LM Me6511 DL Mech V QB
LM Me6511 DL Mech V QB
DEPARTMENT OF
MECHANICAL ENGINEERING
V SEMESTER - R 2013
LABORATORY MANUAL
Name : _______________________________________
Section : _______________________________________
DHANALAKSHMI COLLEGE OF ENGINEERING
VISION
MISSION
VISION
Rendering the services to the global needs of engineering industries by educating students to
become professionally sound mechanical engineers of excellent caliber
MISSION
To produce mechanical engineering technocrats with a perfect knowledge intellectual and hands on
experience and to inculcate the spirit of moral values and ethics to serve the society
To impart students with fundamental knowledge in mathematics and basic sciences that will
2. Core competence
To provide students with sound knowledge in engineering and experimental skills to identify
complex software problems in industry and to develop a practical solution for them
3. Breadth
To provide relevant training and experience to bridge the gap between theory and practice which
enable them to find solutions for the real time problems in industry and organization and to
4. Professional skills
To bestow students with adequate training and provide opportunities to work as team that will
build up their communication skills, individual, leadership and supportive qualities and to enable
5. Life-long learning
engineering and to create awareness about the need for lifelong learning and pursuing advanced
degrees
2. To design and conduct experiments as well as to analyze and interpret data and apply the same
4. To understand a complex real world problem and develop an efficient practical solution
5. To create, select and apply appropriate techniques, resources, modern engineering and IT tools
6. To understand the role as a professional and give the best to the society
7. To develop a system that will meet expected needs within realistic constraints such as
8. To communicate effectively and make others understand exactly what they are trying to tell in
9. To work in a team as a team member or a leader and make unique contributions and work with
coordination
COURSE OUTCOMES
Total depth: The sum of the addendum and dedendum of a gear is known as total depth. It is the
distance between addendum circle to the dedendum circle measure along radial direction.
Working depth: The distance between addendum circle to the clearance circle measured along
radial direction is known as working depth of the gear.
Tooth thickness: Distance of the tooth measured along the circumference of the pitch circle is
known as tooth thickness.
Tooth space: Distance between the two adjacent tooth measured along the circumference of the
pitch circle is known as the tooth space.
Backlash: It is the difference between the tooth thickness and the tooth space. It prevents
jamming of the gears in meshing condition.
Profile: It is the curved formed by the face and flank is known as profile of the tooth. Gear tooth
are generally have cycloidal or involute profile.
Path of contact: The curved traced by the point of contact of two teeth form beginning to the end
of engagement is known as path of contact.
Arc of contact: It is the curve traced by the pitch point form the beginning to the end of
engagement is known as arc of contact.
Arc of approach: The portion of the path of contact from beginning of engagement to the pitch
point is known as arc of approach.
Arc of recess: The portion of the path of contact form pitch point to the end of the engagement is
known as arc of recess.
2. Helical Gear:
The helical gear is used to connect two parallel shafts and teeth inclined or unused to the axis of the
shafts. The leading edges of the teeth are not parallel to the axis of rotation, but are set at an angle.
Since the gear is curved, this angling causes the tooth shape to be a segment of a helix. Helical gears
can be meshed in a parallel or crossed orientations.
3. Bevel Gear:
Bevel gears transmit power between two intersecting shafts at any angle or between non- intersecting
shafts. They are classified as straight and spiral tooth bevel and hypoid gears. When intersecting shafts
are connected by gears, the pitch cones (analogous to the pitch cylinders of spur and helical gears) are
tangent along an element, with their apexes at the intersection of the shafts where two bevel gears are
in mesh. The size and shape of the teeth are defined at the large end, where they intersect the back
cones. Pitch cone and back cone elements are perpendicular to each other. The tooth profiles resemble
those of spur gears having pitch radii equal to the developed back cone radii.
4. Worm Gear:
Worm gears are usually used when large speed reductions are needed. The reduction ratio is
determined by the number of starts of the worm and number of teeth on the worm gear. But worm gears
have sliding contact which is quiet but tends to produce heat and have relatively low transmission
efficiency.
The applications for worm gears include gear boxes, fishing pole reels, guitar string tuning pegs, and
where a delicate speed adjustment by utilizing a large speed reduction is needed.
Fig. Worm and worm wheel Fig. Screw gear Fig. Miter gear
Result:
Thus gear, types and its parameters were studied.
Outcome:
Able to demonstrate the principles of gear, types and its parameters
3. They are used for power train between internal combustion engine and an electric motor.
4. They are also used in speed drives in textile and Jute machineries.
Viva-voce
1. Define – Pitch circle
4. Define – Module
5. Define – Backlash
8. Define – Cycloid
Result:
Thus the speed ratio of a spur gear reducer is carried out and the graph is plotted.
Outcome:
Able to conduct the experimental study of speed ratio of spur gear train
Viva-voce
Result:
Thus the speed ratio of an epicyclic gear reducer is carried out and the graph is plotted.
Outcome:
Able to conduct the experimental study of speed ratio of an Epicyclic gear train
16 Format No.: DCE/Stud/LM/34/Issue: 00/Revision: 00
Application:
The epicyclic gear trains are used in the back gear of lathe, differential gears of the automobile, hoists,
pulley blocks, wrist watches.
Viva-voce
Tabulation:
Output Speed Total reduction in Speed Ratio
(rpm) Speed (N)
Sl. No. Input Speed (rpm) N Right Left Right Left Right Left
Wheel Wheel Wheel Wheel Wheel Wheel
(N1) (N2) (N1) (N2) NR NL
Result:
Thus, the speed ratio of a differential gear train is carried out and the graph is plotted.
Outcome:
Able to conduct the experimental study of speed ratio of differential gear train
Application:
The differential gear trains are used in the rear drive of an automobile.
Viva-voce
Result:
Thus experimentally the transmission efficiency of a worm gear reducer is determined.
Outcome:
Able to determine the transmission efficiency of a worm gear reducer
Application:
The worm gear drives are used in gate control mechanisms, hoisting machines, automobile steering
mechanisms, lifts, conveyors, presses.
A four-bar chain having two turning and two sliding pairs such that two pairs of the same
kind are adjacent is known as a double-slider-crank chain. The following are its inversions:
1. First inversion (i.e., Elliptical trammel)
2. Second inversion (i.e., Scotch yoke)
3. Third inversion (i.e., Actual Oldham’s coupling)
Applications:
1. In reciprocating engine.
2. In reciprocating compressor.
3. In Whitworth quick – return mechanism and Rotary engine.
4. In oscillating cylinder engine and crank & slotted-lever mechanism.
5. In hand pump.
6. In scotch yoke.
Result:
Thus the inversions of four bar mechanisms, single & double slider cranks mechanisms
and its comparison and motion to be named were studied.
Application:
1. The four bar chain mechanism is used in deep boring machines and locomotives.
Viva-voce
Result:
Thus the kinematics of Universal Joint was studied successfully.
Outcome:
Able to demonstrate the principles of the kinematics of universal joint
Viva-voce
Sl.No. Length L Time for 10 Time Period Frequency (Hz) Mass Moment of
( m) oscillations T in Inertia
in (Sec) (Sec) Kg m2
Result:
Thus the moment of inertia of the brass rod using turn table apparatus is ___________.
Viva-voce
Result:
Thus the experiment is carried out and the radius of gyration of a given rectangular plate is
__________ mm.
Outcome:
Able to determine the radius of gyration of a given rectangular plate
Application:
The bifilar suspension is usually used for finding the moment of inertia of a connecting rod of
an engine.
Sl. Height Time for 10 Time for a Natural frequencyExperimental Moment Equivalent
No. h1 (m) oscillations oscillation T Fn (Hz) radius of of inertia Length of
t (Sec) (Sec) gyration K (m) I pendulum
Exp Theo Exp Theo (m) l
Fn(exp) Fn(theo) Kexp Ktheo (m)
Mean
Result:
Thus the experiment was conducted for the circular rod and the following were calculated,
1. Radius of gyration = (in m)
2. Mass Moment of Inertia = (in m)
3. Natural frequency = Fn (exp) (Hz), Fn (theo) (Hz)
Outcome:
Able to determine the radius of gyration, mass moment of inertia and the natural frequency of
the given circular rod experimentally
Application:
The compound pendulum is used to make gravity surveys in the field.
2. The gyroscopic effect is used in the gyroscopic flowmeter and gyroscopic altitude indicator
used for stabilization of the ships.
Viva-voce
1. What is gyroscopic couple?
2. What is gyroscopic torque?
3. Define - Steering
4. Define - Pitching
5. Define - Rolling
6. Give the applications of gyroscopic principle.
7. What is the effect of gyroscopic couple on rolling of ship?
8. Write the expression for gyroscopic couple.
9. Discuss the effect of the gyroscopic couple on a two wheeled vehicle when taking a turn.
10. How automatic controls are classified?
11. What will be the effect of gyroscopic couple on the aero plane?
12. Which part of the automobile such as engine rotor and vehicle wheels are subjected to the
gyroscopic couple?
13. What is meant by reactive gyroscopic couple?
14. What is meant by applied torque and reaction torque?
15. Define - Gyroscopic acceleration
16. What is transducer?
Apparatus required:
Cam analysis system and Dial gauge
Description:
Cam is a machine element such as a cylinder or any other solid with a surface of contact so
designed as to give a predetermined motion to another element called the follower. A cam is a
rotating body importing oscillating motor to the follower. All cam mechanisms are composed of
at least there links viz: 1.Cam, 2. Follower and 3. Frame which guides follower and cam.
Graph:
Displacement diagram and also the cam profile are drawn using a polar graph chart. The
Velocity Vs acceleration curve is drawn.
Procedure:
Cam analysis system consists of cam roller follower, pull rod and guide of pull rod.
1. Set the cam at 0° and note down the projected length of the pull rod
2. Rotate the can through 10° and note down the projected length of the pull rod above
the guide
3. Note down the corresponding displacement of the follower.
Jump-speed:
1. The cam is run at gradually increasing speeds, and the speed at which the follower jumps
off is observed.
2. This jump-speed is observed for different loads on the follower.
Angle of Acceleration
Lift Displacement Velocity
Sl. No. rotation
in mm in mm (x 10-3)
(degrees) in m/s
m/s2
2. Jump-speed.
Load on the Jump-speed
Sl. No.
Follower, F (N) N (rpm)
Result:
Thus the displacement and jump phenomenon were studied and the motion curve is plotted
in polar curve.
Outcome:
Able to demonstrate using cam analysis system and to draw the displacement diagram for
the follower and the cam profile
Application:
The cam mechanism is used in Internal combustion engine for operating rocker arm.
1. What is a cam?
2. Give some examples for cams.
3. Define - Tangent cam
4. Distinguish radial and cylindrical cams.
5. How can high surface stress in flat faced follower be minimized?
6. Compare roller and mushroom follower be minimized?
7. Where are the roller follower extensively used?
8. Define - Dwell period
9. Explain offset follower.
10. Define - Trace point
11. Define - Pressure angle with respect to cams
12. Define - Stroke in cam
13. Define undercutting in cam. How it occurs?
14. How could you prevent undercutting in cam?
15. What do you know about monogram?
16. State the advantages of tangent cam.
17. Sketch any four types of follower with cam arrangement.
18. State the basic requirements for high speed cams.
19. Construct the displacement diagram for the follower motion to be cycloidal.
20. What is prime circle of a cam?
Aim:
To calculate the longitudinal undamped natural frequency of an open coil helical spring
mass system
Apparatus required:
Open coil helical spring, Masses, Thread, Ruler, and Stopwatch
Description:
The setup is designed to study the free or forced vibration of a spring mass system either
damped or undamped condition. It consists of a mild steel flat firmly fixed at one end through a
trunnion and in the other end suspended by a helical spring, the trunnion has got its bearings
fixed to a side member of the frame and allows the pivotal motion of the flat and hence the vertical
motion of a mass which can be mounted at any position along the longitudinal axes of the flat.
The mass unit is also called the exciter, and its unbalanced mass can create an excitation force
during the study of forced vibration experiment. The experiment consists of two freely rotating
unbalanced discs. The magnitude of the mass of the exciter can be varied by adding extra weight,
which can be screwed at the end of the exciter.
Formula used:
Stiffness, k = load/deflection N/m
Experimental natural frequency, fn(exp) =1/tp Hz, Where, tp = 2π√g/∂
Theoretical natural frequency, fn(the) = 1/2π√(g/∂) Hz
Procedure:
Determination of spring stiffness
1. Fix the top bracket at the side of the scale and Insert one end of the spring on the hook.
2. At the bottom of the spring fix the other plat form
3. Note down the reading corresponding to the plat form
4. Add the weight and observe the change in deflection
5. With this determine spring stiffness
Determination of natural frequency
Tabulation:
Length of the
Mass Deflection Time Experimental Theoretical
Spring L Time for 10
Sl added (mm) Stiffness period for natural natural
(mm) oscillation
no M k (N/m) one tp frequency, frequency
T (sec)
(kg) Initial Final Initial Final (sec) f n(exp), Hz fn(the), Hz
Result:
Thus the longitudinal undamped natural frequency experiment of an given open coil helical
spring mass system was conducted, and the frequency is (in Hz).
Outcome:
Able to calculate the longitudinal undamped natural frequency of an open coil helical spring
mass system
Application:
The spring mass system concept is used to designing the helical spring.
Where,
M = Mass of excited assembly. (Kg)
L1= Distance of w from pivot. (m)
L = Distance of spring from pivot i.e. length of beam. (m)
Forced vibration of a spring mass system
Speed Forcing frequency Amplitude
Sl. No. rpm c.p.s mm
Viva-voce
Result:
Thus the transverse vibration frequency of a cantilever beam is experimentally studies and the
frequency is _________ (in Hz) and the characteristic graphs are plotted.
Outcome:
Able to find the natural frequency of transverse vibration of the cantilever beam with concentrated
masses
Application:
The transverse vibration concept is used to enhanced submerged hollow fibre membrane distillation
crystallizer for hypersaline water treatment.
Aim:
To study the transverse vibrations of a simply supported beam subjected to central or offset
concentrated load
Apparatus Required:
Trunnion bearings, Beam set up and masses
Formulae used:
I = bd3/12; b = width of the beam, d = depth of the beam, l = length of the beam.
Natural frequency of transverse vibrations, fn = 1/2π (g/∂) Hz
Tabulation:
Result:
Thus the natural frequency for torsional vibration of double rotor system is determined. The
results are:
1. Moment of Inertial of IA = Kg – m2
2. Moment of Inertial of IB = Kg – m2
3. Theoretical Frequency = Hz
4. Experimental Frequency = Hz
Outcome:
Able to determine the torsional natural frequency of double rotor system
Application:
The torsional natural frequency of the double rotor system concept is used in designing of aircraft.
Viva-voce
Aim:
To balance the given rotor system dynamically with the aid of the force polygon and the couple
polygon
Apparatus required:
Rotor system, weights, steel rule, etc…
Procedure:
1. Fix the unbalanced masses as per the given conditions: radius, angular position and plane of
masses.
2. Find out thee balancing masses and angular positions using force polygon, and couple
polygon
3. Fix the balancing masses (calculated masses) at the respective radii and angular position.
4. Run the system at certain speeds and check that the balancing is done effectively.
5. If the rotor system rotates smoothly, without considerable vibrations, means the system is
dynamically balanced.
Tabulation:
C. Force / Distance from
Planes of Mass m, Radius r, Couple / ω2mrl,
Sl. No.
mass kg m ω2mr, Ref. Plane l,
kg-m m kg-m2
1 A
2 B
3 C
4 D
Diagrams:
1 Plane of the masses 2. Angular position of the masses 3. Force polygon
4 Couple polygon
Result:
The given rotor system has been dynamically balanced with the aid of force polygon and couple
polygon.
Outcome:
Able to balance the given rotor system dynamically with the aid of the force polygon
59 Format No.: DCE/Stud/LM/34/Issue: 00/Revision: 00
Application:
The balancing of rotating masses is important to avoid vibration in heavy industrial machines such as
gas turbines and electric generators.
Viva-voce
1. What is the effect of hammer blow and what is the cause it?
2. Why radial engines are preferred?
3. Give the reason for selecting different firing orders.
4. Why cranks of a locomotive are generally at right angles to one another?
5. Differentiate static and dynamic balancing.
6. Define - Dalby’s method of balancing masses
7. Why complete balancing is not possible in reciprocating masses?
8. What are the various cases of balancing revolving masses?
9. Define - Tractive force
10. Define - Swaying couple
11. What are in – line engines?
12. Define - Dynamic balancing
13. Write the important of balancing?
14. Why balancing of dynamic forces are necessary?
15. Write the different types of balancing.
Viva-voce
Tabulation:
Result:
Thus the displacement, velocity and acceleration are measured using vibration analysis and the
characteristics were studied from the plotted graph.
Outcome:
Able to measure the displacement, velocity and acceleration using vibration analysis
Viva-voce
X=______ , Y=______ , r1 = r
Graph:
1. Mean speed Vs. Sensitivity
2. Mean speed Vs. Effort
Result:
Thus the stiffness, sensitivity and effort of the spring is found using Hartnell governor.
Outcome:
Able to find the stiffness, sensitivity and effort of the spring using Hartnell governor
Application:
The hartnell governor is used in stationary steam engines, traction engines
Graph:
1. Variable speed motor controller (rpm) Vs stroboscope reading (rpm)
2. Stroboscope reading (rpm) Vs non-contact type tachometer (rpm)
Procedure:
3. Preparation of the Set Up:
a. Plug unit into a properly power source.
b. Turn the power switch to “ON” position.
c. Determine the range switch to “low” or “high” position.
3. Checking speed:
When checking speed, care must be taken to ensure that stroboscope is flashing in unison
with the object being monitored. A stroboscope will also stop motion at 2:1,3:1, 4:1 etc.; this is
normally referred to as harmonics. To be sure of unison, turn the dia., until 2 images appears
this is the actual speed.
3. In medicine, stroboscopes are used to view the vocal cords for diagnosis of conditions that
Create a four bar linkage and demonstrate its motion with a hand crank.
Design, build and test a system to isolate a sensitive instrument from ground – borne
vibrations.
Shock Absorber Design for Rickshaw.
Design a Gearless power transmission
Various types of Governor arrangement
Create a Whitworth quick return mechanism
Create a Cam profile mechanism
Create a Crank slotted link mechanism
Create an Open and cross belt drive mechanism