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Method Statement - Hot Tap-IOC Paradip

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100% found this document useful (1 vote)
230 views

Method Statement - Hot Tap-IOC Paradip

Uploaded by

Rajeev Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

Project: Various Hot Tapping @ IOCL PARADIP

PROJECT
VARIOUS HOT TAPPING @ IOCL PARADIP

PROCEDURE FOR
HOT TAPPING

0 25/06/2020 Information PTS / TAUMAN IOCL Paradip

REV DATE REASON FOR ISSUE Submitted By Approved By

DOCUMENT REFERENCE PTS / 2020 / 04

PTS Industrial & Pipeline Technologies (India) Pvt. Ltd.


D.No.: 7-25 (D1), First Floor, Govindray Kripa,
THIS DOCUMENT IS THE PROPERTY OF PTS INDIA. IT IS
NH 66, Padubidri Post, Udupi-574111, NOT TO BE COPIED NOR SHOWN TO A THIRD PARTY
Karnataka - India WITHOUT PRIOR CONSENT.

Page 1
Project: Various Hot Tapping @ IOCL PARADIP

CONTENTS

Sr.
FEATURES Page Number
No.

1 Mean of Hot Tap Page 3 – 4

2 Hot Tap Datasheet Page 5

3 In-Service welding Page 6 – 9

4 Non-Destructive Testing Page 10

5 Hot Tap Procedure Page 11 – 13

6 SITE ITP Page 14

7 Pre Job Safety Analysis Page 15 –16

8 Risk Assessment Page 17 -22

9 HSE Statement Page 23

10 Annexure V – Hot Tap Datasheet Page 24

Page 2
Project: Various Hot Tapping @ IOCL PARADIP

Hot Tapping
Hot Tapping or pressure Tapping is the method of making a branch connection to
existing pipelines or vessels or any process equipment while the existing system is
under pressure with appropriate hot tap machine.

Hot tapping is safe method to make new connections in service. An engineering


evaluation should be conducted before in service welding & other imperfections.
Pipelines or vessels to be welded in service or hot tapped must also be inspected for
adequate thickness & absence of imperfections. To minimize burn through risk, the
metal thickness should be adequate for the pressure & temperature involved so that
hot tapping machine, equipment & personnel can be safely supported.

Measuring Rod

Hot Tap Machine

CUTTER & Tapping Machine Adapter


PILOT FRILL

Valve

Hot Tap Fitting

Existing Pipeline

Page 3
Project: Various Hot Tapping @ IOCL PARADIP

ANGLE Hot Tapping


ANGLE Hot Tapping is the method of making a branch connection in 45 degree to
existing pipelines or vessels or any process equipment while the existing system is
under pressure with appropriate hot tap machine and method.

Angle hot tap require special preparation & equipment to complete the job.
Manufacturing of angle hot tap fitting, In-service welding procedure, hot tapping
operation sequence is different than the standard

GUIDE TO PILOT DRILL

Page 4
Project: Various Hot Tapping @ IOCL PARADIP

Hot Tap Datasheet

MAIN PIPELINE PARAMETRS

Parameters Unit Tap

Main Pipeline Size Inches As per Annexure V

Hot tap size Inches As per Annexure V

Wall Thickness MM As per Annexure V

Flange Rating ANSI As per Annexure V

Pipeline Operating Pressure kg / sq.cm As per Annexure V

Pipeline Operating Temp degree c As per Annexure V

Pipeline Product As per Annexure V

Pipeline Material of Construction As per Annexure V


Head Room As per Annexure V

Pipeline Flow / Velocity m/s As per Annexure V

Orientation of Hot Tapping As per Annexure V

Qty Nos. 44

* PLEASE PROVIDE IN ACTUAL.


Pressure de-rating & adjustment in flow rate may require during in-service welding. PTS
shall inform to customer based on the actual thickness of pipeline.

Page 5
Project: Various Hot Tapping @ IOCL PARADIP

In-Service Welding

1) In-Service Welding Considerations

• In-Service Welding is a specialized welding on a piping system that is flowing


and/or under pressure. The following consideration are given in a In-service
welding process :
√ Risk of welding arc causing breach in the pipe wall allowing the contents to
escape (burn-through).
√ Integrity of Carbon steel piping system following welding , since weld made
in in-service pipeline cool at an accelerated rate as the result of the ability
of the flowing contacts to remove heat from the pipe wall. The accelerated
cooling causes in-service welds to have hard heat-affected zones (HAZ) and
a subsequent susceptibility to Hydrogen Cracking.
√ Maximum inside surface temperature during welding
√ “Thermal Analysis” is carried out to mitigate the risk involved by
calculating a) HAZ hardness value b) Cooling Rate c) Pipe Inside
Temperature .These values are used to control the risk of burn-through and
in determining a suitable Welding parameters / Procedure
√ Welding Procedure Specifications (WPS) per API 1104 Appendix B, ASME
Sec. IX, AS 2885.2 – 2007.
√ Comprehensive equipment and tooling package with state-of-the-art pre-
heating and monitoring.
√ Trained welders qualified according to API 1104, ASME IX
recommendations.

2) Consumables

Electrodes shall confirm to AWS A 5.5 / AWS CLASS EXX16 and / or EXX18 basic
coated low Hydrogen electrodes shall be specified in the Welding Procedure
Specification.

Page 6
Project: Various Hot Tapping @ IOCL PARADIP

3) Pipeline Inspection

 Pipeline & Location Identification


Main pipeline has to be identify & location of hot tap to be mark.
Mark the area to inspect for welding of fitting. This area shall extend
1 beyond the projected ends of the fitting by at least 6” in both
directions.

 Surface Preparation
Clean the mark location to bare metal by mechanical and/or
chemical means to remove all coatings, dirt, and other contaminates.
2 Proper precautions needs to take for not to remove the parent metal
during cleaning process.

 Visual Inspection
Visual inspection has to be done for non existence of pitting and
3
corrosion on the mark area for in service welding.

 Defect Check
Ultrasonic test need to be carried out to determine the actual wall
thickness & the soundness of the pipe at the exact tap location. If
4 result from visual or ultrasonic inspection shows any defect or
excessive thinning or any unsatisfactory factor then new location
need to be determined.

 Ovality Check with External Calipers


Ovality of pipe is major concern as it effects in fit-up of fitting. It has
5
to be measured before & consider in fabrication of fitting.

 Internal Consideration
Pipeline parameter need to cross check with hot tap datasheet before
6
start of welding as calculation & analysis are according to it.

 Presence of Weld Seam


Location of seam is important aspect in hot tap technique as it can
7
effect in fit-up of fitting & also in hot tap.

Page 7
Project: Various Hot Tapping @ IOCL PARADIP

4) Fit-Up Procedure

1 Safety

√ Check availability of Fire Fighting Equipment and Personnel.

√ Adequate lifting equipment to be used for fit up of the Tapping


Fitting on the Pipeline.

√ All lifting equipments like Crane, Chains, ropes and lifting tackles
shall be maintained in good operating condition & certified.

√ Necessary secure provision shall be made so far as is reasonably


practical by fencing or otherwise using safety nets.

√ Emergency escape route be install for speedy evacuation of the


site personnel.

2 Fit-up Procedure

√ Protect the gasket face on the line stop fitting.

√ Using adequate lifting equipment, positions the lower half of the


hot tapping fitting on the Pipeline.

√ Tack the lower half to the pipe line.

√ Using adequate lifting equipments position the upper half of the


hot tapping fitting on the line. Make sure that the matching end
bands match up.

√ Using the qualified and approved welding procedure tack the


upper half to the Line. Use minimal tacks along the
circumferential edges.

√ Using chain booms, obtain a maximum circumferential gap of 1/8”


between the ID of the Tapping Fitting and the OD of the line, and
a maximum gap of 3/16” along the longitudinal bevels.

√ Verify that the axial centerline of the tapping path intersects the
axial centerline of the pipeline at right angles.

√ Maintain a positive support of the hot tapping fitting especially the


flange.

√ Tack welds the longitudinal seams. Taper the longitudinal tack


welds. Remove the circumferential tacks.
Page 8
Project: Various Hot Tapping @ IOCL PARADIP

5) Welding Procedure

√ Weld both longitudinal seams first. Start the welds at mid length
and weld in opposite directions. Repeat this step, staggering the
starts/stops, until the seams are half full.

√ Complete the longitudinal seams. This can be accomplished using


one or two welders, with the welding progressing from one end to
the other.

√ Weld one circumferential fillet weld. Start the welds at the 6-


clock position with one welder welding through the 3-clock
position and the other through the 9-clock position. Repeat this
step, staggering the starts/stops, until the fillet weld is complete.

√ Allow the hot tapping fitting to cool to the Line surface


temperature.

√ Repeat Step for the other circumferential fillet weld.

√ Allow the Tapping Fitting to cool to the Line surface temperature.

Allow the hot tapping fitting and Line to cool to ambient prior to
any Non-Destructive examination.

Page 9
Project: Various Hot Tapping @ IOCL PARADIP

Non Destructive Testing

BEFORE WELDING

• Visual Inspection of the actual location of hot tapping.

• UT checks to measure the actual thickness of pipe.

DURING WELDING

• Visual Inspection For Discontinuities such as cracking , porosity, proper slag


removal

• Dye Penetrate Test for root run.

AFTER WELDING

• Magnetic Particle Testing

• Pneumatic Testing with tapping machine.

Requirement of NDT Personnel:

NDT Personnel shall be qualified to ASNT recommended practice for non destructive
testing. Only Level II or Level III personnel shall be used for interpretation of the
test result.

Page 10
Project: Various Hot Tapping @ IOCL PARADIP

Hot Tap Procedure

1 Customer Co-ordination

 Meet with the customer/client coordinator & team to discuss the


execution of hot tap.
 Check requirement of material handling equipment, workforce,
scaffolding, support to pipeline or hot tap equipment, stud & nut etc.
 Ensure for availability of all safety items.
 Verify actual pipeline content as per hot tap datasheet.

2 Inspect Hot Tap Fitting

 Visual inspection of hot tap fitting.


 Clean & check bore of the fitting. It should be as per requirement for
hot tap.

3 Installation of Valve

 Measure & Check the concentricity of ID.


 Set gasket & install valve.
 Check alignment of valve with fitting.
 Tighten the bolts.
 Make sure valve will open and close properly. Note number of turns
to understand the open & close position of valve.
 Test the fitting & joint (fitting with valve) at operating pressure of
pipeline.

4 Assembly of Tapping Machine

 Install tapping machine adapter to its base flange using ring-joint


gasket and bolts provided with machine.
 Keep flange and face parallel while tightening the bolts. Tighten
hand-tight at this time.
 Extend boring bar with the lower-in crank.

Page 11
Project: Various Hot Tapping @ IOCL PARADIP

 Check the concentricity of the tapping machine adapter and boring


bar.
 Install cutter holder.
 Install safety pin into boring bar.
 Attach cutter & pilot drill to cutter holder with bolts provided.
 Make sure U-rods on pilot drill turn freely.

5 Tapping Measurements

 Note all distances as per measuring card as below:


 Calculate the cutting distance considering pipeline OD, actual wall
thickness & cutter OD / ID.

6 Installation of Tapping Machine

 Lift equipments with proper tackles.


 Make sure lifting slings do not interfere with tapping machine motor,
controls, and hoses.
 Install tapping machine on closed valve. Check the flange alignment.
 Tighten tapping machine with valve with stud & nuts.
 Connect bleeder valve to tapping machine. Leave in the open
position.

7 Preparation to start hot tap

 Open the gate valve gate.


 Perform Functional Leak Test by water or inert gas. (See details in
Point no 8)

 Test pressure must not exceed the pressure limits of equipment


being used or of pipeline internal pressure.
 Connect hydraulic hoses first to hydraulic power unit & then to
tapping machine.

Page 12
Project: Various Hot Tapping @ IOCL PARADIP

8 Functional Leak Test

 The welded hot tap fitting & hot tap machine should be tested to
assure they are leak proof and in accordance with applicable codes
before the actual hot tap is started.
 The test pressure should be at equal to the operating pressure of line
to be hot tapped. It should not be increased than the 1.1 times of
pipeline operating pressure.
 Excess test pressure than the present internal pressure may cause
possible internal collapse of the pipe.
 Nitrogen to be used as testing media. Soap solution can be used on
the weld & flange joint to check leakage.

9 Start & Complete the hot tap

 Start power unit & adjust the throttle for desired engine speed to get
required cutter RPM.
 Once cutter reaches to tapping distances, stop power unit.
 Retract cutter fully after tap is completed by moving lower in crank
anticlockwise.
 Close the valve & bleed off the pressure through bleeder valve.
 Remove bleeder valve from tapping machine.
 If using hydraulic power unit, switch off the engine.
 Remove tapping machine.
 Install & tighten the Blind flange on the top of tapping valve.
 Remove coupon & handover to customer.

10 Angle Hot Tap

√ Angle hot needs to stage operation.


√ First stage similar as mentioned in std procedure but without catch
wires in pilot drill.
√ Second stage with long cutter to complete the tap.

Page 13
Project: Various Hot Tapping @ IOCL PARADIP

SITE INSPECTION & TESTING PLAN

PTS Document No: PTS-10-20-03 Rev 0 Dated: 25-June-2020

PTS INDUSTRIAL AND PIPELINE


TECHNOLOGIES INDIA PVT. LTD.

Project HOT TAPPING WORK - SERVICES


Client IOCL PARADIP
Customer TAUMAN ENGINEERING LTD.
Work order No.

Responsibility Remark
Sr. No. Inspection Activity
PTS / TAUMAN IOCL

1 Pipeline Inspection P W satisfactory

Submission of Hot Tap


2 P R satisfactory
Procedure documents

Welding of hot tap


3 P W/R satisfactory
fitting

4 DP Test for root joint P W satisfactory

5 MP Test for final joint P W satisfactory

6 Alignment of valve P W satisfactory

Pneumatic test of fitting satisfactory


7 P W
& valve with tapping
machine
Hot Tap & Coupon
8 P M satisfactory
Retain

Prepared and Submitted By Reviewed and Approved By

PTS / TAUMAN IOCL PARADIP


P= Perform, M= Monitor, W=Witness, H=Hold, R=Review,
Note: All activities must be proceed after clearance from Customer/ Client

Page 14
Project: Various Hot Tapping @ IOCL PARADIP

Page 15
Project: Various Hot Tapping @ IOCL PARADIP

Page 16
Project: Various Hot Tapping @ IOCL PARADIP

Risk Assessment

BRIEF DESCRIPTION OF JOB TO BE DONE


Hot Tap on Pipe Line
REQUIRED AND/OR RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT AND PERMITS
TO WORK: Coveralls, hard hat, steel toe boots, safety glasses, lather gloves and hearing
protection, safety harness
SEQUENCE OF BASIC JOB POTENTIAL RECOMMENDED SAFE
STEPS ACCIDENTS/HAZARDS JOB PROCEDURE
Basic Preparation

1. Inform the Control A. Relevant authority not informed. 1. Inform the Control
Operator and other operator and relevant
departments of the proposed authority/ departments of
job and expected duration. proposed works, location,
and expected completion
time.
2. Obtain clearance from
the relevant authority
before commencing w/
job.
3. Ensure suitable
working communication
equipment is provided and
available on the job site.
(intrinsically safe)
4. Obtain approved
work permits (Hot
work, confined space,
as necessary)
B. Lack of communication link 1. Outline work schedule
relating to work, in case of to all Utilities stating
emergency expected duration.
2. Communicate w/
Utilities before excavation
commences.
3. Ensure utility rep is on
site during work.
4. Use signs to warn,
inform, direct public.
2. Review all procedures A. Ineffective/ incomplete 1. All individuals who may
with all individuals who may communication of task to be potentially be affected
potentially be affected by performed, steps involved, hazards have been identified and
operation. involved, steps to mitigate hazards, actively participate in the
recommended actions, and JSA.
understanding of individual
responsibilities.

Page 17
Project: Various Hot Tapping @ IOCL PARADIP

2. All individuals must be


completely familiar with,
understand and
acknowledge their
understanding of the
procedure.
3. All individuals must
communicate any
unforeseen events/
circumstances.
3. Selection of Hot tap A. Location close to pipeline Girth Make sure the location is
Location and Verify Wall Weld minimum 3" away from a
Thickness and soundness of circumferential joint
pipe material B. Laminated Pipeline Section Change Hot Tap location
C. Error in Measurement Use instrument that is
Calibrated and use ASNT
Level II / III only
D. Inadequate pipe wall Thickness Change Hot Tap location
for welding
E. Ovality on the pipeline Use External caliper to
check the ovality of the
pipe. Ovality not to exceed
3mm Max. Change the
location if ovality is
beyond 3 mm
F. Location not marked properly Marking shall have to be
permanent
In-Service Welding of Hot Tap Fitting

4. Installation of Hot Tap A. Relevant authority not informed. Follow information to


Fitting authority #3 and #4
B. Overhead lifting hazard Ensure proper lifting
procedure, use tagline and
trained personnel. Ensure
adequate size and support
for Crane
C. Line Stop Fitting does not confirm 1. Ensure that installation
to actual pipe curvature procedure are followed
2. Ensure that all the
existing long seam are
grind off to make the
surface even with pipe OD
5. Welding of Hot Tap Fitting A. Potential damage to the piping Welding Procedures and
and personnel welders qualified and have
proper documentation on
file

Page 18
Project: Various Hot Tapping @ IOCL PARADIP

B. Potential release of LP 1. Welding is performed in


Condensate resulting in fire or strict accordance with the
explosion procedure
2. Hot work permit is in
place and its requirement
are well understood and
followed
3. Review NDE result and
ensure that adequate pipe
wall thickness exist
4. Ensure that the pipeline
operating parameters /
flow is maintained as per
the data sheet.
5. Ensure Fire Equipments
are at site and are in good
working condition.
6. Have operations
personnel on standby for
emergency response
7. Conduct continuous gas
monitoring

8. Evacuate personnel to a
safe zone in case of an
emergency
9. Enforce PPE
requirement at site
10. Eliminate or minimize
other Hot work in the area

11. Ensure that


communication with
operations are available all
the time
12. Remove unnecessary
personnel from work site
during welding
13. Maintain a fire watch
representative

C. Adverse Weather condition 1. Welding shall not be


performed when prevailing
weather condition would
impair quality.
2. Have adequate facility /
booth to cover welding
area for rain
3. Provide de-watering
capability

Page 19
Project: Various Hot Tapping @ IOCL PARADIP

D. Electrical Hazard 1. All Welding Equipment


and accessories shall have
to have GFCB
2. Non- conductive /
inflammable material shall
be placed on the footing of
the welder to avoid
electrocution
C. Flammable vapors from leaking 1. Ensure all compressed
acetylene. gas cylinders are placed
outside of excavations and
hoses shut off and
removed when not in use.
2. Position all tools and
equipment to ensure
proper egress.
D. Tripping hazards 1. All unnecessary tools,
equipment and personnel
should be removed from
the area.
E. Insufficient egress 1. Position all tools and
equipment to ensure
proper egress.
F. Insufficient ventilation. 1. Immediate area will be
covered during welding
operations.
2. An air mover will be
required to provide
adequate ventilation.
G. Operational upset or condition Representative will be
changes. responsible to halt activity
as necessary due to
operational upsets or
changes.
H. Burns to NDE Personnel Personnel will use caution
onto to contact the weld
immediately after welding.
6. Testing of Hot Tap A. Valve, pipe. Or fitting failure 1. Review test procedures
Assembly resulting in an unexpected release and all components.
of pressure. 2. Test guidelines and
procedures will be strictly
adhered to and safely
precautions taken at all
times.
3. Ensure that Hydro test
pressure is equal to
pipeline operating
pressure and should not
exceed more than 10% of
the internal pressure to
avoid pipe collapse.

Page 20
Project: Various Hot Tapping @ IOCL PARADIP

Hot Tapping

7. Make notifications prior A. Unauthorized/ unnecessary 1. Notify all personnel


to hot tap. personnel in work area. onsite of commencement
of hot tapping operations.
2. Clear work area and
ensure barricades or
equivalent have been
installed to prevent
unauthorized access.
8. Perform Hot Taps A. Pneumatic Test of Hot Tap Follow Testing Procedure
assembly with Tapping Equipment #10
B. Loss of coupon. Verify Operating conditions
in line at time of tap. Use
of multi "u" wire pilots.
C. Shavings in the valve body. Connect N2 to housing of
machine and to push
shavings away from valve
during the tap.
D. Damage to valve due to Follow hot tap procedures.
misalignment. Check bore of valve
against cutter O.D. Check
alignment of bore of valve
with fitting outlet or pipe
nipple prior to start of Hot
Tapping.
E. Cannot remove hot tap machine. Verify alignment and
bolting procedure prior to
tapping operations.
F. Tapping machine will not retract. Check operation of
hydraulic power unit.
Check clutch engagement.
G. Tapping machine stalls. Check clutch engagement.
Close control valve on
tapping machine,
disengage the clutch and
retract the cutter slightly.
Engage clutch and resume
tapping.
H. Tap extends thru back side of Engineers to verify tapping
pipe. distance and records.
Install the measuring rod
and make the tapping
machine measurements on
the rod.
I. Cutter breaks or is noisy and/ or Retract the cutter, close
stalls repeatedly. the tapping valve and
inspect cutter for fit and
edges are not dull.
Replace as required.
Extras cutters should be at
site if location is remote.
Page 21
Project: Various Hot Tapping @ IOCL PARADIP

9. Close Hot Tap valve. A. Inability to completely seat valve Close the valve,
gate. monitoring the stem travel
distance to ensure the
valve is fully closed.
10. Remove Hot Tap A. Damage to equipment/personnel 1. Ensure that trapped
Machine and accessories. pressure from the Adapter
is bleeder off to a safe
area.
2. The bleed valve on the
hot tap machine will be
opened slowly.
B. Overhead lifting hazard Maintain a clear working
area.
Ensure proper lifting
procedure, use tagline and
trained personnel. Ensure
adequate size and support
for Crane
C. Public Safety 1. Establish a safe
perimeter and restricted
access to work area.
2. Observe all traffic,
vehicular regulatory and
safety regulations.

Page 22
Project: Various Hot Tapping @ IOCL PARADIP

Safety, Health and Environmental


Policy Statement of Intent
PTS is committed to achieving the very highest standards of Health, Safety and
Environmental Practice to reduce accidents, injuries and work-related ill health to the
lowest level possible. This is an integral part of everything we do, not only because of
the legal obligations placed upon us, but also because of our firm commitment to
safeguard our employees and all other persons affected by our company’s activities
and to continuously improve our services and performance (i.e. contractors, visitors,
members of the public).

Our primary objective is to provide and maintain safe working conditions, equipment
and systems of work for our employees. It is also our objective to ensure that all of
our employees understand clearly their own responsibilities with regard to Health,
Safety and the Environment and that they are actively involved in the implementation
of this Policy. To achieve these objectives, we will:

 Carry out Risk Assessments ensuring that all hazards are identified, that adequate
controls are implemented and that these are communicated to our employees and
other persons as appropriate.

 Monitor Health and Safety Performance by carrying out safety audits and general
inspections of the workplace.

 Communicate the arrangements in this Policy to all employees and other persons
as appropriate and consult with them on matters affecting their health and safety.

 Arrange for sufficient funds and resources to meet the requirements of the policy.

 Provide information, instruction and supervision for our employees and other
persons as appropriate.

 Provide adequate induction and on-going training to ensure that employees are
competent to carry out all work assigned to them, to ensure their own safety and
the safety of others.

 Provide adequate facilities, equipment and personal protective equipment, as


appropriate.

Review and revise this Policy annually or more frequently as required, ensuring it remains in
compliance with current safety legislation and any changes made are brought to the
attention of our employees and other persons as appropriate.

Somesh Wani
Managing Director

Date: 21-Jan-2019

Page 23
ANNEXURE V
Wall If Sour Design Design Orientation Header Branch Above/Below Orientation of Valve
S.NO TP NO Line Material Product MAT ANSI # Valve Type
Thickness Service, advise Pressure Operatin Temperat Operating of Pipe Line Size Size Ground Level Tap Length
1 TP-016-901 STD A106 Gr.B CS H2SNA ppm 27.9 g
4 ure
180 Temperat
80 HOR 6 6 300 AG VERTICAL GATE 403
2 TP-016-904 NOT IN PMS Lean Amine CS NA 37.2 23 128 55 HOR 18 3 300 AG VERTICAL GATE 282
3 TP-016-905 NOT IN PMS Rich Amine CS NACE SOUR SERVICE 10 8 90 62 HOR 26 6 150 AG VERTICAL GATE 267
4 TP-016-906 NOT IN PMS CS NACE SOUR SERVICE 33 6.5 90 40 HOR 8 4 300 AG VERTICAL GATE 305
5 TP-016-907 STD A106 Gr.B(NACE) (Wild Naphtha) CS NACE SOUR SERVICE 22.5 13.6 65 40 VER 3 2 300 AG HORIZONTAL GATE 216
6 TP-016-911A SCH 40 A672 Gr.B60 CL.32 HSD CS NA 18 8 95 40 HOR 18 6 300 AG VERTICAL GATE 403
7 TP-016-911B STD A106 Gr.B ATF CS NA 18 8 95 40 VER 8 6 150 AG HORIZONTAL GATE 267
8 TP-016-915 XS A106 Gr.B (NACE) Stripped Water CS NACE SOUR SERVICE 21.7 8 90 65 HOR 8 4 300 AG VERTICAL GATE 305
9 TP-057-901 STD A106 Gr.B DCU NAPHTHA CS NA 17.2 4 65 45 HOR 4 4 150 AG VERTICAL GATE 229
10 TP-057-902 STD A106 Gr.B HTL NAPHTHA CS NA 17.2 4 65 45 HOR 6 6 150 AG VERTICAL GATE 267
11 TP-057-905 NOT IN PMS FUEL GAS CS NA 6 3.9 65 40 HOR 36 6 150 AG VERTICAL BALL 267
12 TP-057-910 STD A106 Gr.B NITROGEN CS NA 10.5 8 65 Amb. HOR 6 4 150 AG VERTICAL GATE 229
13 TP-057-911 STD A106 Gr.B INSTRUMENT AIR CS NA 10.5 7 65 40 HOR 6 4 150 AG VERTICAL GATE 229
14 TP-057-912 STD A106 Gr.B PLANT AIR CS NA 10.5 7 65 40 HOR 3 3 150 AG VERTICAL GATE 203
15 TP-057-923 STD A106 Gr.B (NACE) SOUR FLARE B.L. CS NACE SOUR SERVICE 7 6 150 38 HOR 6 6 150 AG VERTICAL GATE 267
16 TP-057-926 XS A671 Gr.CC60 CL.32(NACE) LP FLARE CS NACE SOUR SERVICE 3.5 0.87 250 230 HOR 42 24 150 AG LATERAL GATE 508
17 TP-057-927 STD A671 Gr.CC60 CL.32(NACE) HP FLARE CS NACE SOUR SERVICE 7 2.82 250 69 HOR 30 24 150 AG LATERAL GATE 508
18 TP-057-932 STD A106 Gr.B DSN Naphtha CS NA 0 0 0 0 HOR 6 6 150 AG VERTICAL GATE 267
19 TP-058-905 XS A106 Gr.B-IBR MP BFW CS IBR NA 40 28 150 105 HOR 12 6 300 AG VERTICAL GATE 403
20 TP-058-907 STD API 5L Gr.B (PSL-1) LP Nitrogen CS NA 10.5 8 65 Amb. HOR 16 4 150 AG VERTICAL GATE 229
21 TP-058-908 STD API 5L Gr.B (PSL-1) Instrument Air CS NA 10.5 7 65 40 HOR 16 4 150 AG VERTICAL GATE 229
22 TP-058-914 STD A672 Gr.B60 CL.32 Fuel Gas Supply CS NA 6 3.9 65 40 HOR 30 2 150 AG VERTICAL BALL 178
23 TP-058-921 STD A672 Gr.B60 CL.32 Fuel gas Return CS NA 10 5 65 45 HOR 30 8 150 AG VERTICAL BALL 292
24 TP-058-924 NOT IN PMS LP flare CS NACE SOUR SERVICE 3.5 0.87 250 230 HOR 60 16 150 AG LATERAL GATE 406
25 TP-058-925 NOT IN PMS HP flare CS NACE SOUR SERVICE 7 2.82 250 230 HOR 80 12 150 AG LATERAL GATE 356
26 TP-058-930 STD A106 Gr.B CCR PSA TAIL GAS CS NA 10 5 65 50 HOR 14 14 150 AG VERTICAL GATE 381
27 TP-205-902A STD A106 Gr.B CS NA ATM ATM 65 AMB HOR 14 14 150 AG VERTICAL GATE 381
28 TP-205-902B STD A672 Gr.B60 CL.32 CS NA ATM ATM 65 AMB HOR 16 16 150 AG VERTICAL GATE 406
29 TP-205-903A STD A106 Gr.B CS NA ATM ATM 65 AMB HOR 6 6 150 AG VERTICAL GATE 267
30 TP-205-903B STD A106 Gr.B CS NA ATM ATM 65 AMB HOR 6 6 300 AG VERTICAL GATE 403
31 TP-203-904 STD A106 Gr.B Nitrogen CS NA 10.5 8 65 Amb. HOR 6 4 150 AG VERTICAL GATE 229
32 TP-203-908 XS A106 Gr.B CS NA 18 8 95 40 HOR 2 2 150 AG VERTICAL GATE 178
33 TP-205-906 STD A106 Gr.B CS NA 19.2 0 65 40 HOR 8 8 150 AG VERTICAL GATE 292
34 TP-205-907 STD A672 Gr.B60 CL.32 CS NA 19.2 0.9 65 40 HOR 24 8 150 AG VERTICAL GATE 292
35 TP-205-908 STD A106 Gr.B CS NA 19.2 0.9 65 40 HOR 6 3 150 AG VERTICAL GATE 203
36 TP-203-924 STD A106 Gr.B Instrument air CS NA 10.5 7 65 40 HOR 3 2 150 AG VERTICAL GATE 178
37 TP-205-922 XS A106 Gr.B Plant Air CS NA 10.5 7 65 40 HOR 2 2 150 AG VERTICAL GATE 178
38 TP-122-902 STD A672 Gr.B60 CL.32 Plant Air CS NA 11.2 9.5 65 40 HOR 16 10 150 AG VERTICAL GATE 330
39 TP-122-903 STD A672 Gr.B60 CL.32 Instrument air CS NA 11.2 8.8 65 40 HOR 16 10 150 AG VERTICAL GATE 330
40 TP-122-905 XS A672 Gr.B60 CL.32 Instrument air CS NA 33 30 65 40 HOR 16 16 300 AG VERTICAL GATE 838
41 TP-058-906 STD API 5L Gr.B (PSL-1) Cooling Water Supply CS NA 8 5.5 65 35 HOR 80 16 150 UG VERTICAL GATE 406
42 TP-058-927 STD API 5L Gr.B (PSL-1) Cooling water Return CS NA 8 3.5 65 44 HOR 80 16 150 UG VERTICAL GATE 406
43 TP-104-906 STD API 5L Gr.B (PSL-1) Cooling Water Supply CS NA 8 6.18 65 35 HOR 80 48 150 UG VERTICAL GATE 1142
44 TP-205-923 XS A106 Gr.B Nitrogen CS NA 10.5 8 65 Amb. HOR 2 2 150 AG VERTICAL GATE 178

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