Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
INSPECTION AND TEST REPORT Rev.0
INSPECTION REPORT Page : 22 Pages
REPORT NO: 2037-PL-PL-0058-IR-T-015 PO NO : 2037-PL-PL-0058-C.O-1 Dated 31.01.2019
VENDOR : FTV Proclad LLC LOCATION: Techno Park, Jebel Ali, Dubai , U.A.E.
PROJECT NO: Duqm Refinery EPC Package 2 – Utilities DATE OF INSPECTION or Period Of Inspection: 08 to 10.12.2019,
& Off sites 16.12.2019 & 17.12.2019
CONTRACTOR PROJECT/JOB NO. /PURCHASE ORDER NO.: 2037-PL-PL-0058-C.O-1 Dated 31.01.2019
INSPECTION NOTIFICATION NO (if any) : 014 Rev.04 Dated 25.11.2019 & 015 Rev. 1 Dt.- 16.12.2019
DESCRIPTION OF PRODUCT
Hot Induction Bends – 10” x 7.09 mm Pipe- 90 Deg. 5D
Hot Induction Bends – 10” x 7.09 mm Pipe- 20 Deg. 5D
Item Description: Hot Induction Bends – 10” x 7.09 mm Pipe- 5.83 Deg. 5D
Hot Induction Bends – 16” x Sch-30 Pipe- 90 Deg. 5D
PO Item No: PO Line Item # 23- 10”, 30-10”, 66-10”, 01-16”
PO Line Item # 23- 27 Nos out of 54 Nos PO Qty.
PO Line Item # 30- 02 Nos out of 03 Nos PO Qty.
Qty: PO Line Item # 66- 01 No out of 01 No PO Qty.
PO Line Item # 01- 02 No out of 51 No PO Qty.
SP-PL-HIB-023 (10”- FTDS19009-23-25 to 30, FTDS19009-23-32 to 35, FTDS19009-23-27 to
50, FTDS19009-23-52 to 54 / Heat No- 179908 )
SP-PL-HIB-030 (10”- FTDS19009-30-1, FTDS19009-30-2/ Heat No- 179908)
Tag No:
SP-PL-HIB-066 (10”- FTDS19009-74-1/ Heat No- 179908)
SP-PL-HIB-001 (16”- FTDS19009-34-3, FTDS19009-01-38/ Heat No- 180358)
TYPE OF INSPECTION: DURING MANUFACTURE/ PRIOR TO SHIPMENT/ RECEIPT:
Reference Documents:
Drawing No.: DRP001-OUF-2037-PL-PL-0058-G54-0001, Rev B1 Code : 4
P&ID No.: NA Code : NA
Data Sheet: DRP001-OUF-DSH-Y-650SPI-029, Rev B1 Code : NA
ITP: DRP001-OUF-2037-PL-PL-0058-Q93-0001, Rev O3 Code : 3
Procedure No.: DRP001-OUF-2037-PL-PL-0058-P40-0002, Rev O3 Code : 4
(INDICATE TYPE)
REQUIRED INSPECTION AS PER ITP Hold Witness
INSPECTION/ TEST RESULT: Acceptable Not Acceptable
Continuation Sheet Yes No
NCR ISSUED DURING INSPECTION : Yes No
PURCHASE ORDER STATUS: Completed Not Completed
NEXT VISIT: Required Not Required
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
INSPECTION PERFORMED BY :
CONTRACTOR INSPECTOR :
NAME : NITIN SAMPATE
DEPT : QC
SIGNATURE:
DATE: 18.12.2019
INSPECTION REPORT
REPORT NO : 2037-PL-PL-0058-IR-T-015
DRP001-OUF-2037-PL-PL-0058-P40-0001-O1 – Heat Treatment Procedure - Code 3
DRP001-OUF-2037-PL-PL-0058 -P80-0001 - NDE Procedures- REV O3 – Code 3
DRP001-OUF-MR-Y-650-007, Rev P1- Purchase Requisition for Hot Induction Bends
DRP001-OUF-SPE-Y-650-023, Rev B1- Specification for Hot Induction Bends
REFERENCE DOCUMENTS DRP001-OUF-DSH-Y-650SPI-025, Rev B2- Data Sheet for Line Pipe Material
& SPECIFICATION : DRP001-OUF-SPE-Y-650-004, Rev B3- Specification for Line Pipe Material
DRP001-OUF-2037-PL-PL-0058 -T97-0001, Rev O1- Procedure for Handling, Storage, Packing,
Preservation & delivery of Hot Induction Bends.
DRP001-OUF-SPE-N-000-006, Rev A1- Packing, Marking, Preservation & Shipping procedure.
PRODUCTION BEND :
PO Line Item No # 23 - 10” x 7.09 mm Pipe- 90 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS Sr. No. as mentioned in description of product / Heat No- 179908- Qty-
second Lot of 27 Nos.
&
PRODUCTION BEND :
PO Line Item No # 30 - 10” x 7.09 mm Pipe- 20 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS19009-30-1 & 2 / Heat No- 179908- Qty- first Lot of 02 Nos.
&
DOCUMENTATION :
PRODUCTION BEND :
PO Line Item No # 66 - 10” x 7.09 mm Pipe- 5.83 Deg. 5D Bend- API 5L GR X60 PSL2- Tan
Length 410 mm (1.5 D)- FTDS19009-74-1/ Heat No- 179908- Qty- first Lot of 01 No.
&
PRODUCTION BEND :
PO Line Item No # 01 – 16" Sch 30. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. Tag No- SB-PL-HIB-001 Heat No-
180358, Qty second lot 02 nos.
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Below documents reviewed for above productions bends.
• Mother pipe visual/ dimension & wall thickness inspection report.
• Visual & dimension inspection report of MPQT bend.
• Surface Hardness of MPQT bend.
• Magnetic Particle Inspection report.
• Ultrasonic test report.
• Ultrasonic Wall Thickness Measurement report.
• Heat Treatment (Quenching & Tempering) chart/ report.
PRODUCTION BEND :
PO Line Item No # 23 - 10” x 7.09 mm Pipe- 90 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS Sr. No. as mentioned in description of product / Heat No- 179908- Qty-
second Lot of 27 Nos.
&
PRODUCTION BEND :
PO Line Item No # 30 - 10” x 7.09 mm Pipe- 20 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS19009-30-1 & 2 / Heat No- 179908- Qty- first Lot of 02 Nos.
&
PRODUCTION BEND :
VISUAL INSPECTION PO Line Item No # 66 - 10” x 7.09 mm Pipe- 5.83 Deg. 5D Bend- API 5L GR X60 PSL2- Tan
Length 410 mm (1.5 D)- FTDS19009-74-1/ Heat No- 179908- Qty- first Lot of 01 No.
&
PO Line Item No # 01 – 16" Sch 30. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. Tag No- SB-PL-HIB-001 Heat No-
180358, Qty second lot 02 nos.
Visual inspection of above production bends carried out after blast cleaning to ensure
surface is free of defects like surface notches, surface marks, laminations, cracks,
mechanical damage etc. Visual inspection of bend found satisfactory.
Heat number, Bend size, Thk, Angle, Radius, Proclad Id number found marked on pipe by
low stress stamping.
PRODUCTION BEND :
PO Line Item No # 23 - 10” x 7.09 mm Pipe- 90 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS Sr. No. as mentioned in description of product / Heat No- 179908- Qty-
second Lot of 27 Nos.
&
DIMENSONAL INSPECTION
PRODUCTION BEND :
PO Line Item No # 30 - 10” x 7.09 mm Pipe- 20 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS19009-30-1 & 2 / Heat No- 179908- Qty- first Lot of 02 Nos.
&
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
PRODUCTION BEND :
PO Line Item No # 66 - 10” x 7.09 mm Pipe- 5.83 Deg. 5D Bend- API 5L GR X60 PSL2- Tan
Length 410 mm (1.5 D)- FTDS19009-74-1/ Heat No- 179908- Qty- first Lot of 01 No.
&
PO Line Item No # 01 – 16" Sch 30. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. Tag No- SB-PL-HIB-001 Heat No-
180358, Qty second lot 02 nos.
Dimension inspection of above 7 (5+1+1) Nos production bend carried out as per approved
drawing and following parameters verified.
Bend layout, Bend OD, Tangent Length, Bend ends Ovality, Bend body ovality, Tan length,
Bend Radius, Bend Angle, Bevel Edge angle, bevel Root face, bevel end Squareness, &
wall thickness measurements. All these parameters found in line with drawing.
Drift Test- Gauge passing test witnessed and found gauge passed through.
Wall thickness witnessed for above one 5 no’s production bends.
Wall thickness check carried out with calibrated ultrasonic gauge. Calibration ensured on
step wedge block prior to start of test.
Wall thickness readings found within acceptance limit as per MPS and drawing.
PRODUCTION BEND :
PO Line Item No # 23 - 10” x 7.09 mm Pipe- 90 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS Sr. No. as mentioned in description of product / Heat No- 179908- Qty-
second Lot of 27 Nos.
&
PRODUCTION BEND :
PO Line Item No # 30 - 10” x 7.09 mm Pipe- 20 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS19009-30-1 & 2 / Heat No- 179908- Qty- first Lot of 02 Nos.
&
PRODUCTION BEND :
HARDNESS TEST : PO Line Item No # 66 - 10” x 7.09 mm Pipe- 5.83 Deg. 5D Bend- API 5L GR X60 PSL2- Tan
Length 410 mm (1.5 D)- FTDS19009-74-1/ Heat No- 179908- Qty- first Lot of 01 No.
&
PO Line Item No # 01 – 16" Sch 30. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. Tag No- SB-PL-HIB-001 Heat No-
180358, Qty second lot 02 nos.
Hardness test randomly witnessed on production bends.
Hardness test carried out with calibrated MIC-10 hardness tester. Calibration ensured on
block prior to start of test.
Hardness reading found within acceptance limit as per MPS.
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
PRODUCTION BEND :
PO Line Item No # 23 - 10” x 7.09 mm Pipe- 90 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS Sr. No. as mentioned in description of product / Heat No- 179908- Qty-
second Lot of 27 Nos.
&
PRODUCTION BEND :
PO Line Item No # 30 - 10” x 7.09 mm Pipe- 20 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS19009-30-1 & 2 / Heat No- 179908- Qty- first Lot of 02 Nos.
&
PRODUCTION BEND :
PO Line Item No # 66 - 10” x 7.09 mm Pipe- 5.83 Deg. 5D Bend- API 5L GR X60 PSL2- Tan
Length 410 mm (1.5 D)- FTDS19009-74-1/ Heat No- 179908- Qty- first Lot of 01 No.
NDE:
&
PO Line Item No # 01 – 16" Sch 30. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. Tag No- SB-PL-HIB-001 Heat No-
180358, Qty second lot 02 nos.
MPI: Magnetic particle test monitored on randomly selected for dimensional inspection
production bends. AC Yoke calibration and lifting capacity verified prior to start of test
and found satisfactory. MPI witnessed on 100 % surface of MPQT bend. NO relevant
indication observed during the test, MPI test found satisfactory.
UT: Ultrasonic test randomly witnessed on production bends. UT machine range
calibration & sensitivity calibration verified on calibration block & DAC block prior to
start of test and found satisfactory. UT test was carried out by using Normal probe for full
body scanning including tangent ends and angle probe of 45 & 60 degree for scanning of
extrados portion. UT test found satisfactory.
PRODUCTION BEND :
PO Line Item No # 23 - 10” x 7.09 mm Pipe- 90 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
410 mm (1.5 D)- FTDS Sr. No. as mentioned in description of product / Heat No- 179908- Qty-
second Lot of 27 Nos.
&
PRODUCTION BEND :
MARKING, PACKING & PO Line Item No # 30 - 10” x 7.09 mm Pipe- 20 Deg. 5D Bend- API 5L GR X60 PSL2- Tan Length
PRESERVATION : 410 mm (1.5 D)- FTDS19009-30-1 & 2 / Heat No- 179908- Qty- first Lot of 02 Nos.
&
PRODUCTION BEND :
PO Line Item No # 66 - 10” x 7.09 mm Pipe- 5.83 Deg. 5D Bend- API 5L GR X60 PSL2- Tan
Length 410 mm (1.5 D)- FTDS19009-74-1/ Heat No- 179908- Qty- first Lot of 01 No.
&
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
PO Line Item No # 01 – 16" Sch 30. Pipe bend 90 Deg 5D bend BE API 5L GR X60 PSL2 smls hot
induction ASME B16.49 and ISO 15590-1 tan length 1.5D. Tag No- SB-PL-HIB-001 Heat No-
180358, Qty second lot 02 nos.
Marking details witnessed on bends and found in line with marking identification details
provided in approved MPS. Marking of bends has been performed using low stress punch
stamping.
Temporary rust preventive rust inhibitor CRC SP-400 has been applied on external surface
of pipe body including bevel ends. Validity of rust inhibitor verified and found within
validity.
Bevels ends of bends have been protected by plastic bevel ends caps.
Bends are suitably kept on pallets and wooden stoppers are provided on either side of
bends to stop the bends movements during transit.
Bends are suitably tied-up by plastic strap to hold them with wooden pallet.
Finally bends are fully covered with plastic polythene cover.
Packing list & shipping document verified. Same needs to be attached on each pallet.
BENDING PROCEDURE QUALIFICATION:
10” x 7.09 mm Pipe5D Bend- API 5L GR X60 PSL2- / Heat No- 179908- Lab test report no-
PR149912-0 Dt.- 02/09/2019- results verified and found inline.
16" Sch 30. Pipe bend 5D bend BE API 5L GR X60 PSL2 / Heat No- 180358, Lab test report no-
PR151319 Dt.-03/10/2019- results verified and found inline.
LAB TEST WITNESS PRODUCTION TEST BEND :
10” x 7.09 mm Pipe5D Bend- API 5L GR X60 PSL2- / Heat No- 179908- Lab test report no-
PR152080-0 Dt.- 23/10/2019- results verified and found inline.
16" Sch 30. Pipe bend 5D bend BE API 5L GR X60 PSL2 / Heat No- 180358, Lab test report no-
PR152911 Dt.-11/11/2019- results verified and found inline.
INSPECTION RESULTS : Acceptable
AREA OF CONCERN NIL
NCR STATUS (if any) NIL
ANNEXURE (If any)
Check List Yes No
MTC Yes No
Test Reports Yes No
Packing List Yes No
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
INSEPCTION PERFORMED BY :
CONTRACTOR INSPECTOR:
NAME Nitin D Sampate
DEPARTMENT: QC
SIGNATURE:
DATE 18.12.2019
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Photos
Visual & Dimensional Inspection
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Thickness check
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Hardness test
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
NDE Test (MPT & UT)
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Lab Test
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Marking Identification
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Packing & Preservation
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
Duqm Refinery Project
EPC Package 2 –
Utilities
Contract No.: CNT-1100-1000-007 and Offsites Project No.: JI-2037/SO0267
<< End of Report >>
