Zephyr Manual
Zephyr Manual
English
Descriptions of Figures 15
3 ❖ English
Zephyr Cooling Only Units - Installation
Warning Introduction
This manual contains essential safety information concern- You have just purchased the first complete built-in marine air
ing the safe and proper installation and operation of Zephyr conditioning system designed for self installation. We are
self-contained direct expansion air conditioners. It is very confident you will find the added comforts experienced in your
important that you read and understand the contents of this boat to be well worth the money spent. If, upon opening your
manual thoroughly before attempting to install any Cruisair new system, you discover any parts are missing, contact your
equipment. If there are any statements in this manual that dealer immediately.
you do not understand, contact the Dometic Corporation
Applications Department for assistance. Phone (804) 746- Before attempting to install your new Zephyr air conditioning
1313, Fax (804) 746-7248 (8:00am - 5:00pm United States system, you must read this installation manual completely.
Eastern Time). Failure to perform certain tasks in the proper sequence could
result in an inoperative system as well as a voided warranty.
Notice
As of July 1, 1992, United States federal law prohibits the
intentional release of refrigerant gases into the environment,
including the R-22 refrigerant mostly used in Cruisair air
conditioning systems. Special care must be taken when
installing, charging and servicing Cruisair equipment to
prevent any loss of refrigerant.
4 ❖ English
Unpacking and Inspection Placement Of System
When the equipment is received, all items should be carefully Selecting a good location for your air conditioner is the most
checked against the packing list to ensure all cartons have important part of your preparations. Be sure to consider the
been received. Move units in the normal “up” orientation as size of the area you are cooling, the air distribution needs,
indicated by the arrows on each carton. Examine cartons for and the size of the unit you have chosen. Keeping in mind that
shipping damage, removing the units from the cartons if cool air has a tendency to fall, it is highly recommended that
necessary. If the unit is damaged, the carrier should make the you locate the supply air grill as high as possible in the cabin.
proper notation on the delivery receipt acknowledging the Figure 1a at the back of this manual shows the single duct
damage. application and Figure 1b shows a dual duct application.
CAUTION: When unpacking and installing the control, care The Zephyr unit should be installed as low as possible, but
must be taken not to kink or break the copper cap tube when never in the bilge or engine room areas. Insure that the
uncoiling the sensing bulb. The cap tube is hollow and kinking selected location is sealed from direct access to bilge
or sharp bends will inhibit system operation. and/or engine room vapors. Installing the unit as low as
possible (such as under a V-berth, dinette seat or bottom of a
locker) and ducting the supply air as high as possible, creates
Safety Considerations an ideal air flow condition. This type of installation will prevent
Never install your air conditioner in the bilge or engine room
short or premature cycling.
areas. Insure that the selected location is sealed from direct
access to bilge and/or engine room vapors. Do not terminate The unit should be positioned on a firm, level, horizontal
condensate drain line within three (3) feet of any outlet of surface and the condensate drain line should run downward
engine or generator exhaust systems, nor in a compartment from the unit to a suitable drain location. Plan all connections
housing an engine or generator, nor in a bilge, unless the which must be made including ducting, condensate drain,
drain is connected properly to a sealed condensate or shower seawater in and out, electrical power connections, location of
sump pump. control, and seawater pump placement, to assure easy
access for routing and servicing.
Installation and servicing of this system can be hazardous
due to system pressure and electrical components. When
working on this equipment, always observe precautions
Tools Required for Installation
described in the literature, tags and labels attached to the unit. • Screw drivers
Follow all safety codes. Wear safety glasses and work gloves • Pliers
and place a fire extinguisher close to the work area. The • Pipe wrench
following is a summary of the labels on the unit: • Wire cutters/crimpers
• Drill & 7/8" bit
! DANGER Electrical shock hazard. Disconnect voltage at • Jig saw
• Duct tape
main panel or power source before opening any cover. Failure
• Electrical tape
to comply may result in injury or death. • Teflon tape
• Bedding compound to seal thru hull fittings
! WARNING This component does not meet Federal require-
• Hardware to secure unit, pump, strainer, grills & control
ments for ignition protection. Do not install in spaces contain- panel
ing gasoline engines, tanks, LPG/CPG cylinders, regulators,
valves or fuel line fittings. Failure to comply may result in injury
or death.
Spacing Allowances & Unit Dimensions
The following space allowances should be considered when
NOTICE This component is charged with hydrochlorofluoro- mounting the unit:
carbon (HCFC) refrigerant R22. Effective July 1, 1992 it shall
1. Allow a minimum of 6" around the perimeter of the unit in
be unlawful for any person to knowingly vent or otherwise
the area of the seawater and condensate drain piping.
knowingly release any class 1 (CFC) or class 2 (HCFC)
substance as a refrigerant in a manner which permits such 2. Allow a minimum of 3" of air space in front of the evapora-
substance to enter the atmosphere per the clean air act of tor coil for the return air intake if it is adjacent to a bulk-
1990. Public law 101-549 Title IV Section 608-c. Failure to head.
comply may result in severe penalties, including fines and
imprisonment. 3. Allow a minimum of 3" of air space for the electric blower
motor ventilation.
! WARNING To minimize the hazard of electrical shock and
personal injury, this component must be effectively grounded. 4. For flexible ducting connection, allow 2" for the duct ring,
Refer to the installation guidelines for further information. 1" for the duct bend radius and add diameter of the
ducting to get the total distance as measured from the
blower outlet (this also applies to clearance needed
5 ❖ English
behind the supply air grill). Note that the blower and duct 4. Securely tighten with two (2) wrenches to provide a
ring can be positioned either vertically or horizontally. See proper seal.
Figure 2 at the back of this manual.
5. Attach a 5/8" I.D. reinforced hose to the hose barb and
The dimensions shown in the table of Figure 2 are suggested secure with stainless steel hose clamps.
minimums. Enough space should be allocated for installation
6. Install the condensate drain hose downhill from the unit
and serviceability.
and aft to a sump.
7 ❖ English
Seawater Pump and Plumbing 9. Use teflon tape on all threaded connections.
Several guidelines should be followed during the installation 10. Connect all metallic parts in contact with seawater to
of the seawater system. Since the circulation pump is the vessel’s bonding system including the speed
centrifugal and not self-priming, it must be mounted so that it scoop inlet, strainer, pump and the air conditioner.
is always at least one foot below the water line regardless of
which tack the vessel is on. Pump may be mounted horizon- Refer to Figure 10, 11a , and 11b at the back of this manual
tally or vertically, however the discharge must always be for seawater kit installation.
above the inlet. Pump head should be rotated toward the
direction of water flow. Install the seawater speed scoop
intake as far below the water line and as close to the keel
Installation Checklist
as possible in any application, but especially on a (review prior to and after installation)
sailboat, to keep the intake in the water when the boat Seawater cooling system
heels over so that air does not get into the system. The
• Speed scoop located as far below the water line and as
speed scoop intake must face forward and not be shared with
close to the keel as possible
any other pump. A seawater strainer is mandatory between
the shut off valve (seacock) and the pump to protect the pump • Shut off valve and speed scoop properly sealed and tight
from any foreign matter. Failure to install a seawater • Seawater pump at least one foot below water line and
strainer will void the pump warranty. The seawater system securely mounted
should be installed with an upward incline from the speed • Strainer mounted below pump with access to filter
scoop & seacock, through the strainer, to the inlet of the pump • Double/reversed stainless steel hose clamps on all hose
and then up to the inlet of the air conditioning unit’s condenser connections
coil. The discharge from the air conditioning unit should then
• Teflon tape on all threaded connections
run to the seawater outlet thru-hull fitting which should be
located where it can be visually checked for water flow and as • Hose runs uphill from speed scoop to strainer, pump and
air conditioning unit
close as practicable to the waterline to reduce noise. All hose
connections shall be secured by means of double/reversed • Water flowing freely from overboard discharge while pump
is running
stainless steel hose clamps. Use teflon tape on all threaded
connections. The following is a summary of the seawater Mounting
system installation:
• Not in engine room or bilge areas, must be sealed away
from exhaust or fumes
1. Install the speed scoop thru-hull inlet as close to the keel
and as far below the water line as possible, facing forward. • Proper spacing allowed around unit
Bed the scoop with a marine sealant designed for • Attached to solid level platform with four hold down clips
underwater use. provided
• Condensate drain routed aft and down hill to a sealed sump
2. Install a bronze, full flow seacock on the speed scoop (not bilge)
thru-hull inlet.
Electrical
3. Install a seawater strainer below the level of the pump
with access to filter. • All butt connections on pump wire tightly crimped and heat
shrunk
4. Mount the pump above the strainer and at least one foot • AC power source installed and grounded/bonded in
below the waterline. accordance with ABYC standards
5. Connect the seacock and strainer with an uphill run of • Control wires connected to terminal strip with ring terminals
5/8" reinforced marine grade hose. Grills and Ducting
6. Connect the discharge from the pump uphill to the bottom • Supply air grill mounted as high as possible
inlet of the air conditioning unit’s condenser coil with 5/8" • Return air grill mounted as low and as close to the unit as
hose. Connect the discharge from the condenser coil to possible
the overboard discharge thru-hull fitting with 5/8" hose. • Return air grill mounted away from exhaust and bilge vapors
7. Avoid loops, high spots or the use of 90° elbows with • Ducting is pulled taut, straight and properly connected with
seawater hose (each 90° elbow is equivalent to 2.5' of no excess
hose and a 90° elbow on the pump outlet is equivalent to
20' of hose).
8 ❖ English
Zephyr Cooling Only Units - Operation
2. Turn top (MODE) control knob to OFF. Problem: System will not start.
3. Turn on A/C circuit breaker. If the seawater pump has its Possible Reason/Solution
own circuit breaker, turn that on too. 1. Air conditioner circuit breaker is off. Turn circuit breaker
on at ship’s panel.
4. Turn top (MODE) control knob to FAN, this energizes the 2 Wiring at terminal strip is miswired.Check wiring
fan. Turn THERMOSTAT control knob to the coolest diagram; correct if necessary.
position by rotating it fully clockwise. 3. Input line voltage is insufficient. Check power source
for proper voltage. Check wiring and terminals for proper
5. Turn middle (FAN) control knob to highest setting
sizes and connections.
(for 3KB switch only).
6. Verify that the fan is running and that there is steady Problem: No cooling.
airflow out of the supply air grill. Possible Reason/Solution
1. Selector knob may not be in “cool” position. Reset
7. Turn top (MODE) control knob to RUN (on 2KB switch) selector knob.
and ON (for 3KB switch). This will start the compressor 2. Temperature set point is above ambient temperature.
and seawater pump. Lower temperature setting.
3. Obstructed water flow. Clean seawater strainer. Check
8. Check for a steady solid stream of seawater from the
overboard discharge. for good steady flow from overboard discharge.
4. Pump may be air locked. Remove hose from pump
9. To set the THERMOSTAT, allow sufficient time for the unit discharge to purge air from line.
to cool the area to the desired temperature. When the 5. Coil iced. See below.
area is sufficiently cooled, turn the thermostat knob slowly
toward the center position until it clicks once. The thermo- Problem: Coil iced.
stat is now set to maintain a constant temperature. Possible Reason/Solution
1. Thermostat set point is too low. Check setting on
Important temperature knob. If setting is extreme for conditions,
Do not turn the unit off and immediately turn it back on. Wait raise set point.
at least 30 seconds for system refrigerant pressures to 2. Improper air flow. Clean return air filter or remove
balance. obstructions from return air stream. Check for crushed or
restricted ducting. Ducting run must be as straight as
possible, remove any excess ducting.
9 ❖ English
Zephyr Cooling Only Units - Maintenance
Winterization
There are several methods of winterization, some of which
work better than others. The four various methods employed
using a 50/50 non-polluting biodegradable anti-freeze/water
solution are:
10 ❖ English
Zephyr Kit Parts List
11 ❖ English
Owner’s Limited Warranty
As hereinafter described, Dometic Corporation limits the duration of any implied warranty to the duration of the underlying
express warranty and also disclaims any liability for consequential or incidental damages arising from any application,
installation, use or malfunction of any warranted product.
The Dealer is not an agent for Dometic except for the 7. Warranty does not cover damage to components that
purpose of administering the above warranty to the extent comprise a Custom Wrapped Box Evaporator refrigera-
herein provided, and Dometic does not authorize the dealer tion system (aka: catch boxes, fish boxes, etc.) when the
or any other person to assume for Dometic any liability in box is installed in such a way that the customer can
connection with such warranty, or any liability or expense move it. These damages may include, but are not limited
incurred in the replacement or repair of its products other to: crimped refrigerant linesets (copper tubing or flexible
than those expressly authorized herein. Dometic shall not be linesets), refrigerant leaks, moisture ingression into the
responsible for any liability or expense except as is specifi- refrigeration system, subsequent damage to condensing
cally authorized and provided in this section. unit from being operated with low refrigerant charge or
moisture in the system, broken refrigerant connections,
Dometic reserves the right to improve its products through broken thermostat sensors, and/or broken constant
changes in design or material without being obligated to pressure valves.
incorporate such changes in products of prior manufacture,
Installation and application of Dometic components is not
and to make changes at any time in design, materials, or
warranted by Dometic because Dometic has no control or
part of units of any one year's model, without obligation or
authority over the selection, location, application, or installa-
liability to owners of units of the same year's model of prior
tion of these components.
manufacture.
This warranty gives you, the purchaser, specific legal rights, Section III
and you may also have other rights which vary from state to
state. You also have implied warranty rights, including an What is the period of coverage?
implied warranty of merchantability, which means that your See the Limited Warranty Periods, document # L-0694, for
product must be fit for the ordinary purposes for which such the period of coverage.
12 ❖ English
All Dometic components bear a data plate on which there
are model and serial numbers. The serial number is date
WARNING
Dometic Corporation (Dometic) manufacturers of Cruisair, Grunert, Marine Air,
coded. To determine whether or not any Dometic component Sentry and Tundra Products, makes the following safety warnings concerning the
is in warranty, proceed as follows: application, installation, use and care of its products. Although these warnings are
extensive, there may be specific hazards which may arise out of circumstances
which we have not outlined herein. Use this as a guide for developing an
1. Determine the manufacture date of the component from
awareness of potential hazards of all kinds. Such an awareness will be a key
the serial number on the data plate. If you are not familiar factor in assuring your SAFETY and comfort.
with the date code, write or call the Dometic Customer ELECTRICITY - Many Dometic products operate on 115, 230 or 440 volt AC
Service Department at (804)746-1313, to obtain the power. Such voltages can be LETHAL; therefore, the chassis, cabinets, bases,
manufacture date. The hours of the Customer Service etc., on all components must be grounded together and connected to the vessel's
grounding system. Sparks can occur as switches, thermostats and relays open
Department are 8:00 am - 5:00 pm (USA, Eastern Time and close in the normal operation of the equipment. Since this is the case,
Zone) Monday through Friday excluding holidays. ventilating blowers for the removal of hazardous fumes or vapors should be
operated at least 5 minutes before and during operation of any Dometic product or
group of Dometic products. All electrical connections must be covered and
2. It is possible that there might exist a considerable time protected so accidental contact cannot be made by persons using the equipment,
lag between the date a component is manufactured and as such contact could be LETHAL.
the date it is put in service. In such instances, the date of ELECTROLYSIS - Electrical leakage of any component can cause electrolytic
manufacture could indicate that the item is out of deterioration (electrolysis) of thru-hull components which could result in leakage
serious enough to sink a vessel which could result in loss of life. All Dometic
warranty. However, based on the date the equipment is components must be kept clean and dry and checked periodically for electrical
first put in service, the item may still be covered by the leakage. If any electrical leakage is detected, the component should be replaced
Dometic warranty described in Section I. For proof of or the fault causing the leakage corrected before the component is put back into
service.
date put in service, Dometic will require a copy of the bill
GAS - CRUISAIR, MARINE AIR, GRUNERT and TUNDRA components utilize R-22
of sale of the Dometic equipment from the installer or (Chlorodifluoromethane), R134a refrigerant (Tetrafluoroethane), R-407C (which
new boat dealer to the original owner. contains Diflouromethane (HFC-32), Pentafluoroethane (HFC125), and 1.1.1.2 -
Tetrafluoroethane (HFC134a)), R404A (R125/R143a/R134 (44%/52%/4%)), or
R417a, which are non-toxic, non-flammable gases; however, these gases contain
Section IV no oxygen and will not support life. Refrigerant gas tends to settle in the lowest
areas of the compartment. If you experience a leak, evacuate all personnel, and
ventilate area. Do not allow open flames in the area of leaks because refrigerant
How do you get service? Please Read the follow- gas, when burned, decomposes into other potentially LETHAL gases. Refrigerant
ing Warranty Procedure. components operate at high pressure and no servicing should be attempted
without gloves, long-sleeved clothing and eye protection. Liquid refrigerant gas
can cause severe frost burns to the skin and eyes.
WARRANTY PROCEDURE VENTILATION - To cool or heat air, CRUISAIR, MARINE AIR and GRUNERT
components are designed to move air through a heat exchanger by a blower or
propeller fan. This design necessarily produces a suction on one side of the air
If the failure of a Dometic component is determined to be handling component and a pressure on the other side. Air handling components
covered under the Dometic warranty and the time in service must be installed so that the suction-pressure action does not: (1) pressurize an
area to the extent that structural failure occurs which could cause harm to
is determined to be within the warranty time limit, the owner occupants or bystanders, or (2) cause a suction or low pressure in an area where
has the following three options: hydrogen gas from batteries, raw fuel vapor from fuel tanks, carbon monoxide
from operating propulsion engines, power generators or heaters, methane gas
from sewage holding tanks, or any other dangerous gas or vapor could exist. If an
1. Preferred option: Have a Dometic authorized Servicing air handling unit is installed in such a manner that allows potentially lethal gases
Dealer perform the work needed. The customer should or vapors to be discharged by the air handling unit into the living space, this could
result in loss of life.
call Dometic's Service Department for a recommenda-
tion as to the closest dealer. If the customer already Maximum protection against the introduction of dangerous gases or vapors into
living spaces can be obtained by providing living spaces which are sealed from all
knows an authorized servicing dealer, the dealer should other spaces by use of airtight bulkheads and decks, etc., and through the
be contacted directly. introduction of clean air into the living space. Bear in mind that the advent of air
conditioning, whether it be for cooling or for heating, naturally leads to the practice
2. If the customer contacts Dometic's Service Department of closing a living space tightly. Never close all windows and doors unless
auxiliary ventilating systems, which introduce clean outside air into the living
for a Servicing Dealer and Dometic has no one in that space, are used. Always leave enough window and door openings to provide
particular area, Dometic will authorize the use of a local adequate ventilation in the event potentially lethal gases or fumes should escape
from any source.
service company and Dometic will work with the local
company to assist in any way possible. CONDENSATE - All cooling units produce water condensate when operating on
the cooling cycle. This water must be drained from the cooling unit overboard. If
condensate is allowed to drip on a wooden structure, rotting or decay and
3. The customer may send his equipment back to the structural failure may occur which could result in loss of life. If condensate is
factory to have the repair work done. Dometic will make allowed to drip on electrical components, deterioration of the electrical compo-
every effort to return the equipment to the customer nents could result in hazardous conditions. When an air conditioning system is in
operation, condensate drains may be subjected to negative pressure. Always
within a three week time period. If the claim represents a locate condensate drains as far as possible from points where engine waste and
legitimate warranty problem, Dometic will pay the freight other dangerous gases are exhausted so no such dangerous gases can be drawn
into the condensate drains.
both ways. Dometic prefers option one and two, if at all
possible. Warning
The customer may contact the Dometic Service Department Never sleep in a closed area on a boat when any equipment, which functions as a
at (804) 746-1313. result of the combustion of a volatile fuel, is in operation (such as engines,
generators, power plants, or oil-fired heaters, etc.). At any time, the exhaust
system of such devices could fail, resulting in a build-up of LETHAL gases within
the closed area.
13 ❖ English
Limited Warranty Periods
Please read and keep this document with your important paperwork. Use it as a reference in the future. If you have any
questions, please contact the Dometic Corporation Service Department at (804)746-1313 for clarification.
Note: Any model or replacement part that has been installed due to a warranty failure will carry only the remainder of the
original warranty. All warranties begin when the customer takes possession of the equipment. The warranty is extended to all
owners of the equipment commencing the date the original owner takes possession of it. Proof of original purchase may be
required. Fuses and MOV’s are used as safety devices to protect Cruisair equipment against over-current conditions caused by
lightning or inductive switching environments. These are not covered under warranty. We reserve the right to change our
warranty policies and procedures as well as our warranty allowances without notice.
NOTE: Excludes pump which has a 1 year warranty 90 day warranty, Parts only
• New, complete model sold as a partial system retrofit to • Replacement Compressors for other than Tempered
an existing system. Water Systems - example: R3101-16T, DX equipment -
installed in an existing Cruisair system or a competitor’s
Includes SMX family. system.
1 year warranty including Parts and Labor 1 year warranty including Parts and Labor
• Replacement compressors for Tempered Water - example:
30130-36 installed in an existing Cruisair system.
Sentry Battery Chargers 1 year warranty including Parts and Labor
• New SM or FR series installation.
• A Tempered Water compressor - example: 30130-36
2 year warranty including Parts and Labor installed with competitor’s equipment.
• New G-series installation. 90 day warranty, Parts only
1 year warranty including Parts and Labor
14 ❖ English
Descriptions of Figures
Fig. 1a Single Duct Installation Side View & Back View
1) Ducting 1) Total minimum clearance - See note 4 in section
2) Supply Air Grill “Spacing Allowances & Unit Dimensions”
3) Return Air Grill 2) Duct size
4) 2-Knob Control 3) Possible drain line location
5) Air Sensor 4) Alternate blower position
6) Electrical Harness 5) Seawater in
7) Cap Tube 6) Seawater out
8) Hose Barb Assembly 7) Note: Air conditioner shown with blower rotated to
9) Condensate Drain to Sump vertical position. In order to rotate 10K-16K blowers,
10) Overboard Discharge remove plugs to access screws.
11) Seawater System
12) Mounting Bracket A) Duct Size
13) Seawater Inlet B) Base Depth
14) Zephyr Unit C) Overall Depth
15) Seawater Outlet D) Width
16) Note: Zephyr shown with blower rotated to vertical E) Height
position
Fig. 3 Component Identification
Fig.1b Dual Duct Installation 1) Duct ring
1) Ducting 2) Air sensor
2) Transition Box 3) Rotary compressor
3) Transition Ring 4) Suction accumulator
4) Supply Air Grill 5) Condensate drain (optional location)
5) Return Air Grill 6) Electrical box (remove screw for access)
6) 3-Knob Control 7) Mounting bracket
7) Air Sensor 8) Base pan
8) Electrical Harness 9) Plug hole not used for drain line
9) Cap Tube 10) Blower motor
10) Hose Barb Assembly 11) Blower
11) Condensate Drain to Sump 12) Remove screws to rotate blower
12) Overboard Discharge 13) Condenser coil (seawater outlet)
13) Seawater System 14) Evaporator coil
14) Mounting Bracket 15) Note: Air conditioner shown with blower rotated to
15) Seawater Inlet vertical position.
16) Seawater Outlet
17) Zephyr Unit Fig. 4 Mounting Bracket Drawing
18) Dual Duct Kit (Optional) 1) Base Pan
a) Ducting 2) Mounting Bracket
b) Transition Box
c) Supply Air Grill Fig. 5 Condensate Drain Drawing
1) PVC Fitting 1/2" HB x 1/2" MPT
Fig. 2 Spacing Allowances & Unit Dimensions for 2) Solid Washer
Mounting 3) Liquid-seal Washer
Top View 4) Base Pan
1) 3" (7.62cm) Space allowance for return air intake if 5) Locking Nut
adjacent to bulkhead
2) Refrigerant connection (allow space for access) Fig. 6 Three-Knob Switch Assembly
3) Rotary compressor
4) Electrical box Fig. 7 Typical Two-Knob Switch Assembly
5) Duct ring 1- MODE control knob: OFF - FAN - RUN
6) 3" (7.62cm) Space allowance for electric blower 2- THERMOSTAT control knob: WARMER <->
motor ventilation COOLER
7) Evaporator and condensing coil
8) 6" (15.24cm) Space allowance for seawater piping
15 ❖ English
Fig. 8 Wiring Diagram of ZF5 Fig. 11b Seawater Installation for ZF16
1) Thru hull
Fig. 9 Wiring Diagram of ZF10-16 2) Seawater Hose
3) Zephyr
Fig. 10 Seawater Pump and Plumbing Drawings 4) Seawater Pump
A) Correct: Steady upward flow from inlet to unit then 5) PVC Adapter and Coupling
downward to outlet. Hoses double/reversed 6) PVC Adapter
clamped. 7) Strainer
1- Air Conditioner Condensing Coil 8) Seawater Intake
2- Seawater Pump 9) PVC Adapter
3-Double hose clamps to be reversed 10) Waterline
4-Strainer
5-Ball Valve
6-Scoop Type Thru Hull Inlet
7-Inlet Flow
8-Waterline
9-Seawater Outlet
10- Outlet Flow
B) Incorrect: Hoses must not have kinks, loops or high
spots where air can be trapped.
1- Air Conditioner Condensing Coil
2- Seawater Pump
3-Strainer
4-Ball Valve
5-Scoop Type Thru Hull Inlet
6- Waterline
7- Seawater Outlet
C) Incorrect: Strainer must be below pump. Hoses
must be double clamped.
1- Air Conditioner Condensing Coil
2- Seawater Pump
3-Strainer
4-Ball Valve
5-Scoop Type Thru Hull Inlet
6- Waterline
7- Seawater Outlet
8-Must be double clamped (typ)
D) Incorrect: Pump & stainer must be below water line
1- Air Conditioner Condensing Coil
2- Seawater Pump
3-Strainer
4-Ball Valve
5-Scoop Type Thru Hull Inlet
6- Waterline
7- Seawater Outlet
16 ❖ English
Fig. 1a - Typical Single Duct Installation for ZF5 Fig. 1b- Typical Dual Duct Installation for ZF10-16
DIMENSIONS
Unit Capacity 5,000 BTU 10,000 BTU 12,000 BTU 16,000 BTU
(in/cm) (in/cm) (in/cm) (in/cm)
A – Duct Size 4.0/10.2 6.0/15.2 6.0/15.2 7.0/17.8
B – Base Depth 8.0/20.3 8.4/21.3 8.4/21.3 10.25/26.1
C – Overall Depth 11.6/29.4 12.2/31.0 12.2/31.0 14.2/36.1
D – Width 16.0/40.7 19.0/48.3 19.0/48.3 20.0/50.8
E – Height 11.6/29.4 12.9/32.8 13.3/33.7 13.5/34.3
17 ❖ English
Fig. 3 - Component Identification
18
Fig. 6 - Three-Knob Switch Assembly Fig. 7 - Typical Two-Knob Switch Assembly
OFF ON
6 ¾"
2 Knob Switch
2"
3 Knob Switch
19
Fig. 8 - ZF5 Wiring Diagram Fig. 9 - ZF10-16 Wiring Diagram
20
Fig. 10 - Seawater Pump & Plumbing Diagrams
21
Fig. 11a - Seawater Kit Installation for ZF5-12
22
Cruisair Worldwide Service Dealer Locator
The service listings displayed for the United States are key members of the national Cruisair network. If you need service, please
contact the closest company shown. In most cases they will direct you to a service port. We have over 500 Cruisair dealers in the
national Cruisair network, and one should be convenient to you.
The international companies listed are capable of managing the majority of service requests for the countries listed. In some
cases they will refer you to a local service port.
You may also contact us directly via the web site or call us in the US at (804) 746-1313.
Dometic Marine Systems– Europe is the Distribution Point for Europe and the Middle East. This office can assist with quoting,
service issues and sales issues. Look for more information under “England”.
For a complete and up-to-date Dealer locator list, please visit our website at http://www.cruisair.com/cruisair/dealer.html
23
South Carolina Freezing Point, Ltd. Ontario
Location: Nassau, Bahamas
Atlantic Boat ACR Phone: 242-325-3589 J & S Marine Sales & Service
Location: Charleston, SC, USA Fax: 242-356-5271 Location: Detroit, MI, USA
Phone: (843) 402-0220 Email: [email protected] Phone: (586) 463-3400
Fax: (843) 402-0206 Fax: (586) 463-1792
Email: [email protected] Bahrain Email: [email protected]
Martin’s Marine International Agencies Northland Supply Company
Location: Wilmington, NC, USA Location: Manama, Bahrain Location: Queensville, ON, Canada
Territory: North Carolina and Mytle Beach, SC Phone: 973-728691 Phone: 905-478-2244
Phone: 910-799-9362 Fax: 973-728412 Fax: 905-478-2295
Fax: 910-793-4267 Email: [email protected] Email: [email protected]
Web: www.norsupco.com
Tennessee Belgium
Thom Chase Heating and A/C
China
ASA Boot Electro BV
Location: Chattanooga, TN, USA Tritex Equipment Pte. Ltd.
Location: Watergang, Netherlands
Phone: 423-344-6356 Location: Singapore
Phone: 31 204 369 100
Fax: 423-344-6356 Phone: (65) 6861 1188
Fax: 31 204 369 109
Email: [email protected] Fax: (65) 6861 4263
Email: [email protected]
Texas Email: [email protected]
Bermuda Web: www.tritex.com.sg
A.E.R. Supply, Inc.
Location: Seabrook, TX, USA Flatt’s Marine Chi-Mo Inc.
Phone: 281-474-3276 Location: St. Georges, Bermuda Location: Shanghai, China
Fax: 281-474-2714 Phone: 441-293-5740 Phone: 8621-5917-1111
Email: [email protected] Fax: 441-293-5740 Fax: 8621-5917-1166
Email: [email protected] Email: [email protected]
Washington Web: www.springfieldmarine.com.cn
Botswana
Sure Marine Services Inc. Tritex Equipment (H.K.) Ltd
Location: Seattle, WA, USA Southern Power Products Location: Shanghai, Beijing, Guangzhou, Wuhan,
Phone: 206 -784-9903 Location: Cape Town, South Africa China
Fax: 206-784-0506 Phone: 27-21-511-0653 Phone: 8621-5240-2638
Email: [email protected] Fax: 27-21-510-3049 Fax: 8621-5240-2153
Email: [email protected] Email: [email protected]
Web: www.tritex.com.sq
International Brazil
Costa Rica
Angola Sailing Products
Location: Rio de Janeiro, Brazil Metro Marine
Southern Power Products Phone: 55 (0) 21 3154-9990 Location: Herradura, Costa Rica
Location: Cape Town, South Africa Fax: 55 (0) 21 2494-7223 Phone: 506-643-3942
Phone: 27-21-511-0653 Email: [email protected] Fax: 506-643-2426
Fax: 27-21-510-3049
Email: [email protected] Sailing Products Croatia
Location: Sao Paulo, Brazil
Antigua Phone: 55 (0) 11 81 1985 Nautica Centis di Nespolo Cinzia & C. Sne
Fax: 55 (0) 11 81 1936 Location: Bevazzana de Latisana (UD), Italy
Aboard Refrigeration Phone: 390-431-53-644
Location: English Harbour, Antigua British Virgin Islands Fax: 390-431-53-460
Phone: 268-460-1690 Email: [email protected]
Fax: 419-858-0544 Parts And Power Web: www.nauticacentis.it
Email: [email protected] Location: Tortola, British Virgin Islands
Phone: 284-494-2830 Cyprus
The Signal Locker Fax: 284-494-1584
Location: English Harbour, Antigua Email: [email protected] Tuti Mare Trading Ltd
Phone: 268-460-1528 Location: Limassol, Cyprus
Fax: 268-460-1148 Cay Electronics Ltd. Phone: 35 725 431313
Email: [email protected] Location: Tortola, British Virgin Islands Fax: 35 725 431300
Phone: 284-494-2400
Argentina Fax: 284-494-5389 Dominican Republic
Email: [email protected]
Trimer S.A. Web: www.cayelectronics.com May Day Marine
Location: Buenos Aires, Argentina Location: San Juan, Puerto Rico
Phone: 5411-4580-0444 British West Indies Phone: 787-720-9628
Fax: 5411-4580-0440 Fax: 787-790-2551
Email: [email protected] Marine Power
Web: www.trimer.ar Location: Grand Cayman Island, British West Indies Agencias Navieras B&R S.A.
Phone: 345-947-1945 Location: Santo Domingo, Dominican Republic
Australia Fax: 345-947-1909 Phone: 809-562-3353
Email: [email protected] Fax: 809-562-3383
Seabreeze Industries Email: [email protected]
Location: Eagle Heights, QLD, (Gold Coast), Caribbean Marine & Diesel
Australia Location: Turks and Caicos Islands, British West Egypt
Phone: 61-755299808 Indies
Fax: 61-755454426 Phone: 649-941-5903 Climate Company
Email: [email protected] Fax: 649-941-5902 Location: Cairo, Egypt
Web: www.seabreeze-industries.com.au Email: [email protected] Phone: 20-2-2598092
Fax: 20-2-4523028
Austria Canada Email: [email protected]
Nautica Centis di Nespolo Cinzia & C. Sne British Columbia England
Location: Bevazzana de Latisana (UD), Italy
Phone: 390-431-53-644 Airon Heating And Air Conditioning Dometic Marine Systems (Europe)
Fax: 390-431-53-460 Location: Richmond, BC, Canada Location: Poole, Dorset, United Kingdom
Email: [email protected] Phone: 604-270-2040 Phone: 44 (0) 870 3306101
Web: www.nauticacentis.it Fax: 604-270-3888 Fax: 44 (0) 870 3306102
Email: [email protected]
Bahamas Web: www.aironhvac.com
Equador
Nixon’s Refrigeration Accutemp Refrigeration and Air Conditioning
Location: Abaco, Bahamas Location: Victoria, BC, Canada Navas-Bustos Representaciones
Phone: 242-367-5219 Territory: Western Canada Location: Guayaquil, Equador
Fax: 242-367-5219 Phone: 250-475-2665 Phone: 593-2-252542
Email: [email protected] Fax: 250-475-1957 Fax: 593-2-251-421
Email: [email protected]
Web: www.accutemp.ca
24
Eritrea Italy Monaco
DM Electrical Engineering Nautica Centis di Nespolo Cinzia & C. Sne Reya Electricite Marine
Location: Asmara, Eritrea Location: Bevazzana de Latisana (UD), Italy Location: Cannes, La Bocca, France
Phone: 291-1-126737 Phone: 390-431-53-644 Phone: 33-493.90.47.00
Fax: 291-1-127650 Fax: 390-431-53-460 Fax: 33-493.47.42.57
Email: [email protected] Email: [email protected]
France Web: www.nauticacentis.it Web: www.reya.com
Reya Electricite Marine E.T.N. S.A.S. Mozambique
Location: Cannes, La Bocca, France Location: Milan, Italy
Territory: France, Monaco Phone: 390-2-253-6115 Southern Power Products
Phone: 33-493.90.47.00 Fax: 390-2-253-6115 Location: Cape Town, South Africa
Fax: 33-493.47.42.57 Email: [email protected] Phone: 27-21-511-0653
Email: [email protected] Fax: 27-21-510-3049
Web: www.reya.com Cummins Diesel Italia S.P.A Email: [email protected]
Location: Milan, Italy
French West Indies Phone: 390 2 516 558 1 Myanmar
Fax: 390 2 516 558 55
Iceberg Refrigeration Email: [email protected] Tritex Equipment Pte. Ltd.
Location: Guadeloupe, French West Indies Location: Singapore
Phone: 590-24 35 35 Japan Territory: China, Indonesia, Malaysia, Maldives,
Fax: 590-24 35 35 Myanmar, Philippines, Singapore
Email: [email protected] Gunji Corporation Phone: (65) 6861 1188
Location: Osaka, Japan Fax: (65) 6861 4263
C.S. Services Phone: 81-6-6451-5615 Email: [email protected]
Location: Martinique, French West Indies Fax: 81-6-6454-0056 Web: www.tritex.com.sg
Phone: 596-749113 Email: [email protected]
Fax: 596-749174 Web: www.gunji.com Nambia
Germany Kuwait Southern Power Products
Location: Cape Town, South Africa
GEMO GmbH Mantech Territory: Angola, Botswana, Mozambique, Nambia,
Location: Travemunde, Germany Location: Dubai, United Arab Emirates S. Africa, Zambia, Zimbabwe
Phone: 49-4502-2466 Phone: 971 4 333 25 42 Phone: 27-21-511-0653
Fax: 49-4502-2425 Fax: 971 4 333 06 49 Fax: 27-21-510-3049
Email: [email protected] Email: [email protected] Email: [email protected]
Web: www.gemo_online.de
Seas & Deserts Netherlands
Greece Location: Safat, Kuwait
Phone: 965-4849212 ASA Boot Electro BV
Polfrost Technical Ltd. Fax: 965-4845346 Location: Watergang, Netherlands
Location: Piraeus, Greece Phone: 31 204 369 100
Phone: 30-1-461-3370 Luxembourg Fax: 31 204 369 109
Fax: 30-1-461-4376 Email: [email protected]
ASA Boot Electro BV
Grenada Location: Watergang, Netherlands Netherlands Antilles
Phone: 31 204 369 100
Outfitters International Fax: 31 204 369 109 First Needs Co.
Location: St. Georges, Grenada Email: [email protected] Location: Curacao, Netherlands Antilles
Phone: 473-440-7949 Phone: 599 966 69139
Fax: 473-440-6680 Malaysia Fax: 599 976 79003
Email: [email protected] Email: [email protected]
Tritex Equipment Pte. Ltd.
Web: www.firstneedscuracao.com
Guam Location: Singapore
Phone: (65) 6861 1188 Enertech N.V.
Fentress Refrigeration Service Co. Fax: (65) 6861 4263 Location: Simpson Bay, St. Maarten/St. Martin,
Location: Tamuning, Guam Email: [email protected] Netherland Antilles
Phone: 671-565-4038 Web: www.tritex.com.sg Phone: 599-551-2145
Fax: 671-565-3315 Fax: 305-675-5857 (USA)
Maldives Email: [email protected]
Guatemala
Tritex Equipment Pte. Ltd. New Caledonia
Automotores y Marina, S.A. Location: Singapore
Location: Villa Nueva, Guatemala Phone: (65) 6861 1188 Altomarine
Phone: 502-631-2033 Fax: (65) 6861 4263 Location: Noumea, New Caledonia
Fax: 502-631-2034 Email: [email protected] Phone: 687 25 96 12
Email: [email protected] Web: www.tritex.com.sg Fax: 687 25 43 30
Email: [email protected]
Hong Kong Wheel Engineering Services
Location: Malé, Maldives New Zealand
Tritex Equipment (H.K.) Ltd. Phone: 960-327806
Location: Kowloon, Hong Kong Fax: 960-324145 Whiting Power Systems
Phone: 852-2341-3329 Email: [email protected] Location: Auckland, New Zealand
Fax: 852-2343-1830 Phone: 64-9-358-2050
Email: [email protected] Malta Fax: 64-9-358-0285
Astral Marine, Ltd. Email: [email protected]
Inmartech Ltd
Location: Sai Kung, NT, Hong Kong Web: www.whitingpower.com
Location: St Maida, Malta
Phone: 852-2719-5982 Phone: 35 699 498502 Norway
Fax: 852-2792-6567 Fax: 35 621 376476
Email: [email protected] Email: [email protected] Refnor A.S.
Web: www.astral.com.hk Location: Østerås, Norway
Mexico Phone: 47-67 14 07 50
Indonesia Fax: 47-67 14 70 88
Servicios Técnicos Marinos Email: [email protected]
Tritex Equipment Pte. Ltd. Location: Mexico City, Mexico
Location: , Singapore Phone: 525-294-0562 Oman
Phone: (65) 6861 1188 Fax: 525-294-9688
Fax: (65) 6861 4263 Email: [email protected] Hi-Tech Projects LLC
Email: [email protected] Location: Muscat, Oman
Web: www.tritex.com.sg Performance Yachts Phone: 968-595056/57/58
Location: San Diego, CA, USA Fax: 968-595054
Israel Phone: 619-222-2400 Email: [email protected]
Fax: 619-223-6484
Yamit Mil Ltd.
Location: Tel-Aviv, Israel
Phone: 972-3-5271778
Fax: 972-3-5271772
Email: [email protected]
25
Pakistan Singapore U.S. Virgin Islands
Communications & Machinery Corp. Tritex Equipment Pte. Ltd. St. Croix Marine Corp.
Location: Karachi, Pakistan Location: Singapore Location: St. Croix, U.S. Virgin Islands
Phone: 92-21-5678252 Phone: (65) 6861 1188 Phone: 340-773-0289
Fax: 92-21-5683283 Fax: (65) 6861 4263 Fax: 340-778-8974
Email: [email protected] Email: [email protected] Email: [email protected]
Web: www.tritex.com.sg
Panama Coral Bay Marine Service
Slovenia Location: St. John, U.S. Virgin Islands
Productos Marine Air Phone: 340-776-6859
Location: La Chorrea, Panama Nautica Centis di Nespolo Cinzia & C. Sne Fax: 340-776-6859
Phone: 507-232-5406 Location: Bevazzana de Latisana (UD), Italy
Fax: 507-232-7648 Phone: 390-431-53-644 Dr. Ice
Email: [email protected] Fax: 390-431-53-460 Location: St. Thomas, US Virgin Islands
Email: [email protected] Phone: 340-775-4540
Papau New Guinea Web: www.nauticacentis.it Fax: 340-775-6575
L-0384 Revised:11-14-03
26
Dometic Corporation
Environmental Systems
P.O. Box 15299 • Richmond, VA 23227-0699 USA
Phone: 804-746-1313 • Facsimile: 804-746-7248
Fleets Industrial Estate • 26 Willis Way • Poole, Dorset BH15 3SU, England
Phone: +44(0)870 3306101 • Facsimile: +44(0)870 3306102
Website: www.cruisair.com • Email: [email protected] L-2028