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Agitator-Batch Size-Jacket

The document calculates the horsepower (HP) requirement for an agitator with a diameter of 0 meters, operating at 120 rpm in a liquid with a density of 1200 kg/m3 and viscosity of 4000 cP. The calculated HP requirement is 0 HP. It then selects a gear box with a ratio of 15 and output torque of 3561.888 N-m. Finally, it calculates the required shaft diameter as 0 mm but selects a provided shaft diameter of 160 mm.

Uploaded by

Sagar
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
174 views

Agitator-Batch Size-Jacket

The document calculates the horsepower (HP) requirement for an agitator with a diameter of 0 meters, operating at 120 rpm in a liquid with a density of 1200 kg/m3 and viscosity of 4000 cP. The calculated HP requirement is 0 HP. It then selects a gear box with a ratio of 15 and output torque of 3561.888 N-m. Finally, it calculates the required shaft diameter as 0 mm but selects a provided shaft diameter of 160 mm.

Uploaded by

Sagar
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 6

For S631 1.

18 g/cm3
Calcualtion of hp requirement

n, gaitator speed in rpm= 120 rpm


N Agitator speed in rps= 2 rps Tip Speed 0
Da, Agitator diameter in metres = 0m
p, Density of liquid= 1200 kg/m3
Viscosity of liquid= 4000 cP
µ viscosity in kg/ms = 4 kg/ms 1 cP =
NRc Reynold's number
(p*N*Da2)/µ = 0
Np, Power number = 0.9 (impeller is pitched blade)
P Power in H.P.=
(Np*p*N3*Da5)/(gc*75)= 0 HP gc=9.81 m/s2
Seal Losses 10% = 0 HP No. of impellers 3
Power Input= 0 HP
Transmission System Losses 20% = 0 HP
HP required= 0 HP
Fitting Losses,10% = 0 HP 0 kW
Total HP required = 0 HP 0 HP
0 HP
Total power required 40 hp with 1440 rpm,FLP

Gear Box selection

mechanical Service factor= 1.5


Thermal Service factor for 40° = 0.73
Sf, Larger of the two values = 1.5
Required Ratio of gear box = 15
The equivalent output torque =
T= (4500*P*Sf)/(0.5*π*96)= 358.2803 kg-m 3513.529 N-m 3561.888

Design calculation of Shaft diameter as per "EEUA", Appendix D

P Nominal HP of Driving Motor= 60 HP


n Agitator Speed= 120 rpm
Type of agitator = 45° pitched 4 numbers blades
fy Yield Stress of shaft material in terms of apparent simple tensile stress = 14 Ton/in2
fs Safe working stress of shaft material in terms of apparent simple tensile stress= 8
Material of construction = SA-479 GR-304
l Length of agitator below bottom bearing= 0
D Overall diameterof agitator = 0
r Overall radius of agitator = 0

If Tc is the maximum continuous rated torque on the impeller shaft

Tc = (33000 *12*P)/(2* π*n*2240) = 14.0753 ton-inch

Jammed factor
If Tm is the torque to be resisted under jammed condition
Tm = 1.5*Tc = 21.11294 ton-inch

This torque Tm is resisted bya force Fm tons acting at a ardius of 0.75r from the axis of impeller shaft

Fm = Tm /(0.75r) = #DIV/0! ton-inch

The greatest B.M. to be registered by the shaft below bottom bearing

Me= #DIV/0! ton-inch

Equivalent B.M. due to TM & M as per Maximum Shear Strain Enregy theory

Mem= #DIV/0! ton-inch

required Shaft Dia

Ds= #DIV/0! inch2


#DIV/0! mm

Provided shaft Dia


Ds= 160 mm
m/s

0.001kg/ms

N-m

Tip Speed

Pumping capacity, Q=VA


Q=
2
Ton/in
SA-479 GR-304
mm
m
m 0 inches
0 m/s

g capacity, Q=VA
8.0424771932 m2
0 m3/s

1.03125

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