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COMPRESSOR Manual

This document is an operation and maintenance manual for an air compressor. It contains important safety information and instructions for installing, operating, maintaining, and troubleshooting the machine. The manual provides details on warranty coverage, intended uses of the compressor, and lists approved and unapproved applications.

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100% found this document useful (1 vote)

216 views

COMPRESSOR Manual

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Joe

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R 90−160 IU

OPERATION AND MAINTENANCE MANUAL

This manual contains

important safety information
and must be made available to
personnel who operate and
maintain this machine.

C.C.N. : 80443062
REV. :A
DATE : JUNE 2007
AIR COMPRESSOR GROUP
BONDED WARRANTY & REGISTERED START UP
Warranty
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in
material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen
months from the date of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to
promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the
Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement
part F.O.B. point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment
in accordance with good industry practices and has complied with specific recommendations of the Company.
Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the
manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall
not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the
Purchaser or others without Company‘s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are
limited to those specifically stated within the Company‘s proposal. Unless responsibility for meeting such performance
warranties are limited to specified tests, the Company‘s obligation shall be to correct in the manner and for the period
of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time
provided above, shall constitute fulfilment of all liabilities of the Company for such nonconformities whether based on
contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company
in writing of its intention to do so. Any such use of Equipment will be at Purchaser‘s sole risk and liability.

Note that this is Ingersoll−Rand standard warranty. Any warranty in force at the time of purchase of the compressor
or negotiated as part of the purchase order may take precedence over this warranty.

Register on−line at air.irco.com/registration.htm

Ingersoll−Rand
Industrial Air Solutions
Swan Lane
Hindley Green
Wigan WN2 4EZ

Ingersoll Rand Asia Pacific

C/O Ingersoll−Rand South East Asia (Pte) Ltd.
42 Benoi Road
Singapore 629903

Ingersoll−Rand
Industrial Air Solutions
P.O. Box 1840
800−D Beaty Street
Davidson, NC 28036
CONTENTS & ABBREVIATIONS 1
CONTENTS ABBREVIATIONS & SYMBOLS

1 CONTENTS #### Contact Ingersoll Rand for serial number

−>#### Up to Serial No.
2 FOREWORD ####−> From Serial No.
* Not illustrated
3 ISO SYMBOLS † Option
NR Not required
8 DECALS
AR As required
9 SAFETY HA High ambient machine
WC Watercooled machine
11 GENERAL INFORMATION
AC Aircooled machine
39 INSTALLATION / HANDLING ERS Energy recovery system
ppm parts per million
45 OPERATING INSTRUCTIONS

50 MAINTENANCE

54 FAULT FINDING

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2 FOREWORD
TABLE 1
The contents of this manual are considered to be proprietary and
confidential to Ingersoll Rand and should not be reproduced without the Use of the machine to produce compressed air for:
prior written permission of Ingersoll Rand. a) direct human consumption
b) indirect human consumption, without suitable filtration and purity
checks.
Nothing contained in this document is intended to extend any
promise, warranty or representation, expressed or implied, regarding Use of the machine outside the ambient temperature range
the Ingersoll Rand products described herein. Any such warranties or specified in the GENERAL INFORMATION SECTION of this manual.
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which Use of the machine where there is any actual or foreseeable risk of
are available upon request. hazardous levels of flammable gases or vapours.
THIS MACHINE IS NOT INTENDED AND MUST NOT BE
This manual contains instructions and technical data to cover all USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,
routine operation and scheduled maintenance tasks by operation and INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR
maintenance staff. Major overhauls are outside the scope of this VAPOURS MAY BE PRESENT.
manual and should be referred to an authorised Ingersoll Rand service
department. Use of the machine fitted with non Ingersoll Rand approved
components.

Machine models represented in this manual may be used in various Use of the machine with safety or control components missing or
locations world−wide. Machines sold and shipped into European disabled.
Union Territories require that the machine display the EC Mark and
conform to various directives. In such cases, the design specification Connection to an electrical supply of incorrect voltage and/or
of this machine has been certified as complying with EC directives. Any
frequency.
modification to any part is absolutely prohibited and would result in the
CE Certification and marking being rendered invalid.
The company accepts no responsibility for errors in translation of
All components, accessories, pipes and connectors added to the this manual from the original English version.
compressed air system should be:
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by Ingersoll Rand. ULTRA COOLANT is a registered trademark of Ingersoll−Rand
. clearly rated for a pressure at least equal to the machine maximum Company USA.
allowable working pressure.
. compatible with the compressor lubricant/coolant.
. accompanied with instructions for safe installation, operation and INTELLISYS is a registered trademark of Ingersoll−Rand
maintenance. Company USA.

Details of approved equipment are available from Ingersoll Rand

Service departments.

The use of repair parts other than those included within the Ingersoll
Rand approved parts list may create hazardous conditions over which
Ingersoll Rand has no control. Therefore Ingersoll Rand cannot be held
responsible for equipment in which non−approved repair parts are
installed.

Ingersoll Rand reserves the right to make changes and

improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously.

The intended uses of this machine are outlined below and examples
of unapproved usage are also given, however Ingersoll Rand cannot
anticipate every application or work situation that may arise.

IF IN DOUBT CONSULT SUPERVISION.

This machine has been designed and supplied for use only in the
following specified conditions and applications:
. Compression of normal ambient air containing no known or
detectable additional gases, vapours. or particles
. Operation within the ambient temperature range specified in the
GENERAL INFORMATION section of this manual.

The use of the machine in any of the situation types listed in

table 1:−
a) Is not approved by Ingersoll Rand,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against Ingersoll Rand.

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ISO SYMBOLS 3
GRAPHIC FORM AND MEANING OF ISO SYMBOLS

Prohibition / Mandatory Information / Instructions Warning

WARNING − Pressurised component or

WARNING: Electrical shock risk. WARNING − Hot surface.
system.

WARNING − Pressure control. WARNING − Corrosion risk. WARNING − Air/gas flow or Air discharge.

X,X BAR

WARNING − Maintain correct tyre pressure.

WARNING − Pressurised vessel. WARNING − Hot and harmful exhaust gas. (Refer to the GENERAL INFORMATION
section of this manual).

0_C

WARNING − Before connecting the tow bar WARNING − For operating temperature
WARNING − Flammable liquid. or commencing to tow consult the below 0_C, consult the operation and
operation and maintenance manual. maintenance manual.

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4 ISO SYMBOLS

WARNING − Do not undertake any

WARNING − Consult the operation and
maintenance on this machine until the Do not breathe the compressed air from this
maintenance manual before commencing
electrical supply is disconnected and the air machine.
any maintenance.
pressure is totally relieved.

Do not remove the Operating and Maintenance Do not operate the machine without the guard
Do not stack.
manual and manual holder from this machine. being fitted.

Do not stand on any service valve or other Do not operate with the doors or enclosure
Do not use fork lift truck from this side.
parts of the pressure system. open.

km/h

Do not open the service valve before the

Do not exceed the trailer speed limit. No naked lights.
airhose is attached.

Use fork lift truck from this side only. Emergency stop. Tie down point

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ISO SYMBOLS 5

Lifting point. On (power). Off (power).

a
Read the Operation and Maintenance manual
When parking use prop stand, handrake and
before operation or maintenance of this Contains asbestos.
wheel chocks.
machine is undertaken.

SET SEQUENCER STATUS LOAD

SEQUENCER (AUTOMATIC CONTROL) COMPRESSOR OFF LOAD (UNLOADED)

RESET COMPRESSOR STATUS MODULATE

MALFUNCTION POWER SOILED FILTER

POWER INLET ELECTRIC MOTOR HOURS

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6 ISO SYMBOLS

COOLANT SEPARATOR PRESSURE AIR DISCHARGE

PRESSURISED TANK ON / OFF CYCLE COOLANT FILTER

AIR FILTER ON / OFF PUSH BUTTON COOLANT PRESSURE

AIR PRESSURE STAR DELTA IEC 617−7 AUTOMATIC RESTART

HEAT EXCHANGER MAINTENANCE MAINTENANCE PROHIBITED

COOLANT DRAIN CONDENSATE DRAIN PRESSURE CONTROL

MANUAL (SELECT) TEMPERATURE HIGH TEMPERATURE

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ISO SYMBOLS 7

BELT TENSION FILTER MOTOR LUBRICATION

FRAGILE KEEP DRY THIS WAY UP

USE NO HOOKS NO SIDE CLAMPS ROTATION

POWER INLET (AC) WATER IN WATER OUT

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8 DECALS (I.S.O.)

Item ccn Qty. Description Item ccn Qty. Description

1 23038474 4 Decal, Ingersoll Rand logo 13 93165967 1 Decal, cold start/maintenance

2 92867407 1 Decal, do not inhale 14 93166494 1 Decal, caution ultracoolant
3 92867498 1 Decal, air discharge 15 93166502 1 Decal, replacement filter element
4 93166486 1 Decal, power inlet 16 23116452 1 Decal, Intellisys S3 facia
5 − 1 Plate, data
17 93557510 1 Decal, auto remote start/stop
6 92867522 2 Decal, warning maintenance
18 93166403 1 Decal, water in
7 92867530 3 Decal, hot surface
19 93166411 1 Decal, water out
8 93165983 2 Decal, rotation arrow notice
20 92930627 1 Decal, general warning
9 93166478 1 Decal, condensate drain
21 93165959 1 Decal, use guards when running
10 93187813 1 Decal, motor lubrication
22 93166460 1 Decal, coolant drain
11 92930585 1 Decal, warning pressurized vessel
12 92930593 1 Decal, electric shock

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SAFETY 9
WARNING
WARNINGS
Imposing a normal or emergency stop on the compressor will
Warnings call attention to instructions which must be followed
only relieve pressure upstream of the minimum pressure valve on
precisely to avoid injury or death.
top of the separator tank.
If maintenance work is required downstream of this valve, ensure
CAUTIONS
that all pressure is relieved at the process vent point external to
Cautions call attention to instructions which must be followed
the compressor
precisely to avoid damaging the product, process or its surroundings.
This state is advised by selecting PACKAGE DISCHARGE
NOTES PRESSURE on the control panel.
Notes are used for supplementary information.

Avoid bodily contact with compressed air.

General Information
Ensure that the operator reads and understands the decals and The safety valve located in the separator tank must be checked
consults the manuals before maintenance or operation. periodically for correct operation.

Ensure that the Operation and Maintenance manual, and the Materials
manual holder, are not removed permanently from the machine.
The following substances are used in the manufacture of this
machine and may be hazardous to health if used incorrectly:
Ensure that maintenance personnel are adequately trained, . preservative grease
competent and have read the Maintenance Manuals. . rust preventative
. compressor coolant

Compressed air and electricity can be dangerous. Before

undertaking any work on the compressor, ensure that the electrical AVOID INGESTION, SKIN CONTACT AND INHALATION OF
supply has been isolated and the compressor has been relieved of all FUMES
pressure.
For further information, consult Material Data Sheets ACGP 011/96
Make sure that all protective covers are in place and that the (ULTRA COOLANT) and IRACA145 (food grade coolant).
canopy/doors are closed during operation.
Should compressor lubricant come into contact with the eyes, then
Installation of this compressor must be in accordance with irrigate with water for at least 5 minutes.
recognised electrical codes and any local Health and Safety Codes.
Should compressor lubricant come into contact with the skin, then
The use of plastic bowls on line filters without metal guards can be wash off immediately.
hazardous. Their safety can be affected by either synthetic lubricants,
or the additives used in mineral oils. Metal bowls should be used on a
pressurised system. Consult a physician if large amounts of compressor lubricant are
ingested.

Compressed air
Consult a physician if compressor lubricant is inhaled.
Ensure that the machine is operating at the rated pressure and that
the rated pressure is known to all relevant personnel.
Never give fluids or induce vomiting if the patient is unconscious or
having convulsions.
All air pressure equipment installed in or connected to the machine
must have safe working pressure ratings of at least the machine rated
pressure. Transport
When loading or transporting machines ensure that the specified
If more than one compressor is connected to one common lifting and tie down points are used.
downstream plant, effective check valves and isolation valves must be
fitted and controlled by work procedures, so that one machine cannot
Electrical
accidentally be pressurised / over pressurised by another.
Keep all parts of the body and any hand−held tools or other
conductive objects, away from exposed live parts of the compressor
Compressed air must not be used for a direct feed to any form of
electrical system. Maintain dry footing, stand on insulating surfaces
breathing apparatus or mask.
and do not contact any other portion of the compressor when making
adjustments or repairs to exposed live parts of the compressor
The discharged air contains a very small percentage of compressor electrical system.
lubricating oil and care should be taken to ensure that downstream
Close and lock all access doors when the compressor is left
equipment is compatible.
unattended.

If the discharged air is to be ultimately released into a confined Do not use extinguishers intended for Class A or Class B fires on
space, adequate ventilation must be provided. electrical fires. Use only extinguishers suitable for class BC or class
ABC fires.

When using compressed air always use appropriate personal Attempt repairs only in clean, dry, well lighted and ventilated areas.
protective equipment. Connect the compressor only to electrical systems that are
compatible with its electrical characteristics and that are within it’s rated
capacity.
All pressure containing parts, especially flexible hoses and their
couplings, must be regularly inspected, be free from defects and be
replaced according to the Manual instructions.

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10 SAFETY
Condensate disposal
Condensate cannot be discharged into fresh/surface water drains.
In some regions compressor condensate containing ULTRA
COOLANT can be fed directly into a drainage system that has
downstream sewerage treatment.

As waste water regulations vary by country and region it is the

responsibility of the user to establish the limitations and regulations in
their particular area. Ingersoll Rand and its associated distributors are
happy to advise and assist in these matters.

Coolant disposal
Steps to be taken in the case of spillage: Soak up with a suitable
absorbent material, then sweep into a plastic bag for disposal.

Burn in an approved incinerator, or according to local area or

country regulations.

For further information, consult Material Data Sheets:

ULTRA COOLANT
80440043 (en) 80440068 (es) 80440050 (pt)
88309612 (EU)
X−TEND FOOD GRADE COOLANT
80442254

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GENERAL INFORMATION 11

PROCESS AND INSTRUMENTATION DIAGRAM

KEY

1. Air discharge 10. Drain valve, coolant

2. Compressor 11. Load valve 1SV
3. Air filter 12. Air inlet check valve
4. Vacuum switch 1VAC 13. Electronic drain trap
5. Cooler, air 14. Minimum pressure check valve
6. Cooler, coolant 15. Moisture separator
7. Condensate discharge 16. Pressure transducer 4APT
8. Coolant filter 17. Pressure relief valve
9. Pressure switch, coolant filter 1DPS

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12 GENERAL INFORMATION
18. Scavenge filter / orifice / check PIPING LEGEND
19. Separator tank (primary/secondary) A. Air/coolant
20. Oil temperature control valve B. Air
21. Temperature thermistor 2ATT C. Coolant
22. 3SV blowdown solenoid valve D. Condensate
23. Drive motor E. Cooling water (W.C. only)
24. Fan motor F. Compressor enclosure
25. Cooling fan G. Sensor connection
26. Cooling water inlet (W.C. only) H. Modulation
27. Cooling water outlet (W.C. only)
28. Pressure transducer 3APT NOTES

29. Water stop valve 4SV 1. For customer connection sizes and locations see foundation plan
of unit.
30. Modulation valve 6SV
2. Post filter must be supplied by customer.
31. Modulation valve 5SV
32. Regulator
33. Shuttle valve
34. Ball valve
M(o)Modulation (optional)

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GENERAL INFORMATION 13
GENERAL OPERATION OPTIONAL FEATURES
The compressor is an electric motor driven, single stage screw Modulation hardware extends the control types to Modulation
compressor, complete with accessories piped, wired and baseplate (capacity control) and Automatic Control System when the compressor
mounted. It is a totally self contained air compressor package. switches between ’On−Off line’ and modulation as demand varies.
The standard compressor is designed to operate in an ambient Safety of operation is provided for as the compressor will shut down
range of 2_C to 46_C (35_F to 115_F). The standard maximum if excessive temperatures, electrical overload conditions, or system
temperature of 46_C (115_F) is applicable up to an elevation of 1000m over pressure should occur.
(3280ft) above sea level. Above this altitude significant reductions in
ambient temperature are required if a standard motor is to be used. Low Ambient Option (Standard & Enhanced Compressors)
Compression in the screw type air compressor is created by the When the low ambient option is installed and selected and the A/E
meshing of two (male & female) helical rotors. Discharge Temperature is measured to be at or below 2_C (35_F), the
The air/coolant mixture discharges from the compressor into the compressor will be started when commanded but will delay to load a
separation system. This system removes all but a few PPM of the period of time defined by the Low Ambient Delay Time. This will allow
coolant from the discharge air. The coolant is returned to the cooling the coolant temperature to rise above an allowable level before loading
system and the air passes to the aftercooler and out of the compressor the compressor in cold environments.
through the moisture separator (optional). When the low ambient option is not installed, the machine will not start
Air is pulled into the machine by the cooling fan and is pushed if the A/E Discharge Temperature is below 2_C (35_F).
through the combined cooler / aftercooler.
CAUTION
By cooling the discharge air and passing it through the separator, If PORO or Scheduled Start / Stop are installed, additional
much of the water vapour which is naturally present in the air, can be hardware is required to provide an audible warning of pending
removed. re−start.
The coolant system consists of a sump, cooler, thermostatic valve Contact IR for details.
and a filter. When the unit is operating, the coolant is pressurised and
forced to the compressor bearings. Power Out Restart Option (PORO)
(Dependant on installed options and/or installed controls)
The compressor load control system is automatic ’On−Off line’. The
compressor will operate to maintain a set discharge line pressure and For PORO to execute, the PORO option must be installed and the
is provided with an auto restart system for use in plants where the air PORO set point must be set to ON. If power is lost to the compressor
demand varies widely. while the unit is running or is stopped in auto start/stop, the controller
will store the current operating conditions in memory.
Panel instrumentation is provided to indicate the compressor
operating conditions and general status. When power is restored, the controller will energize the horn and start
a countdown on the display. The red LED will flash indicating a warning
condition and the horn will blow for the number of seconds set in the
CAUTION PORO time set point. At the end of the countdown, the horn will stop
LOW DEMAND APPLICATIONS blowing and the compressor will start.
During periods of low demand, the compressor may not
reach its normal operating temperature. Sustained operation at The PORO countdown may be stopped at any time by pressing the
low demand can result in the build up of condensate in the Stop / Reset button on the user interface. Pressing any button will
coolant. If this situation occurs, the lubricating characteristics cause the horn to stop blowing and the countdown to stop. The control
of the coolant can be impaired which may lead to damage of the will power up normally in a ready to start mode.
compressor.
THE COMPRESSOR SHOULD BE ALLOWED AMPLE LOADED Scheduled Start / Stop
RUNNING TIME. (Dependant on installed options and/or installed controls)
The scheduled start / stop option enables starting and stopping the
compressor at specified times. This mode of operation can be turned
on and off by selecting the desired mode in the Scheduled Start Stop
On / Off Setpoint.
When enabled, the horn will blow for 10 seconds to warn anyone in the
surrounding area that the compressor is about to start. The display
screen will display the warning message ”Scheduled Start in X
seconds”, where ”X” is a countdown from 10 to 0 seconds. After 10
seconds, the compressor will automatically start as long as the
compressor is not in a fault condition or manually stopped by pressing
the stop / reset button.
When a scheduled stop occurs, the compressor can be manually
re−started by pressing the control panel start button or closing the
remote start signal.

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14 GENERAL INFORMATION
ROTARY 125 HP 60 Hz R90IU−100 R90IU−125 R90IU−140

GENERAL COMPRESSOR DATA

Capacity FAD (1) CFM (m3/min) 647 (18.3) 563 (15.9) 511 (14.5)
Compressor Power bhp (kW) 137.5 (102.5) 137.5 (102.5) 137.5 (102.5)
Full Load Rated Package Discharge Pressure psig (barg) 100 (6.9) 125 (8.6) 140 (9.7)
Maximum Off Line Pressure psig (barg) 103 (7.1) 128 (8.8) 143 (9.9)
Minimum Reload Pressure psig (barg) 65 (4.5) 65 (4.5) 65 (4.5)
Rotor Diameter mm 226 226 226
Male Rotor Speed RPM 1,804 1,612 1,496

COOLING DATA − GENERAL 115_C MAXIMUM AMBIENT

Operating Temperature _F (_C) 204 (96) 201 (94) 200 (93)
Airend Injection Temperature _F (_C) 172 (78) 172 (78) 172 (78)
Heat Removal
Oil Cooler 1000 BTU/hr 307 (324) 316 (333) 321 (339)
(1000 kJ/hr)
Oil Cooler and After Cooler 1000 BTU/hr 389 (410) 390 (411) 389 (410)
(1000 kJ/hr)
Oil Flow GPM (litres / min) 40 (151) 45 (170) 47 (178)

AFTERCOOLED DATA
Aftercooler CTD (2) _F (_C) 15 (8) 15 (8) 15 (8)
Fan Air Flow CFM (m3/min) 13,000 (368) 13,000 (368) 13,000 (368)
Maximum Added Static Pressure in (mm) H2O 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

WATERCOOLED DATA
Aftercooler CTD (2) _F (_C) 25 (14) 25 (14) 25 (14)
Cooling Water Required
(recommend 25−60 GPM (95−227 litres / min))
@ 50_F (10_C) GPM (litres / min) 35 (132) 34 (129) 35 (132)
@ 70_F (21_C) GPM (litres / min) 33 (125) 33 (125) 32 (121)
@ 90_F (32_C) GPM (litres / min) 31 (117) 31 (117) 31 (117)
@ 115_F (46_C) GPM (litres / min) 28 (106) 29 (110) 29 (110)
Water Temperature Rise _F (_C) 25 (14) 25 (14) 25 (14)
Water Pressure Drop @ max flow rate condition
(50 deg F water)
Oil Cooler psid (bar) 1.9 (0.13) 2.0 (0.14) 2.1 (0.14)
Oil Cooler and After Cooler psid (bar) 0.36 (0.02) 0.30 (0.02) 0.32 (0.02)
Fan Air Flow CFM (m3/min) 4,000 (113) 4,000 (113) 4,000 (113)
Maximum Added Static Pressure in (mm) H2O 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

LUBRICATION DATA
Sump Capacity USgal (litres) 16 (61) 16 (61) 16 (61)
Total Lubrication System Capacity USgal (litres) 25 (95) 25 (95) 25 (95)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

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GENERAL INFORMATION 15
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H Inch (mm) 102.5 (2600) 65.5 (1661) 92 (2330)
Discharge Air Connection NPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet NPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 460V 575V

Full Load Power − Drive Motor bhp (kW) 137.5 (102.5) 137.5 (102.5) 137.5 (102.5)
Full Load Power − Fan Motor bhp (kW) 8.3 (6.2) 8.3 (6.2) 8.3 (6.2)
Full Load Power − Package bhp (kW) 145.8 (108.7) 145.8 (108.7) 145.8 (108.7)
Full Load Amps − Drive Motor Amps 182.9 144.5 120.9
Full Load Amps − Fan Motor (Aircooled) Amps 11.4 9.4 7.5
Full Load Amps − Fan Motor (Watercooled) Amps 2.0 1.6 1.3
Full Load Amps − Package (Aircooled) Amps 194.3 153.9 128.4
Full Load Amps − Package (Watercooled) Amps 184.9 146.1 122.2
Fan Motor Horsepower (Watercooled) bhp (kW) 1.0 (0.75) 1.0 (0.75) 1.0 (0.75)
Drive Motor RPM RPM 1780 1780 1780
Drive Motor Frame Size: IP55 (IEC 60034) 280M1 280M1 280M1
Drive Motor Locked Rotor Amps (5) Amps 1,198 1,182 791
Drive Motor Efficiency % 94.5 95.5 94.5
Drive Motor Power Factor 0.85 0.89 0.85

NOTES:
(1) FAD (Free Air Delivery) is full package performance including all losses per ISO1217 annex C: 1996.
(2) CTD (Cold Temperature Difference) defined as difference between package discharge and cooling fluid (ambient air or water) inlet temperatures.
− Ambient reference conditions are 100_F / 38_C inlet air at 40% relative humidity.
(3) For weights, and piping connection positions, see general arrangement drawings − 23057581 (aircooled), 23057573 (watercooled).
(4) Electrical data based on Ingersoll Rand IP55 motors, consult factory for others.
(5) Star Delta starting current inrush is 33% of full voltage KVA inrush.

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16 GENERAL INFORMATION
ROTARY 150 HP 60 Hz R110IU−100 R110IU−125 R110IU−140

GENERAL COMPRESSOR DATA

Capacity FAD (1) CFM (m3/min) 783 (22.2) 690 (19.5) 618 (17.5)
Compressor Power bhp (kW) 165 (123.0) 165 (123.0) 165 (123.0)
Full Load Rated Package Discharge Pressure psig (barg) 100 (6.9) 125 (8.6) 140 (9.7)
Maximum Off Line Pressure psig (barg) 103 (7.1) 128 (8.8) 143 (9.9)
Minimum Reload Pressure psig (barg) 65 (4.5) 65 (4.5) 65 (4.5)
Rotor Diameter mm 226 226 226
Male Rotor Speed RPM 2,175 1,944 1,803

COOLING DATA − GENERAL 115_C MAXIMUM AMBIENT

Operating Temperature _F (_C) 214 (101) 211 (99) 210 (99)
Airend Injection Temperature _F (_C) 176 (80) 176 (80) 176 (80)
Heat Removal
Oil Cooler 1000 BTU/hr 360 (380) 371 (391) 379 (400)
(1000 kJ/hr)
Oil Cooler and After Cooler 1000 BTU/hr 468 (494) 468 (494) 467 (493)
(1000 kJ/hr)
Oil Flow GPM (litres / min) 40 (151) 45 (170) 47 (178)

WATERCOOLED DATA
Aftercooler CTD (2) _F (_C) 25 (14) 25 (14) 25 (14)
Cooling Water Required
(recommend 25−60 GPM (95−227 litres / min))
@ 50_F (10_C) GPM (litres / min) 41 (155) 41 (155) 40 (151)
@ 70_F (21_C) GPM (litres / min) 40 (151) 39 (148) 39 (148)
@ 90_F (32_C) GPM (litres / min) 37 (140) 37 (140) 37 (140)
@ 115_F (46_C) GPM (litres / min) 34 (129) 34 (129) 35 (132)
Water Temperature Rise _F (_C) 25 (14) 25 (14) 25 (14)
Water Pressure Drop @ max flow rate condition
(50 deg F water)
Oil Cooler psid (bar) 2.6 (0.18) 2.8 (0.19) 2.9 (0.20)
Oil Cooler and After Cooler psid (bar) 0.52 (0.04) 0.45 (0.03) 0.39 (0.03)
Fan Air Flow CFM (m3/min) 4,000 (113) 4,000 (113) 4,000 (113)
Maximum Added Static Pressure in (mm) H2O 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

LUBRICATION DATA
Sump Capacity USgal (litres) 16 (61) 16 (61) 16 (61)
Total Lubrication System Capacity USgal (litres) 25 (95) 25 (95) 25 (95)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

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GENERAL INFORMATION 17
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H Inch (mm) 102.5 (2600) 65.5 (1661) 92 (2330)
Discharge Air Connection NPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet NPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 460V 575V

Full Load Power − Drive Motor bhp (kW) 165 (123.0) 165 (123.0) 165 (123.0)
Full Load Power − Fan Motor bhp (kW) 8.3 (6.2) 8.3 (6.2) 8.3 (6.2)
Full Load Power − Package bhp (kW) 173.3 (129.2) 173.3 (129.2) 173.3 (129.2)
Full Load Amps − Drive Motor Amps 220.0 177.1 145.0
Full Load Amps − Fan Motor (Aircooled) Amps 11.4 9.4 7.5
Full Load Amps − Fan Motor (Watercooled) Amps 2.0 1.6 1.3
Full Load Amps − Package (Aircooled) Amps 231.4 186.5 152.5
Full Load Amps − Package (Watercooled) Amps 222.0 178.7 146.3
Fan Motor Horsepower (Watercooled) bhp (kW) 1.0 (0.75) 1.0 (0.75) 1.0 (0.75)
Drive Motor RPM RPM 1780 1780 1780
Drive Motor Frame Size: IP55 (IEC 60034) 280M2 280M2 280M2
Drive Motor Locked Rotor Amps (5) Amps 1,379 1,592 911
Drive Motor Efficiency % 95.0 95.2 95.0
Drive Motor Power Factor 0.85 0.87 0.85

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18 GENERAL INFORMATION
ROTARY 200 HP 60 Hz R150IU−100 R150IU−125 R150IU−140

GENERAL COMPRESSOR DATA

Capacity FAD (1) CFM (m3/min) 1004 (28.4) 875 (24.8) 837 (23.7)
Compressor Power bhp (kW) 220 (164.1) 220 (164.1) 220 (164.1)
Full Load Rated Package Discharge Pressure psig (barg) 100 (6.9) 125 (8.6) 140 (9.7)
Maximum Off Line Pressure psig (barg) 103 (7.1) 128 (8.8) 143 (9.9)
Minimum Reload Pressure psig (barg) 65 (4.5) 65 (4.5) 65 (4.5)
Rotor Diameter mm 226 226 226
Male Rotor Speed RPM 2,740 2,439 2,347

COOLING DATA − GENERAL 115_C MAXIMUM AMBIENT

Operating Temperature _F (_C) 215 (102) 213 (101) 212 (100)
Airend Injection Temperature _F (_C) 176 (80) 176 (80) 176 (80)
Heat Removal
Oil Cooler 1000 BTU/hr 481 (507) 497 (524) 502 (530)
(1000 kJ/hr)
Oil Cooler and After Cooler 1000 BTU/hr 622 (656) 623 (657) 623 (657)
(1000 kJ/hr)
Oil Flow GPM (litres / min) 50 (189) 56 (212) 59 (223)

WATERCOOLED DATA
Aftercooler CTD (2) _F (_C) 25 (14) 25 (14) 25 (14)
Cooling Water Required
(recommend 25−60 GPM (95−227 litres / min))
@ 50_F (10_C) GPM (litres / min) 55 (208) 54 (204) 54 (204)
@ 70_F (21_C) GPM (litres / min) 53 (201) 52 (197) 52 (197)
@ 90_F (32_C) GPM (litres / min) 50 (189) 50 (189) 50 (189)
@ 115_F (46_C) GPM (litres / min) 46 (174) 46 (174) 46 (174)
Water Temperature Rise _F (_C) 25 (14) 25 (14) 25 (14)
Water Pressure Drop @ max flow rate condition
(50 deg F water)
Oil Cooler psid (bar) 4.3 (0.30) 4.5 (0.31) 4.6 (0.32)
Oil Cooler and After Cooler psid (bar) 0.77 (0.05) 0.66 (0.05) 0.63 (0.04)
Fan Air Flow CFM (m3/min) 4,000 (113) 4,000 (113) 4,000 (113)
Maximum Added Static Pressure in (mm) H2O 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

LUBRICATION DATA
Sump Capacity USgal (litres) 16 (61) 16 (61) 16 (61)
Total Lubrication System Capacity USgal (litres) 25 (95) 25 (95) 25 (95)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

http://air.irco.com en R 90−160 IU
GENERAL INFORMATION 19
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H Inch (mm) 102.5 (2600) 65.5 (1661) 92 (2330)
Discharge Air Connection NPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet NPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 460V 575V

Full Load Power − Drive Motor bhp (kW) 220 (164.1) 220 (164.1) 220 (164.1)
Full Load Power − Fan Motor bhp (kW) 8.3 (6.2) 8.3 (6.2) 8.3 (6.2)
Full Load Power − Package bhp (kW) 228.3 (170.2) 228.3 (170.2) 228.3 (170.2)
Full Load Amps − Drive Motor Amps 316.3 245.2 209.0
Full Load Amps − Fan Motor (Aircooled) Amps 11.4 9.4 7.5
Full Load Amps − Fan Motor (Watercooled) Amps 2.0 1.6 1.3
Full Load Amps − Package (Aircooled) Amps 327.7 254.6 216.5
Full Load Amps − Package (Watercooled) Amps 318.3 246.8 210.3
Fan Motor Horsepower (Watercooled) bhp (kW) 1.0 (0.75) 1.0 (0.75) 1.0 (0.75)
Drive Motor RPM RPM 1780 1780 1780
Drive Motor Frame Size: IP55 (IEC 60034) 315M2 315M2 315M2
Drive Motor Locked Rotor Amps (5) Amps 1,984 2,126 1,311
Drive Motor Efficiency % 95.0 95.5 95.0
Drive Motor Power Factor 0.79 0.84 0.79

http://air.irco.com en R 90−160 IU
20 GENERAL INFORMATION
ROTARY 90 kW 50 Hz R90IU−7.5 R90IU−8.5 R90IU−10

GENERAL COMPRESSOR DATA

Capacity FAD (1) m3/min (CFM) 16.7 (590) 15.3 (540) 14.0 (495)
Compressor Power kW (bhp) 99 (133) 99 (133) 99 (133)
Full Load Rated Package Discharge Pressure barg (psig) 7.5 (109) 8.5 (123) 10.0 (145)
Maximum Off Line Pressure barg (psig) 7.7 (112) 8.7 (126) 10.2 (148)
Minimum Reload Pressure barg (psig) 4.5 (65) 4.5 (65) 4.5 (65)
Rotor Diameter mm 226 226 226
Male Rotor Speed RPM 1,693 1,513 1,404

COOLING DATA − GENERAL 46_C MAXIMUM AMBIENT

Operating Temperature _C (_F) 95 (203) 93 (200) 93 (200)
Airend Injection Temperature _C (_F) 78 (172) 78 (172) 78 (172)
Heat Removal
Oil Cooler 1000 kJ/hr 315 (299) 324 (307) 328 (311)
(1000 BTU/hr)
Oil Cooler and After Cooler 1000 kJ/hr 399 (378) 398 (377) 398 (377)
(1000 BTU/hr)
Oil Flow litres / min (GPM) 151 (40) 151 (45) 151 (47)

AFTERCOOLED DATA
Aftercooler CTD (2) _C (_F) 8 (15) 8 (15) 8 (15)
Fan Air Flow CFM 368 (13,000) 368 (13,000) 368 (13,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

WATERCOOLED DATA
Aftercooler CTD (2) _C (_F) 14 (25) 14 (25) 14 (25)
Cooling Water Required
(recommend 95−227 litres / min (25−60 GPM))
@ 10_C (50_F) litres / min (GPM) 125 (33) 129 (34) 129 (34)
@ 21_C (70_F) litres / min (GPM) 121 (32) 121 (32) 117 (31)
@ 32_C (90_F) litres / min (GPM) 114 (30) 114 (30) 114 (30)
@ 46_C (115_F) litres / min (GPM) 102 (27) 106 (28) 106 (28)
Water Temperature Rise _C (_F) 14 (25) 14 (25) 14 (25)
Water Pressure Drop @ max flow rate condition
(10 deg C water)
Oil Cooler bar (psid) 0.12 (1.7) 0.13 (1.9) 0.13 (1.9)
Oil Cooler and After Cooler bar (psid) 0.02 (.33) 0.02 (.32) 0.02 (.32)
Fan Air Flow m3/min (CFM) 113 (4,000) 113 (4,000) 113 (4,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

LUBRICATION DATA
Sump Capacity litres (USgal) 61 (16) 61 (16) 61 (16)
Total Lubrication System Capacity litres (USgal) 95 (25) 95 (25) 95 (25)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

http://air.irco.com en R 90−160 IU
GENERAL INFORMATION 21
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 99.0 (132.8) 99.0 (132.8) 99.0 (132.8)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 104.5 (140.2) 104.5 (140.2) 104.5 (140.2)
Full Load Amps − Drive Motor Amps 177.5 172.9 164.6
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 188.2 183.6 175.3
Full Load Amps − Package (Watercooled) Amps 179.4 174.8 166.5
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 280M1 280M1 280M1
Drive Motor Locked Rotor Amps (5) Amps 1,278 1,245 1,186
Drive Motor Efficiency % 93.9 93.9 93.9
Drive Motor Power Factor 0.85 0.87 0.84

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22 GENERAL INFORMATION
ENHANCED ROTARY 90 kW 50 Hz R90IU−7.5 R90IU−8.5 R90IU−10

GENERAL COMPRESSOR DATA

COOLING DATA − GENERAL 46_C MAXIMUM AMBIENT

AFTERCOOLED DATA
Aftercooler CTD (2) _C (_F) 8 (15) 8 (15) 8 (15)
Fan Air Flow CFM 368 (13,000) 368 (13,000) 368 (13,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

LUBRICATION DATA
Sump Capacity litres (USgal) 61 (16) 61 (16) 61 (16)
Total Lubrication System Capacity litres (USgal) 95 (25) 95 (25) 95 (25)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

http://air.irco.com en R 90−160 IU
GENERAL INFORMATION 23
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 99.0 (132.8) 99.0 (132.8) 99.0 (132.8)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 104.5 (140.2) 104.5 (140.2) 104.5 (140.2)
Full Load Amps − Drive Motor Amps 178.2 169.3 163.2
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 188.9 180.0 173.9
Full Load Amps − Package (Watercooled) Amps 180.1 171.2 165.1
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 280M1 280M1 280M1
Drive Motor Locked Rotor Amps (5) Amps 1,309 1,309 1,309
Drive Motor Efficiency % 95.1 95.1 95.1
Drive Motor Power Factor 0.84 0.84 0.84

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24 GENERAL INFORMATION
ROTARY 110 kW 50 Hz R110IU−7.5 R110IU−8.5 R110IU−10

GENERAL COMPRESSOR DATA

Capacity FAD (1) m3/min (CFM) 20.0 (706) 19.2 (678) 17.5 (618)
Compressor Power kW (bhp) 121 (162) 121 (162) 121 (162)
Full Load Rated Package Discharge Pressure barg (psig) 7.5 (109) 8.5 (123) 10.0 (145)
Maximum Off Line Pressure barg (psig) 7.7 (112) 8.7 (126) 10.2 (148)
Minimum Reload Pressure barg (psig) 4.5 (65) 4.5 (65) 4.5 (65)
Rotor Diameter mm 226 226 226
Male Rotor Speed RPM 1,969 1,896 1,758

COOLING DATA − GENERAL 46_C MAXIMUM AMBIENT

Operating Temperature _C (_F) 101 (214) 99 (210) 98 (209)
Airend Injection Temperature _C (_F) 80 (176) 80 (176) 80 (176)
Heat Removal
Oil Cooler 1000 kJ/hr 379 (359) 384 (364) 391 (371)
(1000 BTU/hr)
Oil Cooler and After Cooler 1000 kJ/hr 483 (458) 484 (459) 484 (459)
(1000 BTU/hr)
Oil Flow litres / min (GPM) 151 (40) 170 (45) 178 (47)

AFTERCOOLED DATA
Aftercooler CTD (2) _C (_F) 8 (15) 8 (15) 8 (15)
Fan Air Flow CFM 368 (13,000) 368 (13,000) 368 (13,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

WATERCOOLED DATA
Aftercooler CTD (2) _C (_F) 14 (25) 14 (25) 14 (25)
Cooling Water Required
(recommend 95−227 litres / min (25−60 GPM))
@ 10_C (50_F) litres / min (GPM) 151 (40) 151 (40) 151 (40)
@ 21_C (70_F) litres / min (GPM) 148 (39) 144 (38) 144 (38)
@ 32_C (90_F) litres / min (GPM) 140 (37) 140 (37) 140 (37)
@ 46_C (115_F) litres / min (GPM) 125 (33) 129 (34) 129 (34)
Water Temperature Rise _C (_F) 14 (25) 14 (25) 14 (25)
Water Pressure Drop @ max flow rate condition
(10 deg C water)
Oil Cooler bar (psid) 0.18 (2.6) 0.19 (2.7) 0.19 (2.8)
Oil Cooler and After Cooler bar (psid) 0.03 (.46) 0.03 (.46) 0.03 (.46)
Fan Air Flow m3/min (CFM) 113 (4,000) 113 (4,000) 113 (4,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

LUBRICATION DATA
Sump Capacity litres (USgal) 61 (16) 61 (16) 61 (16)
Total Lubrication System Capacity litres (USgal) 95 (25) 95 (25) 95 (25)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

http://air.irco.com en R 90−160 IU
GENERAL INFORMATION 25
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 121.0 (162.3) 121.0 (162.3) 121.0 (162.3)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 126.5 (169.7) 126.5 (169.7) 126.5 (169.7)
Full Load Amps − Drive Motor Amps 217.5 210.0 201.4
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 228.2 220.7 212.1
Full Load Amps − Package (Watercooled) Amps 219.4 211.9 203.3
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 280M2 280M2 280M2
Drive Motor Locked Rotor Amps (5) Amps 1,501 1,449 1,390
Drive Motor Efficiency % 94.5 94.5 94.5
Drive Motor Power Factor 0.85 0.88 0.84

http://air.irco.com en R 90−160 IU
26 GENERAL INFORMATION
ENHANCED ROTARY 110 kW 50 Hz R110IU−7.5 R110IU−8.5 R110IU−10

GENERAL COMPRESSOR DATA

COOLING DATA − GENERAL 46_C MAXIMUM AMBIENT

AFTERCOOLED DATA
Aftercooler CTD (2) _C (_F) 8 (15) 8 (15) 8 (15)
Fan Air Flow CFM 368 (13,000) 368 (13,000) 368 (13,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

LUBRICATION DATA
Sump Capacity litres (USgal) 61 (16) 61 (16) 61 (16)
Total Lubrication System Capacity litres (USgal) 95 (25) 95 (25) 95 (25)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

http://air.irco.com en R 90−160 IU
GENERAL INFORMATION 27
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 121.0 (162.3) 121.0 (162.3) 121.0 (162.3)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 126.5 (169.7) 126.5 (169.7) 126.5 (169.7)
Full Load Amps − Drive Motor Amps 212.5 201.9 194.6
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 223.2 212.6 205.3
Full Load Amps − Package (Watercooled) Amps 214.4 203.8 196.5
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 280M2 280M2 280M2
Drive Motor Locked Rotor Amps (5) Amps 1,565 1,565 1,565
Drive Motor Efficiency % 95.1 95.1 95.1
Drive Motor Power Factor 0.87 0.87 0.87

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28 GENERAL INFORMATION
ROTARY 132 kW 50 Hz R132IU−7.5 R132IU−8.5 R132IU−10

GENERAL COMPRESSOR DATA

Capacity FAD (1) m3/min (CFM) 23.5 (830) 22.3 (788) 21.0 (742)
Compressor Power kW (bhp) 145 (194) 145 (194) 145 (194)
Full Load Rated Package Discharge Pressure barg (psig) 7.5 (109) 8.5 (123) 10.0 (145)
Maximum Off Line Pressure barg (psig) 7.7 (112) 8.7 (126) 10.2 (148)
Minimum Reload Pressure barg (psig) 4.5 (65) 4.5 (65) 4.5 (65)
Rotor Diameter mm 226 226 226
Male Rotor Speed RPM 2,290 2,203 2,039

COOLING DATA − GENERAL 46_C MAXIMUM AMBIENT

Operating Temperature _C (_F) 100 (212) 98 (209) 98 (208)
Airend Injection Temperature _C (_F) 80 (176) 80 (176) 80 (176)
Heat Removal
Oil Cooler 1000 kJ/hr 459 (435) 466 (442) 472 (447)
(1000 BTU/hr)
Oil Cooler and After Cooler 1000 kJ/hr 581 (551) 582 (552) 582 (552)
(1000 BTU/hr)
Oil Flow litres / min (GPM) 189 (50) 212 (56) 223 (59)

AFTERCOOLED DATA
Aftercooler CTD (2) _C (_F) 8 (15) 8 (15) 8 (15)
Fan Air Flow CFM 368 (13,000) 368 (13,000) 368 (13,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

WATERCOOLED DATA
Aftercooler CTD (2) _C (_F) 14 (25) 14 (25) 14 (25)
Cooling Water Required
(recommend 95−227 litres / min (25−60 GPM))
@ 10_C (50_F) litres / min (GPM) 182 (48) 182 (48) 182 (48)
@ 21_C (70_F) litres / min (GPM) 174 (46) 174 (46) 174 (46)
@ 32_C (90_F) litres / min (GPM) 167 (44) 167 (44) 167 (44)
@ 46_C (115_F) litres / min (GPM) 151 (40) 155 (41) 155 (41)
Water Temperature Rise _C (_F) 14 (25) 14 (25) 14 (25)
Water Pressure Drop @ max flow rate condition
(10 deg C water)
Oil Cooler bar (psid) 0.25 (3.6) 0.26 (3.7) 0.26 (3.8)
Oil Cooler and After Cooler bar (psid) 0.04 (.60) 0.04 (.55) 0.04 (.51)
Fan Air Flow m3/min (CFM) 113 (4,000) 113 (4,000) 113 (4,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

LUBRICATION DATA
Sump Capacity litres (USgal) 61 (16) 61 (16) 61 (16)
Total Lubrication System Capacity litres (USgal) 95 (25) 95 (25) 95 (25)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

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GENERAL INFORMATION 29
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 145.2 (194.7) 145.2 (194.7) 145.2 (194.7)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 150.7 (202.1) 150.7 (202.1) 150.7 (202.1)
Full Load Amps − Drive Motor Amps 252.7 251.2 236.3
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 263.4 261.9 247.0
Full Load Amps − Package (Watercooled) Amps 254.6 253.1 238.2
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 315M1 315M1 315M1
Drive Motor Locked Rotor Amps (5) Amps 1,744 1,733 1,631
Drive Motor Efficiency % 94.8 94.8 94.8
Drive Motor Power Factor 0.87 0.88 0.85

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30 GENERAL INFORMATION
ENHANCED ROTARY 132 kW 50 Hz R132IU−7.5 R132IU−8.5 R132IU−10

GENERAL COMPRESSOR DATA

COOLING DATA − GENERAL 46_C MAXIMUM AMBIENT

AFTERCOOLED DATA
Aftercooler CTD (2) _C (_F) 8 (15) 8 (15) 8 (15)
Fan Air Flow CFM 368 (13,000) 368 (13,000) 368 (13,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

LUBRICATION DATA
Sump Capacity litres (USgal) 61 (16) 61 (16) 61 (16)
Total Lubrication System Capacity litres (USgal) 95 (25) 95 (25) 95 (25)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

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GENERAL INFORMATION 31
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 145.2 (194.7) 145.2 (194.7) 145.2 (194.7)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 150.7 (202.1) 150.7 (202.1) 150.7 (202.1)
Full Load Amps − Drive Motor Amps 256.8 244.0 235.2
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 267.5 254.7 245.9
Full Load Amps − Package (Watercooled) Amps 258.7 245.9 237.1
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 315M1 315M1 315M1
Drive Motor Locked Rotor Amps (5) Amps 1,491 1,491 1,491
Drive Motor Efficiency % 95.8 95.8 95.8
Drive Motor Power Factor 0.86 0.86 0.86

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32 GENERAL INFORMATION
ROTARY 160 kW 50 Hz R160IU−7.5 R160IU−8.5 R160IU−10

GENERAL COMPRESSOR DATA

Capacity FAD (1) m3/min (CFM) 28.5 (1006) 26.0 (918) 25.0 (883)
Compressor Power kW (bhp) 176 (236) 176 (236) 176 (236)
Full Load Rated Package Discharge Pressure barg (psig) 7.5 (109) 8.5 (123) 10.0 (145)
Maximum Off Line Pressure barg (psig) 7.7 (112) 8.7 (126) 10.2 (148)
Minimum Reload Pressure barg (psig) 4.5 (65) 4.5 (65) 4.5 (65)
Rotor Diameter mm 226 226 226
Male Rotor Speed RPM 2,809 2,589 2,487

COOLING DATA − GENERAL 46_C MAXIMUM AMBIENT

Operating Temperature _C (_F) 102 (215) 102 (215) 101 (214)
Airend Injection Temperature _C (_F) 80 (176) 80 (176) 80 (176)
Heat Removal
Oil Cooler 1000 kJ/hr 552 (523) 563 (534) 569 (539)
(1000 BTU/hr)
Oil Cooler and After Cooler 1000 kJ/hr 705 (668) 705 (668) 707 (670)
(1000 BTU/hr)
Oil Flow litres / min (GPM) 189 (50) 212 (56) 223 (59)

AFTERCOOLED DATA
Aftercooler CTD (2) _C (_F) 8 (15) 8 (15) 8 (15)
Fan Air Flow CFM 368 (13,000) 368 (13,000) 368 (13,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

WATERCOOLED DATA
Aftercooler CTD (2) _C (_F) 14 (25) 14 (25) 14 (25)
Cooling Water Required
(recommend 95−227 litres / min (25−60 GPM))
@ 10_C (50_F) litres / min (GPM) 220 (58) 220 (58) 220 (58)
@ 21_C (70_F) litres / min (GPM) 212 (56) 212 (56) 212 (56)
@ 32_C (90_F) litres / min (GPM) 201 (53) 201 (53) 201 (53)
@ 46_C (115_F) litres / min (GPM) 185 (49) 185 (49) 189 (50)
Water Temperature Rise _C (_F) 14 (25) 14 (25) 14 (25)
Water Pressure Drop @ max flow rate condition
(10 deg C water)
Oil Cooler bar (psid) 0.34 (4.9) 0.34 (5.0) 0.35 (5.1)
Oil Cooler and After Cooler bar (psid) 0.05 (.79) 0.05 (.72) 0.05 (.69)
Fan Air Flow m3/min (CFM) 113 (4,000) 113 (4,000) 113 (4,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

LUBRICATION DATA
Sump Capacity litres (USgal) 61 (16) 61 (16) 61 (16)
Total Lubrication System Capacity litres (USgal) 95 (25) 95 (25) 95 (25)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

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GENERAL INFORMATION 33
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 176.0 (236.0) 176.0 (236.0) 176.0 (236.0)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 181.5 (243.4) 181.5 (243.4) 181.5 (243.4)
Full Load Amps − Drive Motor Amps 305.3 300.8 279.5
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 316.0 311.5 290.2
Full Load Amps − Package (Watercooled) Amps 307.2 302.7 281.4
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 315M2 315M2 315M2
Drive Motor Locked Rotor Amps (5) Amps 2,107 2,075 1,929
Drive Motor Efficiency % 94.9 94.9 94.9
Drive Motor Power Factor 0.88 0.89 0.88

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34 GENERAL INFORMATION
ENHANCED ROTARY 160 kW 50 Hz R160IU−7.5 R160IU−8.5 R160IU−10

GENERAL COMPRESSOR DATA

COOLING DATA − GENERAL 46_C MAXIMUM AMBIENT

AFTERCOOLED DATA
Aftercooler CTD (2) _C (_F) 8 (15) 8 (15) 8 (15)
Fan Air Flow CFM 368 (13,000) 368 (13,000) 368 (13,000)
Maximum Added Static Pressure mm (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

LUBRICATION DATA
Sump Capacity litres (USgal) 61 (16) 61 (16) 61 (16)
Total Lubrication System Capacity litres (USgal) 95 (25) 95 (25) 95 (25)

SOUND LEVELS
Aircooled dB(A) 75 75 75
Watercooled dB(A) 70 70 70

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GENERAL INFORMATION 35
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 176.0 (236.0) 176.0 (236.0) 176.0 (236.0)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 181.5 (243.4) 181.5 (243.4) 181.5 (243.4)
Full Load Amps − Drive Motor Amps 312.4 296.8 286.1
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 323.1 307.5 296.8
Full Load Amps − Package (Watercooled) Amps 314.3 298.7 288.0
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 315M2 315M2 315M2
Drive Motor Locked Rotor Amps (5) Amps 2,102 2,102 2,102
Drive Motor Efficiency % 95.9 95.9 95.9
Drive Motor Power Factor 0.86 0.86 0.86

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36 GENERAL INFORMATION
PACKAGE DATA
PACKAGE DIMENSIONS (3) L x W x H mm (Inch) 2600 (102.5) 1661 (65.5) 2330 (92)
Discharge Air Connection BSPT (Female) Inch 2.5 2.5 2.5
Water Inlet & Outlet BSPT (Female) Inch 1.5 1.5 1.5

ELECTRICAL DATA (4) 380V 400V 415V

Full Load Power − Drive Motor kW (bhp) 176.0 (236.0) 176.0 (236.0) 176.0 (236.0)
Full Load Power − Fan Motor kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
Full Load Power − Package kW (bhp) 181.5 (243.4) 181.5 (243.4) 181.5 (243.4)
Full Load Amps − Drive Motor Amps 312.4 296.8 286.1
Full Load Amps − Fan Motor (Aircooled) Amps 10.7 10.7 10.7
Full Load Amps − Fan Motor (Watercooled) Amps 1.9 1.9 1.9
Full Load Amps − Package (Aircooled) Amps 323.1 307.5 296.8
Full Load Amps − Package (Watercooled) Amps 314.3 298.7 288.0
Fan Motor Horsepower (Watercooled) kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
Drive Motor RPM RPM 1485 1485 1485
Drive Motor Frame Size: IP55 (IEC 60034) 315M2 315M2 315M2
Drive Motor Locked Rotor Amps (5) Amps 2,102 2,102 2,102
Drive Motor Efficiency % 95.9 95.9 95.9
Drive Motor Power Factor 0.86 0.86 0.86

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GENERAL INFORMATION 37

KEY

0V Zero voltage KM3 Star contactor

1SV Load valve KM4 Fan contactor
1DPS Switch, oil filter condition MCB Circuit breakers
1VAC Switch, inlet filter condition MM Motor, main
2ATT Airend discharge temperature MOL Main motor overload relay
3APT Sump pressure MS Mains supply, ensure correct phase rotation
3SV Blowdown valve PE Protected earth
4APT Package discharge pressure PM Phase monitor
4SV Valve, water stop PORO Power outage restart option (optional)
6SV Modulation valve PTC Motor winding thermistor

9SV Valve, condensate drain RLE Remote load enable

AL Alarm RL/U Remote load/unload

CAB Cabinet RS Running signal

CON Controller RS/S Remote start/stop

ES Emergency stop SB

FM Fan motor SFUA See fuse alternative

FMS Fan motor overload relay SP Starter panel

FRI Poro solid state relay T1 Transformer, control

FUA Fuse alternative

HTRS Heaters
IP Inst. panel
IS Isolator if fitted
KM1 Main contactor
KM2 Delta contactor
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38 GENERAL INFORMATION
Colors Wires

BLK Black
Numbers Function Wire color
BLU Blue
1−99 Power Black
BRO Brown
100−199 AC Control Red
GRE Green
200−299 DC Control Blue
PIN Pink
RED Red

SCR Screened
VIO Violet
WHI White
YEL Yellow

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INSTALLATION / HANDLING 39

KEY

A 2.5” NPT Air discharge (Female) 60Hz units X−X2 Part section through X−X showing customer air discharge
2.5” BSPT Air discharge (Female) 50Hz units without moisture seperator
B Electrical inlet: Blank plate supplied Y Left view
C Cooling air intake Z Plan view
D Cooling air exhaust
NOTES:
E 0.5” NPT Condensate drain 60Hz units
0.5” BSPT Condensate drain 50Hz units All dimensions are in millimetres unless otherwise stated.

F 4 x Ø 23,0mm (0.9”) Weights (approximate):

Compressor should be bolted to the floor with four M20 (0.75”) bolts R90iU − 2703 kg (5957 lbs)
using holes shown. Seal base to floor with cork or rubber. R110iU − 2833 kg (6244 lbs)
R132iU − 3160 kg (6965 lbs)
V Bottom view R150iU − 3230 kg (7119 lbs)
R160iU − 3230 kg (7119 lbs)
W Front view
X−X1 Part section through X−X showing customer air discharge
with moisture seperator Denotes center of gravity.

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40 INSTALLATION / HANDLING

WC
KEY

A 2.5” NPT Air discharge (Female) 60Hz units W Front view

2.5” BSPT Air discharge (Female) 50Hz units X−X1 Part section through X−X showing customer air discharge
B Electrical inlet: Blank plate supplied with moisture seperator
C Cooling air intake X−X2 Part section through X−X showing customer air discharge
D Cooling air exhaust without moisture seperator

E Water out Y Left view

1.5” NPT on 60Hz units Z Plan view
1.5” BSPT on 50Hz units
F Water in NOTES:
1.5” NPT on 60Hz units All dimensions are in millimetres unless otherwise stated.
1.5” BSPT on 50Hz units
Weights (approximate):
G 0.5” NPT Condensate drain 60Hz units
R90iU − 2510 kg (5532 lbs)
0.5” BSPT Condensate drain 50Hz units
R110iU − 2640 kg (5819 lbs)
H 4 x Ø 23,0mm (0.9”) R132iU − 2945 kg (6491 lbs)
Compressor should be bolted to the floor with four M20 (0.75”) bolts R150iU − 3015 kg (6645 lbs)
using holes shown. Seal base to floor with cork or rubber. R160iU − 3015 kg (6645 lbs)
U Rear view
V Bottom view Denotes center of gravity.

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INSTALLATION / HANDLING 41
UNPACKING / SHIPPING STRAP UNPACKING
Remove the yellow shipping strap (identified by two red Incorporated within the base of the compressor are slots to enable
identification tags) as follows; a fork lift truck (2 ton minimum) to move the machine. Alternatively a
special lifting frame can be supplied to enable a crane or hoist to move
1. Remove any covering from the compressor the compressor.
2. Remove the two access panels from the right hand side of the Ensure that the operator reads and understands the decals and
compressor. consults the manuals before maintenance or operation.
3. Remove the two screws from the front of the airend / separator Ensure that the position of the emergency stop device is known and
support. recognised by its markings. Ensure that it is functioning correctly and
that the method of operation is known.
4. Remove the two remaining screws via the support access holes.
5. Straps and tags can be discarded or retained for future
transportation purposes.
6. Replace the access panels.

KEY CAUTION
The use of plastic bowls on line filters and other plastic air line
1. Compressor components without metal guards can be hazardous. Their safety can
2. Air Receiver be affected by either synthetic coolants or the additives used in mineral
oils. From a safety standpoint, metal bowls should be used on any
3. Air Dryer pressurised system.
4. Compressed air filters
5. System demand points DISCHARGE PIPING
Discharge piping should be at least as large as the discharge
LOCATION IN THE PLANT connection of the compressor. All piping and fittings should be suitably
rated for the discharge pressure.
The compressor can be installed on any level floor capable of
supporting it. A dry, well ventilated area where the atmosphere is as External piping shall not exert any unresolved moments or forces
clean as possible is recommended. on unit.
Sufficient space all round and above the compressor must be It is essential when installing a new compressor [1], to review the
allowed, to enable the effective removal of the cooling air which, in turn, total air system. This is to ensure a safe and effective total system. One
will reduce the risk of re−circulating the cooling air back through the item which should be considered is liquid carryover. Installation of air
compressor. dryers [3] is always good practice since properly selected and installed
they can reduce any liquid carryover to zero.
CAUTION: A minimum of 1 metre all round the compressor is
Unit has an internal discharge check valve, external check valve not
recommended. If headroom is restricted, then the exhaust should be
required. Isolation valve required within 1m (36 inches) of the
ducted or deflected away from the machine.
compressor discharge.
Field installed ducting to and from compressor cannot add more than
There should be no plastic or PVC piping attached to this unit or
6mm (0.25 inches) of water total air resistance.
used for any lines downstream with the exception of condensate
removal lines.
Hard surfaces may reflect noise with an apparent increase in the
decibel level. When sound transmission is important, a sheet of rubber
or cork can be installed beneath the machine to reduce noise.
It is recommended that provision be made for lifting heavy
components during major overhaul.

CAUTION
Screw type compressors [1] should not be installed in air systems
with reciprocating compressors without means of isolation such as a
common receiver tank. It is recommended that both types of
compressor be piped to a common receiver using individual air lines.

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42 INSTALLATION / HANDLING
ELECTRICAL DATA NOTE:
Main and fan motor insulation must be tested by a competent
An independent electrical isolator should be installed adjacent to the electrician prior to initial start−up or following an extended shutdown
compressor. period in cold damp conditions.
Feeder cables should be sized by the customer/electrical
contractor to ensure that the circuit is balanced and not overloaded by
other electrical equipment. The length of wiring from a suitable
electrical feed point is critical as voltage drops may impair the
performance of the compressor.
Feeder cable connections to studs L1−L2−L3 on isolator should be
tight and clean.
The applied voltage must be compatible with the motor and
compressor data plate ratings.
The control circuit transformer has different voltage tappings.
Ensure that these are set for the specific applied voltage prior to
starting.

CAUTION
Never test the insulation resistance of any part of the machines
electrical circuits, including the motor without completely disconnecting
the intellisys controller.

WATER COOLED UNITS

WATERCOOLING SYSTEM H. AIR IN

KEY J. WATER
A WATER IN
B WATER OUT
C. LUBRICANT OUT
D. LUBRICANT IN
E. LUBRICANT COOLER
F. AFTERCOOLER
G. AIR OUT

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INSTALLATION / HANDLING 43
Cooling Water Piping Scale: Scale formation inhibits effective heat transfer, yet it does help
prevent corrosion. Therefore, a thin uniform coating of calcium
Water piping to and from the compressor package must be 1 1/2” carbonate is desired on the inner surface. Perhaps the largest
diameter or larger. Isolation valves with side drains should be installed contributor to scale formation is the precipitation of calcium carbonate
on both the inlet and outlet lines. Also a strainer of 2mm−mesh size out of the water. This is dependent on temperature and pH. The higher
should be installed on the inlet line. Strainers are available from the pH value, the greater the chance of scale formation. Scale can be
Ingersoll Rand. controlled with water treatment.
A normally closed solenoid valve is fitted to the water inlet side of the Corrosion: In contrast to scale formation is the problem of corrosion.
compressor package. This is wired into the compressor control circuit Chlorides cause problems because of their size and conductivity. Low
and closes when the compressor stops. pH levels promote corrosion, as well as high levels of dissolved
Carefully inspect your water system before installing the compressor oxygen.
package. Ensure that the piping is free of scale and deposits that may Fouling: Biological and organic substances (slime) can also cause
restrict water flow to the compressor package. problems, but in elevated temperature environments such as cooling
Proper operation of your compressor requires that the water flow listed processes they are not a major concern. If they create problems with
in the general information section of this document be provided at a clogging, commercial shock treatment are available.
maximum suppy temperature of 46_C (115_F). To ensure good operation life and performance of the compressor
Water temperature and pressure gauges should be installed in the cooling system, the recommended acceptable ranges for different
water piping for use in any fault finding of the water system. Water water constituents are included below:
pressure should ideally be between 3 and 5 bar.
Water cleanliness is also extremely important. Cleaning of coolers as Cooling Water Analyses Chart
a result of fouling is a customer responsibility. Therefore, it is highly
recommended that proper water quality must meet the requirements
listed in WATER QUALITY RECOMMENDATIONS later in this section. Substances Test interval Acceptable
concentration
Adjusting the Aftercooler Trim Valve
Corrosivity Monthly — if stable Langelier Index 0 to
The coolers are piped in a ”parallel” water flow arrangement with a
(Hardness, pH, Total for 3 to 4 months, 1
manual trim valve controlling the flow through the aftercooler (see
Dissolved Solids, analyse quarterly.
piping and instrumentation diagram in the General Information section
Temperature at inlet
of this document).
Alkalinity)
The Aftercooler Trim Valve is factory set and should not need adjusting
but if disturbed use the following procedure. Close valve fully clockwise Iron Monthly <2 ppm
and then open 1/4 turn. With the machine running loaded, observe the
package discharge temperature on the controller display. It should be Sulphate Monthly <50 ppm
aprrox 8_C (15_F) above the water inlet temperature. If it is higher,
Chloride Monthly <50 ppm
open the valve a little more. Put a ’Warning − Do Not Adjust’ label on
the valve or fit a lock. Nitrate Monthly <2 ppm
Venting the water system
Silica Monthly < 100 ppm
At the initial installation or for start−up after draining the water system
proceed to vent the system as follows Desolated Oxygen Daily — if 0 ppm (as low as
stable,analyse possible)
1 Locate the water system vent cocks on top of the aftercooler and weekly
lubricant cooler.
Oil & Grease Monthly <5 ppm
2 Open the water valve(s) allowing water to flow to the package.
Ammonia Monthly <1 ppm
3 Open the vent cocks and allow all air to escape from the system.
When water is observed at the vent cocks, close them
The system is now vented. The Ingersoll Rand Hydro−check cooling water analysis kit
CPN89223481 provides a sample bottle and pre−addressed return
Draining the water system tube to our laboratory, where a full report on water quality will be issued.
Should it become necessary to completely drain the water system,
proceed as follows.
1 Disconnect the inlet and discharge water lines from the connections
located at the rear of the unit.
2 Locate the aftercooler and lubricant cooler. Remove the drain plugs
located at the bottom of the coolers.
Allow the system to completely drain.
Water quality recommendations
Water quality is often overlooked when the cooling system of a
water−cooled air compressor is examined. Water quality determines
how effective the heat transfer rate, as well as the flow rate will remain
during the operation life of the unit. It should be noted that the quality
of water used in any cooling system does not remain constant during
the operation of the system. Evaporation, corrosion, chemical and
temperature changes, aeration, scale and biological formations effect
the water makeup. Most problems in a cooling system show up first in
a reduction in the heat transfer rate, then in a reduced flow rate and
finally with damage to the system.

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44 INSTALLATION / HANDLING
SEA WATER COOLED UNITS No oil cooler manufacturer can guarantee that its products will have
an indefinite life and for this reason, we suggest that the cooling system
It is important to ensure that the recommended flow rate cannot be is designed to minimise any damage caused by a leaking oil cooler.
exceeded. This will normally mean that an orifice plate must be fitted This can be achieved as follows ;
in the pipework at least 1m before the cooler, with the orifice size
calculated to ensure that the maximum sea water flow rate cannot be 1. The oil pressure should be higher than the sea water pressure, so
exceeded. If these precautions are not taken, it is possible that the sea that in the event of a leak occurring, the oil will not be contaminated.
water flow rate through the cooler may be several times the
recommended maximum, which will lead to rapid failure. 2. When the hydraulic system is not being used, the coolers should be
isolated from sea water pressure.
Sea Water Pressure in Bars Orifice diameter in mm to give a 3. The sea water outlet pipe from the cooler should have a free run to
maximum sea water flow of waste.
120l/min

3 bar 13 OUTDOOR MODIFICATION OPTION

4 bar 12 EU Directive 2000/14/EC. Noise Emission By Equipment For Use
Outdoors
5 bar 12
The standard compressor packages are not suitable for use
6 bar 11 outdoors. If the Outdoor Modification Option is fitted to a machine
which will be operated within the EU the machine is not intended to be
7 bar 11 used as hire equipment or moved from place to place. It must be
installed as fixed machinery, which is not intended to be moved during
8 bar 10 its operational life (For example, a compressor permanently fixed
outside of buildings) and is therefore excluded from the Directive.
9 bar 10
This exclusion is on the basis that the machine forms a permanent
10 bar 10 part of a factory or plant , and that local Environmental Noise
Regulations will apply to this factory / plant, in place of the directive.
Water cleanliness is also extremely important. Strainers are available
from Ingersoll Rand. Cleaning of coolers as a result of fouling is a
customer responsibility.
Isolation valves with side drains should be installed on both the inlet and
outlet lines.
It is recommended that a normally closed solenoid valve be fitted to the
water outlet side of the compressor package.

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OPERATING INSTRUCTIONS 45

KEY L.C.D. ICON KEY

START, STOP & LOAD/UNLOAD BUTTONS

Stopped in AutoRestart
1: Start button
2: Unloaded stop button Power Out Restart Active
3: Emergency stop button
Scheduled Start / Stop Active
4: Load / unload button

Remote Control Active

MACHINE STATUS INDICATORS
5: Green LED Time

6: Red LED
Enter Code

DISPLAY SCREEN Motor Running

7: Liquid Crystal Display (LCD)
Compressor Loaded
7A: General display area
7B: Multi−use display area
Discharge Pressure below Load Setpoint
7C: Status icons
7D: Fault icons Discharge Pressure above Unload Setpoint

Discharge Pressure between Load and Unload Setpoint

CONTROLLER NAVIGATION BUTTONS
8: Up Attention
9: Setup
10: Down Emergency Stop

11: Escape
High Airend Temperature
12: Enter
Motor Overload

Change Oil Filter

Change Air Filter

Maintenance Due

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46 OPERATING INSTRUCTIONS
PRIOR TO STARTING NORMAL STOPPING
1. Check coolant level. Add if necessary. 1. Press ‘Unloaded Stop’ . The compressor will unload then stop.

2. Make sure main discharge valve is open. 2. Turn off electrical isolator.

3. Turn on electrical isolator.

EMERGENCY STOP
1. Push ‘Emergency Stop Button’ [3]. The compressor will stop
WARNING immediately.
Make sure that all protective covers are in place.
2. Turn off electrical isolator.

STARTING
1. Press ‘Start’ [1]. The compressor will start and then load CAUTION
automatically. After shutdown never allow unit to stand idle with pressure in
receiver/separator system.

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OPERATING INSTRUCTIONS 47
CONTROLLER MENU NAVIGATION

T4105

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48 OPERATING INSTRUCTIONS
Pass Code Entry 3. Scroll Value to desired selection using the up [8] and down [10]
buttons.
When a pass code is needed, the CD screen will be displayed and the
leftmost character will begin to flash. Select the proper value using the 4. Press enter [12] to store the current value.
up [8] and down [10] buttons and press enter [12] to store this value and
move to the next character. 5. Press escape [11] repeatedly to return to the initial status screen.

Once the right most character is entered, the CD display will be exited
and the first screen available under that password will be displayed. Setup Menu Timeout
The setup menu display will revert to the default status display if any
Changing Parameters controller buttons are not pressed within 30 seconds.

To make changes to parameters:

Fault History
1. Scroll to the desired display using the up [8] and down [10] buttons.
The fault history will default to the last fault recorded (S01). Previous
2. Press enter [12] to highlight the desired selection. Value will begin faults can be displayed by using the up [8] and down [10] buttons to
to flash. scroll to each Fault. The last 15 faults will be retained.

DISPLAY ITEM KEY

Screen Display Item Range Pass

Code Code
P00 Status Screens
Ae Compressor Status
Delivery Air Temperature
Delivery Pressure
Ip Internal Pressure (*)
DD Differential Pressure (*)
Rn Total Running Hours 0 — 99999 hrs
Ld Loaded Hours 0 — 99999 hrs
Mn Service Hours 0 — 9999 hrs
Is Integral Sequence Control (*)
P01 Setup Screens 0000
Un Unload Pressure 5.2 bar — Rp +0.2
Ld Load Pressure 4.5 bar — Un −0.4
As Auto Stop Timer 360 — 3600 sec
Md Modulation (*)
Eu Engineering Units
0 = _F / PSI
1 = _C / Psi
2 = _C / Bar
3 = _C / KPa
Dt Date
Tm Time
P02 Fault History Screens 0000
Fc Fault History Screen #1
Pd Fault History Screen #2
Ae Fault History Screen #3
Rn Fault History Screen #4
Ip Fault History Screen #5 (*)
Dt Fault History Screen #6 (*)
Tm Fault History Screen #7 (*)

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OPERATING INSTRUCTIONS 49
Screen Display Item Pass
Code Code
P03 Advanced Menu Screens 0101
Pd Calibration, Pressure Offset −1.6 — 1.6 bar
Ip Calibration, Pressure Offset (*)
YD Star Delta Time 8 — 20 sec
Sf Soft Starter Time
Cd Condensate Drain Time 2 — 10 sec
Ci Condensate Interval Time 90 — 300 sec
Sd Service Due Timer 0 — 2000 hrs
Ss Scheduled Start / Stop (*)
St Scheduled Start Time (*)
Sp Scheduled Stop Time (*)
Po PORO
Pt PORO Time 10 — 360 sec
Lt Low Ambient Load Delay 30 — 300 sec
Rc Remote Control (*)
Is Integral Sequencing Control (*)
Cn Multi 485 compressor # (*)
Ad Modbus Address (*)
Bd Modbus Baudrate 1200, 2400, 4800,
9600, 19200, 38400,
57600, 76800, 115200

NOTES
P01 and P02 screens may be entered while the machine is running.
P03 screens may be entered only while the machine is stopped.
* = Dependant on installed options and/or installed controls.

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50 MAINTENANCE

PERIOD MAINTENANCE PERIOD MAINTENANCE

After 24 hours Visual check of machine for any leaks, dust 2000 hours Lubricate the main motor drive end bearing.
build up or unusual noise/vibration. 90/110kW motors Quantity of grease required:
Contact IR authorised distributor if in doubt. (125/150hp) 40g
Daily Check the coolant level and replenish if Lubricate the main motor non−drive end
necessary. bearing.
Quantity of grease required:
When the separator Check the pressure differential. 35g
element indicator
light flashes * Change the separator element if the 2000 hours Lubricate the main motor drive end bearing.
pressure drop is zero or exceeds 1 bar (15 132/160kW motors Quantity of grease required:
p.s.i.) (200hp) 40g
First 150 hours Change the coolant filter. Lubricate the main motor non−drive end
1 month Check the cooler(s) for build up of foreign bearing.
matter. Clean if necessary by blowing out Quantity of grease required:
with air or by pressure washing. 45g

1 monthly intervals. On water cooled and sea water cooled 8000 hours / 2 years Replace the ULTRA COOLANT at
models check the water input line strainer whichever interval occurs first.
for build up of foreign matter, clean if re- Also replace the separator element and
quired coolant filter.
Each 3 months Operate the safety valve manually to verify 4 years Replace all hoses.
that the valve mechanism is functioning
correctly and that a small amount of air is
released.
Each 3 months Check all hoses for signs of deterioration,
cracks, hardening etc.
Each 2000 hours Change the coolant filter.
2000 hours / 6 Take coolant sample for fluid analysis.
months
2000 hours / 6 Check scavenge screen for blockage,
months clean if required.

6 months Check the calibration of the pressure

transducer.
1 year Change the air filter element.
Replace the element sooner if the indicator
light flashes.

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MAINTENANCE 51
NOTE: COOLANT LEVEL CHECKING PROCEDURE
On some sea water cooled models the oil cooler and after cooler are
fitted with sacrificial zinc anodes (pencils) that are located in the end The coolant level should be checked daily. A coolant level sight
bonnets of the coolers. These sacrificial zinc anodes should be glass is located on the side of the separator tank and while the machine
checked after the first 50 hours of operation to determine if corrosive is running on load, coolant should always be visible in the sight glass.
conditions exist. If satisfactory this interval may be extended to 500 The normal position is half way, or between the middle and the top of
hours. the green section of coloured indicator for sight glass tube.

NOTE ADDING COOLANT

1 If sacrificial zinc anode is 50% corroded it should be replaced. Run the compressor for a minimum of 40 seconds before stopping,
then add coolant until the level is up to the mid−point of the sight glass.
2 Coastal/harbour waters can contain corrosive chemicals from
pollution and may reduce anode/cooler life.
COOLANT FILTER CHANGE PROCEDURE
3 Effects of corrosion or erosion are specifically excluded from
warranty considerations. . Loosen filter element with the correct tool.
. Remove the element from the housing.
WARNING . Place the old element in a sealed bag and dispose of in a safe way.
Do not under any circumstances open any drain valve or remove
components from the compressor without first ensuring that the . Clean the mating face of the housing.
compressor is FULLY SHUT− DOWN, power isolated and all air
pressure relieved from the system. . Remove the new Ingersoll Rand replacement element from its
protective package.
. Apply a small amount of lubricant to the element seal.
* Caution: The separator tank lid and element are heavy and should . Screw the new element down until the seal makes contact with the
only be removed using suitable lifting equipment. Never try to remove housing, then hand tighten a further half turn.
by hand.
Wear protective gloves due to potential sharp edges/burrs. . Start the compressor and check for leaks.

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52 MAINTENANCE
ULTRA COOLANT − CHANGE PROCEDURE CAUTION
Do not use any form of sealant on either the separator tank or the
It is better to drain the coolant immediately after the compressor has separator tank cover faces.
been operating as the liquid will drain more easily and any contaminant
will still be in suspension.
. Position a suitable container under the drain plug. . Re−assemble the components in reverse order.

. Remove the plug and completely drain the coolant. . Start the compressor and check for leaks.

. Additional coolant should be removed from the airend discharge

tube and oil coolers from their respective plugs. WARNING
Do not remove the staple from the anti−static gasket on the
. Replace the coolant filter. separator element since it serves to ground any possible static
build−up.
. Replace the separator element.
. Replace the plug and refill the compressor.
AIREND BEARINGS
. CAUTION − DO NOT MIX OILS WITH ULTRA COOLANT. Airend bearings are lubricated by the compressor coolant and
require no maintenance.
. Start the compressor and check for leaks.
. Check the coolant level, refilling if necessary. MOTOR BEARINGS
. Dispose of waste coolant in accordance with local and Clean the area around the inlet and outlet plugs before removing the
governmental regulations. plugs. Add the specified quantity of recommended grease using a hand
lever gun. Replace the inlet plug, run the machine for 10 minutes and
then replace the outlet plug.
NOTE
Shorter coolant drain intervals may be necessary if the compressor
is operated in adverse conditions. MOTOR BEARING LUBRICANT SPECIFICATION
Use MOB SHC220 grease or equivalent.
FOOD GRADE COOLANT (option)
SSR Food Grade Coolant is a polalphaolefin base coolant. Change
every 1000 hours or every 6 months, whichever comes first. Do not CAUTION:
operate unit past this 1000 hour change interval, as coolant Do not over pack the motor bearings with grease as this may lead
degredation will occur. to motor failure.

OPEN AIR FILTER CHANGE PROCEDURE CAUTION:

. Unscrew the retaining nut and withdraw the old elements. Ensure dirt and/or other contaminants are not introduced into the
bearing during the greasing process.
. Fit the new element ensuring that the retaining nut is secured.

CANNISTER AIR FILTER CHANGE PROCEDURE

. Unclip the retaining cap and withdraw the old element(s)
. Fit new element(s) and refit the retaining cap.

HIGH DUST AIR FILTER CHANGE PROCEDURE

. Unscrew the retaining nut and remove the cannister lid.
. Withdraw the old element(s).
. Fit the new element(s) and refit cannister lid.

SEPARATOR ELEMENT CHANGE PROCEDURE

.Disconnect the scavenge tube from the airend and loosen the fitting
that secures the scavenge tube to the separator tank cover and then
remove the scavenge tube.
. Disconnect all piping from the separator tank cover.
. Remove the setscrews securing the cover to the tank and remove
the complete cover assembly.
* Heavy cover− use lifting equipment
. Withdraw the used element, place it in a sealed bag and dispose of
it safely.
* Wear safety gloves against sharp edges
. Clean the gasket surface on both the tank and the cover.
. Install the replacement element.

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MAINTENANCE 53
MODULATION CONTROL MODULATE CONTROL VALVE ADJUSTMENT
For those plants which have relatively high constant air demand Ensure that the compressor is isolated from the compressed air system
relative to the compressor capacity, the recommended control mode is by closing the isolation valve and venting pressure from the drip leg.
modulation.
Ensure that the main power disconnect switch is locked open and
The modulation control system retains the features of the on−line / tagged.
off−line control, but also provides for throttling of the inlet flow up to the
off−line air pressure setpoint value. 1. Put the compressor in the MODULATION mode.

By applying line pressure to an adjustable modulator valve, the 2. Connect a pressure gauge to outlet port of modulation valve with
throttling position of the inlet valve is controlled, thus allowing the 1/4” tubing tee.
modulator to ”trim” the inlet valve position as dictated by the line
3. Loosen the adjustment screw locknut and back out adjusting screw
pressure.
3 turns. See Figure 2
The modulating pressure range is about 0.3 bar (4.0 psid) and the
4. Put the main power disconnect switch in the ON position.
modulator normally should be set to straddle the compressor rated
pressure. Modulation begins when the line pressure reaches about 99 5. Open the isolation valve and start the compressor.
percent of the compressor rated pressure and continues as/if the line
pressure rises. Modulation becomes stable when the compressor 6. Adjust the isolation valve to bring the discharge air pressure to the
output equals the plant air demand. When the modulation is at the rated discharge pressure (100, 125, or 140 psig).
factory setting, the maximum capacity reduction will be approximately
60 percent of the compressor rated capacity (as indicated in Figure 1). 7. While maintaining the rated discharge pressure, turn the adjustment
screw on the modulation valve (see Figure 2) so that the test pressure
gauge reads:
30 psig for modulate 60% capacity
Tighten the adjustment screw locknut.
8. Press UNLOADED STOP. Wait for sump pressure to go 0 psig.
Close the isolation valve or vent off all system air.
MODULATE TO
9. Put the compressor in the desired control mode.
% OF RATED CAPACITY

94% CAPACITY
10.Remove the test pressure gauge and replace 1/4” plastic plug.
MODULATE TO
85% CAPACITY

MODULATE TO
72% CAPACITY

MODULATE TO
60% CAPACITY

LOCKNUT
% OF RATED LINE PRESSURE

KEY
A Normal settings of modulator
ADJUSTING SCREW
B Optional field settings of modulator
C Intellisys − S3 R off−line set point
FIGURE 1 FIGURE 2 MODULATION VALVE

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54 FAULT FINDING

FAULT INDICATORS
−Warning
There are two LED lamps on the controller that indicate operational ___ = reference code (see below)
status.
Green LED:
S ”On” when the compressor is running and no fault conditions are
detected. −Trip
S ”Ready Off” when the compressor is in a shutdown or faulted ___ = reference code (see below)
condition.
S ”Off” when the compressor is not running.
Red LED:
S ”On” indicates a Shutdown condition.
A trip or warning fault consists of the LED combinations shown below.
Trip Codes:
S Red LED solid
S Green LED off
Warning Codes:
S Red LED flashing
S Green LED on.
When a trip or warning is detected by the controller, the following codes
and icons will be shown on the bottom line of the LCD display.

Code Description of ’Trips’ Icons Code Description of ’Warnings’ Icons

001 Tr (*) Motor Reverse Rotation
−

002 Tr Emergency Stop

−

003 Tr Motor Overload

−

004 Tr Low Ambient Temperature

−

005 Tr (*) High Sump Air Pressure 005 WA(*) High Sump Air Pressure

006 Tr (*) Low Sump Air Pressure

−

007 Tr P1 Sensor Failure(*)

−

008 Tr P2 Sensor Failure

−

009 Tr Temperature Sensor Failure

−

010 Tr P1 Sensor Calibration Failure

−

011 Tr (*) P2 Sensor Calibration Failure

−

012 Tr High Package Discharge Pressure 012 WA High Package Discharge Pressure

013 Tr High Airend Discharge Temperature 013 WA High Airend Discharge Temperature

014 WA Maintenance Due Soon

−

015 WA Maintenance Due Immediately

−

016 WA (*) Change Oil Filter

−

017 WA (*) Change Air Filter

−

018 WA (*) Change Separator Element

−

019 WA (*) Integral Sequencing Communication

−
Failure

* = Dependant on installed options and/or installed controls.

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FAULT FINDING 55
FAULT CAUSE REMEDY
’Power on’. L.E.D. does CONTROL VOLTAGE NOT Check the control fuses.
not illuminate. AVAILABLE
Check the transformer secondary windings for the control voltage.
Controller indicates trip CONTROL CIRCUIT Check machine for indicated fault. Attempt to ’reset’ the controller. If the fault
condition. INTERRUPTED BY A SAFETY persists investigate further.
DEVICE
Compressor trips INSUFFICIENT COOLANT Check the coolant level.
indicating a high CIRCULATION
compressor Check the temperature sensor
temperature. Change coolant filters
T13, W13
Check the operation of thermostatic valve and oil stop valve
INSUFFICIENT COOLING TAKING Check that the cooling air flow is not obstructed at:
PLACE . The inlet to the package
. The cooler matrix
. The exhaust vents
If machine is water cooled or seawater cooled, check that the cooling water is
flowing. Check that there is no air in the water cooling system. Check that the
strainer is not blocked.
EXCESSIVELY HIGH AMBIENT Improve the ventilation to the compressor room.
TEMPERATURE
(i.e. greater than 46oC (115oF).
Compressor trips and EXCESSIVE CURRENT HAS Check the actual operating pressure and lower the setting if it is too high. Isolate
indicates motor CAUSED THE THERMAL the electrical supply and check that the airend and motor rotate freely. Check the
overload. OVERLOAD (MOL) TO TRIP separator element for excessive pressure drop.
T3
Check supply voltage
Compressor shutdown. ISOLATION VALVE CLOSED. Open the valve and restart.
Display shows
OVERPRESSURE. BLOWDOWN SYSTEM Check the operation of the load solenoid.
T12, W12 INEFFECTIVE.
Check the operation of the unloader valve − strip and clean if necessary.
Compressor will not DEMAND TOO HIGH Check for leaks, open service valves or exceptionally high demand.
build up rated pressure.
OFFLINE PRESSURE SET TOO Check the offline pressure setting.
LOW
Compressor will not INLET VALVE NOT OPENING Check that the valve is free to open.
load.
Check the operation of the load solenoid valve 1SV.
Compressor fails to − Check the operation of the inlet valve.
deliver rated
capacity. Check the operation of the load solenoid valve 1SV.
Check the offline/online pressure setting.
Check the inlet filter for contamination. The L.E.D. should indicate if it is blocked.
Excessive coolant BLOCKED SCAVENGE LINE Clear the blockage.
consumption.
RUPTURED OR FOULED Change the element.
SEPARATOR ELEMENT
Rapid cycling or RAPID LOAD/UNLOAD CYCLING Duty cycle too rapid − Increase system capacity.
receiver will not
blow−down to unloaded MINIMUM PRESSURE VALVE Strip the MPV, examine and repair if necessary.
running pressure. (MPV) STUCK OPEN

Safety valve blows MPV STUCK CLOSED Strip MPV, examine and repair if necessary.
when compressor goes
on load. SAFETY VALVE FAULTY Check the setting of the safety valve and the rated pressure.
BLOCKED SEPARATOR ELEMENT Check pressure differential and replace

http://air.irco.com en R 90−160 IU
56 FAULT FINDING
FAULT CAUSE REMEDY
Motor reverse rotation. INCOMING POWER WIRED TO Review electrical diagram 23002171 in this manual and wire correctly.
T1 PACKAGE INCORRECTLY
Emergency stop. EMERGENCY STOP Please see safety warning message on page 9 of this manual. After all hazards
T2 are cleared, the unit can be restarted by twisting the Emergency Stop button and
restarting.
Low ambient COMPRESSOR WILL NOT START Wait until compressor pacakge air temperature rises above minimum starting
temperature. BELOW 2_C, UNLESS FITTED temp requirement.
T4 WITH LOW AMBIENT OPTION
(−10_C)
High sump air pressure. MPV STUCK CLOSED Strip MPV, examine and repair if necessary.
T5, W5
BLOCKED SEPARATOR Replace separator element.
ELEMENT
BLOWDOWN SYSTEM Check the operation of the load solenoid valve.
INEFFECTIVE
Check the operation of the unloader valve − strip and clean if necessary.
Low sump air pressure. INCOMING POWER WIRED TO Review electrical diagram 23002171 in this manual and wire correctly.
T6 PACKAGE INCORRECTLY
INLET VALVE NOT OPENING Check that the valve is free to open.
Check the operation of the load solenoid valve.
P1 Sensor calibration Check sensor connection and calibrate if necessary.
failure.
P2 Sensor calibration Check sensor connection and calibrate if necessary.
failure.
Maintenance due soon. TIME SINCE LAST SERVICE IS Schedule Maintenance.
W14 APPROACHING SERVICE
INTERVAL
Maintenance due SERVICE INTERVAL HAS Schedule Maintenance.
immediately. EXPIRED
W15
Change oil filter. CHANGE OIL FILTER Change oil filter.
W16
Change air filter. CHANGE AIR FILTER Change air filter.
W17
Change separator CHANGE SEPARATOR ELEMENT Change separator element.
element
W18
Integral sequencing WIRING OR COMMUNICATION Check wiring
communication failure. FAULT
W19

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R 90-160 IU
操作与维护手册

本手册包含重要的安全信息，操
作和维修该机器的人员必须阅读
本手册。

C.C.N. : 80443062 zh
REV. :A
DATE : 2007 年 4 月
空气压缩机组
担保和登记启动
担保
本公司保证，自使用本设备之日或工厂装运 8 个月后起（无论先出现以上哪种情况），本公司制造和以下所述的设
备将在 12 个月内不会出现材料缺损和工艺缺陷问题。买方如发现任何符合本条款的故障，须在此期限内及时以书面
方式通知本公司，本公司将酌情处理，或进行适当修理，或提供替换部件，但前提是买方必须已经按照适宜的工业标
准储存、安装、维护和操作该设备，并已落实本公司的具体建议。凡由本公司供货但由其他厂家制造的附件或设备将
采用该公司对本公司作出的担保，并将此担保转于买方。对于购买者所做的任何修理、更换或调整设备、出现的人工
成本或其他事先未经本公司书面批准的行为，本公司概不负责。
本担保不包括腐蚀、磨损或正常损耗。性能保证仅限于那些在本公司提案中特别说明的事项。除负责达到该性能保证
之外，都受限于特定测试，本公司有义务以上所述时段内修改。
本公司除标题内容以外不作任何其他明示或暗示的担保或表示，也不承诺任何适销性和特殊适用性的暗示担保。
无论是根据合同、保证过失、赔偿单、明确责任事项，还是其他有关或因该设备而引发的故障，本公司在当场和以上
所述时段内修理明显或潜在故障时都应履行所有义务。
如认为设备有故障，除非事先书面通知本公司准备操作，否则购买者均不得操作。如果照此使用设备，将由购买者自
行承担风险和责任。

请注意：这是 Ingersoll-Rand 公司的标准担保。任何在购买压缩机之时有效的担保，或作为采购订单的一部分协商

达成的担保，都优先于本担保。

在线注册 air.irco.com/registration.htm
Ingersoll-Rand
Industrial Air Solutions
Swan Lane
Hindley Green
Wigan WN2 4EZ

Ingersoll Rand Asia Pacific

C/O Ingersoll-Rand South East Asia (Pte) Ltd.
42 Benoi Road
Singapore 629903

Ingersoll-Rand
Industrial Air Solutions
P.O. Box 1840
800-D Beaty Street
Davidson, NC 28036
目录和缩写 1
目录缩写和符号

1 目录 #### 请与 Ingersoll Rand 联系索取序列号

->#### 最新的序列号
2 前言 ####-> 起始序列号起
* 无图解
3 ISO 符号 † 选项
NR 不需要
8 DECALS (ISO) AR 根据需要
HA 高环境机器
9 安全 WC 水冷却机器
AC 气冷却机器
10 一般信息 ERS 能量恢复系统
ppm 百万分之几
37 安装 / 调试

42 操作说明

47 维护

50 故障探测

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2 前言
本手册内容被视为是 Ingersoll Rand 的财产和机密，在未得到如有疑问请向服务机构寻求帮助。
Ingersoll Rand 书面许可的情况下不得复制。
本机器针对以下指定情况和应用而设计和提供：
本文档中的任何内容均无意明示地或暗含地扩大文件中关于 • 压缩周围正常的空气（包括未知或未察觉的其他气体、蒸汽或微粒）。
Ingersoll Rand 产品的承诺、担保和说明。任何此类担保或产品销售 • 在本手册 “概览”一节中规定的环境气温范围内的操作。
的条款及条件，将遵循此类产品销售的标准条款和条件，如有需要，即
可索取。在表格 1 中所列的任意情况下使用机器：

本手册包含指导说明和技术数据，涵盖操作和维护人员进行例行操 a) 没有经过 Ingersoll Rand 批准，

作和定期维护所需执行的所有任务。大型检修不在本手册包括的范围之 b) 可能会影响用户或其他人员的安全性，和
内，应由授权的 Ingersoll Rand 公司维修部门承担。 c) 可能造成不利于 Ingersoll Rand 的任意赔偿。
本手册中描述的机型可在全球各个地方使用。欧盟要求在欧盟范围表 1
内售出和装运的机器上要带有 EC 标志并且机器要符合欧盟的各项规
定。因而，本机器的设计规格已被鉴定为符合 EC 的指令。严禁对任何使用机器产生压缩气体，用于：
零件作任何更改；如有更改，将被取消 CE 认可证书，并使标记失效。 a) 直接人力消耗
a) 间接人力消耗，无需进行适当过滤和纯度检查。
所有部件、附件和附加到压缩空气系统上的导线和连接器都应该是：
• 质量上乘、从正规厂商获取，且尽可能都是 Ingersoll Rand 批准在本手册 “概览”一节规定的环境温度范围之外使用本机器。
的类型。在确有或可能有可燃气体或蒸汽的危险场所使用本机器。
• 对于压力的明确额定值至少等于机器允许的最大工作压力。本机器不得用于具有潜在爆炸性空气的环境中??包括可能存在可
• 与压缩机润滑油 / 冷却剂兼容。燃气体或蒸汽的情况。

• 随附安全安装、操作和维修保养说明。使用安装有非 Ingersoll Rand 认可的部件的机器。

认可设备的详细信息可从 Ingersoll Rand 维修部门获取。在安全部件或控制部件缺失或失灵的情况下使用本机器。

使用除在 Ingersoll Rand 批准的部件列表中包括的那些部件外的维连接到电压和 / 或频率不正确的电源。

修部件，可能会造成 Ingersoll Rand 无法控制的不安全情况。据此，
Ingersoll Rand 对安装未经批准的维修部件的设备不承担任何责任。 Ingersoll-Rand 公司对本手册从英语原版翻译成其他语言时出现的
错误概不负责。
Ingersoll Rand 公司有权未经通告即改变及改进产品 ?? 亦没有义
务对已售产品补加改进措施。 ULTRA COOLANT 是 Ingersoll-Rand Company USA 的注册商标。
下面略述本机器的设计用途 ?? 同时列出非设计用途的例子。 INTELLISYS 是 Ingersoll-Rand Company USA 的注册商标。
Ingersoll Rand 公司不能预测所有可能出现的应用或工作情形。

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ISO 符号 3

ISO 符号
ISO 符号的图形表示及意义

禁止 / 强制信息 / 说明警告

警告 : 电击危险。警告—高压部件或系统。警告—高温表面。

警告－压力控制。警告－有腐蚀危险。警告—空气 / 气体流动或排气口。

警告—高压容器。警告 – 很热和有害废气。警告－易燃液体。

警告－保持适当的轮胎压力。（请参阅本手册警告 – 在连接牵引杆或开始牵引之前，请查警告 - 对于零度以下的操作温度请参阅操作与

的 “一般信息”部分）。阅操作与维护手册。维护手册。

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4 ISO 符号

警告 - 在断开电源并完全释放空气压力前，切警告 - 开始维修前请查阅《操作与维护手切勿呼吸本机器中的压缩空气。

勿对此机器进行任何维修。册》。

切勿从本机器上取走《操作与维护手册》和手切勿堆叠。未安装防护装置前切勿操作机器。

册固定器。

切勿站在压力系统的任何供气阀或其他部件切勿在系统挡门或外壳打开时进行操作。不得从该侧使用叉车。

上。

切勿超过拖车速度限制。严禁明火。切勿在连接空气管道前打开供气阀。

只能从该侧使用叉车。紧急停机。拴系点

R 90-160 IU ch http://air.irco.com
ISO 符号 5

起吊点。开（通电）。关（断电）。

进行操作或维修本机器之前，请阅读《操作与在停机时请使用单脚架、手耙和止轮块。包含石棉。

维护手册》。

设置次序控制器状态加载

次序控制器（自动控制）压缩机无载荷（卸载）

复位压缩机状态调节

故障强力污染的过滤器

接口电机小时

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6 ISO 符号

油分离器压力空气排放

高压油箱开 / 关周期 Coolant Filter （冷却剂过滤器）

空气过滤器开 / 关按钮油压

气压星三角接法 IEC 617-7 自动重新启动

热交换器 MAINTENANCE 禁止维修

冷却剂排放口冷凝液排水口压力控制

手动（选择）温度高温

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ISO 符号 7

传动皮带张力过滤器电机润滑

易碎品保持干燥朝上
f

切勿使用钩子不得从侧面夹持旋转方向

电源接口（交流电）进水口出水口

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8 贴花 (I.S.O.)

项目 ccn 数量说明项目 ccn 数量说明

1 23038474 4 贴花，Ingersoll Rand 标志 12 92930593 1 贴花，触电

2 92867407 1 贴花，不可吸入 13 93165967 1 贴花，冷启动 / 维护
3 92867498 1 贴花，排气口 14 93166494 1 贴花，注意 ULTRA COOLANT
4 93166486 1 贴花，电源接口 15 93166502 1 贴花，备用过滤器芯
5 - 1 板，数据 16 23116452 1 贴花，Intellisys S3 仪表板
6 92867522 2 贴花，警告维护 17 93557510 1 贴花，汽车远程启动 / 停止
7 92867530 3 贴花，高温表面 18 93166403 1 贴花，进水口
8 93165983 2 贴花，旋转箭头注意 19 93166411 1 贴花，出水口
9 93166478 1 贴花，冷凝水排放管 20 92930627 1 贴花，一般警告
10 93187813 1 贴花，马达润滑 21 93165959 2 贴花，运行时有防护装置
11 92930585 1 贴花，警告高压容器 22 93166460 1 贴花，冷却剂排放口

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安全性 9
原料
警告
警告会此起对必须严格遵守的说明的注意，以避免伤害或死亡。
在本机器的制造过程中会使用以下物质，如果使用不当可能会危害
小心健康：
小心会引起对必须严格遵守的说明的注意，以避免损坏产品、流程 • 防锈脂、
或环境。 • 防锈剂、
注意 • 压缩机冷却剂
注意用于提供补充信息。避免摄取、皮肤接触或吸入烟气。

有关详细信息，请参考材料数据表 ACGP 011/96 (ULTRA COOLANT)

一般信息和 IRACA145 （食品等级冷却剂）。

操作人员在维护或操作之前须阅读和了解贴花纸，并阅读本手册。如果压缩机润滑油溅入眼中，至少要用清水冲洗 5 分钟。

确保不要从本机器上永久取走《操作与维护手册》和手册固定器。如果压缩机润滑油沾染到皮肤，应立即洗掉。

确保维护人员接受过足够的培训、具备相应资格并阅读过《维护手如果吸入了大量压缩机润滑油，请向医生咨询。

册》。如果吸入了压缩机冷却剂，请向医生咨询。
压缩空气和电都很危险。在对压缩机进行任何维修之前，一定要切
如果患者无知觉或抽搐，切勿让其饮用任何液体或诱使其呕吐。
断电源并将压缩机中的压力全部释放。

操作过程中所有保护措施必须到位并将门 / 盖关闭。
运输
压缩机的安装必须符合公认的电气操作规范，并符合当地的卫生与
安全规定。在装载或运输机器时，一定要使用规定的起吊和拴系点。

使用不带金属保护装置的塑料壳体过滤器会有危险。影响其安全的
因素可能是合成润滑油，也可能是矿物油中使用的添加剂。金属碗应该电气
用于高压系统。
身体的所有部位、拿在手里的工具或其他导电物体都必须远离压缩
机电气系统的外露带电部分。在对压缩机电气系统的外露带电部分作调
压缩空气
节或修理时，垫脚要保持干燥，要站在绝缘表面上，同时不要接触压缩
机的任何其他部分。
一定要使机器在额定的压力下运作，而且要让所有相关人员都知道
该额定压力。无人照看压缩机时 ?? 所有可以进入机房的门都必须关上并锁好。

安装在机器上的所有空气压力设备或与该机器相连的所有空气压力电器着火时切勿使用 A 级或 B 级灭火器。仅使用适合 BC 级或 ABC

设备都必须有安全工作压力额定值 ?? 该额定值不得低于机器的额定压级火灾的灭火器。.
力。
维修工作必须在清洁、干燥、照明良好、通风透气的区域进行。
如果有几台压缩机与一个公用下游设备连接，则必须安装有效的止
压缩机只能同与电气特征吻合、并位于其额定容量范围之内的电气
回阀和隔离阀，并用工作程序控制，从而使一台机器不会被另一台机器
系统连接。
意外加压或过度加压。

压缩空气决不能同任何形式的呼吸设备或口罩直接相连。
冷凝水处理
由于排放出来的空气中含有少量的压缩机润滑油，因此要注意下游
设备的适应性。冷凝水不能排放到淡水 / 地表水系统中。在一些地区，含有 ULTRA
COOLANT 的压缩机冷凝物可以直接注入进行下游污水处理的排水系统
如果排出的空气最后排放在一个有限的空间内，则必须提供足够的
中。
通风设备。
由于每个国家、每个地区的污水处理条例不同，遵守其特定地区的
每次使用压缩空气时都必须使用适当的个人保护设备。
限制和规定是用户的责任。Ingersoll Rand 及其相关的销售商乐于就
所有含压部件，尤其是弹性软管及其接头，都必须定期检查，做到这些事宜提供咨询和协助。
毫无缺陷，如发现缺陷，必须根据本《手册》的说明进行更换。
冷却剂处理
警告
对压缩机强制进行正常或紧急停止将只能减小分离槽顶部最小压
发生溢出时应采取的步骤：使用适当的吸收材料吸收，然后扫进塑
力阀的压力上游。
料袋进行处理。
如果维修工作要求在该阀门的下游进行，确保减小在处理外部排
放点到压缩机处的所有压力。放进焚化炉内烧毁，或根据当地或国家法规处理。有关详细信息，请
建议在此情况下选择控制面板上的 “PACKAGE DISCHARGE 参考材料数据表 ACGP 011/96 (ULTRA COOLANT) 和 IRACA145（食品等
PRESSURE”（套件排气压力）。级冷却剂）。

有关更多信息，请参考材料数据表：
要避免身体与压缩空气接触。
ULTRA COOLANT
必须定期检查位于分离槽内的安全阀是否工作正常。
80440043 (en) 80440068 (es) 80440050 (pt)
88309612 (EU)
X-TEND 食品等级冷却剂

80442254

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10 一般信息

处理和仪器仪表图示

1. 空气排放 11. 加载阀 1SV

2. 压缩机 12. 空气入口检查阀

3. 空气过滤器 13. 电子排水器

4. 真空开关 1VAC 14. 最小压力检查阀

5. 冷却器，空气 15. 去湿器

6. 冷却器，冷却剂 16. 压力传感器 4APT

7. 冷凝物排放 17. 压力减压阀

8. 冷却剂过滤器 18. 排滤器 / 阻尼孔 / 检查

9. 压力开关，冷却剂过滤器 1DPS 19. 分离槽（主要 / 次要）

10. 排水阀，冷却剂 20. 油温控制阀

R 90-160 IU Ch http://air.irco.com
一般信息 11
21. 温度热敏电阻器 2ATT 管道图例
22. 3SV 放气电磁阀
A. 空气 / 冷却剂
23. 驱动马达
B. 空气
24. 风扇电机
C. 冷却剂
25. 冷却风扇
D. 冷凝物
26. 冷却水入口（仅用于 W.C.）
E. 冷却水（仅用于 W.C.）
27. 冷却水出口（仅用于 W.C.）
28. 压力传感器 3APT F. 压缩机机罩

29. 水停止阀 4SV G. 传感器连接

30. 调制阀 6SV H. 调制

31. 调制阀 5SV

注意
32. 调节器
33. 梭式阀 1. 对于客户连接尺寸和位置，请参见装置的基础平面图。
34. 球阀 2. 客户必须提供后置过滤器。
M(o) 调制（可选）

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12 一般信息
一般操作低环境要求选项（标准和增强型压缩机）

压缩机由电机驱动属单级螺杆型各种配件均已安装电路已连接好底当安装和选择低环境要求选项和测量的 A/E 排气温度等于或低于 2_C

架已安装。因此它是一个自成一体的空气压缩机机组。 (35_F) 时，压缩机将在接到指令时起动，但是会延迟由 “低环境要求
延迟时间”所定义的加载时间。这将在寒冷环境中载入压缩机之前让冷
标准压缩机设计为在 2_C 至 46_C (35_F 至 115_F) 的环境温度却温度上升到允许的程度。
范围内操作。46_C (115_F) 的标准最高温度可适用于海平面以上 1000
米（3280 英尺）的海拔环境中。当超过此高度时，如果使用标准电机，在没有安装低环境要求时，如果 A/E 排气温度低于 2_C (35_F)，则该
则需要大幅降低环境温度。机器将不会起动。

螺旋型空气压缩机中的压缩操作通过两个（外螺纹和内螺纹）螺旋注意
转子的紧密配合产生。如果安装有 PORO 或预定的起动 / 停止，还需要安装其他硬件以提供
等待重新起动状态的警告声响。
空气 / 冷却剂混合物从压缩机主机排放到分离系统中。该系统把排
请联系 IR 以获取详细信息。
出气体中的绝大部分冷却剂清除掉，仅有若干 PPM 的残存。冷却剂返
回到冷却系统，同时空气穿过后冷却器并通过去湿器（可选），从压缩
机中排出。. 电源输出重启选项 (PORO)
（取决于安装选项和 / 或安装控制）
空气被通过冷却风扇吸入机器，然后经过组合的冷却器 / 后冷却器。

通过冷却排放空气并将其经过分离器，空气中自然携带的大量水蒸对于要执行的 PORO，必须先安装 PORO 选项，且必须将 PORO 设置点

汽将被除去。设为 ON （开）。如果装置正在运行或由于自动启动 / 停止而停止时压
缩机断电，则控制器会将当前的操作状况存储在内存中。
冷却系统包括冷却剂槽、冷却器、温控阀和过滤器。在该装置操作
时，冷却剂会被加压，并作用于压缩机轴承。当电源恢复时，控制器将给警报器加电，并启动显示屏上的倒数计秒。
红色 LED 闪烁表示警告，同时警报器在设为 PORO 时间设置点时响起
压缩机载荷控制系统会自动出现 “联机 / 脱机”状态。压缩机将操数秒。在倒数计秒结束时，警报器响声停止，压缩机将启动。~
作以保持固定的排放管压力，同时提供在空气需求变化较大的工厂使用
的自动重启系统。通过按下用户界面上的停止 / 重启按钮，可随时停止 PORO 倒数计秒。
按下任意按钮都会使警报器停止响声，并停止倒数计秒。在准备开始模
所提供的面板仪表可指示压缩机的运行状况和一般状态。式中将不会正常启动控制。

注意
预定的启动 / 停止
低要求应用
（取决于安装选项和 / 或安装控制）
在低要求期间，压缩机或许不能达到其正常的操作温度。以低要求
进行持续操作可能会导致在冷却剂中产生冷凝物。如果发生此类情
况，冷却剂的润滑性可能会减弱，这样容易损坏压缩机。预定的启动 / 停止选项可在指定的时间启动和停止压缩机。通过在预定
压缩机应有足够的负载运行时间。开始停止开 / 关设置点内选择需要的模式，可打开和关闭该操作模式。
在启用时，警报器将会响起 10 秒以警示周边所有人压缩机即将启动。
显示屏上会显示信息 “在 X 秒内会按预定启动”，此处 “X”是从 10
可选功能
到 0 的倒数计秒。在 10 秒钟后，只要压缩机未出现故障或未按下停
止 / 重启按钮手动停止，压缩机就会自动启动。
在 “联机 / 脱机”和调制间根据需要变化进行切换时，调制硬件会
将控制类型延伸至调制（容量控制）和自动控制系统。在发生预定停止时，可通过按下控制面板启动按钮或关闭远程启动讯号
来手动重新启动压缩机。
如果遇到温度过高、电荷过载或如果系统压力过大的情况，压缩机
将会关闭停止，这时会提供操作的安全模式。

R 90-160 IU Ch http://air.irco.com
一般信息 13

旋转 125 HP 60 Hz R90IU-100 R90IU-125 R90IU-140

一般压缩机数据
容量 FAD (1) CFM （立方米 / 分钟） 647 (18.3) 563 (15.9) 511 (14.5)
压缩机电源 bhp （千瓦） 137.5 (102.5) 137.5 (102.5) 137.5 (102.5)
完全加载额定套件排气压力 psig (barg) 100 (6.9) 125 (8.6) 140 (9.7)
最大脱机压力 psig (barg) 103 (7.1) 128 (8.8) 143 (9.9)
最小重新加载压力 psig (barg) 65 (4.5) 65 (4.5) 65 (4.5)
转子直径毫米 226 226 226
外螺纹转子速度 RPM 1,804 1,612 1,496

冷却数据 – 一般周边温度最高 115_C

操作温度 °F (°C) 204 (96) 201 (94) 200 (93)
主机注入温度 °F (°C) 172 (78) 172 (78) 172 (78)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 307 (324) 316 (333) 321 (339)

油冷却器和后冷却器 1000 千焦 / 小时 389 (410) 390 (411) 389 (410)

(1000 BTU/hr)
油流量 GPM （升 / 分钟） 40 (151) 45 (170) 47 (178)

冷却后数据
后冷却器 CTD (2) °F (°C) 15 (8) 15 (8) 15 (8)
风扇空气流向 CFM （立方米 / 分钟） 13,000 (368) 13,000 (368) 13,000 (368)
最大额外静电压 in ( 毫米 ) H2O 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

英寸（毫米）水柱
后冷却器 CTD (2) °F (°C) 25 (14) 25 (14) 25 (14)
需要冷却水的条件
（建议 25-60 GPM （95-227 升 / 分钟））
@ 50_F (10_C) GPM （升 / 分钟） 35 (132) 34 (129) 35 (132)
@ 70_F (21_C) GPM （升 / 分钟） 33 (125) 33 (125) 32 (121)
@ 90_F (32_C) GPM （升 / 分钟） 31 (117) 31 (117) 31 (117)
@ 115_F (46_C) GPM （升 / 分钟） 28 (106) 29 (110) 29 (110)
水温上升 °F (°C) 25 (14) 25 (14) 25 (14)
水压下降 @ 最大流量情况（50 华氏度水）
油冷却器 psid （巴） 1.9 (0.13) 2.0 (0.14) 2.1 (0.14)
油冷却器和后冷却器 psid （巴） 0.36 (0.02) 0.30 (0.02) 0.32 (0.02)
风扇空气流向 CFM （立方米 / 分钟） 4,000 (113) 4,000 (113) 4,000 (113)
最大额外静电压英寸（毫米）水柱 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

润滑剂数据
贮槽容量 USgal （升） 16 (61) 16 (61) 16 (61)
总润滑油系统容量 USgal （升） 25 (95) 25 (95) 25 (95)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

包装数据
包装尺寸 (4) 长 x 宽 x 高英寸（毫米） 102.5 (2600) 65.5 (1661) 92 (2330)
排放空气连接 NPT （内）英寸 2.5 2.5 2.5
进水口和出水口 NPT （内）英寸 1.5 1.5 1.5

电气数据 (5) 380V 460V 575V

http://air.irco.com Ch R 90-160 IU
14 一般信息

完全加载电源 – 驱动马达 bhp （千瓦） 137.5 (102.5) 137.5 (102.5) 137.5 (102.5)
完全加载电源 – 风扇电机 bhp （千瓦） 8.3 (6.2) 8.3 (6.2) 8.3 (6.2)
完全加载电源 – 套件 bhp （千瓦） 145.8 (108.7) 145.8 (108.7) 145.8 (108.7)
完全加载安培数 – 驱动马达安培数 182.9 144.5 120.9
完全加载安培数 – 风扇电机（气冷却）安培数 11.4 9.4 7.5
完全加载安培数 – 风扇电机（水冷却）安培数 2.0 1.6 1.3
完全加载安培数 – 套件（气冷却）安培数 194.3 153.9 128.4
完全加载安培数 – 套件（水冷却）安培数 184.9 146.1 122.2
风扇电机马力（水冷却） bhp （千瓦） 1.0 (0.75) 1.0 (0.75) 1.0 (0.75)
驱动马达 RPM RPM 1780 1780 1780
驱动马达框架尺寸：IP55 (IEC 60034) 280M1 280M1 280M1
驱动马达锁定转子安培数 (5) 安培数 1,198 1,182 791
驱动马达效率 % 94.5 95.5 94.5
驱动马达电源因素 0.85 0.89 0.85

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失：1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 工作站的噪音压力等级 (+3 dB(A))。- 根据噪音测试代码 ISO2151:2004 和噪音测量方法 ISO9614-2 :1996 确定。

(4) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(5) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(6) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 15

旋转 150 HP 60 Hz R110IU-100 R110IU-125 R110IU-140

一般压缩机数据
容量 FAD (1) CFM （立方米 / 分钟） 783 (22.2) 690 (19.5) 618 (17.5)
压缩机电源 bhp （千瓦） 165 (123.0) 165 (123.0) 165 (123.0)
完全加载额定套件排气压力 psig (barg) 100 (6.9) 125 (8.6) 140 (9.7)
最大脱机压力 psig (barg) 103 (7.1) 128 (8.8) 143 (9.9)
最小重新加载压力 psig (barg) 65 (4.5) 65 (4.5) 65 (4.5)
转子直径毫米 226 226 226
外螺纹转子速度 RPM 2,175 1,944 1,803

冷却数据 – 一般周边温度最高 115_C

操作温度 °F (°C) 214 (101) 211 (99) 210 (99)
主机注入温度 °F (°C) 176 (80) 176 (80) 176 (80)
热量排除
1000 BTU/hr
油冷却器（1000 千焦 / 小时） 360 (380) 371 (391) 379 (400)

油冷却器和后冷却器 1000 BTU/hr 468 (494) 468 (494) 467 (493)

（1000 千焦 / 小时）
油流量 GPM （升 / 分钟） 40 (151) 45 (170) 47 (178)

冷却后数据
后冷却器 CTD (2) °F (°C) 15 (8) 15 (8) 15 (8)
风扇空气流向 CFM （立方米 / 分钟） 13,000 (368) 13,000 (368) 13,000 (368)
最大额外静电压英寸（毫米）水柱 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

水冷却数据
后冷却器 CTD (2) °F (°C) 25 (14) 25 (14) 25 (14)
需要冷却水的条件
（建议 25-60 GPM （95-227 升 / 分钟））
@ 50_F (10_C) GPM （升 / 分钟） 41 (155) 41 (155) 40 (151)
@ 70_F (21_C) GPM （升 / 分钟） 40 (151) 39 (148) 39 (148)
@ 90_F (32_C) GPM （升 / 分钟） 37 (140) 37 (140) 37 (140)
@ 115_F (46_C) GPM （升 / 分钟） 34 (129) 34 (129) 35 (132)
水温上升 °F (°C) 25 (14) 25 (14) 25 (14)
水压下降 @ 最大流量情况（50 华氏度水）
油冷却器 psid （巴） 2.6 (0.18) 2.8 (0.19) 2.9 (0.20)
油冷却器和后冷却器 psid （巴） 0.52 (0.04) 0.45 (0.03) 0.39 (0.03)
风扇空气流向 CFM （立方米 / 分钟） 4,000 (113) 4,000 (113) 4,000 (113)
最大额外静电压英寸（毫米）水柱 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

润滑剂数据
贮槽容量 USgal （升） 16 (61) 16 (61) 16 (61)
总润滑油系统容量 USgal （升） 25 (95) 25 (95) 25 (95)

噪音等级
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

http://air.irco.com Ch R 90-160 IU
16 一般信息

电气数据 (5) 380V 460V 575V

完全加载电源 – 驱动马达 bhp （千瓦） 165 (123.0) 165 (123.0) 165 (123.0)
完全加载电源 – 风扇电机 bhp （千瓦） 8.3 (6.2) 8.3 (6.2) 8.3 (6.2)
完全加载电源 – 套件 bhp （千瓦） 173.3 (129.2) 173.3 (129.2) 173.3 (129.2)
完全加载安培数 – 驱动马达安培数 220.0 177.1 145.0
完全加载安培数 – 风扇电机（气冷却）安培数 11.4 9.4 7.5
完全加载安培数 – 风扇电机（水冷却）安培数 2.0 1.6 1.3
完全加载安培数 – 套件（气冷却）安培数 231.4 186.5 152.5
完全加载安培数 – 套件（水冷却）安培数 222.0 178.7 146.3
风扇电机马力（水冷却） bhp （千瓦） 1.0 (0.75) 1.0 (0.75) 1.0 (0.75)
驱动马达 RPM RPM 1780 1780 1780
驱动马达框架尺寸：IP55 (IEC 60034) 280M2 280M2 280M2
驱动马达锁定转子安培数 (5) 安培数 1,379 1,592 911
驱动马达效率 % 95.0 95.2 95.0
驱动马达电源因素 0.85 0.87 0.85

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 17

旋转 200 HP 60 Hz R150IU-100 R150IU-125 R150IU-140

一般压缩机数据
容量 FAD (1) CFM （立方米 / 分钟） 1004 (28.4) 875 (24.8) 837 (23.7)
压缩机电源 bhp （千瓦） 220 (164.1) 220 (164.1) 220 (164.1)
完全加载额定套件排气压力 psig (barg) 100 (6.9) 125 (8.6) 140 (9.7)
最大脱机压力 psig (barg) 103 (7.1) 128 (8.8) 143 (9.9)
最小重新加载压力 psig (barg) 65 (4.5) 65 (4.5) 65 (4.5)
转子直径毫米 226 226 226
外螺纹转子速度 RPM 2,740 2,439 2,347

冷却数据 – 一般周边温度最高 115_C

操作温度 °F (°C) 215 (102) 213 (101) 212 (100)
主机注入温度 °F (°C) 176 (80) 176 (80) 176 (80)
热量排除
1000 BTU/hr
油冷却器（1000 千焦 / 小时） 481 (507) 497 (524) 502 (530)

油冷却器和后冷却器 1000 BTU/hr 622 (656) 623 (657) 623 (657)

（1000 千焦 / 小时）
油流量 GPM （升 / 分钟） 50 (189) 56 (212) 59 (223)

水冷却数据
后冷却器 CTD (2) °F (°C) 25 (14) 25 (14) 25 (14)
需要冷却水的条件
（建议 25-60 GPM （95-227 升 / 分钟）
@ 50_F (10_C) GPM （升 / 分钟） 55 (208) 54 (204) 54 (204)
@ 70_F (21_C) GPM （升 / 分钟） 53 (201) 52 (197) 52 (197)
@ 90_F (32_C) GPM （升 / 分钟） 50 (189) 50 (189) 50 (189)
@ 115_F (46_C) GPM （升 / 分钟） 46 (174) 46 (174) 46 (174)
水温上升 °F (°C) 25 (14) 25 (14) 25 (14)
水压下降 @ 最大流量情况（50 华氏度水）
油冷却器 psid （巴） 4.3 (0.30) 4.5 (0.31) 4.6 (0.32)
油冷却器和后冷却器 psid （巴） 0.77 (0.05) 0.66 (0.05) 0.63 (0.04)
风扇空气流向 CFM （立方米 / 分钟） 4,000 (113) 4,000 (113) 4,000 (113)
最大额外静电压 in ( 毫米 ) H2O 0.25 (6.4) 0.25 (6.4) 0.25 (6.4)

润滑剂数据
贮槽容量 USgal （升） 16 (61) 16 (61) 16 (61)
总润滑油系统容量 USgal （升） 25 (95) 25 (95) 25 (95)

噪音等级
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

包装数据
包装尺寸 (4) 长 x 宽 x 高英寸 ( 毫米 ) 102.5 (2600) 65.5 (1661) 92 (2330)
排放空气连接 NPT （内）英寸 2.5 2.5 2.5
进水口和出水口 NPT （内）英寸 1.5 1.5 1.5

http://air.irco.com Ch R 90-160 IU
18 一般信息

电气数据 (4) 380V 460V 575V

完全加载电源 – 驱动马达 bhp （千瓦） 220 (164.1) 220 (164.1) 220 (164.1)
完全加载电源 – 风扇电机 bhp （千瓦） 8.3 (6.2) 8.3 (6.2) 8.3 (6.2)
完全加载电源 – 套件 bhp （千瓦） 228.3 (170.2) 228.3 (170.2) 228.3 (170.2)
完全加载安培数 – 驱动马达安培数 316.3 245.2 209.0
完全加载安培数 – 风扇电机（气冷却）安培数 11.4 9.4 7.5
完全加载安培数 – 风扇电机（水冷却）安培数 2.0 1.6 1.3
完全加载安培数 – 套件（气冷却）安培数 327.7 254.6 216.5
完全加载安培数 – 套件（水冷却）安培数 318.3 246.8 210.3
风扇电机马力（水冷却） bhp （千瓦） 1.0 (0.75) 1.0 (0.75) 1.0 (0.75)
驱动马达 RPM RPM 1780 1780 1780
驱动马达框架尺寸：IP55 (IEC 60034) 315M2 315M2 315M2
驱动马达锁定转子安培数 (5) 安培数 1,984 2,126 1,311
驱动马达效率 % 95.0 95.5 95.0
驱动马达电源因素 0.79 0.84 0.79

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 19

旋转 90 千瓦 50 赫兹 R90IU-7.5 R90IU-8.5 R90IU-10

一般压缩机数据
容量 FAD (1) 立方米 / 分钟（CFM） 16.7 (590) 15.3 (540) 14.0 (495)
压缩机电源 kW (bhp) 99 (133) 99 (133) 99 (133)
完全加载额定套件排气压力 barg (psig) 7.5 (109) 8.5 (123) 10.0 (145)
最大脱机压力 barg (psig) 7.7 (112) 8.7 (126) 10.2 (148)
最小重新加载压力 barg (psig) 4.5 (65) 4.5 (65) 4.5 (65)
转子直径毫米 226 226 226
外螺纹转子速度 RPM 1,693 1,513 1,404

冷却数据 – 一般周边温度最高 46_C

操作温度 °C (°F) 95 (203) 93 (200) 93 (200)
主机注入温度 °C (°F) 78 (172) 78 (172) 78 (172)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 315 (299) 324 (307) 328 (311)

油冷却器和后冷却器 1000 千焦 / 小时 399 (378) 398 (377) 398 (377)

(1000 BTU/hr)
油流量升 / 分钟（GPM） 151 (40) 151 (45) 151 (47)

冷却后数据
后冷却器 CTD (2) °C (°F) 8 (15) 8 (15) 8 (15)
风扇空气流向 CFM 368 (13,000) 368 (13,000) 368 (13,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

水冷却数据
后冷却器 CTD (2) °C (°F) 14 (25) 14 (25) 14 (25)
需要的冷却水
（建议 95-227 升 / 分钟（25-60 GPM））
@ 10_C (50_F) 升 / 分钟（GPM） 125 (33) 129 (34) 129 (34)
@ 21_C (70_F) 升 / 分钟（GPM） 121 (32) 121 (32) 117 (31)
@ 32_C (90_F) 升 / 分钟（GPM） 114 (30) 114 (30) 114 (30)
@ 46_C (115_F) 升 / 分钟（GPM） 102 (27) 106 (28) 106 (28)
水温上升 °C (°F) 14 (25) 14 (25) 14 (25)
水压下降 @ 最大流量情况
（10 摄氏度水）
油冷却器 bar (psid) 0.12 (1.7) 0.13 (1.9) 0.13 (1.9)
油冷却器和后冷却器 bar (psid) 0.02 (.33) 0.02 (.32) 0.02 (.32)
风扇空气流向立方米 / 分钟（CFM） 113 (4,000) 113 (4,000) 113 (4,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

润滑剂数据
贮槽容量 litres (USgal) 61 (16) 61 (16) 61 (16)
总润滑油系统容量 litres (USgal) 95 (25) 95 (25) 95 (25)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

包装数据
包装尺寸 (3) 长 x 宽 x 高毫米 ( 英寸 ) 2600 (102.5) 1661 (65.5) 2330 (92)
排放空气连接 BSPT （内）英寸 2.5 2.5 2.5
进水和出水口 BSPT （内）英寸 1.5 1.5 1.5

http://air.irco.com Ch R 90-160 IU
20 一般信息

电气数据 (4) 380V 400V 415V

完全加载电源 – 驱动马达 kW (bhp) 99.0 (132.8) 99.0 (132.8) 99.0 (132.8)
完全加载电源 – 风扇电机 kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
完全加载电源 – 套件 kW (bhp) 104.5 (140.2) 104.5 (140.2) 104.5 (140.2)
完全加载安培数 – 驱动马达安培数 177.5 172.9 164.6
完全加载安培数 – 风扇电机（气冷却）安培数 10.7 10.7 10.7
完全加载安培数 – 风扇电机（水冷却）安培数 1.9 1.9 1.9
完全加载安培数 – 套件（气冷却）安培数 188.2 183.6 175.3
完全加载安培数 – 套件（水冷却）安培数 179.4 174.8 166.5
风扇电机马力（水冷却） kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
驱动马达 RPM RPM 1485 1485 1485
驱动马达框架尺寸：IP55 (IEC 60034) 280M1 280M1 280M1
驱动马达锁定转子安培数 (5) 安培数 1,278 1,245 1,186
驱动马达效率 % 93.9 93.9 93.9
驱动马达电源因素 0.85 0.87 0.84

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 21
.

ENHANCED ROTARY 90 kW 50 Hz R90IU-7.5 R90IU-8.5 R90IU-10

冷却数据 – 一般周边温度最高 46_C

操作温度 °C (°F) 95 (203) 93 (200) 93 (200)
主机注入温度 °C (°F) 78 (172) 78 (172) 78 (172)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 315 (299) 324 (307) 328 (311)

油冷却器和后冷却器 1000 千焦 / 小时 399 (378) 398 (377) 398 (377)

(1000 BTU/hr)
油流量升 / 分钟（GPM） 151 (40) 151 (45) 151 (47)

冷却后数据
后冷却器 CTD (2) °C (°F) 8 (15) 8 (15) 8 (15)
风扇空气流向 CFM 368 (13,000) 368 (13,000) 368 (13,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

水冷却数据
后冷却器 CTD (2) °C (°F) 14 (25) 14 (25) 14 (25)
需要的冷却水
（建议 95-227 升 / 分钟（25-60 GPM））
@ 10_C (50_F) 升 / 分钟（GPM） 125 (33) 129 (34) 129 (34)
@ 21_C (70_F) 升 / 分钟（GPM） 121 (32) 121 (32) 117 (31)
@ 32_C (90_F) 升 / 分钟（GPM） 114 (30) 114 (30) 114 (30)
@ 46_C (115_F) 升 / 分钟（GPM） 102 (27) 106 (28) 106 (28)
水温上升 °C (°F) 14 (25) 14 (25) 14 (25)
水压下降 @ 最大流量情况（10 摄氏度水）
油冷却器 bar (psid) 0.12 (1.7) 0.13 (1.9) 0.13 (1.9)
油冷却器和后冷却器 bar (psid) 0.02 (.33) 0.02 (.32) 0.02 (.32)
风扇空气流向立方米 / 分钟（CFM） 113 (4,000) 113 (4,000) 113 (4,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

润滑剂数据
贮槽容量 litres (USgal) 61 (16) 61 (16) 61 (16)
总润滑油系统容量 litres (USgal) 95 (25) 95 (25) 95 (25)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

http://air.irco.com Ch R 90-160 IU
22 一般信息

电气数据 (4) 380V 400V 415V

完全加载电源 – 驱动马达 kW (bhp) 99.0 (132.8) 99.0 (132.8) 99.0 (132.8)
完全加载电源 – 风扇电机 kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
完全加载电源 – 套件 kW (bhp) 104.5 (140.2) 104.5 (140.2) 104.5 (140.2)
完全加载安培数 – 驱动马达安培数 178.2 169.3 163.2
完全加载安培数 – 风扇电机（气冷却）安培数 10.7 10.7 10.7
完全加载安培数 – 风扇电机（水冷却）安培数 1.9 1.9 1.9
完全加载安培数 – 套件（气冷却）安培数 188.9 180.0 173.9
完全加载安培数 – 套件（水冷却）安培数 180.1 171.2 165.1
风扇电机马力（水冷却） kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
驱动马达 RPM RPM 1485 1485 1485
驱动马达框架尺寸：IP55 (IEC 60034) 280M1 280M1 280M1
驱动马达锁定转子安培数 (5) 安培数 1,309 1,309 1,309
驱动马达效率 % 95.1 95.1 95.1
驱动马达电源因素 0.84 0.84 0.84

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 23

ROTARY 110 kW 50 Hz R110IU-7.5 R110IU-8.5 R110IU-10

一般压缩机数据
容量 FAD (1) 立方米 / 分钟（CFM） 20.0 (706) 19.2 (678) 17.5 (618)
压缩机电源 kW (bhp) 121 (162) 121 (162) 121 (162)
完全加载额定套件排气压力 barg (psig) 7.5 (109) 8.5 (123) 10.0 (145)
最大脱机压力 barg (psig) 7.7 (112) 8.7 (126) 10.2 (148)
最小重新加载压力 barg (psig) 4.5 (65) 4.5 (65) 4.5 (65)
转子直径毫米 226 226 226
外螺纹转子速度 RPM 1,969 1,896 1,758

冷却数据 – 一般周边温度最高 46_C

操作温度 °C (°F) 101 (214) 99 (210) 98 (209)
主机注入温度 °C (°F) 80 (176) 80 (176) 80 (176)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 379 (359) 384 (364) 391 (371)

油冷却器和后冷却器 1000 千焦 / 小时 483 (458) 484 (459) 484 (459)

(1000 BTU/hr)
油流量升 / 分钟（GPM） 151 (40) 170 (45) 178 (47)

冷却后数据
后冷却器 CTD (2) °C (°F) 8 (15) 8 (15) 8 (15)
风扇空气流向 CFM 368 (13,000) 368 (13,000) 368 (13,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

水冷却数据
后冷却器 CTD (2) °C (°F) 14 (25) 14 (25) 14 (25)
需要的冷却水
（建议 95-227 升 / 分钟（25-60 GPM））
@ 10_C (50_F) 升 / 分钟（GPM） 151 (40) 151 (40) 151 (40)
@ 21_C (70_F) 升 / 分钟（GPM） 148 (39) 144 (38) 144 (38)
@ 32_C (90_F) 升 / 分钟（GPM） 140 (37) 140 (37) 140 (37)
@ 46_C (115_F) 升 / 分钟（GPM） 125 (33) 129 (34) 129 (34)
水温上升 °C (°F) 14 (25) 14 (25) 14 (25)
水压下降 @ 最大流量情况（10 摄氏度水）
油冷却器 bar (psid) 0.18 (2.6) 0.19 (2.7) 0.19 (2.8)
油冷却器和后冷却器 bar (psid) 0.03 (.46) 0.03 (.46) 0.03 (.46)
风扇空气流向立方米 / 分钟（CFM） 113 (4,000) 113 (4,000) 113 (4,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

润滑剂数据
贮槽容量 litres (USgal) 61 (16) 61 (16) 61 (16)
总润滑油系统容量 litres (USgal) 95 (25) 95 (25) 95 (25)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

http://air.irco.com Ch R 90-160 IU
24 一般信息

电气数据 (4) 380V 400V 415V

完全加载电源 – 驱动马达 kW (bhp) 121.0 (162.3) 121.0 (162.3) 121.0 (162.3)
完全加载电源 – 风扇电机 kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
完全加载电源 – 套件 kW (bhp) 126.5 (169.7) 126.5 (169.7) 126.5 (169.7)
完全加载安培数 – 驱动马达安培数 217.5 210.0 201.4
完全加载安培数 – 风扇电机（气冷却）安培数 10.7 10.7 10.7
完全加载安培数 – 风扇电机（水冷却）安培数 1.9 1.9 1.9
完全加载安培数 – 套件（气冷却）安培数 228.2 220.7 212.1
完全加载安培数 – 套件（水冷却）安培数 219.4 211.9 203.3
风扇电机马力（水冷却） kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
驱动马达 RPM RPM 1485 1485 1485
驱动马达框架尺寸：IP55 (IEC 60034) 280M2 280M2 280M2
驱动马达锁定转子安培数 (5) 安培数 1,501 1,449 1,390
驱动马达效率 % 94.5 94.5 94.5
驱动马达电源因素 0.85 0.88 0.84

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 25

ENHANCED ROTARY 110 kW 50 Hz R110IU-7.5 R110IU-8.5 R110IU-10

冷却数据 – 一般周边温度最高 46_C

操作温度 °C (°F) 101 (214) 99 (210) 98 (209)
主机注入温度 °C (°F) 80 (176) 80 (176) 80 (176)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 379 (359) 384 (364) 391 (371)

油冷却器和后冷却器 1000 千焦 / 小时 483 (458) 484 (459) 484 (459)

(1000 BTU/hr)
油流量升 / 分钟（GPM） 151 (40) 170 (45) 178 (47)

冷却后数据
后冷却器 CTD (2) °C (°F) 8 (15) 8 (15) 8 (15)
风扇空气流向 CFM 368 (13,000) 368 (13,000) 368 (13,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

润滑剂数据
贮槽容量 litres (USgal) 61 (16) 61 (16) 61 (16)
总润滑油系统容量 litres (USgal) 95 (25) 95 (25) 95 (25)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

http://air.irco.com Ch R 90-160 IU
26 一般信息

电气数据 (4) 380V 400V 415V

完全加载电源 – 驱动马达 kW (bhp) 121.0 (162.3) 121.0 (162.3) 121.0 (162.3)
完全加载电源 – 风扇电机 kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
完全加载电源 – 套件 kW (bhp) 126.5 (169.7) 126.5 (169.7) 126.5 (169.7)
完全加载安培数 – 驱动马达安培数 212.5 201.9 194.6
完全加载安培数 – 风扇电机（气冷却）安培数 10.7 10.7 10.7
完全加载安培数 – 风扇电机（水冷却）安培数 1.9 1.9 1.9
完全加载安培数 – 套件（气冷却）安培数 223.2 212.6 205.3
完全加载安培数 – 套件（水冷却）安培数 214.4 203.8 196.5
风扇电机马力（水冷却） kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
驱动马达 RPM RPM 1485 1485 1485
驱动马达框架尺寸：IP55 (IEC 60034) 280M2 280M2 280M2
驱动马达锁定转子安培数 (5) 安培数 1,565 1,565 1,565
驱动马达效率 % 95.1 95.1 95.1
驱动马达电源因素 0.87 0.87 0.87

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 27

ROTARY 132 kW 50 Hz R132IU-7.5 R132IU-8.5 R132IU-10

一般压缩机数据
容量 FAD (1) 立方米 / 分钟（CFM） 23.5 (830) 22.3 (788) 21.0 (742)
压缩机电源 kW (bhp) 145 (194) 145 (194) 145 (194)
完全加载额定套件排气压力 barg (psig) 7.5 (109) 8.5 (123) 10.0 (145)
最大脱机压力 barg (psig) 7.7 (112) 8.7 (126) 10.2 (148)
最小重新加载压力 barg (psig) 4.5 (65) 4.5 (65) 4.5 (65)
转子直径毫米 226 226 226
外螺纹转子速度 RPM 2,290 2,203 2,039

冷却数据 – 一般周边温度最高 46_C

操作温度 °C (°F) 100 (212) 98 (209) 98 (208)
主机注入温度 °C (°F) 80 (176) 80 (176) 80 (176)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 459 (435) 466 (442) 472 (447)

油冷却器和后冷却器 1000 千焦 / 小时 581 (551) 582 (552) 582 (552)

(1000 BTU/hr)
油流量升 / 分钟（GPM） 189 (50) 212 (56) 223 (59)

冷却后数据
后冷却器 CTD (2) °C (°F) 8 (15) 8 (15) 8 (15)
风扇空气流向 CFM 368 (13,000) 368 (13,000) 368 (13,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

水冷却数据
后冷却器 CTD (2) °C (°F) 14 (25) 14 (25) 14 (25)
需要的冷却水
（建议 95-227 升 / 分钟（25-60 GPM））
@ 10_C (50_F) 升 / 分钟（GPM） 182 (48) 182 (48) 182 (48)
@ 21_C (70_F) 升 / 分钟（GPM） 174 (46) 174 (46) 174 (46)
@ 32_C (90_F) 升 / 分钟（GPM） 167 (44) 167 (44) 167 (44)
@ 46_C (115_F) 升 / 分钟（GPM） 151 (40) 155 (41) 155 (41)
水温上升 °C (°F) 14 (25) 14 (25) 14 (25)
水压下降 @ 最大流量情况（10 摄氏度水）
油冷却器 bar (psid) 0.25 (3.6) 0.26 (3.7) 0.26 (3.8)
油冷却器和后冷却器 bar (psid) 0.04 (.60) 0.04 (.55) 0.04 (.51)
风扇空气流向立方米 / 分钟（CFM） 113 (4,000) 113 (4,000) 113 (4,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

润滑剂数据
贮槽容量 litres (USgal) 61 (16) 61 (16) 61 (16)
总润滑油系统容量 litres (USgal) 95 (25) 95 (25) 95 (25)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

http://air.irco.com Ch R 90-160 IU
28 一般信息

电气数据 (4) 380V 400V 415V

完全加载电源 – 驱动马达 kW (bhp) 145.2 (194.7) 145.2 (194.7) 145.2 (194.7)
完全加载电源 – 风扇电机 kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
完全加载电源 – 套件 kW (bhp) 150.7 (202.1) 150.7 (202.1) 150.7 (202.1)
完全加载安培数 – 驱动马达安培数 252.7 251.2 236.3
完全加载安培数 – 风扇电机（气冷却）安培数 10.7 10.7 10.7
完全加载安培数 – 风扇电机（水冷却）安培数 1.9 1.9 1.9
完全加载安培数 – 套件（气冷却）安培数 263.4 261.9 247.0
完全加载安培数 – 套件（水冷却）安培数 254.6 253.1 238.2
风扇电机马力（水冷却） kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
驱动马达 RPM RPM 1485 1485 1485
驱动马达框架尺寸：IP55 (IEC 60034) 315M1 315M1 315M1
驱动马达锁定转子安培数 (5) 安培数 1,744 1,733 1,631
驱动马达效率 % 94.8 94.8 94.8
驱动马达电源因素 0.87 0.88 0.85

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 29

提高旋转 132 千瓦 50 赫兹 R132IU-7.5 R132IU-8.5 R132IU-10

冷却数据 – 一般周边温度最高 46_C

操作温度 °C (°F) 100 (212) 98 (209) 98 (208)
主机注入温度 °C (°F) 80 (176) 80 (176) 80 (176)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 459 (435) 466 (442) 472 (447)

油冷却器和后冷却器 1000 千焦 / 小时 581 (551) 582 (552) 582 (552)

(1000 BTU/hr)
油流量升 / 分钟（GPM） 189 (50) 212 (56) 223 (59)

冷却后数据
后冷却器 CTD (2) °C (°F) 8 (15) 8 (15) 8 (15)
风扇空气流向 CFM 368 (13,000) 368 (13,000) 368 (13,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

润滑剂数据
贮槽容量 litres (USgal) 61 (16) 61 (16) 61 (16)
总润滑油系统容量 litres (USgal) 95 (25) 95 (25) 95 (25)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

http://air.irco.com Ch R 90-160 IU
30 一般信息

电气数据 (4) 380V 400V 415V

完全加载电源 – 驱动马达 kW (bhp) 145.2 (194.7) 145.2 (194.7) 145.2 (194.7)
完全加载电源 – 风扇电机 kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
完全加载电源 – 套件 kW (bhp) 150.7 (202.1) 150.7 (202.1) 150.7 (202.1)
完全加载安培数 – 驱动马达安培数 256.8 244.0 235.2
完全加载安培数 – 风扇电机（气冷却）安培数 10.7 10.7 10.7
完全加载安培数 – 风扇电机（水冷却）安培数 1.9 1.9 1.9
完全加载安培数 – 套件（气冷却）安培数 267.5 254.7 245.9
完全加载安培数 – 套件（水冷却）安培数 258.7 245.9 237.1
风扇电机马力（水冷却） kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
驱动马达 RPM RPM 1485 1485 1485
驱动马达框架尺寸：IP55 (IEC 60034) 315M1 315M1 315M1
驱动马达锁定转子安培数 (5) 安培数 1,491 1,491 1,491
驱动马达效率 % 95.8 95.8 95.8
驱动马达电源因素 0.86 0.86 0.86

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 31

旋转 160 千瓦 50 赫兹 R160IU-7.5 R160IU-8.5 R160IU-10

一般压缩机数据
容量 FAD (1) 立方米 / 分钟（CFM） 28.5 (1006) 26.0 (918) 25.0 (883)
压缩机电源 kW (bhp) 176 (236) 176 (236) 176 (236)
完全加载额定套件排气压力 barg (psig) 7.5 (109) 8.5 (123) 10.0 (145)
最大脱机压力 barg (psig) 7.7 (112) 8.7 (126) 10.2 (148)
最小重新加载压力 barg (psig) 4.5 (65) 4.5 (65) 4.5 (65)
转子直径毫米 226 226 226
外螺纹转子速度 RPM 2,809 2,589 2,487

冷却数据 – 一般周边温度最高 46_C

操作温度 °C (°F) 102 (215) 102 (215) 101 (214)
主机注入温度 °C (°F) 80 (176) 80 (176) 80 (176)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 552 (523) 563 (534) 569 (539)

油冷却器和后冷却器 1000 千焦 / 小时 705 (668) 705 (668) 707 (670)

(1000 BTU/hr)
油流量升 / 分钟（GPM） 189 (50) 212 (56) 223 (59)

冷却后数据
后冷却器 CTD (2) °C (°F) 8 (15) 8 (15) 8 (15)
风扇空气流向 CFM 368 (13,000) 368 (13,000) 368 (13,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

水冷却数据
后冷却器 CTD (2) °C (°F) 14 (25) 14 (25) 14 (25)
需要的冷却水
（建议 95-227 升 / 分钟（25-60 GPM））
@ 10_C (50_F) 升 / 分钟（GPM） 220 (58) 220 (58) 220 (58)
@ 21_C (70_F) 升 / 分钟（GPM） 212 (56) 212 (56) 212 (56)
@ 32_C (90_F) 升 / 分钟（GPM） 201 (53) 201 (53) 201 (53)
@ 46_C (115_F) 升 / 分钟（GPM） 185 (49) 185 (49) 189 (50)
水温上升 °C (°F) 14 (25) 14 (25) 14 (25)
水压下降 @ 最大流量情况（10 摄氏度水）
油冷却器 bar (psid) 0.34 (4.9) 0.34 (5.0) 0.35 (5.1)
油冷却器和后冷却器 bar (psid) 0.05 (.79) 0.05 (.72) 0.05 (.69)
风扇空气流向立方米 / 分钟（CFM） 113 (4,000) 113 (4,000) 113 (4,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

润滑剂数据
贮槽容量 litres (USgal) 61 (16) 61 (16) 61 (16)
总润滑油系统容量 litres (USgal) 95 (25) 95 (25) 95 (25)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

http://air.irco.com Ch R 90-160 IU
32 一般信息

电气数据 (4) 380V 400V 415V

完全加载电源 – 驱动马达 kW (bhp) 176.0 (236.0) 176.0 (236.0) 176.0 (236.0)
完全加载电源 – 风扇电机 kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
完全加载电源 – 套件 kW (bhp) 181.5 (243.4) 181.5 (243.4) 181.5 (243.4)
完全加载安培数 – 驱动马达安培数 305.3 300.8 279.5
完全加载安培数 – 风扇电机（气冷却）安培数 10.7 10.7 10.7
完全加载安培数 – 风扇电机（水冷却）安培数 1.9 1.9 1.9
完全加载安培数 – 套件（气冷却）安培数 316.0 311.5 290.2
完全加载安培数 – 套件（水冷却）安培数 307.2 302.7 281.4
风扇电机马力（水冷却） kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
驱动马达 RPM RPM 1485 1485 1485
驱动马达框架尺寸：IP55 (IEC 60034) 315M2 315M2 315M2
驱动马达锁定转子安培数 (5) 安培数 2,107 2,075 1,929
驱动马达效率 % 94.9 94.9 94.9
驱动马达电源因素 0.88 0.89 0.88

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 33

提高旋转 160 千瓦 50 赫兹 R160IU-7.5 R160IU-8.5 R160IU-10

冷却数据 – 一般周边温度最高 46_C

操作温度 °C (°F) 102 (215) 102 (215) 101 (214)
主机注入温度 °C (°F) 80 (176) 80 (176) 80 (176)
热量排除
1000 千焦 / 小时
油冷却器 (1000 BTU/hr) 552 (523) 563 (534) 569 (539)

油冷却器和后冷却器 1000 千焦 / 小时 705 (668) 705 (668) 707 (670)

(1000 BTU/hr)
油流量升 / 分钟（GPM） 189 (50) 212 (56) 223 (59)

冷却后数据
后冷却器 CTD (2) °C (°F) 8 (15) 8 (15) 8 (15)
风扇空气流向 CFM 368 (13,000) 368 (13,000) 368 (13,000)
最大额外静电压毫米 (in) H2O 6.4 (0.25) 6.4 (0.25) 6.4 (0.25)

润滑剂数据
贮槽容量 litres (USgal) 61 (16) 61 (16) 61 (16)
总润滑油系统容量 litres (USgal) 95 (25) 95 (25) 95 (25)

噪音等级 (3)
气冷却 dB(A) 75 75 75
水冷却 dB(A) 70 70 70

http://air.irco.com Ch R 90-160 IU
34 一般信息

电气数据 (4) 380V 400V 415V

完全加载电源 – 驱动马达 kW (bhp) 176.0 (236.0) 176.0 (236.0) 176.0 (236.0)
完全加载电源 – 风扇电机 kW (bhp) 5.5 (7.4) 5.5 (7.4) 5.5 (7.4)
完全加载电源 – 套件 kW (bhp) 181.5 (243.4) 181.5 (243.4) 181.5 (243.4)
完全加载安培数 – 驱动马达安培数 312.4 296.8 286.1
完全加载安培数 – 风扇电机（气冷却）安培数 10.7 10.7 10.7
完全加载安培数 – 风扇电机（水冷却）安培数 1.9 1.9 1.9
完全加载安培数 – 套件（气冷却）安培数 323.1 307.5 296.8
完全加载安培数 – 套件（水冷却）安培数 314.3 298.7 288.0
风扇电机马力（水冷却） kW (bhp) 0.75 (1.0) 0.75 (1.0) 0.75 (1.0)
驱动马达 RPM RPM 1485 1485 1485
驱动马达框架尺寸：IP55 (IEC 60034) 315M2 315M2 315M2
驱动马达锁定转子安培数 (5) 安培数 2,102 2,102 2,102
驱动马达效率 % 95.9 95.9 95.9
驱动马达电源因素 0.86 0.86 0.86

笔记：

(1) FAD （自由送风量）体现了全部套件性能，包括根据 ISO1217 附件 C 的所有损失： 1996.

(2) CTD （冷温差异）定义为套件排放和冷却液（周围空气或水）进口温度间的差异。

- 周围的环境条件是 100_F / 38_C 的进入空气，相对湿度 40%。

(3) 有关重量和管道连接位置的信息，请参见一般排列图纸 – 23057581 （气冷却），23057573 （水冷却）。

(4) 有关基于 Ingersoll Rand IP55 马达的电气数据，请向厂家咨询。

(5) 星三角型起动的当前起动功率是全部电压 KVA 起动功率的 33%。

R 90-160 IU Ch http://air.irco.com
一般信息 35

0V 零电压 IS 绝缘器（如果已安装）

1DPS 加载阀 KM1 主电路开关

1SV 开关，油过滤器条件 KM2 三角开关

1VAC 开关，入口过滤器条件 KM3 星式开关

2ATT Airend Discharge Temperature （主机排气温度） KM4 风扇开关

3APT Sump Pressure （分离前压力） MCB 断路器

3SV 放气阀毫米主电机

4APT 套件排气压力 MOL 主电机过载继电器

4SV 水停止阀 MS 主电源，确保正确的相位转向

6SV 调制阀 PE 保护接地

9SV 冷凝物排水阀 PM 电源输出损耗重启选项（可选）

AL 报警 PORO 远程加载启用

CAB 箱体 PTC 远程加载 / 卸载

CON 控制器 RLE 远程加载 / 卸载

ES EMERGENCY STOP （紧急停机） RL/U 远程加载 / 卸载

FM 风扇电机 RS 运行信号

FMS 风扇电机过载继电器 RS/S 远程开机 / 停机

FRI Poro 固态继电器 SB

FUA 保险丝选择 SFUA 参见保险丝选择

HTRS 加热器 SP 起动器面板

IP 插入面板 T1 变压器，控制

http://air.irco.com Ch R 90-160 IU
36 一般信息
颜色电线

BLK 黑色
编号功能电线颜色
BLU 黑色
1-99 强力黑色
BRO 棕色 100-199 交流电控制红色
GRE 绿色 200-299 直流电控制蓝色

PIN 粉红色

RED 红色

SCR 过滤

VIO 紫色
WHI 白色

YEL 黄色

R 90-160 IU Ch http://air.irco.com
安装 / 调试 37

AC
键

A 2.5” NPT 空气排放（内）60Hz 装置 X-X2 部件部分通过 X-X 向客户显示不使用去湿器的空气排放

2.5” BSPT 空气排放（内）50Hz 装置
Y 左视图
B 电气入口：提供空白板
Z 平面图
C 冷却进气口

D 冷却空气排气装置笔记：
E 0.5” NPT 冷凝物排出 60Hz 装置
除非另有说明，所有尺寸均以毫米计算。
0.5” BSPT 冷凝物排出 50Hz 装置
重量（大约）：
F 4 x ? 23,0mm (0.9”)
压缩机应使用四个 M20 (0.75”) R90iU - 2703 千克（5957 磅）
型号的螺栓，按照显示的孔牢固地连接到地板上。 R110iU - 2833 千克（6244 磅）
用软木或橡胶密封底座与地面的空隙。 R132iU - 3160 千克（6965 磅）
V 底面图 R150iU – 3230 千克（7119 磅）
R160iU - 3230 千克（7119 磅）
W 正面图 )

X-X1 部件部分通过 X-X 向客户显示使用去湿器的空气排放表示重心。

http://air.irco.com ch R 90-160 IU
38 安装 / 调试

WC
键

A 2.5” NPT 空气排放（内）60Hz 装置 W 正面图

2.5” BSPT 空气排放（内）50Hz 装置 X-X1 部件部分通过 X-X 向客户显示使用去湿器的空气排放
B 电气入口：提供空白板 X-X2 部件部分通过 X-X 向客户显示不使用去湿器的空气排放
C 冷却进气口 Y 左视图
D 冷却空气排气装置 Z 平面图
E 出水口
笔记：
1.5” NPT 在 60Hz 装置上
1.5” BSPT 在 50Hz 装置上
除非另有说明，所有尺寸均以毫米计算。
F 进水
1.5” NPT 在 60Hz 装置上重量（大约）：
1.5” BSPT 在 50Hz 装置上 R90iU – 2510 千克（5532 磅）
G 0.5” NPT 冷凝物排出 60Hz 装置 R110iU - 2640 千克（5819 磅）
0.5” BSPT 冷凝物排出 50Hz 装置 R132iU - 2945 千克（6491 磅）
H 4 x ? 23,0mm (0.9”) R150iU - 3015 千克（6645 磅）
压缩机应使用四个 M20 (0.75”) 型号的螺栓，按照显示的孔牢 R160iU - 3015 千克（6645 磅）
)

固地连接到地板上。用软木或橡胶密封底座与地面的空隙。
表示重心。
U 后视图
V 底面图

R 90-160 IU ch http://air.irco.com
安装 / 调试 39
拆装 / 装运带 5. 带子和标签可以丢弃，或留作以后装运时使用。

6. 更换检查盘。
按下方式斯下黄色装运带（由两个红色识别标签识别）：
拆包
1. 从压缩机上取下所有盖子
压缩机的底部结合有切槽，可使用叉车（最少 2 吨）移动机器。此
2. 从压缩机的右侧取下两个检查盘。
外，还提供专用的起吊架，可通过起吊机或吊车搬移压缩机。
3. 从主机 / 分离器支柱的前部卸下两个螺丝。
操作人员在维护或操作之前须阅读和了解贴花纸，并阅读本手册。
4. 通过支撑入口卸下两个剩余的螺丝。
确保通过紧急停机装置的标记，了解并识别紧急停机装置的位置。
确保其工作正常，并了解其操作方法。

1. 压缩机排放管道

2. 空气储气罐
排放管道至少应与压缩机的排放接口一样大。所有管道及配件都应
3. 空气干燥器适用于排气额定的压力。

4. 压缩空气过滤器外部管道不应对该设备施加任何未分解的力矩或力。

5. 系统用气点安装新压缩机 [1] 时考察总体空气系统是非常重要的。其目的是确保

有一个安全而有效的总体系统。必须注意含水率。安装空气干燥器 [3]
总是有利的，因为适当选择并安装的空气干燥器可以将含水率降到零。
在工厂中的位置
装置具有内部排气检查阀，无需外部检查阀。在压缩机排放装置 1
压缩机可以安装在任何可以支撑它的平整地面上。建议安装在干米（36 英寸）以内需要隔离阀。.
燥、通风、空气尽量洁净的环境中。
除了冷凝物清除管道外，该装置没有随附塑料或 PVC 管道或用作下
压缩机周围足够的空间可以让冷却空气有效地散开，这样还可以减行的任何管道。
少冷却空气通过压缩机再循环的危险。
电气资料
注意：建议压缩机周围空间至少保留 1 米。如果顶部空间受限，则应
将废气从机器中排出或导出。
压缩机旁边应装有独立的电绝缘器。
现场安装的与压缩机相连的管道不能添加超过 6 mm (0.25 in) 水柱
馈电电缆的尺寸应由客户 / 电气承包商决定，以确保电路得到均衡，
高的空气阻力。
而且不因其他电气设备而过载。距离适当馈电点的电缆长度是至关重要
的，因为压降可能会降低压缩机的性能。
硬表面会反射噪音，从而导致分贝级别明显提高。当噪音很大时，请
用橡胶或软木板垫在机器下，以降低噪音。馈电电缆与绝缘器上线头接柱 L1-L2-L3 的连接应牢固且整齐。

建议在大修期间为重型部件的起吊采取预备措施。使用的电压必须与电机及压缩机铭牌上的规定相吻合。

控制电路变压器具有不同的电压分接头。确保在启动之前根据特定
注意的适用电压进行设置。
螺旋型压缩机 [1] 不应安装在没有采取绝缘措施的往复运动压缩
机的空气系统中，例如普通接收机槽。我们建议两种压缩机都用单独
注意
的空气管路与共用储气罐连接起来。
切勿测试该机器电路任何部件的绝缘阻力，包括在没有完全断开
Intellisys 控制器的电机。
注意
使用不带金属保护装置的塑料壳体过滤器和其他塑料压气管部件
注意：
可能会有危险。影响其安全的因素可能是合成冷却剂，也可能是矿物
在首次启动之前或长期关闭置于寒冷潮湿环境中时，必须由专业
油中使用的添加剂。从安全角度而言，应该对所有高压系统使用金属
的电工测试主电机和风扇电机的绝缘情况。
底壳。

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40 安装 / 调试
水冷却装置

水冷却系统

A. 进水口 F. 后冷却器

B. 出水口 G. 出气口

C. 润滑剂出口 H. 进气口

D. 润滑剂入口 J. 水

E. 润滑剂冷却器

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安装 / 调试 41
冷却水管道冷却水分析图表

压缩机机组的水进出管道直径必须大于 1 1/2”。入口和出口管道上
物质检测时间间隔可接受的含量
都应安装带有侧排放阀的隔离阀。入口管道上还应安装一个带有 2mm
大小网孔的滤网。可从 Ingersoll Rand 购买过滤器。腐蚀性（硬度、pH
每月 – 如果 3 至 4
值、固体溶解物总
将正常关闭的电磁阀安装到压缩机机件的进水口侧。该电磁阀接入个月内都很稳定，可朗格利尔指数 0 至 1
量、入口碱度的温
压缩机控制电路，当压缩机停机时该电磁阀处于关闭状态。每季度分析一次。
度）。
安装压缩机组前，请仔细检查您的水系统装置。请确保管道不存在铁每月 <2 ppm
水锈和沉积，因为这可能会限制流向压缩机组的水流量。
硫酸盐每月 <50 ppm
正确操作压缩机需要在最大供水温度为 46_C (115_F) 时，供应本氯化物每月 <50 ppm
文档一般信息部分中所列的水流量。
硝酸盐每月 <2 ppm
水管中应安装水温和压力计量器，以便用于排除水系统中的故障。
二氧化硅每月 <100 ppm
理想水压应该为 3 到 5 巴。
每日 – 如果很稳定，
水的洁净度也极其重要。清除冷却器的污垢是客户的责任。因此，强未溶解的氧气 0 ppm （尽量低）
可每周检查一次
烈建议正确的水质必须达到本部分后面 “水质建议”中所列的要求。
油和润滑油每月 <5 ppm
调节后冷却器调节阀
氨每月 <1 ppm
冷却器连接到手动调整阀控制通过后冷却器的 “并行”水流量装置
（请参见本文档 “一般信息”部分中的管道和仪器仪表图）。 Ingersoll Rand 水检冷却水分析套件 CPN89223481 可为我们的实
验室（将在此发布有关水质的全面报告）提供样品瓶和预先处理型溢流
后冷却器调节阀是工厂设置，无需调节，但在受到干扰时，可使用
管。
以下程序。沿顺时针方向完全关闭阀门，然后打开 1/4 转。当机器载
荷运行时，请查看控制器显示屏上的装置排放温度。应高出进水口温度
约 8_C (15_F) 左右。如果排水温度大于此温度，请稍稍将该阀门流量海水冷却装置
放大一点。将 ‘警告 – 切勿调整’标签贴到阀门上或用锁固定。

疏通水系统必须确保不能超过建议的流速。通常，这表示必须在冷却器前 1 米
处将阻尼孔板安装到管道系统，并计算节流面积以确保不超过最大海水
当开始安装或启动时，可在排尽水系统后按以下步骤进行操作流量。如果未采取这些预防措施，通过冷却器的海水流量可能是所建议
最大流量的几倍，这将会导致急流失败。
1. 找到后冷却器和润滑油冷却器顶部的水系统装置排放阀。

2. 打开水阀，使水流入机组。以毫米为单位的阻尼孔直径支持
以巴为单位表示海水压力
的最大海水流量为 120 升 / 分钟
3. 当看到水位达到放气旋塞处时，将其关闭现在，水系统排气已完成。
打开放气旋塞，排出系统中的所有空气。 3巴 13

水系统装置排水 4巴 12

有必要进行水系统装置排水时，请执行以下步骤。 5巴 12
6巴 11
1. 从水系统装置后面的接口上断开进水和排水管道。
7巴 11
2. 找到后冷却器，并润滑。取下这些冷却器底部的排水塞。使系统将
水完全排出。 8巴 10

水质建议 9巴 10

检查水冷空气压缩机的冷却系统时经常会忽视水质问题。水质可决 10 巴 10
定热传输的效率以及水系统装置使用寿命内所保持的流速。应注意到，
任何冷却系统中所使用的水的质量都无法在系统运行期间保持不变。蒸水的洁净度也极其重要。可从 Ingersoll Rand 购买过滤器。清除
发、腐蚀、化学和温度变化、通风、水锈和生物的形成都将影响水的成冷却器的污垢是客户的责任。
分。冷却系统中大多数问题的发生迹象都首先是热传输率降低，然后流
速降低，最终对系统造成损害。入口和出口管道上都应安装带有侧排放阀的隔离阀。

水垢 : 形成水垢会阻碍有效传热，但有助于预防腐蚀。因此，内表面需建议将正常关闭的电磁阀安装到压缩机机件的出水口侧。
要有一层薄的均匀的碳酸钙涂层。形成水垢的可能的最主要原因是水中因此，没有油冷却器制造商可以保证其产品有不确定的使用寿命，
的碳酸钙沉淀。这取决于温度和 pH 值。pH 值越高，形成水垢的可能我们建议设计冷却系统以最小化因漏油冷却器而导致的任何损坏。这可
性就越大。可通过水处理方法控制水垢。以通过以下方式实现；
腐蚀 : 相对于水垢而言，另一问题便是腐蚀。氯化物可产生问题是因为 1. 油压应高于海水压力，这样，即使发生渗漏现象，油也不会被污染。
氯化物的量和导电性。低 pH 水平可加剧腐蚀，并提高溶解氧气的水
平。 2. 在未使用液压系统时，应确保冷却器不受海水压力的影响。

3. 冷却器的海水出口管道应将海水顺利排放。
污垢 : 生物和有机物质（残渣）也会产生问题，但在温度升高的环境中
（如冷却处理），却不再是主要问题。如果因堵塞而产生问题，可使用
工业震动处理方法。户外修改选项

为确保压缩机冷却系统具有良好的运行寿命和性能，建议的可接受
欧盟指令 2000/14/EC。在户外使用时，设备会发出噪音
的水成分范围如下：
标准的压缩机套件不适用于户外。若将在欧盟区域内操作的机器安
装了户外修改选项，该机器不可用作出租设备或随处移动。该机器必须
固定安装，在操作周期内不可移动（例如，永久固定在建筑外的压缩
机），以便不受指令限制。

此不受限制的条件是机器必须是工厂或车间的固定部分 ?? 而当地的
环境噪声规定将代替指令应用于该工厂 / 车间。

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42 操作指导

键 L.C.D. 图标键

启动、停止和加载 / 卸载按钮
在自动重新开始状态下停止
1: 启动按钮
2: 卸载停止按钮电源输出重新启动激活
3: 紧急停止按钮
定期启动 / 停止激活
4: 加载 / 卸载按钮
远程控制激活
机器状态指示灯
Time
5: 绿色 LED
6: 红色 LED 输入代码

马达运转
显示屏
7: 液晶显示屏 (LCD) 加载的压缩机

7A: 一般显示区域低于加载设置点的排出气压

7B: 多用途显示区域
高于卸载设置点的排出气压
7C: 状态图标
7D: 错误图标加载和卸载设置点的排出气压

注意
控制器导航按钮
8: 向上 EMERGENCY STOP （紧急停机）
9: 设置
高空气喷口温度
10: 向下
11: 退出 MOTOR OVERLOAD （电机过载）
12: 进入键
更换油过滤器

更换空气过滤器

维护到期

R 90-160 IU ch http://air.irco.com
操作指导 43
开始之前正常停机

1. 检查冷却剂水平。必要时添加冷却剂。 1. 按下 ‘卸载停止’。压缩机将卸载并停机。

2. 确保主排放阀已打开。 2. 关闭电隔离器。

3. 打开电隔离器。
EMERGENCY STOP （紧急停机）
警告
确保所有保护盖到位。 1. 按下 ‘紧急停止’按钮 [3]。压缩机将立即停止。

2. 关闭电隔离器。
Starting （启动）
注意
1. 按下 ‘启动’[1]。压缩机会启动并自动加载。关机后，不得在接受器 / 分离器系统中存在压力的情况下使设备
闲置。

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44 操作指导
控制器菜单导航

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操作指导 45
通行代码输入 3. 使用向上 [8] 和向下 [10] 按钮滚动到所需选项。

4. 按下输入键 [12] 以存储当前值。

当需要通行代码时，CD 屏幕会显示，并且最左边字符将开始闪烁。使
用向上 [8] 和向下 [10] 按钮选择正确的值，然后按下输入键 [12] 来 5. 反复按下退出键 [11] 以返回到初始状态屏幕。
储存该值，并移至下一字符。
当输入最右边字符之后，将会退出 CD 屏幕，并将显示密码下面的首个设置菜单超时
可用屏幕。
如果在 30 秒内未按下任何控制器按钮，则设置菜单屏幕将恢复到默认
更改参数的状态显示。

要更改参数：错误历史记录
1. 使用向上 [8] 和向下 [10] 按钮滚动到所需屏幕。
错误历史记录将默认为已记录的最后错误 (S01)。可使用向上 [8] 和
2. 按下输入键 [12] 以突出所需选项。值将开始闪烁。
向下 [10] 按钮显示上一错误，以滚动查看每个错误。将保留最后 15
个错误。

显示项目键

屏幕代码显示项目范围通行代码

P00 状态屏幕

Ae 压缩机状态送风温度送风压力

Ip 内部压力 (*)

DΔ 压差 (*)

Rn 总运转时数 0 — 99999 小时

Ld 加载时数 0 — 99999 小时

Mn 维修时数 0 — 99999 小时
Is 完整次序控制 (*)

P01 设置屏幕 0000

Un 卸载压力 5.0 – Un -0.2 巴

Ld 加载压力 4.5 bar - Un -0.4

As 自动停止计时器 360 - 3600 sec

Md 调制 (*)

工程单位
0 = _F / PSI1 = _C / Psi
欧盟
2 = _C / 巴
3 = _C / 千帕

Dt 日期

Tm Time

P02 错误历史记录屏幕 0000

Fc 错误历史记录屏幕 #1

Pd 错误历史记录屏幕 #2

Ae 错误历史记录屏幕 #3

Rn 错误历史记录屏幕 #4

Ip 错误历史记录屏幕 #5 (*)

Dt 错误历史记录屏幕 #6 (*)

Tm 错误历史记录屏幕 #7 (*)

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46 操作指导

屏幕代码显示项目范围通行代码

P03 高级菜单屏幕 0101

Pd 校准、压力偏移 -1.6 — 1.6 bar

Ip 校准、压力偏移 (*)
YΔ 星三角时间 1 — 30 秒

Sf 平稳起动器时间

Cd 冷凝排放时间 2 — 10 sec

Ci 冷凝水排放间隔时间 90 — 300 sec

Sd 维修到期计时器 0 — 2000 hrs

Ss 定期启动 / 停止 (*)

St 定期启动时间 (*)

Sp 定期停止时间 (*)

Po PORO

Pt PORO 时间 10 ? 360 sec

Lt 低环境加载延迟 30 ? 300 sec

Rc 远程控制 (*)

Is 完整次序控制 (*)

Cn 多 485 压缩机 # (*)

Ad Modbus 地址 (*)
1200, 2400, 4800,
9600, 19200, 38400,
Bd Modbus 波特率
57600, 76800,
115200

注意
当机器正在运转时，可进入 P01 和 P02 屏幕。
只有在机器停止时，才可进入 P03 屏幕。
* = 取决于安装选项和 / 或安装控制。

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MAINTENANCE 47
冷却剂水平检查步骤
周期 MAINTENANCE
24 小时后目测检查机器的任何漏油、灰尘堵塞或异常每天都应检查冷却剂水平。油分离筒体的侧面有一个油窥镜，当机
噪音 / 振动情况。如果有任何疑问，请联系组在有负载情况下运行时，应始终能在油窥镜中看到冷却剂水平。正常
IR 授权经销商。位置为中部，或窥镜管的着色指示灯绿色部分的中间与顶部之间。
每天检查冷却剂水平必要时添加冷却剂。
当分离器部件指示灯检查压力差。添加冷却剂
闪烁时
* 如果压力骤减为零或超过 1 巴 (15
p.s.i.)，请更换分离器部件压缩机在停止前应至少运行 40 秒，然后添加冷却剂，直到液面达
到窥镜中点。
最初的 150 小时更换冷却剂过滤器。
每 1 个月检查冷却器有无异质积聚。如有积聚则使用
冷却剂过滤器更换步骤
气吹或压洗方式将其清除。
间隔时间为 1 个月通过水冷和海水冷却模型检查进水管过滤器 • 使用正确的工具松开滤芯。
的异物堵塞情况，如有需要，请将其清除
• 从机体上卸下滤芯。
每 3 个月手动操作安全阀以确定阀门机械装置正常运
行，并释放了少量空气。 • 将旧的滤芯放到密封袋中，然后以安全的方式进行处理。
每 3 个月检查所有软管是否有磨损、断裂、硬化等迹 • 清理机体的啮合面。
象。
• 从保护装置中卸下新的 Ingersoll Rand 更换部件。
每 2000 小时更换冷却剂过滤器。
2000 小时 / 6 个月采集冷却剂样本作流体分析。 • 在部件封上涂少许润滑油。

2000 小时 / 6 个月检查回油筛有无堵塞，如有需要就擦拭干 • 向下旋紧新滤芯部件，直到密封与机体接触，然后用手再转半圈将

净。其拧紧。
每 6 个月检查压力传感器校准。 • 启动压缩机并检查有无泄漏。
1年更换空气过滤器。如果指示灯闪烁，请更换
此部件。 ULTRA COOLANT – 更换步骤
2000 小时 90/110 千润滑主马达驱动端轴承。要求的润滑油质
瓦马达（125/150 马量：最好在压缩机运行后立即排放冷却剂，因为这样液体更容易排放，
力） 40g 污染物质也尚在悬浮。
润滑主马达非驱动端轴承。要求的润滑油质 • 在排水塞下面放置一个合适的容器。
量：
35g • 拔下塞子，并完全排出冷却剂。
2000 小时 132/160 千润滑主马达驱动端轴承。要求的润滑油质 • 应从各个塞子的空气喷口排出管和油冷却器中清除其他冷却剂。
瓦马达（200 马力）量：
40g • 更换冷却剂过滤器。

润滑主马达非驱动端轴承。要求的润滑油质 • 更换分离器部件。
量：
• 更换塞子，并重新填充压缩机。
45g
8000 小时 / 2 年无论先发生哪种情况，都要更换 ULTRA 注意 – 切勿将油和 ULTRA COOLANT 混合。
COOLANT。
还要更换分离器部件和冷却剂过滤器。 • 启动压缩机并检查有无泄漏。
每 4 年更换所有软管。
• 检查冷却剂液面，必要时重新填充。

注意： • 根据当地和政府法规处理废弃冷却剂。
某些海水冷却模式通过保护性阳极锌棒（位于冷却器阀盖终端）安
装油冷却器和后冷却器。应在首次操作 50 小时后检查这些保护性阳注意
极锌棒，以确定是否存在腐蚀情况。如果状况良好，其时间间隔可延如果在不利状况下操作压缩机，可能需要更短的冷却剂排出时间。
长到 500 小时。
食品等级冷却剂（可选）
注意 :
1. 如果保护性阳极锌棒已有 50% 被腐蚀掉，则应进行更换。 SSR 食品等级冷却剂是基于 polalphaolefin 的冷却剂。每 1000 小
时或每 6 个月更换一次（无论哪项先达到）。因为将会出现冷却剂降
2. 沿海水域 / 海港水域中可能含有腐蚀性化学污染物，并可能会缩短
级，因此不得在超过 1000 小时的更换时间之前进行操作。
阳级 / 冷却器的寿命。

3. 由于腐蚀或侵蚀造成的损失被明确排除在担保覆盖范围之外。
更换打开的空气过滤器的步骤

警告 • 拧松锁紧螺母，并卸下旧部件。
在未确保压缩机“完全关闭”、电源断开及释放系统中的所有气压
• 安装新部件，并确保拧紧锁紧螺母。
的情况下，无论如何都不得打开任何排水阀或卸下压缩机中的部件。

更换金属罐空气过滤器的步骤
* 注意：
分离器油箱盖和部件很重，应该仅使用适当的提升装置卸下。
• 剪下头套，并卸下旧部件
不可尝试用手卸下。由于可能有锐边 / 毛口，要戴上保护手套。
• 安装新部件，并重新安装头套。

http://air.irco.com ch R 90-160 IU
48 MAINTENANCE
更换有大量灰尘空气过滤器的步骤调制控制器

• 拧松锁紧螺母，并卸下金属罐盖。对于相对于压缩机容量具有高且稳定的空气需求的设备建议使用调

制的控制模式。
• 取下旧部件。
调制控制系统保留了联机 / 脱机控制的功能但也提供了进气流节流
• 安装新部件，并重新安装金属罐盖。
达到脱机气压设置点值的功能。

分离器部件更换步骤通过将管道压力用于可调整的调制器，便可控制进口阀的节流阀位
置，以便调制器根据管道压力指示来 “调整”进口阀位置。
• 从空气喷口处断开换气管，并松开保护分离槽盖的换气管装置，然调制压力范围约为 0.3 巴 (4.0 psid)，通常应设置调制器以观察
后拔下换气管。压缩机额定压力。当管道压力到达压缩机额定压力的大约 99% 时，调
制器就会开始执行并且会在管道压力上升时继续。
• 从分离槽盖处断开所有管道。
当压缩机的输出等于设备的空气需求量时，调制器将会稳定下来。
• 卸下固定螺钉以拧紧油箱盖，并卸下所有盖子配件。
当调制状态为工厂设置时，最大容量减少量约为压缩机额定容量的 60%
* 较重的盖子 - 使用提升装置（如图 1 所示）。

• 取下旧部件，然后将其置于密封袋中，并安全处理。

* 戴上安全手套以防被锐边划伤

• 清洁油箱和盖子的衬垫表面。

• 安装更换部件。
调制至 94% 容量
注意
切勿在分离槽或分离槽盖面上使用任何形态的密封胶。

% OF RATED CAPACITY
调制至 85% 容量
• 以相反的顺序重新安装部件。

• 启动压缩机并检查有无泄漏。
调制至 72% 容量
警告
由于卡钉可消除积聚的所有静电，因此不得将其从分离器部件的
抗静电衬垫上取下。
调制至 60% 容量

主机轴承

通过压缩机冷却剂润滑空气喷口轴承，并且不需要维护。

额定管道压力的 %
电机轴承

拆除塞子前，请先清洁进气口塞和出气口塞周围的区域。使用手柄
润滑脂枪涂抹指定量的建议润滑脂。更换进气口塞，使机组运行 10 分键
钟，然后更换出气口塞。
A. 调制器的正常设置

电机轴承润滑油规格 B. 调制器的可选栏位设置

C. Intellisys - S3 R 脱机设置点
使用 MOB SHC220 润滑油或同类产品。
图 1
注意 :
切勿使用润滑油涂抹马达轴承，因为这样可能会导致马达出现故调制控制阀调整
障。
确保关闭隔离阀并由放水歧管释放压力，以隔离压缩机与压缩空气
系统。
注意 :
确保灰尘和 / 或其他污染物不会在滑润过程中进入轴承。确保主电源开关锁定于开启状态，且贴上标签。

1. 将压缩机设置为 “调制”模式。

2. 将压力计连接到具有 1/4” T 形管道接头的调制阀的出口端。

3. 转松调整螺栓防松螺母及倒转调整螺栓 3 圈。参见图 2

4. 将主电源开关调到 3°开 3 ±位置。.

5. 打开隔离阀并开启压缩机。

6. 调整隔离阀将排出气压调整为额定排出压力（100、125 或 140

psig）。
7. 在维持额定排气压力时转动调制阀上的调整螺栓 5 ¨参见图 2），以
便测试压力表读取为：

调节 60% 容量的 30 psig

旋紧调整螺栓防松螺母。

R 90-160 IU ch http://air.irco.com
MAINTENANCE 49
8. 按下 “无负载停机”。等待分离前压力到达 0 psig。关闭隔离阀或
释放所有系统空气。

9. 将压缩机调整到所需的控制模式。

10.取下测压计，并更换 1/4” 塑料塞。

防松螺母

调整螺栓

图 2 调制阀

http://air.irco.com ch R 90-160 IU
50 故障探测
故障指示器警告代码：
• 红色 LED 闪烁
指示操作状态的控制器有两个 LED 灯。 • 绿色 LED 亮起。
绿色 LED：
通过控制器检测到跳闸或警告状况时，将在 LCD 显示屏的底部显示以
• “亮起”（当压缩机正在运转且未检测到故障时）。下代码和图标。
• “准备关闭”（当压缩机关闭或发生故障时）。
• “关闭”（当压缩机没有运转时）。
红色 LED： -Warning
_ _ _ = reference code (see below)
• “亮起”表示处于关闭状态。
跳闸或警告出错包括以下所示的 LED 组合。
跳闸代码：
-Warning
• 红色 LED 稳定 _ _ _ = reference code (see below)
• 绿色 LED 关闭

代码说明图标代码说明图标

001 Tr (*) 马达反向旋转

002 Tr EMERGENCY STOP （紧急停机）

003 Tr MOTOR OVERLOAD （电机过载）

004 Tr 低环境温度

005 Tr () 高机油箱气压 005 WA () 高机油箱气压

006 Tr (*) 低机油箱气压

007 Tr P1 传感器故障 (*)

008 Tr P2 传感器故障

009 Tr 温度传感器故障

010 Tr P1 传感器校准失败

011 Tr (*) P2 传感器校准失败

012 Tr 高装置排出气压 012 WA 高装置排出气压

013 Tr 高空气喷口排气温度 013 WA 高空气喷口排气温度

014 WA 维护即将到期

015 WA 维护即时到期

016 WA (*) 更换油过滤器

017 WA (*) 更换空气过滤器

018 WA (*) 更换分离器部件

019 WA (*) 完整次序通信失败

* = 取决于安装选项和 / 或安装控制。

R 90-160 IU ch http://air.irco.com
故障探测 51

故障原因维修方法
‘接通电源’。L.E.D. 没控制电压不适用检查控制保险丝。
有亮起。
检查变压器次级线圈的控制电压。

控制器表示为关闭状态。通过安全装置中断控制电路检查有故障的机器。尝试 ‘重设’控制器。如果故障继续存在，请进一步检

查。

压缩机跳闸表示为高压缩冷却剂循环不足检查冷却剂液面。

机温度 T13、W13
检查温度传感器

更换冷却剂过滤器
检查温控阀和油关闭阀的操作情况

发生冷却剂不足情况检查并确保冷却气流未在以下地方发生堵塞：
• 装置放口。
• 冷却容器。
• 排气孔

如果机器是通过水或海水制冷，请检查冷却水是否流动。检查水冷却系统中
是否没有空气。检查滤网是否未阻塞。

过高的环境温度改善压缩机室的通风状况。
（例如，高于 46oC (115oF)）。

压缩机跳闸，表示马达超电流过高会导致热超负荷继电器检查实际操作电压，并在过高时调低设置值。断开电源，然后检查并确保空

载。 (MOL) 跳闸气出口和马达能自由旋转。检查过度压降的分离器部件。
T3
检查电源电压

压缩机关闭。显示屏会显隔离阀关闭。打开阀门，并重新启动。

示 “超压”。
吹泄系统无效。检查载荷电磁阀的操作情况。
T12、W12
检查卸载阀的操作情况 – 如果需要，请将其卸下来清洁。

压缩机将不会增加额定压要求过高检查漏油情况，打开检修阀或要求过高。

力。
脱机压力设置过低检查脱机压力设置。

压缩机将不会加载。进口阀未打开检查并确保阀可自由打开。

检查载荷电磁阀 1SV 的操作情况。

压缩机无法达到额定容 - 检查进口阀的操作情况。
量。
检查载荷电磁阀 1SV 的操作情况。
检查脱机 / 联机的压力设置。

检查受污染的入口过滤器。L.E.D. 应表示是否堵塞。
过度消耗冷却剂。堵塞的换气管清除堵塞物。

破裂或玷污的分离器部件更换部件。

快速循环或接受器不会将快速加载 / 卸载循环工作周期过快 – 增大系统容量。

气压排放到卸载运行压
打开最小压力阀 (MPV) 卡塞卸下最小的压力阀，如果需要，可对其进行检查和维修。
力。
当压缩机开始负载时安全最小压力卡塞关闭卸下最小的压力阀，如果需要，可对其进行检查和维修。
阀放气。
安全阀故障。检查安全阀的设置和额定压力。

堵塞的分离器部件检查压差，并更换

http://air.irco.com ch R 90-160 IU
52 故障探测

故障原因维修方法
马达反向旋转。没有正确将外来电源连接到装置查看本手册中的电气图 23002171，并正确连线。
T1

紧急停止。 EMERGENCY STOP （紧急停机）请参见本手册第 9 页的安全警告消息。在消除所有危险之后，可通过扭转

T2 “紧急停止”按钮和重新启动来重新启动设备。

低环境温度。压缩机在 2_C 以下将无法启动，除一直等到压缩机装置气温上升到最小启动温度要求以上。

T4 非选择低环境选项 (-10_C)。

高机油箱气压。最小压力卡塞关闭卸下最小的压力阀，如果需要，可对其进行检查和维修。

T5、W5
堵塞的分离器部件更换分离器部件。

吹泄系统无效检查载荷电磁阀的操作情况。

检查卸载阀的操作情况 – 如果需要，请将其卸下来清洁。

低机油箱气压。没有正确将外来电源连接到装置查看本手册中的电气图 23002171，并正确连线。

T6
进口阀未打开检查并确保阀可自由打开。

检查载荷电磁阀的操作情况。

P1 传感器校准失败。检查传感器连接，并根据需要进行校准。
P2 传感器核准失败。检查传感器连接，并根据需要进行校准。

维护即将到期。自上次维护后又接近维护时间计划维护。

W14
维护即时到期。维修时间已到期计划维护。
W15
更换油过滤器。更换油过滤器更换油过滤器。
W16

更换空气过滤器。更换空气过滤器更换空气过滤器。

W17

更换分离器部件更换分离器部件更换分离器部件。

W18

完整次序通信失败。警告或通信错误检查连线。

W19

R 90-160 IU ch http://air.irco.com

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