Information

Document Title: Function Group: Information Type: Date:

Rear wheel, installation 771 Service Information 2014/3/18
Profile:
BHL, BL71 PLUS [GB]

Go back to Index Page

Rear wheel, installation

Op nbr 771-005

11668010 Wheel forklift

NOTE!
Clean the contact surfaces at the rim and on the hub before installing the wheel. Make sure that the thread bolts in the hub
are clean and free from any damage.

1. WARNING
The parts are heavy. Take appropriate safety cautions when handling them.

Use the wheel forklift to lift the rear wheel into place.
NOTE!
Make sure that the wheel is well fitted on the wheel hub.

Special tool:
11668010 Wheel forklift

rear wheel weight: up to 180 kg

(depending on your machine configuration) (396 lb)

Figure 1
Wheel forklift

2. Assemble the washers.

3. Assemble the wheel nut at the top.

4. Lower the wheel forklift and remove it from the wheel.

5. Fit the remaining wheel nuts crosswise without tightening them.

6. Tighten the wheel nuts according to the illustration.
Tightening torque, see 771 Wheels, tightening torques.

Figure 2
Tightening sequence

7. Remove the supports from the rear axle.

8. Lower the machine to the ground.

9. Check the tyre pressure. Refer to your Operator´s manual for tyre pressure and checking procedure.
 Thank you for your purchase.
Have a nice day.

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