FOREWORD INDEX

a !

ENGINE GROUP
a
FRAME GROUP
El
CR85RB3
PARTNUMBER'NDExCI

PARTNAMEINDEX
El
 CONTENTS Address
Instruction tor use ot parts catalogue Page No.

· This parts catalogue has been created as ot July 01, 2004. .

.
Howto refer to the part information
Part cataloguestructure
2
3
82&1
8 3
Since this date, the sales practice tor repair parts may have been . Whenthe parts were revised 4 8 4 G
changed or the parts may have been eliminated (listed tor those
. Abbreviationsused in the partscatalogue 4 8 4
not tor sale).
. Part block and serial numbercheck 5
. The moditied intormation is reflected on the latest Electronic . Models,parts cataloguecodes and applicable
8 5

Parts Catalogue (EPC). serial numbers 6 8 6

Also, refer to the parts catalogue news tor any change. . Fuelhose, general purposehoses and vinyl
. See the parts catalogue news tor any revision that is made after .
hose
Howto use the flat rate time (F.R.T.)
7
11
8 7
811
July 01, 2004.
. IIlustratedindex 14 814
· Always specify the part number when ordering a parto .
.
ENGINE GROUP
FRAME GROUP
19
41
D1~
F 1 EJ
. Check the model, type, serial numbers, color, maker, and the . PART NO. INDEX 75 11 EJ
size as needed betore ordering a parto . PART NAME INDEX 79' J 1~
. Note that the iIIustrations (part drawings) can differ trom the ac-
tual parts in shape.
They are given just to help you to refer to the parts.

· made, a revised edition will be issued

When moditications or additions to this parts catalogue
at an appropriate time,
are

with successively progressing revision numbers on the coy.

er. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-clate at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.

Initial version issue date

September 01,2002
Honda Motor Co., Ud.

2004.07.01 E
 How to refer to the part information
@ Reference with "Jllustrated index"
ENGINE GROUP ~:

D
. BlI ,.,
'_~_' E-2 -~_:
CYLlNDER HE'AQ COYER

.lj'1~
-'-"
. '

,..
@ Reference with "Part number ind~x" CA'"
CHAINITENSIOr-ER

PART NO. INDEX

~h¡;r'l!:Jer.....ddr~E~Page Re! p¡¡rt A\!,jress Pagt: Rd
P"rt Numb<';'
C12 28 10 1492'
04000

04911-"([-000 C10 26
13323-""9-751
13324-HY9-751
1J325-HY9-751
C12
<12
28
28
10 149::51
10 1493
Address No.
<12 28 10 1493;
06000
13327-Pf'(9-751
1400)
1493:
1493-
F-7 FRONT FENDER UIT7
064Q5-HY5-POO F13 67 3 1493~ Se.....ice ilem F,R.T
064OS-HY5-P1Q F13 67 3 14100-P'lCe-000 B13 13 2 1493.
06410-PtY9-860 56 1 14200-P'tCE-OOO B13 13 :5 1493- FEHOER CQIIIp...FR. .-......-... 0.3
06435-M(E-006 '2
F1 55 1 14321-P'lCE-000 BI. ,. 2 1493;
06451-166-405 E13 2 14401-..(E-003 BI. ,. 3 1493'
F1 55 2 1451D-MBE-OQO BI. ,. 4 14941
06451-44:5-405
06451-1tA7-4Q5 E13 " 1 1452o-HY9-691 BI. ,. 5 1494
06455-"(E-006 E13 3 14524-MY9-690 BI. ,. 6 1494;
" 14546-",E-00I) B1. ,. 7 1494:
11000
" 14610--,..,9-691 B16 ,. a 1494-
14711-NCE-QOO B13 13 4 1494~
1121D-ftCE-(XI) e. 25 1 14712-",[-000 B13 13 5 1494>
11 :13O-M([-305 e2 18 1 14721-111"E-000 B13 13 6 1494
11333-KT4-00) e. 22 1 14722-PtCE-(XX] B13 13 7 1494;
113:55-"([-00) e2 18 2: 14730-"'(E-(O) B13 13 8 1494'
11360-ftCE-OO) C7 23 1 14731-..CE-(O) 13 9 14951
11365-"CE-{)(I)
, C7 23 2: 14731-~9-751 B"
B13 13 10 1495'
1396-1'IY9-000 e2 .. 3 14751 -ICY2-00J BU 13 11 1495;
11631-"CE-OO) es 21 1 14751-..CE-000 BU 13 12 1495:
11691-1'IY9-00J es 21 2: 14761-"CE-000 BU 13 13 1495.

@ Reference with "Part name index"

PART NAME INDEX Reqd aTY
DescnptlOn Serial No Par1s ca1alogue code
Paftname Adclress p- 0"''''SFY
SFX

SOlT¡, CHANG '"I

8
, "'" 1 45156-"'CE-000 CLA"PER¡ R. fR. BRAKE HOSE
. J
2: 45157-"CE-000 CLAf'lPER, L. fR. SRAKE HOSE
sOlT ClUTC H
3 611C1O-f'lCE-OOOIA FENOER CCIIIP., FR.
ADJUSTER ,CHAIN............ .. F13 67 5 80LT , COHlllEC1 3J ,4J
COJIF.,6EA R CHANEiE...... F10 64 3 SOlT , OISIC,6. *NH411M*fORCE SILVER I'IETA.WC
'R"
ARI'I,l."AIN STEP ............ F11 .5 8 sou , DISK, CANDY PHOENIX BLUE
ARPI ¡L.PIlU8 STEP Fl1 65 12 sOlT ,ORAIN8'I 61100-MCE-ODOZB *PB2:84C*... J,2J
.... ......
ARI'I¡,R. MAINSTEp.. ......... .5 5 SOLT , FlAH6 E 461101-"'CE-000 PLATE, fR. FENOER ........... 1008000
ARI'I R. PIlU8 STEP F11
'" 65 11 SOLf , FLAN6E 61'01-"ICE-010.. ... ... ... .... 1008001
AUTO, COC1( ASSY., FUEI=....... F4 58 2 SOlT,, FLAH6E 5 611Q2-fIICE-300 FR. FENDER .........
AXlE FR. WHEEl .............. <14 52 3 SOU FlAJ(6E ~~~&:a:'
F2 5. 3 BOLf , FlAN6E
AXLE,RR .WHEEl . .............
SOLT , FlANGE 661105-MCE-OOO
761107-JIIR7-000
STAY, fR. FEMOER PtOUNTIH6
COLLAR (6.5) ................
...
J SOlT ,FLAH6E
'B SOLT , FlAH6E 896001-06020-00 BOLT, FLAH6E, 6X20 ..........
SA6 , AJR PRESSUR . 6AU6&..... .7 77 4
SAG,SER'IICE BOOI(............ .7 77 1
BA6,TOOL.................... 61 77 3 SOLf , FLAN6E
HAll ,STEEL, .... ............. Fl1 OS 20
SANo A, IHSULATOR............ B11 11 11
SANO B, INSUlATOR.'.......... .11 11 12
,AJR CLEAHE R CQNNECTIN6 SOLT, FLAH6E
'AN' TUBE F8 62 22 SOU , FLANGE
'AN, ,U-LOCK. ..-. ...... ...... FI. 70 3
BAN' ,WIRE...... .......... <10 26 14
..' .5 43 21
74 lA
"4

2000.09.01

2
2004.07.01 E
 G)Address number
Part catalogue structure .Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
@Block title G)Block number
G)Service item/Flat rate time
F-7 FRONT FENDER
@Reference number
a
FENOER COPF., FR.
r R r
0.3
.Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
@Part number Q)Honda color code
@Description
@Assemblies
. Sedions framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
, ~.
@Color description
@Note
14 o Notes are shown withthe parentheses in the part name
column.
@Required quantity
Description Parts cata agua coda o Reqd. QTYshown in the parenthesis or parentheses indi-

1 45156-I'ICE-000 CLAI'IPER, R. FR. BRAKEHOSE ..

cates the optional parto
2 45157-I'ICE-OOO CLAI'IPER, L. FR. BRAKEHOSE .. o Reqd. QTYmarked with "N"indicates the optional part that
3 61100-I'ICE-OOOlA FENOERCOI'IP., FR.
*NH4111'1*FORCESILVER I'IETALLIC 3J ,4J should be selected as needed.
61100-I'ICE-OOOlB *PB284C*. ..CANDY PHOENIXBLUE J ,2 J o Reqd. QTY indicates the number of the part used in the
461101-I'ICE-OOOPLATE,FR. FENOER
........... 2 1008000
61101-I'ICE-01O ... ..... 2 1008001 block.
5 61102-I'ICE-3oo CUSHION, FR. FENDER 2
(BLACKJ
@Serial number
) (1)parts catalogue code
o VVhenthe parts catalogue code column is blank, it indi-
cates that the part is applicable to al! codeso
E-18 WATER PIPE
Ser/ICe ilem F R.T
@; ]
'OSE 8, OUTLET iíATER 0.5 o Parts enclosed within a dotted tine :_._h___
; are covered in a
different block.
@Q
. A hollow arrow Q indicates the block No. for the parts en-
closed within a dotted line C:-:.J .

@---
. A sólid arrow ~ indicates the block No. the part in
question is connected to.
3
2004.07.01 E
 When the parts were revised Abbreviations used in the parts catalogue

D
I

Reqd. OTY
Re!.
Par! No. Descrlptíon CB400 Serial No.
No. SFX SFY
* "L." or "R." in the description of a part stands for the LEFT hand
1 45156-MCE-OOO CLAMPER,R. FR. BRAKEHOSE
2 45157-MCE-OQO CLAMPER, L. FR. BRAKE HOSE side or the RIGHT hand side. Determine the left or right as if you
3 6110D-MCE-OOOlA FENDER COMP., FR. were in the motorcycle seat.
*NH411M*FORCE SILVER METALLIC -- - -- 3J,4J
6110D-MCE-OQOlB *PB284C*.. .CANDYPHONIX BLUE 1 J,2J
461101-MCE-OOO PLATE, FR. FENDER (###) 2 2 · The followingabbreviations are usedin this parts catalogue.
61101-MCE-01
O .. .. .. .. . ... . .. .. . .. ... . 2 2
561102-MCE-300 CUSHION, FR. FENDER 2 2 A Ampere L. Left
(BLACK)
ABS Anti-Iock brake L (100L) .Link (100 Links)
661105-MCE-OOO STAY, FR. FENDER MOUNTING ... 2 2
7 61107-MR7-000 COLLAR(6.5) ................ 4 4 system L.E.D. Light emitted diode
896001-06020-00 BOLT,FLANGE,6X20 .......... 4 4
A.C. Alternating current MM Millimeter
The number has been V\lhen shown at the left side, V\lhenshown al the right side, A.M. Attaching mark MPH Miles per hour
used from Ihe initial model il is applicable to Ihe models il is applicable lo Ihe models
withoul revision. of No.1008001 and the up lo NO.1008000. ASSY. Assembly R. Right
subsequent numbers. C.D.!. Capacitive discharge RR. Rear
.The parts lisled wilh n###n al Ihe end of Ihe parts name have limiled supply period ignition STO. Standard
( .
(parts nol for sale).
COMP. ... Complete T (22T) ...Tooth (22 Teeth) -
D.C. Direct current TCS Traction control
EX. Exhaust system
FR. Front T.M. Transcript mark
G Gram V Volt
HEX. Hexagonal W Watt
IN. Inlet WL With labelling
KPH Kilometers per hour WOL Without labelling

4
2004.07.01 E
 a
Part block and serial number check

Engine parts Carburetor parts Frame parts

E-1- E-11- F-1-

DD -=:Jg D
Required
Engine serial Carburetor serial Frame serial
I
serial number number number
number

Check
I
point G)
I
I @ , ~.:.?T/.
,,!J.,

CD
DGBF-C

CR85R3/4 CR85Rs
CR85RB3/4 CR85RBs

5
2004.07.01 E
 Models, parts catalogue codes and applicable serial numbers

D
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Parts Applicable Applicable Applicable
Model catalogue Type engine trame carburetor
code serial No. serial No. identitication No.

8
I
CM Cana da HE07E-SOOOO01-S099999 JH2HE072*3KOOOOO 1-3K099999 PE68E A

European
CR8SR3 ED HE07E-SOOOO01-S099999 JH2HE07 A*3KOOOOO
1-3K099999 PE68E A
direct sales

U Australia HE07E-SOOOO01-S099999 JH2HE07U*3KOOOO01-3K099999 PE68E A

European
ED HE07E-SOOOO01-S099999 JH2HE07 A*4KO10001-4K019999 PE68E A
direct sales
CR8SR4
U Australia HE07E-SOOOO01-S099999 JH2HE07U*4K1 0OO01-4K 199999 PE68E A

European
ED HE07E-S100001- JH2HE07A*SK020001- PWK10AA
direct sales
CR8SRs
U Australia HE07E-S100001- JH2HE07U*SK200001- PWK10AA

European
ED HE07E-SOOOO01-S099999 JH2HE07A*3KOOOO01-3K099999 PE68E A
direct sales
CR8SRB3

U Australia HE07E-SOOOO01-S099999 JH2HE07U*3KOOOO01-3K099999 PE68E A

ED
European
HE07E-SOOOOO1-S099999 JH2HE07A*4K010001-4K019999 PE68E A
e
direct sales
CR8SRB4
U Australia HE07E-SOOOOO1-S099999 JH2HE07U*4K 10000 1-4K 199999 PE68E A

European
ED HE07E-S100001- JH2HE07 A*SK020001- PWK10AA
direct sales
CR8SRBs

U Australia HE07E-S100001- JH2HE07U*SK200001- PWK10AA

* Ot carburetor/throttle body identification numbers, only the portions underlined in the example below are used tor registration.

PE68E ~ KC y
6
2004.07.01 E
 Fuel hose, general purpose hoses and vinyl hose

o
The standard par! fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk parto
V\lhen ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number wriUen in the parts catalogue
name,
(The
or use the catalogue
bulk part
V\lhen exchanging
(For the method
standard
below.
length is 1 m, however,
the hose, cut and use at the specified
of cutling the bulk par!,
those

and method
I
displayed in the catalogue
length as mentioned
of filling out orders etc.,
< > are available
in the par! name.
please refer to the service
in 3 m and 8 m lengths.)

manual and the instructions

in brackets

issued with
(

the bulk
) underneath

part.)
the part
a
o The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.

Fuel hoses/Tubes Fuel hoses/Tubes

Bulk part Bulk part
Standard part No. Bulk part No. Inner Length Standard part No. Bulk part No. Inner Length
diameter (m) diameter (m)
(mm) (mm)
95001-30xxx-2x 95001-30001-20M 3.0 1 95001-55001-60M 1
95001-30xxx-3x 95001-30001-30M 3.0 1 95001-55xxx-3x <95001-55003-60M> 5.5 3
<95001-55008-60M> 8
~5001-30xxx-4x 95001-30001-40M 3.0 1
n _9500Jc-55001-60M 1
95001-35001-50M 1 ----------
--
95001-35xxx-2x 3.5 95001-55xxx-4x <95001-55003-60M> 5.5 3
<95001-35003-50M> 3 <95001-55008-60M> 8
95001-35001-60M 1 95001-55001-50M 1
95001-35xxx-3x 3.5
<95001-35003-60M> 3 95001-55xxx-5x <95001-55003-50M> 5.5 3
95001-35001-60M 1 <95001-55008-50M> 8
95001-35xxx-4x 3.5
<95001-35003-60M> 3 95001-55001-60M 1
95001-35001-50M 1 95001-55xxx-6x <95001-55003-60M> 5.5 3
95001-35xxx-5x 3.5 <95001-55008-60M> 8
<95001-35003-50M> 3
95001-35001-60M 1 95001-75001-50M 1
95001-35xxx-6x 3.5 95001-75xxx-2x 7.5
<95001-35003-60M> 3 <95001-75003-50M> 3

(~ 95001-45xxx-2x 95001-45001-50M
<95001-45003-50M>
4.5 1
3 95001-75xxx-3x
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
7.5
1
3
8
95001-45001-60M 1
95001-45xxx-3x <95001-45003-60M> 4.5 3 95001-75001-60M 1
<95001-45008-60M> 8 95001-75xxx-4x <95001-75003-60M> 7.5 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-4x <95001-45003-60M> 4.5 3 95001-75001-50M 1
95001-75xxx-5x 7.5
<95001-45008-60M> 8 <95001-75003-50M> 3
95001-45001-50M 1 95001-75001-60M 1
95001-45xxx-5x 4.5 95001-75xxx-6x <95001-75003-60M> 7.5 3
<95001-45003-50M> 3
<95001-75008-60M> 8
95001-45001-60M 1
95001-45xxx-6x <95001-45003-60M> 4.5 3 95001-80xxx-2x 95001-80001-50M 8.0 1
<95001-45008-60M> 8 95001-80xxx-3x 95001-80001-60M 8.0 1
95001-55001-50M 1 95001-80xxx-4x 95001-80001-60M 8.0 1
95001-55xxx-2x <95001-55003-50M> 5.5 3
8 95001-80xxx-5x 95001-80001-50M 8.0 1
<95001-55008-50M>
95001-80xxx-6x 95001-80001-60M 8.0 1
7
2004.07.01 E
 Vinyl tube Vinyl tu be Vinyl tube
Bulk par! Bulk par! Bulk part

D
Standard par! Inner Outer Standard part Inner Ou!er Standard par!
Bulk part No. Lenglh Bulk part No. Lenglh Bulk par! No. Inner Ou!er Lenglh
No. dia. meter dia~meter No. No.
(m) dia- meter dia-meter (m) dia- meter di a-meter (m)
(mm) (mm) (mm) (mm) (mm) (mm)
9S003-01001-60M 2.9 6.8 1 9SOO3-1400 1-1 OM 1 9S003-36001-1OM 1
9S003-O 1xxx-3x 9S003-14xxx-1 x 6.0 9.0
<9S003-01003-6OM> 3 <9S003-14003-10M> 3 9S003-36xxx-1 x <9S003-36003-1OM> 11.0 13.0 3
<9S003-36008-1OM> 8
9S003-O1 xxx-60 9S003-01001-60M 2.9 6.8 1 9Soo3-1400 1-1 OM 1
<9S003-01003-60M> 3 9S003-14xxx-20 6.0 9.0 1
<9S003-14oo3-10M> 3 95003-36oo1-1OM
9S003-36xxx-20 <95003-36003-1OM> 11.0 13.0 3
9S003-03001-60M 3.0 6.0 1 9Soo3-14oo1-60M 1 8
9S003-03xxx-3x 9S003-14xxx-3x 6.0 9.0 <95003-36008-1OM> (
<9S003-03003-60M> 3 <9Soo3-14003-60M> 3
9S003-37oo1-6OM 1
9S003-03xxx-60 9S003-03001-60M 3.0 6.0 1 9Soo3-17001-10M 1 9Soo3-37xxx-3x 11.0 1S.0 3
<9S003-03003-6OM> 3 9S003-17xxx-1 x 7.0 9.0 95003-37003-60M>
<9S003-17003-10M> 3

9S003-0Sxxx-3x
9S003-OS001-6OM
<9S003-OS003-60M> 3.S 6.S
1
3 9S003-19xxx-1
9S003-19001-10M
x <9Soo3-19003-10M> 7.0 11.0
1
3
9S003-37xxx-60 95003-37oo1-6OM
<95003-37003-60M>
11.0 1S.0
1
3
-
<9S003-OS008-60M> 8 <9Soo3-19008-10M> 8 9S003-38oo1-10M 1
9S003-38xxx-1 x 12.0 13.0 3
9S003-OS001-6OM 1 1 <9S003-38003-10M>
95003-19001-10M
9S003-0Sxxx-60 <9S003-OS003-6OM> 3.S 6.S 3 9S003-19xxx-20 <95OO3-19003-10M> 7.0 11.0 3 9S003-38001-1OM 1
9S003-38xxx-20 12.0 13.0 3
<9S003-OS008-60M> 8 <9Soo3-19008-10M> 8 <95003-38003-1OM>
9S003-0700HOM 1 9Soo3-19001-60M 1 9S003-39001-10M 1
4.0 7.0 9S003-39xxx-1 x <95003-39003-1OM> 12.0 14.0 3
9S003-07xxx-1x <9S003-07oo3-10M> 3 9S003-19xxx-3x <95OO3-19003-60M> 7.0 11.0 3
<9S003-07008-1OM> 8 <9Soo3-19008-60M> 8 1
9S003-39001-1OM 12.0 14.0
9S003-0700H OM 1 1 9S003-39xxx-20 <9S003-39003-10M> 3
95003-19001-60M
9Soo3-07xxx-20 <9S003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95oo3-19003-60M> 7.0 11.0 3
<9S003-07008-10M> 8 9S003-40001-1OM 1
<95OO3-19008-60M> 8 95003-40xxx-20 12.0 16.0 3
<9S003-40003-1 CM>
9S003-07001-6OM 1 95OO3-21001-10M 1
95003-07xxx-3x <9S003-07003-60M> 4.0 7.0 3 95003-21xxx-1x 8.0 9.0 95003-40001-60M 16.0 1
<9Soo3-21003-10M> 3 9S003-40xxx-3x 12.0 3
<9S003-07008-60M> 8 <95003-4oo03-60M>
95OO3-2100HOM 8.0 9.0 1 9S003-40601-6OM 1
9S003-07001-6OM 1 95003-21 xxx-20 <95OO3-21003-1OM> 3 9S003-40xxx-60 12.0 16.0
!#5003-07xxx-60 <95003-07003-6CM> 4.0 7.0 3 <9S003-40oo3-6OM> 3
<9S003-07008-6OM> 8 95003-23001-10M 1 1
95003-23xxx-1 x 8.0 12.0 3 95OO3-43001-1OM
<95OO3-23003-1OM> 95OO3-43xxx-1 x <95003-43OO3-1OM> 13.0 15.0 3
9S003-07001-70M 1
9Soo3-07xxx-7x 4.0 7.0 9Soo3-23001-1OM 1 <9Soo3-43008-10M> 8
<9S003-07003-7OM> 3 9Soo3-23xxx-20 8.0 12.0
<9S003-07008-7OM> 8 <95OO3-23003-10M> 3 1
95003-43001-1OM
9S003-08oo1-10M 9S003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
1 8
9S003-08xxx-1 x <9Soo3-08003-1OM> 4.5 6.S 3 9S003-23xxx-3x <95OO3-23003-60M> 8.0 12.0 3 <95003-43008-10M>
<9S003-08008-1OM> 8 <95003-23008-60M> 8 1
95003-45001-1OM
95OO3-23001-60M 1 9S003-45xxx-1 x <95003-45003-1OM> 14.0 18.0 3
9S003-09001-6OM 4.5 8.0 1
9S003-09xxx-3x 9S003-23xxx-60 <9S003-23003-60M> 8.0 12.0 3 <95003-45008-1OM> 8
<9S003-09003-60M> 3
<9Soo3-23008-60M> 8
95003-45001-1OM 1
9S003-09xxx-60 9S003-09001-6OM 4.S 8.0 1 95003-4Sxxx-20 <9Soo3-4S003-1OM> 14.0 18.0
9Soo3-25oo 1-1 OM 1 3

95003-10xxx-1x
<95003-09003-60M>
9S003-1oo01-1OM S.O 8.0
3
1
95003-2Sxxx-1 x
<9S003-25003-10M>
9.0 11.0 3 <95003-4S008-10M>
95OO3-S0001-1OM
8
1
(
<95003-10003-1OM> 3 9SOO3-2500 1-1 OM 1 95003-50xxx-1 x 16.0 19.0
95003-25xxx-20 9.0 11.0 3 <95003-S0oo3-1OM> 3
<95oo3-2Soo3-10M>
9S003-10xxx-20
9S003-1 0001-1 OM
<95003-1oo03-10M>
9S003-10001-60M
S.O 8.0
1
3
1
9S003-2Sxxx-3x 9Soo3-25OO1-60M
<9Soo3-25oo3-60M> 9.0 11.0
1
3
95003-S0xxx-20 9Soo3-S0001-1OM
<9Soo3-S0003-1OM>
16.0 19.0
1
3 "
9S003-10xxx-3x S.O 8.0 9Soo3-25oo1-70M 1 95003-50xxx-3x 95003-S0001-6OM 1
<95003-10oo3-60M> 3 9S003-2Sxxx-7x 9.0 11.0 16.0 19.0
<9Soo3-25oo3-70M> 3 <95003-S0003-60M> 3
9S003-10xxx-60 9S003-10001-60M S.O 1
8.0 9Soo3-27oo1-10M 1 95003-S5xxx-1 x 95003-S5001-1 OM 1
<95003-10oo3-60M> 3 9S003-27xxx-1x 9.0 13.0 17.S 20.S
<9Soo3-27003-10M> 3 <95oo3-S5003-1OM> 3
9S003-11001-6OM 1
9S003-11 xxx-3x <95003-11003-6OM> s.o 9.0 3 9Soo3-27oo1-10M 1 9Soo3-S5xxx-20 9S003-S5001-10M 1
95003-27xxx-20 9.0 13.0 3 <9S003-SS003-10M> 17.S 20.S
<9S003-11008-6OM> 8 <9Soo3-27oo3-10M> 3
9S003-11001-60M 9Soo3-27001-60M 1 9S003-60xxx-1 x 9S003-60001-1OM 1
1 9S003-27xxx-3x 9.0 13.0 3 <9S003-60003-1OM> 22.0 27.0 3
9S003-11xxx-60 <9S003-11003-60M> S.O 9.0 3 <9S003-27003-60M>
<9S003-11008-60M> 8 9Soo3-27001-60M 1 9S003-60001-10M 1
95003-27xxx-60 9.0 13.0 95003-60xxx-20 22.0 27.0
<9Soo3-27003-60M> 3 <9S003-60003-10M> 3
9S003-12001-10M 1
95003-12xxx-1 x <9S003-12003-1OM> S.O 7.0 3 9Soo3-33001-10M 1 9S003-60001-6OM 1
9S003-33xxx-1 x <9S003-33003-10M> 10.0 14.0 95oo3-60xxx-3x 22.0 27.0
<9S003-12008-1OM> 8 3 <9S003-60003-60M> 3
9S003-12001-10M 1 9Soo3-33001-10M 1 9S003-60xxx-60 9S003-60001-60M 1
9S003-12xxx-20 <9S003-12003-10M> s.o 7.0 3 9S003-33xxx-20 10.0 14.0 3 22.0 27.0 3
<9S003-33oo3-10M> <9S003-60003-60M>
<9S003-12008-10M> 8

8
2004.07.01 E
.,.
 General purpose hoses General purpose hoses

Standard part No.

95005-11 xxx-3x
95005-11 xxx-5x
95005-12xxx-1 x
Bulk part No.

95005-11001-30M
95005-11001-50M
95005-12001-10M
Bulk part
Inner
diameter
(mm)
11.0
11.0
12.0
Length
(m)

1
1

1
Standard part No.

95005-45xxx-4x

95005-45xxx-5x
Bulk part No.

95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-50M
Bulk part
Inner
diameter
(mm)

4.5

4.5
Length
(m)

1
3
8
1
a
<95005-12oo3-10M> 3
95005-12xxx -2x 95005-12001-20M 12.0 1 95005-50xxx-3x 95005-50001-30M 5.0 1
<95005-50003-30M> 3
95005-12xxx-3x 95005-12001-30M 12.0 1
95005-50xxx-5x 95005-50001-50M 5.0 1
95005-12xxx-5x 95005-12001-50M 12.0 1
95005-55001-10M 1
95005-14xxx-1x 95005-14001-10M 14.0 1 95005-55xxx-1 x <95005-55003-10M> 5.3 3
95005-14001-20M 1 <95005-55008-10M> 8
95005-14xxx-2x 14.0
<95005-14003-20M> 3 95005-55001-20M 1
95005-55xxx-2x 5.3
95005-14xxx-3x 95005-14001-30M 14.0 1 <95005-55003-20M> 3
95005-14xxx-5x 95OO5-14001-50M 14.0 1 95005-55001-10M 1
95005-55xxx-4x <95005-55003-10M> 5.3 3
95005-17xxx-1x 95005-17001-10M 17.0 1 <95005-55008-10M> 8
95005-17xxx-2x 95005-17001-20M 17.0 1 95OO5-65001-10M 1
95005-65xxx-1 x 6.5
95005-17xxx-3x 95005-17001-30M 17.0 1 <95005-65003-10M> 3
95005-17xxx-5x 95005-17001-50M 17.0 1 95005-65xxx-2x 95005-65001-20M 6.5 1
95OO5-30xxx-3x 95OO5-30001-30M 3.0 1 95005-70xxx-3x 95005-70001-30M 7.0 1
<95005-7oo03-30M> 3
95005-30xxx-5x 95005-30001-50M 3.0 1
95005-70xxx-5x 95005-7oo01-50M 7.0 1
95005-35001-10M 1
95005-35xxx-1 x <95005-35003-10M> 3.5 3 95005-75xxx-1x 95005-75001-10M 7.3 1
<95005-35008-10M> 8 <95005-75003-10M> 3
95005-35xxx-2x 95005-35001-20M 3.5 1 95005-75xxx-2x 95005-75001-20M 7.3 1
95005-35xxx-3x 95005-35001-30M 3.5 1 95005-80xxx-1 x 95005-80001-10M 8.0 1
<95005-80003-10M> 3
95005-35001-10M 1
95005-35xxx-4x <95005-35003-10M> 3.5 3 95005-80xxx-2x 95005-80001-20M 8.0 1
<95005-35008-10M> 8 95005-80xxx-3x 95005-80001-30M 8.0 1
95005-35xxx-5x 95005-35001-50M 3.5 1 95005-80xxx-5x 95005-80001-50M 8.0 1
95005-45001-10M 1 95005-91xxx-3x 95005-91001-30M 12.0 1
95005-45xxx-1 x <95005-45003-10M> 4.5 3
<95005-45008-10M> 8 95005-91 xxx-5x 95005-91001-50M 12.0 1
95005-45xxx-2x 95005-45001-20M 4.5 1 95005-92xxx-3x 95005-92001-30M 12.0 1
95005-45xxx-3x 95005-45001-30M 4.5 1 95005-92xxx-5x 95005-92001-50M 12.0 1
NOTE: X is displayed to represent the omitted numerals and letters of the
reman alphabet.
(Q)
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk parto

9
2004.07.01 E
 ~.
Bulk part number of fuel hose, general purpose hose and vinyl hose.

D (Example)

95001-I~r-5p
IBulk
I
part number: Refers to the bulk part.1

Marking code (hose type): (fuel hose and general purpose hose)1
Change code (for added hose): (Vinyl hose)
I .
Indicates number mark or change sequence, however, the code for the bulk part must be strictly
O (zero).
e
I
:Types of code:
. Fuel hose 2: Red outside braid . Vinyl hose 1:
2:
Clear
Black
. General hose 1: Ash gray
(3 mm inside dia. only) 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black

-. Lengths: I 001: 1 m (standard)

003: 3 m
008: 8 m
",~ ,-
- ---~- -
-
I.D code: (fuel hose and general purpose hose)1
30: 3.0 mm 11: 11 mm
35: 3.5 mm 91: 12 mm (outside día. 15) mm
45: 4.5 mm 92: 12 mm (outside dia. 16) mm
50: 5.0 mm 12: 12 mm (outside dia. 17) mm
55: 5.3 mm, 5.5 mm 14: 14 mm
65: 6.5 mm 17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm

ID./OD. code: (vinyl hose)1

\
01: ID. 2.9, OD. 6.8 mm 14: ID. 6.0, OD. 9.0mm 37: ID. 11.0, OD. 15.0 mm
03: ID. 3.0, OD. 6.0 mm 17: ID. 7.0, OO. 9.0mm 38:
39:
ID. 12.0,
ID. 12.0,
OD.
OD.
13.0 mm
14.0 mm
8
05: ID. 3.5, OD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm
07: ID. 4.0, OD. 7.0 mm 21: ID. 8.0, OD. 9.0mm 40: ID. 12.0, OD. 16.0 mm
08: ID. 4.5, OD. 6.5 mm 23: ID. 8.0, OD. 12.0 mm 43: ID. 13.0, OD. 15.0 mm
09: ID. 4.5, OD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm 45: ID. 14.0, OD. 18.0 mm
12: ID. 5.0, OD. 7.0 mm 27: ID. 9.0, OD. 13.0 mm 50: ID. 16.0, OD. 19.0 mm
10: ID. 5.0, OD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm 55: ID. 17.5, OD. 20.5 mm
11: ID. 5.0, OD. 9.0 mm 36: ID. 11.0, OD. 13.0 mm 60: ID. 22.0, OD. 27.0 mm

Hose type:J 1: Fuel hose

3: Vinyl hose
5: General hose

10
2004.07.01 E
 ~How
to use the flat rate time (F.R.T.)

This F.R.T. (Flat Rate Time) is used to determine the standard labor 2. Method of computing
time allowed for replacement of parts covered by the warranty during
the period the warranty is in effect. The F.R.T. for those parts which
The job times are listed in tenth of an hour to simplify computa-
tion.
a
are not listed herein should be determined from the operation closely
(Example) 0.3 = 18 minutes
I
related to the replacement of that parto 5.6 = 5 hours and 36 minutes

1. The F.R.T. is based on the following servicing conditions CONVERSION CHART

a. A liberal allowance is added to the net servicing time. Hours Minutes Hours Minutes
b. Standard times specified are based on the condition that the 0.1 6 0.6 36
necessary servicing tools listed in the service manual (motor- 0.2 12 0.7 42
cycle) which describes the Honda service policy are available 0.3 18 0.8 48
clase at hand and the work performed by a mechanic with nor- 0.4 24 0.9 54
mal skill. 0.5 30 1.0 60
c. Time required for inspection and operational test following the
servicing is included in the F.R.T.

2004.07.01 E
1 1
 ~3.
Computing the F.R.T. c. Jobs of partially related nature
The following are only examples and do not reflect the actual Total up the F.R.T. for all of the parts replaced and then sub-
F.R.T. for this product. tract the F.R.T. for the duplicated operation (Le., cylinder head

D When several jobs are performed at the same time, make the cal-
culation in the following manner.
a. Jobs of non duplicated nature
The F.R.T. for the job is obtained by totalling the F.R.T. for
gasket service).
(Example) Replacement of valve and cylinder head.

Valve
Service item F.R.T.
*3.0
each part replaced. (
Head assy., cylinder *4.0
(Example) Replacement of head cover gasket and oil filter.
Gasket comp., cylinder head *2.5
The F.R.T. tor the job is: (3.0 + 4.0) - 2.5 = 4.5
.
Service item F.R.T.
Packing, cylinder head cover 0.5 o The F.R.T. shown with (*) ineludes engine removal and instal-
Cartridge, oi! filler 0.5
lation.
The F.R.T. tor the job is: 0.5 + 0.5 = 1.0 o The parts, having the same number of man-hour, are identi-
fied by a mark uo", and classified under the title of their repre-
b. Jobs of duplicated nature
sentative work.
Take the F.R.T. for the last part to be replaced.
(Example) Replacement of piston and cylinder head gasket.

Service item F.R.T.

Gasket comp., cylinder head 3.0
Piston *5.0
The F.R.T. ter the job is: 5.0

12
2004.07.01 E
~4.
Operations other than replacing parts
a. Removal and installation Frame

No. Service item F.R.T. No. Service item F.R.T.

1 Engine 1.2 1 Frontbrake air bleeding 0.2
2
3
Cylinder head
Carburetor
0.6
0.2
2
3
Rear brake air bleeding
Brake operation test
0.2
0.1
a
4 Crankcase separation *3.5 4 Drivechain tension adjustment 0.1
I

b. Adjustment, measurement and cleaning C. Overhaul

Engine
I No. Service item F.R.T. I
No. Service item F.R.T. I 1 Carburetor 0.5 I
1 Spark plug adjustment and cleaning 0.1
2 Carburetor idle adjustment 0.1
3 Compression-pressure measurement 0.1
4 Carburetor float level measurement 0.4
5 Throttle operation adjustment 0.1
6 Ignition liming inspeclion 0.2
7 Cleaner element cleaning 0.2
8 Mission oil inspection 0.1
9 Clutch adjuslmenl 0.1

2004.07.01 E
1 3
 ENGINE GROUP
~E-1 [§I] ITIJ
E-1-1 E-2 l§I]
CYLlNDER HEAD (CR85R3,4/RB3,4) CYLlNDER HEAD (CR85R5/RB5) RIGHT CRANKCASE COVER

19~ 11J; lO
~~21
~27 ~"
!-;~".
...
,.~,+" ti" ,'"
~'."
1

~'B
~\\()6~, 1. .
, \\ i
\'~O
-, ~'V
. \ 1.-4,.~
I t
I

(~IIFII-E(J~OO"
"'~
'"
I
ID E-3
WATER PUMP
l§I]
E-4
CLUTCH
l§I]
E-5
LEFT CRANKCASE COVER
[§I]
(CR85R3,4/RB3,4 )

+~~, .
,
" ¡ ~.
"
~,
~~~("
11~
11 11
:¡>
...~
..."
"...
l
[EJJ
[EIJ [§S§J
E-5-1
LEFT CRANKCASE COVER (CR85R5/RB5)
E-6
CRANKCASE
E-7
CRANKSHAFT e

"...
14
2004.07.01 E
 ENGINE GROUP
E-8 [§ID E-9 \EJJ E-10
TRANSMISSION GEARSHIFT DRUM KICK STARTER SPINDLE

E-11 ~ E-11-1 E-11-2 G

CARBURETOR (CR85R3,4/RB3,4) CARBURETOR O.P. KIT CARBURETOR (CR85R5/RB5)
(CR85R3,4/RB3,4)

:_H~--U~

¡
A"
u- , ~-rt
73-¡U
~: ~
I\),
-

r:.::
u__.
,
.l
1

~5 t§~ ~,,\,¡ 6-i~

I

",
1lU I.~ J
I .

"
lI ~" 'rJ
'

, '" p' ~1' l...12l,"~ 22

27~lb-7 '1 " !I \

,,-. L
.
I
14
-El "... "~
6-211 L»-18 .
,,-1

~~lll1(J1\
~ 1 I
"....

E-11-3 IT.D EOP-1

CARBURETOR O.P. KIT (CR85R5/RB5) GASKET KIT

--- ---l
7. ~5 I
O, 1

I ft-, i

,I
,-<:) I

- ¡ ;'"
".... i~,__~~
15
2004.07.01 E
 FRAME GROUP
F-1
HAN OLE LEVER/SVVlTCH/CABLE
\IIJ F-2
FR. BRAKE MASTER CYLlNOER
\IIJ F-3
HANOLE PIPE

t
F-4
STEERING STEM
\ID F-5
FRONT FENOER
\ID F-6
FRONT FORK

..
~,
¡ 'O~
. -

F-7
FRONT BRAKE CALlPER
[[J§J F-8
FRONT WHEEL
\EJ F-9
REAR BRAKE CALlPER t
,O'ti'

"O'

16
2004.07.01 E ...
 FRAME GROUP
F-10 [fE] F-11 [E§J F-12
RR. BRAKE MASTER CYLlNDER REAR INHEEL FUEL TANK

F-13 ITIJ F-14 [§TI F-15

EXPANSION CHAMBER
SEAT AIR CLEANER

F-16
PEDAL
[§TI F-17
STEP
\m F-18
S\N1NGARM

, ....
~.
17
2004.07.01 E
 FRAME GROUP
F-19 @f] F-20 [§Ji] F-21
REAR CUSHION REAR FENDER RADIA TOR

~...

F-22
FRAME BODY
\3EJ F-23
TOOLS
~ F-24
CAUTION LABEL

-------
~--

F-25
MARK

18
2004.07.01 E
E-1 CYLlNDER HEAD (CR85R3,4/RB3,4)
Service ilem F.R.T.
10 PLUG, SPARK .................. 0.1
........
(:-~,
?'~ I 7
~
i 17
26~
~.
INSULATOR,
VALVE ASSY.,
CARBURETOR
REED
CINC. RELATIVEPART)
. .. ..
"
. ... .
. .......
0.3
0.4

9
0.6
\ 20 6 ~
GASKET,
HEAD,
CYLINDER
CYLINDER
HEAD
............... 0.7
~~~ .............
\Vd~
1

GASKET, CYLINDER 1.1

· CYLINDER
COMP.A............. 1.7

..
\ '6~
\
~16'
l.

~~\ 8
". .
7--Q

23_
~~I
20 ~
@>

1- 20
23

--.J
¡

i G
GBF7 EOIOO

Reqd. QTY
~.
Part No. Descripfion CR8S --~ catalogue -GOOe
No. R3 R4 RS RB3 RB4 RBS
E-1 CYLlNDER HEAD (CR85R3,4/RB3,4)

22~ 22~
F-21
22~ 22 ..! /'
E-2

4 t )

GBF7- EOIOO

Reqd. QTY
Ref. --
Part ~o. Description CRas Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
24 94301-10160 DOWEL PIN, 10X16 ............ 2 2 2 2
25 96001-06018-07 BOLT, FLANGE, 6X18 .......... 3 3 3 3
26 96001-06020-00 BOLT, FLANGE, 6X20 .......... 4 4 4 4
,
27 98079-60679 PLUG, SPARK(BR10EG)(NGK) ... 1 1 1 1

2004.07.01 E
 E-1-1 CYLlNDER HEAD (CR85R5/RB5)
Serviee item F.R.T.
21
10 PLUG, SPARK .................. 0.1
5 11}J INSULATOR, CARBURETOR ........ 0.4
~-~ I
M17
VALVE ASSY., REED
(INC. RELATIVE PART)
............ 0.5
~18'~ ~~ GASKET, CYLINDER HEAD ........ 0.6
19-~ HEAD, CYLINDER ............... 0.7
GASKET, CYLINDER ............. 1.1
19~
CYLINDERCOMP.A............. 1.7

19
~,~
1\ .6--0

G
4

~~~ GBF8-EOlOl

Ref.
Reqd. QTY
Part No. Deseription eRas Serial No. Parts catalogue eode
No.
R3 R4 RS RB3 RB4 RBS

1 12110-GBF-B40 CYLINDERCOMP.A............
2
3
12191-GBF-B40
12201-GBF-B40
~ GASKET,CYLINDER
HEAD, CYLINDER
............
..............
4 12251-GBF-B01 , GASKET, CYLINDER HEAD .......
5 14100-GBF-B41 VALVE ASSY., REED ...........
6 14111-GBF-B41 REED VALVE ONLY ............. 2 2
7 14121-GC4-601 STOPPER, REED VALVE ......... 2 2
8 14132-GBF-B40 GASKET A, REED VALVE ........ 1 1
9 16220-GC4-600 INSULATOR, CARBURETOR ....... 1 1
10 16223-GBF-830 BAND, INSULATOR ............. 1 1
11 19510-GBF-B40 CLAMP COMP., WATER HOSE .....
12
13
22821-GBF-830
90543-273-000
RECEIVER, CLUTCH CABLE ......
PACKING, FR. FORK DRAIN COCK
14 91305-GC4-601 O-RING, SPECIAL (ARA!) ......
15 92301-06010-0A BOLT, RECESSED, 6X10 ........
16 92700-08050-0E BOLT, STUD, 8X50 ............ 4 4
17 93500-04025-0G SCREW, PAN, 4X25 ............ 1 1
18 93892-03006-08 SCREW-WASHER,3X6 ........... 4 4
19 94050-08000 NUT, FLANGE, 8MM ............ 8 8
20 94301-10160 DOWEL PIN, 10X16 ............ 2 2
21 96001-06020-00 BOLT, FLANGE, 6X20 .......... 4 4
22 98079-60679 PLUG, SPARK (BR10EG)(NGK) ... 1 1

21
2004.07.01 E
 E-2 RIGHT CRANKCASE COVER
Service item F.R.T.
HOSE, WATER .................. 0.3
GASKET, R. CRANKCASE COVER ... 0.7
.LEVER COMP., CLUTCH
(INC. RELATIVE PART)
.OIL SEAL, 15X25X6
COVER COMP., R. CRANKCASE 1.1

t
15~
¡
;
;

GtlF!I-E0200A
\j
Reqd. QTY
Ret.
Part No. Description CR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
1 11330-GBF-J2o COVER COMP., R. CRANKCASE
2 11393-GBF-83o GASKET, R. CRANKCASE COVER ..
3 15611-KA3-71o CAP, OIL FILLER .............
4 19501-GBF-83o HOSE,WATER.................
19501-GBF-B4o ........... 1 1
5 19505-KS6-7oo CLAMP A, WATER HOSE ......... 2 2 2 2 2 2
6 2281o-GBF-83o LEVERCOMP., CLUTCH.........
2281o-GBF-B4o ..................... 1 1 (
7 22815-GC4-6oo SPRING, ........
CLUTCH LEVER 1 1 1 1 1 1
8 90543-273-000 PACKING, FR. FORK DRAIN COCK 2 2 2 2 2 2
9 91204-KKo-003 OIL SEAL, 12X18X5 (ARA!) ..... 1 1 1 1 1 1 ti"
10 91211-671-003 OIL SEAL, 15X25X6 ........... 1 1 1 1 1 1
11 91370-461-000 O-RING,11.9X2.2............ 1 1 1 1 1 1
12 92301-o601o-oA BOLT, RECESSED,6X1o ........ 2 2 2 2 2 2
13 94301-08140 DOWELPIN, 8X14 ............. 2 2 2 2 2 2
14 96001-06028-00 BOLT, FLANGE,6X28 .......... 3 3 3 3 3 3
15 96001-06035-00 BOLT, FLANGE,6X35 .......... 4 4 4 4 4 4
16 96001-06050-00 BOLT, FLANGE,6X50 .......... 2 2 2 2 2 2

22
2004.07.01 E
E-3 WATER PUMP
Service item F.R.T.
COVER, WATER PUMP ............ 0.3
IMPELLER, WATER PUMP ......... 0.4
SHAFT COMP., WATER PUMP ...... 0.9
BEARING, RADIAL BALL, 12X28X7 1.0
SEAL, WATER PUMP ............. 1.1

3
2

11

G BF7 EO:JOO

Reqd. OTY
Ref.
Par! No. Description CR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
1 19215-GC4-731 IMPELLER, WATER PUMP ........
2 19221-GBF-830 COVER, WATER PUMP ...........
19221-GBF-B40 .....................
3 19229-GBF-830 GASKET, WATER PUMP ..........
4 19230-GC4-730 SHAFT COMP., WATER PUMP (25T)
5 90447-KE1-000 WASHER, SEALING, 7MM ........

6 90543-273-000 PACKING, FR. FORK DRAIN COCK

7 91001-KA4-003 BEARING, RADIAL BALL, 12X28X7
(NTN)
8 91006-GC4-731 BEARING, RADIAL BALL, 7X22X7
9 91201-035-013 OIL SEAL, 12X21X4(NOK) ......
10 91211-KA3-761 SEAL, WATER PUMP (NOK) ......
1196001-06022-00 BOLT,FLANGE, 6X22 3 3 3 3 3 3
12 96001-06065-00 BOLT, FLANGE, 6X65 1 1 1 1 1 1

23
2004.07.01 E
 E-4 CLUTCH
Service item F.R.T.
ROD, CLUTCH LI FTER ........... 0.7
GEAR, WATER PUMP DRIVE ....... 0.8
.SPRING, CLUTCH
(SAME TIME FOR TWO
UNITS OR MORE)
CENTER, CLUTCH ............... 0.9
.DISK, CLUTCH FRICTION
(INC. RELATIVE PART)
(SAME TIME FOR TWO
UNITS OR MORE)
.PLATE, CLUTCH PRESSURE
GEAR, PRIMARY DRIVE .......... 1.0
.OUTER COMP., CLUTCH

ID
~..~
GFJF7-E0400

Reqd. QTY
Ref.
Part No. Description CRas Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
1 19233-GC4-730 GEAR, WATER PUMP DRIVE (20T) 1 1 1 1
2 22100-GC4-600 OUTER COMP., CLUTCH ......... 1 1 1 1
3 22121-GBF-830 CENTER, CLUTCH .............. 1 1 1 1
4 22201-GS2-000 DISK, CLUTCH FRICTION ....... 5 5 5 5
22201-GBF-B40 ......... 5 5
5 22311-KN4-680 PLATE, CLUTCH ............... 4 4 4 4 4 4

6 22350-GS2-000 PLATE, CLUTCHPRESSURE ...... 1 1 1 1 1 1

7 22361-166-000 PLATE, CLUTCH LIFTER ........ 1 1 1 1 1 1
8 22401-GBF-830 SPRING, CLUTCH .............. 4 4 4 4 4 4
9 22847-166-000 ROD, CLUTCH LIFTER .......... 1 1 1 1 1 1 ~J
10 23121-GC4-710 GEAR, PRIMARYDRIVE (17T) ... 1 1 1 1 1 1
11 28242-GC4-600 COLLAR,17X32. 5 ............. 1 1 1 1
12 90002-GC4-710 BOLT, HEX., 10X28 ........... 1 1 1 1
13 90030-KL8-740 BOLT, HEX., 6X25 ............ 4 4 4 4
90001-HNO-670 .......... 4 4
14 90401-GC4-730 WASHER,PLAIN, 17MM......... 1 1
15 90403-GBF-830 WASHER,PLAIN, 10X22 ........ 1 1
1690404-GS2-000 WASHER, SPRING, 12MM ........
17 94001-12200-0S NUT, HEX., 12MM .............
18 96100-60000-00 BEARING, RADIAL BALL, 6000 ..

24
2004.07.01 E
 E-S LEFT CRANKCASE COVER (CR85R3,4/RB3,4)
Service item F.R.T.
COVER ASSY., L. CRANKCASE 0.1
FLYWHEELCOMP. . . . .. . . . .. 0.3
GENERATOR ASSY., PULSE ....... 0~4
STATOR COMP. ................. 0.5

, f".
G13F7-EU500

Reqd. QTY
Ref.
Part No. Description CRa5 Serial No. Parts catalogue code
No. R3 R4 R5 RB3 RB4 RB5
1 11340-GBF-830 COVER ASSY., L.
CRANKCASE
2 11342-GC4-710 GASKET, L. COVER ............
3 30300-GC4-601 GENERATOR ASSY., PULSE ... ...
4 31110-GBF-831 FLYWHEEL COMP. ............ ..
5 31120-GBF-831 STATOR COMP. ................

6 90001-MA2-770 BOLT, SOCKET, 6X16 ......... .. 2 2 2 2

7 90071-MG8-000 BOLT, FLANGE SOCKET, 6X16 ., . 2 2 2 2
8 90441-166-000 WASHER, PLAIN, 12MM ......... 1 1 1 1
1 93891-06035-00 SCREW-WASHER, 6X35 .... ........ 4 4 4 4
.J 94001-12200-0S NUT, HEX., 12MM ............. 1 1 1 1 !
t
¡

"

"
Ir
o'
í

1
25
2004.07.01 E
J
,,!{,
,1) /
 E-5-1 LEFT CRANKCASE COVER (CR85R5/RB5)
Service item F.R.T.
COVER ASSY., L. CRANKCASE 0.1
GENERATOR, FLYWHEEL TYPE A.C. 0.5

(4

D
GBF8-E0501

Reqd. QTY
Ref.
Part No. Description CR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
1 11340-GBF-830 COVER ASSY., L. CRANKCASE 1 1
2 11342-GC4-710 GASKET, L. COVER ............ 1 1
3 31100-GBF-B41 GENERATOR, FLYWHEEL TYPE A.C. 1 1
4 90071-MG8-000 BOLT, FLANGE SOCKET, 6X16 ... 2 2
5 90437-611-000 WASHER, PLAIN, 12MM ......... 1 1
6 93891-06035-00 SCREW-WASHER, 6X35 .......... 4 4
794001-12200-0S NUT, HEX., 12MM ............. 1 1

26
2004.07.01 E
E-6 CRANKCASE
Service item F.R.T.
OIl SEAl, 14X24X6 ... ......... 1.0
BOlT, CYlINDER STUD . ......... 1.2
(ADD 0.1 FOR EACH.)
GASKET, CRANKCASE ... ......... *3.5
OIl SEAl, 20X32X7 ............ *3.7
CRANKCASE COMP., l. .......... *3.9
CRANKCASE COMP., R. .......... *4.1

4
8-@

7-1

Ref.
Part No. Description
No.

1 11100-GBF-830 CRANKCASE COMP., R. .........

11100-GBF-B40 .............

2 11104-GC4-000 COllAR, 17MM ................

3 11191-GBF-830 GASKET, CRANKCASE ...........
4 11200-GBF-830 CRANKCASE COMP., l. .........
11200-GBF-B40 .............
5 11206-GC4-700 GROMMET, BREATHER ...........

6 11211-GC4-701 TUBE, BREATHER ..............

7 90015-KA3-711 BOlT, SPECIAl, 12MM .........
8 90407-259-000 PACKING, DRAIN COCK, 12.5X20
9 90412-GC4-600 WASHER, 14.2X30.5 ...........
10 90441-KA4-700 PlATE, BEARING HOLDER .......

11 91202-444-023 OIl SEAl, 14X24X6(ARAI) .....

12 91205-GC4-711 OIl SEAl, 20X32X7(NOK) ......
13 91413-679-000 CLIP, 2X70 ..................
14 92101-06016-0A BOLT, HEX., 6X16 ............
15 92700-08050-0E BOlT, STUD, 8X50 ............

16 92700-08055-0E BOlT, STUD, 8X55 ............

17 94301-08200 DOWEl PIN, 8X20 .............
18 96001-06035-00 BOlT, FlANGE, 6X35 ..........
19 96001-06055-00 BOlT, FlANGE, 6X55 ..........
20 96001-06060-00 BOlT, FlANGE, 6X60 ..........

21 96001-06070-00 BOlT, FlANGE, 6X70 ..........

27
2004.07.01 E
 E-7 CRANKSHAFT

! 4-0
5
Service item
ROD SET, CONNECTIN6
(ACTUAL TIME)
..........
F.R.T.

(INC. RELATIVE PART)

g~~ ~~ PIN, PISTON .................. 1.2

~
.PISTON COMP. B
- .RIN6, PISTON TOP
.
BEARIN6, RADIAL BALL, 63/22 .. *3.7
(R. SI DE 3.9)
?
13.
. CRANKSHAFTCOMP. . . .. . . .. . .. .. *4.0
3

ID
GBF7 - E0700

Reqd. QTY
Ref.
Part No. Description CR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
13000-6C4-601 CRANKSHAFT
COMP. ............
13000-6BF-B40 ..........
2 13111-6C4-600 PIN, PISTON .................
3 13120-6BF-BOO PISTONCOMP.B ..............
13120-6BF-B40 ..........
4 13121-6BF-B01 RING, PISTON TOP ............
....................
13121-6BF-B41
5 13200-6C4-600 ROD SET, CONNECTIN6 .........
13200-6BF-B40 ....................
6 13202-6C4-600 PLATE, CONNECTIN6 ROD SIDE .. 2 2 2 2 2 2 \~
7 13311-6C4-601 CRANKSHAFT,
R. .............. 1 1 1 1 1 1
8 13321-6C4-600 CRANKSHAFT,
L. .............. 1 1 1 1
13321-6BF-B40 ....................
9 91002-466-008 BEARIN6, RADIAL BALL, 63/22
(NTN) 2 2 2 2 2 2
10 91102-GC4-601 BEARIN6, CONNECTIN6 ROD SMALL
END

11 91206-GC4-711 OIL SEAL, 22X40X8 ........... 1 1 1 1 1 1

12 94401-25140 KEY, WOODRUF
F, 25X14 ........ 1 1 1 1 1 1
13 94601-14000 CLIP, PISTON PIN, 14MM ...... 2 2 2 2 2 2

28
2004.07.01 E
 E-8 TRANSMISSION
Service item F.R.T.
SPROCKET, DRIVE .............. 0.2
COUNTERSHAFT, TRANSMISSION ... *3.8
(INC. RELATIVE PART)
(WHEN SERVICING COMP., UNIT,
F.R.T. IS 4.0)
.MAINSHAFT, TRANSMISSION
(INC. RELATIVE PART)

G
Reqd. QTY
Ref.
Part No. Description CR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RaS

1 23211-GBF-830 MAINSHAFT, TRANSMISSION (15T)

2 23221-GC4-600 COUNTERSHAFT, TRANSMISSION ..
3 23420-GC4-700 GEAR COMP., COUNTERSHAFT LOW
(35T)
23420-GBF-B40 GEAR COMP., COUNTERSHAFT LOW
(34T)
4 23431-166-600 BUSH, 17MM ..................
5 23441-GC4-730 GEAR, MAINSHAFT SECOND (18T)

( 6 23451-GC4-730 GEAR, COUNTERSHAFT SECOND

(31 T)
23451-GBF-B40 oo. ......................
7 23461-GBF-BOO GEAR, MAINSHAFT THIRD & FOURTH
(20T /23T)
23461-GBF-B40 ......
8 23471-GBF-BOO GEAR, COUNTERSHAFT THIRD (28T)
23471-GBF-B40 ......
9 23481-GC4-600 GEAR, COUNTERSHAFT FOURTH
(27T)
10 23491-GBF-BOO GEAR, MAINSHAFT FIFTH (25T)
23491-GBF-B40 GEAR, MAINSHAFT FIFTH (24T)

11 23501-GC4-600 GEAR, COUNTERSHAFT FIFTH (25T)

23501-GBF-B40 oo.. ......

12 23511-GC4-710 GEAR, MAINSHAFT SIXTH (26T)

23511-GBF-B40 GEAR, MAINSHAFT SIXTH (25T)
13 23515-GC4-711 GEAR, COUNTERSHAFT SIXTH (23T)
23515-GBF-B40 .. oo oo.. oo...

14 23800-GC4-600 SPROCKET, DRIVE (15T) .......

29
2004.07.01 E
 E-8 TRANSMISSION

21-@

,29

D 10

Reqd. QTI
Ref.
Part No. Description CR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
15 23802-GC4-601 PLATE, DRIVE SPROCKET FIXING

16 90084-041-000 BOLT, DRIVE SPROCKET FIXING 2 2 2 2 2 2

17 90446-357-000 WASHER, THRUST, 17.2MM ...... 1 1 1 1 1 1
18 90452-166-600 WASHER, THRUST, 12MM ........ 1 1 1 1 1 1
19 90452-437-000 WASHER, THRUST, 16.5MM .. .... 1 1 1 1 1 1
20 90461-115-000 WASHER, SPLINE, 17MM ........ 2 2 2 2 2 2

21 90463-166-000 WASHER, THRUST, 15MM ....... .. 1 1 1 1 1 1

22 90464-166-000 WASHER A, SPLINE, 19MM ...... 2 2 2 2 2 2
23 90465-166-600 WASHER, LOCK, 19MM .......... 1 1 1 1 1 1
24 90466-166-600 WASHER, THRUST, 17MM ....... .. 1 1 1 1 1 1
.)
25 90601-001-000 CIRCLIP, EXTERNAL, 17MM ...... 2 2 2 2 2 2
26 90602-166-010 CIRCLIP, 19MM ...... .........
27 91007-GC4-701 BEARING, RADIAL BALL, 6303 ..
28 91201-415-013 OIL SEAL, 17X28X7(ARAI) .....
29 96120-62030-00 BEARING, RADIAL BALL, 6203
30 96140-60010-00 BEARING, RADIAL BALL, 6001 ..

30
.y
2004.07.01 E
E-9 GEARSHIFT DRUM
Serviee item F.R.T.
PLATE, GUIDE ................. 1.1
. SHIFTER, DRUM
(INC. RELATIVE PART)
.SPINDLE COMP., GEARSHIFT
(INC. RELATIVE PART)
.STOPPER COMP., DRUM
(INC. RELATIVE PART)
CENTER, GEARSHIFT DRUM 1.2
FORK, GEARSHIFT .............. *3.7
(INC. RELATIVE PART)
(SAME TIME FOR TWO
UNITS OR MORE)
DRUM, GEARSHIFT .............. *3.8

GBF7-E0900

Reqd. QTY
Ref. Part No. Deseription Serial No. Parts catatogue code
eRa5
No. R3 R4 R5 RB3 RB4 RB5
1 24211-GBF-830 FORK, R. GEARSHIFT ..........
24211-GBF-B40 ............................
2 24221-GBF-830 FORK, L. GEARSHIFT ..........
24221-GBF-B40 ............................
3 24231-GBF-830 FORK, CENTER GEARSHIFT ......
24231-GBF-B40 .. ..........................
4 24265-GC4-710 SHAFT, GEARSHIFT FORK MAIN
"
5 24266-GC4-710 SHAFT , GEARSHIFT FORK (C) ...

6 24301-GBF-830 DRUM, GEARSHIFT .......... ...

24301-GBF-B40 ................. ........ ...
7 24312-KA3-741 CENTER, GEARSHIFT DRUM ......
8 24315-KA3-710 PIN, SHIFTER .. .... ...........
9 24321-KT7-752 SHIFTER, DRUM ...............
10 24322-HAO-000 COLLAR, SHIFTER ....... ......
11 24324-KA3-711 PAWL A, RATCHET ....... ...... 1 1 1 1 1 1
12 24325-KA3-711 PAWL B, .. ...........
RATCHET 1 1 1 1 1 1
13 24326-KBH-901 PLUNGER, PAWL ................ 2 2 2 2 2 2
14 24328-GC4-730 PLATE, GUIDE .. ...... .......... 1 1 1 1 1 1
15 24329-KA3-740 SPRING, PAWL PLUNGER ..... ... 2 2 2 2 2 2

16 24430-KA3-740 STOPPER COMP., DRUM .........

17 24435-KA3-710 SPRING, DRUM STOPPER ........
18 24610-GC4-710 SPINDLE COMP., GEARSHI FT ....
19 24651-KA3-710 SPRING, SHIFT RETURN ........
20 90023-041-010 BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOT

31
2004.07.01 E
 E-9 GEARSHIFT DRUM

GBF7-E0900

Reqd. QTY
Ref.
Part No. Description GRaS Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS

21 90417-360-000 WASHER, DRUM STOPPER ........

22 90428-958-000 WASHER B, THRUST, 14MM ......
23 91004-GC4-731 BEARING, RADIAL BALL, 25X42X9
(NTN) 1 1 1 1 1 1
24 93301-06016-0A BOLT, HEX., 6X16 ............ 2 2 2 2 2 2
25 94510-14000 CIRCLIP, EXTERNAL, 14MM ..... 1 1 1 1 1 1
26 96220-40080 ROLlER,4X8 .................

32
2004.07.01 E
 E-10 KICK STARTER SPINDLE
Service item F.R.T.
4 GEAR, IDLE STARTER ........... 0.9
PINION, KICK STARTER ......... 1.0
.SPINDLE, KICK STARTER
(INC. RELATIVE PART)

GIJF7-ElOOO

Reqd. QTY
Ref.
Part No. Description CRas Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
1 23531-GC4-600 GEAR, IDLE STARTER (23T)
2 28211-GC4-600 PINION, KICK STARTER (25TJ ..
3 28212-GC4-700 BUSH, 17MM ..................
4 28223-GC4-700 SPRING, .............
RATCHET
5 28241-KA3-710 RATCHET, STARTER ............
6 28251-GC4-700 SPINDLE, KICK STARTER .......
7 28259-GC4-700 PLATE, RATCHETGUIDE ........
8 28281-GC4-700 SPRING, KICK STARTER ........
9 28282-GC4-600 COLLAR KICK SPRING .........
10 90412-187-000 WASHER; THRUST, 15MM ........
11 90452-GC4-700 WASHER, THRUST, 17.2X22X1...
12 90601-001-000 CIRCLIP, EXTERNAL, 17MM .....
1393301-06016-0A BOLT, HEX., 6X16 ............

33
2004.07.01 E
 E-11 CARBURETOR (CR85R3,4/RB3,4)
Service item F.R. T.
CHAMBER SET, FLOAT ........... 0.2
.JET, MAIN,
.TOP SET
.VALVE SET, STARTER
.VALVE, THROTTLE
NEEDLE SET, JET .............. 0.3
CARBURETOR
ASSY. ............. 0.4
.FLOAT SET
.JET, NEEDLE
.VALVE SET, FLOAT

Reqd. QTY
Ref.
Part No. Description CR85 Serial No. Parts catalogue coda
No. R3 R4 R5 RB3 RB4 RB5
1 16010-GBF-840 GASKET SET ............. ......
2 16011-KBA-850 VALVE SET, FLOAT ............ ..
3 16012-GBF-B01 NEEDLE SET, JET (24NAAA) ....
4 16013-GBF-840 FLOAT SET ...................
5 16014-GBF-840 TOP SET ........... ..........

6 16015-GBF-840 CHAMBERSET, FLOAT .... .......

7 16016-GBF-840 SCREWSET .............. ......
8 16028-GBF-840 SCREW SET ............. ......
9 16046-KA5-771 VALVE SET, STARTER ..........
10 16050-Ge4-731 SPRING, COMPRESSION eOIL .....
t.
11 16075-GHB-BOO O-RING, 2.4X18.6 .... ..........
12 16096-HCO-003 NUT, HEX. ........ ..... ...... "¡
13 16100-GBF-B01 CARBURETORASSY. (PE68E A) ..
14 16111-GC4-711 VALVE, THROTTLE ....... .......
15 16118-GHB-600 CAP, CABLE SEALING .... .......

16 16163-KBA-850 GASKET, FLOAT CHAMBER .........

17 16164-GC4-601 JET, NEEDLE .... ..... ....... ....
18 16168-GC4-701 HOLDER, JET ........ .... ......
19 16179-428-670 BINDER .... ......... .... .......
20 16199-GBF-840 TUBE, VINYL .... .... ..... .......

21 16212-GC4-701 PLATE SET ...... .... ..... ....... 1 1 1 1

22 93500-04016-1H SCREW, PAN, 4X16 .... ...... ..... 2 2 2 2
23 93892-04008-18 SCREW-WASHER, 4X8 ..... ....... 1 1 1 1
24 95002-02079 CLIP, TUBE (B7) ...... .... ...... 3 3 3 3
34
2004.07.01 E .y
 E-11 CARBURETOR (CR85R3,4/RB3,4)

Reqd. QTY
Ref.
Part No. Description CR8S Serial No. Parts catalogue cQde
No. R3 R4 RS RB3 RB4 RBS

25 95003-07030-31 TUBE, VINYL, 4X7X300

(95003-07001-60M)

26 95003-07038-31 TUBE, VINYL, 4X7X380

(95003-07001-60M) 1 1 1 1
27 99103-440-0450 JET, SLOW, #45 .............. (1) (1) (1 ) (1)
99103-440-0480 JET, SLOW, #48 .............. (1) (1 ) (1) (1)
99103-440-0500 JET, SLOW, #50 .............. 1 1 1 1
99103-440-0520 JET, SLOW, #52 .............. (1)
(1)
(1)
(1)
(1) (1)
(1) (1)

\ 99103-440-0550
28 99113-GHB-1250
JET, SLDW,
JET, MAIN,
#55 ..............
#125 ............. 1 1 1 1

I
J
1
¡

35
2004.07.01 E
 E-11-1 CARBURETOR O.P. KIT (CR85R3,4/RB3,4)
Service item F.R.T.

r-- NO INFORMATION...............

,
!

ID
GBF"i-EllOI

Reqd QTY
Part No. Description CRa5 Serial No. Parts catalogue code
No. R4
R3 R5 RB3 RB4 RB5
1 16020-GBF-B01 PARTS KIT, CARBURETOR OPTIONAl (1) (1) (1) (1)
2 16114-GHB-610 PLATE, NEEDLE CLIP .......... (2) (2) (2) (2)
3 16115-GHB-610 CLIP, BAR ...... ............. (20) (20) (20)(20)
4 16163-KBA-850 GASKET, FLOAT CHAMBER ....... (5) (5) (5) (5)
5 16012-GBF-B01 NEEDLE SET, JET (24NAAA) (1) (1 ) (1) (1)
16201-GBF-B01 NEEDLE SET, JET (24NAAM) (1) (1) (1 ) (1)
16202-GBF-B01 NEEDLE SET, JET (24NAAN) (1 ) (1) (1) (1)
16203-GBF-B01 NEEDLE SET, JET (24NAAB) (1) (1) (1) (1)
16204-GBF-B01 NEEDLE SET, JET (24NAAC) (1) (1) (1) (1)

6 93500-04016-1H
7 99113-GHB-1150
99113-GHB-1180
99113-GHB-1200
SCREW, PAN, 4X16
JET, MAIN, #115 .........
........

JET, MAIN, #118 .............

JET, MAIN, #120 .........
....
....
....
(10) (10)
(1) (1 )
(1) (1)
(1) (1)
(10) (10)
(1) (1)
(1) (1)
(1) (1)
,
99113-GHB-1220 JET, MAIN, #122 ............. (1) (1) (1) (1)
99113-GHB-1280 JET, MAIN, #128 ............. (1) (1) (1) (1)
99113-GHB-1300 JET, MAIN, #130 ......... oo.... (1) (1) (1) (1)
99113-GHB-1320 JET, MAIN, #132 ............. (1) (1) (1 ) (1)
99113-GHB-1350 JET, MAIN, #135 ......... oo.... (1) (1) (1) (1)

36
2004.07.01 E
 E-11-2 CARBURETOR (CR85R5/RB5)
Service item F.R.T.
CHAMBER SET, FLOAT ........... 0.2
13-i
t'" .JET, MAIN,
.TOP SET

! VI r @IJ
l'.
//1

~
.VALVE SET, STARTER
.VALVE, THROTTLE
NEEDLE SET, JET
CARBURETOR ASSY.
..............
. . . . .. . . .. . ..
0.3
0.4
4
~ ~9 . FLOAT SET
.VALVE SET, FLOAT

I1
tll~.
l ~-
en-"
GnfA-Ell02

Reqd. QTY
Ref. Part No. Oescription Serial No. Parts catalogue code
CR8S
No. R3 R4 RS RB3 RB4 RBS
1 16010-GBF-B41 GASKET SET ..................
2 16011-KBA-850 VALVE SET, FLOAT ............
3 16013-GBF-840 FLOAT SET ...................
4 16014-GBF-B41 TOP SET .....................
5 16015-GBF-B41 CHAMBER SET, FLOAT ..........
6 16016-HA2-004 SCREW SET ...............
(A)
7 16028-KZ3-J11 SCREWSET B .................
8 16046-KZ3-J11 VALVE SET, STARTER ..........
9 16050-GBF-B41 SPRING, COMPRESSIONCOIL ....
10 16075-GHB-BOO O-RING,2.4X18.6 ............
11 16100-GBF-B41 CARBURETOR ASSY. (PWK10A A) .
12 16111-GBF-B41 VALVE, THROTTLE.............
13 16118-GHB-600 CAP, CABLESEALING..........
14 16163-GBF-B41 GASKET,FLOATCHAMBER .......
15 16168-GBF-B41 HOLDER,NEEDLEJET ..........
16 16179-428-670 BINDER ...................... 1 1
17 16199-GBF-840 TUBE VINYL ................. 1 1
18 16202-GBF-B41 NEEDLE SET, JET (NFSF) ...... 1 1
19 16212-GBF-B41 PLATE, NEEDLE CLIP .......... 1 1
20 90001-GBF-B41 SCREW-WASHER,
4X14 .......... 2 2
21 90002-GBF-B41 SCREW-WASHER, 4X16 .......... 2 2
22 93892-04008-18 SCREW-WASHER,4X8 ........... 1 1
23 95002-02079 CLIP, TUBE (B7> ............. 3 3
24 95003-07030-31 TUBE, VINYL, 4X7X300
(95003-07001-60M)
37
2004.07.01 E
 E-11-2 CARBURETOR (CR85R5/RB5)

(
I

D
GBF8-El102

Reqd. QTY
Ret.
Part No. Description CR85 Serial No. Parts catalogue code
No. R3 R4 R5 RB3 RB4 RB5
25 95003-07038-31 TUBE, VINYL, 4X7X380
(95003-07001-60M)

26 99101-357-1420 JET, MAIN, #142 ............. 1 1

27 99103-GBF-0400 JET, SLOW, #40 .............. (1) (1)
99103-GBF-0420 JET, SLOW, #42 .............. (1) (1)
99103-GBF-0450 JET, SLOW, #45 .............. 1 1
99103-GBF-0480 JET, SLOW, #48 .............. (1) (1)
99103-GBF-0500 JET, SLOW, #50 .............. (1) (1)

38
2004.07.01 E
E-11-3 CARBURETOR O.P. KIT (CR85R5/RB5)
Service item F.R.T.
NO INFORMATION ...............

2~ ~5 I

1~ p'

3-<:::>
6-fu
a
GBF8-El103

Reqd. QTY
Ref.
Part No. Description CR8S Serial No. Parts catalogue code
~ 'R'f R5 "RB3U~ RBS

1 16020-GBF-B41 PARTS KIT, CARBURETOR OPTIONAL (1) (1)

2 16115-169-004 CLIP, BAR ................... (20) (20)
3 16163-GBF-B41 GASKET, FLOAT CHAMBER ....... (S)
(1)
(S)
(1)
4 16201-GBF-B41 NEEDLE SET, JET (NFSE)
16203-GBF-B41 NEEDLE SET, JET (NFSG) (1) (1)
16231-GBF-B41 NEEDLE SET, JET (NBKE) ...... (1) (1)
16232-GBF-B41 NEEDLE SET, JET (NBKF) ...... (1) (1)
16233-GBF-B41 NEEDLE SET, JET (NBKG) ...... (1) (1)
S 16212-GBF-B41 PLATE, NEEDLE CLIP .......... (2) (2)

6 90002-GBF-B41 SCREW-WASHER 4X16 .......... (10) (10)

7 99101-357-1300 JET, MAIN, #i30 ............. (1) (1)
99101-357-1320 JET, MAIN, #132 ............. (1) (1)
99101-357-1350 JET, MAIN, #135 ............. (1) (1)
99101-357-1380 JET, MAIN, #138 ............. (1) (1)
99101-357-1400 JET, MAIN, #140 ............. (1) (1)
99101-357-1450 JET, MAIN, #145 ............. (1) (1)
99101-357-1480 JET, MA 1 N, # 148 ............. (1) (1)
99101-357-1500 JET, MAIN, #150 ............. (1) (1)
99101-357-1520 JET, MAIN, #152 ............. (1) (1)
99101-357-1550 JET, MAIN, #155 ............. (1) (1)

2004.07.01 E
39
 EOP-1 GASKET KIT
Service item F.R.T.
NO INFORMA nON ...............

D ENG3- X0003

Reqd. QTY
Ret.
Part No. Description CRa5 Serial No. Parts catalogue code
No. R3 R4 R5 RB3 RB4 RBS
06111-GBF-BOO GASKET KIT ........ ..........
(COMPONENT PARTS) 1 1 1 1
11191-GBF-830 GASKET, CRANKCASE ............ 1 1 1 1
11342-GC4-710 GASKET, L. COVER .a ....... ..... 1 1 1 1
11393-GBF-830 GASKET, R. CRANKCASE COVER .. 1 1 1 1
12191-GBF-830 GASKET, CYLINDER ............ 1 1 1 1
12251-GBF-B01 GASKET, CYLINDER HEAD ...... .. 1 1 1 1
14132-GBF-830 GASKET A, REED VALVE ....... .. 1 1 1 1
18291-GS2-621 GASKET, EX. JOINT ............ 1 1 1 1
19229-GBF-830 GASKET, WATER PUMP ......... .. 1 1 1 1
90407-259-000 PACKING,DRAIN COCK, 12.5X20 1 1 1 1
90447-KE1-000 WASHER, SEALING, 7MM ....... .. 1 1 1 1 t
90543-273-000 PACKING, FR. FORK DRAIN COCK 4 4 4 4
91305-GC4-601 O-RING, SPECIAL (ARAI) ..... .. 1 1 1 1
91370-461-000 O-RING, 11.9X2.2 ........... .. 1 1 1 1

40
2004.07.01 E
....
 F-1 HANDLE LEVERISWITCH/CABLE
Serviee item F.R.T.
GRIP COMP., THROTTlE ......... 0.1
.GRIP, L. HANDLE
.HOUSING B, GRIP
.lEVER, L. STEERING HANDLE
BRACKET, L. HANDLELEVER 0.2
.CABLE COMP., CLUTCH
.CABLE COMP., THROTTlE
.GRIP, R. HANDLE
.SWITCH ASSY., KILL

Reqd. QTY
Ref.
Part No. Description eR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
1
~1 17910-GBF-830 CABLE COMP., THROTTLE
~ 17910-GBF-K40 1 ............................
~2870-GBF-830 I CABLECOMP., CLUTCH......... 3K001989 ED
3K000236 CM
..............................
~ 22870-GBF-831
3K001990
U
ED
3K000237 CM

22870-GBF-K40 ................
3 32161-404-000 BAND B1, WIRE ...............
4 35130-GM7-700 SWITCHASSY., KILL
oo..
..........
...........
35130-GBF-B40
'5 53140-GBF-J60 GRIP COMP., THROTTLE ........
6 53165-GBF-J60 GRIP, R. HANDLE.............
7 53166-GBF-J60 GRIP, L. HANDLE.............
8 53167-GC4-830 HOUSING A, GRIP.............
9 53168-GC4-830 HOUSING B, GRIP.............
10 53169-GC4-730 SLlDER, THROTTLECABLE ......
í
!
i 11 53172-KAE-730 BRACKET, L. HANDLE LEVER ....
I
12 53174-KCE-670 HOLDER, L. LEVER BRACKET ....
13 53177-430-000 COVER, L. HANDLE LEVER ......
14 53178-KZ4-A10 LEVER, L. STEERING HANDLE
15 53192-203-000 BOlT, CLUTCH WIRE ADJUSTING
'"
.
16 90114-428-870 BOLT, HANDLELEVER PIVOT ....
17 90321-315-670 NUT, FIXING .................
1893500-04012-1A SCREW,PAN, 4X12 ............
41
2004.07.01 E
 F-1 HANDLE LEVER/SWITCH/CABLE

D
Reqd. QTY
Ret.
Part No. Description CRas Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS

1994001-06000-0S NUT,HEX., 6MM..............

2094111-04000 WASHER,SPRING, 4MM .........
21 96001-06022-00 BOLT, FLANGE,6X22 .......... 2 2 2 2 2 2
22 96001-06025-07 BOLT, FLANGE,6X25 .......... 2 2 2 2 2 2
23 90650-KV6-003 BAND,WIRE .................. 2 2

42
2004.07.01 E
 F-2 FR. BRAKE MASTER CYLlNDER
Service item F.R.T.
DIAPHRAGM .................... 0.1
.LEVER, R. STEERING HANDLE
CYLINDER SUB ASSY., FR. BRAKE
MASTER 0.4
.HOSE, FR. BRAKE
.PISTON SET, MASTER CYLINDER

, ,,..
Reqd. QTY
Ref.
Part No. Description GR8S Serial No.
No. R3 R4 R5 RB3 RB4 RBS
1 45125-GBF-J21 HOSE, FR. BRAKE .. ... ........
45125-GBF-K41 ........ .....................
2 45504-KN5-006 BOOTCOMP. ..................
3 45510-GBF-J01 CYLINDER SUB ASSY., FR. BRAKE
MASTER (NISSIN)
4 45513-KCE-671 CAP, MASTERCYLINDER ........
5 45517-GWO-751 HOLDER, MASTERCYLINDER .... ..

6 45518-KA3-731 SEPARATORCOMP. ............ ..

7 45520-KA3-731 DIAPHRAGM ...................
'" 8 45523-KA3-731 RING ....................... ..
9 45530-KCE-671 PISTON SET, MASTERCYLINDER
10 53174-KN5-006 SPRING, BRAKE LEVER .........
11 53175-KCE-670 LEVER, R. STEERING HANDLE ... 1 1 1 1 1 1
12 53176-ML3-791 COVER, R. HANDLELEVER ...... 1 1 1 1 1 1
13 90111-ML3-791 BOLT SET, ADJUSTER .......... 1 1 1 1 1 1
14 90114-166-006 BOLT, HANDLE LEVER PIVOT .... 1 1 1 1 1 1
15 90145-MS9-612 BOLT, OIL, 10X22 ............ 2 2 2 2 2 2
16 90545-300-000 WASHER,OIL BOLT .... ........ 4 4 4 4 4 4
17 90651-MA5-671 CIRCLlP ..... ..... .... .... .... 1 1 1 1 1 1
18 93600-04012-1G SCREW, FLAT, 4X12 ... ..... ... 2 2 2 2 2 2
19 94050-06000 NUT, FLANGE, 6MM ............ 1 1 1 1 1 1
20 96001-06022-00 ,
BOLT FLANGE, 6X22 .. ........ 2 2 2 2 2 2

43
2004.07.01 E
 F-3 HANDLE PIPE
Service item F.R.T.
BRIDGE, FORK TOP 0.3
PIPE, STEERING HANDLE 0.4

7-~

~7
GIW7-F0300

Reqd. QTY
Ref.

iD
Part No. Description CRa5 Serial No. Parts catalogue code
No. R3 R4 R5 RB3 RB4 RB5

53100-GBF-J20ZC PIPE, STEERING HANDLE

*NH146M*
ACCURATE SILVER METALLIC
53100-GBF-K40ZA *NH146M*
ACCURATE SILVER METALLIC 1 1
2 53215-GF8-000 WASHER,DUST SEAL ........... 1 1 1 1 1 1
3 53230-GBF-830 BRIDGE, FORK TOP ............ 1 1 1 1 1 1
4 53231-KZ3-600 HOLDER, UPPER ............... 2 2 2 2 2 2
5 90304-425-000 NUT, STEERING STEM .......... 1 1 1 1 1 1 (
6 96400-08032-00
7 96400-08035-00
BOLT, FLANGE, 8X32 ..........
BOLT, FLANGE, 8X35 ..........
4
2
4
2
4
2
4
2
4
2
4
2 .

44
2004.07.01 E .....
 F-4 STEERING STEM
Service item F.R.T.
PLATE, FR. NUMBER ............ 0.1
THREAD, STEERING HEAD TOP .... 0.4
BEARING, HEAD PIPE UPPER ..... 0.7
(LOWER SIDE 0.8)
.STEM SUB ASSY., STEERING

. 6

~~. 7 GBF8-F04OOA
*'
Reqd. QTY
Ref.
Part No. Description CR8S Serial No. Parts catalogue code
No. R3 R4 RS R83 RB4 RB5
1 45468-KS7-830
2 53214-KA3-732

3 53214-KA4-701
GUIDE, FR. BRAKE HOSE
DUST SEAL, STEERING HEAD

DUST SEAL, STEERING HEAD

(ARA!)
e
(ARA!)
53214-MCJ-751 .................. ..........
,¡ 4 53219-GBF-J20 STEMSUBASSY., STEERING ....
53219-GBF-K40 .................... .... ....
S 53229-MN1-650 THREAD, STEERING HEAD TOP ...
.t t 6 61136-GBF-830ZBPLATE, FR. NUMBER
*NH196*............ROSS WHITE 1 1 1 1 1 1
7 90106-MJO-OOO BOLT, FLANGE, 6X16 .......... 1 1 1 1 1 1
8 90107-KFO-OOO BOLT, FLANGE, 8X40 .......... 4 4 4 4 4 4
9 90112-GC3-000 BOLT, SPECIAL, 5MM .......... 1 1 1 1 1 1
10 91015-425-832 BEARING, HEAD PIPE UPPER
(NACHI) 2 2 2 2 2 2

4E
2004.07.01 E
}

.~
 F-5 FRONT FENDER
Service item F.R.T.
FENDER,FR. . . . . . . . . .. . . .. .. .. 0.1

(
t

GBF7. F0500

Reqd. QTY

D
Ref.
PrtN
I

a o. Descnptlon
" CRas Serial No. Parts catalogue code
N o. R3 RS RB3 RB4 RBS
R4
.J"1 61101-GBF-J40ZA FENDER, FR.
I

*R254R* EXPLOSION RED

I ~ 61101-GBF-K20 ............................ 1 1 1 1
2 90512-300-000 WASHER,6X20 ................ 4 4 4 4 4 4
3 93404-06016-08 BOLT-WASHER, 6X16 ........... 4 4 4 4 4 4

46
2004.07.01 E
 F-6 FRONT FORK
Serviee item F.R.T.
I
/ 10 ---E?I PROTECTOR, R. FR. FORK 0.1
9 o PROTECTOR, L. FR. FORK
(SAME TIME FOR TWO UNITS)
0.2

17-G
~ FORK SUB ASSY., L. FR.
(ADD 0.1 FOR EACH.)
0.4

7-23 .FORK SUB ASSY., R. FR.

.SPRING, FR. FORK
&-32 (ADD 0.2 FOR EACH.)
DAMPERCOMP., FR. ............ 0.8
(ADD 0.5 FOR EACH.)
(INC. RELATIVE PART)
SEAL SET, FR. FORK ........... 0.9
(ADD 0.6 FOR EACH.)
PIPE COMP., L. SLlDE ......... 1.0
(ADD 0.7 FOR EACH.)
.PIPE COMP., R. SLIDE
.TUBE, OUTER
(ADD 0.7 FOR EACH.)

, "".

a
~€ffil
Ref.
Part No. Deseription eRas Serial No. Pam €atalogue cede
No. R3 R4 RS RB3 RB4 RBS
1 45461-GBF-JOO CLAMPER A, FR. BRAKE HOSE
2 45462-GBF-JOO CLAMPER B, FR. BRAKE HOSE
3 51402-GBF-B31 SPRING, FR. FORK
(2.55N/MM,0.26KGF/MM) 2 2 (2) (2) (2)
51401-GBF-831 SPRING, FR. FORK
(2.75N/MM,0.28KGF/MM) (2) (2) 2 2 2
51402-GBF-J01 SPRING, FR. FORK
(2.35N/MM,O.24KGF/MM) (2) (2)
51401-GBF-K41 SPRING, FR. FORK
(2.75N/MM,O.28KGF/MM) 2
t 51402-GBF-K41 SPRING, FR. FORK
(2)
(2.55N/MM,O.26KGF/MM)
51403-GBF-K41 SPRING, FR. FORK
(2.94N/MM,O.30KGF/MM) (2)
51401-GBF-861 ..... ....................... (2) (2) (2)
4 51404-GBF-831 GUIDE, SPRING .............. .. 2 2 2 2 2 2
S 51405-GBF-831 RING, STOPPER ............... 2 2 2 2 2 2

6 51405-MC7-003 RING, STOPPER .. ........ ..... 2 2 2 2 2 2

7 5140B-GBF-B31 SEAT, SPRING ..... ........ .... 2 2 2 2 2 2
8 51410-GBF-K01 TUBE, OUTER .... ..... ........ 2
51410-GBF-K21 ........ ... ..... .......... ... 2 2
51410-GBF-K11 .. ........... ......... .... .... 2
51410-GBF-K31 .. ..... ..... ......... .... ... 2 2
9 51412-461-003 RING, BACK UP .... ... ........ 2 2 2 2 2 2
10 51414-GBF-831 BUSH, GUIDE .... ........ .... ... 2 2 2 2 2 2

11 51415-GBF-831 BUSH, SUDER ........ ....... ... 2 2 2 2 2 2

12 5142o-GBF-K01 PIPE COMP., R. SUDE .......... 1 1 1 1 1 1
47
2004.07.01 E

...
 F-6 FRONT FORK

, ~(f..

Reqd. QTY
Ref.

D
Part No. Description CRas Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
13 51430-GBF-J21 DAMPER COMP., FR. ......... ... 2 2 2 2 2
51430-GBF-K41 ....... ..... ..... ........ ... 2
14 51431-GBF-J01 DAMPERSUB COMP., FR. .... ... 2 2 2 2 2 2
15 51436-GBF-J01 NEEDLE, REBOUND .. ... ..... ... 2 2 2 2 2 2

16 51441-GBF-K01 BOLT COMP., CENTER .. ...... ... 2 2

51441-GBF-K21 oo................. ........ ... 2 2 2 2
17 51447-KR6-003 RING, OIL SEAL STOPPER ... ... 2 2 2 2 2 2
18 51450-GBF-831 BOLT, FR. FORK ... ........ ... 2 2 2 2 2 2
19 51456-KZ3-731 BOLT , PLUG .. ...... ..... ... ... 2 2 2 2 2 2
20 51476-GBF-831

21 51480-GBF-K01
RING, WEAR .. ... ...........

FORK SUB ASSY., R. FR. ...... ..

... 2 2 2 2 2 2
.
51480-GBF-K21 .... .............. ..... ......
51480-GBF-K41 ............ ............ ... ...
51480-GBF-K11 ........ .... ..... ... ...... ...
51480-GBF-K31 .... ...... ........... ..... ... ... 1 1
22 51481-GBF-J21 ROD COMP., PISTON ..... ..... ... 2 2 2 2 2
51481-GBF-K41 ...... ... ..... ..... ..... ... ... 2
51490-GBF-J21 SEAL SET, FR. FORK ...... ....... 2 2 2 2 2 2
24 51517-GBF-831 RUBBER, STOPPER .. ... ...... ... 2 2 2 2 2 2
25 51520-GBF-K01 PIPE COMP., L. SLlDE .... ... ... 1 1 1 1 1 1
26 51580-GBF-K01 FORK SUB ASSY., L. FR. ... ...
51580-GBF-K21 .......... ...... ..... ...............
51580-GBF-K41 ...... ... .... ..... ... .........
51580-GBF-K11 .... .......... ........ ..... ... ...
51580-GBF-K31 ...... ... .... ......... ...........

48
2004.07.01 F '"'
 F-6 FRONT FORK

, ~...

Reqd. QTY
Ref.
Part No. Description CRas Serial No. Parts catalogue code
No.

27 51610-GBF-680ZB

28 51620-GBF-680ZB
PROTECTOR, R. FR. FORK
*TNATURAL*............NATURAL
PROTECTOR, L. FR. FORK
R3 R4 R5 RB3 RB4 RB5

(1
*TNATURAL*............NATURAL 1 1 1 1 1 1
29 52482-GBF-831 NUT, HEX., 10MM ............. 2 2 2 2 2 2
30 90113-KZ3-000 BOLT, FLANGE, 6MM ..... ...... 2 2 2 2 2 2
31 90113-MAC-780 BOLT, PROTECTOR ............. 6 6 6 6 6 6
32 91254-GBF-831 DUST SEAL ................... 2 2 2 2 2 2
. 33 91256-GC5-003
34 91258-KZ3-B01
35 91301-KZ3-731
O-RING,

O-RING,
15.5X1.5
O-RING, 18.8X1.9
2.8X1.9
............
............
......... ....
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
36 91310-MJO-003 O-RING ...... ......... ........ 2 2 2 2 2 2
37 91356-MWO-003 O-RING, 37.2X2.4CSHOWA) .. .... 2 2 2 2 2 2

49
2004.07.01 E

....
 F-7 FRONT BRAKE CALlPER
Service item F.R.T.
PAD SET, FR. .. . .. . .. .. . ... . .. 0.1
BRA CKE T, L. . .. . . . . . . . . . . .. . . . 0.2
CALIPER SUB ASSY., L. FR.
BRAKE 0.4
PISTON ....................... 0.5
(INC. RELATIVE PART)

13

Reqa. .\IrY
Ref.
Part No. Description CR85 Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS

1 06451-166-405 SEAL SET, PISTON ............

2 o6455-GBF-K01 PAD SET, FR. ................
3 43352-568-003 SCREW, BLEEDER (NI SS IN) .....
4 43353-461-771 CAP, BLEEDER ................
5 45107-166-006 PISTON ......................

6 45108-166-006 SPRING, PAD .................

7 4511o-GC4-601 BRACKET, L. .. ................
PIN, SUDE .............. ....

.
8 45115-GE3-602
9 45131-GZo-006 BOL T , PIN ...... ............. e
10 45132-166-016 BOOT, PIN BUSH (NISSIN) .....

11 45133-166-016 BOOT, PIN ...................

12 45134-GE3-601 DUST PLUG ... ... .............
13 4515O-GS2-305 CAUPER SUB ASSY., L. FR.
BRAKE (NISSIN) 1 1 1 1 1 1
14 45215-GC4-602 PIN, HANGER ............. .... 2 2 2 2 2 2
15 45216-166-006 WASHER, WAVE ... ......... .... 1 1 1 1 1 1
16 45218-166-006 WASHER, CONICAL SPRING .... ... 1 1 1 1 1 1
17 90131-KBV-003 BOLT , FLANGE, 8X32 .. ........ 2 2 2 2 2 2

50
2004.07.01 E .....
 F-8 FRONT WHEEL
Service item F.R.T.
AXLE, FR. WHEEL .............. 0.2
--~ DISK, FR. BRAKE .............. 0.3
BEARING, RADIAL BALL, 62D1U .. 0.4
(ADD 0.1 FOR EACH.)
-~ .COLLAR, FR. AXLE DISrANCE
TIRE, FR. .................... 0.8
.rUBE, TIRE
I
WHEEL SUB ASSY., FR. ......... 0.9
RIM, FR. WHEEL............... 2.2
HUBSUBASSY., FR. WHEEL ..... 2.3

, ~...
GBF7 1'0800

Reqd. QTY
Ref. Serial No.
Part No. Description ~. Parts catalogue code

e
No. R3 R4 ---------------.-
RS RB3 RB4 RBS

....1 06440-GBF-830 SPOKE SETA, FR. (A10X19Q)

(INSIDE) 14 14 14
;!... 06440-GBF-860 SPOKE SET A, FR. (A10X212.S)
(INSIDE) 14 14 14
2 06440-GBF-830 SPOKE SETA, FR. (A10X190)
(OUTSIDE) 14 14 14
~06441-GBF-860 SPOKESET B, FR. (A10X213)
(QUTS IDE) 14 14 14
3 42714-KA3-710 CAP, VALVE ........ ........... 1 1 1 1 1 1
~4
44301-GBF-JOO AXLE, FR. WHEEL oo............. 1 1 1 1 1 1
5 44311-GC4-600 COLLAR, FR. WHEELSIDE ..... .. 2 2 2 2 2 2

644610-GC4-600 COVER,FR. HUB ..............

7 44620-GC4-600 COLLAR, FR. AXLE DISTANCE ...
~8 44635-GBF-830 HUBSUB ASSY., FR. WHEEL ....
944650-GBF-830 WHEEL SUB ASSY., FR. ........
44650-GBF-860 .. . . .,. . .. . . . .. . . .. . .. . . . . . .
10 44701-GBF-831 í:c.-RIM, FR. WHEEL..............
44701-GBF-861,,- ............................
11 44711-GS2-751 TIRE, FR. (INOUE)
(70/100-17 40M M68) -------- U
44711-GS2-771 TIRE, FR. (BRIDGESTONE)
(70/100-17 40M M23) -------- CM,ED
44711-GBF-871 TIRE, FR. (BRIDGESrONE)
(70/100-19 42M M61)
12 44712-GC4-601 rUBE, TIRE (BRIDGESTONE)
(70/100-17) -------- CM, ED
44712-GC4-611 rUBE, TIRE (70/100-17) (INOUE) -------- U
51
2004.07.01 E
 F-8 FRONT WHEEL
9
I
--~
'~

GBF7 F0800

Reqd. QTY
Ref.
Part No. Description CR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
12) 44712-GBF-871 TUBE, TIRE (BRIDGESTONE)
(701100-19)
13 44713-GC4-003 FLAP, TIRE (1.40-17>
(BRIDGESTONE) -------- -------- CM,ED
44713-GC4-671 FLAP, TIRE (1.40-17) (INOUE) -------- -------- U
44713-110-003 FLAP, TIRE (BRIDGESTONE) ....
14 44715-GC4-000 STOPPER, BEAD (1.40> ........
15 45351-GBF-830 DISK, FR. BRAKE .............

16 90105-KAE-870 BOLT, DISK, 6X17 ............ 4 4 4 4 4 4

17 90306-KFO-003
~18 90745-GC4-701
NUT, FLANGE, 12MM .... .......
DUSTSEAL, 32X21X5(NOK) .....
1
2
1
2
1
2
1 1
2
1
2
t\
2
19 94001-08000-0S NUT, HEX., 8MM ........... ... 1 1 1 1 1 1
20 94111-08000 WASHER, SPRING, 8MM ... ...... 1 1 1 1 1 1
21 96140-62010-10 BEARING, RADIAL BALL, 6201U . 2 2 2 2 2 2

52
2004.07.01 E
 F-9 REAR BRAKE CALlPER
Service ¡Iem F.R.T.
GUARD, RR. CALlPER ........... 0.1
.PAD SET, RR. BRAKE
4 BRACKET COMP., RR. ........... 0.5
.CALIPER SUB ASSY., RR. BRAKE
PISTON COMP. ................. 0.6
(INC. RELATIVE PART)

Reqd. QTY
Ret.
Part No. Description CR85 Serial No. Parts catalogue code
No. R3 R4 R5 R83 R64 RB5
1 06431-MA3-405 SEAL SET, PISTON ............
2 43105-KZl-405 PAD SET, RR. BRAKE ..........
3 43108-MY6-671 SPRING, PAD .................
4 43110-GS2-601 BRACKETCOMP., RR. ..........
5 43112-GT4-006 RETAINER ....................
6 43131-KW3-006 BOLT, PIN ...................
7 43150-GS2-305 CALIPER SUB ASSY., RR. BRAKE
(NISSIN) 1 1
8 43215-ML3-911 PIN, HANGER ................. 1 1
9 43340-KS6-831 GUARD, RR. CALIPER .......... 1 1
10 43352-568-003 SCREW, BLEEDER (NI SS IN) ..... 1 1

11 43353-461-771 CAP, BLEEDER ................

12 45107-MN4-016 PISTON COMP. ................
13 45131-166-016 BOLT, PIN ...................
14 45132-166-016 BOOT, PIN BUSH (NISSIN) .....
15 45133-MA3-006 BOOT B ......................
1645203-MG3-016 PLUG, PIN 1 1 1 1 1 1
1796001-06012-00 BOLT, FLANGE, 6X12 2 2 2 2 2 2

53
2004.07.01 E
 F-10 RR. BRAKE MASTER CYLlNDER
Serviee item F.R.T.
DIAPHRAGM .................... 0.1
CUP COMP., MASTER CYLINDER OIL 0.2
.HOSE, RR. MASTER CYLINDER
CYLINDER SUB ASSY., RR. BRAKE
MASTER 0.4
PISTON SET, MASTER CYLINDER ., 0.5
HOSE,RR. BRAKE .............. 0.6

21

~ .

18~
4-17 GSF? --1'\000

Reqd. QTY
Ref.
Part No. Deseription eRas Seriat No. parts catalogue code
No. R3 R4 RS RB3 RB4 RBS

1 43310-GBF-J21 HOSE,RR. BRAKE.............

43310-GBF-J31 ... ...............
2 43504-MB2-006 BOOTCOMP...................
3 43510-GBF-831 CYLINDERSUB ASSY., RR. BRAKE
MASTER (NISSIN)
4 43511-KS6-702 CUP COMP., MASTER CYLINDER OIL
5 43512-GBF-831 HOSE, RR. MASTERCYLINDER ...
43512-GBF-K41 HOSE, MASTER CYLINDER .......

6 43513-KS6-701 CAP, MASTERCYLINDER ........

7 43514-KS6-701 CLAMP, MASTER CYLINDER OIL
HOSE 2 2 2 2 2 2
8 43517-KS6-701 CIRCLIP, RR. MASTER CYLINDER 1 1 1 1 1 1
9 43520-MJ6-305 PISTON SET, MASTER CYLINDER. 1 1 1 1 1 1
10 43530-MJO-006 ROD COMP., PUSH 1 1 1 1 1 1
11 45503-KV3-006 CONNECTOR, MASTER CYUNDER ..
12 45518-GM9-711 PLATE, DIAPHRAGM ............
13 45520-GM9-711 DIAPHRAGM ...................
14 46182-500-013 CIRCLIP .....................
15 46504-KV6-702 JOINT, BRAKE ROD ............

16 90109-KZ9-000 BOLT, RR. MASTERCYUNDER ... 2 2 2 2 2 2

17 90145-MS9-612 BOLT, OIL, 10X22 ............ 2 2 2 2 2 2
18 90545-300-000 WASHER, OIL BOLT ............ 4 4 4 4 4 4
19 91212-422-006 O-RING, 14.8X2.4 ............ 1 1 1 1 1 1
20 94002-08000-0S NUT, HEX., 8MM .............. 1 1 1 1 1 1
2196001-06014-00 BOLT, FLANGE, 6X14 ..........
54
2004.07.01 E

....
 F-11 REAR WHEEL
Service item F.RT.
AXLE, RR. WHEEL .............. 0.3
DISK, RR. BRAKE .............. 0.4
.SPROCKET, FINAL
BEARING, RADIAL BALL, 6002-SH 0.5
(ADD 0.1 FOR EACH.)
.BEARING, RADIAL BALL, 6202-SH
.COLLAR, RR. AXLE DISTANCE
TIRE, RR. .................... 0.9
. TUBE, TIRE
WHEEL SUB ASSY., RR. ......... 1.0
RIM, RR. WHEEL ............... 2.3
HUB SUB ASSY., RR. WHEEL ..... 2.4
.

,
. ~~.

Reqd. QTY

f
Ref. Serial No.
Part No. CR8S Parts catalogue code
No. R3 RBS
1 06420-GBF-830"'" SPOKE SET A, RR. (A10X173) 32 32 32
06420-GBF-860'¡:" SPOKESET A, RR. (A10X19S.S) 32 32 32
2 40543-GBF-830 ADJUSTER, CHAIN .............. 2 2 2 2 2 2
3{)óf,1201-GBF-KOO SPROCKET, FINAL (SOT> (SUNSTAR) 1 1 (1)
2-
41202-GBF-830 SPROCKET, FINAL (47T> (SUNSTAR) (1 ) (1)
41203-GBF-830 SPROCKET, FINAL (51T> (SUNSTAR) (1) (1)
41201-GBF-830 SPROCKET, FINAL (49T> (SUNSTAR) 1
41201-GBF-K40 SPROCKET, FINAL (48T) (SUNSTAR) (1)
,~41201-GBF-K10 SPROCKET, FINAL (S6T> (SUNSTAR) 1 1 (1)2
41201-GBF-860 SPROCKET, FINAL (55T> (SUNSTAR) (1) (1) 1
.~. 41202-GBF-860 SPROCKET, FINAL (57T> (SUNSTAR) (1 ) (1 )
41203-GBF-860 SPROCKET, FINAL (S3T> (SUNSTAR) (1) (1)
41201-GBF-KSO SPROCKET, FINAL (S4T)(SUNSTAR) (1)
4 42301-GBF-JOO AXlE, RR. WHEEL .............. 1 1 1 1 1 1
5 42311-GBF-830 COllAR, RR. WHEEl ........... 2 2 2 2 2 2
6 42620-GBF-830 COLLAR, RR. AXlE DISTANCE ..,
7 42635-GBF-830 HUB SUB ASSY., RR. WHEEl ....
8 42650-GBF-830 WHEEl SUBASSY., RR. ........
42650-GBF-860 ..........
9~2701-GBF-831 RIM, RR. WHEEL
.. ...
..............
........................
..w.2701-GBF-861
10 42711-GS2-751 TIRE, RR. (INOUE)
(90/100-14 49M M5C) U
42711-GS2-771 TIRE, RR. (BRIDGESTONE)
(90/100-14 49M M22) CM,ED
42711-GBF-871 TIRE, RR. (BRIDGESTONE)
(90/100-16 S2M M58)

2004.07.01 E
 F-11 REAR WHEEL

,
10
~(I..

Reqd. QTY
Ref.

1)
Part No. Descriplion CR8S Serial No. Parts catalogue code
No. R3 R4 RS RB3 RB4 RBS
11 42712-GC4-601 TUBE, TIRE (BRIDGESTONE)
(90/100-14) -------- -------- CM,ED
42712-GC4-611 TUBE, TIRE (90/100-14) (INOUE) -------- -------- U
42712-GBF-871 TUBE, TIRE (BRIDGESTONE)
(90/100-16)
12 42713-GC4-003 FLAP, TIRE (1.60-14)
(BRIDGESTONE) -------- -------- CM,ED
42713-GC4-671 FLAP, TIRE (1.60-14)(INOUE) -------- -------- U
44713-118-003 FLAP, TIRE (2.15X16)
(BRIDGESTONE)
CAP, VALVE ..................
13 42714-KA3-710
14 43351-GS2-600
15 44715-MAO-770
DISK, RR. BRAKE
STOPPER, BEAD (1.60)
....... ......
........
t
42715-KA2-680 STOPPER, BEAD (1.85) ....... ..

16 90105-KAE-870 BOLT, DISK, 6X17 ...... ...... 4 4 4 4 4 4

17 90125-KA4-000 SCREW, FLAT, 8X31 ............. 4 4 4 4 4 4
18 90305-GE8-003 NUT, U, 14MM ................ 1 1 1 1 1 1
19 90309-ML3-791 NUT, U, 8MM ................. 4 4 4 4 4 4
20 90465-MC4-000 WASHER, 8MM ....... .......... 4 4 4 4 4 4

21 90745-GC4-702 DUST SEAL, 32X21X5.5(ARAI) .. 1 1 1 1 1 1

22 90752-GB4-681 OIL SEAL,21X35X7(ARAI) ...... 1 1 1 1 1 1
23 91073-GBF-831 BEARING, RADIAL BALL, 6002-SH 1 1 1 1 1 1
24 91074-GBF-831 BEARING, RADIAL BALL, 6202-SH 1 1 1 1 1 1
25 94001-08000-0S NUT, HEX., 8MM .........oo... oo.. 3 3 3 3 3 3
26 94002-08000-0S NUT, HEX., 8MM .... ....oo. .... 2 2 2 2 2 2
27 94111-08000 WASHER, SPRING, 8MM oo......... 1 1 1 1 1 1
56
2004.07.01 E

....
 F-12 FUEL TANK ~
Service item F.R.T.
SHROUD SET, L. TANK .......... 0.1
(SAME TIME FOR TWOUNITS)
.SHROUDSET, R. TANK
COCKASSY., FUEL ............. 0.2
9 TANK COMP., FUEL ............. 0.3
I

.
@
1-2

1--.~~23
13~ 24 \ ~24
6- 25
\
E-11
CfiF8 .
fl200A E-11-2

Reqd. QTY
Ref.
Part No. Descriptíon CR85 Serial No. Parts catalogue code
No. R3 R4 R5 RB3 RB4 RBS
1 16950-GS2-911 COCK ASSY., FUEL ............ 1 1 1 1 1 1
2 16997-467-000 O-RING,11.8X3.55 ........... 1 1 1 1 1 1
........
,
t
3
4
5
17504-GC4-830
17508-GBF-830
17509-KS6-700
RU8BER,
RUBBER, TANK
COLLAR, TANK
TANK SETTING
MOUNTING
SETTING
.......
........
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
~ 617510-GBF-KOO
TANK COMP., FUEL ............
r
17510-GBF-K20
... .........................
717516-GBF-830 BAND, TANK RR. ..............
8 17521-429-000
9 17545-GBF-KOOZA
TUBE, FUEL
SHROUD SET, R. TANK *TYPE1*
CAP BREATHER .....
(WU
17545-G8F-K20ZA............................
17545-GBF-K40ZA.. . .. .. . . . . .. .. .. . . . ... .
10 17555-G8F-KOOZA SHROUD SET, l. TANK *TYPE1*
(WL)
17555-GBF-K20ZA .. .......... ........ ..... ....
17555-GBF-K40ZA ".a .... ................... ...
11 17620-Ml3-600 FUEl FILl CAP ASSY. ......... 1 1 1 1 1 1
12 17624-KA4-000 PACKING, FUEL TANK CAP ...... 1 1 1 1 1 1
13 17626-467-000 COLLAR, FUEl TANK SETTING .. . 2 2 2 2 2 2
14 17634-KZ3-860 BRACKET, FR. FUEL TANK ...... .. 2 2 2 2 2 2
15 44125-MN5-000 COLLAR, FR. WHEELCOVER ...... 1 1 1 1 1 1
16 64266-MG9-770 GROMMET,SPEAKERPANEL .... ... 1 1 1 1 1 1
17 83607-356-000 COLLAR, BATTERY LOWER ....... 1 1 1 1 1 1
18 84706-415-000 COLLAR ... ......... ........ oo.. 4 4 4 4 4 4
19 90113-GFO-000 BOLT, FLANGE, 6MM ....... ... ... 6 6 6 6 6 6
5'
2004.07.01 E

.",.
 F-12 FUEL TAN K

9I

GBF8. F1200A

Reqd. QTY
Ref.
Part No. Description CR8S Serial No. Parts catalogue cede
No. R3 R4 RS RB3 RB4 RBS
20 90124-MM9-000 SCREW, LOWER COWL SETTING

21 90137-KA3-830 BOLT, FLANGE, 6X40 .......... 2 2 2 2 2 2

22 90506-430-000 WASHER, FENDER MOUNTING ..... 2 2 2 2 2 2
23 95001-55135-40 TUBE, FUEL, 5.3X135
(95001-55001-60M)
17681-GBF-K40 TUBE, FUEL .................. 1 1
24 95002-02100 CLIP, TUBE(B10) ............ 2 2 2 2 2 2
25 96001-06014-00 BOLT, FLANGE,6X14 .......... 2 2 2 2 2 2
26 96001-06016-00 BOLT, FLANGE, 6X16 .......... 5 5 5 5 5 5
(

58
2004.07.01 E
 F-13 SEAT
Service item F.R.T.
COVER, L. SIDE ............... 0.1
(SAME TIME FOR TWO UNITS)
.COVER, R. SIDE
.SEAT COMP.

Reqd. QTY i
Ref.
Part No. Description CRa5 Serial No. Parts catalogue code
No.

1 77100-GBF-J80 SEAT COMP. ..................

..
R3 R4 R5 RB3 RB4 RB5
fi
77100-GBF-K20
2 77101-GBF-J80 LEATHER COMP., SEAT
(NO LETTERS PRINTED)
77101-GBF-K20 ......
3 83S10-GBF-KOOZA COVER, R. SIDE
*NH196* ROSS WHITE
83S10-GBF-K40ZA *NH196* ROSS WHITE
4 83S1S-KS7-830 RUBBER, SIDE COVER STOPPER ..
S 83610-GBF-KOOZA COVER, L. SIDE
*NH196* ROSS WHITE
6 90111-162-000 BOL T, FLANGE, 6MM ......... oo.- 2 2 2 2 2 2
7 90133-KA3-730 BOL T , FLANGE, 8X12 oo_..... oo.. 2 2 -------- 3KOO0133
96300-08014-00 BOL T , FLANGE, 8X14 .......... 2 2 3KOO0134
2 2
90123-KZ4-J40 BOL T , FLANGE, 8X18 ....... oo.. 2 2

2004.07.01 E
 F-14 AIR CLEANER
Serviee item F.R.T.
MUDGUARD, AIR CLEANER CASE ... 0.1
ELEMENT, AIR CLEANER ......... 0.2
STAY, AIR CLEANER ELEMENT .... 0.5
CASE SET, AIR CLEANER ........ 0.7
.TUBE, AIR CLEANER CONNECTING

10
.

, ~~.

Ref.
,)
Reqd. QTY
Part No. Deseription eRas Serial No. Parts catalogue eode
No. R3 R4 RS RB3 RB4 RBS
1 17212-GC4-600 BASE, ELEMENT oo. ..... oo.. ...... 1 1 1 1
2 17213-GS2-680 ELEMENT, AIR CLEANER oo. ...... 1 1 1 1
3 17215-GC4-600 STAY, AIR CLEANER ELEMENT .. . 1 1 1 1
4 17217-GC4-600 PLATE, FR. CASE oo.. .......... 1 1 1 1
5 17219-GBF-830 MUDGUARD, AIR CLEANER CASE .. 1 1 1 1
6 1722o-GBF-KOOZACASE SET, AIR CLEANER
*NH22o*............SMOKE GRAY 1 1 1 1 1 1
7 17253-GBF-830 TUBE, AIR CLEANER CONNECTING 1 1 1 1 1 1
8 17291-GBF-830 BOLT, ELEMENT SETTING ..oo.. oo.. 1 1 1 1 1 1
9 93913-15410 SCREW, TAPPING, 5X16(PO) ..oo.. 2 2 2 2 2 2
10 94002-0500o-0S NUT, HEX., 5MM oo.. ........... 4 4 4 4 4 4 .
11 95018-54250 BAND, AIR CLEANER CONNECTING
TUBE (54) 1 1 1 1 1 1
12 95701-06012-00 BOLT, FLANGE, 6X12 oo....... oo.. 2 2 2 2 2 2

60