 How can I make Fabric conjunction?

Total marker Length  Fabric Dia  Fabric G.S.M.  1500 (Formula or Measurement Tape
Length)  1000 (Kilogram) Total Marker Pcs  Dzn (12) + Wastage (5% or 10%) = Total
Required Fabrics in Kgs.

169  54  180 1500 1000 8  12 +10 % = 1.80 Kgs

Note: Total one color has 2050 Pcs ------------------- How much required Fabrics in Kgs.

Total Qty  Dzn  Total Conjunction = Total Kgs.

2050 12  1.80 = 307 Kgs Fabrics

OR.

(Actual Body Length (add 5 cm Sewing Allowance) + Sleeve Length (add 5 cm Sewing Allowance)  ½
Chest Width (add 5 cm Sewing Allowance)  2 12  G.S.M  10000000+10% (wastage) = --------------------
Kgs.
Example:
Total Body Length = 72 cm.
Total Chest Width = 46 cm. = Fabrics G. S. M 210
Total Sleeve Length = 38 cm.
=(72+5+38+5)  (46+5)  2 12  210  10000000 + 10%
= 120  46 + 5  2  12  210  10000000 + 10%
= 3.06 Kgs Fabrics Need to for 12 Pcs Garments

Price Term

** FOB Free On Board (Supplier will bear the Transport Cost to Feeder Vassal.
** CNF Cost & Freight (Supplier will bear all of the cost to reach the goods to buyer
wear house)
** CIF Cost Insurance & Freight (Supplier will bear all of the cost to reach the
goods to buyer wear house & also supplier bear of all kind of demurrage to
reach the goods to buyer wear house.

Note : There are two type of Vassal (i) on kind of feeder vassal which have to every
country (Light Sea Port) (ii) other kind of Mother Vassal which seen not available in
every country (Deep Sea Port)

**** How to get a new order from a new Buyer ? ****

 Buyer will provide you a measurement sheet & sketch with real composition and
G.S.M
 Take a accessories list of Origin.
 After composition price has been given.
 Negation with buyer & send buyer’s requirements Sample. It can be .....
1) Styling Sample
2) Fit Sample
 3) Proto Sample
4) Shooting Sample
5) Other’s Sample if any requirement.
 Price Confirm then buyer will provide “Order Sheet”
 Buyer will provide “Master L/C” within 15-45 days for opening BTB (Back-to-
Back) L/C (Letter of Credit) for local & foreign accessories.

When I received Order Sheet then create the below Work :

(1) “Fabric Consumption” & Dia, Size & Quantity wise.

(2) “Fabric Program” for Knitting, Dyeing, Dyeing Finishing,
cutting, Sewing etc. requirement.
(3) “Accessories Booking & In –house follow-up
(4) L/C given (P/I take then BTB L/C)
(5) 10 days before you shall make all in –house.
(6) Send PP (Pre-production) sample with all actual accessories &
fabrics.
(7) PP Sample Program then go for
(8) Production.

Some May be Problem & Extra knowledge for working :

 Knitting Fault & removed problem solve

 Dyeing Fault & removed problem solve
 Sewing Fault & Removed problem solve
 Cutting Fault & Removed problem solve
 Printing Fault & Removed problem solve
 Embroidery Fault & Removed problem solve
 Others Fault & Removed problem solve

How to Calculate Fabric Price?

Yarn Price = 2.85/Kg + LC Operating Charge (3%) + Knitting Charge + Dyeing Charge +
Process Lose (5-10%) = Fabric Price

Example : $ 2.85/Kg + 3% (L.C) = $ 2.94 + 0.20 (Knit) + 0.40 (Dye) = $ 4.54 + 10% (P.L) =$
4.99/Kg.

Color Wise Dyeing Charge:

White Fabric = .50/Kg

Pastel (Light) Fabrics = 1.10/Kg
Medium Fabrics = 1.45/Kg
Dark Fabrics = 1.75/Kg
Extra Dark/Black/Royal = 1.90/Kg

How Can I get Fabric Consumption & Fabrics Price ?

Say: ** Body Length = 85, Chest Width = 52, Sleeve Length = 44 & G.S.M = 240

Fabric Description: 100 % Cotton S/J

Fabric Need = [(85+5+44+5)  52+5]  2  12  240/10000000+10%

= [(90+49)  57]  2  12  240/10000000+10%
= (13957)  2  12  240/10000000+10%
= 7923 12  240/10000000+10%
= 45636480/10000000 + 10%
= 4.563648 +10%
= 4.563648 + .4563
= 5.02 Kgs Fabrics

Say Per Kgs Price : US$ 6.00/Kgs

Fabrics Price:
Total Fabric Need 5.00 Kg  $ 6.00 = $ 30.00
Trim/ Accessories (Minimum Charge) = $ 2.50
Cutting & Making Charge (C.M) = $ 5.00
Printing Charge (If any) = $
Embroidery Charge (If any) = $
Buying Commission (If necessary) 5% = $ 1.97

= $ 39.47/12
= $ 3.29/Pcs.

How can I find-out CBM (Cubic Metter) ?

** At first we have know the carton Length, Width & Height.

Formula:

(1) 0.63  0.53  0.51 9L33) = Result [CM]

(2) 025  .21  .20  Number of Carton = Result. [Inch.]

Example:

Say

Carton Length : 65 cm
Carton Width : 54 cm
Carton Height : 52 cm
Total Carton : 56

= 0.65  0.54 0.52  56 = 10.22 CBM Goods.

How can I find out Embroidery Costing?

2500 stitch/Pcs  12 Pcs = 30,000 Stitch/Doz/12000 stitch (Per 12000 Stitch = $ 0.40) 
$0.40 = 1.00/Doz Cot.

How can I find out Poly Bag Costing?

Total Length  Width  Thickness (36 cm  28 cm  10 mm)

= 10080/72000= 0.14 Pcs/LBs

** Poly Per LBS Price Tk. 30.00

** Per LBS Approximate = 30-35 Pcs

30.00 Tk. / 30 Pcs/Lbs = 0.9375/ Pcs

Each Color Added : 0.15 Tk.

Add one color then 0.9375 +0.15 Tk. = 1.0875 Tk. / Pc  12 = 13.05 Tk/Dzn

** KUb †dweª·-Gi †¶‡Î KvD›U hZ †ekx n‡e, BqvY© ev m~Zv ZZ wPKb n‡e
** †jKiv †dweª·-Gi †¶‡Î Wªvqvi hZ †ekx n‡e m~Zv ZZ †gvUv n‡e|

Sewing Thread consumption:

 Plain Stitch ---------------------------------- 1 

8
 Flat Lock 5 Thread (Zig Zag) ----------------- 1  22
 Flat Lock 3 Thread (Zig Zag) ----------------- 1 17
 Flat Lock 1 Needle (Chain Stitch) ---------- 1 12

 Over Lock 3 Thread -------------------------- 1  8

 Over Lock 4 Thread -------------------------- 1  17
 Over Lock 5 Thread -------------------------- 1  22

Example :

Flat Lock 3 Thread -------Hem ------------------ 25 ins  2 = 50 Inc.

Flat Lock 3 Thread -------Neck ------------------ 13 ins  2 = 26 Inc.
Flat Lock 3 Thread -------Sleeve ------------------ 07 ins  4 = 28 Inc.

Over Lock 4 Thread ------- Side seam------------25 ins  2 = 50 Inc.

Over Lock 4 Thread ------- Arm hole--------------13 ins  2 = 26 Inc.
Over Lock 4 Thread ------- Arm hole ------------- 07 ins  4 = 28 Inc.

Plain Stitch ---------- say 1000 cm

Flat Lock Over Lock Plain Stitch
= 50+26+28 =50+56+14 =100cm
=104  17 =120  17
=1768 2.54 =2040  2.54
=4490cm = 5181cm

= 4490+5181+1000
=10671+10% (All)
= 11,738 100
= 117.38 mtr/body

Consumption of Pocket

(Length + 2 All.)  (Width + 2 All.)  2  1000  10,000  /Dzn  GSM + 10% (Wastage)
= Total Kg/Dzn

Consumption of Pant Shorts or Long Basic

Out Seam + 8 allowance  ½ thigh + 2 allowance  4  1000  10,000  Dzn  GSM =

Total Kg/Dzn.
** The Poly have to two kind of :

6) P. P ( Polypropylene Poly)
7) P. E ( Polyethylene Poly)

O.E Fabric (Open End) : Open-end yarn fabric as feel not smooth ( it use rough & tuff)

Filament Polyester Rib:

Sequence of Sampling :

1. Initial / Styling Approval Sample Send

2. Initial / Styling Approval Sample Receive
3. Photo Sample Send for approval
4. Photo Sample Approval Receive
5. Fit Sample Send
6. Fit Sample Receive
7. P. P (Pre-production) Sample Send
8. P. P (Pre-production) Sample Receive
9. Size Set Sample Send
10. Size Set Sample Approval Receive
11. Shipment Sample Send
12. Shipment Sample Approval Receive.
Fabric Type :
 Pique Fabric Gi Rb¨ me `vM `vM K¨v¤ú (Kvc‡oi exU¸‡jv eo nq) PK Gi Rb¨ me
`vM K¨v¤ú (Kvc‡oi ewU¸‡jv eo n‡e)
K¨v¤ú 3 (wZb) cÖKvi, †hgb t
1. bxW K¨v¤ú
2. UvK K¨v¤ú
3. wgQ K¨v¤ú

 †gwkb 4 (Pvi) cÖKvi, †hgb t 1) Body, 2) Rib, 3) Fleece & 4) Interlock

 Cotton - Gi †¶‡Î Count (Single/ msL¨v) hZ ev‡o ZLb Cotton Yarn ZZ wPKb nq|

 Lycra -Gi †¶‡Î Diner (msL¨v) hZ Kg nq ZZ myZv wPKb Ges Diner hZ ev‡o m~Zv
ZZ †gvUv nq |

 m~Zvi Count ev b¤^i wKfv‡e Kiv nq ?

 840 MR ˆ`‡N¨©i 30Uv jvwQi IRb hw` 1 cvDÛ ev 453 MÖvg nq
Zvn‡j D³ m~Zvi Count n‡e 30/S
.

Fabric Consumption
Knit T-shirt:
 (Body length + Sleeve length + Sewing Allowance)  (½ Chest + Sewing
allowance)  2 12  Gsm+ Wastage percentage 10%/10000X1000

 {(BL+SL+10cm)  (½ Chest+5) 2 12  Gsm}+10%

1,0000000

PAROO DOZ. Consumption:

Size M L XL
½ chest 54 56 58
Body Length 68 70 72
Sleeve length 19 20 21

½ Chest = 48 cm
Body length from H.S.P (High Shoulder Point) = 63 cm
Sleeve Length form ½ Shoulder : 05 cm

‡gwkb KZ cÖKvi t
1| Ifvi jK 2| d¬vU jK 3| †cb †gwkb 4| wie KvUvi 5| †nvj wóK 6| evUb
wóK 7| wSK SvK|
 ETA – Expected time of Arrival
ETD- Expected time of Departure
CIF- Cost Insurance & Freight.
C & F – Cost & Freight
ICD- Inland Cargo Depo.
FOB- Free on Boat/Board.
CO – Certificate of Origin.
CM – Cost & Manufacture (Cutting & Making)

 1wU †cvkv‡Ki Price †ei Kivi wbqg|

I. Fabric Price
II. Trims/Accessories Price
III. CM ( Cutting & Making)
IV. Print & Embroidery.
V. Buying Commission (if any)

1 = 2.54 cm
1550 Squire inch = 1 square mtr.
1 Squire Miter = 1 gsm.
1 Kg = 1000 gram

Accessories
I. Sewing Thread = 0.36 Cents
II. W/Label = 0.30 Cents
III. W/ Body = 1.50 Cents
IV. Pocket cost = 0.50 Cents
V. Size Sticker = 0.05 Cents
VI. P/ Label = 0.10 Cents
VII. Poly Bag = 0.35 Cents
VIII. Carton = 0.25 Cents
IX. Packing = 0.10 Cents

*** KENTO ASIA ***

i. Revised Color Ratio & Size Ratio.
ii. Cares poly bag wording
iii. Shipping Mark.
iv. Packing Procedure.

Only For Single Jersey Yarn Counts Use.

120 GSM - 150 GSM = 30/1 Cont / Carded e¨envi Kiv nq|
150 “ - 175 “ = 26/1 “
175 “ - 200 “ = 24/1 “
200 “ - 220 “ = 20/1 Combed Yarn Use.

INTER LOCK FABRICS:

220 GSM - 250 GSM= 30/S Yearn e¨envi Kiv nq|
240 “ - 300 “ = 26/S “
300 “ - 350 “ = 20/S “

 1 Tape = 50 miter
 100 cm = 1 miter
 P.P. Belt -1 Roll = 600/700 yds.

Width + Height  2 + 20 cm  2 = 1Ctn/ cm  2.54  36

= TTL Yds.
Consumption:
(Body/L + S/Length + 10)  (54+4)
68 + 19 + 10
= 97
= .97
= .97  .58  GSM
= .58  GSM  24  1000 + 10
= 24  1000 + 10
=2.37
 Fabrics Price Per KG.

1 95% Cotton S/J. Lycra Rib 230 GSM = $ 8.00

2 100% “ Pique 190 “ = $ 5.75
3 95% “ S/J. Lycra Rib 200 “ = $ 8.50
4 100% “ 1x1 Lyc Rib 200 “ = $ 5.00
5 100% “ S/J 200 “ =
6 95% “ Spender 1x1 Rib 230 “ Y/D = $ 10.00
Full Feeder
 PQ Knit = 8.50 1Kg
S/J “ = 0:25 “
Int/Lock “ = 0.75 “
French Terry = 0.75 “
Fluce = 0.75 “

Dyeing
White = 0.41 1 Kg
Lt. Colour = 1.50 “
M. Cot = 1.75 “
D. Col = 2.50 “ (Including black+ Royal)

Collar + Cuff = $ 6.00

White = $ 5.50/set 12pcs
Lycra & Rib = $ 8.50 Kg
Collar Price + Typing = $ 3.50

MARKET LENGTH

WASTAGE
Fabric = 2%
Sewing W = 2% + 6%
Finish W = 2%
+ White = 9%
Color = 7%

 Fabric Width  36  Marker Length  ‘836  GSM  1,000 = CON/D2N

 Polo Garments = 200 P Hr.

 BL + SL + 10cm  (1/2 Chest + 3)  L  10m  GSM  1000  12  10%

ZIPPER
Price of Zipper – OE = Open end
CE = Close End.
A/U= Auto Lock
 P/L = P.N. Lock.
Vislon/ Plastic/ Dacron/Nylon/metal.
Metal:
i) Antic = Brush
ii) Gulden Brush
iii) Aluminum Brush.

KNITTING COST/KG.
Single Jersey = 11/12 Tk.
Pique Locaste = 20 Tk.
H/J = 30 Tk.
Diamond PQ = 30-35 Tk.
Inter lock Plan = 30 Tk.
Interlock (Drop Needle) = 35 Tk.
Fleece = 30-35 Tk.
French Terry = 30-35 Tk.
1x1 Rib (Plain) = 22 Tk.
1x1 Rib (Lycra) = 35 Tk.
2x2 Rib (Plain) = 35 Tk.
2x2 Rib (Lycra) = 40 Tk.

COAST BREAKDOWN
 Fabric Cost
 Trim Cost
 Car Cost
 EMB Cost
 Wash Cost

Commercial Charge./Total

Count

Direct Count System Indirect Direct Count

System (Cotton)

Polyester
 40/2 = 20 20/2 20/2
40x2 = 80
20D 40D 4W/L
20 40/2 40/3

180-------- GSM
GSM -------
1 M2 180 Gm
20 M2 180x20 = -------------gm.

 840 M‡Ri 1 cvDÛ IR‡b †h KUv Hang nq Zv‡K myZvi Cotton Count
e‡j|
1 . 1000 Mtr. Synthetic Yarn myZvi IRb hZMÖvg nq Zv‡K Tix e‡j|
9000 in Synthetic yarn to has hZ MR nq Zv‡K Denier.
COSTING
1. Thread = 50/2
2. Buttons
3. Zipper.
4. Interlining.
5. Packing.
6. Herring bone Tape
7. Shoulder Tape
8. Dusting.
9. String Stopper
10. String part
11. Main label
12. Size label
13. Care label
14. Patch label. (Back line)
15. Zipper Puller label
16. Back Board
 17. Butterfly
18. Tissue paper
19. Neck Board
20. Collar Insert
21. Hang Tag
22. Tag Pin
23. Poly Bag
24. Scotch Tape.
25. Gum Tape
26. P.P Belt
27. Total clip
28. Carton
29. Elastic ½”/1/4”
30. Packing.

DYEING CHARGE
Colour White :
Tube : 32 Tk Kg.
Open : 112 Tk kg.
Light = 70 
Medium = 85
Dark = 95 
S/Black = 55
R/M = 120
Royal = 125/Kg.
For open fabric = 70 Tk. more

Collar Consumption :
Neck width + Front neck Dropt Back Neck Drop 2 x (3.14 – 4) = Collar Length.
PANT CONSUMPTION
(L+10CM) x (Height at crors x 4) x G.S.M. x 12  1,00,00000 + 6% = D2/Kgs.
 YDS.
(6yds x 36 x 54) x G.S.M  1550  1000+100= kg/D2N
(6 x 36 x 2.54 ) x ( 54 x 2.54) x G.S.M  10,0001000+10%
Side Seam/Length + Sewing allowance x ½ Thigh x 4x12  10,000 x G.S.M.

 G.S.M. ways yearn count system

30/1 = 130+150 G.S.M.

26/1 = 155-180 “
24/1 = 150-180 “
22/1 = 190-210/205 “ 24 Gauge
20/1 = 150-210 “
34/1 = 110 -120 “

Only One side Brush fleece = 18

CONSUMPTION

Basic Shorts or Long Part

Out Seam + 8 allowance x ½ Thigh + 2 allowance x 4 x 12 ÷ 1,000,0000 x GSM
+ 10% wastage = TTL Kgs/ Doz
L x W x2
Pocket
(length + 2 allowance) x (width + 2 allowance) x 2 ÷ 100000000 x 12 x GSM +
10% wastage = Total Kgs/Doz.

WOVEN SHIRT
Sleeve Length (FM shoulder same) = ? make in ches.
Back Length = (Fm High shoulder point) =? Make in Ches
Chest + 8 cm (Box placket +Placket)
 Sleeve + Body length x chest ÷ Fabrics width = YOS

PRICE QUATION
100% cotton (flat back) Rib V Neck
Long sleeve sweat shirt – 300 GSM

Body Length = 72 cm
From HSP
½ chest = 58 cm
Sleeve Length from = 66 cm
Shoulder

Body Consumption = 7.80 Kgs $ 7.50

$ 58.50
C.M (Cutting making) - $ 13.00
Woven fabrics - $ 1.00
Trims - $ 3.00
$ 15.50/ Doz
$ 6.29/Pc Feb.
100% Cotton Flat back drop needle Long Sleeve Sweat shirt with full zipper (280
GSM).
(Raglan Sleeve)/ Body Length = 82 cm
CB/Sleeve Length = 72 cm
½ Chest = 56 cm
Collar Length (Salt Fab) = 42 cm
Collar width = 9 cm
Zipper Facing Length = 64 cm
Zipper Facing width = 11 cm

Body Cone = 7.50 Kg.

Collar Cone = 0.40 Kg.
 Zipper Facing = 0.70_____
8.60 Kg  7.50
$ 64.50
CM $ 10.00
Trims $ 9.50
83.00/Doz
Per Price = 7.00/Pec.
100% Cotton Flat back Rib 300 GSM
V Neck Long Sleeve T-Shirt with Lycra Rib at Cuff.
½ Chest = 59 cm
Sleeve without
= 63 cm
Cuff Shoulder

Body Length HSB = 76 cm

Cuff ,, = 26 ,,
,, width = 12 ,,

Body Cone = 7.90 kg  $ 7.50 = 59.25

Lycra Rib = 0.60 kg $8.00 = 4.80
Collar = 13.00
CM = 2.00
Trims = 3.00
= $ 82.03/Doz
= $ 6.84 Pc.

FABRICS PRICE
1) Y/D = 1x1 Rib - 210 GSM = $ 9.00
2) S/Y 95% Cotton 5% elastic 200 GSM = $ 9.00
3) T- Shirt 100% Cotton - 160 GSM = $ 5.60
4) 100% Cotton H/J - 180 GSM = $ 5.25
 95% Cotton Lycra.

CARTON PRICE

Length = 60 cm 68
Weight = 25 cm 38
Height = 20 cm 35

(L + W + wastes) x ( W + H) x 2
10,000
= 85 x 45 x 2
(eM© wgUvi)
10,000
= $ 7.65 x 1000
= $ .77 S. Meter
= $ 765.00 x .65
= $ 497.25  1000 Total Carton
= 0.50 Per Carton Price.

PRICE OF PRINT
Rubber Price - $ 1.00 - 2.50 (Normal)

PRICE OF EMBROIDERY

1) 12000 Stitching - $ .30 - .35 Cents.

2) 16000 “ - $ .40 “
160001000 = 16 DZN
PRINT OF PRICE

Per Collar - .50 cents (Basic)

PRICE OF FABRICS

Fabrics GSM Unit Price

Cotton S/J 160 $ 5.50
Lye S/J 200 $ 8.50
1x1 Rib 200 $ 6.00
1x1 Lye Rib 240 $ 8.50
Pique 210 $ 5.70
Fleece 280 $ 6.25

FABRCIS TEST ( ASPER DYEING)

 SHRINGKAGE :- Before wash - after wash x 100

Before wash
 Robbing : Dyeing Fabrics will be Rubbing with which’s fabrics for colour
test (One Kinds of color tes)
