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Lifting Lug Calc1

The document provides specifications for dimensions, material properties, and design checks of a padeye component. It lists dimensional parameters for the padeye plate and pinhole. It also specifies the material grade and properties. The design checks calculated include tension, shear, bearing, yield, and bending checks on the effective area, gross section, and projected pin area according to design codes. Allowable stresses are checked against applied loads in the x and y directions. Weld size is also checked against requirements.
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0% found this document useful (0 votes)
59 views12 pages

Lifting Lug Calc1

The document provides specifications for dimensions, material properties, and design checks of a padeye component. It lists dimensional parameters for the padeye plate and pinhole. It also specifies the material grade and properties. The design checks calculated include tension, shear, bearing, yield, and bending checks on the effective area, gross section, and projected pin area according to design codes. Allowable stresses are checked against applied loads in the x and y directions. Weld size is also checked against requirements.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Padeye dimensions:

a) Min distance from pinhole to edge, y-direction


b) Min distance from pinhole to edge, x-direction
c) Pinhole diameter
d) Pin diameter
e) Padeye plate thickness
f) Padeye width
g) Padeye effective outer distance
h) Cheek plate diameter
i) Cheek plate thickness
j) Distance from fixed edge to pinhole centre

loading:
k) Angle
l) Angle
m) Sling force
n) Horizontal component (x-direction)
o) Vertical component (y-direction)

Pad Eye Material


p) Select grade of padeye steel
q) Yield strength
r) Ultimate tensile strength

Geomtetric Checks
b eff = 2t+16mm ≤ b

2t + 16

Check for beff < b

w ≥ 2b eff + d

2b eff + d

Check for w ≥ 2b eff + d


a ≥ 1.33b eff

1.33 b eff

Check for a ≥ 1.33b eff

CODE CHECKS
Tension on Net effective area

General Formulae

Pn = 2 t b Fu

Design strength in tension = Ø Pn

Check against Rs
Check against Rsx
Check against Rsy

Shear on the Effective Area

General formula,

P n = 0.6 A sf F u
Design strength = Ø Pn

Check shear due to R sy

For the R sy component, A sf = 2 [t (a + d h /2) + 2 y t c ]

Where y = √ [ (d c 2 -d h 2) / 4 ]

P ny = 0.6A sf F u

Check against actual Rsy


Check shear due to R sx

For the R sx component, A sf = 2 [t(b+d h /2) + 2xt c ]

where x = √[(d c 2 -(d h 2 /2)]

P nx = 0.6A sf F u

Check against actual Rsx

Bearing on projected pin area

General formula (assuming milled, drilled, reamed or bored holes)

R n = 1.8F y A pb

Design strength in bearing = ØRn


Ø = 0.75 [unitless]

Check bearing (both axes are the same)


Projected bearing area (same either axis), A pb = d pin (t+2t c )

1.8F y A pb

Design strength in bearing, ØRn

Check against Rsx

Check against Rsy

Yield in gross section `

General formula

Where A g = Gross cross-sectional area through padeye in the direction of the force
Design strength in yield = ØtPn
Øt = 0.90 [unitless]

Check gross tension due to R sy


A gy = 2(tb+2t c [(d c -d h )/2])
P ny = F y A gy

Design strength in yield, ØtPny

Check against Rs

Check gross tension due to R sx

A gx = at+(h 1 t-d h /2)+2t c [(d c -d h )/2])

P nx = F y A gx

A gx = at+(h 1 t-d h /2)+2t c [(d c -d h )/2])

P nx = F y A gx

Design strength in yield, ØtPnx =

Check against Rsx

BENDING CHECKS

Bending due to R sx (about Z-Z axis)

Lever arm to Rsx component, h1

Moment Mx

Moment of inertia for padeye (bd3 /12)

Section Modulas

Bending stress

Check for weld

Fillet weld size


Thickness of weld
length of weld in one side
Section Modulus, Z =L ^2 / 3
Moment , M
M/Z
Area,A
P/A
P/A + M/Z
Let required size of weld be S
Allowable stress in weld

Reqd.Size S = 6.81
Selected Size = 10

Provide Fillert weld 10 mm thk.


a = 125 mm
b = 125.00 mm
dh = 50.8 mm
dpin = 48.3 mm
t = 20 mm
w = 300 mm
ro = 150 mm
dc = 50.8 mm
tc = 0 mm
h1 = 905 mm

θ = 60 deg
θ = 1.05 rad
Rs = 164 kN
RSx = 82.08 kN
Rsy = 141.98 kN

= S275
Fy = 275 N/Sq.mm
Fu = 400 N/Sq.mm
`

= 56.00 mm < 125.00 mm

ok

= 162.80 mm < 300.00 mm

= ok
= 74.48 mm < 125.00 mm

= ok

= 2000 kN

Ø = 0.75
Ø Pn = 1500.00 kN
Check against Rs = 164.00 kN
Check against Rsx = 82.08 kN
Check against Rsy = 141.98 kN

Ø = 0.75

= 0.00

Asf = 6016 sq.mm

= 1443.84 KN

Øpny = 1082.88 KN

` 141.98 KN

O.K
= 35.92 mm

Asf = 6016 sq.mm

1443.84 KN

ØPnx = 1082.88 KN

= 82.08 KN

O.K

earing = ØRn

A pb = 966 sq.mm

1.8F y A pb = 478.17 kN

earing, ØRn = 358.63 kN

= 82.08 kN ok

= 141.98 kN ok

Pn = FyAg

`
direction of the force

Øt = 0.9

= 5000 sq.mm
= 1375000 N / sq.mm

= 1237.50 kN

= 164 kN

2)+2t c [(d c -d h )/2])

2)+2t c [(d c -d h )/2]) = 20574.6 sq.mm

= 5658.015 kN

eld, ØtPnx = = 5092.214 kN

= 82.08 kN

mponent, h1 = 905 mm

= 74278227 N-mm

or padeye (bd3 /12) = 45000000 mm4

= 300000 mm3

= 247.6 N/mm2 O.K

= 6 mm
= 660 mm
= 145200 mm3
= 74278227 N-mm
= 511.558
= 7920 mm2
= 17.92735
= 529.4854 N/mm
= 110 N/mm2

mm
mm >S HENCE O.K

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